operation instruction

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OPERATION
INSTRUCTION
HMT-230FA , HMT-260FA
AUTOMATIC AUTOCLAVE /STERILIZER
For laboratory use
CONTENTS
P le a s e r e a d th is m a n u a l c a r e fu lly p r io r to u s in g y o u r n e w A u to c la v e s . F o llo w in g th e
s im p le in s tr u c tio n s c o n ta in e d in th is m a n u a l w ill h e lp e n s u r e e a s e o f u s e , tr o u b le fr e e o p e r a tio n ,
a n d a lo n g e r w o r k in g life fo r y o u r F a lc o n A u to c la v e .
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CHAPTER 1.
CHAPTER 2.
CHAPTER 3.
CHAPTER 4.
CHAPTER 4.
CHAPTER 4.
CHAPTER 4.
CHAPTER 5.
CHAPTER 5.
CHAPTER 6.
CHAPTER 6.
CHAPTER 7.
CHAPTER 8.
LOCATION.................................................................................................2
TECHNICAL DETAILS..............................................................................3
PREPARATION & INSTALLATION.........................................................5
OPERATION – CONTROL BOARD........................................................6
BASIC STEP OF STERILIZATION..........................................................8
OPERATION..............................................................................................9
OPERATION – PROGRAMS .................................................................11
WARNING & CAUTION..........................................................................12
WARNING & CAUTION..........................................................................13
APPENDIX – A ........................................................................................14
APPENDIX – B ........................................................................................15
TROUBLE SHOOTING...........................................................................16
MAINTENANCE REQUIREMENTS.......................................................17
Page 1 of 17
CHAPTER 1. LOCATION
1. WATER TANK COVER
2. PRESSURE GAUGE
FRONT VIEW
3. CONTROL DISPLAY
BOARD
4. DOOR CLOSE / OPEN
HANDLE
5. BODY LEGS (FRONT
LEG AND BACK LEG)
6. BACK SIDE AIR
FLOWING WINDOWS
7. 20A NO FUSE BREAKER
8. POWER CORD
9. WATER FILTER
CLEANING GATE
BACK VIEW
10. WATER TANK – WATER
EXHAUST HOSE AND
WATER LEVEL
INDICATION (FOR
WATER TANK CLEAN
USE)
11. MAIN HEATER REPLACE
COVER
12. FRONT DOOR PLASTIC
COVER
DOWN VIEW
13. CONTROL PANEL
PLASTIC COVER
Page 2 of 17
CHAPTER 2. TECHNICAL DETAILS
ITEM
SA-230FA
SA-260FA
Table top autoclave sterilizer
Table top autoclave sterilizer
Auto-Fill water system
Auto-Fill water system
Auto dry function
Auto dry function
580mm(D) x 510mm(W) x 410mm(H)
660mm(D) x 540mm(W) x 440mm(H)
Ø230 x 410 mm (D)
Ø230 mm
Ø260 x 450 mm (D)
Ø260 mm
Water capacity
per cycle
250cc
Approx. 300cc
Water capacity
of water tank
4200cc
Approx. 4200cc
Approx. 16 liter
Approx. 24 liter
Approx. N.W. 48 kg
Approx. N.W.: 56 kg
Product Name
Fill water system
Dry Function
Overall
Chamber Size
Chamber Diameter
Chamber capacity
Gross weight
Power supply
220V~ 240V
50 / 60 Hz
220V ~ 240V
50 / 60 Hz
Temperature display
display by gauge
display by gauge
Pressure display
Program (function)
display
Pressure gauge
Pressure gauge
LED display
LED display
Door Closed, Low water, Over heat
display
Door Closed, Low water, Over heat display
Indication
Power consumption
Sterilization temperature
AC230V MAX. 1400W / 6.1 Amp,
Heater / 1400W , dry heater / 525W
or
121°C 135°C
Page 3 of 17
2670W / 12 Amp. Heater / 1800W , dry
heater / 870W
121C / 135°C
ITEM
Program for selection:
1. Sterilization
temperature
2. Sterilization time
3. Dry function
SA-230FA
SA-260FA
121℃ / 135℃ , wrapped / unwrapped
, dry / undry , Liquid special program
selection
121℃ / 135℃ , wrapped / unwrapped , dry
/ undry , Liquid special program selection
121℃ / 135℃
121℃ / 135℃
Liquid sterilization program
Liquid sterilization program
30 minutes by installed program
30 minutes by installed program
Safety device
1. Pressure safety
valve
2. Over
temperature
protection
Set-up 2.6 ㎏ f/㎝
2
Set-up 2.6 ㎏ f/c ㎡
indipandent Temp. protection device.
independent Temp. protection device.
20Amp. No fuse Breaker x 2
20Amp. No fuse Breaker x 2
Pressure protection switch
Pressure protection switch
Micro-switch as to door lock sensor
Micro-switch as to door lock sensor
6. Water tank water
level sensor
Water tank water level sensor
Water tank water level sensor
7. Chamber water
level sensor
Chamber water level sensor in
"ADD-WATER" step
Chamber water level sensor in
"ADD-WATER" step
8. Pressure door
auto-lock
Pressure Lock.
Silicon berrow pressure lock.
Sterilization Plat set (Plat x 3,
Plat frame x 1, Plat holder x 1;
Spring Holder)
Sterilization Plat set (Plat x 3,
Plat frame x 1, Plat holder x 1;
Spring Holder)
Life Time
7 Years
7 Years
Medical manufactur
licience No.
CE 0434
CE 0434
3. Electric overload
protection
4. Over pressure
5. Door lock
indication
Optional Accessories
Page 4 of 17
CHAPTER 3. PREPARATION & INSTALLATION
CHECKLIST FOR UNPACKING INSTRUCTIONS
TO UNPACK AUTOCLAVE FROM CARTON
1. Cut off the bale wire binder.
2. Remove top cover of the carton.
3. Remove foam-packing pieces.
4. Move out the autoclave from the base foam
CHECKLIST BEFORE USE THIS AUTOCLAVE
PS: PLEASE, AT FIRST, CHECK THE ENCLOSED ACCESSORIES.
ATTENTION:
This Autoclave is for Laboratory use only, not for medical use!!
1. Put this autoclave on the table, and keep the distance more than 5cm between the wall
and the case. And keep this autoclave in level condition.
PS: KEEP THE FAN OPENING FREE.
2. Check the elec. Power source 230VAC
Yellow sign
230VAC power cord type: 1.5mm² x 3C
TUV
Water Level between
yellow and red sign.
3. Pouring the water (DISTILLED WATER ONLY) into the water reservoir until the water
level near the FULL level sign in the water reservoir. Other way you can see water
level below yellow sign of exhaust pipe at outside cover (See figure 1)
PLEASE DON’T OVER THAN BOTH SIGN.
PS: After sterilization, and balance water and pressure in the chamber will be return to
the water reservoir automatically.
4. Please take power cord out, and plug the male end into a standard single and grounded
AC outlet.
PS: POWER SOCKET 230VAC/15A
CAUTION: Before plug the power cord, please turn-off the power switch.
5. Press the power switch, if it is light on, that means the power is already stand-by now.
Page 5 of 17
CHAPTER 4. OPERATION – CONTROL BOARD
Page 6 of 17
1.
!
: Alarm for over temperature or over pressure.
2. POWER INDICATOR: Power on indicator.
3. ADD WATER INDICATOR: Program at add water step.
4. HEATING INDICATOR: Program at heating step.
5. STERI. INDICATOR: Program at sterilization step
6. EXHAUST INDICATOR: Program at exhaust pressure and water.
7. DRY VACUUM INDICATOR: Program at dry step.
8. COMPLETE INDICATOR: Finish step.
9. DOOR INDICATOR: The door open.
10. LOW WATER INDICATOR: The water is less than min. water level or at
program step add water over 5 minute.
11. STERI. TEMP KEY: Select sterilization temperature.
12. STERI. ITEM KEY: Select sterilization time.
13. LIQUID KEY: Single function for liquid program.
14. DRY TIMER KEY: Select dry time or un-dry time. The build in is 30 minutes.
15. RESET KEY: Stop to program running then go to stand by model.
16. START KEY: Start program.
17. VACUUM RELEASE KEY: Release the pressure of chamber from minus to
atmosphere.
18. POWER KEY: Power on machine.
Page 7 of 17
CHAPTER 4. BASIC STEP OF STERILIZATION
CLOSED
THE DOOR
SELECT “LIQUID ” STERILIZATION
SELECT
THE STERILIZATION
TEMPERATURE
SELECT
SELECT
PUSH START
BAND HEATER
(PRESSURE)
WRAPPED/
UNWRAPPED
THE AUTO -DRY FUNCTION
or
SWITCH -ON (START
START
ADD WATE THEN MAIN HEATER -ON
STERILIZATION
NO EXHAUST
THE PRESSURE
TIMER START
FUNCTION
WORKING,
WHEN TEMPERATURE
THE DRY TIMER START
UNTIL
(PRESSURE
WORKING,
TIMER -OFF ; IN THE SAMETIME
DOWN TO ZERO.
) ARRIVE
YOU
WHEN EXHAUST
THE DRY BUZZER TO
NOTE THE USER TO OPEN THE DOO R TO TOP MARK OF
CONTROL
THE COMPLETE
BUZZER
BOX FOR PERFECT DRYING RESULT.
ON , TH EN GO TO STAND
BY MODE.
AFTER
DRY
FOR THE GOOD DRY RESULE , PLEASE
OPEN DOOR LIMITED
WHEN THE DRY BUZZER -ON.
PS: Buzzer for Dry is Bi – Bi – Bi - - -
Buzzer for COMPLETE is Bi ------ (Non-Stop in 40
THE DOOR CAN’T OPEN, IF THE CHAMBER IN VACUUM CONDITION.
1. PLEASE PUSH THE “VACUUM RELEASE” ANY TIME, TO RELEASE THE CHAMBER VACUUM.
2. AFTER THE CHAMBER VACUUM WAS RELEASED, THEN THE DOOR CAN BE OPENED.
CAUTION
-
1.
CHECK THE PRESSURE GAUGE RETURN TO “ZERO” POSITION, BEFORE THE DOOR
OPENED.
2.
TO USE THE UNIT CONTINUOUSLY, BE ABSOLUTELY SURE TO OPEN THE DOOR AND
ALLOW THE UNIT TO COOL OFF FOR AT LEAST 20 MINUTES.
Page 8 of 17
CHAPTER 4. OPERATION
PLEASE CHECK CHAPTER 3. AT FIRST
1. Open the door and put the sterilized instruments in the trays or sterilization box, or
spring holder, as your necessary. Then, push the power switch ON.
PS: PLEASE DON’T FORGER TO PUT THE STERILIZATION
INDICATORS
IN THE ARTICLES.
2. Closed the door the turn the door handle 90‡ to close the door completely.
3. Set-up the programs as you want.
121‡C ( 1.1 ㎏ f/㎝ ‰ / 250℉) or 135‡C ( 2.2 ㎏ f/㎝ ‰ / 278℉)
WRAPPED or UNWRAPPED
/
DRY or UN-DRY
AS TO THE PROGRAMS SELECTION , PLEASE REFER THE ENCLOSED
APPENDIX.
PS: Special “LIQUID” PROGRAM, for liquid sterilization use only.
Sterilization temperature: 121„C ( 1.1 ㎏ f/㎝ ˆ / 250℉)
Sterilization time: 40 minutes
No Dry and Exhaust function in this program.
4. Push-on the START switch, then this autoclave will be start working automatically.
5. This autoclave will alarm you, when she finish work. And please check the
COMPLETE
(green light) indicator. It must be light-on. If not, that means this cycle is failed. Please
re-sterilize again.
CAUTION 1: BEFORE OPENING THE DOOR ENSURE THE PRESSURE GAUGE IS
AT
“ZERO” POSITION.
CAUTION 2: PLEASE DON’T FORGET TO CHECK THE STERILIZATEON
INDICATOR,
AFTER STERILIZATEON CYCLE.
CAUTION 3: “VACUUM RELEASE” SWITCH, IS FOR ANYTIME YOU WANT TO STOP
THE
PROGRAM OR RELEASE THE VOCUUM or PRESSURE IN THE
CHAMBER.
Page 9 of 17
The caution of sterilization box
Items to be sterilized
All Items need put into sterilization box. If the sterilization
item put to mach then the cove of sterilization box can not
put on.
Close the cover when sterilization item was put into box.
Figure1:
By the way, don't forget open both side windows
before put sterilization box into chamber.
And close the side windows after sterilization
Figure 2:
Please check the level of the heater cove when
:
the heater cove was put into chamber.
Please
see figure 3.
Heater cover
Figure 3:
Please check
heater cover and sterilization box
are not oblique position when the sterilization box
was put into chamber.
Please see figure 4.
you can operate the autoclave.
Page 10 of 17
So
CHAPTER 4. OPERATION – PROGRAMS
Normal Programs ( 121℃ / 135℃
Wrapped / un-wrapped
dry / un-dry)
121℃ or 135℃
110℃
102℃
0 kg/cm‰
LIQUID Programs ( 121℃
Sterilization time: 40 Minutes
121℃
0 kg/cm‰
Page 11 of 17
dry: 0 Minutes)
CHAPTER 5. WARNING & CAUTION
PLEASE CHECK UNDER MENTIONED CAREFULLY
1. Please check the pressure gauge, before you open the door.
(Please don’t open the door, if the pressure over than “ZERO”)
PS: USE THE DEDICATED POWER ONLY.
2. USE ONLY DISTILLED WATER or RO FILTER WATER is necessary for
MICROM series. Or not, we can’t offer the quality guarantee.
3. Please attention the high temperature on the top of the case. When she is
working.
4. The door handle must be turn touching completely, when you close the door.
5. The filter inside the chamber should be cleaned per month at least.
6. We recommend use of chemical indicator strips as a check for sterility. These
strips may also be kept as a record of sterilization.
7. In the event of an emergency, or maintenance, please turn-off the main power
switch and pull out the power cord plug immediately.
8. Don’t over load or overfill the water into the water reservoir.
9. The ADD WATER indicator light-on, that means the filling water function working.
10. The “DOOR” Indicator light-on, that means the door have not been closed
completely.
11. The “LOW WATER” indicator light-on, that means the water in the water
reservoir is not enough.
Page 12 of 17
CHAPTER 5. WARNING & CAUTION
12. Please attend the “LOW WATER” as follows:
a. The water in water reservoir is not enough, please pull the water in.
(PLEASE DON’T POUR WATER TO OVER THE “FULL” SIGN IN THE WATER
RESERVOIR, BECAUSE IT STILL HAVE A LOT OF WATER IN THE CHAMBER,
WILL RETURN AFTER STERILZATION.)
b. The water level sensor have problem. Please clean the surface of the sensor. And try
again. If the indicator still light-on, please call the engineer to check it.
13. The
!
DANGER ( OVER HEAT / PRESSURE ) indicator light-on, that means the
main Heater over heat and out of control. Please call the engineer to check it. Of course,
at the same time all the power in the machine will be cut-off immediately.
14. Please keep the chapter and gasket clean.
15. Please don’t forget to put in the sterilization indicators, before sterilization. And don’t
forget to check the sterilization indicators, after sterilization.
16. It is very important to check and follow the check-list:
CHAPTER 8. MAINTENANCE REQUIREMENTS
Then, FALCON series will be your best partner and assistance.
17. Movement : This machine NW: 45 - 60kg. GW: 50 -80 kg. Anytime, move this machine
must by 2 person, at least.
18. THE SIGN OF CAUTION AND INDICATION:
∫∫∫
CAUTION:
CAUTION:
INDICATION:
INDICATION:
INDICATION:
Please check our
Hot, Please don’t
Electricity earth
POWER-OFF
POWER-ON
Operation manual.
Touch it.
20. STORAGE ENVIRONMENT: TEMPERATURE:-
C~+
21. WORKING ENVIRONMENT: TEMPERATURE: C~+
C /
C /
22. TRANSPORTATION ENVIRONMENT: TEMPERATURE: -
Page 13 of 17
HUMIDITY: ≤ 80%
HUMIDITY: ≤ 80%
C~+
c
/
HUMIDITY: ≤ 80%
CHAPTER 6. APPENDIX – A
PROGRAM DETAILS AS FOLLOWS:
TEMPERATURE PROGRAM:
#121℃ / 250℉
Approx. 1.1 kgf/cm²
#135℃ / 278℉
Approx. 2.2 kgf/cm²
WRAPPED / UNWRAPPED PROGRAM:
# WRAPPED sterilization time
15 minutes for 135℃ / 278℉
30 minutes for 121℃ / 250℉
# UNWRAPPED sterilization time
04 minutes for 135℃ / 278℉
22 minutes for 121℃/ 250℉
# DRY / UNDRY PROGRAM:
THE DRY TIME IS ALREADY SET-UP ON 30 MINUTES.
# LIQUID STERILIZATION PROGRAM: Sterilization time: 40 minutes
Sterilization temperature: 121℃ / 250℉
PS: No Auto-exhaust function.
# FOR REFERENCE:
1 KG/CM² =
0.98bar
=14.2psi.
# Sterilization instruments must be made by metal without plate, or autoclavable
plastic or silicon rubber material.
Page 14 of 17
CHAPTER 6. APPENDIX – B
※
RE-PACKING INSTRUCTIONS: TO PACK AUTOCLAVE INTO CARTON
(PLEASE REFER CHAPTER 1. LOCATION.)
1. Push off the power switch, and remove power cord.
2. Drain all water from the chamber.
3. Place all accessories into the chamber. And close door secure firmly.
4. Taking out the water stopper of the water exhaust hose. Exhaust the balance water from the
water tank. After then, put return the water stopper and fixed on the silicon hose.
5. Cover the autoclave with the plastic bag.
6. Put the bottom of the carton containing the packing piece No.1 onto the floor. And put on the
foam set in the bottom case.
7. Place the autoclave into bottom case and fixed in bottom foam set.
8. Put 4 pieces angle hard paper on each corner of the carton.
9. Put the top carton piece on.
10. Put top foam (4 pcs.) on around the top of the autoclave.
11. Close the top of the carton, and seal with tape.
12. Binding with binder to concrete the top carton and bottom carton.
IMPORTANT:
We strongly recommend that all packing material, including the carton to be kept for
re-use in the event that the unit needs To be transported at any time.
Page 15 of 17
CHAPTER 7. TROUBLE SHOOTING
POWER LAMP IS NOT LIGHT ON:
1. Power supply is not properly
connected.
2. No Fuse Breaker broken. (NFB)
3. Bulb or switch broken
Try to connect power supply until
power indicator goes on.
NFB jumps put please waiting
3minutes then press it back
After item 1. active. But power lamp is
not light on. please replace NFB
Replace bulb or switch.
LOW WATER INDICATOR LIGHT-ON AND ALARM:
1. Water is not enough:
Pour the water in the water reservoir.
(Please pour 1500cc water in. and
please keep water level under “FULL”
SIGN. because there still have water
in chamber.)
2. Water level sensor in the
chamber, unclean:
3. Steam solenoid unclean:
Clean the water level sensor and try
again.
Clean the filter.
WATER IN CHAMBER CAN’T RETURN TO WATER RESERVOIR
AUTOMATICALLY:
1. Steam solenoid coil broken:
Replace it.
PRESSURE DOESN’T RISE:
1. Steam solenoid valve unclean.
2. Main Heater broken.
3. Steam pressure over exhaust.
Clean the filter and solenoid valve,
and try again.
Replace the solenoid valve.
Replace the main heater.
Steam trap broken, ( Replaced by
engineer)
Piping system steam leak. ( Replaced
by engineer
PS: ANY PROBLEMS, PLEASE CHECK THE WIRE CINNECTION AT FIRST.
Page 16 of 17
CHAPTER 8. MAINTENANCE REQUIREMENTS
DAILY:
o WIPE THE INSIDE OF THE CHAMBER AND THE INSIDE OF THE
DOOR WITH A NON LINT CLOTH SUCH AS A WETTED.
o CHECK WATER LEVEL. –DISTILLED WATER ONLY.
o ENSURE THE THREE SMALL HOLES IN THE RUBBER COVER OF
THE WATER RESERVOIR.

WEEKLY:
o CLEAN THE RACK AND TRAYS.
o CLEAN THE FILTER IN THE CHAMBER. (ON THE EXHAUST HOLE)
o CLEAN THE WATER LEVEL SENSOR IN THE CHAMBER
(STAINLESS STEEL).

MONTHLY:
o EMPTY THE WATER TANK AND FLUSH WITH 10 LITRES OF
BOILING WATER AND REFILL WITH DISTILLED WATER. TO
EMPTY THE WATER RESERVOIR¸REMOVE THE “STAINLESS
STEEL PLUG” FROM THE “SILICON RUBBER HOSE” AND DRAIN
THE WATER RESERVOIR. ON COMPLETION REPLACE THE
“STAINLESS STEEL PLUG”.
o PULL THREE TIMES FOR SAFETY VALVE.

YEARLY:
o REMOVE, CLEAN AND REPLACE THE WIRE MESH FILTER AT
DOWN SIDE OF THE CASE. THEN, FIX RETURN THE FILTER.
o CHECK THE ELECTRIC WIRE SYSTEM, FUSE, AND
CONNECTORS.
o CHECK THE TUBING SYSTEM.
o CLEAN THE SOLENOID VALVE.
o CHECK THE INDICATION LAMPS, AND ALL CYCLE FUNCTION.
o CHECK THE DOOR GASKET. (SUGGESTION: REPLACE IT PER
YEAR.)
Page 17 of 17
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