November 1, 2008 Lit. No. 22373, Rev. 07 SNOWPLOWS ELECTRICAL SCHEMATICS GUIDE Including 3- and 4-Port Isolation Modules with 2- and 3-Plug Systems and Relay Systems TABLE OF CONTENTS Preface .............................................................................................................. 4 4-Port Isolation Module Systems ................................................................ 28 Lamp Types and Harness Connectors .............................................................. 5 Headlamp Index .............................................................................................. 28 Electrical Connectors – 3-Plug Systems ........................................................... 6 Theory of Operation – Overview ..................................................................... 29 Electrical Connectors – 2-Plug Systems ........................................................... 7 4-Port Isolation Module System ...................................................................... 30 In-Line Adapter Instructions – 28027-2 ............................................................. 8 4-Port Isolation Module System – Adapter Kits .............................................. 31 Vehicle Harness with Relay – 29861................................................................. 9 Configuration Plug Instructions – 26421 ......................................................... 32 Electrical Schematic – 3-Plug Straight Blade Snowplows (3-Pin) .................. 33 3-Port Isolation Module Systems ................................................................ 10 Electrical Schematic – 3-Plug MVP Snowplows (7-Pin) ................................. 34 Headlamp Index .............................................................................................. 10 Electrical Schematic – 2-Plug MVP PLUS Snowplows (11-Pin) ...................... 35 Theory of Operation – Overview ..................................................................... 11 Electrical Schematic – 2-Plug WIDE-OUT Snowplows (11-Pin) ..................... 36 Theory of Operation – White Label Non-DRL Module .................................... 12 Headlamp Wiring ............................................................................................. 37 Theory of Operation – Green Label DRL Module ........................................... 13 Theory of Operation – Blue Label DRL Module .............................................. 14 Relay System ................................................................................................. 47 Electrical Schematic – 3-Plug Straight Blade Snowplows (11-Pin) ................. 15 Relay System – Headlamp Index .................................................................... 47 Electrical Schematic – 3-Plug MVP® Snowplows ........................................... 16 Relay System – Electrical Connectors ............................................................ 49 Electrical Schematic – 3-Plug Straight Blade Snowplows with Central Hydraulics ............................................................................. 17 7-Pin Harness .................................................................................................. 50 Electrical Schematic – 2-Plug MVP PLUS™ Snowplows (11-Pin) .................. 18 Electrical Schematic – 9-Pin Vehicle Harness – Revision 1–9 ....................... 54 Electrical Schematic – 2-Plug WIDE-OUT™ Snowplows (11-Pin) .................. 19 9-Pin Harness ................................................................................................. 55 Headlamp Wiring ............................................................................................. 20 Electrical Schematic – 12-Pin Vehicle Harness – Revision 8 and Later ......... 71 Electrical Schematic – 9-Pin Vehicle Harness – Revision 10 and Later ......... 53 Electrical Schematic – 12-Pin Vehicle Harness – Revision 1–7 ..................... 72 12-Pin Harness ................................................................................................ 73 MVP Electrical Schematic ............................................................................... 87 MVP Electrical Schematic – For 2003 GM and Dodge ................................... 88 Wiring Diagram – 61185 Park or Turn Harness Kit ......................................... 89 Electrical Legend and Wire Colors .................................................................. 90 Lit. No. 22373, Rev. 07 November 1, 2008 3 PREFACE INTRODUCTION HOW TO USE THIS BOOK The purpose of this book is to provide the trained mechanic with a comprehensive reference to assist in diagnosis and repair of WESTERN ® snowplow electrical systems. It contains schematics, diagrams and charts which supply information for the various types of vehicle and plow headlamp systems. Although intended primarily as a diagnostic tool for headlamp systems, the hydraulic system circuitry is also included to show the complete electrical system. Use the information in the Headlamp Index to locate the electrical schematic for the vehicle. All headlamp harnesses are tagged with the harness part number. The schematic is an abstract drawing showing the purpose of each component in the system. Where possible, component locations are indicated by enclosures on the schematic. The Lamp Type, Wire Color and Connector Identification charts and diagrams will give specific wire colors, their function and locations in connectors. Any special notes are found in the upper right corner of the schematic. Further information and a specific troubleshooting guide may be found in the appropriate Mechanic's Guides. The 9- and 12-pin Vehicle Side schematics (relay system) contain all vehicle headlamp and harness types. The 7-pin Vehicle Side Schematics show only a few representatives applications. For other 7-pin vehicle headlamp and harness types, refer to the corresponding 9-pin Vehicle Side schematic and use only the headlamp circuitry. Lit. No. 22373, Rev. 07 EARLY REVISION VEHICLE HARNESSES (RELAY SYSTEM) All 9- and 12-pin vehicle harnesses are labeled with a white tag indicating the harness part number and revision level. Early 9-pin harness revisions 1–9 and 12-pin harness revisions 1–7 have a ground circuit in which the control, motor relay, and headlamp relays all ground through the 9- or 12-pin connector. Some of these early revision harnesses also have a diode in the ground wire to the headlamp relays. Complete 9- and 12-pin system schematics showing this early revision ground configuration are included in the relay section of the book. These schematics are for early revision harnesses using only the solenoid control. If a handheld control has been installed, the ground circuit has been modified into the later revision configuration, in which only the headlamp relays ground through the 9- or 12-pin connector and the control and motor relay ground separately to the battery. Early revision harnesses may be easily identified by a single black/orange wire on one of the motor relay primary terminals which does not continue on to the negative battery terminal. All vehicle side schematics in this book show only the later revision circuitry. GROUNDS AND COMMONS Notice that "ground" on the harness connectors may be referred to as "common". Most domestic vehicles use a high side drive headlamp system in which power is supplied by the switch to either headlamp. The headlamps have a common connection to ground. Some import vehicles as well as 1999 to 2002 Chevrolet/GMC, Dodge use a low side drive headlamp system in which power is supplied to the common connection of the headlamps. Ground is supplied to either headlamp by the switch. Whether the terminal in the headlamp harness is actually a negative ground or a positive 12-volt common depends on what type of vehicle headlamp system it is installed into. Prior to the publication of this book, all Western Products electrical schematics showed "ground" whether or not it was a true ground or a 12-volt common. Some of these early schematics appear in this book. Newer schematics of low side drive systems will show the more accurate term "common" where appropriate. November 1, 2008 4 Lit. No. 22373, Rev. 07 HIGH GROUND 2E GROUND Bulb Type Headlamp Type Bulb Type LF UF 1A1 2A1 2A1 2B1 2D1 2E1 H4703 H4701 H4851 H4652 (GMC/Chevy) H4656 (Mitsubishi) H6054 H6024 H6545 H13 HB-1 HB-2 HB-3 HB-4 HB-5 H11 9008 9004 9003 9005 9006 9007 H11 HIGH RED (HIGH) Headlamp Type BLUE (GND) LOW BLUE (GND) HIGH GROUND YELLOW (LOW) HB-5 GREEN (HIGH) YELLOW (lOW) BLUE (GND) HIGH BLUE (GND) YELLOW (LOW) LOW GREEN (HIGH) BLUE (GND) LOW GREEN (HIGH) BLUE (GND) YELLOW (LOW) ORANGE (LOW) BLUE (GND) RED (HIGH) HB-3 / HB-4 BLUE (GND) ORANGE (LOW) RED (HIGH) HIGH BLUE (GND) LOW GREEN (HIGH) HB2, 2B/2D LOW YELLOW (LOW) HIGH YELLOW (LOW) GROUND BLUE (GND) LOW RED (HIGH) ORANGE (LOW) GROUND GROUND BLUE (GND) HIGH GROUND GREEN (HIGH) NOTE: Blue ground wires may be LT or DK BLU, w/ or w/o WHT stripe, depending on harness. BLUE (GND) HB-3 / HB-4 ORANGE (LOW) LOW BLUE (GND) NOTE: The lamp type is usually embossed in the headlamp lens. GREEN (HIGH) YELLOW (LOW) BLUE (GND) 1A/2A RED (HIGH) COMMON (12V) RED (HIGH) LOW BLUE (GND) (Lowside Drive System) ORANGE (LOW) LOW BLUE (GND) GROUND YELLOW (LOW) BLUE (COMMON 12V) HIGH RED (HIGH) HIGH HIGH COMMON (12V) BLUE (GND) H13 GREEN (HIGH) BLUE or PINK (COMMON 12V) LOW RED (HIGH) BLUE (GND) LOW ORANGE (LOW) BLUE (COMMON 12V) HB-3 / H11 ORANGE (LOW) COMMON (12V) GREEN (HIGH) YELLOW (LOW) COMMON RED (HIGH) BLUE (COMMON 12V) DK BLUE (LOW) DK BLUE (COMMON 12V) HIGH BLUE (GND) YELLOW (LOW) HIGH BLUE (COMMON) LOW DK BLUE (HIGH) DK BLUE (COMMON 12V) DK BLUE (LOW) DK BLUE (COMMON 12V) COMMON (12V) GREEN (HIGH) ORANGE (LOW) LT BLUE (COMMON) RED (HIGH) DK BLUE (HIGH) DK BLUE (COMMON 12V) LAMP TYPES AND HARNESS CONNECTORS LF / UF GROUND HIGH HIGH LOW GROUND LOW GROUND 5 HIGH HB1 GROUND GROUND HIGH LOW LOW LOW GROUND November 1, 2008 4-PORT & 3-PORT ISOLATION MODULE – ELECTRICAL CONNECTORS – 3-PLUG SYSTEMS Solenoid Control Connectors Control Side (end view) 6 3 5 2 4 1 Plow Control Harnesses Pin No. Solenoid Control Wire Color Only 1 White 2 Green 3 Brown 4 Black 5 Blue 6 Red Plow (End View) 1 (pins) 2 3 6 2 5 1 4 Pin No. 1 2 3 4 5 6 Wire Color Red/Yellow Light Green Orange/Black Brown/Red Light Blue White/Yellow Control Function +12V Valve S2 Ground Motor Relay Valve S3 Valve S1 4 5 6 8 9 10 11 (Sockets) 7 Vehicle Side (end view) 3 Plow (End View) 1 2 3 4 5 6 (sockets) MVP® Blade Control Connectors 3 7 11 14 1 4 8 12 (Front View) Pin No. 1 2 3 4 5 6 7 8 9 10 Wire Color Light Blue w/Orange Stripe Blue w/Orange Stripe Black w/White Stripe Light Green Light Blue White w/Yellow Stripe Brown w/Red Stripe Red w/Yellow Stripe Orange w/Black Stripe Brown w/Green Stripe 7 8 9 10 11 (Sockets) Plow Lighting Harness Plow (End View) 7 8 9 10 11 MVP Blade to Straight Blade Adapter Kit PN 66760K 1 Lit. No. 22373, Rev. 07 2 3 4 5 (Pins) 6 Pin No. 1 2 3 4 5 6 7 8 9 10 11 3-Pin Wire Color Control Function — — — — Light Blue Valve S3 Light Green Valve S2 — — — — — — — — White/Yellow Valve S1 — — — — 7-Pin Pin No. Wire Color Control Function 1 Black/White Valve S4 2 — — 3 Light Blue Valve S2 4 Light Green Valve S3 5 — — 6 Red +12V 7 — — 8 Blue/Orange Valve S5 9 White/Yellow Valve S1 10 Lt Blue/Orange Valve S6 11 — — 11-Pin Pin No. Wire Color Control Function 1 Black/White PS Low Beam 2 Black/Orange Ground 3 White/Yellow PS High Beam 4 White DS High Beam 5 Blue/Orange PS Common 6 Black DS Low Beam 7 Black/Orange Ground 8 Gray Left Directional 9 Purple Right Directional 10 Brown Parking Lights 11 Light Blue DS Common November 1, 2008 6 4-PORT & 3-PORT ISOLATION MODULE – ELECTRICAL CONNECTORS – 2-PLUG SYSTEMS Solenoid Control Connectors Control Side (end view) 3 4 1 2 Multiplex Harnesses Pin No. Solenoid Control Wire Color Only 1 Red 2 Green 3 White 4 Black Plow (End View) 4 1 Pin No. 1 2 3 4 4-Pin Wire Color Control Function Red +12V Black Ground Tan Signal White Signal (pins) Vehicle Side (end view) 4 3 2 1 Pin No. 1 2 3 4 Wire Color Red Red Black Black Control Function +12V Signal Signal Ground 2 3 (Sockets) 7 (sockets) Plow Lighting Harness Plow (End View) 7 1 8 2 Lit. No. 22373, Rev. 07 9 10 11 3 4 5 (Pins) 6 11-Pin Pin No. Wire Color Control Function 1 Black/White PS Low Beam 2 Black/Orange Ground 3 White/Yellow PS High Beam 4 White DS High Beam 5 Blue/Orange PS Common 6 Black DS Low Beam 7 Black/Orange Ground 8 Gray Left Directional 9 Purple Right Directional 10 Brown Parking Lights 11 Light Blue DS Common November 1, 2008 IN-LINE ADAPTER INSTRUCTIONS – 28027-2 In-Line Adapter Relay Connections CAUTION Right Low Beam Relay ORN 87 GRN 86 87A 85 BLK ORN BLK 30 GRN YEL 87 GRN 86 YEL 87A 30 1 2 3 85 Terminals shown at 87 are used as insulators Left Low to prevent a circuit failure Beam Relay when relay is energized. 8 4 Vehicle Control Harness Plug-In Harnesses To NEGATIVE (–) Battery Terminal In-Line Adapter Vehicle Lighting Harness Lit. No. 22373, Rev. 07 To NEGATIVE (–) Battery Terminal This adapter is required for vehicles equipped with a 4-headlamp lighting system that illuminates the low and high beams when in high-beam mode. This adapter prevents the low beams on the snowplow from illuminating when placed in high beam. Plug-In Harness To NEGATIVE (–) Battery Terminal In-Line Adapter Vehicle Lighting Harness November 1, 2008 BLK/ORN VEHICLE LIGHTING HARNESS – 11-PIN 1 2 3 4 5 6 7 8 9 10 11 BLK/WHT BLK/ORN WHT/YEL WHT BLU/ORN BLK BLK/ORN GRY PUR BRN LTBLU SPLICE Vehicle Lighting Harness – 11-Pin (PN 29861) SPLICE WHT BLK BLK/ORN WHT/YEL BLK/WHT PUR GRY BRN LTBLU BLU/ORN A B C D E F G H J K LEFT HIGH BEAM OUT LEFT LOW BEAM OUT MODULE COM IN RIGHT HIGH BEAM OUT RIGHT LOW BEAM OUT RIGHT TURN OUT LEFT TURN OUT PARK LAMP OUT LEFT HEADLAMP COM RIGHT HEADLAMP COM 11-Pin Molded Plugs RT LOW RELAY ASSEMBLY 3 BLK/WHT BLK BLK/ORN WHT BLK/WHT BLK 1 2 3 4 5 6 1 2 3 4 5 6 4 4 5 2 1 K1 3 4 4 5 2 1 K2 LT LOW Relay Assembly (PN 29859) Lit. No. 22373, Rev. 07 November 1, 2008 9 3-PORT ISOLATION MODULE – HEADLAMP INDEX Lit. No. 22373, Rev. 07 Pages Headlamp Type Harness Kit Harness Part # 20 HB-3/HB-4 29048 28253 21 H13 29049 28986 22 HB-1 or HB-5 29050 28930 23 2B/2D or HB-2 29051 28464 24 HB-3/HB-4 4-Pin Connectors 29052 28924 25 2B/2D or 1A/2A 5-Pin Connectors 29053 29058 26 2B/2D 7-Pin Connectors 29054 29270 27 HB-3/H11 29400-2 29499 10 November 1, 2008 3-PORT ISOLATION MODULE – THEORY OF OPERATION Overview The Isolation Module acts as an electrical hub, automatically directing vehicle power to the appropriate vehicle or snowplow lighting devices, while also supplying battery power to the snowplow control. The vehicle high and low beams enter and exit the Isolation Module through positions B (left side lighting) and position C (right side lighting). Park, turn, and DRL signals also enter through positions B and C. the Isolation Module via the plug-in harness. When the snowplow is not attached to the vehicle, the signal passes through the normally closed relay contacts to the vehicle headlamps. During this time, the Isolation Module is inactive, placing no current draw on the vehicle's electrical system. Turning ON the vehicle parking lights activates a series of relays, automatically transferring the vehicle high and low beams to the snowplow while supplying battery power directly to the snowplow parking lights. All snowplow lighting exits the Isolation Module through position A. With the snowplow attached, the Isolation Module is still inactive until either of the two following conditions are met: the vehicle parking lights are turned ON or the vehicle ignition switch is turned ON. The output of the vehicle high beam/ low beam select switch is directed to Turning ON the vehicle ignition switch energizes a snowplow control relay, supplying vehicle battery power directly to the control via the vehicle control harness and plug-in harness. The vehicle ignition switch also supplies power to the vehicle turn signals. Activating the vehicle turn signals energizes turn signal circuit, which supply vehicle battery power directly to the snowplow turn signals. Turn Signal Configuration Plug 11 NOTE: References to "Left" and "Right" are correct for modules located on the driver's side of the vehicle. The reversible turn signal plug must be reversed for passenger-side installations. Driver-Side Module Lit. No. 22373, Rev. 07 Passenger-Side Module GRN GRN BLU GRN BLU BLU GRN BLU November 1, 2008 3-PORT ISOLATION MODULE – THEORY OF OPERATION White Label Non-DRL Module (PN 29060) Snowplow not attached to vehicle: System is inactive. Vehicle lighting system functions normally. Reason: No ground to module. Snowplow attached to vehicle: System is inactive until either the switched accessory wire or the vehicle parking lights are activated. Vehicle and snowplow lighting systems function as outlined in the Theory of Operation Overview. Reason: ground path is established from battery common to Pin C on Port A of the 3-port module via the following harnesses: vehicle battery cable, vehicle control harness, adapter, plug-in harness, vehicle lighting harness and snowplow lighting harness. Lit. No. 22373, Rev. 07 • Activating a switched accessory wire (a key-controlled power source) applies battery voltage to the VACC input of the module, which energizes the coil of the control power relay (part of the 3-port module). Energizing the coil of the control power relay causes the relay contacts to shift from the "N.O." (normally opened) position to the "N.C." (normally closed) position, which supplies battery voltage to the snowplow control via the plug-in harness and the vehicle control harness. The switched accessory wire only controls battery voltage to the snowplow control. • Activating the vehicle park light circuit applies battery voltage to the module park circuit input. The voltage is applied to a solid state power device, which causes the device to turn ON and apply battery voltage to the snowplow park lamp filaments via the vehicle and snowplow lighting harnesses. Voltage is also applied to the module's high and low beam relay coils, which causes the relay contacts to shift from the "vehicle" to the "snowplow" position. • With the four headlamp relays shifted to the "snowplow" position, the vehicle high and low beams are now directed to the snowplow headlamps via the vehicle and snowplow lighting harnesses. Toggling the dimmer switch between high and low beam will toggle the snowplow high and low beams. • Activating the turn signal applies battery voltage to the module turn signal circuit input. The voltage is applied to a solid state power device, which causes the device to turn ON and apply battery voltage to the snowplow turn signal lamp filaments via the vehicle and snowplow lighting harnesses. • On vehicles equipped with DRLs—either integrated into the vehicle headlamps or separated into dedicated DRL lamps—this module will not turn OFF the vehicle DRLs or transfer them to the snowplow. DRLs will remain on the vehicle and operate as the vehicle manufacturer intended. November 1, 2008 12 3-PORT ISOLATION MODULE – THEORY OF OPERATION Green Label DRL Module (PN 29070) Snowplow not attached to vehicle: System is inactive. Vehicle lighting system functions normally. Reason: No ground to module. Snowplow attached to vehicle: System is inactive until either the switched accessory wire or the vehicle parking lights are activated. Vehicle and snowplow lighting systems function as outlined in the Theory of Operation Overview. Reason: ground path is established from battery common to Pin C on Port A of the 3-port module via the following harnesses: vehicle battery cable, vehicle control harness, adapter, plug-in harness, vehicle lighting harness and snowplow lighting harness. • Activating a switched accessory wire (a key-controlled power source) applies battery voltage to the VACC input of the module. A control circuit senses the voltage and energizes the coil of the control power relay (part of the 3-port module). Energizing the coil of the control Lit. No. 22373, Rev. 07 power relay causes the relay contacts to shift from the "N.O." (normally opened) position to the "N.C." (normally closed) position, which supplies battery voltage to the snowplow control via the plug-in harness and the vehicle control harness. The switched accessory wire only controls battery voltage to the snowplow control. • Activating the vehicle park light circuit applies voltage to the module park circuit input. A control circuit senses the voltage and turns ON a solid state power device, which applies battery voltage to the snowplow park lamp filaments via the vehicle and snowplow lighting harnesses. • With the park light circuit energized, the control circuit monitors the vehicle high and low beam inputs. When battery voltage is sensed, the appropriate solid state power devices are turned ON, supplying battery voltage to the snowplow headlamps via the vehicle and snowplow lighting harnesses. Toggling the dimmer switch between high and low beam will toggle the snowplow high and low beams. • Activating the turn signal applies voltage to the module turn signal circuit input. A control circuit senses the voltage and turns ON a solid state power device, which applies battery voltage to the snowplow turn signal lamp filaments via the vehicle and snowplow lighting harnesses. • PN 29070 Only: On vehicles equipped with DRLs—either integrated into the vehicle headlamps or separated into dedicated DRL lamps—this module will not turn OFF the vehicle DRLs. The control circuit monitors the voltage level supplied by the vehicle to the vehicle high and low beams as well as the dedicated DRL inputs. When a lower voltage is sensed on either the high or low beam inputs or battery voltage is sensed on the turn signal or dedicated DRL inputs, the control circuit turns ON the snowplow turn signal filaments to operate as DRLs. • PN 29070-1 Only: On vehicles equipped with DRLs integrated into the vehicle headlamps. Activation of the switched accessory wire (a key-controlled power source) Port C, Position C, applies battery voltage to the module's high and low beam relay coils, which causes the relay contacts to shift from the "vehicle" to the "snowplow" position. This module will transfer the vehicle headlamp DRLs to the snowplow (turns off vehicle DRLs). • On vehicles equipped with dedicated DRL bulbs or vehicles using the turn signals as DRLs, this module will not turn OFF the vehicle bulbs. While the vehicle is in the DRL mode, this module will illuminate the snowplow light turn signal filaments. November 1, 2008 13 3-PORT ISOLATION MODULE – THEORY OF OPERATION Blue Label DRL Module (PN 29760-1) Snowplow not attached to vehicle: System is inactive. Vehicle lighting system functions normally. Reason: No ground to module. Snowplow attached to vehicle: System is inactive until either the switched accessory wire or the vehicle parking lights are activated. Vehicle and snowplow lighting systems function as outlined in the Theory of Operation Overview. Reason: ground path is established from battery common to Pin C on Port A of the 3-port module via the following harnesses: vehicle battery cable, vehicle control harness, adapter, plug-in harness, vehicle lighting harness and snowplow lighting harness. Lit. No. 22373, Rev. 07 • Activating a switched accessory wire (a key-controlled power source) applies battery voltage to the VACC input of the module, which energizes the coil of the control power relay (part of the 3-port module). Energizing the coil of the control power relay causes the relay contacts to shift from the "N.O." (normally opened) position to the "N.C." (normally closed) position, which supplies battery voltage to the snowplow control via the plug-in harness and the vehicle control harness. • Activating the vehicle park light circuit applies battery voltage to the module park circuit input. The voltage is applied to a solid state power device, which causes the device to turn ON and apply battery voltage to the snowplow park lamp filaments via the vehicle and snowplow lighting harnesses. Voltage is also applied to the module's high and low beam relay coils, which causes the relay contacts to shift from the "vehicle" to the "snowplow" position. • With the four headlamp relays shifted to the "snowplow" position, the vehicle high and low beams are now directed to the snowplow headlamps via the vehicle and snowplow lighting harnesses. Toggling the dimmer switch between high and low beam will toggle the snowplow high and low beams. • Activating the turn signal applies battery voltage to the module turn signal circuit input. The voltage is applied to a solid state power device, which causes the device to turn ON and apply battery voltage to the snowplow turn signal lamp filaments via the vehicle and snowplow lighting harnesses. • On vehicles equipped with DRLs integrated into the vehicle headlamps, activating a switched accessory wire (a key-controlled power source) applies battery voltage to the module's high and low beam relay coils, which causes the relay contacts to shift from the "vehicle" to the "snowplow" position. This module will transfer the vehicle DRLs to the snowplow. November 1, 2008 14 3-PORT ISOLATION MODULE – ELECTRICAL SCHEMATIC 3-PLUG STRAIGHT BLADE SNOWPLOWS (11-PIN) NOTE: Labeling shown (left and right) is correct for modules located on the driver's side of the vehicle. The reversible turn signal plug must be reversed for passenger-side installations. Lit. No. 22373, Rev. 07 15 November 1, 2008 3-PORT ISOLATION MODULE – ELECTRICAL SCHEMATIC 3-PLUG MVP® SNOWPLOWS LTBLU/ORN BLU/ORN BLK/WHT LTGRN LTBLU WHT/YEL BRN/RED RED/YEL BLK/ORN BRN/GRN VEHICLE CABLE ASSEMBLY BATTERY CABLE 22" PUMP MOTOR BLK/ORN 1 2 3 4 5 RED 6 7 8 BLU/ORN 9 WHT/YEL LTBLU/ORN 10 11 BLK/WHT S2 LTBLU LTGRN S3 S4 S5 1 2 3 4 5 6 7 8 9 10 11 A BLK/WHT LTBLU LTGRN BLK/ORN B 15A S1 NEG. BATTERY 7.5A POS. MOTOR RELAY + - A RED RED/YEL RED/WHT RED/BLK DKBLU/RED BLU DKBLU/WHT BLU/ORN WHT/YEL LTBLU/ORN S6 BLK/ORN A B C D E F G H J K BLK/ORN SWV-DC ACC-CC 12V COM COM-BK BLK/ORN COM-VJ HIGH-VB HIGH-CD LOW-AE PLOW LIGHTS PARK TURN COM-BK PARK TURN-9B COM HIGH LOW BEAM TURN PARK Lit. No. 22373, Rev. 07 HIGH-3C COM-5B LOW-1A LOW-VA HIGH-VB TURN-VB PARK-VH LOW-1A COM HIGH-3C HIGH-4C COM-5B LOW-6A COM TURN-8B TURN-9B PARK COM-11B HIGH-4C COM-11B LOW-6A PARK TURN-8B COM REVERSABLE TURN SIGNAL PLUG F2 12V 12V C (BLUE WIRES) LOW-VA HIGH-VB ACC-CC HIGH-CD LOW-AE F2 TURN-AG DRL-VH COM-BJ COM-BK A B C D E F G H J K A B C D E F G H J K LOW-VA HIGH-VB SWV-DC HIGH-CD LOW-AE F1 TURN-BG PARK-VH COM-BJ COM-BK A B C D E F G H J K A B C D E F G H J K PLOW LIGHTING HARNESS, 11 PIN 1 1 2 2 3 3 4 4 5 5 6 6 7 7 8 8 9 9 10 10 11 11 WHT BLK BLK/ORN WHT/YEL BLK/WHT PUR GRY BRN LTBLU BLU/ORN A B C D E F G H J K LOW BEAM IN HIGH BEAM IN SWITCHED VACC IN HIGH BEAM OUT LOW BEAM OUT MODULE POWER IN TURN IN DRL IN COM COM LOW BEAM IN HIGH BEAM IN CONTROL PWR OUT HIGH BEAM OUT LOW BEAM OUT CONTROL POWER IN TURN IN PARK LAMP IN COM COM A BLK/WHT BLK/ORN WHT/YEL WHT BLU/ORN BLK BLK/ORN GRY PUR BRN LTBLU 11 PIN MOLDED PLUGS 3 PORT MODULE B (GREEN WIRES) COM-VJ HIGH LOW BEAM HIGH-CD LOW-AE F1 & F2 10 AMP MINI F1 STYLE FUSES SP1 TURN-VA LOW-VA TO SWITCHED ACCESSORY LEAD NOTE: LABELING SHOWN, LEFT AND RIGHT, IS CORRECT IF THE MODULE IS LOCATED ON THE DRIVER'S SIDE OF THE VEHICLE. A REVERSIBLE TURN SIGNAL PLUG IS PROVIDED TO COMPENSATE FOR THE LEFT OR RIGHT SIDE MODULE MOUNTING REQUIREMENTS. D C B A PLUG-IN HARNESS (H13 HARNESS SHOWN) CONTROL 29047 ADAPTER D C B A NOTE: Labeling shown (left and right) is correct for modules located on the driver's side of the vehicle. The reversible turn signal plug must be reversed for passenger-side installations. 1 2 3 4 5 6 7 8 9 10 11 1 1 2 2 3 3 4 4 5 5 6 6 7 7 8 8 9 9 10 10 11 11 RED/YEL RED RED/GRN VEHICLE CONTROL HARNESS, 7 PIN A B C D E F G H J K YEL VIO GRY WHT ORN BLU GRN RED TAN BRN BLK RED RED/YEL 7 PIN MOLDED PLUGS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 B RED/GRN BRN/GRN RED/GRN BLK/ORN 1 2 3 4 5 6 7 8 9 10 11 12 13 14 A B C D E F G H J K LEFT HIGH BEAM OUT LEFT LOW BEAM OUT MODULE COM IN RIGHT HIGH BEAM OUT RIGHT LOW BEAM OUT RIGHT TURN OUT LEFT TURN OUT PARK LAMP OUT LEFT HEADLAMP COM RIGHT HEADLAMP COM VEHICLE LIGHTING HARNESS, 11 PIN November 1, 2008 16 3-PORT ISOLATION MODULE – ELECTRICAL SCHEMATIC 3-PLUG STRAIGHT BLADE SNOWPLOWS WITH CENTRAL HYDRAULICS VEHICLE CONTROL HARNESS 26498 RED/GRN TO SWITCHED ACCESSORY LEAD 29047 ADAPTER NOTE: LABELING SHOWN, LEFT AND RIGHT, IS CORRECT IF THE MODULE IS LOCATED ON THE DRIVER'S SIDE OF THE VEHICLE. A REVERSIBLE TURN SIGNAL PLUG IS PROVIDED TO COMPENSATE FOR THE LEFT OR RIGHT SIDE MODULE MOUNTING REQUIREMENTS. BLK/ORN D C B A SWV-DC ACC-CC 12V COM BLK/ORN HIGH-VB HIGH-CD LOW-AE TURN-9B COM HIGH-CD LOW-AE F1 & F2 10 AMP MINI F1 STYLE FUSES REVERSABLE TURN SIGNAL PLUG F2 SP1 COM-BK PARK 12V 12V C (BLUE WIRES) LOW-VA HIGH-VB ACC-CC HIGH-CD LOW-AE F2 TURN-AG DRL-VH COM-BJ COM-BK A B C D E F G H J K A B C D E F G H J K LOW-VA HIGH-VB SWV-DC HIGH-CD LOW-AE F1 TURN-BG PARK-VH COM-BJ COM-BK A B C D E F G H J K A B C D E F G H J K HIGH-3C COM-5B LOW-1A LOW-VA HIGH-VB TURN-VB PARK-VH LOW-1A COM HIGH-3C HIGH-4C COM-5B LOW-6A COM TURN-8B TURN-9B PARK COM-11B HIGH-4C COM-11B LOW-6A PARK PLOW LIGHTING HARNESS, 11 PIN 1 1 2 2 3 3 4 4 5 5 6 6 7 7 8 8 9 9 10 10 11 11 WHT BLK BLK/ORN WHT/YEL BLK/WHT PUR GRY BRN LTBLU BLU/ORN A B C D E F G H J K LOW BEAM IN HIGH BEAM IN SWITCHED VACC IN HIGH BEAM OUT LOW BEAM OUT MODULE POWER IN TURN IN DRL IN COM COM LOW BEAM IN HIGH BEAM IN CONTROL PWR OUT HIGH BEAM OUT LOW BEAM OUT CONTROL POWER IN TURN IN PARK LAMP IN COM COM A BLK/WHT BLK/ORN WHT/YEL WHT BLU/ORN BLK BLK/ORN GRY PUR BRN LTBLU 11 PIN MOLDED PLUGS 3 PORT MODULE B (GREEN WIRES) COM-VJ Lit. No. 22373, Rev. 07 RED D C B A LOW-VA PLOW LIGHTS TURN-8B COM CONTROL POWER IF NEEDED ORANGE RED/YEL RED RED/GRN COM-BK TURN PARK B A B C D E F G H J K TURN-VA COM-VJ HIGH LOW BEAM A BLK/ORN PLUG-IN HARNESS (H13 HARNESS SHOWN) HIGH LOW BEAM B A B C D E F G H J K NOTE: Labeling shown (left and right) is correct for modules located on the driver's side of the vehicle. The reversible turn signal plug must be reversed for passenger-side installations. PARK TURN 15A - BATTERY A RED/BLK RED/WHT BRN/GRN RED BRN/RED + 7.5A CONFIGURATION PLUG IS NOT REQUIRED WITH 3-PORT LIGHTING MODULES A B C D E F G H J K LEFT HIGH BEAM OUT LEFT LOW BEAM OUT MODULE COM IN RIGHT HIGH BEAM OUT RIGHT LOW BEAM OUT RIGHT TURN OUT LEFT TURN OUT PARK LAMP OUT LEFT HEADLAMP COM RIGHT HEADLAMP COM VEHICLE LIGHTING HARNESS, 11 PIN November 1, 2008 17 3-PORT ISOLATION MODULE – ELECTRICAL SCHEMATIC 2-PLUG MVP PLUS™ SNOWPLOWS (11-PIN) Snowplow Assembly – BLK A B C D E F G H J K A BLK RED S1 WHT S2 GRN S3 BLU S8 GRY S9 WHT S10 GRN S11 ORN S7 BRN S6 YEL S5 BLK S4 TAN RED RED A B C D E F G H J K A B C D E F G H J K B RED A B C D E F G H J K On 2-plug electrical systems, plug covers shall be used whenever snowplow is disconnected. Vehicle Battery Cable is 12-volt unfused source. LOW-VA COM-VJ HIGH-VB HIGH-CD COM-BK LOW-AE TURN-VA C Plow Module Typical Plug-In Harness TURN-VB PARK-VH HIGH-CD COM-BK LOW-AE LOW-VA COM-VJ HIGH-VB PARK TURN-9B COM C B A HIGH-3C COM-5B LOW-1A Driver-Side Plow Headlamp C B A TURN PARK HIGH-4C COM-11B LOW-6A PARK TURN-8B COM Lit. No. 22373, Rev. 07 Located at Front of Vehicle LOW-1A COM HIGH-3C HIGH-4C COM-5B LOW-6A COM TURN-8B TURN-9B PARK COM-11B Plow Lighting Harness, 11 Pin 1 2 3 4 5 6 7 8 9 10 11 1 2 3 4 5 6 7 8 9 10 11 BLK/WHT BLK/ORN WHT/YEL WHT BLU/ORN BLK BLK/ORN GRY PUR BRN LTBLU Vehicle Lighting Harness, 11 Pin 4 3 3 4 2 1 1 2 1 – Red 2 – Green 3 – White 4 – Black Control (connector face view) Vehicle Control Harness, 4 Wire RED RED BLK BLK 1 2 3 4 1 RED 2 GRN 3 WHT 4 BLK 4-Pin Plug (Under Dash) BLK/ORN A B C D E F G H J K C B A C B A BLK RED RED BLK CAUTION Passenger-Side Plow Headlamp HIGH LOW BEAM D C B A 4 Amp Fuse: S4, S5, S6, S7 4 Amp Fuse: S8, S9, S10, S11 RED HIGH LOW BEAM Battery D C B A 4 Amp Fuse: S1, S2, S3 4 Amp Fuse: Motor Relay 1 – Red (Control Power) 2 – Red (Twisted with #3) 3 – Black (Twisted with #2) 4 – Black (Control Ground) + A BCD To Switched Accessory Lead RED ABCD COM 12V ACC-CC SWV-DC RED A B C D E F G H J K RED TAN WHT RED Motor Relay PARK TURN BLK TAN BLK + RED WHT RED Motor Vehicle Battery Cable, 4 Receptacle BLK RED Pump – 10 Amp Control & Module Fuses Reversible Turn Signal Plug 18 12V 12V LOW-VA HIGH-VB ACC-CC HIGH-CD LOW-AE F2-CF TURN-AG COM-BJ COM-BK A B C D E F G H J K LOW-VA HIGH-VB SWV-DC HIGH-CD LOW-AE F1-BF TURN-BG PARK-VH COM-BJ COM-BK A B C D E F G H J K WHT BLK BLK/ORN WHT/YEL BLK/WHT PUR GRY BRN LTBLU BLU/ORN A B C D E F G H J K C A B C D E F G H J K B A B C D E F G H J K A A B C D E F G H J K LOW BEAM IN HIGH BEAM IN SWITCHED VACC IN HIGH BEAM OUT LOW BEAM OUT MODULE POWER IN TURN IN DRL IN COM IN COM OUT LOW BEAM IN HIGH BEAM IN CONTROL PWR OUT HIGH BEAM OUT LOW BEAM OUT CONTROL POWER IN TURN IN PARK LAMP IN COM IN COM OUT LEFT HIGH BEAM OUT LEFT LOW BEAM OUT MODULE COM IN RIGHT HIGH BEAM OUT RIGHT LOW BEAM OUT RIGHT TURN OUT LEFT TURN OUT PARK LAMP OUT LEFT HEADLAMP COM RIGHT HEADLAMP COM Isolation Module NOTE: Labeling shown (left and right) is correct for modules located on the driver's side of the vehicle. The reversible turn signal plug must be reversed for passenger-side installations. November 1, 2008 3-PORT ISOLATION MODULE – ELECTRICAL SCHEMATIC 2-PLUG WIDE-OUT™ SNOWPLOWS Snowplow Assembly Vehicle Battery Cable, 4 Receptacle RED Motor Relay RED DKGRN WHT RED A B C D E F G H J K S10 DKBLU RED S8 GRY S7 BRN S6 YEL S5 BLK B A B C D E F G H J K A B C D E F G H J K On 2-plug electrical systems, plug covers shall be used whenever snowplow is disconnected. Vehicle Battery Cable is 12-volt unfused source. LOW-VA COM-VJ HIGH-VB HIGH-CD COM-BK LOW-AE TURN-VA C Plow Module Typical Plug-In Harness TURN-VB PARK-VH HIGH-CD COM-BK LOW-AE LOW-VA COM-VJ HIGH-VB PARK C B A TURN-9B COM C B A HIGH LOW BEAM HIGH-3C COM-5B LOW-1A Driver-Side Plow Lamp C B A HIGH LOW BEAM TURN PARK C B A HIGH-4C COM-11B LOW-6A PARK TURN-8B COM Lit. No. 22373, Rev. 07 Located at Front of Vehicle LOW-1A COM HIGH-3C HIGH-4C COM-5B LOW-6A COM TURN-8B TURN-9B PARK COM-11B Plow Lighting Harness, 11 Pin 1 2 3 4 5 6 7 8 9 10 11 1 2 3 4 5 6 7 8 9 10 11 BLK/WHT BLK/ORN WHT/YEL WHT BLU/ORN BLK BLK/ORN GRY PUR BRN LTBLU Vehicle Lighting Harness, 11 Pin 4 3 3 4 2 1 1 2 (connector face view) Vehicle Control Harness, 4 Wire RED RED BLK BLK 1 2 3 4 1 – Red 2 – Green 3 – White 4 – Black Control 1 RED 2 GRN 3 WHT 4 BLK 4-Pin Plug (Under Dash) CAUTION Passenger-Side Plow Lamp PARK TURN BLK RED RED BLK BLK/ORN WHT A B C D E F G H J K D C B A 4 Amp Fuse: S5, S6, S7, S8 4 Amp Fuse: S9, S10 RED S9 D C B A 4 Amp Fuse: Sense 4 Amp Fuse: S1, S2, Motor Relay BLK RED S1 A 1 – Red (Control Power) 2 – Red (Twisted with #3) 3 – Black (Twisted with #2) 4 – Black (Control Ground) + Battery RED + A B C D E F G H J K TAN BLK A B TAN C WHT D E RED F G H J BLK K WHT – RED S2 BLK A BCD To Switched Accessory Lead RED ABCD COM 12V ACC-CC SWV-DC Pump – Motor 10 Amp Control & Module Fuses Reversible Turn Signal Plug 19 12V 12V LOW-VA HIGH-VB ACC-CC HIGH-CD LOW-AE F2-CF TURN-AG COM-BJ COM-BK A B C D E F G H J K LOW-VA HIGH-VB SWV-DC HIGH-CD LOW-AE F1-BF TURN-BG PARK-VH COM-BJ COM-BK A B C D E F G H J K WHT BLK BLK/ORN WHT/YEL BLK/WHT PUR GRY BRN LTBLU BLU/ORN A B C D E F G H J K C A B C D E F G H J K B A B C D E F G H J K A A B C D E F G H J K LOW BEAM IN HIGH BEAM IN SWITCHED VACC IN HIGH BEAM OUT LOW BEAM OUT MODULE POWER IN TURN IN DRL IN COM IN COM OUT LOW BEAM IN HIGH BEAM IN CONTROL PWR OUT HIGH BEAM OUT LOW BEAM OUT CONTROL POWER IN TURN IN PARK LAMP IN COM IN COM OUT LEFT HIGH BEAM OUT LEFT LOW BEAM OUT MODULE COM IN RIGHT HIGH BEAM OUT RIGHT LOW BEAM OUT RIGHT TURN OUT LEFT TURN OUT PARK LAMP OUT LEFT HEADLAMP COM RIGHT HEADLAMP COM Isolation Module NOTE: Labeling shown (left and right) is correct for modules located on the driver side of the vehicle. The reversible turn signal plug must be reversed for passenger-side installations. November 1, 2008 HEADLAMP WIRING – 29048 HARNESS KITS (HB-3/HB-4) Harness Part #28253 Location A B Wire Color Stamp Black Female Plug DK BLUE COM-AJ DK BLUE HIGH-BB A B 2-Key Male Plug DK BLUE HIGH-AD DK BLUE COM-BK A B Gray Female Plug DK BLUE COM-BA DK BLUE LOW-BA A B 1-Key Male Plug DK BLUE LOW-AE DK BLUE COM-BA Loose Splice Tap Wires DK BLUE TURN-VA A B C D E F G H J K 10-Position Plug "C" DK BLUE LOW-BA DK BLUE HIGH-BB RED ACC-CC DK BLUE HIGH-AD DK BLUE LOW-AE RED F2-CF DK BLUE TURN-AG DK BLUE DRL-VH DK BLUE COM-AJ DK BLUE COM-BK Lit. No. 22373, Rev. 07 Plugs for Harness #28253 Black Female Plug 2-Key Male Plug Gray Female Plug Harness Part #28253 Location A B Wire Color Stamp Black Female Plug DK GREEN COM-AJ DK GREEN HIGH-BB A B 2-Key Male Plug DK GREEN HIGH-AD DK GREEN COM-BK A B Gray Female Plug DK GREEN COM-BA DK GREEN LOW-BA A B 1-Key Male Plug DK GREEN LOW-AE DK GREEN COM-BA Loose Loose Loose Splice Tap Wires DK GREEN TURN-VB DK GREEN PARK-VH DK BLUE DRL-VH 1-Key Male Plug 10-Position Plug for Harness #28253 A B C D E F G H J K 10-Position Plug "B" DK GREEN LOW-BA DK GREEN HIGH-BB RED SWV-DC DK GREEN HIGH-AD DK GREEN LOW-AE RED F1-BF DK GREEN TURN-BG DK GREEN PARK-VH DK GREEN COM-AJ DK GREEN COM-BK November 1, 2008 20 HEADLAMP WIRING – 29049 HARNESS KIT (H13) Harness Part #28986 Location A B C A B C Loose A B C D E F G H J K Wire Color Female Plug DK BLUE DK BLUE DK BLUE Stamp LOW-AE COM-BK HIGH-CD Male Plug DK BLUE DK BLUE DK BLUE LOW-AA COM-BJ HIGH-CB Harness Part #28986 Plugs for Harness #28986 Female Plug A B C Male Plug Splice Tap Wires DK BLUE TURN-VA 10-Position Plug "C" DK BLUE LOW-AA DK BLUE HIGH-CB RED ACC-CC DK BLUE HIGH-CD DK BLUE LOW-AE RED F2-CF DK BLUE TURN-AG — — DK BLUE COM-BJ DK BLUE COM-BK Lit. No. 22373, Rev. 07 Location A B C Loose Loose 10-Position Plug for Harness #28986 A B C D E F G H J K Wire Color Female Plug DK GREEN DK GREEN DK GREEN Stamp LOW-AE COM-BJ HIGH-CD Male Plug DK GREEN DK GREEN DK GREEN LOW-AA COM-BK HIGH-CB Splice Tap Wires DK GREEN TURN-VB DK GREEN PARK-VH 10-Position Plug "B" DK GREEN LOW-AA DK GREEN HIGH-CB RED SWV-DC DK GREEN HIGH-CD DK GREEN LOW-AE RED F1-BF DK GREEN TURN-BG DK GREEN PARK-VH DK GREEN COM-BJ DK GREEN COM-2K November 1, 2008 21 HEADLAMP WIRING – 29050 HARNESS KIT (HB-1 OR HB-5) (1A/2A1) Harness Part #28930 Harness Part #28930 Plugs for Harness #28930 Location Wire Color Stamp Black Molded Female Plug 1 — — 2 DK BLUE COM-2J 3 DK BLUE HIGH-3B 4 DK BLUE LOW-4A 5 — — Black Molded Female Plug Blue Molded Male Plug A* DK BLUE LOW-AE B* DK BLUE COM-BK C DK BLUE HIGH-CD *Reversed for HB-1 Applications Loose A B C D E F G H J K Blue Male Plug Splice Tap Wires DK BLUE TURN-VA Location Wire Color Stamp Black Molded Female Plug 1 — — 2 DK GREEN COM-2K 3 DK GREEN HIGH-3B 4 DK GREEN LOW-4A 5 — — Blue Molded Male Plug A* DK GREEN LOW-AE B* DK GREEN COM-BJ C DK GREEN HIGH-CD *Reversed for HB-1 Applications Loose Loose 10-Position Plug "C" DK BLUE LOW-4A DK BLUE HIGH-3B RED ACC-CC DK BLUE HIGH-CD DK BLUE LOW-AE RED F2-CF DK BLUE TURN-AG — — DK BLUE COM-2J DK BLUE COM-BK 10-Position Plug for Harness #28930 A B C D E F G H J K Splice Tap Wires DK GREEN TURN-VB DK GREEN PARK-VH 10-Position Plug "B" DK GREEN LOW-4A DK GREEN HIGH-3B RED SWV-DC DK GREEN HIGH-CD DK GREEN LOW-AE RED F1-BF DK GREEN TURN-BG DK GREEN PARK-VH DK GREEN COM-BJ DK GREEN COM-2K Not shown. Requires adapter kit 26641. 1 Lit. No. 22373, Rev. 07 November 1, 2008 22 HEADLAMP WIRING – 29051 HARNESS KIT (2B/2D) Harness Part #28464 Location A B C A B C Loose A B C D E F G H J K Wire Color Female Plug DK BLUE DK BLUE DK BLUE Stamp COM-AK LOW-BE HIGH-CD Male Plug DK BLUE DK BLUE DK BLUE HIGH-AB LOW-BA COM-CJ Harness Part #28464 Plugs for Harness #28464 Female Plug A B C Male Plug Splice Tap Wires DK BLUE TURN-VA 10-Position Plug "C" DK BLUE LOW-BA DK BLUE HIGH-AB RED ACC-CC DK BLUE HIGH-CD DK BLUE LOW-BE RED F2-CF DK BLUE TURN-AG — — DK BLUE COM-BJ DK BLUE COM-AK Lit. No. 22373, Rev. 07 Location A B C Loose Loose 10-Position Plug for Harness #28464 A B C D E F G H J K Wire Color Female Plug DK GREEN DK GREEN DK GREEN Stamp COM-AK LOW-BE HIGH-CD Male Plug DK GREEN DK GREEN DK GREEN HIGH-AB LOW-BA COM-CJ Splice Tap Wires DK GREEN TURN-VB DK GREEN PARK-VH 10-Position Plug "B" DK GREEN LOW-BA DK GREEN HIGH-AB RED SWV-DC DK GREEN HIGH-CD DK GREEN LOW-BE RED F1-BF DK GREEN TURN-BG DK GREEN PARK-VH DK GREEN COM-CJ DK GREEN COM-AK November 1, 2008 23 HEADLAMP WIRING – 29052 HARNESS KIT (HB-3/HB-4) Harness Part #28924 Location A B C D Wire Color Female Plug DK BLUE DK BLUE DK BLUE DK BLUE HIGH-AB LOW-BA COM-CJ COM-DD A B C D Male Plug DK BLUE DK BLUE DK BLUE DK BLUE HIGH-AD LOW-BE COM-CK COM-DD Loose A B C D E F G H J K Stamp Harness Part #28924 Plugs for Harness #28924 A B C D Wire Color Female Plug DK GREEN DK GREEN DK GREEN DK GREEN HIGH-AB LOW-BA COM-CK COM-DD A B C D Male Plug DK GREEN DK GREEN DK GREEN DK GREEN HIGH-AD LOW-BE COM-CJ COM-DD Female Plug Male Plug Splice Tap Wires DK BLUE TURN-VA 10-Position Plug "C" DK BLUE LOW-BA DK BLUE HIGH-AB RED ACC-CC DK BLUE HIGH-AD DK BLUE LOW-BE RED F2-CF DK BLUE TURN-AG — — DK BLUE COM-CJ DK BLUE COM-CK Lit. No. 22373, Rev. 07 Location Loose Loose 10-Position Plug for Harness #28924 A B C D E F G H J K Stamp Splice Tap Wires DK GREEN TURN-VB DK GREEN PARK-VH 10-Position Plug "B" DK GREEN LOW-BA DK GREEN HIGH-AB RED SWV-DC DK GREEN HIGH-AD DK GREEN LOW-BE RED F1-BF DK GREEN TURN-BG DK GREEN PARK-VH DK GREEN COM-CJ DK GREEN COM-CK November 1, 2008 24 HEADLAMP WIRING – 29053 HARNESS KIT (2B/2D OR 1A/2A) Harness Part #29058 Location A B C D E Wire Color Female Plug DK BLUE DK BLUE DK BLUE DK BLUE DK BLUE HIGH-AD LOW-BE COM-CJ TURN PARK A B C D E Male Plug DK BLUE DK BLUE DK BLUE DK BLUE DK BLUE HIGH-AB LOW-BA COM-CK TURN PARK A B C D E F G H J K Stamp Plugs for Harness #29058 Location A B C D E Wire Color Female Plug DK GREEN DK GREEN DK GREEN DK GREEN DK GREEN HIGH-AD LOW-BE COM-CK TURN PARK A B C D E Male Plug DK GREEN DK GREEN DK GREEN DK GREEN DK GREEN HIGH-AB LOW-BA COM-CJ TURN PARK Female Plug 10-Position Plug "C" DK BLUE LOW-BA DK BLUE HIGH-AB RED ACC-CC DK BLUE HIGH-AD DK BLUE LOW-BE RED F2-CF DK BLUE TURN-AG — — DK BLUE COM-CJ DK BLUE COM-CK Lit. No. 22373, Rev. 07 Harness Part #29058 Male Plug 10-Position Plug for Harness #29058 A B C D E F G H J K Stamp 10-Position Plug "B" DK GREEN LOW-BA DK GREEN HIGH-AB RED SWV-DC DK GREEN HIGH-AD DK GREEN LOW-BE RED F1-BF DK GREEN TURN-BG DK GREEN PARK DK GREEN COM-CJ DK GREEN COM-CK November 1, 2008 25 HEADLAMP WIRING – 29054 HARNESS KIT (2B/2D) Harness Part #29270 Location A B C D E F G A B C D E F G A B C D E F G H J K Wire Color Stamp 7-Pin Female Plug BLACK PARK BLACK LOW BLACK L TURN BLACK R TURN BLACK HIGH — — BLACK COM 7-Pin Male Plug BLACK BLACK BLACK BLACK BLACK — BLACK 7-Pin Female Plug PARK LOW L TURN R TURN HIGH — COM 10-Position Plug "C" BLACK LOW BLACK HIGH RED ACC — — — — RED F2 BLACK R TURN — — — — BLACK COM Lit. No. 22373, Rev. 07 Plugs for Harness #29270 7-Pin Male Plug 26 Harness Part #29270 10-Position Plug for Harness #29270 Location Wire Color Stamp 10-Position Plug "B" A BLACK LOW B BLACK HIGH C RED SWV D BLACK HIGH E BLACK LOW F RED F1 G BLACK L TURN H BLACK PARK J BLACK COM K BLACK COM November 1, 2008 HEADLAMP WIRING – 29400-2 HARNESS KITS (HB-3/H11) Harness Part #29499 Location A B Wire Color Stamp HB-3 Female Plug DK BLUE COM-AJ DK BLUE HIGH-BB A B HB-3 Male Plug DK BLUE HIGH-AD DK BLUE COM-BK A B H11 Female Plug DK BLUE COM-AA DK BLUE LOW-BA A B Loose A B C D E F G H J K H11 Male Plug DK BLUE DK BLUE HB-3 Female Plug HB-3 Male Plug H11 Female Plug 10-Position Plug "C" DK BLUE LOW-BA DK BLUE HIGH-BB RED ACC-CC DK BLUE HIGH-AD DK BLUE LOW-BE RED F2-CF DK BLUE TURN-AG DK BLUE DRL-VH DK BLUE COM-AJ DK BLUE COM-BK Harness Part #29499 Location A B Wire Color Stamp HB-3 Female Plug DK GREEN COM-AJ DK GREEN HIGH-BB A B HB-3 Male Plug DK GREEN HIGH-AD DK GREEN COM-BK A B H11 Female Plug DK GREEN COM-AA DK GREEN LOW-BA A B COM-AA LOW-BE Splice Tap Wires DK BLUE TURN-VA Lit. No. 22373, Rev. 07 Plugs for Harness #29499 H11 Male Plug Loose Loose Loose 10-Position Plug for Harness #29499 A B C D E F G H J K H11 Male Plug DK GREEN DK GREEN COM-AA LOW-BE Splice Tap Wires DK GREEN TURN-VB DK GREEN PARK-VH DK BLUE DRL-VH 10-Position Plug "B" DK GREEN LOW-BA DK GREEN HIGH-BB RED SWV-DC DK GREEN HIGH-AD DK GREEN LOW-BE RED F1-BF DK GREEN TURN-BG DK GREEN PARK-VH DK GREEN COM-AJ DK GREEN COM-BK November 1, 2008 27 4-PORT ISOLATION MODULE – HEADLAMP INDEX Headlamp Type H13 HB-3/H11 HB-3/HB-4 2B/2D or HB-2 2E 2B/2D or 1A/2A 2B/2D HB-5/HB-1 (Quad) HB-1 or HB-5 1A/2A LF/UF Lit. No. 22373, Rev. 07 Vehicle(s) Year(s) Ford F-150 (New Body Style) Ford Super Duty Dodge 1500, 2500, 3500 Dodge Dakota Dodge Durango GMC Yukon/Yukon XL (All New) Chevy/GMC 1500/2500/3500 (All New) Toyota Tundra Chevy/GMC Tahoe/Suburban (All New) Chevy/GMC Trailblazer/Envoy/Bravada Chevy/GMC Blazer/Jimmy/S-10/Sonoma Chevy/GMC Colorado/Canyon (US vehicles) Nissan Titan Chevy/GMC 1500/2500/3500 (New Body Style) Chevy/GMC Colorado/Canyon (Canadian vehicles) Chevy/GMC 1500/2500/3500/Avalanche Chevy/GMC (Classic Style) Chevy/GMC Blazer/Jimmy/S-10/Sonoma Ford Explorer Jeep Dodge Ford Chevy/GMC Toyota International Chevy/GMC Blazer/Jimmy/S-10/Sonoma Dodge Dakota Chevy/GMC C4500/5500 Chevy/GMC Topkick/Kodiak 4500/5500 Dodge Dodge Ford Mazda Toyota 4Runner Jeep Liberty Mitsubishi FG International Dodge Chevy/GMC Isuzu/Mitsubishi Jeep Wagoneer Chevy/GMC '04–Present '05–Present '06–Present '05–Present '04–Present '07–Present '07–Present '07–Present '07–Present '02–Present '98–Present '04–Present '04–Present '99–'02 '04–Present '03–Present '90–'02 '95–'97 '02–Present '84–'02 '72–'93 '80–Present '73–'02 '84–Present '89–'02 '95–'97 '87–'96 '03–Present '90–'02 '99–'02 '91–Present '80–Present '91–'94, '99–'03 '92–'95 '02–Present '05–Present '03–Present '74–'83 '73–'87 '94–'97 '85–'91 '88–'91 Page Isolation Module Kit # Short Plug-in Long Plug-in Isolation Module # 28244 28242 26400 26351 28032 26352 28030 27781 28400 45 42 44 28400, 28027-2, 29420-1 27780, 29458, 28027-2 28028 27480-1 41 42 26400 27480-1 & 28027 8437-1 8437-1 & 28555 27780 26361 8438 26351 26360 27781 26352 28 8438 & 28027 8439 38 26356 26353 27885 n/a 26372 27886 26638 26370 26349 26354 28244 28242 8439 & 26640 8439 & 27968 43 40 39 27890 8443 8442 26400 8436 37 8436 & 28860 8436 & 26640 8436 & 26641 45 28400 & B62225 November 1, 2008 4-PORT ISOLATION MODULE – THEORY OF OPERATION SNOWPLOW HEADLAMPS The Isolation Module acts as an electrical hub, automatically directing vehicle power to the appropriate vehicle or snowplow lighting devices, while also supplying battery power to the snowplow control. The vehicle high and low beams enter and exit the Isolation Module through positions 3 (left-side lighting) and position 4 (right-side lighting). Park, turn and DRL signals also enter through positions 3 and 4. The output of the vehicle dimmer switch is directed to the Isolation Module via the long and short plug-in harnesses. Lit. No. 22373, Rev. 07 All snowplow lighting exits the Isolation Module through position 2. When the snowplow is not attached to the vehicle, the signal passes through the normally closed relay contacts to the vehicle headlamps. During this time, the Isolation Module is inactive, placing no current draw on the vehicle's electrical system. With the snowplow attached, the Isolation Module is still inactive until either of the two following conditions are met: The vehicle parking lights are turned ON or the vehicle ignition switch is turned ON. Turning ON the vehicle parking lights activates a series of relays, automatically transferring the vehicle high and low beams to the snowplow while supplying battery power directly to the snowplow parking lights. Turning ON the vehicle ignition switch energizes a snowplow control relay, supplying vehicle battery power directly to the control via the vehicle control harness. The vehicle ignition switch also supplies power to the vehicle turn signals. Activating the vehicle turn signals energizes turn signal relays, which supply vehicle battery power directly to the snowplow turn signals. SNOWPLOW DAYTIME RUNNING LIGHTS Because Daytime Running Lamps (DRLs) are controlled differently on some vehicles, two Isolation Modules have been developed. The white Isolation Module transfers the DRL output from the vehicle headlamps to the snowplow headlamps when the vehicle ignition switch is turned ON and the snowplow is attached. The green Isolation Module, designed for vehicles with dedicated DRL bulbs, senses the vehicle in the DRL mode and a series of relays energize, placing the snowplow low beams in series. This Isolation Module does not turn OFF the vehicle's dedicated DRLs. November 1, 2008 29 4-PORT ISOLATION MODULE SYSTEM Side Terminal Battery Adapter Battery Cable Side Terminal Battery Motor Relay Long Plug-In Harness Snowplow System Cable OEM Battery Cable To Cab Control Vehicle Battery Cable 30 Connector Vehicle Control Harness Plow Battery Cable Vehicle Lighting Harness Dust Cover Plow Control Harness Plow Lighting Harness Motor Relay Bracket 3 4 Lit. No. 22373, Rev. 07 2 Isolation Module 1 Short Plug-In Harness Configuration Plug Motor Relay Mounting Bracket November 1, 2008 4-PORT ISOLATION MODULE SYSTEM – ADAPTER KITS Plug-In Adapter w/o Park 3 4 A Adapter Kit HB-5 to HB-2 (PN 28860-1) Long Plug-In Harness Short Plug-In Harness A Plug-In Adapter w/Park Adapter Kit 2B to 2E (PN 27968-1) Adapter Kit H13 to HB-3/H11 (PN 29420-1) Female Extension Harness Kit Male (PN 26640) 31 Adapter Kit A Adapter Kit (PN 28555) E HB-1 (PN 29056-1) Adapter Kit 2B/2D (PN 29234) Female Cable Clamp E A Male Adapter Kit H13 to LF/UF (PN B62225-1) Adapter Kit HB-5 to 1A/2A (PN 26641-1) Lit. No. 22373, Rev. 07 Adapter Kit HB-5 (PN 29235) In-Line Adapter (PN 28027-2) November 1, 2008 CONFIGURATION PLUG INSTRUCTIONS – 26421 PLUG CONFIGURATION Headlamp Common = Negative NOTE: If unsure of headlamp common, configure plug for a negative common. Complete the installation and check headlamp functions. Turn on the vehicle lights in the low beam mode. Both low beams should be on. If the left low beam does not illuminate, change plug configuration to positive common and test headlamp functions. Configuration Plug A B C Cavity Plug Wire Side View Some applications will not use the configuration plug and will be supplied with a "Dust Cover". Secondary Lock 1. Jumper Position B to Position A 2. Insert cavity plug into Position C 3. Install secondary lock 32 Headlamp Common = Positive Configuration Plug Cavity Plug A B C Wire Side View Secondary Lock 1. Jumper Position B to Position C 2. Insert cavity plug into Position A 3. Install secondary lock To insert terminal or jumper wire into position: 1. Push terminal into correct cavity, 2. Listen for a click. If terminal pulls out, carefully bend locking tab outward and reinstall terminal. Lit. No. 22373, Rev. 07 November 1, 2008 4-PORT ISOLATION MODULE – ELECTRICAL SCHEMATIC 3-PLUG STRAIGHT BLADE SNOWPLOWS (3-PIN) LOCATED NEAR BATTERY #6 RED S3 SOLENOID LT BLU SOLENOID CONTROL BLK/ORN 12V BATTERY PLOW ASSEMBLY MTR RLY (Shown in de-energized state) #6 RED 1 #6 BLK LOCATED UNDER DASH BLK/ORN BRN/RED RED/GRN S2 SOLENOID LT GRN BLK/ORN LOCATED AT FRONT OF VEHICLE S1 SOLENOID WHT/YEL PUMP MOTOR - M + #6 BLK/RED 1 1 2 3 LT GRN 4 2 3 LT BLU 9 6 7 8 9 10 11 10 11 #6 BLK 2 #6 BLK/RED 1 2 1 #6 BLK BLK/ORN WHT/YEL RIGHT SIDE PLOW LAMP RED T P BRN 5 6 7 8 LT BLU LT GRN 4 5 2 3 RED/YEL 1 LT GRN 2 BLK/ORN 3 BRN/RED 4 LT BLU 5 WHT/YEL 6 4 5 6 WHT GRN BRN BLK BLU RED COIL CORD HARNESS BLU 1 RED 2 YEL 3 ORN 4 GRN 5 WHT 6 BLK WHT/YEL HAND-HELD CONTROL RED/GRN LOCATED AT FRONT OF VEHICLE BLK/WHT BLK/ORN 1 1 2 3 4 2 3 H WHT/YEL L WHT BLU/ORN 5 BLK 6 BLK/ORN 7 GRY 8 PUR 9 BRN 10 LT BLU 11 L H 4 5 6 7 8 9 10 11 3 3 4 4 TO SWITCHED ACCESSORY LEAD 5 5 6 6 7 7 ISOLATION MODULE A RED/YEL #6 BLK #6 RED 15-AMP P/T FUSE RED BRN 2 2 B C D RED/BLK E F RED/WHT A B C BLU/RED BLU/WHT H J K WHT BLK A CONFIGURATION PLUG OR DUST COVER PLUG BLK/WHT RED RED/YEL 7.5-AMP CONTROL FUSE T P 1 1 A B C BLU WHT/YEL WHT BLU/ORN BLK/ORN WHT/YEL BLK/WHT PUR BLK BLK/ORN GRY GRY BRN LT BLU PUR BRN LT BLU BLU/ORN P RED LEFT LOW BEAM IN LEFT HIGH BEAM IN YEL GRN BRN P T 1 From Vehicle Control Harness 2 From Vehicle Lighting Harness 3 From Left Side Vehicle Headlamps 4 From Right Side Vehicle Headlamps BLK/ORN BRN T G LEFT HIGH BEAM OUT LEFT LOW BEAM OUT DRL SIGNAL IN LEFT TURN IN PARK LAMP IN LEFT COMMON IN RED LEFT SIDE PLOW LAMP FOR HB-3/HB-4 HEADLAMPS: TO VEHICLE HEADLAMPS, PARK/TURN, DRL, AND FACTORY VEHICLE HARNESSES LEFT COMMON OUT RED ORN PNK PUR BRN BLU (or LT BLU) LT BLU (or BLU) RIGHT LOW BEAM IN RIGHT HIGH BEAM IN YEL GRN RIGHT HIGH BEAM OUT RIGHT LOW BEAM OUT RED ORN RIGHT TURN IN PUR RIGHT COMMON IN RIGHT COMMON OUT BLU (or LT BLU) LT BLU (or BLU) LEFT LOW BEAM IN LEFT HIGH BEAM IN LEFT HIGH BEAM 2 IN ** LEFT HIGH BEAM OUT A B C D E F G 3 FOR ALL HEADLAMPS EXCEPT HB-3/HB-4: TO VEHICLE HEADLAMPS, PARK/TURN, AND FACTORY VEHICLE HARNESSES H J K A B C D E F G H J K LEFT LOW BEAM OUT LEFT HIGH BEAM 2 OUT** 4 LEFT TURN IN PARK LAMP IN LEFT COMMON IN LEFT COMMON OUT RIGHT LOW BEAM IN RIGHT HIGH BEAM IN RIGHT HIGH BEAM 2 IN** RIGHT HIGH BEAM OUT RIGHT LOW BEAM OUT RIGHT HIGH BEAM 2 OUT** RIGHT TURN IN RIGHT COMMON IN RIGHT COMMON OUT YEL* GRN GRN RED ORN WHT/YEL PUR BRN BLU* LT BLU YEL* GRN GRN RED ORN WHT/YEL PUR BLU* LT BLU B C D E F G H J K A B C D E F G H J K A B C D E F G H J K * HB-1 (9004) A= BLUE, J=YELLOW ** 99 DODGE RAM W/ SPORT PACKAGE Lit. No. 22373, Rev. 07 November 1, 2008 33 4-PORT ISOLATION MODULE – ELECTRICAL SCHEMATIC 3-PLUG MVP® SNOWPLOWS (7-PIN) LT BLU/ORN BLU/ORN 12V BATTERY BRN/GRN BLK/WHT LT GRN #6 BLK LT BLU BLK/ORN BRN/RED WHT/YEL BRN/RED S2 SOLENOID RED/YEL RED/GRN RED LOCATED AT FRONT OF VEHICLE BLK/WHT RED S4 SOLENOID 1 1 2 LT BLU 3 LT GRN 4 2 3 5 6 7 BLU/ORN 8 WHT/YEL 9 LT BLU/ORN 10 11 RED S5 SOLENOID S6 SOLENOID PUMP MOTOR - M BLK/ORN BRN/GRN S3 SOLENOID + #6 BLK/RED COIL CORD HARNESS 1 2 4 5 6 7 8 9 10 11 1 2 BLK/WHT LT BLU LT GRN 1 1 2 2 3 3 4 4 5 5 6 6 7 7 8 8 9 9 10 10 11 11 12 12 13 13 14 14 1 2 3 4 5 6 7 8 9 10 11 1 2 3 4 5 6 7 8 9 10 11 F2 F1 TO SWITCHED ACCESSORY LEAD BLU/ORN WHT/YEL A LT BLU/ORN #6 BLK #6 RED RED/GRN 15-AMP P/T FUSE 10-AMP CONTROL FUSE LOCATED AT FRONT OF VEHICLE BLK/WHT BLK/ORN WHT/YEL RIGHT SIDE PLOW LAMP 1 1 2 3 4 2 3 WHT BLU/ORN 5 BLK 6 BLK/ORN 7 GRY 8 PUR 9 BRN 10 LT BLU 11 RED T BRN RED T P YEL VIO GRY WHT ORN BLU GRN RED TAN BRN BLK RED/YEL #6 BLK P HAND-HELD CONTROL (Shown in MTR RLY de-energized state) #6 RED #6 RED PLOW ASSEMBLY S1 SOLENOID LOCATED UNDER DASH LOCATED NEAR BATTERY BRN 4 5 6 7 8 9 10 11 CONFIGURATION PLUG OR DUST COVER PLUG BLK/WHT BLK/ORN A B C A B C RED RED/YEL B C D RED/BLK E F RED/WHT BLU BLU/RED DK BLU/WHT WHT/YEL WHT BLU/ORN WHT BLK BLK/ORG BLK BLK/ORN WHT/YEL BLK/WHT PUR GRY BRN GRY PUR BRN LT BLU LT BLU BLU/ORG LEFT LOW BEAM IN LEFT HIGH BEAM IN H L LEFT HIGH BEAM OUT RED LEFT LOW BEAM OUT ORN DRL SIGNAL IN PNK PUR BRN L LEFT TURN IN H PARK LAMP IN LEFT COMMON IN BRN P T RED FOR HB-3/HB-4 HEADLAMPS: TO VEHICLE HEADLAMPS, PARK/TURN, DRL, AND FACTORY VEHICLE HARNESSES YEL GRN LEFT COMMON OUT RIGHT LOW BEAM IN RIGHT HIGH BEAM IN T RED LEFT SIDE PLOW LAMP E F G H J K YEL GRN A RED RIGHT HIGH BEAM OUT RIGHT LOW BEAM OUT ORN RIGHT TURN IN PUR RIGHT COMMON IN RIGHT COMMON OUT B C D BLU (or LT BLU) LT BLU (or BLU) BRN P A B C D E F G H BLU (or LT BLU) J LT BLU (or BLU) K 3 FOR ALL HEADLAMPS EXCEPT HB-3/HB-4: TO VEHICLE HEADLAMPS, PARK/TURN, AND FACTORY VEHICLE HARNESSES 4 LEFT LOW BEAM IN LEFT HIGH BEAM IN LEFT HIGH BEAM 2 IN ** LEFT HIGH BEAM OUT LEFT LOW BEAM OUT LEFT HIGH BEAM 2 OUT** LEFT TURN IN PARK LAMP IN LEFT COMMON IN LEFT COMMON OUT RIGHT LOW BEAM IN RIGHT HIGH BEAM IN RIGHT HIGH BEAM 2 IN** RIGHT HIGH BEAM OUT RIGHT LOW BEAM OUT RIGHT HIGH BEAM 2 OUT** RIGHT TURN IN RIGHT COMMON IN RIGHT COMMON OUT YEL* GRN GRN RED ORG WHT/YEL PUR BRN BLU* LT BLU YEL* GRN GRN RED ORG WHT/YEL PUR BLU* LT BLU G 1 From Vehicle Control Harness H J K 34 A B C D E F G 2 From Vehicle Lighting Harness 3 From Left Side Vehicle Headlamps 4 From Right Side Vehicle Headlamps H J K A B C D E F G H J K A B C D E F G H J K * HB-1 (9004) A= BLUE, J=YELLOW ** 99–02 DODGE RAM W/ SPORT PACKAGE Lit. No. 22373, Rev. 07 November 1, 2008 4-PORT ISOLATION MODULE – ELECTRICAL SCHEMATIC 2-PLUG MVP PLUS™ SNOWPLOWS Snowplow Assembly BLK Motor Relay BLK A S1 WHT S2 GRN S3 BLU RED RED A B C D E F G H J K A B C D E F G H J K B RED S8 GRY S9 WHT S10 GRN S11 ORN S7 BRN 4 Amp Fuse: S4, S5, S6, S7 4 Amp Fuse: S8, S9, S10, S11 A B C D E F G H J K RED S6 YEL S5 BLK S4 TAN D C B A 4 Amp Fuse: S1, S2, S3 4 Amp Fuse: Motor Relay BLK RED A B C D E F G H J K 1 – Red (Control Power) 2 – Red (Twisted with #3) 3 – Black (Twisted with #2) 4 – Black (Control Ground) + Battery RED TAN WHT RED RED A B C D E F G H J K TAN BLK – A B C D E F G H J K WHT + RED RED RED Pump – Motor Vehicle Battery Cable, 4 Receptacle BLK D C B A 4 3 3 4 2 1 1 2 Vehicle Control Harness, 4 Wire BLK RED RED BLK RED RED BLK BLK CAUTION A BCD Port #1 Adapter RED/GRN C BLK/ORN 7.5 Amp Control Fuse HIGH-3C COM-5B LOW-1A Driver-Side Plow Headlamp C B A HIGH LOW BEAM TURN PARK C B A DS LOW BEAM IN DS HIGH BEAM IN TURN-9B COM C B A HIGH LOW BEAM HIGH-4C COM-11B LOW-6A PARK TURN-8B COM Lit. No. 22373, Rev. 07 Located at Front of Vehicle LOW-1A COM HIGH-3C HIGH-4C COM-5B LOW-6A COM TURN-8B TURN-9B PARK COM-11B 1 2 3 4 5 6 7 8 9 10 11 Snowplow Lighting Harness, 11 Pin 1 2 3 4 5 6 7 8 9 10 11 BLK/WHT BLK/ORN WHT/YEL WHT BLU/ORN BLK BLK/ORN GRY PUR BRN LTBLU Vehicle Lighting Harness, 11 Pin 1 RED 2 GRN 3 WHT 4 BLK To Switched Accessory Lead RED A BCD PARK C B A 1 2 3 4 4-Pin Plug (Under Dash) For HB-3/HB-4 Headlamps: To Vehicle Headlamps, Park/Turn, DRL and Factory Vehicle Harnesses DS HIGH BEAM OUT DS LOW BEAM OUT DRL SIGNAL IN DS TURN IN PARK LAMP IN DS COMMON IN DS COMMON OUT PS LOW BEAM IN PS HIGH BEAM IN PS HIGH BEAM OUT PS LOW BEAM OUT PS TURN IN PS COMMON IN PS COMMON OUT A B C D E RED/BLK F RED/WHT G BLU H DKBLU/RED J DKBLU/WHT K RED RED/YEL 15 Amp Park/Turn Fuse Configuration Plug or Dust Cover A A B B C C A B C RED D ORG E PNK F PUR G BRN H LTBLU J K BLU YEL GRN 3 YEL GRN A B C RED D ORG E F PUR G H LTBLU J K BLU 4 For All Headlamps Except HB-3/HB-4: To Vehicle Headlamps, Park/Turn and Factory Vehicle Harnesses 1 From Vehicle Control Harness WHT BLK BLK/ORN WHT/YEL BLK/WHT PUR GRY BRN LTBLU BLU/ORN A B C D E F G H J K 2 From Vehicle Lighting Harness DS LOW BEAM IN DS HIGH BEAM IN DS HIGH BEAM NO.2 IN** DS HIGH BEAM OUT DS LOW BEAM OUT DS LOW BEAM NO.2 OUT** DS TURN IN PARK LAMP IN DS COMMON IN DS COMMON OUT YEL* GRN GRN RED ORG WHT/YEL PUR BRN BLU* LTBLU A B C D E F G H J K 3 From DS Vehicle Headlamps PS LOW BEAM IN PS HIGH BEAM IN PS HIGH BEAM NO.2 IN** PS HIGH BEAM OUT PS LOW BEAM OUT PS LOW BEAM NO.2 OUT** PS TURN IN YEL* GRN WHT RED ORG WHT/YEL PUR A B C D E F G H J K 4 From PS Vehicle Headlamps Passenger-Side Plow Headlamp PARK TURN Control (connector face view) On 2-plug electrical systems, plug covers shall be used whenever snowplow is disconnected. Vehicle Battery Cable is 12-volt unfused source. Plow Module 1 – Red 2 – Green 3 – White 4 – Black PS COMMON IN PS COMMON OUT * HB-1(9004) A=BLUE, J=YELLOW) ** 99 DODGE RAM W/SPORT PACKAGE BLU* LTBLU Isolation Module November 1, 2008 35 4-PORT ISOLATION MODULE – ELECTRICAL SCHEMATIC 2-PLUG WIDE-OUT™ SNOWPLOWS Snowplow Assembly Vehicle Battery Cable, 4 Receptacle RED Pump – Motor BLK Motor Relay A D C B A 4 Amp Fuse: Sense 4 Amp Fuse: S1, S2, Motor Relay BLK RED RED S2 DKGRN S1 WHT RED A B C D E F G H J K A B C D E F G H J K B 1 – Red (Control Power) 2 – Red (Twisted with #3) 3 – Black (Twisted with #2) 4 – Black (Control Ground) + Battery RED + RED A B C D E F G H J K TAN BLK A B TAN C WHT D E RED F G H J BLK K WHT – D C B A Vehicle Control Harness, 4 Wire BLK RED RED BLK S9 WHT S10 DKBLU RED S8 GRY S7 BRN S6 YEL S5 BLK A B C D E F G H J K 3 4 1 1 2 RED RED BLK BLK CAUTION On 2-plug electrical systems, plug covers shall be used whenever snowplow is disconnected. Vehicle Battery Cable is 12-volt unfused source. C BLK/ORN 7.5 Amp Control Fuse TURN-9B COM HIGH-3C COM-5B LOW-1A Driver-Side Plow Headlamp C B A HIGH LOW BEAM TURN PARK C B A DS LOW BEAM IN DS HIGH BEAM IN PARK C B A HIGH LOW BEAM HIGH-4C COM-11B LOW-6A PARK TURN-8B COM Lit. No. 22373, Rev. 07 Located at Front of Vehicle LOW-1A COM HIGH-3C HIGH-4C COM-5B LOW-6A COM TURN-8B TURN-9B PARK COM-11B 1 2 3 4 5 6 7 8 9 10 11 Snowplow Lighting Harness, 11 Pin 1 2 3 4 5 6 7 8 9 10 11 BLK/WHT BLK/ORN WHT/YEL WHT BLU/ORN BLK BLK/ORN GRY PUR BRN LTBLU Vehicle Lighting Harness, 11 Pin 1 2 3 4 1 RED 2 GRN 3 WHT 4 BLK A BCD A BCD Plow Module C B A Control To Switched Accessory Lead RED Port #1 Adapter For HB-3/HB-4 Headlamps: To Vehicle Headlamps, Park/Turn, DRL and Factory Vehicle Harnesses DS HIGH BEAM OUT DS LOW BEAM OUT DRL SIGNAL IN DS TURN IN PARK LAMP IN DS COMMON IN DS COMMON OUT PS LOW BEAM IN PS HIGH BEAM IN PS HIGH BEAM OUT PS LOW BEAM OUT PS TURN IN PS COMMON IN PS COMMON OUT A B C D E RED/BLK F RED/WHT G BLU H DKBLU/RED J DKBLU/WHT K RED RED/YEL 15 Amp Park/Turn Fuse Configuration Plug or Dust Cover A A B B C C A B C RED D ORG E PNK F PUR G BRN H LTBLU J K BLU YEL GRN 3 YEL GRN A B C RED D ORG E F PUR G H LTBLU J K BLU 4 For All Headlamps Except HB-3/HB-4: To Vehicle Headlamps, Park/Turn and Factory Vehicle Harnesses 1 From Vehicle Control Harness WHT BLK BLK/ORN WHT/YEL BLK/WHT PUR GRY BRN LTBLU BLU/ORN A B C D E F G H J K 2 From Vehicle Lighting Harness DS LOW BEAM IN DS HIGH BEAM IN DS HIGH BEAM NO.2 IN** DS HIGH BEAM OUT DS LOW BEAM OUT DS LOW BEAM NO.2 OUT** DS TURN IN PARK LAMP IN DS COMMON IN DS COMMON OUT YEL* GRN GRN RED ORG WHT/YEL PUR BRN BLU* LTBLU A B C D E F G H J K 3 From DS Vehicle Headlamps PS LOW BEAM IN PS HIGH BEAM IN PS HIGH BEAM NO.2 IN** PS HIGH BEAM OUT PS LOW BEAM OUT PS LOW BEAM NO.2 OUT** PS TURN IN YEL* GRN WHT RED ORG WHT/YEL PUR A B C D E F G H J K 4 From PS Vehicle Headlamps Passenger-Side Plow Headlamp PARK TURN 1 – Red 2 – Green 3 – White 4 – Black 4-Pin Plug (Under Dash) RED/GRN A B C D E F G H J K 3 2 (connector face view) 4 Amp Fuse: S5, S6, S7, S8 4 Amp Fuse: S9, S10 RED 4 PS COMMON IN PS COMMON OUT * HB-1(9004) A=BLUE, J=YELLOW) ** 99 DODGE RAM W/SPORT PACKAGE BLU* LTBLU Isolation Module November 1, 2008 36 HEADLAMP WIRING – 8436 HARNESS KIT (HB-1 OR HB-5) (1A/2A1) Harness Part #26349 Harness Part #26354 Plugs for Harnesses #26349 and #26354 Location Wire Color Black Molded Female Plug 1 GREEN 2 BLUE 3 YELLOW Black Molded Female Plug Location Wire Color Black Molded Female Plug 1 GREEN 2 BLUE 3 YELLOW Blue Male Plug Blue Male Plug A B C * HB-1 Loose Loose LT BLUE* / ORANGE** ORANGE* / LT BLUE** RED ** HB-5 Blue Male Plug Splice Tap Wires PURPLE BROWN A B C * HB-1 Loose LT BLUE* / ORANGE** ORANGE* / LT BLUE** RED ** HB-5 Splice Tap Wires PURPLE 10-Position Plug 10-Position Plug A B C D E F G H J K BLUE* / YELLOW** GREEN — RED ORANGE — PURPLE BROWN YELLOW* / BLUE** LT BLUE 10-Position Plug for Harnesses #26349 and #26354 1 Lit. No. 22373, Rev. 07 A B C D E F G H J K BLUE* / YELLOW** GREEN — RED ORANGE — PURPLE — YELLOW* / BLUE** LT BLUE Not shown. Requires adapter kit 26641. November 1, 2008 37 HEADLAMP WIRING – 8439 HARNESS KIT (2B/2D) (2E1) Harness Part #26353 Location A B C Wire Color Female Plug LT BLUE ORANGE RED A B C Male Plug GREEN YELLOW BLUE Loose Splice Tap Wires PURPLE A B C D E F G H J K 10-Position Plug YELLOW GREEN — RED ORANGE — PURPLE — BLUE LT BLUE Harness Part #26356 Plugs for Harnesses #26353 and #26356 Female Plug Male Plug 10-Position Plug for Harnesses #26353 and #26356 1 Lit. No. 22373, Rev. 07 Location A B C Wire Color Female Plug ORANGE LT BLUE RED A B C Male Plug YELLOW BLUE GREEN Loose Loose Splice Tap Wires PURPLE BROWN A B C D E F G H J K 10-Position Plug YELLOW GREEN — RED ORANGE — PURPLE BROWN BLUE LT BLUE Not shown. Requires adapter kit 27698. November 1, 2008 38 HEADLAMP WIRING – 8442 HARNESS KIT (HB-1/HB-5 QUAD) Harness Part #26370 Location Wire Color Black Molded Female Plug (3 Wire) 1 GREEN 2 BLUE 3 YELLOW A B C Blue Male Plug ORANGE LT BLUE RED Black Molded Plug (2 Wire) 1 GREEN 2 — 3 YELLOW Blue Female Plug (2 Wire) A YELLOW B — C WHITE / YELLOW Loose A B C D E F G H J K Plugs for Harness #26370 & #26372 Black Molded Female Plug (3 Wire) Blue Male Plug Black Molded Plug (2 Wire) Blue Female Plug (2 Wire) Splice Tap Wires PURPLE 10-Position Plug YELLOW GREEN GREEN RED ORANGE WHITE / YELLOW PURPLE — BLUE LT BLUE Lit. No. 22373, Rev. 07 Harness Part #26372 Location Black Molded Female Plug (3 Wire) 1 GREEN 2 BLUE 3 YELLOW A B C Blue Male Plug ORANGE LT BLUE RED Black Molded Plug (2 Wire) 1 GREEN 2 — 3 YELLOW Blue Female Plug (2 Wire) A YELLOW B — C WHITE / YELLOW Loose Loose 10-Position Plug for Harness #26370 & #26372 Wire Color A B C D E F G H J K Splice Tap Wires BROWN PURPLE 10-Position Plug YELLOW GREEN GREEN RED ORANGE WHITE / YELLOW PURPLE BROWN BLUE LT BLUE November 1, 2008 39 HEADLAMP WIRING – 8443 HARNESS KIT (2B/2D) Harness Part #26638 Location Wire Color 7-Pin Female Plug A BROWN B YELLOW C PURPLE D PURPLE E GREEN F — G BLACK / ORANGE A B C D E F G 7-Pin Male Plug BROWN ORANGE PURPLE PURPLE RED — BLACK / ORANGE 10-Position Plug (Tag #3) A YELLOW B GREEN C — D RED E ORANGE F — G PURPLE H — J BLUE K LT BLUE Lit. No. 22373, Rev. 07 Plugs for Harness #26638 7-Pin Female Plug 7-Pin Male Plug 10-Position Plug (Tag #3) for Harness #26638 40 Harness Part #26638 10-Position Plug (Tag #4) for Harness #26638 Location Wire Color 10-Position Plug (Tag #4) A YELLOW B GREEN C — D — E — F — G PURPLE H BROWN J — K LT BLUE November 1, 2008 HEADLAMP WIRING – 27480-1/8437-1 HARNESS KITS (HB-3/HB-4) Harness Part #26360 Location Wire Color 2-Key Female Plug A LT BLUE B GREEN A B 2-Key Male Plug BLUE RED A B 1-Key Female Plug BLUE YELLOW A B 1-Key Male Plug BLUE ORANGE Loose Splice Tap Wires PURPLE A B C D E F G H J K 10-Position Plug YELLOW GREEN — RED ORANGE — PURPLE — LT BLUE BLUE Plugs for Harnesses #26360 & #26361 2-Key Female Plug 2-Key Male Plug Harness Part #26361 Location Wire Color 2-Key Female Plug A LT BLUE B GREEN A B 2-Key Male Plug BLUE RED A B 1-Key Female Plug BLUE YELLOW A B 1-Key Male Plug BLUE ORANGE Loose Loose Loose Splice Tap Wires BROWN PURPLE PINK* 1-Key Female Plug 1-Key Male Plug 10-Position Plug for Harnesses #26360 & #26361 A B C D E F G H J K 10-Position Plug "B" YELLOW GREEN — RED ORANGE PINK PURPLE BROWN LT BLUE BLUE * Pink wire not used on 27480. Lit. No. 22373, Rev. 07 November 1, 2008 41 HEADLAMP WIRING – 27780/8438 HARNESS KITS (HB-3/HB-4) Harness Part #26351 Location Wire Color 2-Key Female Plug A GREEN B BLUE A B 2-Key Male Plug RED LT BLUE A B 1-Key Female Plug YELLOW BLUE A B 1-Key Male Plug ORANGE BLUE Loose Loose Loose Splice Tap Wires PURPLE BROWN PINK* A B C D E F G H J K 10-Position Plug YELLOW GREEN — RED ORANGE PINK PURPLE BROWN BLUE LT BLUE Plugs for Harnesses #26351 & #26352 2-Key Female Plug 2-Key Male Plug Harness Part #26352 Location Wire Color 2-Key Female Plug A GREEN B BLUE A B 2-Key Male Plug RED LT BLUE A B 1-Key Female Plug YELLOW BLUE A B 1-Key Male Plug ORANGE BLUE Loose Splice Tap Wires PURPLE A B C D E F G H J K 10-Position Plug YELLOW GREEN — RED ORANGE — PURPLE — BLUE LT BLUE 1-Key Female Plug 1-Key Male Plug 10-Position Plug for Harnesses #26351 & #26352 * Pink wire not used on 8438. Lit. No. 22373, Rev. 07 November 1, 2008 42 HEADLAMP WIRING – 27890 HARNESS KIT (2B/2D OR 1A/2A) Harness Part #27885 Location A B C D E * Rev. 0 A B C D E Wire Color Female Plug YELLOW* / GREEN** GREEN* / YELLOW** BLUE PURPLE BROWN ** Rev. 1 Male Plug RED ORANGE LT BLUE PURPLE BROWN 10-Position Plug GREEN* YELLOW** B YELLOW* GREEN** C — D RED E ORANGE F — G PURPLE H BROWN J BLUE K LT BLUE * Rev. 0 ** Rev. 1 Harness Part #27886 Plugs for Harnesses #27885 and #27886 Female Plug Male Plug A Lit. No. 22373, Rev. 07 Location A B C D E * Rev. 0 A B C D E Wire Color Female Plug YELLOW* / GREEN** GREEN* / YELLOW** BLUE PURPLE BROWN ** Rev. 1 Male Plug RED ORANGE LT BLUE PURPLE BROWN 10-Position Plug GREEN* YELLOW** B YELLOW* GREEN** C — D RED E ORANGE F — G PURPLE H — J BLUE K LT BLUE * Rev. 0 ** Rev. 1 A 10-Position Plug for Harnesses #27885 and #27886 November 1, 2008 43 HEADLAMP WIRING – 28028 HARNESS KIT (HB-3/HB-4) Harness Part #28030 Location A B C D Wire Color Female Plug GREEN YELLOW LT BLUE BLUE A B C D Male Plug RED ORANGE BLUE BLUE Loose Splice Tap Wires PURPLE A B C D E F G H J K 10-Position Plug YELLOW GREEN — RED ORANGE — PURPLE — LT BLUE BLUE Lit. No. 22373, Rev. 07 Harness Part #28032 Plugs for Harnesses #28030 and #28032 Female Plug Male Plug 10-Position Plug for Harnesses #28030 and #28032 Location A B C D Wire Color Female Plug GREEN YELLOW LT BLUE BLUE A B C D Male Plug RED ORANGE BLUE BLUE Loose Loose Splice Tap Wires PURPLE BROWN A B C D E F G H J K 10-Position Plug YELLOW GREEN — RED ORANGE — PURPLE BROWN LT BLUE BLUE November 1, 2008 44 HEADLAMP WIRING – 28400 HARNESS KIT (H13) Harness Part #28242* Location A B C Wire Color Female Plug ORANGE LT BLUE RED A B C Male Plug YELLOW BLUE GREEN Harness Part #28244* Plugs for Harnesses #28242 and #28244 Female Plug Location A B C Wire Color Female Plug ORANGE LT BLUE RED A B C Male Plug YELLOW BLUE GREEN Male Plug Loose Splice Tap Wires PURPLE Loose Loose *Rev. 3 and Higher Splice Tap Wires PURPLE BROWN *Rev. 3 and Higher A B C D E F G H J K 10-Position Plug YELLOW GREEN — RED ORANGE — PURPLE — BLUE LT BLUE Lit. No. 22373, Rev. 07 10-Position Plug for Harnesses #28242 and #28244 A B C D E F G H J K 10-Position Plug YELLOW GREEN — RED ORANGE — PURPLE BROWN BLUE LT BLUE November 1, 2008 45 This page intentionally left blank. 46 Lit. No. 22373, Rev. 07 November 1, 2008 RELAY SYSTEM – HEADLAMP INDEX Vehicle(s) Headlamp Headlamp Page DRLs No. Type Harness Part # Chevrolet-GMC '03 HB-3/HB-4 64075 Yes 86 Year(s) Silverado Silverado, Sierra '99–'02 (Low Side Drive System) GM C4500, 5500 '03 S10/S15 Blazer, Jimmy and '98 Pickup All (except S10/S15 Blazer, '98 Jimmy, and Pickup) K1500, K2500, K3500, C2500, C3500 Pickups/Chassis Cabs, '96,'97 Blazer, Jimmy, Tahoe, Yukon HB-3/HB-4 26071 Yes 66 2B, 1A/2A** 64126 Yes 59 HB-3/HB-4 62914 Yes 80 2B HB-3/HB-4 2B 61546 61716 61546 Yes Yes Yes 59 60 59 HB-3/HB-4 61716 Yes 60 No Yes No Yes No Yes No Yes No Yes No Yes No Yes No 56 77 61 78 57 77 56 78 57 77 56 78 57 79 57 2B S10/S15 Blazer, Jimmy and Pickup; Sonoma '83–'97 Suburban, Blazer, Jimmy, Tahoe, Yukon '92–'95 K2500, K3500, K3500 HD Chassis Cabs '90–'95 61546 62536* 2E 61576 61586 HB-3/HB-4 61716 61556 2B 61546 61586 HB-3/HB-4 61716 61556 2B 61546 61586 HB-3/HB-4 61716 61581 modified LF/UF 61581 Headlamp Headlamp Page DRLs No. Type Harness Part # Chevrolet-GMC 61556 Yes 77 2B 61546 No 56 61586 Yes 78 K1500, K2500, K3500, C2500, '88–'95 HB3/HB4 C3500 Pickups 61716 No 57 61581 modified Yes 79 LF/UF 61581 No 57 1A/2A 61566 No 58 K2500, K3500, K3500 HD, '81–'89 61556 Yes 77 R20 2WD Chassis Cabs 2B 61546 No 56 1A/2A 61566 No 58 61556 Yes 77 2B Suburban, Blazer, Jimmy, R30 '81–'91 61546 No 56 2WD, V30 4x4 61581 modified Yes 79 LF/UF 61581 No 57 1A/2A 61566 No 58 K1500, K2500, K3500, C2500, '81–'87 61556 Yes 77 C3500, V10, V20 Pickups 2B 61546 No 56 Jeep 61731 Yes 62 2B Cherokee, Wagoneer, Pioneer '84–'01 61731 No 61 LF/UF 61581 No 57 Wrangler '86–'03 Yes 62 2B 61731 Comanche '86–'93 No 61 Vehicle(s) Year(s) * Early GM applications used 61576 and 61556 harnesses spliced together. ** DRL kit not required. Refer to relay connections only. See Isolation Module Section for 2004 and newer applications. Lit. No. 22373, Rev. 07 November 1, 2008 47 RELAY SYSTEM – HEADLAMP INDEX Headlamp Headlamp Page DRLs No. Type Harness Part # Dodge No 61 HB-1 62526 Yes 62 No 56 Dakota 4x4 '87–'98 HB-5 61591 Yes 59 No 61 2E 61576 Yes 62 Dakota '01–'03 No 67 63413 HB-5 Rev 1–3 Durango '01–'03 Yes 70 Yes 82 Dakota/Durango '99–'00 HB-5 26027 (Low Side Drive System) No 64 26009 Yes 81 HB-1 Ram 1500 ('99–'01) 26009 No 63 Ram 2500, 3500 '99–'02 26027 Yes 83 (Low Side Drive) HB-1/HB-5 26027 No 65 No 61 W100/150/200/250/300/350/ 2B/2D 61731 350 4x4; RamCharger/ '72–'93 Yes 62 TrailDuster 4x4 1A/2A 61566 No 58 No 61 Ram 1500, 2500, 3500 Pickup '94–'98 HB-1 62526 & Chassis Cab 4x2/4x4 Yes 62 No 68 Ram 1500 63413 '02 HB-5 REV 3 only Rev 3 only Yes 69 No 84 63413 Ram 1500/2500/3500 '03 HB-5 Rev 3 & Higher Yes 85 Vehicle(s) Year(s) See Isolation Module Section for 2004 and newer applications. Lit. No. 22373, Rev. 07 Vehicle(s) F-150/250/350/ Super Duty HD/4x2/4x4 F-150 ('97–Present) F-250 LD ('97–'98) '99 Super Duty Series F-250HD/350/450/550 Bronco II ('83–'90), Bronco Full Size ('80–'93), Ranger ('83–'96), B4000 Mazda ('94), Explorer/Navajo (Mazda) ('91–'94) (HB-1 only) 4-Runner 4x4 Tacoma Pickup 4x4 Pickup 4x4 Headlamp Headlamp Page DRLs No. Type Harness Part # Ford (Mazda) No 56 HB-1 61571 Yes 59 '80–'91 No 56 2B 61546 Yes 59 No 56 '92–'98 HB-5 61591 Yes 59 No 56 HB-5 61591 Yes 59 '99–'03 No 56 2B 61546 Yes 59 No 56 HB-5 61591 Yes 59 No 56 '80–'96 HB-1 61571 Yes 59 No 56 2B 61546 Yes 59 Toyota No 76 HB-1 61571 (Qty 2) Yes 74 '84–'95 61556 No 75 2B 61546 (Qty 2) Yes 74 61556 No 75 '95–'03 2B 61556 Yes 77 61556 No 75 '84–'95 2B 61546 (Qty 2) Yes 74 Year(s) November 1, 2008 48 RELAY SYSTEM – ELECTRICAL CONNECTORS Harness Connectors – Relay System Plow (end view) Headlamp Relay Terminal Locations 87A 7 8 9 10 11 12 (pins) 87 86 Straight Blade Control Connectors 1 2 3 4 5 6 85 30 Vehicle (end view) 1 2 3 4 5 a Left and Right Sides. 7-Pin System—Main Ground. c 8 9 10 11 12 Wire Color Control Function 7-Pin 9-Pin 12-Pin — White/Yellow White/Yellow Valve S1(2W) a a Black Black Black Low Beam 9/12-Pin Rt — Lt Green Lt Green Valve S2(3W) — Lt Blue Lt Blue Valve S3(4W) Black/Orangec Black/Orangec,d Black/Orangec,d Ground White White White High Beam — — Black/White Low Beam 12-Pin Lt — — Dk Blue/Orange Gnd Low Beam 12-Pin Rt Gray Gray Gray Left Directional Purple Purple Purple Right Directional Brown Brown Brown Parking Lights Orange/Blackb — Lt Blue/Orange Gnd Low Beam 12-Pin Lt b 3 5 2 4 1 Pin # 1 2 3 4 5 6 Wire Color White Green Brown Black Blue Red 3 7 11 14 Vehicle Side (end view) 7 1 2 3 4 5 6 7 8 9 10 11 12 6 (pins) 6 (sockets) Pin # Control Side (end view) NOTE: The 7-, 9- and 12-pin harness connector pin #s are embossed in the molded plug. MVP® Blade Connectors 3 6 2 5 1 4 1 2 3 4 5 6 4 8 12 (Front View) (sockets) Pin # 1 Control Function Red +12V Lt Green S2 (3W) Orange/Black Ground Brown/Red Motor Relay Lt Blue S3 (4W) White/Yellow S1 (2W) Wire Color Pin # 1 2 3 4 5 6 7 8 9 10 Wire Color Lt Blue w/Orange Stripe Blue w/Orange Stripe Black w/White Stripe Lt Green Lt Blue White w/Yellow Stripe Brown w/Red Stripe Red Orange w/Black Stripe Brown w/Green Stripe MVP Blade to Straight Blade Adapter Kit PN 66760K d On Early Revision Harnesses, Black/Orange Wire is Ground for Motor Relay, Control and Headlight Relays. Ground for Headlight Relays Only. Lit. No. 22373, Rev. 07 November 1, 2008 49 7-PIN HARNESS PLOW SIDE HEADLAMP KIT: 7 PIN BLK/ORN BRN T P RED BLK/ORN BRN RIGHT SIDE LAMPS WHT H BRN BLK/ORN PUR RED T P BLK/ORN BLK L BLK BLK/ORN (GROUND) LEFT SIDE LAMPS 13775-90 13775-95 Lit. No. 22373, Rev. 07 P BRN BLK/ORN T RED P BRN BLK/ORN RED T LOCATED AT FRONT OF VEHICLE GRY H BRN BLK/ORN BLK (LOW BEAM) BLK BLKORN WHT 50 4 BLK/ORN 5 WHT 6 7 8 GRY 9 PUR 10 BRN 11 ORN/BLK 12 WHT (HIGH BEAM) L 1 2 3 November 1, 2008 7-PIN HARNESS VEHICLE SIDE Headlamp Relay Terminal Locations 86 87A PUR P 85 H RED BLU L ORN NO For other headlamp configurations using the 7-pin harness, use the appropriate 9-pin vehicle schematic. ORN/BLK ORN BLU RED BRN GRY 13775-95 P T HB1/HB5 51 LOCATED AT FRONT OF VEHICLE H A PUR 1 BLK 2 3 4 BLK/ORN 5 WHT 6 7 8 GRY 9 PUR 10 BRN 11 ORN/BLK 12 L HARNESS TYPE: DRLs: PUR 30 7 PIN HEADLAMPS: T 87 HEADLAMP KIT: ORN 87A BLK 87 30 YEL BRN 86 85 BLK/ORN RED 87A WHT 87 30 GRN BRN 86 85 BLK/ORN LOW BEAM RELAY HIGH BEAM RELAY YEL (LOW) GRN (HIGH) BLU (GND) FROM VEHICLE HEADLAMP CONNECTOR NOTE: All relays are shown in the de-energized state. Lit. No. 22373, Rev. 07 November 1, 2008 7-PIN HARNESS VEHICLE SIDE Headlamp Relay Terminal Locations PUR P 85 30 H RED BLU L ORN 1 2 3 4 5 6 7 8 HB1/HB5 YES For other headlamp configurations using the 7-pin harness, use the appropriate 9-pin vehicle schematic. BLK PNK DRL KIT WIRE 3AG5 PNK LOCATED UNDER DASH BLK/ORN WHT 52 GRY 9 PUR 10 BRN 11 ORN/BLK 12 ORN/BLK LOCATED AT FRONT OF VEHICLE L ORN BLU H RED BRN GRY 13775-95 A DRLs: PUR BROWN WIRES NOT USED ON DRL VEHICLES P T HARNESS TYPE: PUR 86 87A 7 PIN HEADLAMPS: T 87 HEADLAMP KIT: ORN 87A BLK 87 30 YEL PNK 86 85 BLK/ORN RED 87A WHT 87 30 GRN PNK 86 85 BLK/ORN LOW BEAM RELAY HIGH BEAM RELAY YEL (LOW) GRN (HIGH) BLU (GND) FROM VEHICLE HEADLAMP CONNECTOR NOTE: All relays are shown in the de-energized state. Lit. No. 22373, Rev. 07 November 1, 2008 ELECTRICAL SCHEMATIC – 9-PIN VEHICLE HARNESS – REVISION 10 AND LATER PLOW ASSEMBLY RIGHT SIDE PLOW LAMPS RED T P BRN RED PUR BRN BRN T P See specific wiring schematic for proper relay wire connections. WHT BLK/ORN BLK H L BLK/ORN (GROUND) WHT (HIGH BEAM) BLK (LOW BEAM) 1 BLK/ORN S3 SOLENOID LT BLU SFE6 LOCATED AT FRONT OF VEHICLE LT GRN S1 SOLENOID WHT/YEL PUMP MOTOR - M + #6 BLK/RED #6 BLK 1 2 3 4 5 6 7 8 9 10 11 12 WHT/YEL BLK LT GRN LT BLU BLK/ORN WHT GRY PUR BRN RED IGNITION RED LT GRN ORN/BLK BRN/RED LT BLU PUR 1 2 3 4 5 6 7 8 GRY 9 PUR 10 BRN 11 12 PUR WHT/YEL BLK LT GRN LT BLU BLK/ORN WHT S2 SOLENOID BLK/ORN WHT WHT/YEL GRN 2 4 2 5 3 6 BLK BLU RED *REPRESENTATION 4 OF PRINTED CIRCUIT BOARD BLK BLK/ORN WHT L H **HAND HELD CONTROL 5 6 LOCATED UNDER DASH 1 2 3 4 5 #6 BLK/RED #6 BLK 53 BRN 3 1 *SOLENOID CONTROL #6 BLK/RED #6 BLK 6 BLU RED YEL ORN GRN WHT BLK 1 2 3 4 5 6 7 BRN T RED GRY BRN MTR RLY #6 BLK/RED ORN/BLK P T RED LEFT SIDE PLOW LAMPS Lit. No. 22373, Rev. 07 3 4 5 6 7 OF PRINTED CIRCUIT BOARD LOCATED NEAR BATTERY #6 BLK BRN/RED #6 RED 12V BATTERY BRN 2 **REPRESENTATION COIL CORD HARNESS P 1 NOTE: All relays are shown in the de-energized state. November 1, 2008 ELECTRICAL SCHEMATIC – 9-PIN VEHICLE HARNESS – REVISION 1-9 PLOW ASSEMBLY RIGHT SIDE PLOW LAMPS RED T P BRN RED PUR BRN BRN T P See specific wiring schematic for proper relay wire connections. WHT BLK/ORN BLK H L BLK/ORN (GROUND) WHT (HIGH BEAM) BLK (LOW BEAM) DIODE REV. 7-9 BLK/ORN LT GRN S1 SOLENOID WHT/YEL PUMP MOTOR - M + #6 BLK/RED #6 BLK BLK BLK/ORN WHT L BRN BRN RED GRY P T WHT/YEL BLK LT GRN LT BLU BLK/ORN WHT GRY PUR BRN LT GRN BLK/ORN BRN/RED LT BLU WHT/YEL 1 2 2 3 3 4 4 5 5 6 6 54 *SOLENOID CONTROL GRN BRN BLK BLU RED *REPRESENTATION OF PRINTED CIRCUIT BOARD #6 BLK/RED #6 BLK LOCATED NEAR BATTERY MTR RLY #6 BLK/RED RED #6 BLK BRN/RED Lit. No. 22373, Rev. 07 1 WHT LOCATED UNDER DASH BLK/ORN LEFT SIDE PLOW LAMPS RED IGNITION RED BRN P T #6 BLK/RED #6 BLK 1 2 3 4 5 6 7 8 9 10 11 12 PUR 1 2 3 4 5 6 7 8 GRY 9 PUR 10 BRN 11 12 PUR WHT/YEL BLK LT GRN LT BLU BLK/ORN WHT S2 SOLENOID H SFE6 LOCATED AT FRONT OF VEHICLE #6 RED 12V BATTERY BLK/ORN S3 SOLENOID LT BLU NOTE: All relays are shown in the de-energized state. November 1, 2008 9-PIN HARNESS PLOW SIDE HEADLAMP KIT: 9 PIN RED T P BLK/ORN BRN T P RED BLK/ORN BRN VALVE MANIFOLD H S3(4W) LT BLU S1(2W) WHT/YEL BLK/ORN BLK L WHT/YEL 1 BLK 2 LT GRN 3 LT BLU 4 BLK/ORN 5 WHT 6 BLK/ORN (GROUND) WHT (HIGH BEAM) WHT P BRN BLK/ORN T RED P BRN BLK/ORN RED T Lit. No. 22373, Rev. 07 BLK BLKORN BLK/ORN 12 MOTOR GRY LEFT SIDE LAMPS 8 GRY 9 PUR 10 BRN 11 BRN BLK/ORN H 55 7 BLK (LOW BEAM) L S2(3W) LT GRN PUR WHT BRN BLK/ORN RIGHT SIDE LAMPS BLK/ORN M + #6 BLK/RED #6 BLK LOCATED AT FRONT OF VEHICLE November 1, 2008 9-PIN HARNESS VEHICLE SIDE Headlamp Relay Terminal Locations HEADLAMP KIT: 9 PIN HARNESS TYPE: A HEADLAMPS: 87 87A T 85 DRLs: PUR 86 P 2B/2D HB1/HB5 NO 30 PUR RED BLU H L SFE6 PUR ORN 1 2 WHT/YEL RED IGNITION NOTE: All 1997 and later Ford trucks require Kit #61185 for turn signals and cab marker lights if equipped. RED 1 LT GRN 2 BLK LT GRN LT BLU BLK/ORN WHT 3 4 5 6 7 8 GRY 9 PUR 10 BRN 11 12 ORN/BLK 3 BRN/RED 4 LT BLU 5 56 WHT/YEL 6 LOCATED UNDER DASH LOCATED NEAR BATTERY #6 BLK/RED ORN/BLK #6 BLK LOCATED AT FRONT OF VEHICLE L BRN GRY H ORN BLU RED P T 13606-98 ORN 87A BLK 87 30 YEL BRN 86 85 BLK/ORN RED 87A WHT 87 30 GRN BRN 86 85 BLK/ORN LOW BEAM RELAY BRN/RED #6 BLK #6 RED 12V BATTERY MTR RLY #6 BLK/RED HIGH BEAM RELAY YEL (LOW) GRN (HIGH) BLU (GND) FROM VEHICLE HEADLAMP CONNECTOR NOTE: All relays are shown in the de-energized state. Lit. No. 22373, Rev. 07 November 1, 2008 9-PIN HARNESS VEHICLE SIDE T P PUR Headlamp Relay Terminal Locations HEADLAMP KIT: 9 PIN HARNESS TYPE: A HEADLAMPS: 87 86 87A DK BLU 85 L ORN H RED DK BLU DRLs: HB3/HB4 LF/UF NO PUR PUR 30 1 2 3 4 5 6 7 8 9 10 11 12 SFE6 WHT/YEL BLK LT GRN RED IGNITION RED 1 LT GRN 2 ORN/BLK 3 LT BLU BLK/ORN WHT BRN/RED 4 LT BLU 5 57 WHT/YEL 6 GRY PUR BRN LOCATED UNDER DASH LOCATED NEAR BATTERY #6 BLK/RED ORN/BLK #6 BLK LOCATED AT FRONT OF VEHICLE H L LT BLU RED ORN DK BLU ORN 87A BLK 87 30 YEL BRN 86 85 BLK/ORN RED 87A WHT 87 30 GRN BRN 86 85 BLK/ORN LOW BEAM RELAY HIGH BEAM RELAY YEL (LOW) BRN DK BLU (GND) 13637-97 Lit. No. 22373, Rev. 07 GRN (HIGH) GRY P T BRN/RED #6 BLK #6 RED 12V BATTERY MTR RLY #6 BLK/RED LT BLU (GND) FROM VEHICLE HEADLAMP CONNECTOR FROM VEHICLE HEADLAMP CONNECTOR NOTE: All relays are shown in the de-energized state. November 1, 2008 9-PIN HARNESS VEHICLE SIDE T P PUR Headlamp Relay Terminal Locations 85 A 1A/2A NO ORN 30 RED BLU SFE6 PUR H PUR 86 HARNESS TYPE: DRLs: RED BLU H L 9 PIN HEADLAMPS: 87 87A HEADLAMP KIT: 1 2 3 4 5 6 7 WHT/YEL BLK LT GRN LT BLU BLK/ORN WHT RED IGNITION RED 1 LT GRN 2 ORN/BLK 3 BRN/RED 4 LT BLU 5 58 WHT/YEL 6 8 GRY 9 PUR 10 BRN 11 LOCATED UNDER DASH LOCATED NEAR BATTERY 12 #6 BLK/RED ORN/BLK #6 BLK LOCATED AT FRONT OF VEHICLE H BLU RED ORN BLU H RED Lit. No. 22373, Rev. 07 P T YEL BRN 86 85 BLK/ORN RED 87A WHT 87 30 GRN BRN 86 85 BLK/ORN LOW BEAM RELAY BRN/RED #6 BLK HIGH BEAM RELAY YEL (LOW) GRY 13597-97 30 GRN (HIGH) BLU (GND) BRN L ORN 87A BLK 87 #6 RED 12V BATTERY MTR RLY #6 BLK/RED FROM VEHICLE HEADLAMP CONNECTOR NOTE: All relays are shown in the de-energized state. November 1, 2008 9-PIN HARNESS VEHICLE SIDE Headlamp Relay Terminal Locations PUR DRLs: 85 30 RED BLU H L A 2B/2D HB1/HB5 YES PUR 87A HEADLAMPS: ORN BROWN WIRES NOT USED ON DRL VEHICLES PUR 86 HARNESS TYPE: T P 87 HEADLAMP KIT: 9 PIN PNK DRL KIT WIRE 3AG5 PNK SFE6 WHT/YEL 1 BLK 2 LT GRN 3 LT BLU 4 BLK/ORN 5 WHT 6 7 8 GRY 9 PUR 10 BRN 11 12 RED IGNITION NOTE: All 1997 and later Ford trucks require Kit #61185 for turn signals and cab marker lights if equipped. RED 1 LT GRN 2 ORN/BLK 3 BRN/RED 4 LT BLU 5 59 WHT/YEL 6 LOCATED UNDER DASH LOCATED NEAR BATTERY #6 BLK/RED ORN/BLK #6 BLK LOCATED AT FRONT OF VEHICLE L BRN GRY H ORN BLU RED 13606-93 P T ORN 87A BLK 87 30 YEL PNK 86 85 BLK/ORN RED 87A WHT 87 30 GRN PNK 86 85 BLK/ORN LOW BEAM RELAY BRN/RED #6 BLK #6 RED 12V BATTERY MTR RLY #6 BLK/RED HIGH BEAM RELAY YEL (LOW) GRN (HIGH) BLU (GND) FROM VEHICLE HEADLAMP CONNECTOR NOTE: All relays are shown in the de-energized state. Lit. No. 22373, Rev. 07 November 1, 2008 9-PIN HARNESS VEHICLE SIDE T P PUR Headlamp Relay Terminal Locations 86 9 PIN HARNESS TYPE: A HEADLAMPS: 87 87A HEADLAMP KIT: DRLs: HB3/HB4 YES DK BLU 85 L ORN H RED DK BLU PUR 30 BROWN WIRES NOT USED ON DRL VEHICLES PUR PNK 1 2 3 4 5 6 7 8 9 10 11 12 DRL KIT WIRE 3AG5 PNK SFE6 WHT/YEL RED IGNITION RED 1 LT GRN 2 ORN/BLK 3 BLK LT GRN LT BLU BLK/ORN WHT BRN/RED 4 LT BLU 5 60 WHT/YEL 6 GRY PUR BRN LOCATED UNDER DASH LOCATED NEAR BATTERY #6 BLK/RED ORN/BLK #6 BLK LOCATED AT FRONT OF VEHICLE H 13637-92 Lit. No. 22373, Rev. 07 GRY P T 30 PNK 86 85 BLK/ORN RED 87A WHT 87 30 PNK 86 85 BLK/ORN YEL LOW BEAM RELAY BRN/RED #6 BLK GRN HIGH BEAM RELAY DK BLU (GND) FROM VEHICLE HEADLAMP CONNECTOR GRN (HIGH) LT BLU (GND) FROM VEHICLE HEADLAMP CONNECTOR YEL (LOW) ORN DK BLU BRN L LT BLU RED ORN 87A BLK 87 #6 RED 12V BATTERY MTR RLY #6 BLK/RED NOTE: All relays are shown in the de-energized state. November 1, 2008 9-PIN HARNESS HEADLAMP KIT: 9 PIN VEHICLE SIDE Headlamp Relay Terminal Locations HARNESS TYPE: HEADLAMPS: 87 85 30 T P PUR 87A DRLs: RED DK BLU H L DK BLU (GND) PUR 86 ORN PUR 1 2 3 4 5 6 7 8 GRY 9 PUR 10 BRN 11 12 2B/2D 2E HB1 NO FROM VEHICLE HEADLAMP CONNECTOR SFE6 WHT/YEL BLK LT GRN LT BLU BLK/ORN WHT C RED IGNITION RED 1 LT GRN 2 ORN/BLK 3 BRN/RED 4 LT BLU 5 61 WHT/YEL 6 LOCATED UNDER DASH LOCATED NEAR BATTERY #6 BLK/RED ORN/BLK #6 BLK LOCATED AT FRONT OF VEHICLE L BRN GRY H ORN LT BLU RED 13607-98 63103-91 P T ORN 87A BLK 87 30 YEL BRN 86 85 BLK/ORN RED 87A WHT 87 30 GRN 85 BLK/ORN BRN 86 LOW BEAM RELAY BRN/RED #6 BLK #6 RED 12V BATTERY MTR RLY #6 BLK/RED HIGH BEAM RELAY YEL (LOW) GRN (HIGH) LT BLU (GND) FROM VEHICLE HEADLAMP CONNECTOR NOTE: All relays are shown in the de-energized state. Lit. No. 22373, Rev. 07 November 1, 2008 9-PIN HARNESS VEHICLE SIDE Headlamp Relay Terminal Locations HARNESS TYPE: C PUR 85 30 RED DK BLU H L DK BLU (GND) ORN BROWN WIRES NOT USED ON DRL VEHICLES DRLs: FROM VEHICLE HEADLAMP CONNECTOR PUR 87A PNK PUR 86 9 PIN HEADLAMPS: T P 87 HEADLAMP KIT: YES DRL KIT WIRE 3AG5 PNK SFE6 WHT/YEL 1 BLK 2 LT GRN 3 LT BLU 4 BLK/ORN 5 WHT 6 7 8 GRY 9 PUR 10 BRN 11 12 2B/2D 2E HB1 RED IGNITION RED 1 LT GRN 2 ORN/BLK 3 BRN/RED 4 LT BLU 5 62 WHT/YEL 6 LOCATED UNDER DASH LOCATED NEAR BATTERY #6 BLK LOCATED AT FRONT OF VEHICLE L BRN GRY H ORN LT BLU RED 13607-92 63103-92 P T ORN 87A BLK 87 30 YEL PNK 86 85 BLK/ORN RED 87A WHT 87 30 GRN PNK 86 85 BLK/ORN LOW BEAM RELAY BRN/RED #6 BLK #6 RED 12V BATTERY MTR RLY #6 BLK/RED ORN/BLK #6 BLK/RED HIGH BEAM RELAY YEL (LOW) GRN (HIGH) LT BLU (GND) FROM VEHICLE HEADLAMP CONNECTOR NOTE: All relays are shown in the de-energized state. Lit. No. 22373, Rev. 07 November 1, 2008 9-PIN HARNESS HEADLAMP KIT: 9 PIN VEHICLE SIDE Headlamp Relay Terminal Locations HARNESS TYPE: 87 T P PUR 85 30 H 87A PUR L BLK 87 5 6 7 30 DK BLU (COM) WHT/YEL BLK LT GRN LT BLU BLK/ORN WHT 87A WHT 87 TAN 86 NO RED 85 BLK SFE6 RED IGNITION 30 85 RED WHT PLOW HIGH BEAM RELAY BRN/RED 4 LT BLU 5 63 WHT/YEL 6 15 A TAN LOCATED UNDER DASH ORN 87A BLK 87 30 TAN 86 85 YEL BLK/ ORN RED 15 A LOW BEAM RELAY LOCATED NEAR BATTERY MTR RLY #6 BLK/RED #6 BLK ORN/BLK TAN #6 BLK/RED BRN/RED #6 BLK BRN LOCATED AT FRONT OF VEHICLE ORN DK BLU H RED HIGH BEAM RELAY RED 87A 30 GRN WHT 87 GRY BRN L P T DRLs: RED 1 LT GRN 2 ORN/BLK 3 8 GRY 9 PUR 10 BRN 11 12 13607-98 63103-91 HB1 FROM VEHICLE HEADLAMP CONNECTOR PUR TAN 86 1 2 3 4 YEL (LOW) GRN (HIGH) PLOW LOW BEAM RELAY RED DK BLU ORN HEADLAMPS: BRN 86 85 BLK/ ORN #6 RED 12V BATTERY 86 87A F YEL (LOW) FROM GRN (HIGH) VEHICLE HEADLAMP CONNECTOR DK BLU (COM) NOTE: All relays are shown in the de-energized state. Lit. No. 22373, Rev. 07 November 1, 2008 9-PIN HARNESS P HARNESS TYPE: 87 (NOT USED) DK BLU DK BLU LT BLU/ORN LT BLU/ORN 85 30 PLOW LOW BEAM RELAY RED DK BLU H L ORN PUR 87A BLK 87 1 2 3 4 WHT/YEL BLK HEADLAMPS: HB5 DRLs: NO GRN FROM DK BLU (COM) VEHICLE HEADLAMP CONNECTOR YEL 30 RED 85 BLK SFE6 PUR TAN 86 FROM VEHICLE HEADLAMP CONNECTOR (NOT USED) RED IGNITION RED 1 LT GRN 2 ORN/BLK 3 LT GRN LT BLU BLK/ORN 5 WHT 6 7 8 GRY 9 PUR 10 BRN 11 12 PLOW 87A HIGH BEAM RELAY WHT 87 TAN 86 BRN/RED 4 LT BLU 5 30 RED 85 WHT WHT/YEL 6 15 A TAN ORN 87A BLK 87 LOW BEAM TAN 86 RELAY RED 30 YEL 15 A LOCATED NEAR BATTERY 85 BLK/ MTR RLY ORN #6 BLK/RED ORN/BLK TAN #6 BLK ORN DK BLU RED GRY H 13607-98 63103-91 P T Lit. No. 22373, Rev. 07 DK BLU LT BLU/ORN GRY (NOT USED) BRN/RED #6 BLK BRN LOCATED AT FRONT OF VEHICLE 64 LOCATED UNDER DASH #6 BLK/RED L F BRN GRY GRY GRY RED 87A WHT 87 30 GRN BRN 86 85 BLK/ ORN HIGH BEAM RELAY #6 RED 12V BATTERY 86 87A HEADLAMP KIT: 9 PIN VEHICLE SIDE T PUR Headlamp Relay Terminal Locations BLK RED PUR YEL (LOW) GRN (HIGH) DK BLU (COM) DK BLU LT BLU/ORN TO PARK TURN HEADLAMP ASSEMBLY FROM VEHICLE HEADLAMP CONNECTOR FROM VEHICLE HEADLAMP CONNECTOR (NOT USED) NOTE: All relays are shown in the de-energized state. November 1, 2008 9-PIN HARNESS VEHICLE SIDE Headlamp Relay Terminal Locations 85 30 RED DK BLU ORN H L 87A TAN 86 PUR DK BLU H L BLK 87 LT BLU/ ORN PLOW 87A HIGH BEAM RELAY WHT 87 TAN 86 WHT/YEL BLK LT GRN LT BLU BLK/ORN WHT 1 2 3 4 5 6 7 8 GRY 9 PUR 10 BRN 11 12 HARNESS TYPE: FROM OUTER VEHICLE HEADLAMP CONNECTOR HB-5 (9007) TAN LT BLU/ 87A ORN 87 INNER BEAM RELAY TAN 86 15 A 85 BLK 30 RED 85 WHT RED 15 A SFE6 TAN BRN L LT BLU/ ORN H DK BLU LOW BEAM RELAY ORN 87A BLK 87 30 LT BLU 85 BLK/ ORN 30 YEL 85 BLK/ ORN WHT/YEL 6 LOCATED UNDER DASH MTR RLY GRY RED 87A WHT 87 30 GRN BRN 86 85 BLK/ ORN BRN/RED #6 BLK LT BLU DK BLU (COM) YEL (LOW) ORN DK BLU RED 65 BRN/RED 4 LT BLU 5 LOCATED NEAR BATTERY HIGH BEAM RELAY DK BLU (COM) GRN (HIGH) BRN Lit. No. 22373, Rev. 07 RED IGNITION #6 BLK/RED ORN/BLK LOCATED AT FRONT OF VEHICLE P T NO 30 #6 BLK 13607-98 63103-91 DRLs: FROM INNER DK BLU (COM) VEHICLE HEADLAMP CONNECTOR LT BLU HB-1 (9004) #6 BLK/RED H HB1/HB5 RED 1 LT GRN 2 ORN/BLK 3 TAN 86 L HEADLAMPS: F #6 RED 12V BATTERY 86 87A YEL (LOW) PLOW LOW BEAM RELAY PUR 87 GRN (HIGH) DK BLU (COM) PUR T P HEADLAMP KIT: 9 PIN FROM INNER VEHICLE HEADLAMP CONNECTOR HB-1 (9004) FROM OUTER VEHICLE HEADLAMP CONNECTOR HB-5 (9007) NOTE: All relays are shown in the de-energized state. November 1, 2008 9-PIN HARNESS VEHICLE SIDE Headlamp Relay Terminal Locations HARNESS TYPE: PUR T 87A H 87 WHT PNK BLK PUR YEL GRN ORN RED RED BLACK BLK 86 TAN 87A 30 87 85 86 PLOW HIGH BEAM RELAY #1 PNK 30 85 SFE6 PLOW LOW BEAM RELAY #2 RED IGNITION RED 1 LT GRN YEL 2 ORN/BLK 3 86 30 LOCATED AT FRONT OF VEHICLE 86 85 HIGH BEAM RELAY #3 12 87 30 5 WHT/YEL 6 #6 BLK/RED MTR RLY #6 BLK/RED #6 BLK RED H RED 86 30 87A TAN 87 85 86 #6 BLK 30 #6 RED ORN/BLK TAN BRN 87A MODIFIED 10” WIRE 87 DK BLU 66 85 LOW BEAM RELAY #4 BRN BRN/RED 4 LT BLU RED 87 GRY 9 PUR 10 BRN 11 87A BLK/ORN 87A TAN RED 7 8 LOCATED UNDER DASH 1 WHT/YEL BLK 2 LT GRN 3 LT BLU 4 BLK/ORN 5 WHT 6 YES RED BLK PNK DK BLU RED BLK ORN DRLs: F HB3/HB4 TAN } } DK BLU FROM VHICLE YEL HEADLIGHT DK BLU CONNECTORS GRN L HEADLAMPS: AUTOMATIC LIGHT SYSTEM DK BLU RED 85 30 DRL PLOW MODULE CONNECTOR TO PARK LAMP BULLET CONNECTOR P TAN 86 RED 15 AMP FUSE HOLDER 9 PIN 12V BATTERY 87 87A HEADLAMP KIT: LOCATED NEAR BATTERY 85 ORN GRY 13637-97 Lit. No. 22373, Rev. 07 T P TURN SIGNAL BULLET CONNECTOR TAN PNK DK BLU YEL FROM VEHICLE HEADLIGHT GRN CONNECTORS PLOW DRL RELAY #6 TAN PLOW PARK LAMP RELAY #5 L RED PNK TAP fromDK BLU or ORN DRL LAMP WIRE BRN/RED BRN MODIFIED 14” WIRE TO PARK LAMP BULLET CONNECTOR NOTE: All relays are shown in the de-energized state. November 1, 2008 9-PIN HARNESS HEADLAMP KIT: 9 PIN VEHICLE SIDE HARNESS TYPE: HEADLAMPS: HB5 DRLs: NO PUR T G P RED/WHT DK BLU PS LOW BEAM RELAY ORN/WHT 87A ORN/WHT PUR TAN 87 WHT BLK LT GRN LT BLU BLK/ORN WHT SFE6 TAN 86 GRY PUR 10 BRN 11 12 30 DS LOW BEAM RELAY ORN 87A 30 YEL BLK 87 85 TAN MTR RLY JUMPER #6 BLK BRN/RED #6 BLK BRN RED 87A WHT 87 BRN 86 30 GRN #6 RED BLK RED GRY GRY TAN TAN BRN JUMPER 67 LOCATED NEAR BATTERY #6 BLK/RED ORN/BLK RED DK BLU ORN 85 30 WHT/YEL 6 85 TAN #6 BLK/RED LOCATED AT FRONT OF VEHICLE 87A LOCATED UNDER DASH TAN 86 L 86 ORN/BLK 3 BRN/RED 4 LT BLU 5 PS HI BEAM RELAY RED/WHT 87A GRN/WHT TAN 87 H RED IGNITION RED 1 LT GRN 2 TAN 1 2 3 4 5 6 7 8 9 87 85 TAN PUR TAN 86 30 YEL/WHT 12V BATTERY L Headlamp Relay Terminal Locations GRN/WHT FROM DK BLU (COM) VEHICLE HEADLAMP CONNECTOR YEL/ WHT JUMPER H PUR 85 BLK/ORN TO PARK TURN HEADLAMP ASSEMBLY GRY YEL (LOW) DS HIGH BEAM RELAY GRN (HIGH) DK BLU (COM) FROM VEHICLE HEADLAMP CONNECTOR 13607-98 63103-91 P T Lit. No. 22373, Rev. 07 GRY BLK/ORN NOTE: All relays are shown in the de-energized state. November 1, 2008 9-PIN HARNESS HEADLAMP KIT: 9 PIN VEHICLE SIDE HARNESS TYPE: HEADLAMPS: HB5 DRLs: NO PUR T G RED/WHT DK BLU PS LOW BEAM RELAY ORN/WHT 87A ORN/WHT PUR L TAN 87 1 87 30 YEL/WHT 85 TAN SFE6 PUR TAN 86 WHT/YEL BLK LT GRN LT BLU BLK/ORN WHT 2 3 4 5 6 7 8 GRY 9 PUR 10 BRN 11 12 TAN 87 TAN (JUMPER) TAN 86 DS LOW BEAM RELAY ORN 87A 30 YEL BLK 87 TAN 68 LOCATED NEAR BATTERY 85 TAN MTR RLY PUR PUR RED 87A WHT 87 BRN 86 BLK RED GRY GRY 30 GRN TAN GRY BRN/RED #6 BLK #6 RED (JUMPER) TAN PUR PUR (JUMPER) BRN 85 30 LOCATED UNDER DASH #6 BLK RED DK BLU ORN 87A WHT/YEL 6 85 TAN #6 BLK/RED ORN/BLK LOCATED AT FRONT OF VEHICLE 86 BRN/RED 4 LT BLU 5 30 #6 BLK/RED L RED IGNITION RED 1 LT GRN 2 ORN/BLK 3 PS HI BEAM RELAY RED/WHT 87A GRN/WHT TAN 86 H Headlamp Relay Terminal Locations GRN/WHT FROM DK BLU (COM) VEHICLE HEADLAMP CONNECTOR YEL/ WHT TAN (JUMPER) H 12V BATTERY P 85 BLK/ORN BRN YEL (LOW) DS HIGH BEAM RELAY GRN (HIGH) DK BLU (COM) FROM VEHICLE HEADLAMP CONNECTOR P T Lit. No. 22373, Rev. 07 GRY BLK/ORN November 1, 2008 9-PIN HARNESS HEADLAMP KIT: 9 PIN VEHICLE SIDE HARNESS TYPE: HEADLAMPS: HB5 DRLs: YES PUR T G P RED/WHT DK BLU PS LOW BEAM RELAY ORN/WHT 87A ORN/WHT 3 4 5 6 7 WHT/YEL BLK LT GRN LT BLU BLK/ORN TAN 87 30 YEL/WHT 85 TAN 87 TAN 86 (JUMPER) SFE6 8 GRY 9 PUR 10 BRN 11 PNK 86 30 85 12 PNK 86 85 LOCATED NEAR BATTERY TAN MTR RLY #6 BLK/RED ORN/BLK #6 BLK PUR PUR GRY RED 87A 30 GRN 85 BLK/ORN WHT 87 PNK 86 BLK RED GRY GRY ORN BRN/RED #6 BLK #6 RED TAN TAN RED DK BLU (JUMPER) PUR PUR NOT USED 69 LOCATED UNDER DASH #6 BLK/RED LOCATED AT FRONT OF VEHICLE 85 30 WHT/YEL 6 TAN DS LOW BEAM RELAY ORN 87A 30 YEL BLK 87 87A ORN/BLK 3 BRN/RED 4 LT BLU 5 PS HI BEAM RELAY RED/WHT 87A GRN/WHT TAN 87 L 86 RED 1 LT GRN 2 WHT H RED IGNITION 12V BATTERY 1 2 PUR PUR L Headlamp Relay Terminal Locations GRN/WHT FROM DK BLU (COM) VEHICLE HEADLAMP CONNECTOR YEL/ WHT TAN (JUMPER) H BRN YEL (LOW) DS HIGH BEAM RELAY GRN (HIGH) DK BLU (COM) FROM VEHICLE HEADLAMP CONNECTOR P T GRY BLK/ORN PNK FUSE TO SWITCHED ACC LINE DRL HARNESS Lit. No. 22373, Rev. 07 November 1, 2008 9-PIN HARNESS VEHICLE SIDE HEADLAMP KIT: 9 PIN HARNESS TYPE: PUR T P RED/WHT DK BLU ORN/WHT 87A PUR TAN 87 WHT 30 YEL/WHT 85 TAN 87 SFE6 TAN 86 GRY PUR BRN 30 85 86 85 TAN MTR RLY JUMPER BRN/RED #6 BLK BRN RED 87A WHT 87 PNK 86 #6 RED BLK RED GRY GRY TAN PNK TAN JUMPER #6 BLK (NOT USED) 70 LOCATED NEAR BATTERY #6 BLK/RED ORN/BLK (NOT USED) 85 30 LOCATED UNDER DASH #6 BLK/RED RED DK BLU ORN 87A WHT/YEL 6 TAN DS LOW BEAM RELAY ORN 87A 30 YEL BLK 87 TAN 86 L RED IGNITION ORN/BLK 3 BRN/RED 4 LT BLU 5 PS HI BEAM RELAY RED/WHT 87A GRN/WHT TAN 87 H Headlamp Relay Terminal Locations 12V BATTERY BLK LT GRN LT BLU BLK/ORN WHT LOCATED AT FRONT OF VEHICLE YES RED 1 LT GRN 2 TAN 1 2 3 4 5 6 7 8 9 10 11 12 DRLs: PUR TAN 86 HB5 GRN/WHT FROM DK BLU (COM) VEHICLE HEADLAMP CONNECTOR YEL/ WHT PS LOW BEAM RELA Y ORN/WHT L HEADLAMPS: JUMPER H G 30 GRN 85 BLK/ORN PUR TO PARK TURN HEADLAMP ASSEMBLY GRY YEL (LOW) DS HIGH BEAM RELAY GRN (HIGH) DK BLU (COM) FROM VEHICLE HEADLAMP CONNECTOR 13607-98 63103-91 P T Lit. No. 22373, Rev. 07 GRY BLK/ORN PNK TO SWITCHED ACCESSORY LINE NOTE: All relays are shown in the de-energized state. November 1, 2008 ELECTRICAL SCHEMATIC – 12-PIN VEHICLE HARNESS – REVISION 8 AND LATER PLOW ASSEMBLY RIGHT SIDE PLOW LAMPS RED T BRN P PUR BLK/ORN BRN RED T BRN P See specific wiring schematic for proper relay wire connections. WHT DK BLU/ORN BLK H L DK BLU/ORN-RIGHT LT BLU/ORN-LEFT (GROUND) PUR WHT/YEL BLK LT GRN LT BLU BLK/ORN WHT BLK/WHT DK BLU/ORN GRY PUR BRN LT BLU/ORN BLK/ORN S2 SOLENOID LT GRN S1 SOLENOID WHT/YEL PUMP MOTOR - M + #6 BLK/RED #6 BLK 1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12 WHT/YEL BLK LT GRN LT BLU BLK/ORN WHT BLK/WHT DK BLU/ORN GRY PUR BRN LT BLU/ORN PUR LOCATED AT FRONT OF VEHICLE BLK/WHT WHT(HIGH BEAM) BLK-RIGHT BLK/WHT-LEFT (LOW BEAM) BLK/ORN S3 SOLENOID LT BLU DRL KIT WIRE 3AG5 PNK SFE6 WHT 1 GRN 2 RED LT GRN ORN/BLK BRN/RED LT BLU WHT/YEL BLK 4 BLU 5 1 71 BRN 3 RED IGNITION *SOLENOID CONTROL RED 6 *REPRESENTATION 2 OF PRINTED CIRCUIT BOARD 3 4 BLU 1 5 RED 2 6 YEL 3 LOCATED UNDER DASH ORN 4 GRN 5 H BRN P RED BRN BLK/ORN GRY BLK Lit. No. 22373, Rev. 07 3 4 5 6 7 1 2 3 4 5 6 7 OF PRINTED CIRCUIT BOARD LOCATED NEAR BATTERY MTR RLY #6 BLK/RED ORN/BLK #6 BLK BRN/RED LEFT SIDE PLOW LAMPS 2 COIL CORD HARNESS P RED 1 **REPRESENTATION BRN T WHT 6 BLK/WHT LT BLU/ORN WHT L T #6 BLK/RED #6 BLK #6 RED 12V BATTERY #6 BLK/RED #6 BLK **HAND HELD CONTROL NOTE: All relays are shown in the de-energized state. November 1, 2008 ELECTRICAL SCHEMATIC – 12-PIN VEHICLE HARNESS – REVISION 1–7 PLOW ASSEMBLY RIGHT SIDE PLOW LAMPS RED T BRN P PUR BLK/ORN BRN RED T BRN P See specific wiring schematic for proper relay wire connections. WHT DK BLU/ORN BLK H L DK BLU/ORN-RIGHT LT BLU/ORN-LEFT (GROUND) PUR WHT/YEL BLK LT GRN LT BLU BLK/ORN WHT BLK/WHT DK BLU/ORN GRY PUR BRN LT BLU/ORN LT GRN S1 SOLENOID WHT/YEL PUMP MOTOR - M + #6 BLK/RED #6 BLK #6 BLK/RED #6 BLK 1 2 3 4 5 6 7 8 9 10 11 12 WHT/YEL BLK LT GRN LT BLU BLK/ORN WHT BLK/WHT DK BLU/ORN GRY PUR BRN LT BLU/ORN DRL KIT WIRE 3AG5 PNK SFE6 H BRN P RED LT GRN BLK/ORN BRN/RED LT BLU WHT/YEL 1 1 2 2 3 3 4 4 5 5 6 6 WHT *SOLENOID CONTROL GRN BRN BLK BLU RED *REPRESENTATION LOCATED UNDER DASH OF PRINTED CIRCUIT BOARD #6 BLK/RED #6 BLK RED BRN BLK/ORN GRY LOCATED NEAR BATTERY MTR RLY #6 BLK/RED BRN BLK/ORN RED #6 BLK BRN/RED P T 72 RED IGNITION BLK/WHT LT BLU/ORN WHT L T 1 2 3 4 5 6 7 8 9 10 11 12 DIODE REV. 5-7 LEFT SIDE PLOW LAMPS Lit. No. 22373, Rev. 07 #6 RED 12V BATTERY BLK/ORN S2 SOLENOID PUR LOCATED AT FRONT OF VEHICLE BLK/WHT WHT(HIGH BEAM) BLK-RIGHT BLK/WHT-LEFT (LOW BEAM) BLK/ORN S3 SOLENOID LT BLU NOTE: All relays are shown in the de-energized state. November 1, 2008 12-PIN HARNESS PLOW SIDE HEADLAMP KIT: 12 PIN Headlamp Relay Terminal Locations RED Reposition wires as shown below for the following applications: - Nissan with and without DRL's - 2003 and later Dodge and GM - Toyota with DRL's T P BLK/ORN BRN T P RED BLK/ORN BRN 87 VALVE MANIFOLD H DK BLU/ORN WHT L BLK BLK/ORN DK BLU/ORN - RIGHT LT BLU/ORN - LEFT (HIGH BEAM) LT BLU LT GRN WHT/YEL PUR WHT (GROUND) BRN RIGHT SIDE LAMPS S3(4W) WHT (HIGH BEAM) BLK-RIGHT BLK/WHT-LEFT (LOW BEAM) LEFT SIDE LAMPS P BRN BLK/ORN T RED P BRN BLK/ORN RED T Lit. No. 22373, Rev. 07 MOTOR - M + 1 2 3 4 5 6 7 8 9 10 11 12 73 #6 BLK/RED #6 BLK GRY BLK/ORN LT BLU/ORN BRN H S2(3W) WHT/YEL BLK LT GRN LT BLU BLK/ORN WHT BLK/WHT DK BLU/ORN GRY PUR BRN LT BLU/ORN BLK/ORN 85 S1(2W) DK BLU/ORN - RIGHT LT BLU/ORN - LEFT (GROUND) BLK/WHT WHT 87A 30 BLK-RIGHT BLK/WHT-LEFT (LOW BEAM) L 86 BLK/ORN LOCATED AT FRONT OF VEHICLE November 1, 2008 12-PIN HARNESS VEHICLE SIDE Headlamp Relay Terminal Locations HEADLAMP KIT: HARNESS TYPE: A (combines 2 harnesses) 87 HEADLAMPS: 87A 85 PUR T 86 12 PIN P PUR YEL GRN 30 L BROWN WIRES NOT USED ON DRL VEHICLES DRLs: YES/NO (Nissan w/ and w/o DRLs; Toyota w/DRLs) FROM VEHICLE HEADLAMP CONNECTOR BLU RED BLU ORN H YEL (LOW) GRN (HIGH) BLU (GND) PNK DRL KIT WIRE 3AG5 PNK SFE6 ORN BLK 87 30 PUR PNK 86 85 BLK/ORN (NOT USED) RED 87A DK BLU/ORN 87 PNK 86 30 85 BLU RIGHT SIDE LOW BEAM RELAY BLK/ORN PUR 87A PNK BLK/WHT 5 6 7 8 9 10 11 12 PUR 1 2 3 4 PNK BLK/ORN WHT/YEL BLK LT GRN LT BLU BLK/ORN WHT BLK/WHT DK BLU/ORN GRY PUR BRN LT BLU/ORN RED IGNITION RED 1 LT GRN 2 ORN/BLK 3 BRN/RED 4 LT BLU 5 74 WHT/YEL 6 LOCATED UNDER DASH RIGHT SIDE HIGH BEAM RELAY BLK/ORN 2B/2D HB1 LOCATED NEAR BATTERY BRN GRY H ORN BLU RED P T PNK 86 RED 87A LT BLU/ORN 87 TAN 86 BLK/ ORN PNK WHT L BLU LOCATED AT FRONT OF VEHICLE ORN 87A LT BLU/ORN 87 #6 BLK/RED ORN/BLK 30 YEL 85 BLK/ORN 30 GRN 85 TAN LEFT SIDE LOW BEAM RELAY LEFT SIDE HIGH BEAM RELAY YEL (LOW) GRN (HIGH) BLU (GND) 13600-98 Lit. No. 22373, Rev. 07 BRN/RED #6 BLK #6 RED 12V BATTERY MTR RLY #6 BLK/RED #6 BLK FROM VEHICLE HEADLAMP CONNECTOR NOTE: All relays are shown in the de-energized state. November 1, 2008 12-PIN HARNESS HEADLAMP KIT: 12 PIN VEHICLE SIDE HARNESS TYPE: HEADLAMPS: DK BLU/WHT ORN DK BLU (GND) NO Headlamp Relay Terminal Locations FROM VEHICLE HEADLAMP CONNECTOR PUR L PUR RED H 2B/2D DRLs: PUR T P B 87 SFE6 86 RED 1 LT GRN 2 BLK LT GRN LT BLU BLK/ORN WHT BLK/WHT DK BLU/ORN GRY PUR BRN LT BLU/ORN 87A 85 30 ORN/BLK 3 BRN/RED 4 LT BLU 5 BLK/ORN WHT GRN WHT/YEL 6 DK BLU/WHT 87A DK BLU/ORN 87 BLK 3 4 5 6 7 8 9 10 11 12 WHT/YEL BLK/WHT 1 2 RED IGNITION BRN 86 30 DK BLU 85 BLK/ORN 75 LOCATED UNDER DASH RIGHT SIDE RELAY LOCATED NEAR BATTERY #6 BLK BRN RED 87A L P T 13625-92 87 BRN 86 30 GRN 85 BLK/ORN 30 LT BLU 85 BLK/ORN VEHICLE HIGH BEAM RELAY BRN/RED #6 BLK ORN LT BLU/WHT RED BRN GRY H ORN YEL LOCATED AT FRONT OF VEHICLE #6 RED 12V BATTERY MTR RLY #6 BLK/RED ORN/BLK #6 BLK/RED LT BLU/WHT 87A LT BLU/ORN 87 BRN 86 LEFT SIDE RELAY YEL (LOW) GRN (HIGH) LT BLU (GND) FROM VEHICLE HEADLAMP CONNECTOR NOTE: All relays are shown in the de-energized state. Lit. No. 22373, Rev. 07 November 1, 2008 12-PIN HARNESS HEADLAMP KIT: 12 PIN VEHICLE SIDE Headlamp Relay Terminal Locations HARNESS TYPE: B (combines 2 harnesses) 87 PUR 85 WHT/YEL BLK LT GRN LT BLU BLK/ORN WHT BLK/WHT DK BLU/ORN GRY PUR BRN LT BLU/ORN HB1 DRLs: NO FROM VEHICLE HEADLAMP CONNECTOR SFE6 RED IGNITION RED 1 LT GRN 2 ORN/BLK 3 BLK/ORN WHT GRN BRN/RED 4 LT BLU 5 WHT/YEL 6 BLK/WHT BLK 1 2 3 4 5 6 7 8 9 10 11 12 BLU PUR L BLU (GND) HEADLAMPS: BLU RED BLU ORN H PUR 30 BLU 87A PUR 86 T P BLU 87A DK BLU/ORN 87 BRN 86 30 PUR 85 BLK/ORN 76 LOCATED UNDER DASH RIGHT SIDE RELAY LOCATED NEAR BATTERY #6 BLK/RED ORN/BLK BRN #6 BLK L 13625-97 P T 87 BRN 86 30 85 GRN BLK/ORN VEHICLE HIGH BEAM RELAY BRN/RED #6 BLK ORN BLU RED BRN GRY H ORN YEL LOCATED AT FRONT OF VEHICLE RED 87A #6 RED 12V BATTERY MTR RLY #6 BLK/RED BLU 87A LT BLU/ORN 87 BRN 86 30 BLU 85 BLK/ORN LEFT SIDE RELAY YEL (LOW) GRN (HIGH) BLU (GND) FROM VEHICLE HEADLAMP CONNECTOR NOTE: All relays are shown in the de-energized state. Lit. No. 22373, Rev. 07 November 1, 2008 12-PIN HARNESS VEHICLE SIDE Headlamp Relay Terminal Locations HEADLAMP KIT: 12 PIN HARNESS TYPE: B HEADLAMPS: 87 2E (Early GM applications used two harnesses spliced together) PUR 85 30 T P RED DK BLU/WHT ORN H L WHT/YEL BLK LT GRN LT BLU BLK/ORN WHT BLK/WHT DK BLU/ORN GRY PUR BRN LT BLU/ORN RED IGNITION RED 1 LT GRN 2 ORN/BLK 3 BLK/ORN GRN 77 BRN/RED 4 LT BLU 5 PNK WHT YES DRL KIT WIRE 3AG5 PNK SFE6 WHT/YEL 6 DK BLU/WHT 87A DK BLU/ORN 87 BLK/WHT BLK 1 2 3 4 5 6 7 8 9 10 11 12 PNK PUR BROWN WIRES NOT USED ON DRL VEHICLES DK BLU (GND) DRLs: FROM VEHICLE HEADLAMP CONNECTOR PUR 86 87A 2B/2D PNK 86 30 85 LOCATED UNDER DASH DK BLU BLK/ORN RIGHT SIDE RELAY LOCATED NEAR BATTERY PNK ORN/BLK RED 87A 87 LOCATED AT FRONT OF VEHICLE GRN 85 BLK/ORN 30 LT BLU 85 BLK/ORN HIGH BEAM RELAY BRN/RED #6 BLK ORN YEL PNK 86 30 #6 RED 12V BATTERY MTR RLY #6 BLK/RED #6 BLK/RED #6 BLK L BRN GRY H ORN LT BLU/WHT RED 13604-91 Lit. No. 22373, Rev. 07 P T LT BLU/WHT 87A LT BLU/ORN 87 PNK 86 LEFT SIDE RELAY YEL (LOW) GRN (HIGH) LT BLU (GND) FROM VEHICLE HEADLAMP CONNECTOR NOTE: All relays are shown in the de-energized state. November 1, 2008 12-PIN HARNESS VEHICLE SIDE HEADLAMP KIT: 12 PIN HARNESS TYPE: T P PUR Headlamp Relay Terminal Locations HEADLAMPS: 86 87A HB3 /HB4 DRLs: 87 L ORN DK BLU/WHT H DK BLU/WHT RED 85 B YES DRL KIT WIRE 3AG5 PNK SFE6 WHT/YEL BLK LT GRN LT BLU BLK/ORN WHT BLK/WHT RED IGNITION RED 1 LT GRN 2 ORN/BLK 3 BLK/ORN WHT GRN 78 BRN/RED 4 LT BLU 5 WHT/YEL 6 BLK/WHT BLK DK BLU/ORN GRY 9 PUR 10 BRN 11 LT BLU/ORN 12 PNK 1 2 3 4 5 6 7 8 PNK PUR BROWN WIRES NOT USED ON DRL VEHICLES PUR 30 LT BLU/WHT 87A LT BLU/ORN 87 PNK 86 30 85 LOCATED UNDER DASH LT BLU BLK/ORN HIGH BEAM RELAY LOCATED NEAR BATTERY #6 BLK/RED PNK ORN/BLK RED 87A H RED LT BLU/WHT ORN YEL 87 LOCATED AT FRONT OF VEHICLE PNK 86 DK BLU/WHT 87A DK BLU/ORN 87 PNK 86 DK BLU/WHT ORN BRN GRY L 13604-98 Lit. No. 22373, Rev. 07 P T 30 GRN 85 BLK/ORN 30 DK BLU 85 BLK/ORN BRN/RED #6 BLK VEHICLE HIGH BEAM RELAY #6 RED 12V BATTERY MTR RLY #6 BLK/RED #6 BLK LOW BEAM RELAY YEL (LOW) DK BLU (GND) GRN (HIGH) LT BLU (GND) FROM VEHICLE HEADLAMP CONNECTORS NOTE: All relays are shown in the de-energized state. November 1, 2008 12-PIN HARNESS HEADLAMP KIT: VEHICLE SIDE Headlamp Relay Terminal Locations HARNESS TYPE: PUR T P HEADLAMPS: 87 86 87A DRLs: 85 L ORN DK BLU H DK BLU RED 12 PIN B LF/UF YES PUR 30 WHT/YEL 1 BLK 2 LT GRN 3 LT BLU 4 BLK/ORN 5 WHT 6 BLK/WHT 7 DK BLU/ORN 8 GRY 9 PUR 10 BRN 11 LT BLU/ORN 12 PNK PUR BROWN WIRES NOT USED ON DRL VEHICLES DRL KIT WIRE 3AG5 PNK SFE6 RED 1 LT GRN 2 ORN/BLK 3 BLK/ORN WHT RED IGNITION 79 BRN/RED 4 LT BLU 5 GRN BLK/WHT BLK WHT/YEL 6 LT BLU 87A LT BLU/ORN 87 PNK 86 30 85 LOCATED UNDER DASH LT BLU BLK/ORN HIGH BEAM RELAY LOCATED NEAR BATTERY #6 BLK/RED ORN/BLK #6 BLK RED 87A 87 H ORN YEL LOCATED AT FRONT OF VEHICLE RED LT BLU PNK 86 DK BLU 87A DK BLU/ORN 87 PNK 86 BRN GRY L DK BLU ORN 13609-98 Lit. No. 22373, Rev. 07 P T 30 GRN 85 BLK/ORN 30 DK BLU VEHICLE HIGH BEAM RELAY BRN/RED #6 BLK #6 RED 12V BATTERY MTR RLY #6 BLK/RED LOW BEAM RELAY 85 YEL (LOW) DK BLU (GND) GRN (HIGH) LT BLU (GND) FROM VEHICLE HEADLAMP CONNECTORS NOTE: All relays are shown in the de-energized state. November 1, 2008 12-PIN HARNESS VEHICLE SIDE Headlamp Relay Terminal Locations PUR T P 86 85 30 L ORN DK BLU/WHT H DK BLU RED/WHT 12 PIN HARNESS TYPE: D HEADLAMPS: 87 87A HEADLAMP KIT: HB3/HB4 DRLs: YES (Automatic, DRL kit not required) DK BLU (GND) ORN (LOW) FROM VEHICLE HEADLAMP CONNECTORS GRN/WHT (HIGH) DK BLU/WHT 87A BLK 87 PNK 86 BLK/ORN RIGHT SIDE LOW BEAM RELAY LT BLU PNK LT BLU RED 87A LT BLU/ORN 87 LT BLU/WHT 87A BLK/WHT 87 BRN GRY 80 LOCATED UNDER DASH 30 GRN/WHT 85 BLK/ORN RIGHT SIDE HIGH BEAM RELAY LOCATED NEAR BATTERY 30 GRN 85 BLK/ORN 30 LT BLU 85 TAN LEFT SIDE HIGH BEAM RELAY BRN/RED #6 BLK #6 RED LEFT SIDE LOW BEAM RELAY PNK PNK 86 LT BLU/WHT YEL BRN/RED 4 LT BLU 5 MTR RLY PNK RED Lit. No. 22373, Rev. 07 85 #6 BLK/RED ORN/BLK PNK 86 62914-97 DK BLU RED 1 LT GRN 2 ORN/BLK 3 WHT PNK 86 LOCATED AT FRONT OF VEHICLE L 30 RED IGNITION WHT/YEL 6 RED/WHT 87A DK BLU/ORN 87 #6 BLK/RED #6 BLK H SFE6 12V BATTERY WHT/YEL BLK LT GRN LT BLU BLK/ORN WHT BLK/WHT DK BLU/ORN GRY PUR BRN LT BLU/ORN LT BLU 1 2 3 4 5 6 7 8 9 10 11 12 BLK/ORN PUR BROWN WIRES NOT USED ON DRL VEHICLES PUR DK BLU (GND) YEL (LOW) LT BLU (GND) GRN (HIGH) LT BLU (GND) FROM VEHICLE HEADLAMP CONNECTORS NOTE: All relays are shown in the de-energized state. P T November 1, 2008 12-PIN HARNESS VEHICLE SIDE Headlamp Relay Terminal Locations PUR T P 85 30 PS PLOW POWER RELAY RED DK BLU H L ORN PUR 87A DK BLU/ 87 ORN PNK 86 30 1 2 3 4 5 6 7 BLK WHT 8 DK BLU/ORN GRY 9 PUR 10 BRN 11 12 LT BLU/ORN LT BLU 87A /ORN 87 PNK 86 BLK ORN 87A 87 85 TAN 30 ORN DK BLU RED YES BRN/RED 4 LT BLU 5 RED 86 30 YEL 85 BLK/ ORN RED 87A WHT 87 30 GRN TAN 86 85 BLK/ ORN HIGH BEAM RELAY RED IGNITION 81 WHT/YEL 6 LOCATED UNDER DASH RED LOCATED NEAR BATTERY MTR RLY #6 BLK/RED ORN/BLK #6 RED BRN/RED #6 BLK YEL (LOW) DK BLU (COM) GRN (HIGH) FROM VEHICLE HEADLAMP CONNECTOR 13607-98 63103-91 NOT USED GRY P T DRLs: RED 1 LT GRN 2 ORN/BLK 3 LOW BEAM RELAY BRN H SFE6 85 BLK/ #6 BLK/RED LOCATED AT FRONT OF VEHICLE HB1 RED ORN #6 BLK HEADLAMPS: FROM VEHICLE HEADLAMP CONNECTOR DS PLOW POWER RELAY TAN L GRN (HIGH) DK BLU (COM) YEL (LOW) PUR WHT/YEL BLK LT GRN LT BLU BLK/ORN WHT F KEYED POWER SOURCE BLK/ WHT 86 87A HARNESS TYPE: 12V BATTERY 87 HEADLAMP KIT: 12 PIN NOTE: All relays are shown in the de-energized state. Lit. No. 22373, Rev. 07 November 1, 2008 12-PIN HARNESS HEADLAMP KIT: 12 PIN VEHICLE SIDE HARNESS TYPE: T P PUR Headlamp Relay Terminal Locations 87 86 87A DK BLU LT BLU/ORN DK BLU LT BLU/ORN 85 FROM VEHICLE HEADLAMP CONNECTOR F HEADLAMPS: HB5 DRLs: YES (NOT USED) 30 KEYED POWER SOURCE PS PLOW POWER RELAY H L ORN PUR 87A DK BLU/ORN 87 PNK 30 RED 85 TAN 86 WHT/YEL BLK LT GRN LT BLU BLK/ORN WHT 87A 87 BLK WHT BLK WHT DK BLU/ORN GRY PUR BRN LT BLU/ORN PNK 86 FROM VEHICLE HEADLAMP CONNECTOR DK BLU (COMMON) YEL (LOW) SFE6 PUR 1 2 3 4 5 6 7 8 9 10 11 12 GRN 30 RED 85 BLK/ ORN ORN 87A BLK 87 30 YEL TAN 86 85 BLK/ ORN #6 BLK/RED RED IGNITION RED 1 LT GRN 2 ORN/BLK 3 DS PLOW POWER RELAY BRN/RED 4 LT BLU 5 82 WHT/YEL 6 15 A LOCATED UNDER DASH RED 15 A LOCATED NEAR BATTERY LOW BEAM RELAY MTR RLY #6 BLK/RED ORN/BLK #6 BLK #6 RED BRN LOCATED AT FRONT OF VEHICLE L ORN DK BLU RED 13607-98 63103-91 Lit. No. 22373, Rev. 07 P T GRY DK BLU LT BLU/ORN BRN GRY GRY GRY RED 87A WHT GRY H BRN/RED #6 BLK NOT USED 87 TAN 86 HIGH BEAM RELAY BLK RED PUR 30 GRN 85 BLK/ ORN 12V BATTERY RED DK BLU YEL (LOW) GRN (HIGH) DK BLU (COMMON) DK BLU LT BLU/ORN TO PARK TURN HEADLAMP ASSEMBLY FROM VEHICLE HEADLAMP CONNECTOR FROM VEHICLE HEADLAMP CONNECTOR (NOT USED) NOTE: All relays are shown in the de-energized state. November 1, 2008 12-PIN HARNESS HEADLAMP KIT: 12 PIN VEHICLE SIDE T P PUR Headlamp Relay Terminal Locations FROM OUTER VEHICLE HEADLAMP CONNECTOR HB-5 (9007) DK BLU (COM) LT BLU FROM INNER VEHICLE HEADLAMP CONNECTOR HB-1 (9004) 87 86 87A RED DK BLU ORN H L 85 PUR 30 DK BLU PLOW LOW BEAM RELAY 87A DK BLU/ 87 ORN PNK 86 PUR H L PNK LT BLU/ ORN HARNESS TYPE: GRN DK BLU (COM) YEL HEADLAMPS: DRLs: F HB1/HB5 YES KEYED POWER SOURCE 30 15 A 85 TAN 30 RED 85 TAN RED 15 A 87A LT BLU/ 87 ORN PNK 86 LT BLU/ 87A ORN 87 BLK WHT DK BLU/ORN GRY PUR BRN LT BLU/ORN TAN 86 30 LT BLU 85 TAN 83 BRN/RED 4 LT BLU 5 INNER BEAM RELAY WHT/YEL 6 LOCATED UNDER DASH 30 YEL TAN 86 85 BLK/ ORN LOW BEAM RELAY LOCATED NEAR BATTERY MTR RLY #6 BLK/RED ORN/BLK TAN LOCATED AT FRONT OF VEHICLE RED 87A WHT 87 30 TAN 86 85 GRN BLK/ ORN HIGH BEAM RELAY LT BLU/ ORN DK BLU BRN/RED #6 BLK LT BLU DK BLU (COM) #6 RED 12V BATTERY ORN 87A BLK 87 #6 BLK L RED IGNITION RED 1 LT GRN 2 ORN/BLK 3 #6 BLK/RED H SFE6 TAN 1 2 3 4 5 6 7 8 9 10 11 12 WHT/YEL BLK LT GRN LT BLU BLK/ORN WHT PLOW HIGH BEAM RELAY FROM INNER VEHICLE HEADLAMP CONNECTOR HB-1 (9004) NOT USED ORN L DK BLU (COM) RED GRN (HIGH) 13607-98 63103-91 Lit. No. 22373, Rev. 07 P T FROM OUTER VEHICLE HEADLAMP CONNECTOR HB-5 (9007) NOTE: All relays are shown in the de-energized state. GRY BRN H YEL (LOW) DK BLU November 1, 2008 12-PIN HARNESS HEADLAMP KIT: 12 PIN VEHICLE SIDE HARNESS TYPE: HEADLAMPS: HB5 DRLs: NO PUR T P G PS LOW BEAM RELAY ORN/WHT 87A BLK 87 TAN 86 30 YEL/WHT 85 TAN 87 SFE6 PUR BLK/WHT NOT USED PUR ORN/WHT 1 2 3 4 5 6 7 DK BLU/ORN 8 9 GRY PUR 10 BRN 11 LT BLU/ORN 12 PS HI BEAM RELAY RED/WHT 87A GRN/WHT DK BLU/ORN 87 TAN TAN 86 30 85 TAN DS LOW BEAM RELAY ORN 87A 30 YEL BLK/WHT 87 TAN 86 85 TAN WHT MTR RLY PUR PUR PUR PUR BRN/RED #6 BLK BRN 86 BLK RED GRY GRY 30 GRN 85 BLK/ORN #6 RED BLK/ORN RED 87A LT BLU/ORN 87 84 LOCATED NEAR BATTERY TAN BRN BLU L RED BLU ORN 85 30 WHT/YEL 6 #6 BLK GRY 87A LOCATED UNDER DASH #6 BLK/RED ORN/BLK LOCATED AT FRONT OF VEHICLE 86 BRN/RED 4 LT BLU 5 #6 BLK/RED H RED IGNITION RED 1 LT GRN 2 ORN/BLK 3 TAN (JUMPER) WHT/YEL BLK LT GRN LT BLU BLK/ORN WHT BLK/WHT (JUMPER) L Headlamp Relay Terminal Locations GRN/WHT FROM DK BLU (COM) VEHICLE HEADLAMP CONNECTOR YEL/ WHT 12V BATTERY RED/WHT DK BLU BLK/ORN H BRN YEL (LOW) DS HIGH BEAM RELAY GRN (HIGH) BLU (COM) FROM VEHICLE HEADLAMP CONNECTOR P T Lit. No. 22373, Rev. 07 GRY BLK/ORN November 1, 2008 12-PIN HARNESS HEADLAMP KIT: 12 PIN VEHICLE SIDE HARNESS TYPE: PUR T P RED/WHT DK BLU PS LOW BEAM RELAY ORN/WHT 87A WHT/YEL BLK LT GRN LT BLU BLK/ORN WHT BLK/WHT 1 2 3 4 5 6 7 DK BLU/ORN 8 9 GRY PUR 10 BRN 11 LT BLU/ORN 12 BLK 87 PNK 86 30 YEL/WHT 85 TAN YES Headlamp Relay Terminal Locations 87 SFE6 RED IGNITION 86 PNK 86 30 85 TAN DS LOW BEAM RELAY ORN 87A 30 YEL BLK/WHT 87 85 LOCATED NEAR BATTERY TAN MTR RLY #6 BLK PUR PUR RED 87A LT BLU/ORN 87 TAN 86 BLK RED GRY GRY 30 GRN 85 BLK/ORN BRN/RED #6 BLK #6 RED BLK/ORN TAN BLU RED BLU ORN (JUMPER) WHT PUR PUR GRY 85 WHT/YEL 6 LOCATED UNDER DASH #6 BLK/RED ORN/BLK LOCATED AT FRONT OF VEHICLE 85 30 12V BATTERY DK BLU/ORN 87 87A ORN/BLK 3 BRN/RED 4 LT BLU 5 TAN (JUMPER) PS HI BEAM RELAY RED/WHT 87A GRN/WHT #6 BLK/RED L DRLs: RED 1 LT GRN 2 PNK 86 H HB5 GRN/WHT FROM DK BLU (COM) VEHICLE HEADLAMP CONNECTOR YEL/ WHT PUR BLK/WHT NOT USED PUR ORN/WHT L HEADLAMPS: KEYED POWER SOURCE BLK/ORN H G BRN YEL (LOW) DS HIGH BEAM RELAY GRN (HIGH) BLU (COM) FROM VEHICLE HEADLAMP CONNECTOR P T Lit. No. 22373, Rev. 07 GRY BLK/ORN NOT USED November 1, 2008 12-PIN HARNESS VEHICLE SIDE HEADLAMP KIT: 12 PIN T P PUR PLOW DRL MODULE ORN/WHT L YEL/WHT DK BLU DK BLU HARNESS TYPE: H HEADLAMPS: HB3/HB4 DRLs: YES Headlamp Relay Terminal Locations FROM VEHICLE HEADLAMP CONNECTORS DK BLU TAN (JUMPER 3-WAY) RED DK BLU PUR RED/WHT H BLK GRN/WHT YEL/WHT ORN/WHT 87 GRN/WHT DRL LAMP DK BLU WHT/YEL 87a 86 BLK LT GRN LT BLU BLK/ORN WHT BLK/WHT DKBLU/ORN GRY PUR BRN LTBLU/ORN BLK/WHT NOT USED 30 87 85 #1 87a BLK 87 BRN 86 SFE6 IGNITION #2 RED LT GRN ORN/BLK BRN/RED LT BLU WHT/YEL PASSENGER SIDE LOW BEAM RELAY TAN (JUMPER) TAN (JUMPER) 87a 30 87 85 86 #5 RED 15 AMP FUSE HOLDER #4 MTR RLY BRN/RED #6 RED/BLK 87a 30 87 #6 RED ORN/BLK RED 86 DRIVER SIDE HIGH BEAM RELAY 85 PLOW DRL LOW BEAM RELAY DRIVER SIDE LOW BEAM RELAY 86 DRL LAMP 1 2 3 4 5 6 RED 86 #3 RED 85 GRN RED 30 87 TAN (JUMPER 3-WAY) TAN (JUMPER) 86 DK BLU 87a 30 87 BLK/ORN 87a BLK/WHT LTBLU/ORN 85 TAN (JUMPER) YEL ORN BLK/ORN 87A 30 85 BRN #6 BLK/RED #6 BLK 86 RED 30 BRN PASSENGER SIDE HIGH BEAM RELAY BRN BRN 1 2 3 4 5 6 7 8 9 10 11 12 RED/WHT DK BLU/ORN RED #6 BLK 85 #6 RED BLK/ORN PLOW DRL POWER RELAY (JUMPER w/DIODE) H RED GRN DK BLU DK BLU ORN L BRN GRY FROM VEHICLE HEADLAMP CONNECTORS YEL DK BLU DK BLU P T Lit. No. 22373, Rev. 07 November 1, 2008 MVP® ELECTRICAL SCHEMATIC PLOW ASSEMBLY RIGHT SIDE PLOW LAMP PUR T BRN P P/T SIG PUR PUR BRN BRN T P HEADLAMP See specific wiring schematic for proper relay wire connections. WHT H BLK/ORN BLK L BLK/ORN (GROUND) WHT (HIGH BEAM) BLK (LOW BEAM) S1 SOLENOID WHT/YEL S2 SOLENOID WHT/YEL BLK LT GRN LT BLU BLK/ORN LT BLU S3 SOLENOID LT GRN S4 SOLENOID WHT BLK/WHT BLU/ORN GRY PUR BRN LT BLU/ORN BLK/WHT S5 SOLENOID BLU/ORN S6 SOLENOID LT BLU/ORN 1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12 WHT/YEL BLK LT GRN LT BLU BLK/ORN 10AFB LT BLU/ORN BLU/ORN WHT BLK/WHT BLU/ORN GRY PUR BRN LT BLU/ORN BLK/WHT LT GRN LT BLU WHT/YEL BRN/RED RED RED #6 BLK BLK/ORN PUMP MOTOR M + RED #6 RED RED RED #6 RED 1 1 2 2 3 3 4 #6 BLK RED #6 RED 4 ORN/BLK RED BRN/GRN RED BLK BLK/ORN WHT L H HEADLAMP BRN BRN RED GRY P T P/T SIG 1 1 2 2 3 3 4 5 6 7 VIO GRY WHT 4 ORN 5 BLU 6 GRN 7 8 8 9 9 10 10 11 11 12 12 13 13 14 14 LOCATED UNDER DASH YEL RED TAN BRN BLK 1 2 3 4 5 6 7 8 9 10 11 1 2 3 4 5 6 F2 7 8 9 F1 10 11 **REPRESENTATION OF PRINTED CIRCUIT BOARD COIL CORD HARNESS ORN/BLK LOCATED NEAR BATTERY MTR RLY #6 RED BRN BRN/GRN P T #6 RED #6 BLK #6 BLK ** HAND HELD CONTROL RED LEFT SIDE PLOW LAMP Lit. No. 22373, Rev. 07 #6 BLK BRN/RED #6 RED 12V BATTERY – RED IGNITION November 1, 2008 87 MVP® ELECTRICAL SCHEMATIC – For 2003 GM and Dodge PLOW ASSEMBLY S1 SOLENOID WHT/YEL WHT/YEL S2 SOLENOID LT BLU LT GRN LT BLU S3 SOLENOID LT GRN S4 SOLENOID BLK/WHT BLK/WHT BLU/ORN S5 SOLENOID BLU/ORN S6 SOLENOID LT BLU/ORN LT BLU/ORN 1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12 WHT/YEL 10AFB LT GRN LT BLU LT BLU/ORN BLU/ORN BLK/WHT BLK/WHT BLU/ORN LT GRN LT BLU WHT/YEL BRN/RED LT BLU/ORN RED RED #6 BLK PUMP MOTOR – M + #6 RED RED IGNITION RED RED RED #6 RED #6 BLK 1 2 1 2 3 4 RED 3 #6 RED 4 ORN/BLK RED BRN/GRN RED #6 BLK #6 RED #6 BLK 1 2 ** HAND HELD CONTROL 3 4 4 6 GRY WHT ORN 5 BLU 6 7 7 8 8 9 9 10 10 11 11 12 12 13 13 14 14 LOCATED UNDER DASH VIO 2 3 5 YEL 1 GRN RED TAN BRN BLK 1 2 3 4 5 6 7 8 9 10 11 1 2 3 4 5 6 F2 7 8 9 F1 10 11 **REPRESENTATION OF PRINTED CIRCUIT BOARD COIL CORD HARNESS ORN/BLK MTR RLY #6 RED BRN/GRN #6 BLK BRN/RED Lit. No. 22373, Rev. 07 #6 RED 12V BATTERY LOCATED NEAR BATTERY November 1, 2008 88 WIRING DIAGRAM – 61185 PARK OR TURN HARNESS KIT Cab Marker / Park Lamps Application Turn Signal Application Attach to Vehicle Battery Positive Terminal or Motor Relay Positive Connection. To Black Bullet Receptacle Connector on Left Turn Signal Wire of Vehicle Attach to Vehicle Battery Positive Terminal or Motor Relay Positive Connection. To Black Bullet Receptacle Connector on Park Light Wire of Vehicle BK 87 30 Left Turn Signal Relay 85 R R Right Turn Signal Relay 86 87a 85 BK 87a 87 30 87 PU 30 Left Turn Signal Relay Lit. No. 22373, Rev. 07 PU R BK GY PU 86 Insert Plow Vehicle Harness Brown Wire Bullet (Power to Plow Park Light Bulbs) R 85 87a R BK R 86 87 87a To Purple wire Receptacle on Plug-In Headlamp Harness (Other end Plug-In Harness Purple Wire Bullet to Black Receptacle Connector on Right Turn Signal Wire of Vehicle.) GY PU R BK GY 30 GY Insert Plow Vehicle Harness Gray Wire Bullet (Power to Plow Light Left Turn Signal Bulbs) Insert Park or Turn Harness Purple Wire Bullet into Purple Wire Receptacle (This circuit is not used in this application.) PU R BK FUSE 10 A R Insert plow vehicle harness Purple Wire Bullet (Power to Plow Light Right Turn Signal Bulbs) Attach to Vehicle Battery Negative Terminal FUSE 10 A Attach to Vehicle Battery Negative Terminal 85 86 R Right Turn Signal Relay November 1, 2008 89 ELECTRICAL LEGEND AND WIRE COLORS Wire Color Code Electrical Legend CROSSING WIRE WIRE SPLICE IN LINE CONNECTOR RING TERMINAL FUSE S1 = SV08-2004 SOLENOID S2 = SV08-30 S3 = SV08-40 BLK BLK/ORN BLK/RED BLK/WHT BLU BLU/ORN BRN BRN/RED DKBLU DKBLU/ORN DKBLU/WHT GRN GRN/WHT GRY Black Black w/Orange Black w/Red Black w/White Blue Blue w/Orange Brown Brown w/Red Dark Blue Dark Blue w/Orange Dark Blue w/White Green Green w/White Gray LTBLU LTBLU/ORN LTBLU/WHT LTGRN ORN ORN/BLK PNK PUR RED TAN WHT WHT/YEL YEL Light Blue Light Blue w/Orange Light Blue w/White Light Green Orange Orange w/Black Pink Purple Red Tan White White w/Yellow Yellow DIODE 90 CIRCUIT GROUND MOTOR RELAY Abbreviations DRL Daytime Running Lights MTR RLY Motor Relay BATTERY – M + MOTOR PARK / TURN LAMP HEADLAMP Harness Type A B C D E F G H Description Common Ground to Headlamps GM DRL System Independent Ground to Headlamps GM Enhanced DRL System Not Used Common 12V to Headlamps Headlamp Timer Module Independent Headlamp, Common Ground COMPONENT ENCLOSURE Lit. No. 22373, Rev. 07 November 1, 2008 Western Products PO Box 245038 Milwaukee, WI 53224-9538 www.westernplows.com A DIVISION OF DOUGLAS DYNAMICS, L.L.C. Copyright © 2008 Douglas Dynamics, L.L.C. All rights reserved. This material may not be reproduced or copied, in whole or in part, in any printed, mechanical, electronic, film or other distribution and storage media, without the written consent of Western Products. Authorization to photocopy items for internal or personal use by Western Products outlets or snowplow owner is granted. Western Products reserves the right under its product improvement policy to change construction or design details and furnish equipment when so altered without reference to illustrations or specifications used. Western Products or the vehicle manufacturer may require or recommend optional equipment for snow removal. Do not exceed vehicle ratings with a snowplow. This product is manufactured under the following U.S. patents: 4,999,935; 5,420,480; 5,638,618; 5,899,007; 6,145,222; 6,209,231; 6,253,470; 6,408,549; 6,526,677; 6,928,757; 6,941,685; RE35,700; CAN patent 2,060,425; 2,184,922; 2,229,783; 2,354,257 and other patents pending. Western Products offers a limited warranty for all snowplows and accessories. See separately printed page for this important information. The following are registered (®) or unregistered (™) trademarks of Douglas Dynamics, L.L.C.: FloStat ®, MVP ®, MVP PLUS™, PRO-PLOW®, PRO PLUS ®, Roll-Action™, UltraMount ®, WESTERN ®, WIDE-OUT™. Printed in U.S.A. Lit. No. 22373, Rev. 07 November 1, 2008