Service Manual CD Mini System for iPhone or iPod CD2961i CONTENTS Pages Performance Specifications .............................................................................................................................. 2 Electrical Parts List ........................................................................................................................................... 5 Printed Circuit Boards ..................................................................................................................................... 12 Wiring Diagram ............................................................................................................................................... 19 Schematic Diagrams ....................................................................................................................................... 21 Voltage Chart .................................................................................................................................................. 27 IC Pins Description and IC Block Diagrams .................................................................................................... 28 Block Diagram ................................................................................................................................................. 35 Exploded Drawing ........................................................................................................................................... 36 Exploded Drawing Parts List ........................................................................................................................... 37 PRODUCT SAFETY NOTES Many electrical and mechanical parts in this chassis have special safety characteristics. These safety characteristics often pass unnoticed and the protection afforded by them cannot necessarily be obtained by using replacement components rated for higher voltage, wattage, etc. Replacement parts that have these special safety characteristics are identified in this manual and its supplements; electrical components having such features are identified by in the schematic diagram and the parts list. Before replacing any of these components, read the parts list in this manual carefully. The use of substitute replacement parts that do not have the same safety characteristics as specified in the parts list may create shock, fire or other hazards. CAUTION: Danger of explosion if battery is incorrectly replaced. Replace only with the same or equivalent type. PERFORMANCE SPECIFICATIONS GENERAL TEST CONDITION Power Supply Output Load Reference Output Input Signal Source Modulation Remarks : : : : : : 230V AC 50Hz 6ohm Dummy Speaker Load 1W 75ohm Dummy for FM 40kHz for FM Mono 1kHz 7.5kHz Pilot Tone 67.5kHz L+R 1kHz AMPLIFIER SECTION TEST ITEMS 1. 2. 3. 4. Standby power Output power Frequency response 3dB Distortion 20~20kHz BPF 5. Line in input sense 6. Audio level balance 7. Channel separation 8. Channel unbalance 9. S/N ratio 10. Graphic equalizer (with Ref. to flat) 11. Muting attenuation (A Filter ON) 12. Hum and noise UNIT NOMINAL LIMIT W --<0.5 W 90 88 40 ~ 16000 Hz % 0.5 1 % --15 mV 1000 1200 dB -5 ±3 dB -3 ±3 dB 0 0 dB -5 ±3 dB 50 40 dB 0 3 dB --55 dB --65 dB 6 ±2 dB 0 ±3 dB 6 ±2 dB 0 ±2 dB 2 ±2 dB 4 ±2 dB -2 ±2 dB 4 ±2 dB -2 ±2 dB 2 ±2 dB -2 ±2 dB 4 ±2 dB 70 65 20~20kHz BPF mV --1.5 20~20kHz BPF mV --10 AC Input: 230V, 50Hz Ø=1kHz 10% THD (L/R) (Ref 1kHz) Line IN=500mV Po=1W 1kHz Maximum volume Line IN=500mV 1kHz Main PO=90W 1kHz Maximum volume FM: Deviation=±40kHz 1kHz CD=-6dB 1kHz Line IN=500mV 1kHz iPod=-6dB kHz Line IN=500mV Ø=1kHz Ø=1kHz Aux IN Line IN=500mV 1kHz 20~20kHz BPF A-Weighted Rock 100Hz 1kHz 10kHz Classic 100Hz 1kHz 10kHz Pop 100Hz 1kHz 10kHz Jazz 100Hz 1kHz 10kHz Volume=1 Maximum volume Remarks: Measurement condition: a. AU measurement should be done at by pass mode, without EQ effects. All Item 20k LPF-ON 2 PERFORMANCE SPECIFICATIONS - CONTINUED FM SECTION TEST ITEMS 1. 2. 3. 4. Tuning range Tuning step I.F frequency Sensitivity (at S/N=30dB) 90.1MHz 98.1MHz 106.1MHz 5. Limiting sensitivity -3dB Deviation=±40kHz 6. Stereo threshold Deviation=±40kHz 7. Overload I/P level THD=10% 8. Am Suppression MOD=30% Ø=400Hz VIN=45dBF 9. Selectivity 2SG DF=±400kHz Vin=45dBF Deviation=±40kHz 10. Audio response Ref=1kHz -3dB Channel separation Ø=1kHz 11. Distortion Ø=1kHz Mono Deviation=±75kHz 20~20kHz BPF Stereo Deviation=±67.5kHz 12. S/N ratio Mono 22.4Hz~15kHz BPF Stereo 22.4Hz~15kHz BPF 13. Auto scan threshold 14. Modulation Hum 20~20kHz BPF 15. Oscillation fall out 16. Minimum volume hum Volume=1 20kHz LPF Remarks: UNIT MHz kHz kHz dB dB dB dB dB dB dB NOMINAL 87.5 - 108 50 --20 20 20 12 20 --50 LIMIT ------28 28 28 20 48 110 25 dB 30 22 Hz dB % % dB dB dB dB % mV --35 0.3 1.4 50 50 28 50 ----- 60 - 4000 24 4 4 40 40 32 40 75 1.5 Measurement condition: 1. AU measurement should be done at by pass mode, without EQ effects. 2. Deviation (Mono)=±75kHz (Stereo)=±67.5kHz / Pilot=±7.5kHz iPod SECTION TEST ITEMS 1. Frequency response (-3dB) 2. S/N ratio 3. Hum and noise 4. Distortion 5. Channel separation 6. Channel unbalance Remarks: Ref 1kHz 1kHz 0dB 20Hz~20kHz BPF A-Weighted Volume=1 20~20kHz BPF Maximum volume 20~20kHz BPF -10dB 128K Bit rate Ø=1kHz Ø=1kHz Measurement condition: 1. AU measurement should be done at by pass mode, without EQ effects. All Item 20k LPF-ON 3 UNIT Hz dB dB mV mV % dB dB NOMINAL LIMIT 100 ~ 16000 --60 --65 --1.5 --10 0.5 1 50 40 0 3 PERFORMANCE SPECIFICATIONS - CONTINUED CD SECTION TEST ITEMS 1. Frequency response (-3dB) 2. S/N ratio 3. Hum and noise 4. 5. 6. 7. Distortion Channel separation Channel unbalance Program access time 8. Time to read TOC 9. Error correction 10. Eccentricity 11. Vertical deviation 12. Error correction (Ref. 1kHz) Ref=CD 1K 0dB 20Hz~20kHz BPF A-Weighted Volume=1 20~20kHz BPF Maximum volume 20~20kHz BPF CD=-10dB Ø=1kHz Ø=1kHz 0dB Ø=1kHz 0dB Short Long ABEX TCD-712R ABEX TCD-W012W SBC444A Interruption Black dot Fingerprint ABEX TCVD-721R Scratch Abex TCD-712R Abex TCD-731RA ABEX TCD-W021W Scratch ABEX TCD-W025W Black dot Remarks: Measurement condition: 1. AU measurement should be done at by pass mode, without EQ effects. All Item 20k LPF-ON 2. Test Disc=SONY 3 4 UNIT Hz dB dB mV mV % dB dB Sec Sec Sec Sec mm mm µm mm µm mm mm mm NOMINAL LIMIT 40 ~ 16000 --60 --65 --1.5 --10 0.5 1 50 40 --3 1 3 4 7 8 10 15 20 1 0.6 1 0.6 75 65 1 0.6 210 140 1 0.78 1 0.6 1 0.6 ELECTRICAL PARTS LIST Ref. No. Description Mfr's Part No. Qty. PCB MAIN PCB PCB CD29611-01-01 170x150x1.6mm (FR4/R29) 033-CD2961W100 1 iPod PCB PCB CD2961I-01-02 58.5x45x1.0mm (FR4/R29) 033-CD2961W101 1 KEY PCB PCB CD2961I-01-03 245x97.5x1.6mm (94HB/R01) 033-CD2961W102 1 043-A72424W110 1 REMOTE CONTROL SECTION REMOTE CONTROL, MOLD BLACK, 430C PNT, RUBBER: L.BLUE 2708C, w/BATTERY, NO WEEE AMPLIFIER SECTION RESISTORS R888,889 CHIP RESISTOR 0 ohm +-5% 1/16W (0603/1608) 001-300052W016 2 SR65,800 CHIP RESISTOR 0 ohm +-5% 1/16W (0402/1005) 001-300056W016 2 R0420,94 CHIP RESISTOR 100 ohm +-5% 1/16W (0603/1608) 001-310152W016 2 SR49,52,55,57,62,86, R111 CHIP RESISTOR 100 ohm +-5% 1/16W (T&W) (0402/1005) 001-310156W016 7 R1,2,092,0106, SR66 CHIP RESISTOR 1 Kohm +-5% 1/16W (0402/1005) 001-310256W016 5 SR47,48,51,54,64,68,83,85, CHIP RESISTOR 10 Kohm +-5% 1/16W (T&W) (0402/1005) 001-310356W016 17 R24,148 CHIP RESISTOR 100 Kohm +-5% 1/16W (0402/1005) 001-310456W016 2 R402L,402R,116,126 CHIP RESISTOR 15 Kohm +-5% 1/16W (0402/1005) 001-315356W016 4 SR75 CHIP RESISTOR 220 ohm +-5% 1/16W (0603/1608) 001-322152W016 1 SR2,3,4,5,6,7,8,9 CHIP RESISTOR 2.2 Kohm +-5% 1/16W (0402/1005) 001-322256W016 8 SR59 CHIP RESISTOR 30 Kohm +-5% 1/16W (0402/1005) 001-330356W016 1 SR89,91,92, SC121 CHIP RESISTOR 33 Kohm +-5% 1/16W (0402/1005) 001-333356W016 4 SR93,94,95,96 CHIP RESISTOR 3.3 ohm +-5% 1/10W (0805/2012) 001-333850W010 4 SR69,70,71,72 CHIP RESISTOR 3.3 ohm +-5% 1/16W (0402/1005) 001-333856W016 4 R101,430L,430R CHIP RESISTOR 3.9 Kohm +-5% 1/16W (0402/1005) 001-339256W016 3 SR1,74, R93,106,124,125 CHIP RESISTOR 4.7 Kohm +-5% 1/16W (0402/1005) 001-347256W016 6 SR61,67 CHIP RESISTOR 47 Kohm +-5% 1/16W (0402/1005) 001-347356W016 2 R6,95,112,117,123 CHIP RESISTOR 470 Kohm +-1% 1/16W (0402/1005) 001-347416W016 5 R10,403L,403R CHIP RESISTOR 5.6 Kohm +-5% 1/16W (0402/1005) 001-356256W016 3 R8 CHIP RESISTOR 56 Kohm +-5% 1/16W (0402/1005) 001-356356W016 1 R7 CHIP RESISTOR 68 Kohm +-5% 1/16W (0402/1005) 001-368356W016 1 R251 CHIP RESISTOR 820 ohm +-5% 1/16W (0402/1005) 001-382156W016 1 R9,118,121,122 CHIP RESISTOR 820 Kohm +-5% 1/16W (0402/1005) 001-382456W016 4 CHIP CAP 0.001 uF/50V +-10% (0603/1608) 003-510212W050 4 87,88,097,102,103, R401L, 431L,401R,431R CAPACITORS SC113,135,137,139 (MCH185C102KK/GRM39X7R102K50PT) C081 SC82 CHIP CAP 1000 pF/50V +-10% (0402/1005) 003-510214W050 2 SC108,109,112,120 CHIP CAP 0.01 uF/100V +-10% (0805/2012) 003-510310W100 4 C10 CHIP CAP 0.01 uF/50V +-10% (0603/1608) 003-510312W050 1 (GRM39B103K50PT) C34,807 CHIP CAP 0.1 uF/50V +-10% (0805/2012) 003-510410W050 2 SC1,5,89,90,92,93,97,98, CHIP CAP 0.1 uF/100V +-10% (0805/2012) 003-510410W100 10 C04,94,123 CHIP CAP 0.1 uF/50V +-10% (0603/1608) 003-510412W050 3 SC79,80,103,104,107 CHIP CAP 0.1 uF/16V +-10% (0402/1005) 003-510414W016 5 C409L2,409L3 CHIP CAP 1 uF/16V +-10% (0603/1608) 003-510512W016 2 C81,83,84,86,87,90,103,104, CHIP CAP 1 uF/10V +-10% (0402/1005) 003-510514W010 17 CHIP CAP 10 uF/10V +-10% (0805/2012) 003-510610W010 10 C31 CHIP CAP 10 uF/16V +-10% (0805/2012) 003-510610W016 1 C408R1,408R2 CHIP CAP 0.15 uF/16V +-10% (0603/1608) 003-515412W016 2 C407R1,407R2 CHIP CAP 0.22 uF/16V +80-20% (0402/1005) 003-522484W016 2 SC105 CHIP CAP 330 pF/50V +-10% (0402/1005) 003-533114W050 1 100,101 105,125,131,402R,410R1, 410L1,411L,411R,453L SC8,69,70,73,74,106,126, 127,128,129 5 ELECTRICAL PARTS LIST - CONTINUED Ref. No. Description Mfr's Part No. Qty. SC87,94,95,102 CHIP CAP 0.033 uF/50V +-10% (0603/1608) 003-533312W050 4 C6,88,119,124,135 CHIP CAP 47 pF/50V +-10% (0402/1005) 003-547014W050 5 SC81 CHIP CAP 0.0047 uF/50V +-10% (0402/1005) 003-547214W050 1 C404R1,404R2 CHIP CAP 0.0056 uF/50V +-10% (0402/1005) 003-556214W050 2 C2 CHIP CAP 100 pF/50V +-10% NPO (0402/1005) 003-610114W050 1 003-610154W050 19 C3,106,116,408,409,062,063, CHIP CAP 100 pF/50V +-5% NPO (0402/1005) 064,065,066,067,068, SC75, (GRM36C0G101J50PT) 76,77,78,110,123,124 SC130,131,132,133 CHIP CAP 150 pF/50V +-5% NPO (0402/1005) 003-615154W050 4 C115,117,118 CHIP CAP 22 pF/50V +-5% NPO (0402/1005) 003-622054W050 3 SC125,134,136,138 METALLIZED POLYESTER FILM CAP 1 uF/63V 004-110512W063 4 (GRM36C0G220J50PT) +-10% (MEF-105K0063DT1058) PITCH:5mm SC91,96,99 ELECT CAP 1000 MFD/50V +-20% 85C (13x25) 006-010201W50D 3 EC1 ELECT CAP 10 MFD/50V +-20% (5x11) 006-81000AW50D 1 006-810100W35D 2 006-81010AW16D 2 006-82210AW16F 1 006-84700AW16D 4 006-847100W16D 1 006-84710AW10F 2 008-A03904W000 4 (TAPING PITCH:2.5mm) C805,806 ELECT CAP 100 MFD/35V +-20% (8x11.5mm) (TAPING PITCH:5mm) C400, SC84 ELECT CAP 100 MFD/16V +-20% (5x11) (TAPING PITCH:2.5mm) SC111 ELECT CAP 220 MFD 16V +-20% (6.3x11) (TAPING PITCH:2.5mm) C1,071,121,515 ELECT CAP 47 MFD/16V +-20% (5x11) (TAPING PITCH:2.5mm) C98 ELECT CAP 470 MFD/16V +-20% (10x12.5) (TAPING PITCH:5mm) C11,810 ELECT CAP 470 MFD 10V +-20% (6.3x12) (TAPING PITCH:2.5mm) TRANSISTORS SQ3, Q5,7,504 CHIP TRANSISTOR MMBT3904/MMBT3904LT1/ 3DG3904M/T3904 (T&W) Q9 CHIP TRANSISTOR S8050LT1/C3265-EY2 008-A08050W000 1 SQ4 TRANSISTOR 3CA8550M-C/8550M-C 008-A08550W000 1 IC MP2451DT 36V/0.6A STEP-DOWN CONVERTER 010-232451W000 1 INTEGRATED CIRCUITS U1 (SOT23-6L) U4,5, IC9 IC D4558 (SOP8) 010-334558W001 3 IC12 IC TDA7440D (SMT):ROHS AUDIO PROCESSOR IC (S.T) 010-527440W000 1 U3 IC TAS5611PHD/TAS5611A ANALOG-INPUT 010-835611W000 1 011-010047W126 1 POWER STAGE 64PIN HTQFP DIODES D10 CHIP ZENER DIODE RLZ 4.7V 1/2W RLZ 4.7B (RLZTE-114.7B) F011-010047W125 D9 CHIP ZENER DIODE 8.2V 1/2W ZMM5237BST 011-010082W126 1 D403 CHIP DIODE (SMT) LS4148(KT)/LL4148 011-044148W002 1 D11 CHIP SCHOTTKY BARRIER RECTIFIER B340A 011-050340W000 1 018-060226W306 1 018-060226W805 4 032-101608W015 4 032-101608W082 1 3A/40V DO-214AC (TAPING) INDUCTORS L19 POWER INDUCTOR (SMT) 22 uH +-20% 1A SMT73-220M/68-073220410Q =018-060226-202 SL5,6,7,8 POWER INDUCTOR 22 uH +-15% 6A PKF1313-220 L6-B-T1-LF(B) L=3.8 +-0.5mm (ROHS) (FENFA) L15,22,23,24 CHIP FERRITE BEAD GZ1608Y102T(f) (SUNLORD) STGB1608-102PT FB20 CHIP FERRITE BEAD 30ohm @100MHz/5A UPZ1608E300-5R0TF 6 ELECTRICAL PARTS LIST - CONTINUED Ref. No. Description Mfr's Part No. Qty. MISCELLANEOUS L29,30 BEAD COIL TOR0953-270N-B-LF 27 uH +-40% 037-000953W270 2 SP1 SPEAKER TERMINAL JACK 4 PINS DS-207x2-01 118-040207W000 1 CN602 HEADER 4 PINS #TJC6-4A PITCH:3.96mm VERTICAL 135-000TJ6W040 1 CN603 HEADER 10 PIN SPEC #2001-WS-10 PITCH:2mm 135-2001WSW100 1 VERTICAL REPLACE:135-PHS100-100 CD SECTION with NEC-N CD MECHANISM #DA11VZ--N RESISTORS R67, L27 CHIP RESISTOR 0 ohm +-5% 1/16W (0603/1608) 001-300052W016 2 R36,149 CHIP RESISTOR 0 ohm +-5% 1/16W (0402/1005) 001-300056W016 2 R71 CHIP RESISTOR 10 ohm +-5% 1/16W (0402/1005) 001-310056W016 1 R5R CHIP RESISTOR 100 ohm +-5% 1/16W (T&W) (0402/1005) 001-310156W016 1 R007,13,14,15,16,17,23,27, CHIP RESISTOR 1 Kohm +-5% 1/16W (0402/1005) 001-310256W016 29 CHIP RESISTOR 10 Kohm +-5% 1/16W (T&W) (0402/1005) 001-310356W016 18 R19,21,38,99,108,113 CHIP RESISTOR 100 Kohm +-5% 1/16W (0402/1005) 001-310456W016 6 R64 CHIP RESISTOR 12 Kohm +-5% 1/16W (0402/1005) 001-312356W016 1 R65,72 CHIP RESISTOR 2 Kohm +-5% 1/16W (0402/1005) 001-320256W016 2 R53,63 CHIP RESISTOR 20 Kohm +-5% 1/16W (0402/1005) 001-320356W016 2 R58 CHIP RESISTOR 2.2 Kohm +-5% 1/16W (0402/1005) 001-322256W016 1 R11,12,60,076 CHIP RESISTOR 22 Kohm +-5% 1/16W (0402/1005) 001-322356W016 4 R005,006 CHIP RESISTOR 2.2 ohm +-5% 1/16W (0603/1608) 001-322852W016 2 R18 CHIP RESISTOR 330 ohm +-5% 1/16W (T&W) (0402/1005) 001-333156W016 1 R9,61 CHIP RESISTOR 3.3 Kohm +-5% 1/16W (0402/1005) 001-333256W016 2 R22,70 CHIP RESISTOR 3.3 Mohm +-5% 1/16W (0402/1005) 001-333556W016 2 R109 CHIP RESISTOR 470 ohm +-5% 1/16W (0402/1005) 001-347156W016 1 R45,46,47,48,110 CHIP RESISTOR 4.7 Kohm +-5% 1/16W (0402/1005) 001-347256W016 5 R82,83 CHIP RESISTOR 47 Kohm +-5% 1/16W (0402/1005) 001-347356W016 2 R81 CHIP RESISTOR 5.6 Mohm +-5% 1/16W (0603/1608) 001-356552W016 1 R3R CHIP RESISTOR 68 ohm +-5% 1/16W (0402/1005) 001-368056W016 1 C44,59,128,133,138 CHIP CAP 1000 pF/50V +-10% (0402/1005) 003-510214W050 5 C35,96 CHIP CAP 0.1 uF/16V +-10% (0603/1608) 003-510412W016 2 CHIP CAP 0.1 uF/16V +-10% (0402/1005) 003-510414W016 41 C32,129,132,136,137 CHIP CAP 1 uF/10V +-10% (0402/1005) 003-510514W010 5 C006,007 CHIP CAP 2.2 uF/6.3V +-20% (0402/1005) 003-522524W006 2 C36,37,38 CHIP CAP 470 pF/50V +-10% (0402/1005) 003-547114W050 3 C015,020 CHIP CAP 15 pF/50V +-5% NPO (0402/1005) 003-615054W050 2 003-618054W050 1 003-622052W050 2 003-622054W050 2 41,43,49,50,51,051,52,62, 065,067,068,114,0631,039R, 042R,1R,2R,7R,8R,9R, L21 R20,39,54,55,56,57,59,66, 176,178,247,012,047,048, 049,054,R040R,041R CAPACITORS (87-A10-260-08G) (C1608JB1C104K) (TDK) C003,005,07,008,009,016, 018,021,023,024,026,027, 032,033,034,035,036,037, 039,041,42,46,48,049,050, 52,053,60,62,71,093,97,098, 100,122,127,130, SC7,83, 85,86 (GRM36C0G150J50PT) C43 CHIP CAP 18 pF/50V +-5% NPO (0402/1005) (GRM36C0G180J50PT) C4,16 CHIP CAP 22 pF/50V +-5% NPO (0603/1608) (GRM39C0G220J50PT) C012,18 CHIP CAP 22 pF/50V +-5% NPO (0402/1005) (GRM36C0G220J50PT) 7 ELECTRICAL PARTS LIST - CONTINUED Ref. No. Description Mfr's Part No. Qty. C002,004 CHIP CAP 0.0047 uF/50V +-10% (0402/1005) 003-547214W050 2 C19 ELECT CAP 10 MFD/50V +-20% (5x11) 006-81000AW50D 1 006-81010AW16D 11 006-82210AW10D 5 006-84700AW25D 1 006-84710AW10F 2 (TAPING PITCH:2.5mm) C7,8,011,40,45,50,51,54,56, ELECT CAP 100 MFD/16V +-20% (5x11) 58,120 (TAPING PITCH:2.5mm) C12,63,66,107,148 ELECT CAP 220 MFD/10V +-20% (6.3x11) (TAPING PITCH:2.5mm) C65 ELECT CAP 47 MFD/25V +-20% (5x11) (TAPING PITCH:2.5mm) C61,99 ELECT CAP 470 MFD 10V +-20% (6.3x12) (TAPING PITCH:2.5mm) TRANSISTORS Q27 TRANSISTOR-BUK&TO-126 B772 008-600772W000 1 Q001,007 TRANSISTOR 3CA8550/8550 008-685500W000 2 Q1,2,4,8,10,11 CHIP TRANSISTOR MMBT3904/MMBT3904LT1/ 008-A03904W000 6 3DG3904M/T3904 (T&W) Q6 CHIP TRANSISTOR S8550LT1/A1298-IY 008-A08550W001 1 Q3 CHIP TRANSISTOR 3DA8050M-C/8050M-C 008-AJ8050W000 1 CRYSTAL 32.768 kHz 12.5 pF +-5ppm (2x6mm) 009-332768W400 1 CRYSTAL 12 MHz HC-49US (3x9mm) 009-612000W201 1 IC8 IC AMS1117-1.5/D1117-1.5V (SOT-223) 010-001117W006 1 IC3 IC MFI341S2162 (w/135-003660W000 OR 001) 010-243411W007 1 U005 IC ME6118A33B3G (SOT223) (MICRONE) 010-246118W000 1 010-519671W000 1 CRYSTALS X2 (COMMUTEK) X11 INTEGRATED CIRCUITS LOW CURRENT (WORLD ELITE) IC1 IC SC9671-B CD & MP3 DECODER (QFP-128) (NANFENG) IC2 IC SA1466TR (HSOP28) (NANFENG) 010-921466W000 1 IC03 IC GD25Q40 (SOP-8) (NANFENG) 045-F08512W101 1 CHIP ZENER DIODE UDZ3.9V/ZMM5228BST 011-040039W120 1 DIODES D5 3.9V 1/2W (LL-34) D1,4,6 CHIP DIODE (SMT) LS4148(KT)/LL4148 011-044148W002 3 D3 CHIP DIODE 1N5819WB (SOD-123) 011-045819W000 1 L003,4,5,7,8,9,10,11,014,28 CHIP FERRITE BEAD GZ1608Y102T(f) (SUNLORD) 032-101608W015 12 L409R,L409L STGB1608-102PT INDUCTORS MISCELLANEOUS CN5 HEADER 5 PINS PEC #2001-WS-5 PITCH:2mm VERTICAL 135-2001WSW050 1 CN1,501 HEADER 6 PINS PEC #2001-WS-6 PITCH:2mm 135-2001WSW060 2 135-2001WSW100 1 135-D100SSW160 1 VERTICAL CN006 HEADER 10 PIN SPEC #2001-WS-10 PITCH:2mm VERTICAL CN009 REPLACE:135-PHS060-060 REPLACE:135-PHS100-100 FFC/FPC CONNECTOR 16 PINS PITCH:1mm #D100-SSA-16 VERTICAL/TOP CONTACT NEC-N CD MECHANISM #DA11VZ--N 153-00DA11W003 1 CD LOADER MODULE JL-021 w/FCC CABLE 16P 165-0JL021W005 1 L=220mm 5P=200mm, 6P=140mm iPod DOCK SECTION RESISTORS R487 CHIP RESISTOR 0 ohm +-5% 1/16W (0603/1608) 001-300052W016 1 R484,496,498 CHIP RESISTOR 100 ohm +-5% 1/16W (0603/1608) 001-310152W016 3 R479,481 CHIP RESISTOR 10 Kohm +-5% 1/16W (0603/1608) 001-310352W016 2 R480,483 CHIP RESISTOR 100 Kohm +-5% 1/16W (0603/1608) 001-310452W016 2 8 ELECTRICAL PARTS LIST - CONTINUED Ref. No. Description Mfr's Part No. Qty. R3 CHIP RESISTOR 100 Kohm +-5% 1/16W (0402/1005) 001-310456W016 R428 CHIP RESISTOR 43.2 Kohm +-1% 1/16W (0603/1608) 001-343B12W016 1 1 R147 CHIP RESISTOR 470 Kohm +-5% 1/16W (0402/1005) 001-347456W016 1 R419,477 CHIP RESISTOR 49.9 Kohm +-1% 1/16W (0603/1608) 001-350312W016 2 R420 CHIP RESISTOR 549 Kohm +-1% 1/16W (0603/1608) 001-355412W016 1 R478 CHIP RESISTOR 75 Kohm +-1% 1/16W (0603/1608) 001-375312W016 1 CHIP CAP 0.1 uF/16V +-10% (0603/1608) 003-510412W016 2 CHIP CAP 100 pF/50V +-10% NPO (0402/1005) 003-610114W050 5 C430,433,435,439,440,441, CHIP CAP 22 pF/50V +-5% NPO (0603/1608) 003-622052W050 9 442,443,444 (GRM39C0G220J50PT) 008-903018W000 2 008-A03904W000 1 CHIP ZENER DIODE 2.0V UDZ2.0B-TRB (ROHM) 011-010020W001 1 FERRITE BEAD INDUCTOR #P10243NL/ 032-100243W000 2 032-101608W015 4 032-102012W002 2 136-F11222W000 1 135-003660W000 1 135-2001WSW120 1 CAPACITORS C9,906 (87-A10-260-08G) (C1608JB1C104K) (TDK) C26,2,28,101,109 TRANSISTORS Q406,410 TRANSISTOR 2SK3018 (ROHM) (SMD) SMALL SWITCHING N-CHANNEL MOSFET Q07 CHIP TRANSISTOR MMBT3904/MMBT3904LT1/ 3DG3904M/T3904 (T&W) DIODE D12 INDUCTORS L013,32 Z1RH3.5x5x8w/FBS 75-350850 T5-R L2,20,25,26 CHIP FERRITE BEAD GZ1608Y102T(f) (SUNLORD) STGB1608-102PT L401,402 CHIP FERRITE BEAD PZ2012U601-1R5T(F)/ HCB2012KF-601T20 (0805/2012) WIRE CP7 HSG (2mm) PEC 2001H-12 w/220mm FLAT CABLE AWG26#UL2651/GREY SLDG.:4mm MISCELLANEOUS J1 30 PINS iPod SOCKET BY AVNET MFI514S0117 (APPLE NR.514S0117) VERTICAL CN4 HEADER 12 PINS PEC #2001-WS-12 PITCH:2mm VERTICAL KEY SECTION RESISTORS R201 CHIP RESISTOR 0 ohm +-5% 1/8W (1206/3216) FB1,2,3,4,5,6,7,8,9,10,11,12, CHIP RESISTOR 0 ohm +-5% 1/16W (0603/1608) 001-300051W018 1 001-300052W016 18 13,17,18,19, R807,808 R702,789,790,791,792 CHIP RESISTOR 100 ohm +-5% 1/16W (0603/1608) 001-310152W016 5 R782 CHIP RESISTOR 1 Kohm +-5% 1/16W (0603/1608) 001-310252W016 1 R700,738 CHIP RESISTOR 10 Kohm +-5% 1/16W (0603/1608) 001-310352W016 2 R739,740 CHIP RESISTOR 6.8 Kohm +-5% 1/16W (0603/1608) 001-368252W016 2 R787 CHIP RESISTOR 82 Kohm +-5% 1/16W (0603/1608) 001-382352W016 1 S701 ROTARY ENCODER EC121102X2B-HA1-106 030-H12000W200 1 CHIP CAP 0.001 uF/50V +-10% (0603/1608) 003-510212W050 5 003-510412W016 1 003-510482W050 5 003-547312W050 2 003-633052W050 4 CAPACITORS C727,739,740,759,760 (MCH185C102KK/GRM39X7R102K50PT) C725 CHIP CAP 0.1 uF/16V +-10% (0603/1608) C726,728,751,752,753 CHIP CAP 0.1 uF/50V +80-20% (0603/1608) (87-A10-260-08G) (C1608JB1C104K) (TDK) (GRM188F11H104ZA01D+C1) (MURATA) C707,708 CHIP CAP 0.047 uF/50V +-10% (0603/1608) (GRM39B103K50PT) C710,711,712,714 CHIP CAP 33 pF/50V +-5% NPO (0603/1608) (GRM39COG330J50PT/MCH185A330JK) 9 ELECTRICAL PARTS LIST - CONTINUED Ref. No. Description C758 ELECT CAP 2.2 MFD/50V +-20% (5x11) Mfr's Part No. Qty. 006-802000W50D 1 006-847000W16D 2 IC DISPLAY DRIVER-VFD CS16315 (LQFP44) 010-411631W000 1 D707,708,709,710,711,712, DIODE IN-4148 ROHM/TELEFUNKEN TAP**50 011-004148W000 11 713,714,715,716,760 KEL(NS)T:52mm/NS(FAIRCHILD)/SEMTECH 021-SKQNABW000 20 136-F10612W000 1 136-F11011W500 1 110-033040W003 1 111-003575W001 1 115-251014W000 1 116-038103W350 1 POWER SUPPLY MODULE 038-CD2961W001 1 POWER CORD SAA-MG2.05mm7.5A H03VVH2-F MIG. 134-B11551W01U 1 (TAPING PITCH:5mm) C730,756 ELECT CAP 47 MFD/16V +-20% (5x11) (TAPING PITCH:5mm) INTEGRATED CIRCUIT IC701 DIODES SWITCHES SW701,702,703,704,705, TACT SW SKQNABD010 (ALPS) G20D00000220 706,707,708,709,710,711, 713,714,717,718,719,720, 721,722 WIRES CP2 HSG (2mm) PEC 2001H-06 w/120mm GREYx6 AWG26#UL2651 SLDG:3.5mm (P/N: AH700508) CP3 HSG (2mm) PEC 2001H-10 w/115mm FLAT CABLE AWG26#UL2651/TAT GREY SLDG.:3.5mm MISCELLANEOUS D726 LED 3mm RED BT-202D-31 (FOSHAN)/ 1L034XH11A0DA002 (BRIGHTEK) IR701 REMOTE/CONTROL INFRARED RECEIVER MODULE (SM3573JM3) (56.7kHz) (SILAN OPTRONICS) DS701 VACUUM FLUORESCENT DISPLAY VFD25-1014FN (BOE) NJ602 HEADPHONE JACK 3.5mm TC38-103-01 w/SWITCH BLACK COLOUR VERTICAL TYPE POWER SECTION MISCELLANEOUS ! w/SR250mm+HSG, w/TERM BLK (YIP CHUN) RADIO SECTION RESISTORS L1,3 CHIP RESISTOR 0 ohm +-5% 1/16W (0603/1608) 001-300052W016 2 R85,86,87,88,89,100,105 CHIP RESISTOR 1 Kohm +-5% 1/16W (0402/1005) 001-310256W016 7 R77,84 CHIP RESISTOR 10 Kohm +-5% 1/16W (T&W) (0402/1005) 001-310356W016 2 R5,083 CHIP RESISTOR 200 ohm +-5% 1/16W (0402/1005) 001-320156W016 2 R107 CHIP RESISTOR 22 Kohm +-5% 1/16W (0402/1005) 001-322356W016 1 R90,91 CHIP RESISTOR 47 Kohm +-5% 1/16W (0402/1005) 001-347356W016 2 C031,77,78 CHIP CAP 1000 pF/50V +-10% (0402/1005) 003-510214W050 3 C09,15,21,25,33,39 CHIP CAP 0.1 uF/16V +-10% (0402/1005) 003-510414W016 6 L13,14, C75,76 CHIP CAP 1 uF/10V +-10% (0402/1005) 003-510514W010 4 C30,72,55,57,67,79,80 CHIP CAP 47 pF/50V +-10% (0402/1005) 003-547014W050 7 C14,29 CHIP CAP 15 pF/50V +-5% NPO (0402/1005) 003-615054W050 2 006-81010AW16D 1 008-A03904W000 1 TRANSISTOR 3CA8550M-C/8550M-C 008-A08550W000 1 IC SI4702 010-514702W000 1 CAPACITORS (GRM36C0G150J50PT) C47 ELECT CAP 100 MFD/16V +-20% (5x11) (TAPING PITCH:2.5mm) TRANSISITORS Q101 CHIP TRANSISTOR MMBT3904/MMBT3904LT1/ 3DG3904M/T3904 (T&W) Q102 INTEGRATED CIRCUIT IC7 10 ELECTRICAL PARTS LIST - CONTINUED Ref. No. Description Mfr's Part No. Qty. CRYSTAL XT1 CRYSTAL 32.768 kHz +-20ppm (CSA206) 009-332768W100 1 (COMMUTEK) (87-A70-170-01C) DIODES D2 CHIP ZENER DIODE 3.3V 1/2W ZMM3.3HSA 011-010033W125 1 D7,8 CHIP DIODE (SMT) LS4148(KT)/LL4148 011-044148W002 2 CHIP INDUCTOR 270 nH +-5% (0603/1608) 018-040270W100 1 032-101608W015 3 051-679A50W009 1 INDUCTORS L6 SDCL1608CR27JT(f) (SUNLORD) L12,17,18 CHIP FERRITE BEAD GZ1608Y102T(f) (SUNLORD) STGB1608-102PT WIRE FMANT1 JP WIRE AWG26#UL1007 3.5xDIA.6mm 1500mm BLACK WITH BLACK H.S.T TUBE DIA.:2mm Notes: ! Symbol in parts list represent safety parts. 11 PRINTED CIRCUIT BOARDS iPod PCB (TOP VIEW) CD2961I-01-02 iPod PCB (BOTTOM VIEW) CD2961I-01-02 12 KEY PCB (TOP VIEW) CD2961I-01-03 13 KEY PCB (BOTTOM VIEW) CD2961I-01-03 14 MAIN PCB (TOP VIEW) CD29611-01-01 15 16 MAIN PCB (BOTTOM VIEW) CD29611-01-01 17 18 WIRING DIAGRAM CN2 CN4 CP7 [D] MAIN PCB [C] iPod PCB 4 PINS CABLE CN602 12 PINS CABLE CN603 HSG (2mm) PEC 2001H-12 w/220mm FLAT CABLE AWG26#UL2651/GREY SLDG.:4mm HSG (2mm) PEC 2001H-06 w/120mm GREYx6 AWG26#UL2651 SLDG.:3.5mm (P/N: AH700508) CN4 N501 CP2 [F] POWER PCB CN009 HSG (2mm) PEC 2001H-10 w/115mm FLAT CABLE AWG26#UL2651/TAT GREY SLDG.:3.5mm CN006 CN1 CP3 [A] KEY PCB [B] CD PICK UP PCB + RED FLAT CABLE 5 PINS FM-ANT1 FFC CABLE 16 PINS 2 PINS BLACK WITH RED [G] CD MOTOR PCB JP WIRE AWG26#UL1007 3.5xDIA.6mm 1500mm BLACK WITH BLACK H.S.T TUBE DIA.:2mm - MOTOR 6 PINS CABLE CN5 BLK [D] DOOR SENSOR PCB 19 20 FM ANT. SCHEMATIC DIAGRAMS AUDIO SECTION 820K 2 - + 0.1uF 0.1uF C418 C327 10uF C326 L355 C414 100NF/100V 2.2uF/50V EC309 IP/R L15 R94 100R C120 220U/16V 470K 100K 4K7 IC9-A D4558 R95 C422 3.3K 68K 4K7 R93 R24 R10 47P 15K 8 R8 +12V IC406 CD1117(5V)_/NC FB1K C123 104 +5V NC R504 NC R509 IN 3 +12V C34 104 XT1 32.768KHz C29 15pF RIGHT+ 17 IC7 SI4702 R89 4.7K 13 R88 4.7K ROUT 4 AMANT C76 105 9 RCLK C39 104 2 C80 R77 10K 102P C33 104 C72 47P SL8 10uF SR55 3.9K LINE_R 100R SC126 SR56 NC R430R SC69 LINE_L 10K SR54 R0106 1K + SC138 SR94 3R3 SC137 1NF/100V SC112 10NF/100V C650 47uF SC87 GVDD SR69 SR70 3R3 SR73 NC 2 1 3 4 2 SP901 SC2 NC SL7 PVDD SC98 100nF/100V 100nF/100V + SC99 1000uF/50V SC94 33nF/50V SC93 + 100nF/100V 100nF/100V 1000uF/50V SC5 NC L29 27uH 2 SC92 SL6 NC SR81 SC90 SC89 100nF/100V 100nF/100V VREG 1 SC95 33nF/50V 1 SC4 SC125 _ 1 _ 1 _ 1 Q504 3904 SC1 NC 1 33nF/50V SC116 NC SC136 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 SC139 1NF/100V SR96 3R3 NC 2 4 3 SC120 10NF/100V 150PF SC121 33K SC109 10NF/100V L30 27uH 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 RESET SC132 10K 10uF U3 TAS5611PHD GND-A GND-B GND-B OUT-B OUT-B PVDD-B PVDD-B BST-B BST-C PVDD-C PVDD-C OUT-C OUT-C GND-C GND-C GND-D OTW2 CLIP READY M1 M2 M3 GND GND GVDD-C GVDD-D BST-D OUT-D OUT-D PVDD-D PVDD-D GND-D APMUTE 10K SC134 SC102 SC104 330PF SC105 10uF OC-ADJ RESET C-STARTUP INPUT-A INPUT-B VI-CM GND AGND VREG INPUT-C INPUT-D FREQ-ADJ OSC-IO+ OSC-IOSD OTW1 SC113 1NF/100V SP1 SR95 3R3 SC6 NC SL5 33nF/50V NC SR82 3R3 SC119 0.1uF AUDIO_L 3.9K 1 SR51 10K R431L 1 1 1 1 4.7K 2 SR53 B RADIO_L A 3 SR52 78 SR3 2.2K 4 100R SC73 10uF 100PF SR4 2.2K SR2 SR1 8 1ch 2.2K 10K _ _ _ _ SR49 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 SR50 7 VREG SR64 100R NC 6 U4 D4558 2.2K SR5 5 0.1uF 100PF 10uF SC77 SC70 1NF Sc82 NC SC130 30K Sc81 4.7NF SC83 5K6 220NF SC110 100PF SC3 NC SR93 SC135 1NF/100V 3R3 SC108 10NF/100V SR80 NC 0R SR65 SR8933K 150PF +12VB SC101 64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 33K SR48 SR59 100PF SR86 SC124 10uF NC 150PF SR91 100R SR63 SC133 SC129 10K SR47 10K R403R 5K6 SC100 100nF/100V 100nF/100V VDD PSU-REF NC NC NC NC GND GND GVDD-B GVDD-A BST-A OUT-A OUT-A PVDD-A PVDD-A GND-A SR61 47K 10K 10K 2ch R431R 1 NC SR79 SC117 NC 2 SR88 150NF C408R2 3 RESET VREG SC79 104 10uF 100UF/10V R430L SR62 SR84 NC 1ch 2.2K SR7 SC128 100P + 100R R403L C407R2 14 BIN(L) 5N6F NC17 17 NC16 16 C404R 5N6F BOUT(L) 15 C408R1 220NF NC LIGHT+ IP/L IP/R +12V SR75 NC GVDD SR67 47K +12V +12VB SD4 R401R R402R 15K R401L R402L 15K IN4148 CD-R SQ3 3904 4.7K + SR68 10K 10K CD-L 10K R30 2K +12VB +33V SR10 47K P+5V SR11 D11 100R 4.7V SQ2 3904 SR12 3.9K 21 SC84 100uF SQ1 3904 +12V AGND SQ4 8550 SR66 1K SR74 RELON-STB1 D13 8.2V 12 BIN(R) 220NF 13 BOUT(R) C407R1 C404L 11 MUXOUT(R) TREBLE(L) 18 1UF 20 SCL 21 DIG-GND MUXOUTL 9 8 R-IN4 10 IN(L) TREBLE(R) 19 1UF C410R C410L 1UF C1 47UF/25V 22 CREF 23 C453L 1UF 6 L-IN3 1UF C402L 7 L-IN4 24 VS 5 L-IN2 C411L SDA C409R 1UF AGND 25 ROUT 26 3 R-IN1 4 L-IN1 1UF 4 SR57 SC76 SC74 100R U5 D4558 2ch 10uF SR87 AUDIO_R RSCL C400 SC127 8 SC106 7 SC107 0.1uF 6 SC118 NC 3R3 3R3 0.1uF SC103 SR71 SR72 0.1uF GVDD SC80 104 1K SR58 NC 1K R2 100P R1 + SC75 C02 100PF C3 C401L1UF C453R 1UF R-IN4 28 LOUT 27 C409L 1UF 2 R-IN2 2 RIGHT+ SR8 2.2K SR6 SC111 220uF/16V AUDIO_R RSDA 10uF 1 R-IN3 1 +36V 3 SR92 33K SC123 100PF 5 SR9 2.2K 2.2K 100PF C411R 1UF 820R D9 8.2V SR83 10K SC85 C67 47P SCL SDA +12VB 1UF CN602 +36V AGND AUDIO_L C125 + C515 47uF/16V R251 C47 10uF SC86 0.1uF 1K R85 R87 1K 10K R84 1K R86 TU+3.3V C30 RADIO_R 100R R0420 LL4148 10 C810 470uF/16V 4 AGND IC12 TDA7440D 8 9 +12V C071 + 47uF/16V NC NC R518 Q506 NC +8V C402R 7 VCC-PC Q507 NC R506 NC APMUTE 6 P+5V 0R RELON-STB1 47pF 5 R800 C79 47pF 4 Q101 3904 AMP-CT/RELON-STB NC R516 SC131 150PF C135 47P C09 +8V SR85 10K C061R 1NF D403 R100 104 NC R517 102P 3 L12 FB1K RADIO_RST C124 47P R083 NC C081 47P + 1K RELON-STB Q811 C78 102P 11 200R N502 RADIO_R L13 FB1K C77 TUNERPOWER-AA +8V 10 VIO 7 SCLK 6 SEN 8 SDIO 47pF VDD C503 NC RADIO_L C55 12 GND 5 RST + Q503 NC 1 L14 FB1K 2 GND NC NC 3 RFGND LOUT 14 C75 2.2uF R91 47K R90 47K D8 IN4148 D7 IN4148 C57 47pF 15 1 AC3V -27V NC DOUT 2 FMANT R506L LIGHT+ DFS 16 GP03DCLK 18 GP02INT 1 NC_ L1 0R L6 270nH NC 102P C031 GP01 19 20 C14 15pF NC D502L FMANT1 AC3 Q502 NC R503 D502R NC R506R NC CP1 104 C89 470uF/16V R105 1K NC C41 +8V Q102 8550 C612 R528 L3 0R R5 200R +12V GND 1 NC R505 TU+3.3V 4 OUTO 2 OUT TO-POWER R118 1U FB1K R102 10K 1uF C81 1U 1 EN 4 U1 MP2451 22K IPOD_ROUT 4 VIN 5 3 FB + SC810 220uF/10V R107 3 + C103 2 GND PVDD C87 100P L24 SW 6 8050 Q11 C16 104 1 BST 0R D2 3.3V 470K C116 C118 22P FB86 D310 820K 15K 1U R117 L356 C423 10NF/50V 47P R121 R126 C83 4K7 R123 470K 100P C106 C480 22p NC 7 + 820K 1U R42 22P C102 - +12V 10K 47PF 5 R116 6 R122 C105 R103 IP/L R124 22P L23 IP_AGND FB1K C86 1uF IC9-B D4558 22P R125 C108 R106 4K7 1U C88 C115 C84 470K R9 5.6K R25 56K R112 C121 47U/10V + FB1K 820K R96 C119 C104 1U L22 IPOD_LOUT NOTES: 1. All resistance values are indicated in "ohms"(k=1000 ohms. M=1000 Kohms). -6 2. All capacitance values are indicated in "µF" (p=10 µF). 22 CD SECTION L013 Q27 772 100k R108 POWGND 3 R110 4.7k Q8 3904 10k TRO 4K7 C36 C093 C38 470P 104 470P C37 470P 82 81 AN_CC 80 MOTO+. 79 MOTO-. 78 18P 10K R54 AN_REX 10K C44 102 75 C037 104 74 73 SFAGND 72 X2 32.768Hz 67 E FF 66 C023 CD5V R3R 68R C006 CD_L 10K 4.7uF 8 R176 10K 9 R048 VOL+ R247 APMUTE C7 100uF R178 10K 10 SLIDER-DN 15 C035 VDD3V3 PE0 VDD3V3 16 104 PE1 C66 17 220uF 18 C036 104 14 VDD3V3 12 11 19 20 21 20 19 18 NC NC SODE0 13 SDA 1K R13 10K R11 NC 15 10K R12 R15 1K 17 PLATTER-SW 14 NC DISC-SW 13 NC 12 16 11 MODE1 IC3 MFI341S2162 VDD3V3 1 2 R20 10K NC 3 ISCL NRST VSS VCC 4 5 C127 C126 100uF 104 R16 1K NRST VDD3V3 C039 104 22 23 24 25 C07 104 VDD3V3 26 10k 330 R18 28 29 VDD3V3 R012 100K R19 C19 10uF R007 1K RESET 30 X1 12MHz C18 31 R026 32 R028 C009 22pF 22pF AMP-CT C012 Q1 3904 104 1K D1 IN4148 1K VCC-PC 33 34 VDD1.5V 35 VDD3V3 C032 104 VDD3V3 C027 104 PB5 PB4 41 42 PB6 43 PC0 PC1 PB7 44 45 46 PC2 47 GND L32 R042R 1 3 VFD_CLK 1K R17 1K 4 VFD_DIO 1K 5 -30V -30V 1K R068 R051 1K SLIDER-DN1 2 VFD_CS 1K FIL- 104 FB IR IR R067 R039R DOOROP1 PC4 48 PC3 PC5 50 49 VDD33.. PD0 51 37 PB1 38 PB2 C024 104 SFAGND PB0 STDBY_DET SFAGND PD1 AGND 52 AV3DD 53 F C56 100uF R23 1K 10K C004 472 VSS, 36 PD2 C46 104 VDD33 PD3 65 C034 104 128 D E VDD3V3 104 127 D 68 C45 100uF D5 3.9V OSC_OUT VDD15 R2R 1K NC C003 104 126 OSC_IN 125 VDD3V3 VDD1.5V 124 123 121 120 119 118 117 116 115 114 113 112 122 PC7 VDD15, PC6 PF1 PF0 PA7 PA6 PA5 PA4 CONFIG1 C021 104 104 C018 PD5 C PD0 100uF CN009 B 69 54 C016 C54 70 55 C026 104 1 PD6 B C PD1 R71 10R E A TEST L5 FB 100uF D 2 PD7 V165O 71 56 VCC3 POWERON V21O CONFIG0 C58 RESETN MD 57 9015 A VSS. LDO A 7 CLK12MXO2 27 VDD3V3 VCOM CLK12MXI2 RFI CONFIG2 RFVCC VPP BK_INN VDD15., B 3 E R79 2K Q6 4 D DP BK_INP 58 C 5 A 102 FF 6 B C59 SFAGND 7 C DN AN_CC VSS' 11 8 F AVDD_DC VOUTFB 100 R5R GND LX REX VDD1.5V 59 12 9 TP1 AVSS_DC 76 RFO C100 104 10 LD 77 TP2 PF3 FOC+ TEST6 IC1 SC9671 TP3 60 RAD+ 83 AGND_MTR TP3. 61 PF4 VR 14 13 TEST5 AMIN TRO 62 MON RAD- 84 FMIN PF2 FOC+ FOC- 15 TEST4 AVDD_MTR FOO 63 RAD+ 16 85 SLO 64 RAD- 86 TEST3 20K C43 R55 FOC- R57 10K R56 10K SFAGND R53 87 AVDD VDD3V3 DACGND C005 104 6 VOL- 7 8 AGND C008 104 6 P+5V 9 FIL+ 10 CN006 100K R6 CN4 R148 100K 470K R147 RADIO_RST Q07 3904 VDD3V3 VCC3V3 L25 R113 100K C95 C101 L26 1uF C136 FB1K ACC_DET 6 FB1K C133 3904 Q4 C132 1uF 102P 8 9 LOUT 10 IPOD_LOUT FB1K IP_GND 11 IP_AGND ROUT 22P 22P 22P IPOD_ROUT 22P 22P 7 IP_TX FB1K C22 C110 C5 C111 C13 22P 22P 22P 22P C23 C2 22P 22P AGND 22P SCL SDA C9 AGND IP_RX IP_DET FB1K 104P AGND 4 ACC_POWER 5 GND D4 R83 47K R70 3.3M C65 47uF IP+5V USB+5V C24 1N4148 Q5 3904 C137 2.2uF 1 2 3 4 2 3 2V 1N4148 AGND B Q3 8050 E0 E1 E2 VSS D10 100K R3 100P C128 102P VCC WC SCL SDA C109 R39 10K C131 1uF J131 D6 8 7 6 5 C28 R114 1K L21 C26 C129 R99 100K 5.6M U004_NC C27 Q2 3904 L2 L20 R38 2.2uF C32 1uF 100K A R81 R21 100K NC NC +8V NC L28 600R/500mA J130 R82 47K 1K R43 R22 1K R41 TUNERPOWER-AA 3.3M 1 GND 3904 Q09 VOL- VOL+ VDD3V3 12 CONNECT TO CD BOARD CN7 1K 88 4K7 KEYADC3 472 5 SLIDER-DN R049 NC R48 SLO FOCO 4K7 KEYADC2 AVSS 10K 6 R49 4K7 AVDD15 89 DMO CD_R 4.7uF NC R47 1K 90 C007 C002 4 SLIDER-UP1 7 R46 1K R50 91 KEYADC1 PB3 1K R51 DMO TO AUDIO DECODE SF_CLK R1R 1K C011 100uF 3 RSCL R193 10K R192 10K VDD3V3 NC SFAGND R45 KEYADC0 SF_CSN R58 2.2K APMUTE 2 8 SF12 AVSS,, SFDO LINE_L NC 92 GND 6 NC 93 SE_CLK LINE_R 5 NC SE_CSN VIMD SFDI GND 4 10 94 LINEOUT_L PE1 VOL+ 3 R054 10K 95 DAC_VSS DAC_VDD 104 VOL- R041R 10K SE_DI VSS PE3 PE0 C098 1 1 2 N501 C93 104 R047 10K 96 SFAGND R52 DEBUG_TEST L9 R8R 1K C42 104 PE1 SE_DO R7R 1K L7 FB1K 97 2R2 R005 R040R 10K PE0 NC LINEOUT_R SVODEBUGEN R006 2R2 IN5819 RTC 39 C041 104 SD_CSN C99 VDD3V3 VCC3V3 470uF C020 15pF 40 L8 FB1K SFAGND 99 1K 1K 100uF DOORCL 5 100 C015 15pF D3 98 SVOTESTEN C40 MGND 4 4 R9R 3 3 IC03 GD25Q40 FB1K R14 1K DOOROP VSS DI L4 DTRAY- 2 W CLK 5 DTRAY+ FB1K 6 VCC15 CN5 VDD15,, SDCLK 101 VSS.. PA3 102 111 103 2 PA2 DO HOLD 100uF DOORCL PA1 7 1 L10 C8 CSN VCC FB1K 8 104 R27 R62 1K C35 C97 104 PA0 VDD1.5V VDD3V3 0R VDD33,. 110 R67 MGND 1 NRST MGND C053 104 L11 FB1K 6 RSDA R217 9 MGND SLEDSW 5 AMP-CT/RELON-STB PROTECT SLED- 4 IR MGND SLED+ 3 R065 R0631 RSCL VDD3V3 VOFC+ 14 MGND SLED+ 1K 1K 1K VSS,. 109 15 VOTK+ DTRAY+ C033 104 MOTO2 SLED- VDD3V3 VOSL- 12 VOFC- 13 DTRAY- VDD3V3 MOTO+ 17 VOLD+ 16 VOTK- C51 100uF 106 VOTR+ 10 VOSL+ 11 CD5V VSS,, 107 19 VCC2 18 VOLD- C50 100uF VDD33. 108 VCC1 8 VOTR- 9 105 CN1 7 SLIDER-DN C74 104 21 VCTL 20 NC POWGND POWGND SDI C62 104 1 REV IC2 SA1466TR MGND 104 VCC15 VDD33, REG01 5 FWD 6 Q007 8550 104 24 NC. 23 VINLD MGND C94 VCC3 SDO TRB_1 2 REG03 3 VINSL 4 R4 NC 26 VINTK 25 TRB_3 22 GND MGND 3 IN C71 104 220uF R65 2K MGND CD_PWR OUT GND C107 C12 220uF R75 10K C63 220uF C050 104 OUTO R63 20K C049 104 2 VDD1.5V VINFC 1 28 MUTE 27 BIAS 64 12K R60 22K MGND R61 3K3 4 2 OUT GND R59 Q001 8550 U005 ME6118A33B3G 4 OUTO IN C96 104 1 R109 470R CD5V POWGND IC8 AMS1117(1.5V) 1 C52 104 C61 470uF P+5V +5V C229 0.1U C138 1000P AGND AGND 23 NOTES: 1. All resistance values are indicated in "ohms"(k=1000 ohms. M=1000 Kohms). -6 2. All capacitance values are indicated in "µF" (p=10 µF). 24 OUT VCC 100R P+5V P18 F 30 29 P18 P17 28 P17 34 35 SEG21/G8 37 36 SEG22/G7 SEG24/G5 SEG23/G6 38 39 GRID4 40 GRID3 41 GRID2 42 43 GRID1 VDD. R702 GND C730 47uF/16V C751 104 SEG8/K8 29 28 27 26 25 24 23 S9/K9 22 21 SEG7/K7 20 SEG6/K6 19 SEG5/K5 30 C740 102P C739 102P 6 FB19 FB IN4148 IN4148 IN4148 IN4148 1N4148 D708 IN4148 R807 0R FR/TUN DN LINE_L R808 0R SW706 FB D714 FB18 D715 FB GND D760 FB FB17 D716 FB13 LINE_R C752 104 D709 FB12 GND C753 104 SW701 PRESET DNFOLEDR DN 5 VOL+ FB SW720 FF/TUN UP 4 FB SW717 OPEN/CLOSE 3 FB11 VOL- SW722 FM.ST 1 SW713 BASS V+ D710 V- 1N4148 S701 2 NJ602 SW705 PLAY/PAUSE SW704 STOP 102 SW719 PRESET UP FOLDER UP C759 102 SW703 MUTE C760 SW707 DISPLAY CP2 SW714 EQ IP_AGND S10/K10 31 IR701 L402 Q406 2SK3019 KEY2 C710 33pF 18 C714 33pF SEG4/K4 C712 33pF 17 11 C711 33pF IN4148 12 FB SEG11/K11 SW702 PLAY MODE R484 100R 11 FB10 KEY1 32 SW718 PROG 30 10 C439 DET 102012w002 C433 29 22P 28 AGND 9 LOUT 22P 27 C441 LOUT ROUT 8 IP_DET ROUT C440 26 7 IP_GND 22P RIN IP_RX IP_TX 100k R483 22P LIN 25 C442 24 C430 SENSER 22P VIDEO 23 6 10k C443 22 ACC_DET R481 22P COUT 100R 22P 21 C435 20 YOUT 5 R498 Q410 2SK3019 R480 ACCDET ACC_POWER R479 10k 18 IPTX 19 4 GND 10 SEG12/K12 D711 17 IPRX 3 100R R496 C444 VGND 16 22P 15 22P UGND GND IP+5V L401 FB STB SW711 ON/STANDBY 102012w002 0R R487 14 FB9 9 SEG13/K13 IN4148 NC R488 13 IR R789 100 CLK SW716 SOURCE 12 100k POW.IN 3V3OUT FB SEG14/K14 D713 2 10 FB8 8 SEG3/K3 POW/IN 11 R420 VFD_CS R790 100 16 UART 1 549K1% FB DIN SW710 AUTO PROG/BAND 9 10 FB7 7 SEG2/K2 CP7 TPB- 9 VFD_CLK R791 100 SEG15/K15 IC701 CS16315 IN4148 R419 49.9K 1% FB DOUT 15 8 FB6 6 D712 8 7 VFD_DIO R792 100 SEG16/K16 SEG1/K1 +5V R428 FB OSC SW709 CLOCK 7 43.2K 1% FB5 5 12 TPB+ 6 -27V R787 82K VEE 33 P+5V USBD- 6 R477 FB LED4 1N4148 5 49.9K 1% FB4 4 SEG17/G12 D707 TPA- 5 FIL- R782 1K LED3 SW708 TIMER 4 R478 FB SEG18/G11 SLEEP USBD+ 75K 1% FB3 LED2 6.8K R739 3 GND 3 D726 POWER S20/G9 SEG19/G10 R738 10K 2 TPA+ FB 6.8K R740 GND2 4 FB2 SW721 1 CONNECT TO CD BOARD CN7 GND1 P+5V 2 VDD 3 FB 10K R700 J1 FB1 GND 2 FIL+ 13 1 LED1 14 1 CP3 DS701 C707 473 44 C728 104 GND. C726 104 P16 27 P16 VFD5V C756 47uF/16V P15 26 P15 P14 25 P14 P13 24 P13 P11 P12 23 P12 P10 21 P10 22 20 P9 P11 19 P8 P9 18 P7 P8 17 P6 P7 16 P5 P6 15 P4 P5 14 P3 P4 13 P2 P3 12 P1 P2 11 10G P1 10G 10 9G 9G 9 8G 8G 8 7G 7G 7 6G 6G 6 5G 5G 5 4G 4G 4 3G 3G 3 2G F 2G 2 1 C708 473 1G 1G DISPLAY / KEY & iPod SECTION NOTES: 1. All resistance values are indicated in "ohms"(k=1000 ohms. M=1000 Kohms). -6 2. All capacitance values are indicated in "µF" (p=10 µF). 25 26 VOLTAGE CHART THE MEASURED VALUE IS DC VOLTAGE UNIT: V CD SECTION TEST CONDITION: CD PLAY U1 (MP2451DT) PIN'S NUMBER CD PLAY 1 17.38 2 0 3 0.87 4 7.80 U005 (ME6118A33B3G) PIN'S NUMBER 1 CD PLAY 0 2 3.32 3 5.02 4 3.32 IC8 (AMS1117) PIN'S NUMBER CD PLAY 2 1.50 3 5.02 4 1.50 1 0 Remarks: Other Integrated Circuits don't need to test. 27 5 33.12 6 0.68 IC PINS DESCRIPTION AND IC BLOCK DIAGRAMS IC701 CS16315 PINS DESCRIPTION Pin Pin Name 1~4 5 6 7 8 9 10,11 LED1 to LED4 OSC DOUT DIN CLK STB KEY1 to KEY2 Seg1~Seg16 /KS1~KS16 VEE Seg17~Seg24 /Grid12~Grid5 Grid1 to Grid4 VDD VSS 14~29 30 31~38 39~42 13,43 12,44 Function LED output pin. Oscillator pin. Data output pin. Data input pin. Clock input pin. Strobe pin. Key data input. High-voltage output (segment). Pull-down level. High-voltage output (segment/grid). High-voltage output (grid). Logic power pin. Logic ground. U1 MP2451DT PINS DESCRIPTION Pin Pin Name 1 BST 2 GND 3 FB Function Bootstrap. This is the positive power supply for the internal floating high side MOSFET driver. Connect a bypass capacitor between this pin and SW pin. Ground. It should be sonnected as close as possible to the output capacitor avoiding the high current switch paths. Feedback. This is the input to the error amplifier. An external resistive divider connected between the output and GND is compared to the internal +0.8V reference to set the regulation voltage. 4 EN Enable input. Pulling this pin below the specified threshold shuts the chip down. Pulling it above the specified threshold enables the chip. Floating this pin shuts chip down. Input Supply. This supplies power to all the internal sontrol circuitry, both BS regulators 5 6 VIN SW and the high side switch.A decoupling capacitor to ground is close to this pin to reduce switching spikes. Switch node. This is the putput from the high-side switch. A low VF Schottky diode to ground is required close to this pin to reduce switching spikes. 28 IC03 GD25Q40 Write Control Logic WP#(IO2) Write Protect Logic and Row Decode Status Register High Voltage Generators HOLD#(IO3) SCLK SPI Command & Control Logic CS# Page Address Latch/Counter Flash Memory Column Decode And 256-Byte Page Buffer DI(IO0) DO(IO1) Byte Address Latch/Counter IC1 SC9671 UART1 92 93 SFCLK SFCSn SFDI TXD RXD 94 SFDO 95 121 122 FMIN MTR Universal input/output port an_CC 31 32 33 4 7 48 29 49 63 62 61 Osc32KOut 45 RXD UART0 TXD SerialOut MCU Debug Module SerialIn SDA SCL POUT_L I C slave BaudClk 2 DAC POUT_R BCLK Nand Flash 26 27 Osc32KIn 126 RTC IIS 48 CLKMXO2 PLL an_DAO5 LRCLK 90 Servo PortF CLK12MXI2 Reset & OSC DECODE KEMEL an_B DATA 80 MCU MCLK 70 an_F 17 PortA SPI FLASH SRAM 66 AMIN 16 46 127 IC2 SA1466TR 16 VOTK- VOLD+ 15 VOTK+ 17 VOLD- PVCC + 18 19 VCTL VINLD NC TRB_2 21 20 - 25 22 NC 23 GND 24 - 15K 10K 27 BIAS 25K VCC + PVCC MUTE 28 Actuator Driver Spindle Driver + - 26 10K VINTK Pre-DRV TSD Mute + 10K TRAY DRIVER 25K + TRB_1 Actuator Driver Sled Driver - 2 VCC - 1 VINFC 10K 25K 5 3 4 6 8 7 9 10 11 12 VOFC+ VOFC- VOSL- VOSL+ VOTR+ VOTR- VCC REV FWD REGO2 VINSL+ - REGO1 + 13 14 IC8 AMS1117 VIN Thermal Limit + Current Limit + VOUT Substrate GND (fixed output) ADJ. (adjustable output) 30 IC3 MFI341S2162 P4/RQ P3/RQ P2/RQ P1/RQ Vcc I/O port H8/300H CPU Vss System control Security logic RNG WDT FMU Voltage monitoring circuit Internal address bus ROM(112 kbytes) Internal data bus RAM(4 kbytes) RES Power-on reset-circuit EEPROM(16 kbytes+2 kbytes) Interval timer1 Interval timer2 On-chip oscillator Modular multiplication coprocessor Register (512 bytes) IC7 SI4702 SI4702 I ADC FMIP PGA LNA RFGND Q ADC DSP DAC FILTER DEMOD MPX AUDIO DAC LOW-IF GPIO AGC LOUT ROUT GPIO 0/90 VD AFC TUNE VA REG RDS (SI4703) XTAL OSC RSSI 31 CONTROL INTERFACE VIO RCLK RST SDIO SCLK SEH IC12 TDA7440D MUXOUTL IN(L) 8 L_IN1 4 TREBLE(L) 9 18 BIN(L) BOUT(L) 15 14 100K R6 L_IN2 5 100K L_IN3 6 VOLUME O TREBLE SPKR ATT LEFT BASS 27 LOUT 100K L_IN4 7 100K R_IN3 30dB 2dB STEP 3 21 SCL I2 CBUS DECODER + LATCHES 22 20 100K R_IN2 SDA DIG_GND 2 100K O VOLUME R_IN1 1 TREBLE SPKR ATT RIGHT BASS 100K ROUT V REF 100K R_IN4 28 26 24 INPUT MULTIPLEXER GAIN SUPPLY R8 10 11 MUXOUTR IN(R) 19 TREBLE(R) 12 BIN(R) 13 25 Vs AGND 23 BOUT(R) CREF U005 ME6118A33B3G VOUT VIN Thermal Shutdown Over current Shutdown + GND 32 IC9, U4, U5 D4558 U3 TAS5611PHD /CLIP READY /OTW1 /OTW2 /SD PROTECION & I/O LOGIC M1 M2 M3 /RESET C_STARTUP OSC_SYNC_IO+ OSC_SYNC_IOFREQ_ADJ PSU_REF VI_CM STARTUP CONTROL OSCILLATOR PSU_FF VDD POWER-UP RESET TEMP SENSE VREG UVP GVDD_A PPSC PVDD_X OUT_X GND_X CURRENT SENSE VEE 4 OC_ADJ GVDD_A PWM ACTIVITY DETECTOR PVDD_X GND PWM RECEIVER BST_A CONTROL TIMING CONTROL GATE_DRIVE OUT_A GND_A GVDD_B INPUT_A ANALOG LOOP FILTER INPUT_D BST_B + - ANALOG LOOP FILTER ANALOG LOOP FILTER + + ANALOG COMPARA MUX ANALOG LOOP FILTER - ANALOG INPUT MUX INPUT_A PVDD_B PWM RECEIVER CONTROL TIMING CONTROL GATE_DRIVE OUT_B GND_B GVDD_C BST_C PVDD_C + PWM RECEIVER CONTROL TIMING CONTROL GATE_DRIVE OUT_C GND_C GVDD_D BST_D PVDD_D PWM RECEIVER CONTROL TIMING CONTROL GATE_DRIVE OUT_D GND_D 33 2ch + - 6 -IN2 GND GVDD_B GVDD_D CB3C +IN1 3 7 OUT2 1ch - + AGND GVDD_C OVER-LOAD PROTECTION VREG -IN1 2 PVDD_A INPUT_C 8 VCC OUT1 1 34 5 +IN2 BLOCK DIAGRAM FMANT SPK-R AMPLIFIER U3 TAS5611 RADIO IC7 SI4702 SPK-L LINE-IN JACK AUDIO-L AUDIO-R U4, U5 D4558 CHANNAL SWITCH IC12 TDA7440D +12V LINE-IN AUDIO IC9 D4558 IC3 MFI341S2162 DATA iDOCK CD AUDIO iDOCK AUDIO AMP CTL DATA DATA MCU+DSP IC1 SC9671 RF +5V POWER SUPPLY POWER CTL U1 MP2451DP IC8 AMS1117 U005 ME6118A33B3G FLASH IC03 GD25Q40 DATA DATA CD SERVO SYSTEM IC2 SA1466TR DISPLAY DRIVER IC701 CS16315 DATA CD MECHANISM +33.2V RADIO AUDIO KEY BOARD 35 DISPLAY -24V AC+/-3V AC 230V EXPLODED DRAWING 10 11 12 34.2370 13 9 14 15 8 16 7 6 17 5 4 3 2 36 1 18 EXPLODED DRAWING PARTS LIST Description Ref. No. Mfr's Part No. Qty. 1 DISPLAY LENS, MOLD DARK TINT SMOKY (SAN) w/PNT 2 RUBBER FOOT, 12x10x4mm NBR RUBBER PAT, 500-296508Wxxx 1 2/FRT PANEL 700-268E34W000 2 T=4mm 3 iPod PCB CD2961I-01-02 033-CD2961W101 1 4 iPod DOCK, MOLD BLACK, (ABS) 500-296103W000 1 5 POWER SUPPLY PCB MODULE 038-CD2961W001 1 6 METAL BRACKET RIGHT, SECC T=1.0mm 605-296122W000 1 7 NEC-N CD MECHANISM #DA11VZ--N 153-00DA11W003 1 8 METAL BRACKET BACK, SECC T=1.0mm 9 RUBBER FOOT, 16x6mm NBR RUBBER HARDNESS 90 10 11 605-296120W000 2 2/WOODEN BOX 700-268E40W000 2 WOOD BOX, 6mm MDF BOARD, BLACK PVC, w/PNT 660-296110Wxxx 1 CD LOADER MODULE JL-021 w/FCC CABLE 16P L=220mm, 165-0JL021W002 1 500-296102Wxxx 1 5P=150mm, 6P=140mm 12 CD DOOR, MOLD BLACK, (ABS) w/SPY 13 METAL BRACKET LEFT, SECC T=1.0mm 605-296121W000 1 14 MAIN PCB CD29611-01-01 033-CD2961W100 1 15 KEY PCB CD2961I-01-03 033-CD2961W102 1 16 FRONT PANEL, MOLD COLOR, (HIPS V2) w/SPY & PNT 500-296101Wxxx 1 17 VOLUME KNOB, MOLD BLACK, (HIPS V2) w/SPY 510-296503Wxxx 1 18 DOOR COVER, MOLD COLOR, (ABS) w/SPY & PNT 500-296104Wxxx 1 SSQ36 - SPEAKER BLK/G.BLK, 40x216x310mm, RED/BLKWIRE/1.2M, 661-SSQ36RW390 2 (F550-266422-000) MOUNTING BRACKET, MOLDED NATURAL, (ABS) 505-266422W000 4 (F550-823843-000) L BRACKET, MOLDED NATURAL, (ABS) 505-823843W000 3 HEATSINK, AL 80x40x33.8mm, EXTRUDE AL 613-371935W000 1 WOODEN BLOCK, T=12mm MDF BOARD, 18x16mm 660-296113W000 1 FIBRE SHEET, FORMEX BLACK, T=0.4mm, 200x100mm, 700-296112W000 1 1/FRT PANEL 700-296114W000 1 1/VFD 700-630341W000 1 (NIL/6 Ohm) w/3M 9448 DOUBLE SIDE TAPE RUBBER FOOT, NBR T=3.0mm, 12.5x10mm, w/NITTO 500 ADHESIVE RUBBER FOOT, 10x10x2mm BLACK (PORON), w/SELF-ADHESIVE SCREW ST3x10mm, PWAB BRASS BASED, W=7 2/RUBBER FOOT TO WOODEN BOX 720-030300W100 2 4/DOOR CVR 720-040301W080 9 SCREW ST3x8mm, PWB BRASS BASED, W=12mm 2/DECK BKT TO FRT PANEL 3/iPod DOCK TO FRT PANEL SCREW ST3x16mm, BB BLACK 4/WOODEN BOX TO FRT PANEL 720-110300W161 4 SCREW ST3x12mm, BA BLACK 1/BACK PANEL TO SPK TERMINAL 720-120300W121 5 4/BACK PANEL TO MOUNTING BKT SCREW ST3x8mm, BB T.T.S. (B TYPE) 8/KEY PCB TO FRT PANEL 722-080307W080 21 2/POWER PCB TO LELT BKT 2/POWER PCB TO MOUNTING BKT 1/MAIN PCB TO MOUNTING BKT 2/MAIN PCB TO L BKT 1/iPod PCB 2/PCB TO HEATSINK 3/LEFT BKT TO FRT PANEL SCREW ST3.0x8, BB T.T.S. BLACK (B TYPE), 722-080307W081 2 4/LOADET TO METAL BKT 722-080307W101 4 2/WOOD BOX TO METAL BKT L(R) 722-080307W181 2 724-113854W000 2 2/BACK PANEL TO METAL BKT BACK (G64D00000960) SCREW ST3x10mm, BB T.T.S. (B TYPE) BLACK (BTTB 23.0x10.0 ABS) SCREW ST3x18mm, BB T.T.S. (B TYPE) BLACK SPEAKER CLIP B & C 37 NOTES: May, 2013 Printed in China 808-02961i-010