Soluble Metalworking Fluids

advertisement
smart engineering solutions
soluble metalworking fluids
soluble metalworking fluids
Our metalworking fluids are the result of more than 100 years of product development and application experience.
Our chemists and product engineers take a unique, innovative and progressive approach to developing different
grades for different applications. We develop smart products that extend tool life and significantly reduce operating
costs, while staying a step ahead of the new demands arising from higher fluid pressures, faster cutting speeds, new
materials and tool technologies.
As well as performance requirements, we recognise our customers’ commercial needs.
By offering a range of fluids from light duty through to extreme performance products;
we can help you balance criteria such as surface finish, severity of the operation, working
environment and productivity, against cost. Q8 metalworking fluids are designed to
maximise cooling, resist foaming, improve tool life and eliminate corrosion and staining
to ensure excellent component surface quality. Our products are formulated to resist
attacks from micro-organisms such as bacteria and fungi. They perform equally well in
hard or soft water, maintain machine cleanliness and ensure operator safety all
contributing to a user friendly workshop environment.
Ensuring a healthy environment for the
machine operator is a key consideration in
our product and service philosophy.
There are three product families in the Q8Oils metalworking fluids portfolio.
Selection depends on the type of chemistry required:
• Q8 Baroni:
soluble fluids without chlorinated paraffin.
• Q8 Berlioz:
soluble fluids that are free of formaldehyde, chlorine and
secondary amine.
Confidence in our products, services and people,
has been a key factor in establishing Q8Oils
reputation as a trusted partner.
• Q8 Brunel:
soluble fluids and the flagship range for superior performance boron, chlorine, formaldehyde and secondary amine free.
Complex chemistry, new materials
and difficult applications require smart
engineering solutions.
Gun Drilling
High Speed Quality
Multi Material
Q8 soluble metalworking fluids
Grinding
Safety
Human Health
Environment
Tapping
Stainless Steel
Corrosion
Materials
Environment
HSE
Cast Iron Reduce Coolant
Skiving Multi-application Training CGI
Low Residue Magnesium
ISO TRGS 611 Low Foaming
Water Quality Roller Burnishing
Usage
Value Added Proposition
Performance
Acrylic Ejector Drilling
Marine Alloys
Life Assurance Inconel Aerospace Aluminium
Increase Tool
Brass Legislation Reduce Operating Costs
Copper
Non Staining
Titanium
Health & Safety
Low Misting Equipment Turning
Drilling
Operator Acceptance
Steel Financial Savings
Low Odour Boring
Composites
Tungsten Carbide Cost Calculator Milling
Surface Finish
Sawing Production Efficiency
Reaming
Technical Service Aluminium Nickel Threading
Fluid Stability
Tool Life
Q8 Brunel
Q8 Berlioz
Q8 Baroni
Innovation
Extended Solution Life
Q8 Brunel
To help our customers achieve their technical and environmental targets,
the Q8 Brunel range is extensive, ensuring a solution for every application.
Q8 Brunel metalworking fluids deliver the very best in performance with superior wetting, anti-wear and
extreme pressure characteristics. They maximise cooling, resist foaming, improve tool life and
component surface finish, whilst protecting sensitive material grades such as aerospace aluminium alloys.
Q8 Brunel is fully compliant with European environmental and chemical legislation and is free from:
• secondary amines
• formaldehyde releasing biocides
• nitrites
Refractomer
Factor
Emulsion
appearance
pH % @5%
in D.I. water
Density (20°)
Carbide
Inconeil
Titanium
AA 7000
AA 6000
Aluminium
Stainless Steel
Steel
Cast Iron
Copper Alloys
Materials
Special
Applications
Grinding
Q8 Brunel
Product Type
Machining
Application
Corrosion IP 287
• boric acid
• chlorinated paraffin
Corrosion IP 125
• boron
Challenging applications
combined with a need for health &
environmental protection require
revolutionary solutions.
Semi-synthetic
Q8 Brunel XF 111
Translucent
1.018
9.1
2.10 2.5% 4.0%
Q8 Brunel XF 132
Translucent
1.044
9.4
1.50 2.0% 4.0%
Q8 Brunel XF 263
Semi-translucent
0.991
9.0
1.20 2.0% 4.0%
Q8 Brunel XF 343
Semi-translucent
0.992
9.2
1.30 3.0% 5.0%
Milky
0.893
9.0
0.80 4.0% 3.0%
Mineral-based
Q8 Brunel XF 277
Ester-based
Q8 Brunel XF 280
Tight milky
0.954
9.6
0.90 3.0% 6.0%
Q8 Brunel XF 450
Semi-translucent
1.000
9.2
1.60 2.0% 4.0%
Synthetic
Q8 Brunel XF 442
Yellow straw fluid 1.045
9.2
2.40 3.0% 5.0%
Q8 Brunel XF 527
Transparent
9.6
1.50 2.0% 3.0%
1.100
Q8 Brunel XF 530
Transparent
1.079
9.4
1.50 2.0% 2.0%
Q8 Brunel XF 575
Transparent
1.065
9.3
2.00 2.0% 2.0%
Recommended
Consult Q8Oils
Q8 Brunel is so advanced that it has the potential to reduce the operating
costs of every customer.
Thousands of hours have been
invested in laboratory testing and
field trials to ensure Q8 Brunel is
a revolution in soluble
metalworking fluid technology
Q8 Berlioz
Soluble fluids that are free of formaldehyde, chlorinated paraffins and secondary amine.
Q8 Berlioz is a full range of soluble metalworking grades designed to balance the latest European legislation
requirements with performance. Q8 Berlioz is a full compliment of products which encompasses the latest in additive
technology and is designed to cover every application.
• Free from formaldehyde, secondary amines & chlorinated additives*.
Q8Oils Field Service Technicians
are specialists in finding
solutions, or improving
existing performance.
• Fully compliant to TRGS 611 legislation.
• Covers a full range of applications & materials from economical to high performance.
• Demonstrates low foaming and stability in all water hardness.
9.8
Corrosion IP 287
0.893
Refractomer
Factor
pH % @5%
in D.I. water
Emulsion
appearance
Density (20°)
Carbide
Inconeil
Titanium
AA 7000
AA 6000
Aluminium
Stainless Steel
Steel
Cast Iron
Copper Alloys
Materials
Special
Applications
Grinding
Q8 Berlioz
Product Type
Machining
Application
Corrosion IP 125
• Superior bio-stability and corrosion protection.
Mineral Based
Milky
Q8 Berlioz XMR
0.90 2.0% 4.0%
Semi-synthetic
Q8 Berlioz XAD
Tube
Q8 Berlioz XRC
Semi-translucent
1.007
9.4
1.50 2.0% 3.0%
Translucent
1.037
9.5
2.30 2.0% 3.0%
Q8 Berlioz XVP
Translucent
1.017
9.3
1.60 2.0% 4.0%
Q8 Berlioz XVH
Tight Milky
0.968
9.1
1.00 3.0% 4.0%
Q8 Berlioz XMA
Semi-translucent
1.000
9.3
1.30 2.5% 4.0%
Q8 Berlioz EPS*
Semi-translucent
0.994
9.4
1.00 2.5% 4.0%
Transparent
1.082
9.6
2.30 2.0% 3.0%
Synthetic
Q8 Berlioz XRS
* Berlioz EPS contains chlorine
Recommended
Consult Q8Oils
Product research & development is the foundation of superior performance and customer productivity.
Q8Oils extensive research & development facilities carry out a full range of testing in order to develop superior products, including: torque tapping test TTT
microtap, Cameron plint, four ball weld, Reichert, corrosion, Falex EP, material compatibility, oxidation, emulsion, quenching and many more.
Q8 Baroni
Soluble fluids without added chlorinated paraffins for high performing machining.
Q8 Baroni is a chlorine free, multipurpose range of semi-synthetic fluids designed to be versatile and cover a wide range
of machining applications and materials. Q8 Baroni is designed to provide extreme fluid sump life and resistance to
micro-biological contamination, as well as providing excellent protection against corrosion.
• A multipurpose and versatile range to cover a wide range of applications & materials.
Regardless of the material, machining
environment or application,
we have a product for the task.
• Excellent low foaming and stability in all water hardness.
Corrosion IP 287
Emulsion
appearance
Refractomer
Factor
pH % @5%
in D.I. water
Carbide
1.20 2.0% 4.0%
Inconeil
9.1
Titanium
0.996
AA 7000
Semi-translucent
AA 6000
1.25 2.0% 3.0%
Q8 Baroni XEPL
Aluminium
9.1
Steel
9.7
0.997
Cast Iron
0.984
Semi-translucent
Special
Applications
Semi-translucent
Grinding
Q8 Baroni XCIS
Q8 Baroni XGP
Q8 Baroni
Product Type
Machining
Density (20°)
Stainless Steel
Materials
Copper Alloys
Application
Corrosion IP 125
• Superb emulsion stability and high bio-stability and corrosion protection.
Semi-synthetic
Recommended
1.10 2.0% 2.5%
Consult Q8Oils
Q8 Ancillaries
Q8Oils also offer a full range of ancillary products to compliment the use of Q8 metalworking fluids.
• Q8 Antifoam EWD 5
• Q8 Antifoam 661
• Q8 Brytoklean AQ-LF
• Q8 Brytoklean TR
• Scudo FA-50 (Tankside pH Buffer)
• ADDEM-W (Tankside Emulsifier)
• System Cleaner
• Bacteriacide
• Fungicide
QCare
The QCare service uses a network-enabled, tablet-based systems with a
bespoke ‘app’ that enables Q8Oils field service technicians to monitor fluids,
complete their audits and deliver results while still on site.
In addition, because FSTs are highly-trained metalworking experts, as checks are completed
they can assist machine operators with identifying any problems and help to rectify them.
The Q8Oils Field Service
Technicians conduct on-site
inspections and tests to ensure
products are performing correctly
and offer advice to customers
on how to increase coolant life
and optimise performance.
about Q8Oils
Q8Oils is part of the Kuwait Petroleum Corporation (KPC), one of the world’s largest oil companies.
With 120 years of known reserves and crude oil production levels of 2.9 million barrels per day, it is
ranked the seventh largest oil producer in the world. KPC’s business spans every segment of the
hydrocarbon industry: on and offshore exploration, production, refining, marketing, retailing,
petrochemicals and marine transportation.
UK Office:
Marian House, Colton Mill
Bullerthorpe Lane, Colton, Leeds LS15 9JN
Tel: +44 (0) 113 235 0555
Email: Marketing@Q8Oils.com
www.Q8Oils.co.uk
Technical Help Desk:
Tel: +44 (0) 113 236 5223
Email: techdesk@Q8Oils.com
FM 89665
January 2016
Backed by the significant corporate resources of our parent company, Q8Oils is a fully
integrated lubricants organisation. Using high quality base oils we manufacture an
extensive range of oils in our own blending plants and have established state of the
art European laboratories for development and technical support work.
Today, Q8Oils metalworking fluids are used by customers in more than 80 countries
around the world.
Download