OPERATION INSTRUCTION HMT-230FA , HMT-260FA AUTOMATIC AUTOCLAVE /STERILIZER For laboratory use CONTENTS P le a s e r e a d th is m a n u a l c a r e fu lly p r io r to u s in g y o u r n e w A u to c la v e s . F o llo w in g th e s im p le in s tr u c tio n s c o n ta in e d in th is m a n u a l w ill h e lp e n s u r e e a s e o f u s e , tr o u b le fr e e o p e r a tio n , a n d a lo n g e r w o r k in g life fo r y o u r F a lc o n A u to c la v e . -------------------------------------------------------------------------------------------------------------------------------------------------- CHAPTER 1. CHAPTER 2. CHAPTER 3. CHAPTER 4. CHAPTER 4. CHAPTER 4. CHAPTER 4. CHAPTER 5. CHAPTER 5. CHAPTER 6. CHAPTER 6. CHAPTER 7. CHAPTER 8. LOCATION.................................................................................................2 TECHNICAL DETAILS..............................................................................3 PREPARATION & INSTALLATION.........................................................5 OPERATION – CONTROL BOARD........................................................6 BASIC STEP OF STERILIZATION..........................................................8 OPERATION..............................................................................................9 OPERATION – PROGRAMS .................................................................11 WARNING & CAUTION..........................................................................12 WARNING & CAUTION..........................................................................13 APPENDIX – A ........................................................................................14 APPENDIX – B ........................................................................................15 TROUBLE SHOOTING...........................................................................16 MAINTENANCE REQUIREMENTS.......................................................17 Page 1 of 17 CHAPTER 1. LOCATION 1. WATER TANK COVER 2. PRESSURE GAUGE FRONT VIEW 3. CONTROL DISPLAY BOARD 4. DOOR CLOSE / OPEN HANDLE 5. BODY LEGS (FRONT LEG AND BACK LEG) 6. BACK SIDE AIR FLOWING WINDOWS 7. 20A NO FUSE BREAKER 8. POWER CORD 9. WATER FILTER CLEANING GATE BACK VIEW 10. WATER TANK – WATER EXHAUST HOSE AND WATER LEVEL INDICATION (FOR WATER TANK CLEAN USE) 11. MAIN HEATER REPLACE COVER 12. FRONT DOOR PLASTIC COVER DOWN VIEW 13. CONTROL PANEL PLASTIC COVER Page 2 of 17 CHAPTER 2. TECHNICAL DETAILS ITEM SA-230FA SA-260FA Table top autoclave sterilizer Table top autoclave sterilizer Auto-Fill water system Auto-Fill water system Auto dry function Auto dry function 580mm(D) x 510mm(W) x 410mm(H) 660mm(D) x 540mm(W) x 440mm(H) Ø230 x 410 mm (D) Ø230 mm Ø260 x 450 mm (D) Ø260 mm Water capacity per cycle 250cc Approx. 300cc Water capacity of water tank 4200cc Approx. 4200cc Approx. 16 liter Approx. 24 liter Approx. N.W. 48 kg Approx. N.W.: 56 kg Product Name Fill water system Dry Function Overall Chamber Size Chamber Diameter Chamber capacity Gross weight Power supply 220V~ 240V 50 / 60 Hz 220V ~ 240V 50 / 60 Hz Temperature display display by gauge display by gauge Pressure display Program (function) display Pressure gauge Pressure gauge LED display LED display Door Closed, Low water, Over heat display Door Closed, Low water, Over heat display Indication Power consumption Sterilization temperature AC230V MAX. 1400W / 6.1 Amp, Heater / 1400W , dry heater / 525W or 121°C 135°C Page 3 of 17 2670W / 12 Amp. Heater / 1800W , dry heater / 870W 121C / 135°C ITEM Program for selection: 1. Sterilization temperature 2. Sterilization time 3. Dry function SA-230FA SA-260FA 121℃ / 135℃ , wrapped / unwrapped , dry / undry , Liquid special program selection 121℃ / 135℃ , wrapped / unwrapped , dry / undry , Liquid special program selection 121℃ / 135℃ 121℃ / 135℃ Liquid sterilization program Liquid sterilization program 30 minutes by installed program 30 minutes by installed program Safety device 1. Pressure safety valve 2. Over temperature protection Set-up 2.6 ㎏ f/㎝ 2 Set-up 2.6 ㎏ f/c ㎡ indipandent Temp. protection device. independent Temp. protection device. 20Amp. No fuse Breaker x 2 20Amp. No fuse Breaker x 2 Pressure protection switch Pressure protection switch Micro-switch as to door lock sensor Micro-switch as to door lock sensor 6. Water tank water level sensor Water tank water level sensor Water tank water level sensor 7. Chamber water level sensor Chamber water level sensor in "ADD-WATER" step Chamber water level sensor in "ADD-WATER" step 8. Pressure door auto-lock Pressure Lock. Silicon berrow pressure lock. Sterilization Plat set (Plat x 3, Plat frame x 1, Plat holder x 1; Spring Holder) Sterilization Plat set (Plat x 3, Plat frame x 1, Plat holder x 1; Spring Holder) Life Time 7 Years 7 Years Medical manufactur licience No. CE 0434 CE 0434 3. Electric overload protection 4. Over pressure 5. Door lock indication Optional Accessories Page 4 of 17 CHAPTER 3. PREPARATION & INSTALLATION CHECKLIST FOR UNPACKING INSTRUCTIONS TO UNPACK AUTOCLAVE FROM CARTON 1. Cut off the bale wire binder. 2. Remove top cover of the carton. 3. Remove foam-packing pieces. 4. Move out the autoclave from the base foam CHECKLIST BEFORE USE THIS AUTOCLAVE PS: PLEASE, AT FIRST, CHECK THE ENCLOSED ACCESSORIES. ATTENTION: This Autoclave is for Laboratory use only, not for medical use!! 1. Put this autoclave on the table, and keep the distance more than 5cm between the wall and the case. And keep this autoclave in level condition. PS: KEEP THE FAN OPENING FREE. 2. Check the elec. Power source 230VAC Yellow sign 230VAC power cord type: 1.5mm² x 3C TUV Water Level between yellow and red sign. 3. Pouring the water (DISTILLED WATER ONLY) into the water reservoir until the water level near the FULL level sign in the water reservoir. Other way you can see water level below yellow sign of exhaust pipe at outside cover (See figure 1) PLEASE DON’T OVER THAN BOTH SIGN. PS: After sterilization, and balance water and pressure in the chamber will be return to the water reservoir automatically. 4. Please take power cord out, and plug the male end into a standard single and grounded AC outlet. PS: POWER SOCKET 230VAC/15A CAUTION: Before plug the power cord, please turn-off the power switch. 5. Press the power switch, if it is light on, that means the power is already stand-by now. Page 5 of 17 CHAPTER 4. OPERATION – CONTROL BOARD Page 6 of 17 1. ! : Alarm for over temperature or over pressure. 2. POWER INDICATOR: Power on indicator. 3. ADD WATER INDICATOR: Program at add water step. 4. HEATING INDICATOR: Program at heating step. 5. STERI. INDICATOR: Program at sterilization step 6. EXHAUST INDICATOR: Program at exhaust pressure and water. 7. DRY VACUUM INDICATOR: Program at dry step. 8. COMPLETE INDICATOR: Finish step. 9. DOOR INDICATOR: The door open. 10. LOW WATER INDICATOR: The water is less than min. water level or at program step add water over 5 minute. 11. STERI. TEMP KEY: Select sterilization temperature. 12. STERI. ITEM KEY: Select sterilization time. 13. LIQUID KEY: Single function for liquid program. 14. DRY TIMER KEY: Select dry time or un-dry time. The build in is 30 minutes. 15. RESET KEY: Stop to program running then go to stand by model. 16. START KEY: Start program. 17. VACUUM RELEASE KEY: Release the pressure of chamber from minus to atmosphere. 18. POWER KEY: Power on machine. Page 7 of 17 CHAPTER 4. BASIC STEP OF STERILIZATION CLOSED THE DOOR SELECT “LIQUID ” STERILIZATION SELECT THE STERILIZATION TEMPERATURE SELECT SELECT PUSH START BAND HEATER (PRESSURE) WRAPPED/ UNWRAPPED THE AUTO -DRY FUNCTION or SWITCH -ON (START START ADD WATE THEN MAIN HEATER -ON STERILIZATION NO EXHAUST THE PRESSURE TIMER START FUNCTION WORKING, WHEN TEMPERATURE THE DRY TIMER START UNTIL (PRESSURE WORKING, TIMER -OFF ; IN THE SAMETIME DOWN TO ZERO. ) ARRIVE YOU WHEN EXHAUST THE DRY BUZZER TO NOTE THE USER TO OPEN THE DOO R TO TOP MARK OF CONTROL THE COMPLETE BUZZER BOX FOR PERFECT DRYING RESULT. ON , TH EN GO TO STAND BY MODE. AFTER DRY FOR THE GOOD DRY RESULE , PLEASE OPEN DOOR LIMITED WHEN THE DRY BUZZER -ON. PS: Buzzer for Dry is Bi – Bi – Bi - - - Buzzer for COMPLETE is Bi ------ (Non-Stop in 40 THE DOOR CAN’T OPEN, IF THE CHAMBER IN VACUUM CONDITION. 1. PLEASE PUSH THE “VACUUM RELEASE” ANY TIME, TO RELEASE THE CHAMBER VACUUM. 2. AFTER THE CHAMBER VACUUM WAS RELEASED, THEN THE DOOR CAN BE OPENED. CAUTION - 1. CHECK THE PRESSURE GAUGE RETURN TO “ZERO” POSITION, BEFORE THE DOOR OPENED. 2. TO USE THE UNIT CONTINUOUSLY, BE ABSOLUTELY SURE TO OPEN THE DOOR AND ALLOW THE UNIT TO COOL OFF FOR AT LEAST 20 MINUTES. Page 8 of 17 CHAPTER 4. OPERATION PLEASE CHECK CHAPTER 3. AT FIRST 1. Open the door and put the sterilized instruments in the trays or sterilization box, or spring holder, as your necessary. Then, push the power switch ON. PS: PLEASE DON’T FORGER TO PUT THE STERILIZATION INDICATORS IN THE ARTICLES. 2. Closed the door the turn the door handle 90‡ to close the door completely. 3. Set-up the programs as you want. 121‡C ( 1.1 ㎏ f/㎝ ‰ / 250℉) or 135‡C ( 2.2 ㎏ f/㎝ ‰ / 278℉) WRAPPED or UNWRAPPED / DRY or UN-DRY AS TO THE PROGRAMS SELECTION , PLEASE REFER THE ENCLOSED APPENDIX. PS: Special “LIQUID” PROGRAM, for liquid sterilization use only. Sterilization temperature: 121„C ( 1.1 ㎏ f/㎝ ˆ / 250℉) Sterilization time: 40 minutes No Dry and Exhaust function in this program. 4. Push-on the START switch, then this autoclave will be start working automatically. 5. This autoclave will alarm you, when she finish work. And please check the COMPLETE (green light) indicator. It must be light-on. If not, that means this cycle is failed. Please re-sterilize again. CAUTION 1: BEFORE OPENING THE DOOR ENSURE THE PRESSURE GAUGE IS AT “ZERO” POSITION. CAUTION 2: PLEASE DON’T FORGET TO CHECK THE STERILIZATEON INDICATOR, AFTER STERILIZATEON CYCLE. CAUTION 3: “VACUUM RELEASE” SWITCH, IS FOR ANYTIME YOU WANT TO STOP THE PROGRAM OR RELEASE THE VOCUUM or PRESSURE IN THE CHAMBER. Page 9 of 17 The caution of sterilization box Items to be sterilized All Items need put into sterilization box. If the sterilization item put to mach then the cove of sterilization box can not put on. Close the cover when sterilization item was put into box. Figure1: By the way, don't forget open both side windows before put sterilization box into chamber. And close the side windows after sterilization Figure 2: Please check the level of the heater cove when : the heater cove was put into chamber. Please see figure 3. Heater cover Figure 3: Please check heater cover and sterilization box are not oblique position when the sterilization box was put into chamber. Please see figure 4. you can operate the autoclave. Page 10 of 17 So CHAPTER 4. OPERATION – PROGRAMS Normal Programs ( 121℃ / 135℃ Wrapped / un-wrapped dry / un-dry) 121℃ or 135℃ 110℃ 102℃ 0 kg/cm‰ LIQUID Programs ( 121℃ Sterilization time: 40 Minutes 121℃ 0 kg/cm‰ Page 11 of 17 dry: 0 Minutes) CHAPTER 5. WARNING & CAUTION PLEASE CHECK UNDER MENTIONED CAREFULLY 1. Please check the pressure gauge, before you open the door. (Please don’t open the door, if the pressure over than “ZERO”) PS: USE THE DEDICATED POWER ONLY. 2. USE ONLY DISTILLED WATER or RO FILTER WATER is necessary for MICROM series. Or not, we can’t offer the quality guarantee. 3. Please attention the high temperature on the top of the case. When she is working. 4. The door handle must be turn touching completely, when you close the door. 5. The filter inside the chamber should be cleaned per month at least. 6. We recommend use of chemical indicator strips as a check for sterility. These strips may also be kept as a record of sterilization. 7. In the event of an emergency, or maintenance, please turn-off the main power switch and pull out the power cord plug immediately. 8. Don’t over load or overfill the water into the water reservoir. 9. The ADD WATER indicator light-on, that means the filling water function working. 10. The “DOOR” Indicator light-on, that means the door have not been closed completely. 11. The “LOW WATER” indicator light-on, that means the water in the water reservoir is not enough. Page 12 of 17 CHAPTER 5. WARNING & CAUTION 12. Please attend the “LOW WATER” as follows: a. The water in water reservoir is not enough, please pull the water in. (PLEASE DON’T POUR WATER TO OVER THE “FULL” SIGN IN THE WATER RESERVOIR, BECAUSE IT STILL HAVE A LOT OF WATER IN THE CHAMBER, WILL RETURN AFTER STERILZATION.) b. The water level sensor have problem. Please clean the surface of the sensor. And try again. If the indicator still light-on, please call the engineer to check it. 13. The ! DANGER ( OVER HEAT / PRESSURE ) indicator light-on, that means the main Heater over heat and out of control. Please call the engineer to check it. Of course, at the same time all the power in the machine will be cut-off immediately. 14. Please keep the chapter and gasket clean. 15. Please don’t forget to put in the sterilization indicators, before sterilization. And don’t forget to check the sterilization indicators, after sterilization. 16. It is very important to check and follow the check-list: CHAPTER 8. MAINTENANCE REQUIREMENTS Then, FALCON series will be your best partner and assistance. 17. Movement : This machine NW: 45 - 60kg. GW: 50 -80 kg. Anytime, move this machine must by 2 person, at least. 18. THE SIGN OF CAUTION AND INDICATION: ∫∫∫ CAUTION: CAUTION: INDICATION: INDICATION: INDICATION: Please check our Hot, Please don’t Electricity earth POWER-OFF POWER-ON Operation manual. Touch it. 20. STORAGE ENVIRONMENT: TEMPERATURE:- C~+ 21. WORKING ENVIRONMENT: TEMPERATURE: C~+ C / C / 22. TRANSPORTATION ENVIRONMENT: TEMPERATURE: - Page 13 of 17 HUMIDITY: ≤ 80% HUMIDITY: ≤ 80% C~+ c / HUMIDITY: ≤ 80% CHAPTER 6. APPENDIX – A PROGRAM DETAILS AS FOLLOWS: TEMPERATURE PROGRAM: #121℃ / 250℉ Approx. 1.1 kgf/cm² #135℃ / 278℉ Approx. 2.2 kgf/cm² WRAPPED / UNWRAPPED PROGRAM: # WRAPPED sterilization time 15 minutes for 135℃ / 278℉ 30 minutes for 121℃ / 250℉ # UNWRAPPED sterilization time 04 minutes for 135℃ / 278℉ 22 minutes for 121℃/ 250℉ # DRY / UNDRY PROGRAM: THE DRY TIME IS ALREADY SET-UP ON 30 MINUTES. # LIQUID STERILIZATION PROGRAM: Sterilization time: 40 minutes Sterilization temperature: 121℃ / 250℉ PS: No Auto-exhaust function. # FOR REFERENCE: 1 KG/CM² = 0.98bar =14.2psi. # Sterilization instruments must be made by metal without plate, or autoclavable plastic or silicon rubber material. Page 14 of 17 CHAPTER 6. APPENDIX – B ※ RE-PACKING INSTRUCTIONS: TO PACK AUTOCLAVE INTO CARTON (PLEASE REFER CHAPTER 1. LOCATION.) 1. Push off the power switch, and remove power cord. 2. Drain all water from the chamber. 3. Place all accessories into the chamber. And close door secure firmly. 4. Taking out the water stopper of the water exhaust hose. Exhaust the balance water from the water tank. After then, put return the water stopper and fixed on the silicon hose. 5. Cover the autoclave with the plastic bag. 6. Put the bottom of the carton containing the packing piece No.1 onto the floor. And put on the foam set in the bottom case. 7. Place the autoclave into bottom case and fixed in bottom foam set. 8. Put 4 pieces angle hard paper on each corner of the carton. 9. Put the top carton piece on. 10. Put top foam (4 pcs.) on around the top of the autoclave. 11. Close the top of the carton, and seal with tape. 12. Binding with binder to concrete the top carton and bottom carton. IMPORTANT: We strongly recommend that all packing material, including the carton to be kept for re-use in the event that the unit needs To be transported at any time. Page 15 of 17 CHAPTER 7. TROUBLE SHOOTING POWER LAMP IS NOT LIGHT ON: 1. Power supply is not properly connected. 2. No Fuse Breaker broken. (NFB) 3. Bulb or switch broken Try to connect power supply until power indicator goes on. NFB jumps put please waiting 3minutes then press it back After item 1. active. But power lamp is not light on. please replace NFB Replace bulb or switch. LOW WATER INDICATOR LIGHT-ON AND ALARM: 1. Water is not enough: Pour the water in the water reservoir. (Please pour 1500cc water in. and please keep water level under “FULL” SIGN. because there still have water in chamber.) 2. Water level sensor in the chamber, unclean: 3. Steam solenoid unclean: Clean the water level sensor and try again. Clean the filter. WATER IN CHAMBER CAN’T RETURN TO WATER RESERVOIR AUTOMATICALLY: 1. Steam solenoid coil broken: Replace it. PRESSURE DOESN’T RISE: 1. Steam solenoid valve unclean. 2. Main Heater broken. 3. Steam pressure over exhaust. Clean the filter and solenoid valve, and try again. Replace the solenoid valve. Replace the main heater. Steam trap broken, ( Replaced by engineer) Piping system steam leak. ( Replaced by engineer PS: ANY PROBLEMS, PLEASE CHECK THE WIRE CINNECTION AT FIRST. Page 16 of 17 CHAPTER 8. MAINTENANCE REQUIREMENTS DAILY: o WIPE THE INSIDE OF THE CHAMBER AND THE INSIDE OF THE DOOR WITH A NON LINT CLOTH SUCH AS A WETTED. o CHECK WATER LEVEL. –DISTILLED WATER ONLY. o ENSURE THE THREE SMALL HOLES IN THE RUBBER COVER OF THE WATER RESERVOIR. WEEKLY: o CLEAN THE RACK AND TRAYS. o CLEAN THE FILTER IN THE CHAMBER. (ON THE EXHAUST HOLE) o CLEAN THE WATER LEVEL SENSOR IN THE CHAMBER (STAINLESS STEEL). MONTHLY: o EMPTY THE WATER TANK AND FLUSH WITH 10 LITRES OF BOILING WATER AND REFILL WITH DISTILLED WATER. TO EMPTY THE WATER RESERVOIR¸REMOVE THE “STAINLESS STEEL PLUG” FROM THE “SILICON RUBBER HOSE” AND DRAIN THE WATER RESERVOIR. ON COMPLETION REPLACE THE “STAINLESS STEEL PLUG”. o PULL THREE TIMES FOR SAFETY VALVE. YEARLY: o REMOVE, CLEAN AND REPLACE THE WIRE MESH FILTER AT DOWN SIDE OF THE CASE. THEN, FIX RETURN THE FILTER. o CHECK THE ELECTRIC WIRE SYSTEM, FUSE, AND CONNECTORS. o CHECK THE TUBING SYSTEM. o CLEAN THE SOLENOID VALVE. o CHECK THE INDICATION LAMPS, AND ALL CYCLE FUNCTION. o CHECK THE DOOR GASKET. (SUGGESTION: REPLACE IT PER YEAR.) Page 17 of 17