School of Electrical and Computer Engineering Applied Electronics and Electrical Machines (ELEC 365) Fall 2015 Transformer 1 Transformer Key educational goals: Formulate basic voltage, current and impedance transformation in a single phase transformer from Faraday’s law and evaluate its performance. Reading/Preparatory activities for class i) Textbook: Chapter 15: Sections 15.5-15.6. 2 Transformer Questions to guide your reading and to think about ahead of time. 1. Why are transformers required and in what circuits (AC &/ DC) do they work ? 3. What are the basic voltage, current and impedance relationships of a transformer with respect to the turns ratio? 5. How is the exact and approximate equivalent circuit of the transformer? 4. What are the necessity of open and short circuit tests? 5. What are the main losses in a transformer? Introduction: Basics of Magnetic circuits. 3 Review of 1- AC Circuit Fundamentals I ICos jISin Power factor = Cos = Real Power/ Apparent power • Apparent Power =VI (multiply the rms value of input voltage and current (ignore phase angle)) • Real Power =I2 R (square of the rms current flowing through the reristor times the resistor (ignore phase angle)) 4 Transformer • A transformer consists of a magnetic system in which a time varying flux links two or more coils. i1(t) M i2(t) e2(t) e1(t) Coil 1 (Primary has N1 turns) Coil 2 (Secondary has N2 turns) 5 Transformer classifications Step-up The secondary has more turns than the primary. Step-down The secondary has fewer turns than the primary. Isolating Intended to transform from one voltage to the same voltage. The two coils have approximately equal numbers of turns, although often there is a slight difference in the number of turns, in order to compensate for losses (otherwise the output voltage would be a little less than, rather than the same as, the input voltage). Variable The primary and secondary have an adjustable number of turns which can be selected without reconnecting the transformer. 6 Polarity marking of windings 7 Transformer core construction 8 Ideal transformer ASSUMPTIONS: 1. Winding resistances are negligible. 2. All magnetic flux is confined to the Ferromagnetic core. 3. Permeability (μr) of core material is so high that negligible mmf is required to establish the flux in the core. 4. Core losses are negligible. 10 Ideal transformer 1) Now we prove that the voltage induced across each coil is proportional to its number of turns. 2) The current induced in each coil is inversely proportional to its number of turns. 3) Instantaneous input power to the transformer is equal to instantaneous output power from the transformer. 4) Impedance seen by the source. 11 Ideal transformer TURNS AND VOLTAGE RATIOS According to Faraday’s law, we have which can be rearranged and integrated to yield Assuming that all of the flux links all of the turns, the secondary voltage is given By 12 Ideal transformer Current Ratio Ideally, the reluctance is zero, and the mmf required to establish the flux in the core is zero. Power in an Ideal Transformer 13 Ideal transformer Impedance Transformations Using previous equations to substitute for I2 and V2, we have Rearranging this, we get In which Z’L is the impedance seen by the source. We say that the load impedance is reflected to the primary side by the square of the turns ratio. 14 Magnetizing current Observation: It was shown that the flux in the core is m Sin(t). Since the permeability of the core is infinite ideally zero current can produce this flux!!! In actuality, a current Im, known as magnetizing current is required to setup the flux in the transformer. This current is within 5% of the full load current in a well designed transformer. Im V 1rms Lm 2 N1 Lm Lm is the primary side self inductance. 15 Example 1 Working from the circuit , find the values of V2 and the power delivered to the load. 16 Example 1 First, we reflect the load impedance ZL to the primary side: The total impedance seen by the source is: 17 Example 1 18 Practical transformer 19 Practical transformer 20 Transformer with sinusoidal excitation We use phasor equivalent circuit; replace all inductances and capacitances by their reactances at the supply frequency, voltages and currents by their phasor values. All quantities are sinusoidal functions of time. Reactance’s of leakage inductances Ll1 and Ll2 are: Xl1 = (2πf)Ll1 = ωLl1 Ω, Xl2 = (2πf)Ll2 = ωLl2 Ω. Reactance of magnetizing inductance L’m is X’m = (2πf)L’m = ωL’m 21 Equivalent circuit to primary side • Referring all the variables and parameters to primary side where ZL’ is the load impedance, ZL, referred to primary-side; Xl2’ is the leakage reactance of secondary, Xl2, referred to primary-side; and R2’ is the secondary winding resistance, R2, referred to primary-side. 22 Equivalent circuit to primary side Also, eliminate ideal transformer from the equivalent circuit by shorting secondary. Complete (or exact) linear equivalent phasor circuit referred to the primary-side. 23 Approximate equivalent circuits Calculations involved in using the exact equivalent circuit are much reduced if further approximations are made (acceptable in regulation calculations). We can assume that V1 ≅ E1. Neglect parallel branch (Ie is very small compared to I1). Approximate phasor equivalent circuit (neglecting parallel branch). 24 Approximate equivalent circuits Approximate phasor equivalent circuit (referred to primary-side). Approximate phasor equivalent circuit (referred to primary-side). 25 Transformer under no-load conditions – Phasor diagram Under no-load conditions, the exciting current is made up of two components: 1- i’m, the magnetizing component 2- i’c, the core-loss (iron-loss) component. Phasor circuit and phasor diagram for the exciting current branch. Reactance of L’m is X’m = ωL’m, ω is the supply frequency in rads/s. 26 Approximate equivalent circuits & phasor diagrams for different loads Approximate phasor equivalent circuit (referred to primary-side). 𝑉1 𝑉𝐿′ 𝐼2′ 𝜃2 90̊ 𝑉1 ′ 𝐼′ 𝑋𝑒𝑞 2 𝐼2′ ′ 𝐼′ 𝑅𝑒𝑞 2 𝜃2 𝑉𝐿′ ′ 𝐼′ 𝑋𝑒𝑞 2 90̊ ′ ′ 𝑅𝑒𝑞 𝐼2 27 Phasor diagram Phasor diagram for the loaded transformer using exact equivalent circuit referred to primary side. 28 Transformer under no-load conditions – Phasor diagram steps 1) Load current referred primary side : I 2 V2 V 0 V 2 2 2 Z L Z L 2 Z L Amps. 2) Find E1 E1 E2 V2 R2 jX l2 I 2 3) Find Ie I e I c I m 4) Find I1 I1 I 2 I e Where E1 E1 Ic , Im Rc jX m 5) Find V1 V1 E1 R1 jX 'l1 I1 29 Complete equivalent circuit referred to secondary side Referring all the variables and parameters to secondary side: where Xm” is the magnetizing reactance Xm’ referred to secondary-side; Xl1” is the leakage reactance of primary, Xl1, referred to secondary-side; And R1” is the primary winding resistance, R1, referred to secondary-side. 30 Complete equivalent circuit referred to secondary side Equivalent phasor circuit referred to the secondary-side. 31 Open circuit Test In this test the rated primary voltage V1 = Voc at rated frequency is applied as shown in next slide. with the secondary open circuit. The secondary voltage V2, the no-load current Ioc and power Poc are measured. Poc gives the core losses. The copper losses during this test can be neglected. Now, the turn’s ratio k N1 V1 N 2 V2 And power factor is cos θ oc Poc Voc I oc Therefore, θ oc can be calculated. Now Xm V Voc oc I oc sin( oc ) Im And Voc V Rc oc I oc cos( oc ) Ic Hence the values of Rc , X m and Poc can be obtained. 32 Open circuit Test OPEN-CIRCUIT (O.C.) Test (usually done on LP side) Apply rated voltage to the primary. Measure Voc, Ioc & Poc. V1 = Voc 33 Short circuit Test The secondary is short-circuited using a suitable ammeter A2, as shown in next slide, and a reduced primary voltage (Vsc) is applied such that a rated current flows in the primary and secondary circuits. For this condition, the copper losses in the windings are the same as that on a full load. On the other hand, the core losses are negligible, since the applied voltage is only a fraction of the rated voltage. Hence the wattmeter reading (Psc) gives the copper loss. We have: Z sc R k R X Vsc I sc 2 2 1 2 2 k X l2 L1 2 Psc I sc ( R1 k 2 R2 ) Watts 2 Req R1 R2 R1 k R2 2 and Z sc ( Req ) 2 X l1 X l2 X l1 k 2 X l 2 X leq 2 It is usually assumed that /2 R1 R2 Req and /2 X l1 k 2 X l 2 X leq Hence R 1 , R 2 , X l1 and X l2 can be calculated 34 Short circuit Test Short-circuit the secondary using an ammeter. Increase the input voltage slowly until rated current flows. Measure Vsc, Isc & Psc. P Req sc2 I sc Z sc Vsc I sc Total leakage reactance: X leq Z sc 2 2 1/ 2 Req Divide this equally : X l1 X l 2 X leq 2 35 Transformer losses I. CORE LOSSES (IRON LOSSES) (Pc) = Hysteresis Loss + Eddy Current Loss. 𝐸12 𝑉12 𝑃𝑐 = ′ ≅ ′ 𝑅𝑐 𝑅𝑐 Watts. • Pc is almost constant and almost independent of load (only changes if supply voltage changes). II. COPPER LOSSES (due to winding resistances) (Pw). 𝑃𝑤 = 𝑅1 𝐼12 + 𝑅2 𝐼22 Watts. 36 Transformer efficiency Power Efficiency = Output (active) power Input (active) power Or Output (active) power Power Efficiency = Output(active) power + Losses V2 I 2 Cos V1 / Rc I 1 R1 I 2 R2 V2 I 2 Cos 2 2 2 * 100 • where V2 and I2 are the load voltage and load current, respectively; Cos is the power factor of the load. • Unless specified, we refer efficiency of a transformer as “Power Efficiency”. 37 Transformer Regulation The voltage regulation of a transformer is the change in the secondary terminal voltage from no-load to full-load and is usually expressed as a percentage of the full value. Voltage Regulation | Vno load | | Vload | *100% | Vload | Vno-load = RMS voltage across the load terminals without load. V load = RMS voltage across the load terminals with a specified load. 38 Example 2 The following measurements were obtained from tests carried out on a 10 kVA, 2300:230-V, 60 Hz distribution transformer: OPEN-CIRCUIT TEST, with LOW-POTENTIAL winding excited: Voc = 230 V, Ioc = 0.45 A, Poc = 70 W. SHORT-CIRCUIT TEST, with HIGH-POTENTIAL winding excited: Vsc = 120 V, Isc = 4.5 A, Psc = 240 W. Winding resistances measured by a bridge: RHP = 5.8 Ω, RLP = 0.0605 Ω. (a) Determine the equivalent circuit of the transformer referred to the low-potential (LP) side. 39 Example 2.a SOLUTION: 𝑇𝑢𝑟𝑛𝑠 𝑟𝑎𝑡𝑖𝑜 = 𝐾 = 𝑉1 𝑁1 2300 (𝑣) = = = 10. 𝑉2 𝑁2 230 (𝑣) OPEN-CIRCUIT (O.C.) Test, LP side: cos(𝜃𝑜𝑐 ) = 𝑃𝑜𝑐 𝑉𝑜𝑐 𝐼𝑜𝑐 = 70 230×0.45 = 0.676 Core loss resistance referred to LP side: ∴ 𝜃𝑜𝑐 = 47.44 ° 𝑅𝑐 ′′ = 𝑉𝑜𝑐 230 = = 756Ω 𝐼𝑜𝑐 cos 𝜃𝑜𝑐 0.45 × 0.676 Magnetizing reactance referred to LP side: 𝑋𝑚′′ = 𝑉𝑜𝑐 230 = = 694Ω 𝐼𝑜𝑐 sin 𝜃𝑜𝑐 0.45 × 0.763 40 Example 2.a SHORT-CIRCUIT (S.C.) TEST, HP SIDE EXCITED: 𝑅𝑒𝑞 ′ = Z sc 𝑃𝑠𝑐 𝐼𝑠𝑐 2 = 240 = 11.85Ω 4.52 V sc 120 26.66 I sc 4 .5 Total leakage reactance referred to HP side: X leq Z sc 2 Req 2 1 2 26.66 11.85 2 2 1 2 23.88 Total leakage reactance referred to low-potential (LP) side: 2 230 X leq . X leq 0.2388 2300 41 Example 2.a X lLP (or X l 2 ) X lHP (or X l1 ) X leq 2 0.2388 0.1194 2 Equivalent total winding resistance referred to LP side: Req Req k2 11.85 0.1185 (10) 2 From dc resistance measurement, RLP 0.0605 Referred to LP side: RHP" RHP 5 .8 0.058 2 2 k (10) Note that ac resistance Req” = R1dc” + R2dc (= Reqdc”) is satisfied. [Note: Usually, ac resistances are higher than dc resistances especially at high frequencies – due to skin effect]. 42 Example 2.b (b) Find the supply voltage if the transformer is supplying a load of 0.8 pf lag at 230V; at rated current. Find regulation: (i) Using exact equivalent circuit. (ii) Using approximate equivalent circuit. 43 Example 2.b Solution: Let load voltage ∴V L = 230∠0° V. Rated load (secondary-side) current, I2 10,000(VA) 43.47 A 230(V ) -1 Load pf angle, 2 cos (0.8) 36.87 , lagging; ∴ I 2 43.47 36.87 A (Note: V L 2300 ) I2 Z L Z L 2 (i) LOAD REGULATION USING EXACT EQUIVALENT CIRCUIT: From equivalent circuit, 44 Example 2.b E2 = V L + (R2 + jXl2 )I 2 = (230 + j0) + (0.0605 + j0.1194)(43.47∠-36.86) = 230 + (0.13349∠63.05)(43.47∠-36.86) = 230 + (5.8028∠26.19) = 230 + (5.2071 + j2.561) = 235.2071 + j2.561 = 235.22∠0.6238 V E I c 2 235.220.6238 /7550 0.311550.6238 A Rc E2 Im [235.22∠0.6238°]/[694∠90°] = 0.3389∠-89.376° A. jX m 45 Example 2.b Ie Ic Im [0.31155∠0.6238] + [0.3389∠-89.376] = (0.31153 + j0.0033918) + (0.00369 - j0.33888) = 0.31522 – j0.33549 = 0.4603∠-46.78o A. I1 I 2 I e [43.47∠-36.86] + [0.4603∠-46.78] = (34.7805 – j26.076) + (0.31522 – j0.33549) = 35.0957 – j26.4115 = 43.924∠-36.96o A. 46 Example 2.b Supply voltage on secondary-side of ideal transformer, V p E2 R1 jX l1 I1 = (235.2071 + j2.561) + (0.058 + j0.1194)(43.924∠-36.96°) = (235.2071 + j2.561) + (0.13238∠64.02°)( 43.924∠-36.96°) = (235.2071 + j2.561) + (5.8147∠27.056°) = (235.2071 + j2.561) + (5.17837 + j2.64488) = 240.385 + j5.20588 = 240.44∠1.2406° V 47 Example 2.b ∴ Voltage (rms) required on the primary side, V1 = Vp = 240.44 × 10 = 2404.4 V. VNL VFL VNO LOAD VFULL LOAD Regulation 100% VFULL LOAD VFL 240.44 - 230 100 4.539% 230 48 Example 2.b (ii) (ii) LOAD REGULATION USING APPROXIMATE EQUIVALENT CIRCUIT: Approximate equivalent circuit referred to LP (or secondary side). 49 Example 2.b Take load voltage as reference, ∴VL = 230∠0 V. V P V L Req jX leq I 1 = (230 + j0) + (0.1185 + j0.2388)(43.47∠-36.86) = 230 + (0.266585∠63.608)( 43.47∠-36.86) = 230 + 11.58845∠26.748 = 230 + (10.3484 + j 5.21558) = 240.3484 + j5.21558 = 240.405∠1.243 V ∴ V1 =V p = 10 (V p") = 2404.05∠1.243 V VNL VFL VNO LOAD VFULL LOAD Regulation 100% VFULL LOAD VFL 240.405 - 230 100 4.524% 230 50