PIERS Proceedings, Marrakesh, MOROCCO, March 20–23, 2011 1434 Applications of Resonant and Soft Switching Converters V. Sladecek, P. Palacky, T. Pavelek, and P. Hudecek Department of Electronics, Faculty of Electrical Engineering and Computer Science VŠB-Technical University of Ostrava, 17, listopadu 15, Ostrava-Poruba 70833, Czech Republic Abstract— This paper covers the circuit modification of the power part of the inverter with auxiliary resonant poles utilising configuration of switches realised with routinely produced IGBT modules. Covered is also the control optimisation which goal is the minimisation of switching of the auxiliary resonant pole. Presented results were gained on a prototype of an inverter laboratory sample. 1. INTRODUCTION High frequency operations of PWM converters allow reduction of the size and weight of their magnetic components. However, at high switching frequency, switching losses and EMI emissions become significant and must be reduced. Traditional high frequency switch — mode supplies, which rely on generating an AC waveform have used power transistors to “hard-switch” the unregulated input voltage at this rate. This means that a transistor turning on will have the whole raw input voltage, across it as it changes state. During the actual switching interval (less than 50 microseconds) there is a finite period as the transistor begins to conduct where the voltage begins to fall at the same time as current begins to flow. This simultaneous presence of voltage across the transistor and current through it means that, during this period, power is being dissipated within the device. A similar event occurs as the transistor turns off, with the full current flowing through it. More recently, new power conversion topologies have been developed which dramatically reduce the power dissipated by the main power transistors during the switching interval. The most common technique employed has been a constant frequency resonant switching scheme, which ensures that the actual energy being dissipated by the active device is reduced to nearly zero. This method, commonly called is “Zero Voltage Switching” (ZVS), “Zero Current Switching” or “Soft Switching”. These converters use the LC resonance circuit. When using resonant circuits to reduce switching losses, by resonant inductance connected or disconnected from the resonant circuit at zero current passing through this inductance, or that connects or disconnects the resonance capacity at zero voltage. Leader in this area are quasiresonant converters, which use the properties of resonant LC circuit, only in moments of commutation switches. Reduction in the steepness of the starting and trailing edge of the output voltage when using resonant inverter also has a favorable influence on the electromagnetic interference. 2. POWER PART OF AN INVERTER WITH RESONANT POLE In Fig. 1, there is shown a block scheme of the power part of used three-phase converter with soft switching. The converter with resonant poles consists of a conventional voltage source inverter with zero (reverse) diodes and resonant poles. Each branch of the inverter bridge contains switches VT11 and VT12 (VT21 , VT22 and VT31 , VT32 ). The switches activate circuits Lr1 , Cr1 , respective Lr2 , Cr2 and Lr3 , Cr3 (see Fig. 1). These circuits are initialized in the instants, when the current of load is too low for fast overcharging, or wrong polarity for overcharging of resonant capacitors. If the current of load is high enough and right polarity it is possible to overcharge without resonant circuit utilization. The main switches of the converter use zero voltage switching and the auxiliary switches use zero current switching. 3. DESIGN OF METHODS FOR OPTIMIZATION OF RESONANT CIRCUIT CONTROL WITH RESPECT TO LOAD CURRENT For design of optimalization of resonant circuit control it is used the scheme for one phase of resonant circuit (Fig. 2). It is clear that switching of IGBT transistors has to be realised in such way to no IGBTs use hard switching. It is possible to perform optimization of switching algorithm with respect to the value of load current in the following way — to minimal number of resonant circuit activation occurs and to short-term currents of resonant circuit have a necessary value only. The optimization can be divided into two basic problems. Progress In Electromagnetics Research Symposium Proceedings, Marrakesh, Morocco, Mar. 20–23, 2011 1435 XR 1 VT11 XR 2 C R1A VT 1 C R1B VT 2 VD 1 XR 3 VT 3 VD 3 VT 5 VD 5 L R1 Ud VD 2 VT 12 VD 4 VT 4 VD 6 VT 3 V U M W Figure 1: Inverter with resonant poles — power part. VT11 C R1A VT 1 VD 1 uV1 L R1 Ud VT 12 IL VT 2 iLR uV2 VD 2 C R1B Figure 2: One phase of quasi-resonant inverter. • Optimization of switching algorithm of the switches in the bridge with respect to the value of IL . • Optimization of current impulse size in the resonant circuit with respect to the value of IL . If the load current achieves sufficient value and right direction it is possible to overcharge the resonant capacitors by the current without resonant circuit activation. In the second case the situation is following, load current has right direction, but it is not high enough for fast overcharging the resonant capacitors. In this case the load current overcharges the resonant capacitors with the help of the resonant circuit without its activation. For right understanding it is presented detailed explanation. Each situation follows from waveforms of the load current. The first assumption — we take into account an ideal load current, we substitute it by a sinusoidal waveform. The waveform is divided into a few sectors according to size and direction of load current (see Fig. 3). Current directions, positive and negative, correspond to labelling in Fig. 2. The load current is also divided into sectors I, II, III with respect to its absolute value. Switching algorithm for control of one phase of quasi-resonant converter depends on the direction and sector, where load current IL lies. From the fact follows that it exists five switching sequences of each IGBT in the quasi-resonant bridge. 4. BLOCK SCHEME OF THE CONTROL PART FOR ONE PHASE OF THE CONVERTER USING SOFT-SWITCHING In Fig. 4, it is shown a block scheme of the control part for one phase of the converter using softswitching. The input is a PWM signal connected to the analog part, where it is compared the load current and resonant current, it is evaluated position of load current with respect to the position in the given sector (see Fig. 4) and it is chosen a switching sequence for logical part of the control circuits. PIERS Proceedings, Marrakesh, MOROCCO, March 20–23, 2011 1436 5. EXPERIMENTAL RESULTS In Figs. 5 to 9 there are depicted the time responses of output voltage and current together with the current of resonant coil during small and large values of the output current. On the pictures are also included the details of switching in various regimes. IL Sector III Sector II Sector I SENSOR UVT1=0 0 Sector I SENSOR UVT2=0 t PWM SENSOR ILr Sector II SENSOR I L ANALOG PART Sector III Figure 3: Waveform of load current and its division into particular sectors. DIGITAL PART POWER PART Figure 4: Block scheme of the control part for one phase of the converter using soft-switching. Figure 5: Inverter with resonant circuit. Figure 6: Voltage UVT2 (blue) and resonant current iLR (red) for small IL . Figure 7: Voltage UVT2 (blue) and resonant current iLR (red) for one switching cycle VT2 and small IL . Progress In Electromagnetics Research Symposium Proceedings, Marrakesh, Morocco, Mar. 20–23, 2011 1437 Figure 8: Output voltage, current and resonant current for f = 50 Hz and small output current. Figure 9: Output voltage, current and resonant current for f = 50 Hz and large output current. ACKNOWLEDGMENT The paper was created with the support of the projects MSM: 618910007, ENET: CZ.1.05/2.1.00/03.0069. REFERENCES 1. Brandstetter, P., T. Krecek, P. Rech, et al., “Facilities for a digital signals processing of AC drives,” Proceedings of International Conference on Applied Electronics, 64–64, Pilsen, Czech Republic, September 2009. 2. Brandstetter, P. and P. Simonik, “Signal processing for vector control of AC drive,” 20th International Conference Radioelektronika, 93–96, Brno, Czech Republic, 2010. 3. Brandstetter, P., P. Rech, and P. Simonik, “Sensorless control of permanent magnet synchronous motor using luenberger observer,” PIERS Proceedings, 424–428, Cambridge, USA, July 5–8, 2010. 4. Dudek, J. and P. Chlebis, “Comparison of power losses and quality of output voltage from different types of inverters,” Proceedings of 35th Annual IEEE Power Electronics Specialists Conference, PESC, 3120–3126, Aachen, Germany, 2004. 5. Chlebis, P., P. Moravcik, and P. Simonik, “Method of direct torque control for three-level voltage inverter,” Proceedings of 13th European Conference on Power Electronics and Applications, EPE, 4051–4056, Barcelona, Spain, September 2009. 6. Chlebis, P., P. Vaculik, P. Moravcik, et al., “Direct torque control methods for three-level voltage inverter,” Proceedings of 10th International Scientific Conference Electric Power Engineering, 352–356, Kouty nad Desnou, Czech Republic, May 2009.