TO : customers
DATE : 2009.04.17
GREEN C&C TECH CO.,LTD
682-1,NEUNG-DONG
HWASUNGCITY,KOREA
TEL : 82-31-233-3620∼2
FAX : 82-31-233-3616
DOCUMENTATION FOR APPROVAL
PRODUCT
: CCFL BACKLIGHT INVERTER
MODEL NAME
: GH318A(P4)(RoHS INVERTER)
GCCT NAME
: GCCT318PE
APPROVAL
CHECKED
WRITTEN
PLEASE RETURN ONE DOCUMENT AFTER APPROVED SIGN.
INVERTER SPECIFICATION
R&D
GREEN C&C TECH
DATE : 2009.06.25
(GH318A(P4))
NO
1
DATE
REVISION
2009.06.25
PAGE
- PCB vendor added.
8
BACKSONG
- FUSE vendor added.
6125FF5-R : COOPER BUSSMAN
REVISION HISTORY
REV.
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2
3
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7
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Page
1
INVERTER SPECIFICATION
R&D
GREEN C&C TECH
DATE : 2009.04.17
(GH318A(P4))
1. APPLICATION
This Document Specified The Detailed Product Requirements of Inverter
GH318A(P4)
2. SUITABLE LOAD
LCD MODULE : AUO 22" 6LAMP TFT LCD
3. ELECTRICAL CHARACTERISTICS
3-1. Absolute Maximum Ratings
ITEM
SYMBOL
SPEC
UNIT
INPUT VOLTAGE1
Vin1
13.2
V
INPUT VOLTAGE2
Vin2
5.5
V
VPWM
DIM
5
V
Top
0∼60
℃
Tstg
-30∼80
℃
RH
85
%
OPERATING
TEMPERATURE
STORAGE
TEMPERATURE
RELATIVE
HUMIDITY
REMARKS
3-2. Control Signal
PIN NO.
SYMBOL
CN1 #9
BKLT_ON
CN1 #11
DIM
STATUS
ACTION
REMARKS
HIGH
LAMP(CCFL)-ON
2.4~5.5V
LOW
LAMP(CCFL)-OFF
0.8V MAX
MAX
PWM DIMMING - MAX
0V
MIN
PWM DIMMING - MIN
5V
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0
Page
2
INVERTER SPECIFICATION
R&D
GREEN C&C TECH
DATE : 2009.04.17
(GH318A(P4))
3-3. Output Characteristics
CONDITION
ITEM
SYMBOL
Vin1(V)
(DC-IN)
OUTPUT
CURRENT
INPUT
CURRENT
FREQUENCY
SPECIFICATION
UNIT
DIM
LAMP
MIN
TYP
MAX
Io1~6(max)
12V
0V
LAMP
6.0
6.5
7.0
mArms
Iin
12V
0V
LAMP
-
-
4.0
ADC
F
12V
0V
LAMP
40
45
50
KHz
FPWM
12V
5V
LAMP
140
150
160
Hz
0V
LAMP
-
100(MAX)
-
%
DUTY
12V
5V
LAMP
-
10(MIN)
-
%
-
-
1.0
-
2.0
SEC
PWM
(11PIN)
SIGNAL
SHUT
DOWN TIME
T1
12V
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0
Page
3
INVERTER SPECIFICATION
R&D
GREEN C&C TECH
DATE : 2009.04.17
(GH318A(P4))
3.4 Test Circuit
-SW1 : A→BL ON
F1
B→BL OFF
A
1-,1,2,3,4,5
VH
2-1
RL1
Iin
Vin 1
A
Io1
2-2
3-1
RL2
Io2
A
3-2
3-1
3-2
4-1
4-2
A
Vin2
SW1
B
5-1
1-9
5-2
RL3
Io3
A
RL4
Io4
A
RL5
Io5
A
1-6,7,8,10,12
0~5V
DIM
1-11
6-1
6-2
Page REV.
RL6
Io6
0
A
Page
4
INVERTER SPECIFICATION
R&D
GREEN C&C TECH
DATE : 2009.04.17
(GH318A(P4))
4. INTERFACE
4.1 CN1 CONNECTOR : 12505WR-12A00(YEONHO) / Equivalent
PIN NO
SYMBOL
1,2,3,4,5
DC-IN(Vin)
6,7,8,10,12
GND
9
BKLT_ON
11
DIM
REMARK
DC INPUT Power (10.8~13.2V)
GND
CCFL Drive SIGNAL(Active HIGH)
0 ~ 5V
4.2 CN2 CONNECTOR : 35001WR-02L(YEONHO) / Equivalent
PIN NO.
SYMBOL
1
HOT
REMARK
HIGH
2
COLD
LOW
4.3 CN3 CONNECTOR : 35001WR-02L(YEONHO) / Equivalent
PIN NO.
SYMBOL
1
HOT
HIGH
REMARK
2
COLD
LOW
4.4 CN4 CONNECTOR : 35001WR-02L(YEONHO) / Equivalent
PIN NO.
SYMBOL
REMARK
1
HOT
HIGH
2
COLD
LOW
4.5 CN5 CONNECTOR : 35001WR-02L(YEONHO) / Equivalent
PIN NO.
SYMBOL
1
HOT
HIGH
REMARK
2
COLD
LOW
4.6 CN6 CONNECTOR : 35001WR-02L(YEONHO) / Equivalent
PIN NO.
SYMBOL
REMARK
1
HOT
HIGH
2
COLD
LOW
4.7 CN7 CONNECTOR : 35001WR-02L(YEONHO) / Equivalent
PIN NO.
SYMBOL
1
HOT
HIGH
REMARK
2
COLD
LOW
4-1 Cable connection method.
CN2,CN7(inverter output connector) should be linked to
SKYBLUE cable certainly. And the other cable is unrelated.
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5
INVERTER SPECIFICATION
R&D
GREEN C&C TECH
DATE : 2009.04.17
(GH318A(P4))
5. APPEARANCE (UNIT : mm)
(TOLERANCE: +0.8,-0.2mm)
CN2
CN7
CN3
CN6
CN4
CN5
1
12
TRANS
Max. 8.5
TRANS
1.0(PCB)
MIN.1.0
6. NOTATION OF LOT NUMBER
MARKING : BOTTOM OF PCB.
GH318A(P4)
G7040001PE
GH318A(P4)
: USER MODEL CODE
G
: MANUFACTURER CODE (GREEN C&C TECH.)
7
: YEAR OF PRODUCT
7 → 2007 , 8 → 2008 , ... , 1 → 2011
04
: WEEK
OF PRODUCT 01,02,03,04,...52
0001
: SERIAL NUMBER
0001,0002.........9998,9999
PE
: GCCT MODEL CODE (GCCT318PE)
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0
Page
6
INVERTER SPECIFICATION
R&D
GREEN C&C TECH
DATE : 2009.04.17
(GH318A(P4))
7.PART LIST
SYMBOL
U1
U8
NAME
IC
U2,7
FET
U3,4,5,6
D1,2,4
D3,5,6,7,8,9
DIODE
D10,11,12
1st
2nd
TYPE N0
MAKER
BD9890FV
ROHM
TYPE N0
MAKER
BA10358F
ROHM
KIA358
KEC
AP4509M
APEC
AO4614BL
AOS
AO4613L
AOS
AP4525GEM
APEC
AP4506GEM
APEC
APM4548AK
ANPEC
AOD609
AOS
STU404D
SAMHOP
APM4048DU4
ANPEC
AP4525GEH
APEC
DAP202K
ROHM
BAW56
DIODES
SDS2836
AUK
KDS181
KEC
BAW56
PANJIT
M1MA152WAT1G
ONSEMI
BAV99
DIODES
DAN217
ROHM
SDS7000
AUK
KDS226
KEC
BAV99
PANJIT
BAV99LT1G
ONSEMI
DAN202K
ROHM
BAV70
DIODES
SDS2838
AUK
KDS184
KEC
BAV70
PANJIT
BAV70LT1G
ONSEMI
UDZS9.1B
ROHM
UDZ9.1B
DIODES
BZT52-C9V1S
PANJIT
ZD2,3,4,5
ZENER
KDZ9.1V
KEC
UDZSTE-17 9.1B
ROHM
MM3Z9V1T1G
ONSEMI
RUBYCON
C1,2
C-ELEC
390uF/35V NXH Series
SAMYOUNG
390uF/35V ZLH Series
C4,18,19,20,21
MLCC
GRM188R71E473K
MURATA
EQUIVALENT
C5
"
GRM1885C1H221J
"
"
C6,7,8,9
"
GRM188R71E392K
"
"
C10
"
GRM188R71E103K
"
"
C11
"
GRM188R71C474K
"
"
C12
"
GRM188R71E104K
"
"
C13
"
GRM188R71A684K
"
"
C14,15,40
"
GRM219F51E105Z
"
"
C22,23,24,25,26,27
"
GRM31MR71E225K
"
"
C28,29,30,31,32,33
"
GRM188R71E122K
"
"
C39
"
GRM1885C1H102J
"
"
C41
"
GRM188F51E105Z
"
"
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7
INVERTER SPECIFICATION
R&D
GREEN C&C TECH
DATE : 2009.06.25
(GH318A(P4))
SYMBOL
1st
NAME
2nd
TYPE N0
MAKER
TYPE N0
MAKER
R6,11,25,38
CHIP-R
MCR03EZPJ473
ROHM
EQUIVALENT
R7
"
MCR03EZPJ114
"
"
R8
"
MCR03EZPJ223
"
"
R10,76
"
MCR03EZPJ683
"
"
R12,29,42,48,75
R79
"
MCR03EZPJ104
"
"
R13,30
"
MCR03EZPJ134
"
"
R14
"
MCR03EZPJ183
"
"
R16,17,18,19,33,34
"
MCR03EZPJ303
"
"
R20,21,22,23
R35,36
"
MCR03EZPJ102
"
"
R24,37,72
"
MCR03EZPJ000
"
"
R26,27,39,40,45
R46,47,51,54,57
R60,73,74
"
MCR03EZPJ103
"
"
R28,41
"
MCR03EZPJ204
"
"
R31
"
MCR03EZPJ363
"
"
R49,50,52,53,55
R56,58,59
"
MCR03EZPJ151
"
"
R68,69,70,71
"
MCR03EZPJ512
"
"
R77,78
"
MCR03EZPJ394
"
"
GT-825
NAMYANG
GT-825
DONGHEUNG
GT-825
ANYON
GT-825
SEJIN
CCF1N5TTE
KOA
451-005
LITTEL
6125FF5-R
COOPER
BUSSMAN
T1,2,3,4,5,6
TRANS
F1
FUSE
CN1
CONNECTOR
12505WR-12A
YEONHO
EQUIVALENT
CN2,3,4,5,6,7
"
35001WR-02L
YEONHO
EQUIVALENT
GH318A REV0.2
PCB
PCB
WONKYUNG GH318A REV0.2
GH318A REV0.2
SONGDO
GH318A REV0.2
BACKSONG
GH318A REV0.2
Page REV.
1
JOONGWON
SEOKANG
Page
8
INVERTER SPECIFICATION
R&D
GREEN C&C TECH
DATE : 2009.04.17
(GH318A(P4))
8. PCB LAYOUT
TOP
BOTTOM
Page REV.
0
Page
9
INVERTER SPECIFICATION
R&D
GREEN C&C TECH
DATE : 2009.04.17
(GH318A(P4))
SILK-TOP
SILK-BOTTOM
Page REV.
0
Page
10
INVERTER SPECIFICATION
R&D
GREEN C&C TECH
DATE : 2009.04.17
(GH318A(P4))
10.FLOW CHART
MODEL
( TYPE )
GH318A(P4)
S.H.CHA
WRITER
FLOW CHART
PROCESS
Cream Soledr
Cream-solder Printing of F-
EQUIPMENTS
REFERENCES
PART LIST
Cream-solder Printer
side
OK
Waste
0
( FLOW CHART )
Raw Material
SMD Device
NG
REVISION
Repair
NG
Discrete Device Assembly
Low·High Mounter
Reflow Soldering
Reflower
Visual Inspection
Microscope
OK
Film,Condenser,
Huse,Tube
Preparing Process
Trans
Soldering By Hand for
NG
Waste
OK
Repair
Discrete Components
NG
Visual Inspection
OK
Silicon Dispenser
PCB Division
Visual Inspection
OK
NG
Waste
Aging
Electrical Characteristic
NG
Repair
OK
Insulator
&LABEL
2h
Testing SYSTEM,Testing JIG
Insulator& Label
Buffer Tray,
Exrenal Box Pad
Reinspection
Inspection
Power Supply,Aging Box
Attachment
Package
NG
Outgoing Inspection
OK
Based on standard rule
Testing SYSTEM,Testing JIG
List of Inspection
Shipping
GCCT318PE
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0
Page
12
INVERTER SPECIFICATION
R&D
GREEN C&C TECH
DATE : 2009.04.17
(GH318A(P4))
11. RELIABILITY TEST SPEC
ITEM
NO.
CONDITIONS AND METHOD
1
High Temperature
Storage Test
Temp : 70℃
Duration 500hrs
2
Low Temperature
Storage Test
Temp : -30℃
Duration 500hrs
3
High Temperature
High Humidity Storage
Temp : 40℃
Humid 95%RH
Duration 500hrs
4
High Temperature
High Humidity Operation test
Temp : 40℃
Humid 95%RH
Duration 1000hrs
5
Thermal Shock Test
Temp -30℃ ↔ 70℃,250cycle
(30min) (30min)
6
Vibration test
Amplitude :1.5mm
Frequency :10~55Hz
Position : three perpendicular planes
Duration 1000hrs
7
High Temperature Operation test
Temp : 50℃
Duration 72hrs
8
Low Temperature Operation test
Temp : 0℃
Duration 72hrs
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0
Page
13
INVERTER SPECIFICATION
R&D
GREEN C&C TECH
DATE : 2009.04.17
(GH318A(P4))
12. PACKING
12.1 BOX
Customer
Model
Part no
L/C NO :
C/T NO :
MADE IN KOREA
Q'ty
Date
Customer
Model
GH318A(P4)
Part no
Q'ty
000
EA
Date
00.00.00
12.2 TRAY
1 TRAY : 26EA
1 BOX : 5TRAY
SYMBOL
TYPE N0
PACKING-TRAY
393*324*73
PACKING-BOX
415*340*332
PACKING-PAD
415*340*3
(130EA)
Page REV.
0
Page
14
1. MATERIAL LIST FOR SAFETY GH318A(P4)
1.1 LIST
SYMBOL
F1
PCB
NAME
FUSE
PRINTED
WIRING BOARD
TYPE NO.
MANUFACTURER
DESCRIPTION
CCF1N5
KOA CORPORATION
UL FILE NO : E171861
451-005
LITTEL FUSE INC
6125FF5-R
COOPER BUSSMAN
FR-4
UL FILE NO : E10480
CSA FILE NO : LR29862
UL FILE NO : E19180
WONKYUNG
UL FILE NO : E202541
SEOKANG
UL FILE NO : E150774
SONGDO
UL FILE NO : E250018
BACKSONG
UL FILE NO : E205233
JOONGWON
UL FILE NO : E111948
CN1
CONNECTOR
12505WR-12A00
YEONHO
UL:E108706
CN2,3,4,5,
CN6,7
CONNECTOR
35001WR-02L
YEONHO
UL:E108706
NAMYANG
ELECTRONICS
T1,2,3,4,5,6
TRANSFORMER
GT-825
CLASS A (105 de.C)
SEE TRANS SPEC
ANYON
CLASS A (105 de.C)
SEE TRANS SPEC
SEJIN
CLASS A (105 de.C)
SEE TRANS SPEC
DONG HEUNG
CLASS A (105 de.C)
SEE TRANS SPEC
CUSTOMER :
GREEN C&C CO., LTD.
SPECIFICATION
ITEM
PART NO.
SHEET NO.
1
2008.
D A T E
INVERTER TRANS
MODEL NAME
GT-825
DESCRIPTION
OF
12.
23
23.
EFD 13 x 22
1. GENERAL SPECIFICATION
1) SCOPE
This specification applies to part number GT-825 INVERTER TRANS
for use in color TV and Monitor with is supplied for
GREEN C&C CO., LTD.
2. GENERAL PREFERENCE
The reinspection & reapproval is required to change the structure, quality,
progress of this Specification.
3. ABSOLUTE REGULARITY
1) Keep Temperature : -25℃ ~ 105℃
2) Keep Humidity
: 20% ~ 95%
3) Use Temperature : -25℃ ~ 105℃
4) Use Humidity
: 20% ~ 85%
4. MECHANICAL CHARACTERISTIC
1) TERMINAL TENSION INTENSITY
After fix the body, The Terminal Shall withstand for 30 seconds without losing when
a static load of 1.0Kg is applied to drawing direction of the Terminal.
2) TERMINAL BEND INTENSITY
The Terminal shall withstand without breakage and bend when it returns after bend 1
time to the left side and 1 time right side with a static load.
3) VIBRATION TEST
After fix a body of the vibration board, The terminal shall withstand without
losing and bend when it operates vibration test of 3 directions(X,Y,Z) for 2hours.
(Test condition : -frequency = 10Hz ~ 50Hz , -Amplitude = 0.75mm )
5. ELECTRICAL CHARACTERISTIC
1) INSULATION RESISTANCE
① Primary COIL TO CORE : Shall be more than 100㏁ when measured with DC 500V
② Primary COIL to Secondary COIL : Shall be more than 100㏁ when measured with
DC 500V
③ Secondary COIL TO CORE : SHALL be more than 100㏁ when measured with DC 500V
2) WITHSTAND VOLTAGE
① Primary COIL to Secondary COIL : Shall be no damage when
measured AC0.5KV, 5mA for 1 Min.
② P COIL TO CORE : SHALL be no damage when
measured AC1.0KV, 5mA for 1 Min.
③ S COIL TO CORE : SHALL be no damage when
measured AC2.0KV, 5mA for 1 Min.
NO
REVISION
DATE
CHECK
DRAWN
CHECKED
APPROVED
1
2
3
4
0705-00양식04
DONG HEUNG ELECTRONICS CO., LTD.
CUSTOMER :
GREEN C&C CO., LTD.
SHEET NO.
SPECIFICATION
ITEM
PART NO.
2
2008.
D A T E
INVERTER TRANS
MODEL NAME
GT-825
DESCRIPTION
OF
12.
23
23.
EFD 13 x 22
6. MECHANICAL ASSEMBLY (UNIT : mm)
#6
13.8±1.0
* MARKING (BLACK) *
#1
N
SORTING NO.
MODEL NAME.
GT-825
DH 000000
31.7±1.0
27.4±0.5
*MARKING
PRODUCTION LINE
DAY
MONTH
YEAR
PRODUCTION MAKER
※ PRIMARY INDUCTANCE SORTING
#7
L : 400 uH ~ 494 uH
N : 494 uH ~ 667 uH
H : 667 uH ~ 754 uH
#8
?WRS YLHZA
※ PRODUCTION LINE
1. A : CHUN AN
2. B : BAZHOU
3. Y : YANTAI
7.0 MAX
#6
?VLGH YLHZA
#7
11.7±0.5
9.1
5.5
#7
#8
#6
#1
1.0Ф
SILICON(2POINT)
11.5±0.5
EPOXY(6POINT)
?IURQW YLHZA
#6
0.5±0.1
#1
* PIN LENGTH : BEFORE SOLDERING
1.85±0.25
?ERWWRP YLHZA
NO
REVISION
DATE
CHECK
DRAWN
CHECKED
APPROVED
1
2
3
4
0705-00양식04
DONG HEUNG ELECTRONICS CO., LTD.
CUSTOMER :
GREEN C&C CO., LTD.
SHEET NO.
SPECIFICATION
ITEM
PART NO.
3
2008.
D A T E
INVERTER TRANS
MODEL NAME
GT-825
DESCRIPTION
OF
12.
23
23.
EFD 13 x 22
7. SCHEMATIC DIAGRAM.
3
2
1
4
5
6
P
S
8
※ S (START, FINISH) : WIRE THREE-PLY TWIST
7
※ WINDING DIRECTION : SECONDARY BOTTOM VIEW
8. WINDING SPECIFICATION
TERMINAL
NO
WIRE
TURNS
WINDING
METHOD
S
F
S
6
7
GRD2 0.03 Ø
2540 T
( C.W )
P
4
2
1UEW 0.32 Ø
26 T
SOLENOID
( C.W )
CORE FIXING TAPE {KAPTON}
NO
REVISION
DATE
INSULATION
MATERIAL
T/W
TS
POLYIMIDE TAPE
60u,W=16.5mm
2.5
POLYIMIDE TAPE
60u,W=4.0mm
3
CHECK
DRAWN
CHECKED
APPROVED
1
2
3
4
0705-00양식04
DONG HEUNG ELECTRONICS CO., LTD.
CUSTOMER :
GREEN C&C CO., LTD.
SPECIFICATION
ITEM
PART NO.
SHEET NO.
4
2008.
D A T E
INVERTER TRANS
MODEL NAME
GT-825
DESCRIPTION
OF
12.
23
23.
EFD 13 x 22
9. ELECTRICAL CHARACTERISTICS AT 25℃
NO.
ITEM
TERMINAL
SPECIFICATION
REMARKS
1
INDUCTANCE
4 - 2
6 - 7
400uH MIN
3.3H MIN
LCR-METER
HP-4284A
at 1KHz 1Vms.
2
LEAKAGE
4 - 2
6 - 7
29uH REF
274mH ±10%
LCR-METER
HP-4284A
at 1KHz 1Vms.
3
DC
RESISTANCE
4 - 2
6 - 7
0.18 Ω MAX
WHEATSTONE BRIDGE
YEW TYPE 2755
HIOKI TYPE 3220
PRIMARY
TO SECONDARY
4
5
6
1.3KΩ ±12%
AC 0.5KV 1MINUTE CURRENT 5mA
WITHSTANDING
VOLTAGE
P COIL TO CORE
AC 1.0KV 1MINUTE CURRENT 5mA
S COIL TO CORE
AC 2.0KV 1MINUTE CURRENT 5mA
INSULATION
PRIMARY
RESISTANCE
TO SECONDARY
IMPULSE TEST
START
&
FINISH
NO
REVISION
KIKUSUI : TOS-9200
DC 500V / 100MΩ
KIKUSUI : TOS-9200
AC 1.4 [KV] , FREQUENCY 60 [Hz]
DATE
CHECK
DRAWN
KT-805A,KT-605A
CHECKED
APPROVED
1
2
3
4
0705-00양식04
DONG HEUNG ELECTRONICS CO., LTD.
CUSTOMER :
GREEN C&C CO., LTD.
SPECIFICATION
ITEM
PART NO.
SHEET NO.
D A T E
INVERTER TRANS
MODEL NAME
GT-825
DESCRIPTION
10. 신뢰성 시험(Reliability Test)
ITEM
5
OF
2008.
12.
23
23.
EFD 13 x 22
TEST CONDITION
SPEC
40±2℃,90~95%,96HR, 상온에서 60분 이상 방치 후 측정
내 습 성
(Measure At Normal Temperature That Keep more Than 60Min
(HUMIDITY-TESISTANCE)
After Test.)
L: 초기치±10%
(FIRST)
-40℃±2℃, 30분 →25±2℃ 15분 →100±2℃ 30분: 100cycle
시험 후 상온에서 60분 이상 보존 후 측정
열 충 격
L: 초기치±10%
(HEAT SHOCK-RESISTANCE) (Measure At Normal Temperature That Keep more Than 60Min
(FIRST)
After Test.)
내 열 성
(HEAT-RESISTANCE)
105℃±2℃ 96HR,상온에서 60분 이상 방치 후 측정
(Measure At Normal Temperature That Keep more Than 60Min
After Test.)
L: 초기치±10%
(FIRST)
내 한 성
(COLD-RESISTANCE)
-25±2℃ 96HR, 상온에서 60분 이상 방치 후 측정
(Measure At Normal Temperature That Keep more Than 60Min
After Test.)
L: 초기치±10%
(FIRST)
VIBRATION TEST
Vibration frequency:10Hz~50Hz~10Hz. All amplitude:0.75mm/
1Minte(Reqeat) Direction:
X,Y,Z(each of 1hour) after test, there is no abnormality
in the elect characteristic the appearance.
11. REFLOW HEATING CONDITION
Peak:260±5℃, at 10s Max.
Soldering zone:245℃ or more,
Number of cycles: 2cycles
20±10s
℃
260
temperature
10s Max
260±5℃
20±10 s
245℃
or more
200
180℃
150
150℃
90±30 s
100
50
Heating time
NO
REVISION
DATE
CHECK
DRAWN
CHECKED
APPROVED
1
2
3
4
0705-00양식04
DONG HEUNG ELECTRONICS CO., LTD.
CUSTOMER :
GREEN C&C CO., LTD.
SPECIFICATION
ITEM
PART NO.
SHEET NO.
D A T E
INVERTER TRANS
MODEL NAME
GT-825
DESCRIPTION
6
2008.
OF
12.
23
23.
EFD 13 x 22
12. SATURATION 특성
NO
0mA
50mA
80mA
100mA
110mA
120mA
130mA
140mA
150mA
160mA
1
uH
526.00
uH
516.00
uH
484.00
uH
452.00
uH
433.00
uH
412.00
uH
392.00
uH
370.00
uH
uH
350.00 328.00
2
3
555.00
496.00
537.00
481.00
497.00
457.00
459.00
434.00
436.00
420.00
412.00
406.00
388.00
391.00
363.00
375.00
341.00 317.00
360.00 344.00
4
597.00
564.00
502.00
447.00
416.00
385.00
357.00
328.00
302.00 277.00
5
594.00
567.00
511.00
457.00
427.00
396.00
367.00
336.00
309.00 280.00
AVG
553.60
533.00
490.20
449.80
426.40
402.20
379.00
354.40
332.40 309.20
100℃ 6513.00
4403.00
2975.00 2156.00
1816.00 1531.00 1303.00 1111.00 958.00 826.00
7000.00
6000.00
5000.00
4000.00
100
상온
3000.00
2000.00
1000.00
NO
REVISION
10
0m
A
11
0m
A
12
0m
A
13
0m
A
14
0m
A
15
0m
A
16
0m
A
80
m
A
50
m
A
0m
A
0.00
DATE
CHECK
DRAWN
CHECKED
APPROVED
1
2
3
4
0705-00양식04
DONG HEUNG ELECTRONICS CO., LTD.
CUSTOMER :
GREEN C&C CO., LTD.
SHEET NO.
SPECIFICATION
ITEM
PART NO.
7
OF
2008.
D A T E
INVERTER TRANS
MODEL NAME
GT-825
DESCRIPTION
12.
23
23.
EFD 13 x 22
13. FREQUENCY 특성
NO
1KHz
10KHz
20KHz
30KHz
40KHz
50KHz
75KHz
100KHz
uH
uH
uH
uH
uH
uH
uH
uH
1
537.00
556.00
627.00
816.00
1462.00
(6125)
(351.00)
(131.00)
2
3
549.00
485.00
569.00
501.00
647.00
563.00
856.00
718.00
1620.00
1182.00
(5719)
(5760)
(332.00)
(361.00)
(126.00)
(131.00)
4
573.00
594.00
678.00
908.00
1810.00
(4218)
(322.00)
(124.00)
5
A VG.
577.00
597.00
680.00
907.00
1779.00
(5114)
(338.00)
(130.00)
544.20
563.40
639.00
841.00
1570.60
(5387)
(340.80)
(128.40)
주파수
3000.00
2000.00
1000.00
0.00
(1000.00)
1KHz
20KH z
75KH z
40K Hz
(2000.00)
(3000.00)
(4000.00)
A VG.
(5000.00)
(6000.00)
(7000.00)
NO
REVISION
DATE
CHECK
DRAWN
CHECKED
APPROVED
1
2
3
4
0705-00양식04
DONG HEUNG ELECTRONICS CO., LTD.
CUSTOMER :
GREEN C&C CO., LTD.
SHEET NO.
SPECIFICATION
ITEM
PART NO.
8
2008.
D A T E
INVERTER TRANS
MODEL NAME
GT-825
DESCRIPTION
OF
12.
23
23.
EFD 13 x 22
14. LEAKAGE 특성
NO
1KHz
10KHz
20KHz
30KHz
40KHz
50KHz
75KHz
100KHz
1
uH
29.10
uH
27.16
uH
27.06
uH
26.95
uH
26.83
uH
26.74
uH
26.58
uH
26.52
2
3
28.50
28.30
27.69
27.41
27.67
27.49
27.67
27.40
27.67
27.40
27.68
27.42
27.70
27.47
27.76
27.55
4
28.39
27.60
27.58
27.58
27.58
27.59
27.63
27.70
5
AVG.
28.98
27.16
27.15
27.15
27.15
27.17
27.22
27.29
28.65
27.40
27.39
27.35
27.33
27.32
27.32
27.36
LEAKGE.
40.00
35.00
30.00
25.00
AVG.
20.00
1KHz
NO
REVISION
20KHz
40KHz
DATE
75KHz
CHECK
DRAWN
CHECKED
APPROVED
1
2
3
4
0705-00양식04
DONG HEUNG ELECTRONICS CO., LTD.
CUSTOMER :
GREEN C&C CO., LTD.
SHEET NO.
SPECIFICATION
ITEM
PART NO.
9
2008.
D A T E
INVERTER TRANS
MODEL NAME
GT-825
DESCRIPTION
OF
12.
23
23.
EFD 13 x 22
15. INTERNAL CONSTRUCTION
518 OD\HUV
93x Z@4918pp~NDSWRQ€
SLQ &:  &;
SLQ &4  &9
^8`
^7`
V4
^7`
V4
^7`
V4
^7`
V4
^7`
V4
^7`
V4
^7`
V4
^6`
S4
695W
696W
696W
696W
696W
696W
696W
59W
^5`
^9`
^4`
NO
NO
GAP
GAP
^4`
^9`
6 OD\HUV
93x Z@713pp~NDSWRQ€
- ZLQGLQJ
- SRO\LPLGH WDSH
^4`=FRUH ^5`=EREELQ ^6`/^7`=ZLUH ^8`=LQVXODWLRQ WDSH
^9`FRUH IL[LQJ WDSH
NO
REVISION
DATE
CHECK
DRAWN
CHECKED
APPROVED
1
2
3
4
0705-00양식04
DONG HEUNG ELECTRONICS CO., LTD.
CUSTOMER :
GREEN C&C CO., LTD.
SPECIFICATION
ITEM
PART NO.
SHEET NO.
10
D A T E
2008.
INVERTER TRANS
MODEL NAME
GT-825
DESCRIPTION
OF
12.
23
23.
EFD 13 x 22
16. MATERIAL LIST
NO
1
MATERIAL
CORE
ITEM
EFD 13 x 22
PL-7,PM-7,YP-2
or equiv.
2
BOBBIN
3
5
SAM HWA ELECTRONICS CO., LTD.
ISU CERAMICS CO.,LTD.
YOUNG HWA FERRITE CO., LTD. or equiv.
SUMITOMO CHEMICAL CO., LTD.
E I DUPONT DE NEMOURS & CO INC.
SAMSUNG FINE CHEMICALS CO.,LTD.
E54705
E41938
E309188
1UEW 0.32Ø
DONG YANG ELECTRONICS IND CO.,LTD.
SHANDONG PENGTAI SPECIAL ENAMELLED
WIRE CO., LTD.
SHANDONG ZHONGCHEN MAGNET WIRE CO LTD.
E102761
E166187
ELEKTRISOLA SDN BHD.
E143312M
DUCK SUNG HITECH CO., LTD.
TAE HWA INDUSTRIAL CO., LTD.
E105147
E92677
E229667
GRD2 0.03Ø
INSULATION
TAPE
UL FILE
EFD 13 x 22
L.C.P(94V-0)
COPPER WIRE
4
MANUFACTURER
KAPTON TAPE
60u, W=16.5mm
KAPTON TAPE
60u, W=4.0mm
SHANGHAI JINZHANG INSULATING MATERIAL
CO.,LTD.
YOUNG WOO CO.,LTD.
JINGJIANG YAHUA PRESSURE SENSITIVE
GLUE CO., LTD
6
CORE FIXING
TAPE
7
SILICON
N-2034
SE9189L (94V-0)
WACKER CHEMIE AG
DOW CORNING TORAY SILICONE CO.,LTD.
8
EPOXY
UNBOND-812
SK-1000,SK-015B
SUNG MOON RESIN CO.,LTD.
SE GYE CHEMICAL CO., LTD. or equiv.
9
SOLDER BAR
SN98CU2-B20
SAMWOO ALLOYMETAL CO., LTD.
NO
REVISION
DATE
CHECK
DRAWN
E248975
E203272
E165111
E75704
E55519
CHECKED
APPROVED
1
2
3
4
0705-00양식04
DONG HEUNG ELECTRONICS CO., LTD.
CUSTOMER :
GREEN C&C CO., LTD.
SPECIFICATION
ITEM
PART NO.
SHEET NO.
11
D A T E
2008.
INVERTER TRANS
MODEL NAME
GT-825
DESCRIPTION
OF
12.
23
23.
EFD 13 x 22
17. CORES DIMENSIONS
C1
A
D
F
C2
B
C
A
B
C
C1
C2
D
F
13.4±0.30
11.20±0.15
4.5±0.15
5.30±0.15
3.00±0.15
9.80±0.20
8.60±0.15
NO
REVISION
DATE
CHECK
DRAWN
CHECKED
APPROVED
1
2
3
4
0705-00양식04
DONG HEUNG ELECTRONICS CO., LTD.
CUSTOMER :
GREEN C&C CO., LTD.
SPECIFICATION
ITEM
PART NO.
SHEET NO.
12
D A T E
2008.
INVERTER TRANS
MODEL NAME
GT-825
DESCRIPTION
OF
12.
23
23.
EFD 13 x 22
18. BOBBIN DIMENSION
D
B
A
E
F
C
G
H
J
K
L
** Sn : 4um MIN
** Ni : 1um MIN
A
B
C
D
E
F
G
H
J
K
L
31.70
27.40
13.60
4.80
1.05
5.90
9.20
5.60
3.20
4.75
6.50
±0.20
±0.20
±0.20
±0.20
±0.20
±0.20
±0.20
±0.20
±0.20
±0.20
±0.20
1
31.76
27.42
13.55
4.76
1.06
5.91
9.16
5.59
3.20
4.77
6.54
2
31.79
27.42
13.57
4.79
1.06
5.91
9.18
5.58
3.20
4.76
6.53
3
31.78
27.41
13.58
4.75
1.05
5.90
9.17
5.58
3.20
4.75
6.54
4
31.78
27.40
13.56
4.78
1.06
5.91
9.18
5.59
3.21
4.75
6.52
5
31.77
27.42
13.57
4.75
1.05
5.90
9.18
5.58
3.19
4.76
6.53
SPEC
NO
REVISION
DATE
CHECK
DRAWN
CHECKED
APPROVED
1
2
3
4
0705-00양식04
DONG HEUNG ELECTRONICS CO., LTD.
CUSTOMER :
GREEN C&C CO., LTD.
SPECIFICATION
ITEM
PART NO.
SHEET NO.
13
D A T E
2008.
INVERTER TRANS
MODEL NAME
GT-825
DESCRIPTION
OF
12.
23
23.
EFD 13 x 22
* CORE
V\PERO
XQLW
WHPS
SO0:
SP0:
\S05
µμ i ac
0
58℃
5733±58(
5733±58(
5833±58(
58℃
7<3
7<3
843
433℃
6;3
6;3
733
58℃
45
46
818
433℃
0
43
0
58℃
483
473
93
433℃
0
0
73
0
A553
A543
A553
58℃
973
:33
933
433℃
783
743
773
Ev
K@4533D2p
Kf
Eu
K@4533D2p
Wf
pW
D2p
pW
℃
Sy
I@433NK} pZ2fp6
E@533pW
NO
p
Ω 1 p
813
:
9
g
nj2p6
71;8{436
71;{436
71;{436
REVISION
DATE
CHECK
DRAWN
CHECKED
APPROVED
1
2
3
4
0705-00양식04
DONG HEUNG ELECTRONICS CO., LTD.
CUSTOMER :
GREEN C&C CO., LTD.
SPECIFICATION
ITEM
PART NO.
SHEET NO.
14
D A T E
2008.
INVERTER TRANS
MODEL NAME
GT-825
DESCRIPTION
OF
12.
E54705 (M)
Min
UL94
Elec
Mech
H H V 4
Thk
Flame
with
w/o
W A T 9
Mtl Dsg
Col
mm
Class
lmp
lmp
I I R 5
Liquid Crystal Polyester (LCP), designated "EKONOL" or "SUMIKASUPER", furnished
the form of pellets.
NC,WT,BK
0.30
0.75
1.5
3.0
94V-0
94V-0
94V-0
94V-1
130
220
220
220
130
180
200
200
23.
EFD 13 x 22
SUMITOMO CHEMICAL CO.,LTD.
5-33 KITAHAMA 4-CHOMA CHUO-KU, OSAKA JAPAN
WILMINGTON DE 19898
E-4008(k)
23
130
220
240
240
3
2
1
4
4
4
0
C
T
I
in
5
4
Reports : November 10, 1994 August 17, 1992 August 17, 1992
Replaces E547050010 dated August 16, 1994.
(Cont. or CO11 card)
Underwriters Laboratories Inc.
683604011
n7047
Dh/0246672
Plastics - Component
E 41938
E I D UPONT DE NEMOURS & CO I NC
ENGINEERING POLYMERS
CHESTNUT RUN PLAZA
PO BOX 80713
Min.
H
H
R T I
Thk
Flame
W
A
Elec
Mech
WILMINGTON, DE 19880 USA
Material Dsg
Color
MM
Class
I
I
Imp
Str
Liquid Crystal Polymer (LCP), designated "ZENITE" furnished as pellets.
6130+
BK 0.19
V-0 130
130
130
ALL 0.38
V-0 130
130
130
0.75
V-0 3
4
240
130
240
1.5
V-0 1
4
240
210
240
3.0
V-0 0
4
240
220
240
6130L+
BK 0.38
V-0 130
130
130
0.75
V-0 3
4
240
130
240
WT 1.0
V-0 3
4
240
130
240
ALL 1.5
V-0 1
4
240
210
240
3.0
V-0 0
4
240
220
240
NOTE1-Material designations may be followed by suffix letters and numbers.
H
V
T
R
D
4
9
5
C
T
I
4
4
-
4
4
NOTE2-Material designations may be prefixed by "ZEN".
Marking : Company name or tradename "ZENITE" and material designation on container, wrapper or
finished part.
NO
REVISION
DATE
CHECK
DRAWN
CHECKED
APPROVED
1
2
3
4
0705-00양식04
DONG HEUNG ELECTRONICS CO., LTD.
CUSTOMER :
GREEN C&C CO., LTD.
SPECIFICATION
ITEM
PART NO.
SHEET NO.
15
D A T E
2008.
INVERTER TRANS
MODEL NAME
GT-825
DESCRIPTION
OF
12.
23
23.
EFD 13 x 22
Sodvwlfv0Frpsrqhqw
See General Information for Plastics-Component
E309188
SAMSUNG FINE CHEMICALS CO LTD
103-1 MOONJI-DONG
YUSUNG-GU
DAEJEON,305-380 REPUBLIC OF KOREA
Min.
Material Dsg
Color
H
H
Thk
Flame
W
A
mm
Class
I
I
R T I
Elec
Mech
Imp
Str
130
130
H
D
V
4
C
T
9
T
R
5
I
Liquid Crystal Polymer(LCP),furnishsd as pellets.
KB40M, KB4DBM
NC,BK
0.29-0.32
V-0
-
-
130
Marking : Company name and material desingnation on container, wrapper or finished part.
Last Updated on 2007-01-09
*WIRE
DONG YANG ELECTRONICS IND CO LTD
E102761
5-20 BANGYE-RI
MUNMAK-EUB
WONJU-SHI, KANGWON-DO 220-800 REPUBLIC OF KOREA
Coat Typ
BC
Mtl Dsg
AI-EIW
DSB-EIA
DSB-EIA(S)
EIW
NY-EIW
NY-PEW
NY-PEW(F)
NY-UEW
PolyesterEster-imide
Solderable ester-imide
Polyester-imide
Polyester-amide-imide
Polyester
Polyester
Polyurethane
UEW(F)
Polyurethane
UEW(B)
UAL
PEW
Polyurethane
Polyurethane
Polyester
OC
PolyamidePolyamide
Polyamide
ANSI
Type
MW35
MW76
MW78
MW30
MW76
MW24
MW24
MW80,
MW28#
TI
200
180
180
180
180
155
155
155,
130
-
MW79,
155,
-
MW75#
130
155
180
155
Polyamide
Polyamide
Polyamide
Polyamide
@
@
MW5#
Note: UAL is the alternate aluminum grade designation of magnet wire designated UEW. @- Non-ANSI type.
#- The wire may perform better than the rating reflects and hence may not be suitable for insulation system testing.
Marking: Company name or "E102761" and material designation or marked designation on package or reel .
Last Updated on 2007-01-08
NO
REVISION
DATE
CHECK
DRAWN
CHECKED
APPROVED
1
2
3
4
0705-00양식04
DONG HEUNG ELECTRONICS CO., LTD.
CUSTOMER :
GREEN C&C CO., LTD.
SPECIFICATION
ITEM
PART NO.
SHEET NO.
16
D A T E
2008.
INVERTER TRANS
MODEL NAME
GT-825
DESCRIPTION
OF
12.
23
23.
EFD 13 x 22
E166187
SHANDONG PENGTAI SPECIAL
ENAMELLED WIRE CO LTD
DA XIN DIAN ZHENG
PENGLAI
SHANDONG 265612, CHINA
Mtl
Dsg
PTMW30, EIW-180,PEI/180,QZY/180
PTMW35, EIW-A,(PEI/PAI)/200,Q(ZY/XY)/200
PTMW73, EIA-W,(PEI/PAI)/200, Q(ZY/XY)/200
PTMW75, UEW-130, PU/130,QA/130
EI/AIW220, (PEI/PAI)/220
Coat
BC
Polyesterimide
Polyester
Polyester
Polyurethane
Polyesterimide
Type
OC
Polyamideimide
Polyamideimide
Polyamideimide
ANSI
Type
MW30
MW35
MW73
MW75
@
Mw35,MW73#
Temp
Class
180
200
200
130
220
200
Q(ZY/XY)/220
PTMW82, UEW-180,PU/180, QA/180
Polyurethane
MW82
180
PTMW79, UEW-155,PU/155, QA/155
Polyurethane
MW79
155
PTMW5, PEW,QZ(G)/155
Polyester
MW5
155
PTMW5, PEW,QZ(G)/155
Polyester
MW5
155
@ - NON-ANSI Type.
# - Additional consideration is needed before being used in system thermal aging.
Marking: Company name or trademark and material designation or marked designation on package or reel and
Recognized Component Mark.
Last Updated on 2003-11-11
Magnet Wire - Component
See General Information for Magnet Wire - Component
SHANDONG ZHONGCHEN MAGNET WIRE CO LTD
E248975
LAOWA
ZHENGMU TOWN
QINZHOU, GUIZHOU 262519 CHINA
Mtl
Dsg
Mark
Dsg
Coat Type
EIW
-
Polyesterimide
-
ANSI
Type
MW30
UEW
-
Polyurethane
-
MW79
155
MW75#
130
BC
OC
Temp
Class
180
#-Additional consideration is needed before this magnet wire is used for system thermal aging.
Marking : Company name and material designation or marked designation on package or reel.
Last Updated on 2004-11-29
NO
REVISION
DATE
CHECK
DRAWN
CHECKED
APPROVED
1
2
3
4
0705-00양식04
DONG HEUNG ELECTRONICS CO., LTD.
CUSTOMER :
GREEN C&C CO., LTD.
SPECIFICATION
ITEM
PART NO.
SHEET NO.
17
D A T E
2008.
INVERTER TRANS
MODEL NAME
GT-825
DESCRIPTION
OF
12.
23
23.
EFD 13 x 22
ELEKTRISOLA (MALAYSIA) SDN BHD
JALAN DAMAI SATU
JANDA BAIK
28750 BENTONG, PAHANG MALAYSIA
Mtl
Dsg
Estersol 180
E143312 (M)
Mark
Dsg
E180
Amidester200
A200
Polysol-N 155
PN155
Polysol 155
Polysol 155g
Polysol 155p
Polysol 160
Polysol 180
Polysol 160
Polysol-N 180
Polysol P155p
ANSI
Temp
Type
Class
MW-77
180
Coat Type
BC
Polyesterimide
(solderable)
Polyesterimide
Polyurethane
OC
-
-
MW-74
nylon
MW-80
155
MW-28 (+)130
155,
MW-79,MW-75
(+)130
MW75
130
MW79
155
MW-79
155
180,
MW82,MW79
(+)130
MW79
155
MW83
180
MW79
155
P155,G155 Polyurethane
-
Pg155 Polyurethane
Pp155,Gp155 Polyurethane
P160 Polyurethane
-
P180,G180 Polyurethane
-
P170 or G170 Polyurethane
PN180 Polyurethane
P155p or G155p Polyurethane
nylon
-
200
@ - Magnet wire from a higher temperature class may be used in an insulation system as a substitute for magnet wire
from a lower temperature class when both magnet wires are from the same family (non-solderable for non-solderable,
solderable for solderable, polyurethane for polyurethane, etc.).
(+) - Additional consideration is needed before wire is used in an insulation system thermal aging program.
Marking: Company name, material designation or marked designation and factory identification on package or reel.Last
Updated on 2007-09-11
NO
REVISION
DATE
CHECK
DRAWN
CHECKED
APPROVED
1
2
3
4
0705-00양식04
DONG HEUNG ELECTRONICS CO., LTD.
CUSTOMER :
GREEN C&C CO., LTD.
SPECIFICATION
ITEM
PART NO.
SHEET NO.
18
D A T E
2008.
INVERTER TRANS
MODEL NAME
GT-825
DESCRIPTION
OF
12.
23
23.
EFD 13 x 22
* TAPE
OANZ2
Insulating Tape-Component
DUCK SUNG HITECH CO LTD
DAESUNG BLDG
677 JAYANG-DONG
KWANG JIN-KU
SEOUL, 133-190 REPUBLIC OF KOREA
E105147
Polyester film insulating tape, acrylic adhesive, Cat. No. DTS-204(a) rated 130 C.
Acetate cloth insulating tape, acrylic adhesive, Cat. No. 231*, rated 105 C.
Glass cloth insulating tape, rubber adhesive, Cat. No. 220-B, rated 130 C.
Glass cloth insulating tape, silicone adhesive, Cat. No. 221H*, rated 180 C.
Acetate cloth insulating tape, rubber adhesive, Cat. No. DTS-230, rated 105 C.
Nomex (Aramid fiber) film insulating tape with non-woven polyester fiber reinforcement, acrylic adhesive, Cat. No.
DTS-241*, rated 130 C.
Polyester film insulating tape, acrylic adhesive, Cat. No. DTS-280*, rated 130 C.
PET (Polyethylene-Terapthalate) film insulating tape, synthetic rubber adhesive, Cat. No. DTS -204R %, rated 130 C.
PET (Polyethylene-Terapthalate) film insulated tape, acrylic adhesive, Cat. No. DTS-204F*#, rated 130C.
Flame retardant cotton cloth tape, rubber adhesive, Cat. No. DTS-250F*+.
Flame retardant acetate cloth tape, rubber adhesive, Cat. No. DTS-232F+.
Flame retardant Aluminum foil tape, acrylic adhesive, Cat. No. DTS-800A+.
Flame retardant Aluminum foil with PET (Polyethylene-Terapthalate)film tape, acrylic adhesive, Cat. No. DTS-810+.
Flame retardant Copper foil tape, acrylic adhesive, Cat. No. DTS-820+.
Flame retardant Nickel coated Polyester Fiber tape, acrylic adhesive, Cat. No. DTS-830+.
Glass cloth insulating tape, acrylic adhesive, Cat. No. DTS-221F*, rated 155 C.
PET (polyester) film insulating tape with non-woven polyester fiber reinforcement, rubber adhesive, Cat. No. DTS-280R@,
rated 130C.
PET (Polyethylene-Terapthalate) film insulating tape, acrylic adhesive , Cat. No. DTS-204B&, rated 130 C.
PET (Polyethylene-Terapthalate) film insulating tape, acrylic adhesive , Cat. No. DTS-204K^, rated 130 C.
PET (Polyethylene-Terapthalate) film insulating tape, acrylic adhesive , Cat. No. DTS-207$, rated 130 C.
Polyimide film insulating tape, silicone base adhesive , Cat. No. DTS-701*, rated 180 C.
* - Complies with flame retardant requirements when so marked.
+ - Must be marked "Flame Retardant".
# - May be marked: "Film side CTI Performance Level Category PLC=3 Voltage 235, per UL 746A/ASTM D 3638",
and/or "Adhesive side CTI Performance Level Category PLC=0 Voltage 600, per UL 746A/ASTM D 3638" or equivalent.
% - May be marked: "Film side CTI Performance Level Category PLC=2 Voltage 325, per UL 746A/ASTM D 3638",
and/or "Adhesive side CTI Performance Level Category PLC=1 Voltage 575, per UL 746A/ASTM D 3638" or equivalent.
@ - May be marked: "Film side CTI Performance Level Category PLC=0 Voltage 600+, per UL 746A/ASTM D 3638,"
and/or "Adhesive side CTI Performance Level Category PLC=0 Voltage 600+, per UL 746A/ASTM D 3638" or equivalent.
& - May be marked: "Film side CTI Performance Level Category PLC=2 Voltage 260, per UL 746A/ASTM D 3638," and/or
"Adhesive side CTI Performance Level Category PLC=0 Voltage 600, per UL 746A/ASTM D 3638" or equivalent.
^ - May be marked: "Film side CTI Performance Level Category PLC=2 Voltage 250, per UL 746A/ASTM D 3638," and/or
"Adhesive side CTI Performance Level Category PLC=0 Voltage 600, per UL 746A/ASTM D 3638" or equivalent.
$ - May be marked: "Film side CTI Performance Level Category PLC=2 Voltage 272, per UL 746A/ASTM D 3638," and/or
"Adhesive side CTI Performance Level Category PLC=0 Voltage 600, per UL 746A/ASTM D 3638" or equivalent.
(a) - May be marked: "Film side CTI Performance Level Category PLC=2 Voltage 270, per UL 746A/ASTM D 3638,"and/or
"Adhesive side CTI Performance Level Category PLC=0 Voltage 600+, per UL 746A/ASTM D 3638" or equivalent.
Marking: Company name or trademark
core.
or file number "E105147" and catalog designation printed on carton, wrapper or
Last Updated on 2007-07-10
NO
REVISION
DATE
CHECK
DRAWN
CHECKED
APPROVED
1
2
3
4
0705-00양식04
DONG HEUNG ELECTRONICS CO., LTD.
CUSTOMER :
GREEN C&C CO., LTD.
SPECIFICATION
ITEM
PART NO.
SHEET NO.
19
D A T E
2008.
INVERTER TRANS
MODEL NAME
GT-825
DESCRIPTION
OF
12.
23
23.
EFD 13 x 22
TAE HWA INDUSTRIAL CO LTD
323-80 GUNHA-RI
WOULGOT-MYUN
KIMPO-CITY, KYUNGGI-DO 415-870 REPUBLIC OF KOREA
E92677
Flame retardant fiberglass cloth tape with silicone adhesive , Cat. No. TH-GC012#.
Flame retardant acetate cloth tape with acrylic adhesive, Cat. No. 6701#.
Flame retardant fiberglass cloth tape with acrylic adhesive, Cat. No. H-2715#.
Nomex insulating tape with silicone adhesive, Cat. No. H-8780+ , rated 180 C.
Flame retardant copper foil tape with conductive acrylic adhesive, Cat. No. E-3338#.
Flame retardant aluminum foil tape with retardant acrylic adhesive, Cat. No. E-4340#.
Flame Retardant Polyester (PET) film insulating tape with non-woven polypropylene fiber reinforcement
and acrylic adhesive, Cat. No. H-5673N#.
Polyester film insulating tape with acrylic adhesive , Cat. No. H-5673@, rated 130C.
Nomex insulating tape with silicone adhesive, Cat. No. H-8780+, rated 180C.
Polyimide film insulating tape with silicone adhesive, Cat. No. S-9101+, rated 200C.
+ -Complies with flame retardant requirements when so marked.
# -Subjected to UL510 flammability tests only. Shall be marked "Flame Retardant"
@ - May be marked: "Film side CTI Performance Level Category PLC=0, Voltage 600, per UL 746A/ASTM D 3638" and/or
"Adhesive side CTI Performance Level Category PLC=0, Voltage 600, per UL 746A/ASTM D 3638", or equivalent.
Marking: Company name or "E92677" and catalog number printed on carton, wrapper and/or core.
Last Updated on 2004-08-07
NO
REVISION
DATE
CHECK
DRAWN
CHECKED
APPROVED
1
2
3
4
0705-00양식04
DONG HEUNG ELECTRONICS CO., LTD.
CUSTOMER :
GREEN C&C CO., LTD.
SPECIFICATION
ITEM
PART NO.
SHEET NO.
20
D A T E
2008.
INVERTER TRANS
MODEL NAME
GT-825
DESCRIPTION
OF
12.
23
23.
EFD 13 x 22
YOUNG WOO CO LTD
245, CHONG WON-RI
MADO MYEON
HWA SUNG KUN, KYUNGKI-DO REPUBLIC OF KOREA
E203272
Polyimide (KAPTON) film insulating tape, silicone adhesive, Cat. No. YT-130+,amber,rated 200 C.
Woven glass cloth insulating tape, silicone adhesive, Cat. No. YT-140+,white,rated 180C.
Reinforced polyester film insulating tape, acrylic adhesive, Cat. No. YT-170+,white,rated 130C.
Woven acetate cloth insulating tape, acrylic adhesive, Cat. No. YT-605+,white,rated 150C.
Woven acetate cloth insulating tape, rubber based adhesive, Cat. No. YT-605R#,all colors,
rated 150C.
+-Complies with "Flame Retardant" requirements when so marked.
#-Complies with "Flame Retardant", "Sunlight Resistant" and/or " Cold and Weather Resistant"
equirements when so marked.
Marking: Company name or "E203272" and catalog designation printed on the central paper core,
or outer package.
Last Updated on 2006-09-21
JINGJIANG YAHUA PRESSURE SENSITIVE GLUE CO LTD
E165111
SOUTHWEST AROUND RD
JINGJIANG, JIANGSU 214500 CHINA
Copper foil tape , Cat. No. CP-3002*.
Nonwoven cloth/polyethylene terepthalate film tape, Cat. No. WF with suffixes, rated 130C*(c)(h).
Polyimide film tape, Cat. No. PF with suffixes, rated 180 C* (d)(g).
Polyethylene terephthalate film tape, Cat. No. CT with suffixes, yellow color, rated 130 C*(c)(e)(g) .
Polyethylene terephthalate film tape , Cat. No. CT with suffixes,all colors except yellow, rated 130 C(b)(f)(g).
Polyethylene terephthalate film tape, Cat. No. PZ with additional suffixes, rated 130 C*(b).
*Complies with flame retardant requirements when so marked.
(b)Comparative Tracking Index (CTI) performance indicates material Group IIIa, PLC=2, CTI equal to or greater than 250 but less than 400 v.
(c)Comparative Tracking Index (CTI) performance indicates material Group I, PLC=0, CTI equal to or greater than 600 v.
(d)Comparative Tracking Index (CTI) performance indicates material Group IIIb, PLC=4, CTI equal to or greater than 100 v but less than 175v.
(e) - Yellow color only .
(f) - All colors except yellow
(g) - The CTI test was conducted per IEC 112,3rd Edition 1979 and the assigned level is based on the testing of both film and adhesive
sides.
(h) - The CTI test was conducted per IEC 60112,4rd Edition 2003 and the assigned level is based on the testing of both film and adhesive
sides.
Marking: Company name or E165111 and catalog designation printed on the carton, wrapper or core.
Last Updated on 2007-01-29
NO
REVISION
DATE
CHECK
DRAWN
CHECKED
APPROVED
1
2
3
4
0705-00양식04
DONG HEUNG ELECTRONICS CO., LTD.
CUSTOMER :
GREEN C&C CO., LTD.
SPECIFICATION
ITEM
PART NO.
SHEET NO.
21
D A T E
2008.
INVERTER TRANS
MODEL NAME
GT-825
DESCRIPTION
OF
12.
23
23.
EFD 13 x 22
* SILICONE
Plastics - Component
WACKER CHEMIE AG
HANNS-SEIDEL-PLATZ 4
81737 MUNICH, GERMANY
Material Dsg
Color
E75704
Min.
Thk
mm
Flame
Class
H
W
I
H
A
I
R T I
Elec
Mech
Imp
H
V
T
R
Str
D
4
9
5
C
T
I
Silicone "Room Temperature Vulcanizing" (RTV), sealant and adhesive, "ELASTOSIL®", furnished as paste.
WT
1.8
V-1
105
105
GY
1.8
V-0
105
105
WT,GY
6
V-0
105
105
Silicone "Room Temperature Vulcanizing" (RTV), "ELASTOSIL®", furnished as paste.
NC
1.5-1.8
V-0
105
105
105
N 9132S (a)
GY
1.5-1.8
V-0
105
105
105
N 9132S (d)
Silicone "Room Temperature Vulcanizing" (SI) (RTV), "ELASTOSIL®", furnished as paste.
GY
1.8
V-0
105
105
105
N2034 (d)
BK
1.8
V-0
105
105
105
N2189 (d)
GY
2.3
V-0
105
105
105
N2197 (d)
GY
1.74-2.02
V-0
105
105
105
N9135(d)
N 9132
(a) - applied to 1.80 mm minimum thickness aluminum
(d) - Flame rating applies only when added to 1.50 mm minimum thick aluminum substrate.
(x) - any number from 10 to 80 indicating hardness
(y) - any number from 20 to 70 indicating hardness
Marking: Company name and material designation on container, wrapper or finished part.
Last Updated on 2008-02-11
DOW CORNING TORAY SILICONE CO LTD
AIG BLDG
1-1-3 MARUNOUCHI
CHIYODA-KU
TOKYO 100-0005, JAPAN
E55519
Min.
Material Dsg
SE9189L GRAY RTV
SE9189L WHITE RTV
NO
REVISION
H
H
Thk
Flame
W
A
Color
mm
Class
I
I
GY
0.75
V-0
3
-
1.5
V-0
0
0.75
V-0
-
NC, WT
DATE
RTI
Elec
Mech
H
D
V
4
C
T
9
T
Imp
Str
R
5
I
105
-
105
-
-
-
-
105
-
105
-
-
-
-
105
-
105
-
-
-
CHECK
DRAWN
CHECKED
APPROVED
1
2
3
4
0705-00양식04
DONG HEUNG ELECTRONICS CO., LTD.
CUSTOMER :
GREEN C&C CO., LTD.
SPECIFICATION
ITEM
PART NO.
SHEET NO.
22
D A T E
2008.
INVERTER TRANS
MODEL NAME
GT-825
DESCRIPTION
OF
12.
23
23.
EFD 13 x 22
※ BOX SPECIFICATIONS (UNIT:mm)
275
290
TRANSFOMER & COIL
DONG HEUNG
ELECTRONICS CO.,LTD.
555-31 BAEKSUK-DONG,
CHONAN-CITY,CHUNG-NAM, KOREA
박스의 전.후면 라벨 부착
390
JUHHQ F)F FR1/ OWG1
GHVFULSWLRQ = LQYHUWHU WUDQV
SDUW QR =
80mm
ORW QR =
TW\ =
HD
100mm
(UNIT:mm, 공차±2mm)
NO
REVISION
DATE
CHECK
DRAWN
CHECKED
APPROVED
1
2
3
4
0705-00양식04
DONG HEUNG ELECTRONICS CO., LTD.
CUSTOMER :
GREEN C&C CO., LTD.
SPECIFICATION
ITEM
PART NO.
SHEET NO.
23
D A T E
2008.
INVERTER TRANS
MODEL NAME
GT-825
DESCRIPTION
WIRE
STANDARD
94V-0
130℃
(pri)
155℃
(sec)
180℃
1
OK
OK
OK
OK
2
OK
OK
OK
OK
3
OK
OK
OK
OK
4
OK
OK
OK
OK
5
OK
OK
OK
OK
6
OK
OK
OK
OK
7
OK
OK
OK
OK
8
OK
OK
OK
OK
9
OK
OK
OK
OK
10
OK
OK
OK
OK
DATE
23.
POLYIMIDE
BOBBIN
REVISION
12.
23
EFD 13 x 22
ITEM
NO
OF
TAPE
CHECK
DRAWN
CHECKED
APPROVED
1
2
3
4
0705-00양식04
DONG HEUNG ELECTRONICS CO., LTD.
LQVSHFWLRQ#UHSRUW
CODE NO
GT-825
DATE OF MEASUREMENT
2008.
PART NAME
INVERTER TRANS
TEMPERATURE
20
TESTING
INSTRUMENT
LCR-METER HP-4284A
WHEATSTONE BRIDGE HIOKI 3220
TYPE OF SET
DONGHEUNG TYPE
EFD 1322
SAMPLE QUANTITY
5PCS
APPROVED BY
CUSTOMER
GREEN C&C
CHECKED BY
MANUFACTURER
DONGHEUNG
INSPECTED BY
L
ITEM
℃
12.
22.
30 %
누설L값
DCR
(1KHz/1V)
(4-2)
(6-7)
(4-2)
(6-7)
(4-2)
6-7)
400 uH
3.3 H
0.18 Ω
1.3 kΩ
29uH
274 mH
MIN
MIN
MAX
±12%
REF
±10%
1
613.99
5.29
0.132
1.29
28.90
272.26
2
582.41
5.16
0.130
1.29
29.04
273.63
3
602.93
5.21
0.131
1.28
29.35
275.45
4
591.60
5.14
0.132
1.29
28.73
272.91
5
572.92
5.02
0.131
1.27
29.41
275.36
AVG
592.77
5.16
0.131
1.28
29.09
273.92
MAX
613.99
5.29
0.132
1.29
29.41
275.45
MIN
572.92
5.02
0.130
1.27
28.73
272.26
R
41.07
0.27
0.002
0.02
0.68
3.19
STANDARD
6
7
8
9
10
REMARKS
<ISU CORE>
DONG HEUNG ELECTRONICS CO., LTD.
CP & CPK DATA
CODE NO
MANUFACTURE
GT-825
ITEM
INVERTER TRANS
SPEC
400uH MIN
DONGHEUNG
QUAN.
10
DATE
2008-12-23
MEASURE ITEM INDUCTANCE(P)
STD.DECL
13.34
Minimum fail ratio(PPM)
0
MAX VALURE
1000
C P
7.50
Maximum fail ratio(PPM)
0
MIN VALURE
400
CPK
4.92
RESULT
Very Good
NO
DATA
NO
DATA
1
613.99
26
2
582.41
27
3
602.93
28
4
591.60
29
5
572.92
30
6
603.11
31
7
598.36
32
8
615.13
33
0.01
9
601.36
34
0.00
10
588.71
35
REGULAR DISTRIBUTION CURVE
0.05
0.04
Min value
0.03
0.02
400
450
11
36
12
37
HISTOGRAM
13
38
5
14
39
4
15
40
16
41
17
42
18
43
19
44
20
45
21
46
22
47
23
48
24
49
25
50
500
550
600
650
700
750
KLVWRJUDP
3
2
1
0
565.885
594.025
622.165
650.305
678.445
COMMENT
*측정핀 : ( 4 - 2 )
DONG HEUNG ELECTRONICS CO., LTD.
800
CP & CPK DATA
CODE NO
MANUFACTURE
GT-825
ITEM
INVERTER TRANS
SPEC
3.3H MIN
DONGHEUNG
QUAN.
10
DATE
2008-12-23
MEASURE ITEM INDUCTANCE(S)
STD.DECL
0.09
Minimum fail ratio(PPM)
0
MAX VALURE
10
C P
12.15
Maximum fail ratio(PPM)
0
MIN VALURE
3.3
CPK
6.79
RESULT
Very Good
NO
DATA
NO
DATA
1
5.29
26
2
5.16
27
3
5.21
28
4
5.14
29
5
5.02
30
6
5.25
31
7
5.13
32
8
5.31
33
1.00
9
5.12
34
0.00
10
5.09
35
REGULAR DISTRIBUTION CURVE
5.00 Min value
4.00
3.00
2.00
3
11
36
12
37
HISTOGRAM
13
38
14
39
15
40
16
41
17
42
18
43
19
44
6
5
4
3
2
1
0
20
45
21
46
22
47
23
48
24
49
25
50
4
5
6
7
KLVWRJUDP
4.971666667
5.165
5.358333333
5.551666667
5.745
COMMENT
*측정핀 : ( 6 - 7 )
DONG HEUNG ELECTRONICS CO., LTD.
8
CP & CPK DATA
CODE NO
MANUFACTURE
GT-825
ITEM
INVERTER TRANS
SPEC
29uH REF
DONGHEUNG
QUAN.
10
DATE
2008-12-23
MEASURE ITEM LEAKAGE(P)
STD.DECL
0.19
Minimum fail ratio(PPM)
0
MAX VALURE
30
C P
1.76
Maximum fail ratio(PPM)
0
MIN VALURE
28
CPK
1.67
RESULT
Good
NO
DATA
NO
1
28.90
26
2
29.04
27
3
29.35
28
4
28.73
29
5
29.31
30
6
29.21
31
7
29.00
32
8
29.05
33
9
28.98
34
10
28.97
35
DATA
REGULAR DISTRIBUTION CURVE
3.00
Min value
2.00
Max value
1.00
0.00
28
29
11
36
12
37
HISTOGRAM
13
38
14
39
15
40
16
41
17
42
18
43
19
44
6
5
4
3
2
1
0
20
45
21
46
COMMENT
22
47
*측정핀 : ( 4 - 2)
23
48
24
49
25
50
30
KLVWRJUDP
28.62666667
29.04
29.45333333 29.86666667
30.28
DONG HEUNG ELECTRONICS CO., LTD.
CP & CPK DATA
CODE NO
MANUFACTURE
GT-825
ITEM
INVERTER TRANS
SPEC
274mH ±10%
DONGHEUNG
QUAN.
10
DATE
2008-12-23
MEASURE ITEM LEAKAGE(S)
STD.DECL
1.06
Minimum fail ratio(PPM)
0
MAX VALURE
300
C P
7.86
Maximum fail ratio(PPM)
0
MIN VALURE
250
CPK
7.61
RESULT
Very Good
NO
DATA
NO
DATA
1
272.26
26
2
273.63
27
0.50
3
275.45
28
4
272.91
29
Min value
0.40
5
275.36
30
6
275.33
31
7
274.31
32
8
274.45
33
0.10
9
273.99
34
0.00
10
274.45
35
REGULAR DISTRIBUTION CURVE
Max value
0.30
0.20
250
270
11
36
12
37
HISTOGRAM
13
38
5
14
39
4
15
40
16
41
17
42
18
43
19
44
20
45
21
46
COMMENT
22
47
*측정핀 : ( 4 - 2)
23
48
24
49
25
50
290
KLVWRJUDP
3
2
1
0
271.7283333
273.855
275.9816667
278.1083333
280.235
DONG HEUNG ELECTRONICS CO., LTD.
CP & CPK DATA
CODE NO
MANUFACTURE
GT-825
ITEM
INVERTER TRANS
SPEC
0.18 MAX
DONGHEUNG
QUAN.
10
DATE
2008-12-23
MEASURE ITEM D.C.R(P)
STD.DECL
0.00
Minimum fail ratio(PPM)
0
MAX VALURE
0.14
C P
4.52
Maximum fail ratio(PPM)
0
MIN VALURE
0.12
CPK
4.02
RESULT
Very Good
NO
DATA
NO
DATA
1
0.132
26
2
0.130
27
3
0.131
28
4
0.132
29
5
0.131
30
6
0.131
31
300.00
7
0.130
32
200.00
8
0.132
33
100.00
9
0.131
34
0.00
10
0.131
35
REGULAR DISTRIBUTION CURVE
600.00
Min value
Max value
500.00
400.00
0.12
0.13
11
36
12
37
HISTOGRAM
13
38
14
39
15
40
16
41
17
42
18
43
19
44
6
5
4
3
2
1
0
20
45
21
46
COMMENT
22
47
*측정핀 : ( 4 - 2)
23
48
24
49
25
50
0.14
KLVWRJUDP
0.129666667
0.131
0.132333333
0.133666667
0.135
DONG HEUNG ELECTRONICS CO., LTD.
CP & CPK DATA
CODE NO
MANUFACTURE
GT-825
ITEM
INVERTER TRANS
SPEC
1.3 ±12%
DONGHEUNG
QUAN.
10
DATE
2008-12-23
MEASURE ITEM D.C.R(S)
STD.DECL
0.01
Minimum fail ratio(PPM)
0
MAX VALURE
1.45
C P
5.03
Maximum fail ratio(PPM)
0
MIN VALURE
1.15
CPK
4.73
RESULT
Very Good
NO
DATA
NO
1
1.290
DATA
26
2
1.290
27
3
1.280
28
4
1.300
29
5
1.290
30
6
1.270
31
7
1.300
32
8
1.300
33
10.00
9
1.300
34
0.00
10
1.290
35
REGULAR DISTRIBUTION CURVE
50.00
Min value
40.00
Max value
30.00
20.00
1.15
1.25
11
36
12
37
HISTOGRAM
13
38
5
14
39
4
15
40
16
41
17
42
18
43
19
44
20
45
21
46
COMMENT
22
47
*측정핀 : ( 4 - 2)
23
48
24
49
25
50
1.35
1.45
KLVWRJUDP
3
2
1
0
1.265
1.285
1.305
1.325
1.345
DONG HEUNG ELECTRONICS CO., LTD.
Q
품
M
공
정
도
명 : INVERTER TRANS
N O
1
2
SUB 공정
MAIN 공정
▽
◇
BOBBIN
▽
◇
COIL
FLUX
▽
SOLER
CORE, GAP
3
P.S TAPE
◆
4
5
소요 자재
VARNISH
6
7
BON
▽
MARQUE
◆
납 땜
BOBBIN의 규격, COIL의 종류 및 굵기
권선 TURNS, 권선 상태
관리 기준
작업 표준서
검사 빈도
담당 부서
1회/수검 시 품질경영팀
1회/일
생산 팀
납땜 시간 : 2~3초, 납땜 상태
작업 표준서
1회/일
생산 팀
FULX : PIN에1/3이상 묻도록 관리
조 립
함 침
마 킹
2차 검사
포장
▽
관리 항목
선경에 따른 납땜 표준
건 조
8
10
권 선
1차 검사
EPOXY
▽
공정명
CORE의 재질 및 규격, GAP SIZE
CORE 및 TAPE 조립 상태
INDUCTANCE
DCR
VARNISH 배합 상태, 함침 건조, 함침
부위, 함침조내 청결상태, 여적 시간
건조 온도 표준
건조 상태
MARKING 방향, 위치, 선명도, LOT NO
INDUCTANCE, HI-POT, LAYER SHORT
평탄도, 외관
PIN TO PIN 간격, 외관 상태
외관검사 포장 수량, BOX규격, TRAY 상태
작업 표준서
1회/일
생산 팀
검사 기준서
전 수
생산 팀
작업 표준서
1회/일
생산 팀
작업 표준서
1회/일
생산 팀
작업 표준서
전 수
생산 팀
검사 기준서
전 수
생산 팀
작업 표준서
전 수
생산 팀
생산처
중국 공장
천안 공장
계측기/설비
VERNIER CALIPERS
MICRO METER
권선기
중국 공장
납조기
천안 공장
온도계
중국 공장
천안 공장
관리 자료
수입 검사 성적서
순회 점검표
이력 카드
납땜 표준서
POWER LOSS기
VERNIER CALIPERS
LCR METER기
중국 공장
LCR METER기
천안 공장
D.C.R METER기
중국 공장
진공 함침조
수입 검사 성적서
이력 카드
함침액 비중 CHECK
천안 공장
여적대
중국 공장
열풍 건조기
건조 온도
천안 공장
터널 건조기
CHECK SHEET
중국 공장
천안 공장
SHEET
MARKING 도장
중국 공장
LCR METER기, HI-P
천안 공장
OT기, L/S기, 정공
년 LOT
MARKING 표준서
중국 공장
천안 공장
LCR METER기,L/S기
11
출하검사
INDUCTANCE, HI-POT, DCR, L/S, 평탄
치수, 구조, 외관, 포장 수량, 표기
검사 기준서
SAMPLING
DCR기, HI-POT기
품질경영팀
투영기, 절연저항
출하 검사 성적서
VERNIER CALIPERS
12
0701-01양식01 REV.02
△
출 하
포장 수량, 포장 상태
영업부
영업부
매출 장부
동 흥 전 자 주 식 회 사