TeSys® Motor Starter Solutions
for the North American Market
Data Bulletin
8536DB0901
Tesys Motor Starter Solutions
Table of Contents
8536DB0901
11/2009
Table of Contents
Introduction ................................................................................................ 3
Overview of U.S. Standards and Regulations ......................................... 3
Certification Process ................................................................................... 3
Acceptance of Electrical Equipment in the U.S. .......................................... 3
Structure of a Motor Starter in Accordance with UL508A ...................... 4
Feeder Circuits and Branch Circuits ........................................................... 4
Group Motor Installations ...................................................................... 5
Required Functions of Combination Starters .............................................. 6
Types of Combination Starter Constructions .............................................. 7
Disconnecting Means on a Feeder Circuit .................................................. 7
TeSys Motor Starters .................................................................................. 8
Disconnecting Means ................................................................................ 8
Industrial Machinery requirements (NFPA79 Section 5.3.3.1 and
UL508A Section 65, 66) .............................................................................. 8
TeSys Solutions ......................................................................................... 9
UL98/489 ..................................................................................................... 9
TeSys GS Disconnect Switches ............................................................ 9
UL508 Type E ........................................................................................... 10
Manual Self-Protected Combination Motor Controller, TeSys GV ....... 10
Self-Protected Combination Motor Controller, TeSys U ...................... 11
UL508 Type F ........................................................................................... 11
Combination Motor Controller, TeSys GV ........................................... 11
UL508 Group Motor Installations .............................................................. 12
Manual Combination Motor Controller, TeSys GV .............................. 12
UL508 Contactors ..................................................................................... 14
TeSys K, D, and F Specifications ........................................................ 14
UL248 TeSys DF Fuse Holder Characteristics ......................................... 17
Short Circuit Protection for Drives ......................................................... 17
GV2P Controllers and ATV21 Drives ........................................................ 18
Recommended Branch-Circuit Protection Devices ............................. 18
GV2P or GV3P Controllers with ATV31 Drives ......................................... 20
GV2P or GV3P Controllers with ATV61 or ATV71 Drives ......................... 21
Self-Protected Manual Combination Starter Values Meeting
UL 508 Type E ........................................................................................ 21
SCCR requirement in UL508A .................................................................. 23
Specific Requirements for the Canadian Market................................... 24
Installation and Product Standards ........................................................... 24
Certification Process ............................................................................ 24
Technical Differences between Canadian and U.S. Standards ........... 24
Average Full-Load Currents of Asynchronous Squirrel Cage Motors 25
2
© 2009 Schneider Electric All Rights Reserved
TeSys® Motor Starter Solutions
Introduction—Certification Process
8536DB0901
11/2009
Introduction
Overview of U.S. Standards
and Regulations
TeSys motor starters from Schneider Electric offer a wide range of solutions
to meet your motor control and protection needs. This data bulletin contains
information on applying TeSys motor starters in the United States and
Canada.
Figure 1 outlines the national standards governing electrical installations in
the U.S.
Figure 1:
Standards
Installation
standard
NEC = NFPA70
Application
standard
NFPA79
Product
standard
•
•
•
•
•
•
•
•
•
•
UL489
UL98
NOTE: UL508A is both
an application and a
product standard.
UL508A
UL508
UL508A UL508C
UL512
UL248
UL1077
National Electrical Code® (NEC), NFPA70: Electrical Installation
NFPA79: Electrical Standard for Industrial Machinery
UL508A: Industrial Control Panel
UL489: Molded-Case Circuit Breaker, Molded-Case Switches
UL508: Industrial Control Equipment
UL508C: Power Conversion Equipment
UL98: Enclosed and Dead-Front Switches
UL512: Fuse Holders
UL248: Low Voltage Fuses
UL1077: Supplementary Protectors
Certification Process
A nationally recognized testing laboratory (NRTL) can list or certify the
equipment according to these applications or product standards. NRTLs
include UL, CSA, ETL, TUV, and others listed at the following website:
http://www.osha.gov/dts/otpca/nrtl/index.html#nrtls
Acceptance of Electrical
Equipment in the U.S.
The process for acceptance is as follows:
1. The equipment is listed or the manufacturer is certified:
a. For mass production equipment, the industrial control panel itself is
listed by an NRTL
b. For custom or low-volume equipment, the manufacturer or supplier
of the industrial control panel is certified
2. A local inspector under the authority having jurisdiction (AHJ) inspects
and approves the electrical equipment and the installation prior to
commissioning. The product listing or labeling may be used to assist in
the inspection.
© 2009 Schneider Electric All Rights Reserved
3
TeSys® Motor Starter Solutions
Structure of a Motor Starter in Accordance with UL508A—Feeder Circuits and Branch Circuits
8536DB0901
11/2009
Structure of a Motor Starter
in Accordance with UL508A
Feeder Circuits and
Branch Circuits
The feeder circuit includes all power conductors and components from the
incoming feeder disconnect to the line side of the last branch short-circuit
protection device (SCPD).
The branch circuit includes all power conductors and components from the
load side of the branch circuit SCPD to the controller load-side connections.
Each branch circuit should be protected by its own disconnect and SCPD.
Figure 2:
Feeder Circuit and Branch Circuit
Table 1:
Circuit Components
1
Load—provided in the field
14
Control transformer ground
(for 1000 VA max. control transformer)
2
Field wiring terminals
15
Control circuit devices and wiring—
Class 1 circuit—isolated secondary circuit
3
Alternate field terminals
16
Solenoid or other control device—
provided in the field
4
Field wiring
17 Supplementary protection
5
Internal wiring of the power circuit
18 Class 2 transformer
6
Overload relay and heater elements
19 Class 2 circuit
7
Contactor or controller
20
Power transformer fuse—
branch circuit protection
8
Starter
21
Power transformer—
for motor load and control protector
9
Combination motor controller
22
Control circuit—Class 1 circuit—
common control circuit
23
Equipment ground and
equipment ground terminal
10 Branch circuit protection
11 Fused disconnect switch or circuit breaker 24 Bonding conductor—bonding jumper
12 Control transformer
25 Grounding electrode conductor terminal
Control transformer fuse or supplementary
Grounding electrode conductor—
13
26
protection
provided in the field
4
© 2009 Schneider Electric All Rights Reserved
8536DB0901
11/2009
TeSys® Motor Starter Solutions
Structure of a Motor Starter in Accordance with UL508A—Feeder Circuits and Branch Circuits
Group Motor Installations
In a group motor installation, a single disconnecting means and SCPD can
be used for a group of motors. The specific rules are described in NEC
Sections 430-112 and 430-53.
A. Group installations are primarily used in the following applications:
1. Fractional hp motors—NEC Section 430.53 (A):
For several motors, each rated 1 hp maximum on a branch circuit of
600 V maximum, a single SCPD not exceeding 15 A is permitted under
the following circumstances:
— No single motor is rated greater than 6 A
— The branch short-circuit device rating marked on any controller
(UL508 circuit breaker, switch or contactor) is not exceeded
— Appropriate motor overload protection is used
2. Smallest rated motor protected—NEC Section 430.53 (B):
The SCPD is sized for the motor in the group with the lowest rating
3. Other group installations—NEC Section 430.53 (C):
Two or more motors of any rating, or one or more motors and other
loads, where all the following conditions are met:
— Each motor controller and overload protection device carries a
Motor Group Installation listing.
— Each circuit breaker (if used) is listed and is of the inverse time type.
— The SCPD (fuse or circuit breaker) is sized for the largest motor plus
the sum of all other motors and loads.
— The sizing of the SCPD (fuse or circuit breaker) does not exceed the
maximum allowed for overload protection of the smallest motor.
— Appropriate overcurrent protection is provided for non-motor loads.
B. The tap conductor sizing rules for group motor installations are governed
by NEC Section 430.53 (D). Conductors from the load side of the SCPD
for the motor group must comply with one of the following:
•
•
The ampacity is not less than that of the branch circuit conductors.
•
The ampacity is not less than 1/10 that of the SCPD for the motor group,
the length is not more than 3 m (10 ft), and the manual motor controller
is marked “Suitable for Tap Conductor Protection in Group Installations.”
The ampacity is not less than 1/3 that of the branch circuit conductors,
and the length is not more than 7.5 m (25 ft).
Products certified for motor grouping must carry the markings on the
product label or instruction sheet required by NEC and UL (such as
“Suitable for Tap Conductor Protection in Group Installations”).
© 2009 Schneider Electric All Rights Reserved
5
TeSys® Motor Starter Solutions
Structure of a Motor Starter in Accordance with UL508A—Required Functions of Combination Starters
Required Functions of
Combination Starters
8536DB0901
11/2009
Combination starters are the most common type of packaged motor
controllers. They are called combination because of their construction and
combined functions. NEC Article 430 defines the required functions of
combination starters. Underwriters Laboratories, Inc.® (UL) specifies the
tests and verifications that the components must pass before they can be
listed as suitable for use for those functions.
Figure 3 depicts the four component functions that compose a complete
motor branch circuit as defined by the NEC.
Figure 3:
Required Functions of Combination Starters
Motor Disconnect
Motor Branch Circuit
Protection
Motor Controller
Motor Overload
Protection
6
© 2009 Schneider Electric All Rights Reserved
TeSys® Motor Starter Solutions
Structure of a Motor Starter in Accordance with UL508A—Types of Combination Starter Constructions
8536DB0901
11/2009
Types of Combination Starter
Constructions
UL 508 is the UL safety standard for industrial control equipment. Part IV
defines the component functions, construction, testing, and performance
requirements of six styles of combination starters. Each of the six styles
meets the requirements of NEC Article 430 for the motor disconnecting
means, the motor branch circuit short-circuit and ground-fault protection, the
motor controller, and the motor overload (OL) protection. Each provides
adequate protection against fire or personal injury under fault conditions.
The UL 508 type designations are differentiated by the actual components
used to protect the motor branch circuit as illustrated in Table 2.
Table 2:
UL Combination Starter Type Designations
Device Used for Component Function
UL
Branch
Combination
Motor
Motor OL
Starter Type Disconnect Circuit
Controller Relay
Protection
A
B
Traditional
Combination
Starters
from the
1980s and
earlier
Recognized
1990
Recognized
2002
C
D
UL 248 Fuses
UL 98 Manual UL 508 Motor
Disconnect
Short Circuit
Protector
UL 489 Inverse Time
Circuit Breaker
F
UL 508 Overload relay: TeSys LR
UL 508
Magnetic or
Solid State
Controller
UL 508
Motor
Overload
Relay
Disconnecting Means on a
Feeder Circuit
UL489 Circuit Breaker:
Compact NSF or Powerpact
UL508 Controller: TeSys LC
UL 508 Overload relay: TeSys LR
UL 508 Self-Protected
Combination Controller
UL 508 Manual
Self-Protected
Combination Controller
UL 248 Fuses
UL508 Controller: TeSys LC
UL 489 Instantaneous
Trip Circuit Breaker
E
UL98 Disconnect switch: TeSys GS
UL 508
Magnetic or
Solid State
Controller
UL 508 Type E
Self-Protected
Combination Starter:
TeSys U
UL 508
Manual SelfProtected
Combination
Controller
UL 508 Type E
Manual Self-Protected
Combination Starter:
TeSys GV.P
UL 508 Type F
Combination Starter:
TeSys GV + LC1D
The disconnecting means on the feeder circuit, ahead of the last SCPD,
must be a UL98 disconnect switch or UL489 circuit breaker. UL508 switches
or motor protectors are not acceptable.
On the branch circuit, the following are permitted as the disconnecting
means when installed between the final motor branch circuit short circuit
protection and the motor:
© 2009 Schneider Electric All Rights Reserved
•
any UL508 switch, suitable as a motor disconnect (according to NEC
Section 430.81), that is used to start and stop a motor,
•
a manual motor controller that is suitable as a motor disconnect
(according to NEC Section 430.109).
7
TeSys® Motor Starter Solutions
Disconnecting Means—TeSys Motor Starters
8536DB0901
11/2009
TeSys Motor Starters
Figure 4:
Power Supply Circuit
TeSys GS
UL98
or
Compact NSF
or Powerpact
UL489
or
Compact NSF
or Powerpact
or C60
UL489
LC1D
if needed
M
TeSys U
UL508
Type E
M
TeSys
GV2P + LC1D
GV3P + LC1D
UL508 Type F
M
M
M
TeSys
GV2ME + LC1D
UL508
Group Installation
Disconnecting Means
Other
Loads
M
TeSys GV2P or GV3P
UL508 Type E
+ LC1D if needed
+ ATV drives
A disconnecting means must be provided for each incoming supply (branch)
circuit, and must open each ungrounded conductor of the supply circuit.
This disconnecting means could be one of the following:
•
•
•
UL489 inverse-time or instantaneous-trip circuit breaker
UL489 molded-case switch
UL98 switch unit, either open type or enclosed
For a motor starter, the disconnecting means could be a UL508 type E selfprotected combination motor controller.
The sizing of the disconnecting means must meet UL508A Section 30.2.
A UL508 manual motor controller or switch (such as the TeSys Vario
device) is certified for use on the load side of a motor's branch circuit
protection. This is commonly called a load break switch.
Industrial Machinery requirements
(NFPA79 Section 5.3.3.1 and
UL508A Section 65, 66)
8
These requirements cover industrial control panels for industrial machinery
(NFPA 79-2002, Electrical Standard for Industrial Machinery). The following
types of machines are identified as industrial machinery:
•
•
Metalworking machine tools, including machines that cut or form metal
•
Wood machinery, including woodworking, laminating, and sawmill
machines
•
•
Assembly machines
•
Inspection and testing machines, including coordinate measuring and inprocess gauging machines
Plastics machinery, including injection molding, extrusion, blow molding,
specialized processing, thermoset molding, and size reduction
machines
Material handling machines, including industrial robots and transfer
machines
© 2009 Schneider Electric All Rights Reserved
TeSys® Motor Starter Solutions
TeSys Solutions—UL98/489
8536DB0901
11/2009
An operating mechanism for the disconnecting means must have the
following characteristics:
•
Readily accessible when the enclosure doors are in the open or closed
position
•
Installed so that its operation is not restricted by the enclosure door
while in the open position
•
Operable independent of the door position without the use of accessory
tools or devices
•
Lockable in the Off position independent of the door position—and when
the mechanism is locked, the disconnect cannot be closed
The UL98 TeSys GS disconnect switches meet these requirements.
•
The TeSys GS1 disconnect switch requires the use of operating
mechanism GS1AD010 and GS1AD020.
•
The TeSys GS2 disconnect switch provides these features (effective in
the fourth quarter of 2009).
The UL489 NSF and PowerPact Circuit breakers meet these requirements
when used in conjunction with a Class 9422 or 9421L operating mechanism
and 9421LH79 handle.
TeSys Solutions
UL98/489
TeSys GS Disconnect Switches
Table 3:
TeSys GS Horsepower and SCCR Ratings
Horsepower Rating (hp)
250 [1]
SCCR @
600 Vac
(kA)
Fuse
Type
Max. Fuse
Rating
(A)
Wire Range
(AWG)
Catalog
Number
3
5
65
CC
30
14–10
GS1DDU3
3
5
65
J
30
14–10
GS1DU3
3
5
100
CC
30
14–10
GS2EEU3
30
10–3
GS2EU3
60
10–3
GS2GU3
100
14–2/0
GS2JU3
J
200
6–3/0
GS2MU3
Ampere Rating (A):
General Purpose
Rated Enclosure
220/240 440/480 600
125 [1]
30
7.5
15
20
30
7.5
15
20
30
7.5
15
20
30
7.5
15
20
3
5
100
J
60
15
30
50
3
10
200
J
100
30
60
75
7.5
20
200
J
200
60
125
150
15
40
200
3Ø Vac
Vdc
400
125
250
350
20
50
200
J
400
2 x 2 AWG – 600kcmil
GS2QU3
600
200
500
500
—
—
200
J
600
2 x 2 AWG – 600kcmil
GS2SU3
800
200
500
500
—
—
200
L
800
2 x 2 AWG – 600kcmil
GS2TU3
[1]
2 poles in series.
© 2009 Schneider Electric All Rights Reserved
9
TeSys® Motor Starter Solutions
TeSys Solutions—UL508 Type E
Table 4:
8536DB0901
11/2009
UL508 TeSys Vario Load Break Switch Horsepower Ratings
Horsepower Rating (hp)
Ampere Rating (A):
General Purpose
Rated Enclosure
200
208
240
480
600
120
200
208
240
480
10
2
2
2
5
5
0.33
1
1
1
2
2
V02
16
3
3
3
7.5
7.5
0.5
1.5
1.5
1.5
3
3
V01
20
3
5
5
10
10
0.75
2
2
2
5
5
V0
20
3
5
5
10
10
0.75
2
2
2
5
5
V1
25
3
5
5
10
15
1
2
2
3
5
7.5
V2
45
7.5
7.5
10
20
30
3
5
5
7.5
15
20
V3
3Ø Vac
1Ø Vac
600
Catalog
Number
63
10
10
15
30
40
3
5
5
7.5
15
20
V4
100
20
20
25
50
50
—
—
—
—
—
—
V5
115
25
25
30
50
60
—
—
—
—
—
—
V6
UL508 Type E
Manual Self-Protected Combination
Motor Controller, TeSys GV
Table 5:
Manual Self-Protected Combination Starter Meeting UL508 Type E
UL File E164871
TeSys GV2P Horsepower and SCCR Ratings
In combination with line spacer GV2GH7 (stand-alone starters) or GV1G09 and GV2G busbars (multiple starters)
Standard Motor Ratings @ 50/60 Hz (hp)
1Ø
120 V
240 V
Associated
Cable, AWG
75 °C, Cu
Manual
Self-Protected
Starter
Overload Trip
Range (A)
SCCR (kA)
480Y/277V
—
—
—
—
10
GV2P01
0.1–0.16
100
10
GV2P02
0.16–0.25
100
10
GV2P03
0.25–0.4
100
10
GV2P04
0.4–0.63
100
0.5
10
GV2P05
0.63–1
100
0.75
10
GV2P06
1–1.6
100
3Ø
200 V
240 V
480 V
600 V
0.5
0.5
1
10
GV2P07
1.6–2.5
100
0.75
1
2
10
GV2P08
2.5–4
100
1.5
1.5
4
10
GV2P10
4–6.3
100
0.5
1
2
3
5
7.5
10
GV2P14
6–10
100
1
2
3
3
10
10
8
GV2P16
9–14
10
1
3
5
5
10
15
8
GV2P20
13–18
10
2
3
5
7.5
15
20
6
GV2P21
17–23
10
2
3
5
7.5
15
20
6
GV2P22
20–25
10
10
© 2009 Schneider Electric All Rights Reserved
TeSys® Motor Starter Solutions
TeSys Solutions—UL508 Type F
8536DB0901
11/2009
Table 6:
TeSys GV3P Horsepower and SCCR Ratings
In combination with line spacer GV3G66 and GVAM11 (magnetic trip unit) for stand-alone starters
Standard Motor Ratings @ 50/60 Hz (hp)
1Ø
3Ø
600 V
Associated
Cable, AWG
75 °C, Cu
Manual
Self-Protected
Starter
SCCR (kA)
Overload Trip
Range (A)
480Y / 277 V
600Y / 347 V
120V
240 V
200 V
240 V
480 V
1
2
3
3
7.5
10
8
GV3P13
9–13
100
25
1
3
3
5
7.5
10
8
GV3P18
12–18
100
25
2
3
5
7.5
15
20
6
GV3P25
17–25
100
25
2
3
7.5
7.5
20
25
6
GV3P32
23–32
100
25
3
5
10
10
25
30
3
GV3P40
30–40
65
25
3
7.5
10
10
30
40
3
GV3P50
37–50
65
25
5
10
15
15
40
50
3
GV3P65
48–65
65
25
Self-Protected Combination
Motor Controller, TeSys U
Table 7:
Meeting UL508 Type E
UL File E164871
TeSys U Horsepower and SCCR Ratings
In combination with line spacer LU9SP0 (stand-alone starters) or GV1G09 and GV2G busbars (multiple starters)
Standard Motor Ratings @ 50/60 Hz (hp)
1Ø
3Ø
240 V
480 V
600 V
Associated
Cable, AWG
75 °C, Cu
SCCR (kA)
Self-Protected
Combination
Starter
Overload Trip
Range (A)
480Y /
277 V
480 V with
LUALB1
Limiter
600 V with
LUALB1
Limiter
120 V
240 V
200 V
1.5
2
3
3
10
10
8
LUB12
0.15–12
65
130
65
2
5
10
10
20
25
6
LUB32
0.15–32
65
130
65
When Limiter block LUALB1 is used, SCCR apply for stand alone starter or with GV1G09 and GV2G busbar for multistarter
UL508 Type F
Combination Motor Controller,
TeSys GV
Table 8:
Manual Self-Protected Combination Starter Meeting UL508 Type F
UL File E164871
TeSys GV2P Horsepower and SCCR Ratings
In combination with line spacer GV2GH7 (stand-alone starters) or GV1G09 and GV2G busbars (multiple starters)
Standard Motor Ratings @ 50/60 Hz (hp)
1Ø
120 V
240 V
Associated
Cable, AWG
75 °C, Cu
Manual
Self-Protected
Starter
Type of
Overload Trip
Contactor
Range (A)
Required
—
10
GV2P01
0.1–0.16
LC1D09 or D12
100
—
10
GV2P02
0.16–0.25
LC1D09 or D12
100
—
10
GV2P03
0.25–0.4
LC1D09 or D12
100
—
10
GV2P04
0.4–0.63
LC1D09 or D12
100
0.5
10
GV2P05
0.63– 1
LC1D09 or D12
100
0.75
10
GV2P06
1–1.6
LC1D09 or D12
100
100
3Ø
200 V
240 V
480 V
600 V
SCCR (kA)
480Y / 277 V
0.5
0.5
1
10
GV2P07
1.6–2.5
LC1D09 or D12
0.75
1
2
10
GV2P08
2.5– 4
LC1D09 or D12
100
1.5
1.5
4
10
GV2P10
4–6.3
LC1D09 or D12
100
0.5
1
2
3
5
7.5
10
GV2P14
6–10
LC1D09 or D12
100
1
2
3
3
10
10
8
GV2P16
9–14
LC1D12 or D18
42
1
3
5
5
10
15
8
GV2P20
13–18
LC1D12 or D18
42
2
3
5
7.5
15
20
6
GV2P21
17–23
LC1D25 or D32
42
2
3
5
7.5
15
20
6
GV2P22
20–25
LC1D25 or D32
42
© 2009 Schneider Electric All Rights Reserved
11
TeSys® Motor Starter Solutions
TeSys Solutions—UL508 Group Motor Installations
Table 9:
8536DB0901
11/2009
TeSys GV3P Horsepower and SCCR Ratings
In combination with line spacer GV3G66 and GVAM11 (magnetic trip unit) for stand-alone starters
Standard Motor Ratings @ 50/60 Hz (hp)
1Ø
3Ø
Associated Manual Self- Overload Type of
Contactor
Trip
Cable, AWG Protected
Range (A) Required
Starter
75 °C, Cu
SCCR (kA)
480Y/277V 600Y/347V
120V
240V
200V
240V
480V
600V
1
2
3
3
7.5
10
8
GV3P13
9–13
LC1D18
65
25
1
3
3
5
7.5
10
8
GV3P18
12–18
LC1D18
65
25
2
3
5
7.5
15
20
6
GV3P25
17–25
LC1D25
65
25
2
3
7.5
7.5
20
25
6
GV3P32
23–32
LC1D32
65
25
3
5
10
10
25
30
3
GV3P40
30–40
LC1D40A/ 50A/65A
65
25
3
7.5
10
10
30
40
3
GV3P50
37–50
LC1D50A/65A
65
25
5
10
15
15
40
50
3
GV3P65
48–65
LC1D65A/80
65
25
UL508 Group Motor Installations
Manual Combination Motor
Controller, TeSys GV
Table 10:
GV2ME: UL File E164864
GV2RT: UL pending, CSA accepted (MC 164581, Report 1012350,
Project 2152063)
TeSys GV2ME or GV2RT Horsepower and SCCR Ratings
In association with LC1D contactors, suitable for Group Installation when protected by fuses or a circuit breaker
(including multi starter with GV1G09 or GV2G05 blocks plus GV2G busbars)
Standard Motor Ratings @ 50/60 Hz
(hp)
1Ø
3Ø
Associated
Manual
Cable,
Motor
AWG
Starter
120 V 240 V 200 V 240 V 480 V 600 V 75 °C, Cu
Overload
Trip
Range
240 /
Contactor
(A)
480 V
SCCR (kA)
480 V
600Y / with
347 V GV1L3
Limiter
600 V
with
Contactor
LA9LB920
Limiter
—
10
GV2ME01
0.1–0.16
LC1D09 or
D12
65
42
65
LC1D09 or
D12
42
—
10
GV2ME02
0.16–0.25
LC1D09 or
D12
65
42
65
LC1D09 or
D12
42
—
10
GV2ME03
GV2RT03
0.25–0.4
LC1D09 or
D12
65
42
65
LC1D09 or
D12
42
—
10
GV2ME04
GV2RT04
0.4–0.63
LC1D09 or
D12
65
42
65
LC1D09 or
D12
42
0.5
10
GV2ME05
GV2RT05
0.63–1
LC1D09 or
D12
65
42
65
LC1D09 or
D12
42
0.75
10
GV2ME06
GV2RT06
1–1.6
LC1D09 or
D12
65
42
65
LC1D09 or
D12
42
0.5
0.5
1
10
GV2ME07
GV2RT07
1.6–2.5
LC1D09 or
D12
65
42
65
LC1D09 or
D12
42
0.75
1
2
10
GV2ME08
GV2RT08
2.5–4
LC1D09 or
D12
65
42
65
LC1D09 or
D12
42
1.5
1.5
4
10
GV2ME10
GV2RT10
4–6.3
LC1D09 or
D12
65
42
65
LC1D09 or
D12
42
0.5
1
2
3
5
7.5
10
GV2ME14
GV2RT14
6–10
LC1D09 or
D12
65
42
65
LC1D09 or
D12
42
1
2
3
3
10
10
8
GV2ME16
GV2RT16
9–14
LC1D12 or
D18
22
10
65
LC1D32 or
D38
42
1
3
5
5
10
15
8
GV2ME20
GV2RT20
13–18
LC1D12 or
D18
22
10
65
LC1D32 or
D38
42
2
3
5
7.5
15
20
6
GV2ME21
GV2RT21
17–23
LC1D25 or
D32
10
10
65
LC1D32 or
D38
42
10
10
65
LC1D32 or
D38
42
5
5
65
LC1D32 or
D38
42
2
3
5
7.5
15
20
6
GV2ME22
20–25
LC1D25 or
D32
2
5
10
10
20
30
6
GV2ME32
24–32
LC1D25 or
D32
12
© 2009 Schneider Electric All Rights Reserved
TeSys® Motor Starter Solutions
TeSys Solutions—UL508 Group Motor Installations
8536DB0901
11/2009
Table 11:
TeSys GV2P Horsepower and SCCR Ratings
In association with LC1D contactors, suitable for Group Installation when protected by fuses or a circuit breaker
(including multi starter with GV1G09 or GV2G05 blocks plus GV2G busbars)
SCCR (kA)
Overload
Associated
Manual
600Y
/
Trip
Cable,
Motor
347
V
Range
AWG
480 V
Contactor 480 V
with GV1L3
120 V 240 V 200 V 240 V 480 V 600 V 75 °C, Cu Starter (A)
Limiter
Standard Motor Ratings @ 50/60 Hz (hp)
1Ø
3Ø
Contactor
with
600 V
LA9LB920
Limiter
—
10
GV2P01
0.1–0.16
LC1D09 or
D12
65
42
65
LC1D09 or
D12
42
—
10
GV2P02
0.16–0.25
LC1D09 or
D12
65
42
65
LC1D09 or
D12
42
—
10
GV2P03
0.25–0.4
LC1D09 or
D12
65
42
65
LC1D09 or
D12
42
—
10
GV2P04
0.4–0.63
LC1D09 or
D12
65
42
65
LC1D09 or
D12
42
0.5
10
GV2P05
0.63–1
LC1D09 or
D12
65
42
65
LC1D09 or
D12
42
0.75
10
GV2P06
1–1.6
LC1D09 or
D12
65
42
65
LC1D09 or
D12
42
0.5
0.5
1
10
GV2P07
1.6–2.5
LC1D09 or
D12
65
42
65
LC1D09 or
D12
42
0.75
1
2
10
GV2P08
2.5–4
LC1D09 or
D12
65
42
65
LC1D09 or
D12
42
1.5
1.5
4
10
GV2P10
4–6.3
LC1D09 or
D12
65
42
65
LC1D09 or
D12
42
0.5
1
2
3
5
7.5
10
GV2P14
6–10
LC1D09 or
D12
65
42
65
LC1D09 or
D12
42
1
2
3
3
10
10
8
GV2P16
9–14
LC1D12 or
D18
22
18
65
LC1D32 or
D38
42
1
3
5
5
10
15
8
GV2P20
13–18
LC1D12 or
D18
22
18
65
LC1D32 or
D38
42
2
3
5
7.5
15
20
6
GV2P21
17–23
LC1D25 or
D32
22
18
65
LC1D32 or
D38
42
2
3
5
7.5
15
20
6
GV2P22
20–25
LC1D25 or
D32
22
18
65
LC1D32 or
D38
42
2
5
10
10
20
30
6
GV2P32
24–32
LC1D25 or
D32
5
5
65
LC1D32 or
D38
42
Table 12:
TeSys GV3P Horsepower and SCCR Ratings
In association with LC1D contactors, suitable for Group Installation, when protected by fuses or a circuit breaker
Standard Motor Ratings @ 50/60 Hz (hp)
SCCR (kA)
Overload
Trip Range Contactor
(A)
480Y /
277 V
600Y /
347 V
120V
240V
200V
240V
480V
600V
Associated
Manual
Cable, AWG
Motor Starter
75 °C, Cu
1
2
3
3
7.5
10
8
GV3P13
9–13
LC1D18
65
25
1
3
3
5
7.5
10
8
GV3P18
12–18
LC1D18
65
25
2
3
5
7.5
15
20
6
GV3P25
17–25
LC1D25
65
25
2
3
7.5
7.5
20
25
6
GV3P32
23–32
LC1D32
65
25
3
5
10
10
25
30
3
GV3P40
30–40
LC1D40A/50A/65A 65
25
3
7.5
10
10
30
40
3
GV3P50
37–50
LC1D50A/65A
65
25
5
10
15
15
40
50
3
GV3P65
48–65
LC1D65A/80
65
25
1Ø
3Ø
These values are derived from the UL508 Type F certification (E164871).
© 2009 Schneider Electric All Rights Reserved
13
TeSys® Motor Starter Solutions
TeSys Solutions—UL508 Contactors
8536DB0901
11/2009
UL508 Contactors
TeSys K, D, and F Specifications
Table 13:
TeSys K Ratings
Standard Motor Ratings @ 50/60 Hz (hp)
1Ø
115 V
3Ø
230/240 V
0.5
1.5
200/208 V
1.5
230/240 V
1.5
460/480 V
3
Associated
Cable, AWG
575/600 V 75 °C, Cu
3
10
Max.
Max. Inductive
Continuous
AC3 Current (A)
Current (A)
Contactor
6
LC1K06
15
0.5
1.5
2
3
5
5
10
9
20
LC1K09
0.5
1.5
3
3
7.5
10
10
12
20
LC1K12
Table 14:
TeSys D Ratings
Standard Motor Ratings @ 50/60 Hz
1Ø
115 V
230/240 V
3Ø
200/208 V
230/240 V
460/480 V
Associated
Cable
575/600 V 75 °C, Cu
7.5
10 AWG
Max. Inductive Max.
Continuous
AC3 Current
Current (A)
(A)
Type of
Contactor
Required
9
LC1D09
0.5
1
0.5–2
0.5–2
0.5–5
20
1
2
3
3
7.5
10
10 AWG
12
25
LC1D12
1
3
5
5
10
15
8 AWG
18
32
LC1D18
2
3
5
7.5
15
20
6 AWG
25
40
LC1D25
2
5
7.5
10
20
30
6 AWG
32
50
LC1D32
3
5
10
10
30
30
3 AWG
40
60
LC1D40A
3
7.5
15
15
40
40
3 AWG
50
70
LC1D50A
5
10
20
20
40
50
3 AWG
65
80
LC1D65A
7.5
15
25
30
60
60
2 AWG
80
125
LC1D80
7.5
15
25
30
60
60
250 mcm
95
125
LC1D95
—
—
30
40
75
100
250 mcm
115
200
LC1D115
—
—
40
50
100
125
250 mcm
150
200
LC1D150
High-Fault Short-Circuit Rating
Suitable For Use On A Circuit Capable Of Delivering Not More Than
100,000 rms Symmetrical Amperes, 600 Volts Maximum
when protected by Class J time-delay fuse sized not larger than 225% of
motor FLA:
LC1D09, D12, D18, D25, D32, D40, D56, D65, D80, D115, D150
14
© 2009 Schneider Electric All Rights Reserved
TeSys® Motor Starter Solutions
TeSys Solutions—UL508 Contactors
8536DB0901
11/2009
Table 15:
UL/CSA Lighting Ratings @ 575 / 600V
Device
Ballast
Tungsten
LC1D09 (AC coil only)
20 A
20 A
LC1D12 (AC coil only)
25 A
20 A
LC1D18 (AC coil only)
32 A
25 A
LC1D25 (AC coil only)
40 A
40 A
LC1D32 (AC coil only)
50 A
50 A
LC1DT20 (AC coil only)
20 A
20 A
LC1DT25 (AC coil only)
25 A
25 A
LC1DT32 (AC coil only)
32 A
32 A
LC1DT40 (AC coil only)
40 A
40 A
LC1D40A
60 A
60 A
LC1D50A
70 A
70 A
LC1D65A
80 A
70 A
LC1D80, LC1D80004
100 A
100 A
LC1D115, LC1D1150004
115 A
115 A
LC1D150, LC1D1500004
150 A
150 A
Table 16:
Elevator Duty Ratings (hp)
1Ø
Catalog
Number
200/208 V
230/240 V
460/480 V
575/600 V
LC1D12 (AC)
1.5
2
3
7.5
7.5
LC1D25 (AC)
3
5
7.5
15
20
—
LC1D32 (AC)
5
10
—
—
LC1D40A (AC)
—
—
—
—
—
LC1D50A (AC)
7.5
10
15
25
30
LC1D65A (AC)
10
15
20
25
30
LC1D80
15
25
30
50
50
LC1D95
—
—
—
—
—
LC1D115
—
—
—
—
—
LC1D150
15
25
30
65
75
Table 17:
© 2009 Schneider Electric All Rights Reserved
3Ø
230/240 V
Definite Purpose Ratings, 3-Phase, Breaking All Lines
Hermetic Refrigeration Compressor
LRA
Device
FLA
LC1D09 (AC coil only)
9
54
LC1D12 (AC coil only)
12
72
60
48
LC1D18 (AC coil only)
18
108
90
72
LC1D25 (AC coil only)
25
150
125
100
LC1D32 (AC coil only)
32
192
160
128
LC1D40A
40
240
200
160
LC1D50A
50
300
250
200
LC1D65A
65
390
325
260
LC1D80
75
450
375
300
LC1D95
—
—
—
—
LC1D115
115
690
575
460
LC1D150
150
900
750
600
240V
480V
45
600V
36
15
TeSys® Motor Starter Solutions
TeSys Solutions—UL508 Contactors
Table 18:
8536DB0901
11/2009
TeSys F Ratings
Standard Motor Ratings @ 50/60 Hz (hp)
3Ø
200/208 V
230/240 V
460/480 V
575/600 V
Associated Cable
75 °C, Cu
Max. Inductive
AC3 Current
(A)
Max. Continuous Contactor
[1]
Current (A)
30
40
75
100
14 – 2/0 AWG
115
200
LC1F115
40
50
100
125
6 – 3/0 AWG
150
250
LC1F150
50
60
125
150
6 – 3/0 AWG
185
275
LC1F185
—
—
—
—
6 – 3/0 AWG
225
315
LC1F225
60
75
150
175
6 AWG – 300 MCM
265
350
LC1F265
75
100
200
250
6 AWG – 300 MCM
330
400
LC1F330
100
125
250
300
4 AWG – 500 MCM
400
500
LC1F400
150
200
400
500
2 x 2 AWG – 600 MCM
500
700
LC1F500
250
300
600
800
3 x 2 AWG – 600 MCM
630
1000
LC1F630
—
450
800
900
3 x 2 AWG – 600 MCM
800
1000
LC1F800
Table 19:
3-Pole or 4-Pole Contactor
Tungsten Rating
Ballast Rating
LC1F115
115A
115A
LC1F150
150A
150A
LC1F185
200A
200A
LC1F265
265A
265A
LC1F330
300A
300A
Table 20:
Contactor
Elevator Duty Ratings (hp)
1Ø
230/240 V
3Ø
200/208 V
230/240 V
460/480 V
575/600 V
LC1F185
20
25
30
75
75
LC1F265
—
40
40
—
—
LC1F330
—
50
50
—
—
LC1F400
—
60
60
—
—
LC1F500
—
75
75
—
—
LC1F630
—
100
100
—
—
Table 21:
16
UL/CSA Lighting ratings @ 460 / 480V
Definite Purpose Ratings, 3-Phase, Breaking All Lines
Hermetic Refrigeration Compressor
Contactor
FLA
LC1F115
LRA
240V
480V
600V
135
800
800
520
LC1F150
150
900
750
700
LC1F185
220
1500
1500
1200
LC1F225
220
1500
1500
1200
LC1F265
270
1800
1900
1500
LC1F400
350
2000
2000
1800
LC1F500
700
4500
4500
4200
LC1F630
880
5000
5000
4850
LC1F780
1330
7500
7500
7290
© 2009 Schneider Electric All Rights Reserved
TeSys® Motor Starter Solutions
Short Circuit Protection for Drives—UL248 TeSys DF Fuse Holder Characteristics
8536DB0901
11/2009
UL248 TeSys DF Fuse Holder
Characteristics
Table 22:
Fuse Holder Ratings
Fuse Holder
Standards
Electrical Ratings in Accordance with UL512
DF10
IEC, UL
(UL Recognized)
AC: For catalog numbers US10 and CMS10: 30 A, 800 Vac max, 200 kA current withstand
DC: For catalog numbers US10 and CMS10: 30 A, 1000 Vdc max, 100 kA current withstand
DFCC
IEC, UL
(UL Listed)
AC: 30 A, 800 Vac max, 200 kA current withstand
DC: 30 A, 1000 Vdc max, 100 kA current withstand
DF14
IEC, UL
(UL Recognized)
Voltage: 800 Vac, 1000 Vdc
Amperes: CMS14 and US14 = 50 A max.; CMS22 and US22 = 125 A max.
DF22
IEC, UL
(UL Recognized)
Voltage: 800 Vac, 1000 Vdc
Amperes: CMS14 and US14 = 50 A max.; CMS22 and US22 =125 A max.
Short Circuit Protection for
Drives
Drives are not rated for group motor applications.
When a variable-speed drive is connected to a single-motor circuit, the
branch-circuit protection provided must be of the type and size specified by
the manufacturer's instructions that come with the drive. When the
instructions do not specify the type and size, a branch-circuit fuse or
inverse-time circuit breaker must be used and must be sized based on the
input current rating of the drive multiplied by the percentage from UL508A
Table 31.1.
Schneider Electric tested drives in combination with the following:
•
•
•
Fuses
UL489 circuit breakers
GV2P and GV3P UL508 Type E self-protected, manual combination
starters
The optimized solution for drives is the combination with UL508 Type E,
TeSys GV self-protected, manual combination starters. This combination
was tested for the following drives:
•
•
© 2009 Schneider Electric All Rights Reserved
ATV21 at 22 kA / 480 V
ATV31, ATV61, and ATV71 at 65 kA / 480 V
17
TeSys® Motor Starter Solutions
Short Circuit Protection for Drives—GV2P Controllers and ATV21 Drives
8536DB0901
11/2009
GV2P Controllers and
ATV21 Drives
Recommended Branch-Circuit
Protection Devices
Table 23:
Circuit Breakers and Manual Motor Controllers for 208/230 V ATV21 Drives
Drive Catalog No.
Maximum Size Protective Device for SCCR
Thermal-Magnetic Circuit Breakers [1], [2]
SCCR, (kA)
Manual Motor Controllers [3]
Open
[4]
Enclosed [5]
208 V
ATV21H075M3X
FAL34015
HDL36015
GJL36015
GV2P08
22
ATV21H075M3X
FAL34015
HDL36015
GJL36015
GV2PI0
22
22
22
ATV21HU15M3X
FAL34015
HDL36015
GJL36015
GV2P14
22
22
ATV21HU22M3X
FAL34020
HDL36020
GJL36020
GV2P16
22
22
ATV21HU40M3X
FAL34040
HDL36040
GJL36040
GV2P20
22
22
ATV21HU55M3X
FAL34050
HDL36050
GJL36050
GV2P22
22
22
ATV21HU75M3X
FAL34070
HDL36070
GJL36070
GV2P32
22
22
ATV21HD11M3X
FAL34100
HDL36100
GJL36100
—
22
22
ATV21HD15M3X
HDL36125
—
—
—
22
22
ATV21HD18M3X
JDL36175
—
—
—
22
22
ATV21HD22M3X
JDL36200
—
—
—
22
22
ATV21HD30M3X
JDL36250
—
—
—
22
22
22
230 V
ATV21H075M3X
FAL34015
HDL36015
GJL36015
GV2P08
22
ATV21H075M3X
FAL34015
HDL36015
GJL36015
GV2PI0
22
22
ATV21HU15M3X
FAL34015
HDL36015
GJL36015
GV2P10
22
22
ATV21HU22M3X
FAL34020
HDL36020
GJL36020
GV2P14
22
22
ATV21HU40M3X
FAL34035
HDL36035
GJL36035
GV2P20
22
22
ATV21HU55M3X
FAL34045
HDL36045
GJL36045
GV2P21
22
22
ATV21HU75M3X
FAL34060
HDL36060
GJL36060
GV2P32
22
22
ATV21HD11M3X
FAL34090
HDL36090
GJL36090
—
22
22
ATV21HD15M3X
HDL36125
—
—
—
22
22
ATV21HD18M3X
HDL36150
—
—
—
22
22
ATV21HD22M3X
JDL36175
—
—
—
22
22
ATV21HD30M3X
JDL36225
—
—
—
22
22
[1]
Square D Type FA, HD, or JD; or Merlin Gerin Type GJL. The third character of the Square D circuit breaker catalog number may be F (bus bar), L (line/load side
lugs), M (line side lugs), or P (load side lugs). The fifth character of the Square D circuit breaker catalog number may be a 4 (480 V) or a 6 (600 V).
[2]
Square D circuit breakers with the following prefixes are also covered at the same amperage rating: FH, HG, HJ, HL, JG, JJ, JL, LH, and MH. These prefixes indicate
higher interrupting ratings.
[3]
GV2 self-protected control device, UL 508 Type E.
[4]
Type 1 open drive with a conduit box installed.
[5]
Drive installed in a metallic enclosure, 8640 in³ minimum.
18
© 2009 Schneider Electric All Rights Reserved
TeSys® Motor Starter Solutions
Short Circuit Protection for Drives—GV2P Controllers and ATV21 Drives
8536DB0901
11/2009
Table 24:
Drive
Catalog No.
Circuit Breakers and Manual Motor Controllers for 480/460 V ATV21 Drive
Maximum Size Protective Device for Short-circuit Current Ratings
SCCR (kA)
Thermal-Magnetic Circuit Breakers [1], [2]
Manual Motor Controllers [3] Open [4]
Enclosed [5]
ATV21H075N4
—
—
—
GV2P06
22
22
ATV21H075N4
—
—
—
GV2P07
22
22
ATV21HU15N4
—
—
—
GV2P08
22
22
ATV21HU22N4
—
—
—
GV2P10
22
22
ATV21HU30N4
—
—
—
GV2P14
22
22
ATV21HU55N4
—
—
—
GV2P16
22
22
ATV21HU75N4
—
—
—
GV2P20
22
22
ATV21HD11N4
—
—
—
GV2P21
22
22
ATV21HD15N4
—
—
—
GV2P22
22
22
ATV21HD18N4
—
—
—
GV2P32
22
22
ATV21HD22N4
—
—
—
—
—
22
ATV21HD30N4
—
—
—
—
—
22
Type 1 Metallic
Enclosure Minimum
Volume (in³)
480 Y/277 V
8640
460 V
ATV21H075N4
FAL34015
HDL36015
GJL36015
—
—
22
ATV21HU15N4
FAL34015
HDL36015
GJL36015
—
—
22
ATV21HU22N4
FAL34015
HDL36015
GJL36015
—
—
22
ATV21HU30N4
FAL34020
HDL36020
GJL36020
—
—
22
ATV21HU55N4
FAL34025
HDL36025
GJL36025
—
—
22
ATV21HU75N4
FAL34030
HDL36030
GJL36030
—
—
22
ATV21HD11N4
FAL34045
HDL36045
GJL36045
—
—
22
ATV21HD15N4
HDL34060
HDL36060
GJL36060
—
—
22
ATV21HD18N4
HDL34070
HDL36070
GJL36070
—
—
22
ATV21HD22N4
JDL34090
HDL36090
GJL36090
—
—
22
ATV21HD30N4
JDL36125
—
—
—
—
22
ATV21HD37N4
HDL36125
—
—
—
10
10
ATV21HD45N4
HDL36150
—
—
—
10
10
ATV21HD55N4
JDL36175
—
—
—
10
10
8640
9792
[1]
Square D Type FA, HD, or JD; or Merlin Gerin Type GJL. The third character of the Square D circuit breaker catalog number may be F (bus bar), L (line/load side
lugs), M (line side lugs), or P (load side lugs). The fifth character of the Square D circuit breaker catalog number may be a 4 (480 V) or a 6 (600 V).
[2]
Square D circuit breakers with the following prefixes are also covered at the same amperage rating: FH, HG, HJ, HL, JG, JJ, JL, LH, MH. These prefixes indicate
higher interrupting ratings.
[3]
GV2 self-protected control device, UL 508 Type E.
[4]
Type 1 open drive with a conduit box installed.
[5]
Drive installed in a Type 1 metallic enclosure, minimum volume as noted.
© 2009 Schneider Electric All Rights Reserved
19
TeSys® Motor Starter Solutions
Short Circuit Protection for Drives—GV2P or GV3P Controllers with ATV31 Drives
8536DB0901
11/2009
GV2P or GV3P Controllers with
ATV31 Drives
Table 25:
Input Line
Voltage
208/240 Vac
3Ø
480 Y / 277 Vac
3Ø
Type E Self-Protected Manual Combination Motor Starter Selection for 65 kA SCCR with a 3% Line Reactor
Drive Catalog Number
Self-Protected Control Devices [1]
Type 12 Metallic Enclosure
Min. Volume (in³)
0.25
ATV31H018M3X
GV2P07 with GV2GH7
480
0.5
ATV31H037M3X
GV2P08 with GV2GH7
480
0.75
ATV31H055M3X
GV2P10 with GV2GH7
480
1
ATV31H075M3X
GV2P10 with GV2GH7 [2]
480
1.5
ATV31HU11M3X
GV2P14 with GV2GH7
784
2
ATV31HU15M3X
GV2P14 with GV2GH7 [2]
784
3
ATV31HU22M3X
GV3P18 with GV3G66 and GVAM11
GV3P13 with GV3G66 and GVAM11 [2]
784
—
ATV31HU30M3X
GV3P18 with GV3G66 and GVAM11 [2]
1344
5
ATV31HU40M3X
GV3P25 with GV3G66 and GVAM11
1344
7.5
ATV31HU55M3X
GV3P40 with GV3G66 and GVAM11
GV3P32 with GV3G66 and GVAM11 [2]
2880
10
ATV31HU75M3X
GV3P50 with GV3G66 and GVAM11
2880
15
ATV31HD11M3X
GV3P65 with GV3G66 and GVAM11
4896
0.5
ATV31H037N4
GV2P07 with GV2GH7
784
0.75
ATV31H055N4
GV2P07 with GV2GH7 [2]
784
1
ATV31H075N4
GV2P08 with GV2GH7
784
1.5
ATV31HU11N4
GV2P08 with GV2GH7 [2]
784
2
ATV31HU15N4
GV2P10 with GV2GH7 [2]
784
3
ATV31HU22N4
GV2P14 with GV2GH7
1344
—
ATV31HU30N4
GV2P14 with GV2GH7 [2]
1344
5
ATV31HU40N4
GV3P13 with GV3G66 and GVAM11 [2]
1344
7.5
ATV31HU55N4
GV3P18 with GV3G66 and GVAM11 [2]
2880
10
ATV31HU75N4
GV3P25 with GV3G66 and GVAM11 [2]
2880
15
ATV31HD11N4
GV3P32 with GV3G66 and GVAM11 [2]
4896
20
ATV31HD15N4
GV3P40 with GV3G66 and GVAM11 [2]
4896
hp
[1]
All specified GV accessories must accompany the GV motor control device to retain the Type E rating and to meet the specified SCCR.
[2]
When sizing the GV at 208 V or 220 V: if the required current exceeds the GV current rating, use the next higher approved combination.
20
© 2009 Schneider Electric All Rights Reserved
8536DB0901
11/2009
TeSys® Motor Starter Solutions
Short Circuit Protection for Drives—GV2P or GV3P Controllers with ATV61 or ATV71 Drives
GV2P or GV3P Controllers with
ATV61 or ATV71 Drives
Self-Protected Manual Combination
Starter Values Meeting UL 508 Type E
Altivar 61 and 71, 200–240 V Ratings
A manual motor protector may be used as an overcurrent protective device
(OCPD) for Altivar 61 and 71 drives with an input line voltage of 200–240 V
and installed in a Type 12 metallic enclosure with a 3% minimum line
reactor. Table 26 shows the maximum current value and associated manual
motor protector catalog number required for a 65 kA SCCR.
The UL 508 Type E rating requires the addition of the following line side
insulating barriers:
GV2GH7 for GV2P
•
•
© 2009 Schneider Electric All Rights Reserved
GV3G66 and GVAM11 for GV3P
Table 26:
Altivar 61 and 71, 200–240 V Drives Installed in Type 12
Metallic Enclosures, with 3% Minimum Line Reactor
hp
Catalog Number
Minimum Enclosure
Volume (in³) [1]
OCPD Type
0.5
ATV71H037M3
1600
GV2P08
1
ATV61H075M3
ATV71H075M3
1600
GV2P10
2
ATV61HU15M3
ATV71HU15M3
1600
GV2P14 [2]
3
ATV61HU22M3
ATV71HU22M3
1920
GV3P13 [2] or GV3P18
—
ATV61HU30M3
ATV71HU30M3
1920
GV3P18 [2]
5
ATV61HU40M3
ATV71HU40M3
1920
GV3P25 [2]
7.5
ATV61HU55M3
ATV71HU55M3
2880
GV3P32 [2] or GV3P40
10
ATV61HU75M3
ATV71HU75M3
4032
GV3P40 [2] or GV3P50
15
ATV61HD11M3X
ATV71HD11M3X
5760
GV3P50 [2]
20
ATV61HD15M3X
ATV71HD15M3X
5760
GV3P65 [3]
[1]
Minimum enclosure volume that permits the stated SCCR. Application-specific thermal
requirements may require a larger enclosure.
[2]
For systems at voltages lower than 240 V, use the next higher OCPD and associated drive
combination if the required current exceeds the OCPD current rating listed in this table.
[3]
This combination is valid on 240 V systems only. Do not apply on systems with lower voltage
ratings.
21
TeSys® Motor Starter Solutions
Short Circuit Protection for Drives—GV2P or GV3P Controllers with ATV61 or ATV71 Drives
8536DB0901
11/2009
Altivar 61 and 71 480 V Ratings
A manual motor protector may be used as an OCPD for Altivar 61 and 71
drives with an input line voltage of 480 Y / 277 V and installed in a Type 12
metallic enclosure with a 3% minimum line reactor. Table 27 shows the
maximum current value and associated manual motor protector catalog
number required for a 65 kA SCCR.
The UL 508 Type E rating requires the addition of the following line side
insulating barriers:
GV2GH7 for GV2P
•
•
GV3G66 and GVAM11 for GV3P
Table 27:
hp
Catalog Number
Minimum
Enclosure Volume
(in³) [1]
OCPD Type
1
ATV61H075N4
ATV71H075N4
1600
GV2P08
2
ATV61HU15N4
ATV71HU15N4
1600
GV2P10
3
ATV61HU22N4
ATV71HU22N4
1600
GV2P14
–—
ATV61HU30N4
ATV71HU30N4
1920
GV2P14
5
ATV61HU40N4
ATV71HU40N4
1920
GV3P13
7.5
ATV61HU55N4
ATV71HU55N4
2880
GV3P18 or GV3P25
10
ATV61HU75N4
ATV71HU75N4
2880
GV3P25
15
ATV61HD11N4
ATV71HD11N4
4032
GV3P32 or GV3P40
20
ATV61HD15N4
ATV71HD15N4
5760
GV3P40 or GV3P50
25
ATV61HD18N4
ATV71HD18N4
8640
GV3P40 or GV3P50
30
ATV61HD22N4
ATV71HD22N4
8640
GV3P50
40
ATV61HD30N4
ATV71HD30N4
10368
GV3P65
[1]
22
Altivar 61 and 71 480Y/277 V Drives Installed in Type 12
Metallic Enclosures, with 3% Minimum Line Reactor
Minimum enclosure volume that permits the stated SCCR. Application-specific thermal
requirements may require a larger enclosure.
© 2009 Schneider Electric All Rights Reserved
TeSys® Motor Starter Solutions
Short Circuit Protection for Drives—SCCR requirement in UL508A
8536DB0901
11/2009
SCCR requirement in UL508A
NEC Article 409, NFPA 79, and UL508A require that the SCCR be marked
on all control panels.
The final builder or assembler of the equipment inside the panel is
responsible for providing the SCCR for the overall panel, determined by one
of the following three options:
•
Testing each panel construction and recording the construction in the
follow-up procedure. With the multitude of possible product
combinations within a panel, this option can require much testing and
maintenance. Third party testing and certification may also be required.
•
Purchasing previously tested constructions (combinations) from a major
supplier of equipment that can be tabulated in the control or machine
panel builder's procedure. Once you have all the component ratings,
either use an outside service or UL 508A, Supplement SB.
•
Using a method described in UL 508A, Supplement SB.
Important: Using the interrupting rating of the main OCPD for the panel is
not an acceptable practice!
WARNING
INADEQUATE SHORT CIRCUIT INTERRUPTING RATING
Do not use the interrupting rating of the main OCPD as the SCCR rating
for the controller.
Failure to follow these instructions can result in death, serious
injury, or equipment damage.
By using discrete components to assemble a combination motor controller
within a panel, and providing UL508A combination motor controller data
(some listed under the Square D brand name), Schneider Electric offers
solutions for achieving an SCCR that is higher than the rating of the lowestrated individual discrete component. These combinations can be found at
the following websites:
Square D UL508A website:
http://www.squared.com/us/products/motor_control.nsf/unid/BEABDD3D2C
1FB03C85256EBE0047F560/$file/ul508aFrameset.htm
(In the “What’s New” area, select Fully UL508A Tested and Approved
Combination Spreadsheets Now Available.)
UL’s UL508A Combination Motor Controller website:
http://www.ul.com/controlequipment/shortcircuit.html
© 2009 Schneider Electric All Rights Reserved
23
TeSys® Motor Starter Solutions
Specific Requirements for the Canadian Market—Installation and Product Standards
8536DB0901
11/2009
Specific Requirements for
the Canadian Market
Installation and Product
Standards
The installation standard in Canada is the Canadian Electrical Code (CEC).
The CEC and the NEC are similar but not 100% equivalent.
The same is true for the CSA standards and corresponding UL standards
(see Table 28). Some of the major differences are detailed below.
Certification Process
As in the U.S., Nationally Recognized Testing Laboratories (such as CSA,
ETL, TUV, and UL) are able to certify equipment according to these CSA
standards. Refer to “Acceptance of Electrical Equipment in the U.S.” on
page 3. The procedure is the same.
Technical Differences between
Canadian and U.S. Standards
Some examples of differences between the Canadian and U.S. standards
that currently apply to motor starters are listed below. (Note that the TeSys
product line is designed for compliance and capatibility with both the UL and
the CSA requirements.)
•
Type E combination motors starters are also recognized in Canada but
Type F currently are not.
•
Type E applications don't require the use of large spacing adapters as in
the U.S.
•
Group installation is recognized but the rules to define the common
branch-circuit protection setting is quite different.
•
•
Industrial control panels must meet CSA C22.2 No. 14
•
Product marking requirements differ slightly.
Elevator equipment appliances must comply with the specific
CSA Nr. B44.1 standard.
Table 28:
Comparison of CSA and UL Standards
Standard Name
24
CSA Standard
UL Standard
Enclosed and Dead-Front Switches
CSA C22.2 No. 4
UL98
Low-Voltage Fuses: Part 1:
General Requirements
CSA C22.2 No. 248
UL248
Molded-Case Circuit Breakers,
Molded-Case Switches, and
Circuit-Breaker Enclosures
CSA C22.2 No. 5
UL489
Industrial Control Equipment
CSA C22.2 No. 14
UL508
Elevator Equipment
CSA No. B44.1
Partially UL508
© 2009 Schneider Electric All Rights Reserved
8536DB0901
11/2009
TeSys® Motor Starter Solutions
Average Full-Load Currents of Asynchronous Squirrel Cage Motors—Installation and Product Standards
Average Full-Load Currents
of Asynchronous
Squirrel Cage Motors
These values conform to the NEC. They vary according to the type of motor, its polarity, and the manufacturer.
© 2009 Schneider Electric All Rights Reserved
25
Tesys Motor Starter Solutions
Data Bulletin
Schneider Electric® and TeSys® are trademarks or registered trademarks of Schneider Electric.
Other trademarks used herein are the property of their respective owners.
Schneider Electric USA
8001 Knightdale Blvd.
Knightdale, NC 27545
1-888-SquareD
(1-888-778-2733)
www.schneider-electric.us
Electrical equipment should be installed, operated, serviced, and maintained only by qualified
personnel. No responsibility is assumed by Schneider Electric for any consequences arising out of
the use of this material.
8536DB0901 11/2009
© 2009 Schneider Electric All Rights Reserved