FLAMESAFE® PILLOWS Removable, reusable firestop seal

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RectorSeal Firestopping Products
FLAMESAFE PILLOWS
Removable, reusable firestop seal
®
Description
Product Features
• Underwriters Laboratories classified
• Listed in systems with up to 3 hour
fire rating
• Tested to UL 1479 (ASTM E814)
• Ideal for re-entry/retrofit installations
• Excellent for large openings
• Quick and easy installation
• Temporary or permanent use
• Chemically inert/nontoxic
• Heat and fire reactive
FlameSafe® Pillows are a durable firestop
product allowing easy access to cables and
cable trays for through-penetration in firerated floors and walls.
Easy to install, firestop pillows allow for
multiple re-entry. They function through a
unique phase reaction to intumesce and seal
out fire and smoke. They are an ideal alternative to firestop large openings and are
approved for multiple cable tray applications.
Applications
FlameSafe Pillows are used as a firestop to
maintain fire ratings up to 3 hours wherever
penetration occurs through fire-rated walls
and floor assemblies. They may be used
during the construction phase as a temporary
firestop or left in place as a permanent
firestop. These pillows have been tested in
FlameSafe Pillows
Physical Properties
Solubility in water
Heat
Cold
Chemical resistance
Insoluble
Excellent
Excellent
Excellent
systems for 1 and 2 hour gypsum wallboard
and 2 and 3 hour concrete wall and floor
assemblies. FlameSafe Pillows are a costeffective solution for firestopping power
cables and data/telecommunications cable
which require retrofit.
A
B
Application Guide
Penetrations
Metallic
Non-metallic
Cables
Cable trays
Insulated
Misc. electrical
HVAC
Mixed
Joints
Perimeter Barrier (Curtain Wall)
C
D
X
X
*See note
Cable Tray Through Gypsum Wallboard Assembly—1 and 2 Hour (UL W-L-4030)
A
Application Standards
FlameSafe Pillows are classified by Underwriters Laboratories Inc. for up to 3 hour
rated systems, in accordance with ASTM
E814 (UL 1479), Fire Tests of ThroughPenetration Firestops and are approved by
Factory Mutual.
B
C
D
E
Sleeved Cables Through Gypsum Wall Assembly—1 and 2 Hour (UL W-L-3118)
For wall penetration, FlameSafe Pillows are
installed widthwise a minimum 6 in. (152
mm) into the opening to achieve the appropriate fire rating. Pack tightly into openings gaps
around penetrants. Apply 1 in. (25.4 mm) of
FlameSafe FS 1900 Sealant into any void
which Pillows do not fill. Pillows can be
rolled to adjust dimensions to fit application.
A
B
C
Storage and Installation Temperatures
Pillows can be installed at freezing temperatures or high temperatures without affecting
the firestopping properties. Normal installation and storage temperatures are 40°F to
90°F (4°C to 32°C).
Applications using FlameSafe Pillows are
maintenance free, however, installations
should be inspected periodically for accidental damage and repaired as per the original
approved design.
A. UL classified steel or
wood stud/fire-rated
gypsum wallboard
assembly
B. Flamesafe FS 1900
0.625 in. (16 mm) deep
with 0 to 0.5 in. (0 to
13 mm) annular space
C. Max. 19% fill of data/
telephone communication
cables
D. Max. 4 in. (102 mm) dia.
steel, iron or EMT pipe
E. FlameSafe Pillow
*See note
Installation
Maintenance
A. UL classified steel or
wood stud/fire-rated
gypsum wallboard
assembly
B. Max. 24 in. wide x 6 in.
deep (610 mm wide by
152 mm deep) center
spline aluminum cable
tray
C. Max. 3 in. (76 mm) cable
depth of data/telephone
communication cables
D. FlameSafe Pillows
compressed tightly at
min. 6 in. (152 mm) depth
into the annular space
of the wall
A. Min. 4.5 in. (114 mm)
concrete floor or wall
B. Up to 2, max. 24 in. wide
x 5 in. deep (610 mm
wide x 127 mm deep)
steel or aluminum cable
trays
C. FlameSafe Pillows
compressed tightly at
min. 6 in. (152 mm) depth
into the annular space of
the floor or wall
D. Max. 30% cable fill of
data/telephone communication, fiber optic and
copper conductor cables
D
*See note
Cable Trays Through Concrete Wall or Floor Assembly—3 Hour (UL C-AJ-4053)
*Refer to UL designs for full system description.
Warranty
All statements, technical information and
recommendations contained herein are based
on tests we believe to be reliable. However,
since the conditions of use and application are
beyond our control, RectorSeal
shall not be liable for any damage, direct
or consequential, resulting from the use of
this material or design. RectorSeal's
only warranty shall be to replace
any of its products found to be defective.
Availability
FlameSafe Pillows are available through authorized RectorSeal
distributors in the following sizes:
Description
Part No.
Dimensions
FSPIL1
66891
6 in. x 9 in. x 1 in.
(152 mm x 229 mm x 25.4 mm)
FSPIL2
66892
6 in. x 9 in. x 2 in.
(152 mm x 229 mm x 50.8 mm)
FSPIL4
66894
6 in. x 9 in. x 4 in.
(152 mm x 229 mm x 102 mm)
Technical Support
RectorSeal provides technical support for
all of its products, including
FlameSafe Pillows. Call toll free at
800-231-3345 for assistance in
product selection and for detailed specifications and approvals. We provide engineering
analysis for unique firestopping applications,
including system design drawings suitable for
submittals. Material Safety Data Sheets are
also available. More information is available on
our web site at http://flamesafe.rectorseal.com.
FSPIL Pillows around cables
through concrete wall or floor
(UL C-AJ-3185).
Available in 3 sizes (1 in., 2 in.
and 4 in. thick), FlameSafe
Pillows are ideal for applications
where frequent retrofitting of
cables is expected.
Estimating Guide (at 25% compression)
Fill the circumference of the penetrating item (cable tray, etc.) with FSPIL1 and fill the remaining area with
FSPIL2 and FSPIL4.
Description
Percentage
of Opening
Pillow Should Fill
6 in. (152 mm) Depth
Approx. Coverage
Square Inches (mm2)
FSPIL4
70% (.70)
27 (17420)
FSPIL2
15% (.15)
13.5 (8710)
FSPIL1
15% (.15)
6.75 (4355)
1. Figure square inches (mm) of opening to be firestopped (W x H).
(Approximations based on blank opening, subtract area occupied by penetrants from total area of opening.)
2. Using the chart above for each pillow size, multiply total square inches (mm) of opening by the percentage of opening
each pillow size will fill. Next divide this sum by the square inch (mm) coverage given or each pillow size.
Round all answers up to the nearest whole number. This number is the total number of each pillow size to order.
3. Example:
12 in. x 12 in. opening = 144 in.2 (305 mm x 305 mm opening = 93025 mm2)
FSPIL4
144 in.2 x .70 = 101 in.2 (93025 mm2 x .70 = 65118 mm2)
101 in.2 ÷ 27 in.2 = 3.7 = 4 FSPIL4 (65118 mm2 ÷ 17420 mm2 = 3.7 = 4 FSPIL4)
FSPIL2
144 in.2 x .15 = 22 in.2 (93025 mm2 x .15 = 13954 mm2)
22 in.2 ÷ 13.5 in.2 = 1.6 = 2 FSPIL2 (13954 mm2 ÷ 8710 mm2 = 1.6 = 2 FSPIL2)
FSPIL1
144 in.2 x .15 = 22 in.2 (93025 mm2 x .15 = 13954 mm2)
22 in.2 ÷ 6.75 in.2 = 3.2 = 4 FSPIL1 (13954 mm2 ÷ 4355 mm2 = 3.2 = 4 FSPIL1)
Therefore, four FSPIL4, two FSPIL2 and four FSPIL1 pillows are required.
http://flamesafe.rectorseal.com
For technical assistance call toll free at 800-231-3345
FlameSafe is a registered trademark o f Rectorseal
RectorSeal makes the Limited Express Warranty that when the instructions for storage and handling of our products are followed we warrant our products to be free from defects. THIS
LIMITED EXPRESS WARRANTY IS EXPRESSLY IN LIEU OF ANY OTHER EXPRESS OR IMPLIED WARRANTIES, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS
FOR A PARTICULAR PURPOSE, AND OF ANY OTHER OBLIGATION ON THE PART OF RECTORSEAL. The sole remedy for breach of the Limited Express Warranty shall be the refund of the
purchase price. All other liability in negated and disclaimed, and RectorSeal shall not be liable for incidental or consequential damages.
Suggestions and recommendations covering the use of our products are based on our past experience and laboratory findings. However, as we have no control as to the methods and
conditions of application, we only assume responsibility for the uniformity of our products within manufacturing tolerances.
RECTORSEAL
This product may be covered by patents or patents pending.
FS-180D
Printed in U.S.A.
9/09
Copyright 2009 RectorSeal
2601 Spenwick Drive, Houston, Texas 77055
wwww.rectorseal.com
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