Measurement and Modeling of Thermal Resistance of High Speed SiGe Heterojunction Bipolar Transistors J. -S. Rieh, D. Greenberg, B. Jagannathan, G. Freeman, S. Subbanna IBM Communications R & D Center, Hopewell Junction, NY 12533 Phone: (845)894-7163, Fax: (845)892-3039, Email: jsrieh@us.ibm.com I. INTRODUCTION The characteristics of semiconductor devices, as well as the long-term time dependence of the characteristics, or reliability, are a function of the temperature. Therefore, accurate information on the temperature of the devices in operation, or the junction temperature, is of importance in predicting the device performance and the degradation of the device performance. Since the junction temperature is dictated by the thermal resistance of the device when the power dissipation is given, an accurate value of the thermal resistance is critical for the correct junction temperature estimation, and this requires a precise thermal measurement. In addition, an accurate modeling of the thermal resistance is also desired as a tool for the reliable prediction of the thermal resistance values of arbitrary device structures. A reliable model would help the optimization of devices and can be incorporated into scalable device models. Traditionally, thermal resistance and junction temperature have been issues for high power devices. Recently, however, there is an increasing interest in the thermal behavior of high speed bipolar transistors as the current density of these devices continues to increase in order to improve their speed of operation. In this paper, the thermal resistance of high speed SiGe HBTs is extracted from junction temperature measurement on various device dimensions, and an analytic physical model has been developed based on the measurement data and utilized for the prediction of thermal resistance for various applications. elsewhere [1][2]. Thermal resistance can be extracted from the relation between the power dissipation and the junction temperature, for which a temperature-sensitive electrical parameter (TSEP) is utilized in order to link the two parameters experimentally [3]. The most widely used TSEP is the base-emitter voltage VBE [4][5] and the current gain β [6][7]. In this study, a method utilizing VBE was employed for the extraction, which is briefly described as follows. First, the device is biased with fixed emitter current IE and collectorbase voltage VCB, and then VBE is measured for different substrate temperatures TS swept from 283K to 353K. Next, the device is biased with the same IE at fixed substrate temperature of TS = 298K, and VBE is measured for different dissipated power (Pdiss = ICVCE + IBVBE) with VCB changed from -0.2V to 1.0V. By eliminating VBE from the two measurements, the relation between temperature and power is obtained, which turned out to be very linear for the measured devices as shown in Fig. 1. As a final step, a compensation is made in order to account for the self-heating effect in the first measurement, since it related VBE to the substrate temperature TS, not to the junction temperature Tj. This can be done by taking y-axis intercept point of the obtained temperaturepower relation, denoted by To in Fig. 1, and shifting the entire curve upward by the amount of the difference between the ambient temperature Tamb and To [6]. This completes the extraction procedure. 350 340 Temperature [K] Abstract- Thermal resistance has been measured for high speed SiGe HBT’s with various emitter widths and lengths. The smaller devices exhibited higher thermal resistance values, but eventually resulted in lower junction temperature rise for a given power density. A physical model has been developed which showed a good agreement with the measurement. The model indicates that the thermal resistance depends strongly on the deep trench geometry. The thermal resistance is also anticipated to increase with the existence of adjacent devices due to a heat dissipation interference, according to the model. after co mpensatio n 330 320 310 298K-TO 300 befo re compensatio n 290 280 TO=274K 270 260 II. MEASUREMENT SiGe HBTs processed with IBM’s 0.18µm BiCMOS technology, which features fT/fmax of 120GHz/100GHz and BVCEO/BVCBO of 1.8V/6.5V, were employed for the measurement. The details about the technology can be found 0 0.02 0.03 0.04 Dissipated Power [W] Figure 1. Junction temperature shown before and after the compensation. The device size is 0.2×19.2µm2. 0-7803-7129-1/01/$10.00 (C) 2001 IEEE 110 1 0.01 III. RESULTS Junction Temperature [K] 345 0.2x6.4um2 335 0.2x2.56um2 330 0.2x1.28um2 325 0.2x0.64um2 315 310 305 300 0.002 0.004 Thermal Resistance [K/W] 12000 10000 8000 6000 4000 2000 0 0 0.002 0.004 0.006 0.008 0.01 0.012 Power Density [W/um2] Figure 3. Extracted thermal resistance for 0.2µm-wide devices with various emitter lengths. Same legend as Fig. 2 has been used. 14000 12000 10000 8000 6000 We=0.8um We=0.28um 4000 We=0.2um 2000 We=0.16um 0 0 2 4 6 8 Reciprocal Emitter Area 1/Ae [1/um2] observations suggest that the heat dissipation of the devices can be improved with enlarged deep trench area and broken emitter fingers. Plotted in Fig. 3 is the thermal resistance Rth extracted by the relation Tj = Tamb + Rth ⋅ Pdiss, which maintains constant values over the entire power range considered. Although the thermal resistance increases rapidly as the device gets smaller, the junction temperature is still lower for smaller devices for a given power density as already discussed before. Figure 4 shows the extracted thermal resistance for various emitter widths, ranging from 0.16µm up to 0.8µm, as well as different emitter lengths, as a function of reciprocal emitter area 1/AE. The message conveyed in this plot is that for the same device area, or, equivalently, same power handling capability, smaller emitter width results in lower thermal resistance. This is the effect of lateral scaling on thermal resistance. 320 0 14000 Figure 4. Measured (symbols) and calculated (lines) thermal resistance for various device dimensions. 0.2x19.2um2 340 16000 Thermal Resistance [K/W] The extraction has been repeated for various device dimensions with different emitter width WE and length LE. Figure 2 shows the junction temperatures of 0.2µm-wide devices with various emitter lengths ranging from 0.64µm to 19.2µm as a function of the density of the power dissipated. All measurements were made at the identical emitter current density of JE = 5mA/µm 2 and VCB swept from -0.2V up to 1V. Considering that the peak fT occurs around this current density, the dissipated power density shown in the plot well represents the actual power range in the normal operation of each device. Given this, the fact that the measured junction temperature for this power range remains lower than ~345K, even for the largest device measured (LE = 19.2µm) which is much longer than those routinely used in practical applications, strongly indicates the thermal effect of modern high speed bipolar devices has not reached the level of concern when operated at nominal bias conditions. It is interesting to note that the junction temperature is smaller for the devices with shorter emitter length at a given power density level. This trend indicates that the heat dissipation is more effective in shorter devices than in the longer devices. This can be ascribed to following two factors. Firstly, the emitter area to deep trench area ratio is smaller for shorter devices. In other words, the shorter devices have larger deep trench area per dissipated power, leading to a better heat dissipation. This reveals the significant role of the deep trench geometry in the thermal resistance of the devices, as will be confirmed by the thermal model described in the next section. Secondly, the effect of the heat dissipation toward the longitudinal direction (from the shorter edge) is more pronounced for shorter devices. Although the heat dissipation toward latitudinal direction (from the longer edge) dominates, the total heat dissipation still benefits from the longitudinal components, the fraction of which increases with the decreasing aspect ratio of the device layout. These 0.006 0.008 0.01 0.012 Power Density [W/um2] Figure 2. Measured junction temperature for different emitter sizes shown as a function of power density. The current density was fixed at JE =5mA/µm2 for the measurement. 111 2 Heat reservoir at ambient temp Rterm Rm2 Rm1 Rs1 V. MODEL PREDICTION Rs2 dt dw S1 Rs3 S2 Rs4 45° Heat reservoir at ambient temp Figure 5. Device schematic illustrating metal via, poly emitter, deep trench, downward heat flow boundary, and thermal resistor components employed in the model. In actual calculations, 3-D structure has been incorporated. IV. MODEL A model has been developed for the thermal resistance of bipolar transistors with deep trench isolation. It assumes heat dissipation through two opposite directions: downward through Si substrate and upward through metal wiring. For the downward dissipation, two assumptions have been made. First, the trench behaves as a heat insulator as the thermal conductivity of oxide is much lower than that of Si (0.014 vs 1.48 W/cmK at T = 300K). Second, the heat flux is uniformly confined within a 45°-angled cone originating from a point heat source. Based on these assumptions, the downward thermal resistance can be represented by four pieces of thermal resistors (Rs1, Rs2, Rs3, and Rs4) for transistors with deep trench. The upward dissipation can be modeled with three piece resistors, the first two (Rm1 and Rm2) representing the thermal resistance from poly emitter and metal via, respectively, and the third piece, designated as Rterm (terminal resistance), representing the effective thermal resistance from the via to air, or heat reservoir. Unlike all the other resistor components, which can be analytically calculated from the given geometrical structure and thermal conductivity, the value of Rterm depends on the finishing metal configuration and it should be treated as an extrinsic element which varies from case to case. The total thermal resistance is then given by the parallel combination of the two components, one from downward and the other from upward heat dissipation, the final form being given by Rth = (Rs1 + Rs2 + Rs3 + Rs4)||(Rm1 + Rm2 + Rterm). Two dimensional cross section of the device with the corresponding thermal resistance components is shown in Fig. 5, which also illustrates the assumed boundary of heat flux. The total thermal resistance was calculated based on the three dimensional geographical structure of the devices and the appropriate thermal conductivity of the materials, and it is compared with the measured values in Fig. 4 as represented by lines. Note that one single value of Rterm, determined from 112 3 With the help of the developed physical model, the effect of the structural variation of devices and the existence of adjacent devices can be predicted. Both lateral and vertical variation of the device structure influence the thermal resistance. The effect of the lateral variation of emitter dimension has been exhibited by both measurement and model in Fig. 3 and Fig 4, which basically indicates that Rth decreases with increasing emitter length and emitter width. The deep trench area dependence of the thermal resistance was also strongly suggested by the measurement, and the model supports and clearly explains the idea. Figure 6 depicts the variation of Rth due to the scaling of the two deep trench parameter S1 and S2, which are the shorter and longer distance between deep trench and emitter edges, respectively, as defined in Fig. 5. The extension of S1 and S2 reduces Rth, as it results in the increase of the deep trench area, allowing a wider heat dissipation path. The enlarged deep trench area, however, causes an increase in the collector to substrate capacitance Ccs, leading to a potential electrical performance degradation. This implies that there is a trade-off between the thermal and electrical optimization of the devices. In this context, the extension of S1 looks more favorable than S2, as it involves smaller increase of the deep trench area for the same amount of Rth reduction. Also shown in Fig. 6 is the effect of the scaling of vertical dimensions - deep trench depth dt and wafer thickness dw as defined in Fig. 5. The reduction of deep trench depth leads to a smaller Rth, as it has an equivalent effect of widening the heat dissipation path. The total elimination of deep trench turned out to reduce Rth by ~40%, which is consistent with the measurement results from [8]. The effect 2 1.8 1.6 1.4 Normalized Rth Metal Finishing the fitting between the model and the measurement, was employed for the entire range of WE and it shows a fairly good agreement for all WE values measured. 1.2 1 0.8 0.6 S1 S2 dt dw 0.4 0.2 0 0.0 0.5 1.0 1.5 2.0 Normalized dimension Figure 6. Model-predicted thermal resistance for several structural dimension variations. The definition of the varied parameters can be found in Fig. 5. devices and shorter distance. This suggests that a good thermal design would require not only optimized device layout but also optimized circuit layout in thermal point of view. VI. CONCLUSIONS Thermal resistance has been extracted for high speed SiGe HBT’s with various emitter widths and lengths, and a physical model has been developed which shows a good agreement with the measurement. The narrower and shorter devices exhibited lower junction temperature rise for a given power density, although they have higher thermal resistance, making small devices more attractive in thermal point of view. The junction temperature rise for the longest device measured, however, was still within acceptable range when operated at nominal bias conditions. The model indicates that the deep trench geometry, both lateral and vertical, has a strong impact on the thermal resistance, and there exists a trade-off between the electrical and thermal behavior of the devices. The thermal resistance is expected to increase with the existence of adjacent devices due to heat dissipation interference, suggesting that a thermal consideration is needed for circuit layout as well as device layout. Figure 7. A modified model depicting the effect of adjacent devices in the array. The heat dissipation path is truncated in order to account for the thermal interference between devices. 3 Le=15um Le=10um Normalized Rth 2.5 Le=5um 2-D array Le=2.5um 2 1.5 REFERENCES 1 1-D array 0.5 0 10 20 30 40 50 60 Edge to edge separation [um] Figure 8. Calculated thermal resistance of devices with various emitter length LE, located in the middle of 1-D and 2-D array with different device edge-to-edge separations. Thermal resistance values are normalized to those of isolated devices. of wafer thinning depends on how closely the devices are packed to each other. The details of the device packing effect will be provided shortly. Assumed in the curve presented in Fig. 6 is the average device-to-device distance of 50µm, while shorter distances would exhibit a more prominent effect of wafer thinning. The thermal measurement and model discussed up to now are all based on isolated devices. In actual circuit operations, however, the heat dissipation of a device may interfere with that of adjacent devices in operation, leading to an increase in the effective thermal resistance. In order to account for the packing effect, a modified model was employed in which the heat dissipation path from a device is truncated due to the interference with adjacent device as depicted in Fig. 7. The effective thermal resistance was calculated for a device placed in the middle of 1-D and 2-D array with various device-to-device distances and emitter lengths as shown in Fig. 8. The calculated results indicate that the packing effect is moderate when the device is surrounded by 2 sides only (1-D array), but it becomes considerable when surrounded by 4 sides (2-D array), especially for longer 113 4 [1] G. Freeman, “A 0. 18µm 90 GHz fT SiGe HBT BiCMOS, ASICcompatible, copper interconnect technology for RF and microwave applications,” IEDM Tech. Dig. pp. 569-572 , 1999. [2] A. Joseph et al, “A 0.18µm production BiCMOS technology featuring 120/100 GHz (fT/fmax) HBT and ASIC-compatible CMOS using Cu interconnect,” to appear in BCTM Tech. Dig, 2001. [3] F. F. Oettinger et al, “Thermal characterization of power transistors,” IEEE Trans. Elec. Dev. Vol. 23, pp. 831-838, 1976. [4] M. G. Adlerstein et al, “Thermal resistance measurements for AlGaAs/GaAs heterojunction bipolar transistors,” IEEE Trans. Elec. Dev. Vol. 38 (6), pp. 1533-1554, 1991. [5] B. M. Cain et al, “Electrical measurement of the junction temperature of an RF power transistor,” IEEE Trans. Inst. and Meas. Vol. 41 (5), pp. 663-665, 1992. [6] J. R. Waldrop et al, “Determination of junction temperature in AlGaAs/GaAs heterojunction bipolar transistors by electrical measurement,” IEEE Trans. Elec. Dev. Vol. 39 (5), pp. 12481250, 1992. [7] D. E. Dawson, “CW measurement of HBT thermal resistance,” IEEE Trans. Elec. Dev. Vol. 39 (10), pp. 2235-2239, 1992. [8] D. J. Walkey et al, “Prediction of thermal resistance in trench isolated bipolar device structures,” BCTM Tech. Dig, pp. 207210, 1998.