High Temperature Piezoelectric Materials Deepam Maurya and Shashank Priya Acknowledgements National Science Foundation (NSF) Department of Energy (DOE) 2 Outline • Introduction • Improving piezoelectric response (with example of lead-free piezoelectric materials) • Integration 3 Growing Market for the piezoelectric devices The current market was estimated to have reached over U.S. $21 billion and is expected to reach $38.4 billion by 2017. 4 Source: iRAP, Inc Some examples of the high temperature environment • Jet engines, • Rocket exhausts • Nuclear Fast Breeder Reactors (FBRs) • Geothermal exploration and production and deep bore-drilling https://en.wikipedia.org/wiki/File:Jet_engine.svg 5 http://ngpdlab.engin.umich.edu/high-altitudeflows/rocket-exhaust-particles https://www.sintef.no/en/projects/descramble/ Key features of existing high-temperature sensors 6 Selected piezoelectric materials and their Curie temperatures 7 Usage temperature range for various piezoelectric materials The large time constant indicates the potential sensing at low frequency range. LN: LiNbO3 BLSF: Aurivillius structure PLS: Perovskite layer structure LGN: La3Ga5.5Nb0.5O14 CTGS: Ca3TaGa3Si2O14 NdCOB: NdCa4O(BO3)3 GdCOB: GdCa4O(BO3)3 YCOB: YCa4O(BO3)3 τ: time constant 8 Crystallographic structure of piezoelectric cell ABO3 perovskite structure BaTiO3 Cubic lattice above Curie temperature Tetragonal lattice below Curie temperature Groups of unit cells with the same orientation are called Weiss domains Polycrystalline structure of ferroelectric ceramics below Curie temperature Curtsey : http://www.physikinstrumente.com 9 Piezoelectric multilayer beam bending actuators: static and dynamic behavior How to improve the piezoelectric response 10 Construct solid solution near morphotropic phase boundaries (MPB) Modifying composition by doping of various elements Grain size control Synthesis of textured ceramics Enhanced piezoelectric response at MPB of PZT* At MPB coexistence of two phases gives rise to enhanced electromechanical response. 11 *PZT: Pb(ZrTi)O3 Soft and Hard piezoelectric Ceramics Perovskite ABO3 Pb2+(Zr,Ti)4+O2-3 A site B site Lower valence substitution : Hardening Higher valence substitution : Softening Doping effect on piezoelectric properties kind dopants effect - Formation of Oxygen vacancies (increase Hardner Acceptor Ion Li1+, K1+, Fe3+, Ni2+, Co2+, Al3+ A site Softner Donor Ion La3+, Bi3+, Nb5+, W6+, Ta5+ A site 12 B site B site space charge, domain motion is difficult.) - Elastic compliance, dielectric constant, k and bulk resistivity are reduced. - Ec, Qm are enhanced. - Formation of Pb vacancies (domain motion is easy) - Elastic compliance, dielectric constant, kp and bulk resistivity are enhanced. - Ec, Qm are reduced. Manifold improvement in piezoelectric response can be achieved in oriented single crystals as a result of anisotropy Single crystal Polycrystalline piezo 1. High piezoelectric 1. Reduced constant piezoelectric constant due to averaging effect. 2. High cost 2. Cost effective 3. Low mechanical 3. High mechanical strength strength 4. Difficult to have fine 4. Fine domain size domain size can be induced 5. Large scale 5. Large scale production is production is easy difficult 6. Require special 6. Require normal furnace and sintering furnace Platinum crucible and processing Textured polycrystalline ceramics will be a great combination 13 Zhang and Li, J. Appl. Phys. 111, 031301 (2012) Texturing of polycrystalline ceramics What is texturing Texturing is referred to have preferred crystallographic orientation in a randomly oriented ceramic What it does Single crystal Un-textured polycrystalline ceramics Polycrystalline ceramics with Ideal texture Texturing allow the polycrystalline ceramics to resemble their single crystal counterparts crystallographically so that the favorable properties of single crystals may be achieved. 14 Effect of texture in lead-free piezoelectric materials 15 Why lead-free? Lead-based piezoelectric materials contains upto 60% of lead 16 http://koonceconsulting.com/lead-poisoning-everyone-is-in-danger/ Rapidly growing world-wide research interest resulting enhanced number of publications in lead-free piezoelectric materials 17 Coondoo et al., J. Adv. Dielectrics, Vol. 3, No. 2 (2013) 1330002 MPB in lead-free piezoelectric • (1-x)Na0.5Bi0.5TiO3-xBaTiO3 exhibits morphotrpic phase boundary (MPB) around x=0.06- 0.07 • This system has been considered potential candidate to replace PZT 18 Optimization of properties across MPB in lead-free piezoelectric (1-x) Na0.5Bi0.5TiO3-xBaTiO3 200 (1-x)Na0.5Bi0.5TiO3-xBaTiO3 50 150 30 20 100 kp (%) d33(pC/N) 40 10 50 0.05 1500 x = 0.07 x = 0.06 39.5 40.0 2 40.5 41.0 (1-x)Na0.5Bi0.5TiO3-xBaTiO3 5 1200 4 900 3 600 2 300 1 46.5 2 47.0 47.5 0 0.05 0.06 0.07 x 0.93Na0.5Bi0.5TiO3-0.07BaTiO3 was identified MPB composition 19 0 x = 0.06 x = 0.05 46.0 0.09 x = 0.07 x = 0.05 39.0 x = 0.08 0.08 o Intensity (arb. units) Intensity (arb. units) x = 0.08 x = 0.09 0.07 x 0.08 0.09 0 tan (%) x = 0.09 0.06 Unlike lead-based piezoelectric materials elemental doping has little effect on the functional response in lead-free piezoelectric 20 Maurya et al. J. Mater. Chem. C, 2013, 1, 2102-2111 Templated grain growth (TGG) method for single crystals Single crystal template Original Interface Grown crystal Sintered Polycrystalline matrix 21 Messing et al. critical review , 2004 Grain oriented NBT-BT ceramics Schematic of the process 22 Schematic representation of the growth of textured NBTBT grain on NBT template 23 Microstructural development 24 Coherent interface of seed and textured grain 25 Maurya et al. J. Mater. Chem. C, 2013, 1, 2102-2111 The strong texturing structural distortions resulted in extra Randomly oriented NBT-BT a = 5.5017 Ǻ and α=60.28o Textured NBT-BT a = 5.4909 Ǻ and α=60.99o 26 Maurya et al. J. Mater. Chem. C, 2013, 1, 2102-2111 Textured specimen was found to depict smaller coercive field and higher remnant polarization 27 Piezoelectric properties of textured system Sample d33 (pC/N) PZ27 ceramics (Ferroperm) NBT-BT single crystal[1] Mn: NBT-BT single crystal(Pt)[2] Textured NBT-BT ceramics 28 425 280 287 322 kt (%) k31 (%) 47 56 55.6 57.3 33 ----39.7 ---- 1.J. Phys. D: Appl. Phys., 41, 115403, (2008) 2.Appl. Phys. Lett., 95, 102904, (2009) Maurya et al. J. Mater. Chem. C, 2013, 1, 2102-2111 Pr (μC/cm2) Ec (kV/mm) ---16 35 35 ----2.7 2.9 1.8 Giant strain with high temperature stability in textured ceramics 29 Texturing of new system away from the morphotrpic phase boundary 30 *K0.5Bi0.5TiO3-BaTiO3-Na0.5Bi0.5TiO3 (KBT-BT-NBT) Takenaka et al. J. J. App. Phys., 47, 3787, (2008) Degree of hysteresis in electric field induced strain plots 31 Relativ 0 6000 200 f100(%) d33 (pC/N) Td 160 0.3 140 0.2 3000 2000 Increasing frequency 1000 120 0 100 100 0 200 20 300 40 o 0.1 400 60 ( C) Temperature f (%) 200 150 100 5000 0.0 500 80 100 0.3 2000 Increasing frequency 0 50 100 100 200 150 300 400 200 o 250 Temperature ( C) o Temperature ( C) 250 Non-textured High temperature Textured samplestability in textured ceramics 200 150 *K0.5Bi0.5TiO3-BaTiO3-Na0.5Bi0.5TiO3 (KBT-BT-NBT) 0.2 (d) (b) 3000 d33(pC/N) e permittivity m d Tm 0.0 500 4000 0 Loss tange 3000 400 0.1 Td 50 1000 6000 0.5 Increasing piezoelectric constant Textured KBT-BT-NBT (c) (d 33) with increasing degree of 5000 0.4 T texture T 32 o Textured sample 100 4000 300 250 6000Non-textured Non-textured KBT-BT-NBT Loss tangent 0.4 200 Temperature ( C) 0.5 Tm 100 100 (c)(a) Textured KBT-BT-NBT 5000 180 4000 80 60 Relative permittivity 40 20 0 d33(pC/N) d3 High piezoelectric constant and High temperature Increasing frequency 120 1000 stability in textured KBT-BT-NBT* ceramics 100 Relative permittivity 0.2 2000 ngent 140 100 Giant strain with low degree of hysteresis in textured sample 0.1 44 30 60 90 Field (kV/cm) Poled Unpoled 45 46 o 2( ) 120 47 1 Hz 0.2 0.1 48 150 Poled Unpoled 44 0.0 0 30 60 90 Textured (002) 0.3 (200) (200) (002) Non-textued (b) Intensity (arb. units) 1 Hz 0.2 0.0 0 Textured KBT-BT-NBT specimen 0.4 Intensity (arb. units) Strain(%) (a) 33 0.5 Non-textured KBT-BT-NBT specimen Strain(%) 0.3 45 120 Field (kV/cm) 46o 47 2( ) 48 150 High temperature stability of E-field induced strain 34 Enhanced polarization in textured specimen Polarization (C/cm ) 2 Non-textured 20 KBT-BT-NBT 10 (c) 1 Hz 0 -10 -20 -30 -60 -40 -20 0 20 40 60 Field (kV/cm) (e) 10 1 Hz 0 -10 -20 -30 -60 -40 -20 5 30 40 50 Field(kV/cm) 60 20 40 60 Textured Randomly oriented (f) p = 0.08 p = 0.06 10 p = 0.06 20 0 Field (kV/cm) 20 0 35 (d) 30 p = 0.13 10 10 Ec (kV/cm) 2 Pr (C/cm ) 15 Textured 20 KBT-BT-NBT 40 Textured Randomly oriented 20 30 2 Polarization (C/cm ) 30 70 0 10 20 30 40 50 Field(kV/cm) 60 70 Comparative domain structure of textured and nontextured sample Non-Textured Textured 36 High piezoelectric response with high temperature stability 37 Giant strain with ultra-low hysteresis and high temperature stability in KBT-BT-NBT* system o (a) 180 * This work 200 d33 = 192 pC/N 180 o Td = 165 C 160 160 140 140 120 100 80 60 120 [5] 100 [7] [8] [6] 80 [7] Cu doped NBT Nb doped NBT d33 (pC/N) Depoling temperature ( C) 200 (1-x)BNT-xBC Ta doped BNT-6BT BNT - BKT - BT5 60 Various NBT based systems 38 (b) [28] 80 [27] 60 [27] 40 20 0 Textured 0.5 Strain(%) Degree of hysteresis (%) 100 [23] [25] [27] 0.2 This work High strain and low hysteresis 0.3 0.4 0.5 0.6 Smax (%) 0.7 0.8 0.4 0.3 0.2 Non-textured 0.1 0.0 0 20 40 60 80 100 120 140 160 Field (kV/cm) *K0.5Bi0.5TiO3-BaTiO3-Na0.5Bi0.5TiO3 (KBT-BT-NBT) Maurya et al. (Under review in Advanced Functional Materials) Ren at al., Nature Materials 3, 91 - 94 (2004) Integration of the piezoelectric materials 39 3D printing of meso/micro-scale devices • Printing structures at micro and meso-scale is quite challenging. • Onboard laser can be used for sintering those structures to reduce time and cost of processing significantly. • We have printed various complex structures using this technique 40 Schematic of aerosol deposition process (Optomec) Dry aerosol deposition and laser sintering process for printing smart materials (piezoelectric/ferroelectrics) on low thermal budget flexible substrates 41 Almost identical elemental distributions across the interface of the laser annealed and as deposited PZT films As deposited 42 Laser annealed Enhanced magnetoelectric response A strong ME coupling with an extremely high value of αME ~ 3V/cm·Oe was obtained at a very low magnetic field (53 Oe). The inset of (d) shows the schematic illustration of how αME was measured. 43