8100000039-E
Copyright © 03/2016 by SIGMATEK GmbH & Co KG
All specifications are subject to change without notice.
S-DIAS Control System
e
2
Control and I/O system in pocket format
S-DIAS
The modular, super compact S-DIAS series unifies fast signal processing with comfortable handling and a robust, vibration-proof construction. Safety is fully integrated into the control and I/O series.
Bus connection
with multi-contacts
Individual
module labeling
Module status LED
At a Glance
■■ Super compact: up to 20 I/Os with a module
size of only 12.5 x 104 x 72 mm
■■ Smart: complete module solution, signal LEDs
directly next to the channels, Push-in wiring,
toolless mounting
Signal LED directly
next to the channel
■■ Speedy: 100 Mbit/s bus speed
■■ Stable: high mechanical reliability and
vibration resistance
■■ Safe: Safety fully integrated
Toolless
push-in wiring
Toolless
DIN rail mounting
Saves Space in Control Cabinet
With up to 20 I/Os per module and a packaging
density of only 63 mm² per channel, S-DIAS sets
new standards. On an 80 cm control cabinet
width, up to 1,280 I/Os can be housed - an
important aspect, since machines should be
increasingly more compact and control cabinet
space is directly linked to costs.
► Space-saving design
3
Robust and Vibration Proof
S-DIAS is designed as a smart complete solution
and combines electronics, bus and DIN rail
mounting in one stable housing. The module
supply and bus connection are provided over a
robust multi-contact plug. A unique feature is the
mechanical interlocking - it creates a form-fitting,
vibration resistant connection of the modules.
► High suitability for industrial applications
Operation Ready
► Minimal wiring/installation
The modules are delivered ready to use - including
standard connectors with push-in spring terminals. They can therefore be wired quickly and
without tools, preassembled into blocks and
mounted on the DIN rail. The complete module
solution also simplifies ordering and logistics.
Engineering is reduced as well, since for S-DIAS
modules, EPLAN macros for easy schematic integration are available. S-DIAS provides the option
for 1, 2 or 3 wire connection technology up to a
conductor cross-section of 1.5 mm².
Channel-Specific Diagnosis
In addition to the module status LEDs, a signal
LED is located next to each individual channel
that provides information on the status of the
contact point. Fast and above all, clear identification and diagnosis are therefore achieved and
service simplified. Module tags, which can be
individually labeled, increase the clarity in the
control cabinet.
► Clear: status LEDs directly next to each channel
4
Real-time Communication
The S-DIAS series communicates over the hard
real-time Ethernet bus VARAN with a speed of 100
Mbit/s and is therefore perfectly suited for fast,
dynamic applications. Individual I/O modules can
be accessed within 1.12 µs. Per CPU module or
VARAN bus interface, 64 participants with up to
1,280 I/Os can be connected; the update time is
under 60 µs.
► High speed - short reaction times
CPU in Pocket Format
Equipped with high-performance, low loss EDGE2
Technology processors, the S-DIAS CPUs are the
right choice for all control and motion tasks. The
connection to the VARAN network is made with
Industrial Mini I/O connector plugs. With their
2-point contact principle, these standard connectors provide an exact, vibration resistant connection - also in mini format.
► High-performance CPUs in S-DIAS format
Lots of Power in a Small Format
The DC 061 and DC 062 axis modules are designed
to control a synchronous servo motor up to 6 A
of continuous current at +48 V DC. For a short
period, it is even possible to output a peak current of 15 A. The fully integrated servo amplifiers
are equipped with a standard resolver (DC 061)
or incremental encoder input (DC 062), as well a
2-channel enable input that allows the implementation of an STO (Safe Torque Off) function
(SIL 3, Cat. 4, PL e). In addition, a +24 V DC output
provided for control of a holding brake.
► Servo amplifiers with a power rating of nearly 300 W
5
Safety Seamlessly Integrated
With the S-DIAS Safety system, Safety technology
can be seamlessly, flexibly and economically
integrated into the standard system. Through
complete integration, the shortest reaction times
for signal processing are achieved - which are
in the range of a few milliseconds. The S-DIAS
Safety system is TÜV-certified (SIL 3 or SIL CL 3
according to IEC 62061 and EN ISO 13849-1/-2,
Cat. 4, PL e).
► Safety fully integrated or as stand-alone solution
HMI
Flexible System Design
TCP/IP
CPU with VARAN-Manager and Safety Controller
PS
101
S
U
DI
200
S
U
DI
200
DI
200
S
U
TO
161
S
U
DI
200
SDI
100
SCP
011
S
U
STO
081
SDI
100
S
U
DI
200
S
U
TS
051
S
U
AI
088
S
U
AM
441
KL
181
S
U
1
1
1
1
1
1+
1
2
2
2
2
2
2
S-
1-
1-
2
3
3
3
3
-
3
M+
2+
2+
3
B-
4
4
4
4
-
4
2-
4
B+
5
5
5
5
3
5
3+
5
R-
6
6
6
6
4
6
S-
3-
3-
6
R+
7
7
7
7
-
7
M+
4+
4+
7
5V
8
VI
021
S
U
1
8
9
9
10
10
8
8
9
9
10
10
11
11
12
12
13
13
14
14
15
15
16
16
17
17
18
18
+2
18
19
19
0V
20
20
0V
S
U
DI
200
S
U
SR
020
11
11
12
12
13
13
14
14
15
15
16
16
+1
17
S
U
TO
161
-
S+
9
6
S-
11
M+
-
12
13
SCP
011
S
U
STO
081
S
U
STO
081
S
U
DI
200
S
U
AM
441
KL
181
S
U
1
1
1
1
1+
1
A-
0V
2
2
2
2
1-
2
A+
3
-
3
2+
3
M-
4
-
-
4
2-
4
5
3
3
5
3+
5
R-
6
4
4
6
3-
6
R+
7
-
-
7
4+
7
5V
8
-
-
8
4-
8
0V
9
-
5
6
5
9
6
24
0V
-
24
0V
10
I2
I4
13
O1
14
O2
-
+1
18
24
+2
19
19
0V
0V
+
1-4
+
5-8
-
20
20
0V
0V
-
-
-
I1
12
2+
16
17
18
-
9
11
R
1+
16
17
-
10
R
13
15
16
8
R
12
14
15
7
R
11
-
13
14
8
14
-
15
-
16
+
1-4
+
5-8
-
17
Standard and Safety I/Os
B-
-
11
12
13
NC
100
I3
B+
7
11
12
11
4+
K-
V+
15
24
K+
M+
14
24
18
M-
8
13
O4
17
M+
7
12
O3
16
20
6
10
O2
15
19
5
2-
I4
O1
14
-
4
I2
13
20
3
I1
12
-
19
2
0V
11
R
-
1
1-
10
R
K-
8
24
9
R
K+
S-
7
8
R
3+
8-
S+
18
6
1+
4-
2+
M-
17
NC
100
AA+
1+
7-
M+
16
5
2+
67+
8+
S-
15
-
4
9
56+
14
-
3
10
5+
MS+
8
2
9
4-
S+
10
-
7
+
1-4
+
5-8
-
1
10
23+
M-
8
5
1+
MS+
I3
15
O3
-
16
O4
3+
17
18
-
18
24
19
4+
24
0V
20
-
24
0V
24
S-DIAS is modularly designed and an ideal system
solution for central and decentralized automation
concepts. The user can flexibly combine standard
modules and Safety systems and therefore has
many options to configure the system. With
modular machine concepts, seamless and flexible
networking from the control to the field level
plays a deciding role. The real-time Ethernet bus
VARAN scores with a high payload data rate,
guaranteed data security and Hot-Plug capability.
Servo drives, Safety integrated
Efficient Engineering
Project development and programming are
also user-friendly - with the object-oriented
engineering suite LASAL. Control, visualization,
Motion Control, Safety, service and remote maintenance are combined in an integrated platform
(according to IEC 61131-3 norm). The graphic
representation provides clarity. With object
orientation, the highest modularity and reusability are achieved, which contributes to a significant
reduction in the development times and costs.
► Comfortable: Graphical Hardware Editor
6
Current
Module Overview
S-DIAS
CPU & Bus Coupling
CP 102
EDGE2 Technology processor, 1x Ethernet, 1x CAN, 1x USB-OTG (On-the-Go)
CP 111 / PS 101 EDGE2-Technology processor, microSD, 1x Ethernet, 2x VARAN Out, 1x CAN, 1x USB device, 1x USB host
CP 112 /PS 101 EDGE2 Technology processor, microSD, 2x Ethernet, 1x VARAN Out, 1x CAN, 1x USB device, 1x USB host
VI 021
Bus coupling, 1x VARAN In, 1x VARAN Out, +24 V DC supply
Interfaces & Splitters
ICA 011
1x CAN
IPN 021
1x Profinet I/O In, 1x Profinet I/O Out
ISE 021
1x RS232, 1x RS485
ISE 031
1x RS232, 1x RS485, 1x TTY
SE 051
Ethernet switch (RJ45), 1x In, 4x Out
SV 141
1x VARAN In, 4x VARAN Out
Digital Input
DI 080
8 inputs +24 V DC, 5 ms
DI 160
16 inputs +24 V DC, 5 ms
DI 169
16 counter inputs, GND switching +24 V DC, 50 µs
DI 200
20 inputs +24 V DC, 5 ms
DI 202
4 counter inputs +24 V DC, 10 µs, 16 inputs +24 V DC, 0.5 ms
DI 203
20 inputs +24 V DC, 0.5 ms
DI 205
20 inputs, GND switching, +24 V DC, 5 ms
Digital Output
TO 081
8 outputs +24 V DC, 0.5 A, short-circuit proof
TO 127
12 outputs +24 V DC, 1.7 A, short-circuit proof, outputs separated by optic couplers
TO 161
16 outputs +24 V DC, 0.5 A, short-circuit proof
PW 161
16 outputs +48 V DC, 0.5 A, pulse width modulation
RO 041
4 relay outputs +230 V AC, 6 A or +24 V DC, 6 A (normally open contacts)
RO 051
5 relay outputs +115 V AC, 6 A or +24 V DC, 6 A (changeover contacts)
Digital Mix
DM 081
4 inputs +24 V DC, 5 ms, 4 outputs +24 V DC, 0.5 A, short-circuit proof
DM 161
8 inputs +24 V DC, 5 ms, 8 outputs +24 V DC, 0.5 A, short-circuit proof
DM 162
4 inputs +24 V DC, 5 ms, 4 inputs with counter func./time measuring, 8 outputs +24 V, 0.5 A, short-circuit proof
DM 167
8 inputs +24 V DC, 5 ms, 8 outputs +24 V DC, 1.7 A, short-circuit proof, outputs separated by optic couplers
Analog Input
AI 022
2 strain gauge inputs (24 bits)
AI 040
4 inputs for vibration sensors with IEPE interface, condition monitoring
AI 043
4 inputs PT100/PT1000/KTY
AI 075
6 inputs ±10 V DC (16 bits), 1 KTY/PT1000 temperature input
AI 083*
8 inputs PT1000
* Planed availability: 4th quarter 2016
7
AI 084
8 inputs, 0-20 mA (16 bits)
AI 088
8 thermo element inputs, 0-40 mV (16 bits)
Analog Output
AO 081
8 outputs ±10 V DC (12 bits)
Analog Mix
AM 221
2 inputs ±10 V DC (16 bits), 2 outputs ±10 V DC (12 bits), 1 reference output +10 V DC, max. 5 mA
AM 222
2 inputs 0-20 mA (16 bits), 2 outputs 0-20 mA (12 bits)
AM 441
4 inputs ±10 V DC (16 bits), 4 outputs ±10 V DC (12 bits), 1 reference output +10 V DC, max. 10 mA
AM 442
4 inputs 0-20 mA (16 bits), 4 outputs 0-20 mA (12 bits)
Counters & Position Recording
DI 204
2 ABR counters, TTL signal, 10 µs, 14 digital inputs +24 V DC, 0.5 ms
NC 100
Incremental encoder, 1 ABR counter, TTL/RS422, encoder supply 5 V, 4 dig. inputs +24 V, 10 µs, 4 dig. outputs +24 V, 2 A
SI 021
2 SSI absolute value encoder (up to 32 bits)
TS 041
Transsonar module for 4 distance measurement systems, DPI/IP protocol
TS 051
Transsonar module for 5 distance measurement systems, DPI/IP protocol
Motion
DC 061
Servo motor output stage, Resolver, 6 A continuous/15 A peak current, +48 V DC, holding brake, STO
DC 062
Servo motor output stage, incremental encoder, 6 A continuous/15 A peak current, +48 V DC, holding brake, STO
SR 020
Current controller for DC motor, 12-30 V DC supply, 0-3.5 A, power LED output 0-350 mA
ST 011
Stepper/servo motor power component control, 1 incremental encoder, 2 dig. inputs, 2 potential-free dig. outputs
Special Functions
DM 811
1 absolute pressure input 0-1600 mbar, 1 PT100, 8 digital inputs +24 V DC, 0.5 ms
DM 822
2 differential pressure inputs -2068 mbar … +2068 mbar, 8 digital inputs +24 V DC, 0.5 ms
EZ 101
10 digital inputs for implementing Euromap interface
EZ 102
10 digital outputs for implementing Euromap interface
KL 090
Potential distribution 9x 0 V (ground), 9x +24 V DC (supply), current limited
KL 091
Potential distribution 9x 0 V (ground), 9x +24 V DC (supply), current limited
KL 180
Potential distribution 18x 0 V (ground)
KL 181
Potential distribution 18x +24 V DC (supply)
PSB 001
Additional power supply
RC 001**
1x real-time clock
BL 011
Place holder for expansions
Safety
SCP 111
Safety controller, 1x USB device, microSD slot
SDI 101
10 safe digital inputs +24 V DC, 0.5 ms
STO 081
8 safe digital outputs +24 V DC, max. 2 A, short-circuit proof
SDM 081
6 safe digital inputs +24 V DC, 0.5 ms, 2 safe digital outputs +24 V DC, max. 2 A
SRO 021
2 safe relay outputs max. +30 V DC, max. 6 A
SSI 021
Evaluation of 2 SSI absolute value encoder signals (up to 32 bits)
** Planed availability: 3rd quarter 2016
International
Austria − Corporate Headquarters
SIGMATEK GmbH & Co KG
5112 Lamprechtshausen · Sigmatekstrasse 1
Tel. +43/62 74/43 21-0 · Fax +43/62 74/43 21-18
www.sigmatek-automation.com · office@sigmatek.at
Germany
USA
SIGMATEK GMBH
76829 Landau · Marie-Curie-Strasse 9
Tel. +49/63 41/94 21-0 · Fax +49/63 41/94 21-21
www.sigmatek-automation.com · office@sigmatek.de
SIGMATEK U.S. Automation, Inc.
44133 North Royalton, Ohio · 10147 Royalton Rd., Suite N.
Tel. +1/440/582 1266 · Fax +1/440/582 1476
www.sigmatek-automation.us · office@sigmatek.us
Switzerland
China
SIGMATEK Schweiz AG
8308 Illnau-Effretikon · Schmittestrasse 9
Tel. +41/52/354 50 50 · Fax +41/52/354 50 51
www.sigmatek-automation.ch · office@sigmatek.ch
SIGMATEK Automation CO., Ltd
315040 Ningbo · Room 504, Building A, No. 555, Jingjia Road
Tel. +86/574/87 75 30 85 · Fax +86/574/87 75 30 65
www.sigmatek-automation.cn · office@sigmatek-automation.cn
Great Britain
Korea
SIGMATEK Automation UK Limited
Nottingham, NG7 2RF · Nottingham Science Park · 10 Edison Village
Tel. +44/115/922 24 33 · Fax +44/115/922 49 91
www.sigmatek-automation.co.uk · office@sigmatek-automation.co.uk
SIGMATEK Automation Korea CO., Ltd
08500 Seoul · 4th floor, Digital Industrial Bldg 169-28
Gasan digital 2-ro Geumcheon-gu · Tel. +82/10 8771 7862
www.sigmatek-automation.kr · office@sigmatek-automation.kr
Belgium
Netherlands
SigmaControl B.V.
2994 LB Barendrecht · Zwolseweg 43 a/b
Tel. +32/329/770 07
www.sigmacontrol.eu · office@sigmacontrol.eu
SigmaControl B.V.
2994 LB Barendrecht · Zwolseweg 43 a/b
Tel. +31/180/69 57 77
www.sigmacontrol.eu · office@sigmacontrol.eu
China
Poland
Shanghai Dimension, Automatic Control System Solution Co., Ltd
200032 Shanghai · Room 806, Building 1, No. 3000, Long Dong Road
Tel. +86/21/68 79 46 80 · Fax +86/21/68 79 47 10
www.dmxtech.com · buyer@dmxtech.com
Denmark
SH Automation AS
5700 Svendborg · Grønnemosevej 34
Tel. +45/6221/8120
www.sh-automation.dk · info@sh-automation.dk
Finland
SARLIN Oy Ab
01610 Vantaa · Kaivokselantie 3-5
Tel. +35/81 05/50 42 33 · Fax +35/81 05/50 42 01
www.sarlin.com · info@sarlin.com
France
I.S.I.T
31830 Plaisance du Touch · 7 rue André-Marie AMPERE
Tel. +33/561/30 69 00 · Fax +33/561/16 50 63
www.isit.fr · contact@isit.fr
India
LTM Business Unit
Chennai 600 089 · Mount Poonamallee Road, Manapakkam
Tel. +91/44/22 49 19 32 · Fax +91/44/22 49 40 75
www.ltmindia.com · el@ltmindia.com
SDS Automatyka Sp.J.
53-238 Wrocław · ul. Ostrowskiego 30
Tel. +48/71 33/90 441 · Fax +48/71 33/90 488
www.sds-automatyka.pl · biuro@sds-automatyka.pl
Portugal
Plasdan Automation & Add-On Systems
2430-379 Marinha Grande · Rua de Moçambique No. 29
Tel. +351/244/572 110 · Fax +351/244/572 112
www.plasdan.pt · info@plasdan.pt
Serbia
Rovex Inzenjering d.o.o.
11070 Belgrad · Bulevar Mihaila Pupina 10d/VP62
Tel. +381/11/13 79 34 · Fax +381/11/13 79 34
www.rovex.rs · romeov@ptt.rs
Sweden
SIGBI Automation AB
254 64 Helsingborg · Pinnmogatan 1
Tel. +46/42/654 00 · Fax +46/42/654 70
www.sigmatek.se · info@sigmatek.se
Turkey
DEDEM Elektrik Taah. Otomasyon San. Tic. Ltd. Şti.
35477 Tekeli-Menderes · 10023 Sokak No: 5
Tel. +90/232/472 18 48 · Fax +90/232/472 17 03
www.dedemotomasyon.com · sigmatek@dedemotomasyon.com
Italy
SIGMA MOTION SRL
36075 Montecchio Maggiore (VI) · Viale Milano, 42
Tel. +39/04 44/60 75 75 · +39/04 44/49 58 33
www.sigmamotion.it · info@sigmamotion.it
www.sigmatek-automation.com