binder clutch & brake systems power of partnership and magnetism electronic accessories electronic accessories Kendrion Clutches and Brakes Kendrion Power Transmission Supplying products and services that are designed to provide significant added value to our customers is our company's major strength. We all know that ambitious goals can only be achieved through close and fruitful cooperation with binder clutch & brake systems customers. In line with the motto 'Power of Partnership', KENDRION POWER TRANSMISSION is thus dedicated to developing long-term customer relationships with a commitment to customer satisfaction. Developing high-quality product lines for standard applications as well as customized solutions in close cooperation with our customers is the fulcrum of our activity. What 'Power of Partnership' also stands for is the philosophy of our staff members at KENDRION, namely cooperation and commitment without egoism, arrogance and bureaucracy. innovative concepts in combination with the use of state-ofthe-art development technologies and production and logistics processes. Our customers benefit from tailor-made solutions for large and small orders through the availability of standard products from our standard product lines. Uncompromising customer proximity requires close personal contacts. This is why friendly and helpful KENDRION personnel are always near at hand to provide information and assi- stance. Our know-how is continuously extended through the ongoing optimization of all our business processes. Top Know How ... Our market-oriented approach in the development of new products is based on our decades of experience and on our core competence in the field of electromagnetism resulting from this background. Our strength is the implementation of highly Optimum customer solutions ... ... no empty promises! The development of market-oriented products at KENDRION POWER TRANSMISSION is deeply rooted in a sound understanding of the power of magnetism. The continuous expansion of technological possibilities has enabled us to become the low- cost leader in optimum brake and clutch systems for a variety of applications. We therefore set great store by developing optimized solutions for the most varied applications such as ... ... ... ... ... SECURING HOLDING POSITIONING ACCELERATING. Valuable synergies: pillars of success ... KENDRION POWER TRANSMISSION is a European company with local presence in all major economic regions in the world. It is backed by the financial strength and solid earnings performance of Kendrion Holding N.V., a successful company quoted at the Amsterdam Stock Exchange with an annual turnover of EUR 1800 million and about 5500 staff worldwide (position as of 2002). This bak- kground not only enables us to securely and reliably implement our long-term corporate objectives but also provides a positive long-term business outlook. The network of associated companies within the Kendrion Group is another important pillar of success for KENDRION POWER TRANSMISSION. After all, POWER of PARTNERSHIP also means continuous exchange of know-how and close business relationships between the associated companies. Kendrion Power Transmission protects people and the environment Contents Rectifier overview with overexcitation with EMC circuitry Rated input voltage Rectification Connections2) type1) Mounting3) Page 32 17350E00 • • 220-415VAC B/HW T S 6 32 17350E04 • • 48-120VAC B/HW T S 6 32 17350E08 • • 480-525VAC B/HW T S 6 32 17353E00 • • 220-415VAC B/HW T M 6 32 17353E04 • • 48-120VAC B/HW T M 6 32 17221A00 • • 220-415VAC B/HW L/T S, MC, AP, h 8 32 17320A00 • • 220-415VAC B/HW T S, MC, AP, h 8 32 17320A03 • • 110-230VAC B/HW T S, MC, AP, h 8 32 17301A01 • • 220-480VAC B/HW T h, u 10 32 17302A01 • • 220-480VAC B/HW T h, u 10 32 07222A50 • max. 500VAC HW L/T S, MC, AP, u 14 32 07223A50 • max. 400VAC B L/T S, MC, AP, u 14 32 07322A40 • max. 500VAC HW T S, MC, AP, h 14 32 07323A40 • max. 400VAC B T S, MC, AP, h 14 32 07102A00 max. 500VAC HW L S, h 16 32 07302A00 max. 500VAC HW T S, h 16 32 07302A01 max. 500VAC HW T C, u 16 32 07103A00 max. 500VAC B L S, h 16 32 07303A00 max. 500VAC B T S, h 16 32 07303A01 max. 500VAC B T C, u 16 Other products for the electric control of clutches and brakes 1) B/HW change-over from bridge to half-wave rectification HW half-wave rectification B bridge rectification 2) T L terminals flying leads 3) S M C MC AP h u screws mounting rails clip mounting clip adhesive pad horizontal upright 18 -3- www.KendrionAT.com General technical information Overexcitation rectifiers Product line information binder clutch & brake systems Versions Overexcitation rectifiers with EMC circuitry (high version) The 32 1735.E0. series of microcontroller controlled overexcitation rectifiers with EMC circuitry and adjustable overexcitation time is designed to improve the switching function (disconnection and coupling times) of electromagnetic brakes and clutches. Depending on the design of the electromagnetic devices, these rectifiers provide the following benefits when compared to normal operating conditions: • shorter disconnection time of electromagnetic brakes and clutches • longer service life • reduced power consumption • ... 32 17350E00 Overexcitation rectifier with EMC circuitry Rated input voltage: 220 – 415 VAC Terminals; screw mounting 32 17350E04 Overexcitation rectifier with EMC circuitry Rated input voltage: 48 – 120 VAC Terminals; screw mounting 32 17350E08 Overexcitation rectifier with EMC circuitry Rated input voltage: 480 – 525 VAC Terminals; screw mounting 32 17353E00 Overexcitation rectifier with EMC circuitry Rated input voltage: 220 – 415 VAC Terminals; mounting rail installation 32 17353E04 Overexcitation rectifier with EMC circuitry Rated input voltage: 48 – 120 VAC Terminals; mounting rail installation Rectifiers designed for different rated input voltages, currents and overexcitation times available upon request. Overexcitation rectifiers with EMC circuitry (low version) Owing to their compact design, these overexcitation rectifiers are ideally suited for installation in motor connection boxes. They provide optimized operation of low and medium power brakes and clutches. The overexcitation rectifiers change over to half-wave rectification after a preset time period. They are designed both for DC and AC side switching. Overexcitation rectifiers with EMC circuitry and current or voltage sensor 32 17221A00 Overexcitation rectifier with EMC circuitry Rated input voltage: 220 – 415 VAC Flying leads/terminals; horizontal installation position 32 17320A00 Overexcitation rectifier with EMC circuitry Rated input voltage: 220 – 415 VAC Terminals; horizontal installation position 32 17320A03 Overexcitation rectifier with EMC circuitry Rated input voltage: 110 – 230 VAC Terminals; horizontal installation position 32 17301A01 Overexcitation rectifier with EMC circuitry and current sensor Rated input voltage: 220 – 480 VAC Terminals; horizontal or upright installation position 32 17302A01 Overexcitation rectifier with EMC circuitry and voltage sensor Rated input voltage: 220 – 480 VAC Terminals; horizontal or upright installation position the sensor to ensure that the rectifier rectifier on the DC side if the input is switched on. Overexcitation rectivoltage is below 150 VAC. fiers equipped with voltage sensor are characterized by the fact that the voltage sensor measures the rectifier input voltage and switches off the Regulatory compliance information CE CE The specified products meet the requirements of the EMC Directive 89/336/EEC. Compliance with the following standards is confirmed: EN 55011 (VDE 0875, part 11, 1992): Types 32 17350E08, 32 17301A01, 32 17302A01: Group 1, Class A, conducted interference Types 32 17350E00, 32 17350E04, 32 17353E00, 32 17353E04, 32 17221A00, 32 17320A00, 32 17320A03: Group 1, Class B, conducted interference All types: Group 1, Class B, radiated interference EN 61000-4-3 (1997): all types: severity level 3 EN 61000-4-4 (1996): all types: severity level 3 EN 61000-4-5 (1996): all types: severity level 3 -5- The specified products comply with the Low Voltage Directive 73/23/EEC. Compliance with the following standards is confirmed: HD 625.1 S1 (1996) EN 60529 (2000) Overexcitation These overexcitation rectifiers with current or voltage sensor and builtin electronic switch are designed to reduce the disconnection and coupling times of electromagnetic clutches and brakes. Complex DC side switching is thus no longer required. As the current sensor measures the current in the motor feed cable, one of the motor feed conductors must be fed through rectifiers Rectifiers designed for different rated input voltages, currents and overexcitation times available upon request. Data sheet Overexcitation rectifiers rectifiers with EMC circuitry (high version) Versions 32 17350E00 - Overexcitation rectifier with EMC circuitry Rated input voltage: 220 – 415 VAC Terminals; screw mounting 32 17350E04 - Overexcitation rectifier with EMC circuitry Rated input voltage: 48 – 120 VAC Terminals; screw mounting 32 17350E08 - Overexcitation rectifier with EMC circuitry Rated input voltage: 480 – 525 VAC Terminals; screw mounting 32 17353E00 - Overexcitation rectifier with EMC circuitry Rated input voltage: 220 – 415 VAC Terminals; mounting rail installation 32 17353E04 - Overexcitation rectifier with EMC circuitry Rated input voltage: 48 – 120 VAC Terminals; mounting rail installation Protection IP 00 Specification subject to change without notice. Please refer to the "General technical information" for further details. Photo: Technical data Version (type) Rectification type Rated input voltage range (+10%; 40-60Hz) U1 Max. output current Output voltage Overexcitation (bridge/half-wave) time (+10%) toe resistive load inductive load U2 I I [V AC] [s] [V DC] [A DC] [A DC] 32 17350E00 bridge/half wave 220-415 0.25/1 0.89xU1 / 0.445xU1 2.3 3 32 17350E04 bridge/half-wave 48-120 0.25/1 0.89xU1 / 0.445xU1 2.3 3 32 17350E08 bridge/half-wave 480-525 0.25/1 0.89xU1 / 0.445xU1 2.3 3 2.3 3 2.3 3 32 17353E00 bridge/half-wave 220-415 0.25/1 0.89xU1 / 0.445xU1 32 17353E04 bridge/half-wave 48-120 0.25/1 0.89xU1 / 0.445xU1 Connection diagrams coil brake or clutch Ordering data RECTIFIER with EMC circuitry (high version) Version to be specified! Version (type) 32 17350E00 32 17353E00 32 17350E04 32 17353E04 32 17350E08 Version: -6- 32 17350E00 Dimensions (mm) & brake systems -7- Overexicitation rectifiers binder clutch Data sheet Overexcitation rectifiers rectifiers with EMC circuitry (low version) 32 17221A00 Overexcitation rectifier with EMC circuitry Rated input voltage: 220 – 415 VAC Flying leads/terminals; horizontal installation position 32 17320A00 Overexcitation rectifier with EMC circuitry Rated input voltage: 220 – 415 VAC Terminals; horizontal installation position Versions 32 17320A03 Overexcitation rectifier with EMC circuitry Rated input voltage: 110 – 230 VAC Terminals; horizontal installation position Protection IP 00 Accessories mounting clip, mounting strap, mounting rail clip, adhesive pad Specification subject to change without notice. Please refer to the "General technical information" for further details. Photo: Technical data Version (type) Rectification type Rated input voltage range (+10%; 40-60Hz) Output voltage Overexcitation (bridge/half-wave) time (+30%) Max. output current resistive load inductive load U1 toe U2 I I [V AC] [s] [V DC] [A DC] [A DC] 32 17221A00 bridge/half-wave 220-415 0.3 0.89xU1 / 0.445xU1 0.8 1.0 32 17320A00 bridge/half-wave 220-415 0.3 0.89xU1 / 0.445xU1 0.8 1.0 32 17320A03 bridge/half-wave 110-230 0.3 0.89xU1 / 0.445xU1 1.2 1.5 Connection diagrams coil brake or clutch Ordering data RECTIFIER with EMC circuitry (low version) Version to be specified! Version (type) 32 17221A00 32 17320A00 32 17320A03 Version: -8- 32 17221A00 brake systems Accessories Designation Order number Quantity per rectifier Description Mounting clip 32 07322A00101 1-2 mounting clip for 4.3 mm diameter bores Mounting strap upon request 1-2 mounting strap with two 3.5 mm diameter bores for screw mounting Mounting rail clip upon request 1-2 mounting rail clip for 35 mm or 15 mm mounting rails in accordance with EN 50022 and EN 50045 Adhesive pad 32 07322A00104 1 double-sided adhesive pad for rectifier mounting on smooth surfaces (45 mm x 19 mm) -9- rectifiers & Overexicitation binder clutch Data sheet Overexcitation rectifiers rectifiers with EMC circuitry and current or voltage sensor 32 17301A01 - Overexcitation rectifier with EMC circui try and current sensor Rated input voltage: 220 – 480 VAC Terminals; horizontal or upright installation position Versions 32 17302A01 - Overexcitation rectifier with EMC circuitry and voltage sensor Rated input voltage: 220 – 480 VAC Terminals; horizontal or upright installation position Ambient temperature -10 to +70°C Protection IP 00 Specification subject to change without notice. Please refer to the "General technical information" for further details. Photo: 32 17301A01 Technical data Version (type) Rectificatio n type Max. Min. Sensor OverRated input voltage range excitation current switching switch(min./max.) power on time time (+6%,-10%; (half(+30%) 40-60Hz) wave) Output voltage (bridge/halfwave) Max. output current resistive inductive load load U1 toe Is P t4 U2 I I [V AC] [s] [A] [W] [ms] [V DC] [A DC] [A DC] 32 17301A01 bridge/ half-wave 220-480 0.3 0.6/60 200 400 0.89xU1 / 0.445xU1 4.0 2.0 32 17302A01 bridge/ half-wave 220-480 0.3 - 200 400 0.89xU1 / 0.445xU1 4.0 2.0 Connection diagrams coil brake or clutch Ordering data RECTIFIER with EMC circuitry and current or voltage sensor Version to be specified! Version (type) 1 32 17301A01 32 17302A01 Version: - 10 - Abmessungen (mm) & brake systems - 11 - Overexicitation rectifiers binder clutch www.KendrionAT.com General technical information rectifiers without overexcitation Product line information binder clutch & brake systems Versions The 32 07.2.A.0 series of bridge and half-wave rectifiers is designed for the operation of AC supplied electromagnetic clutches and brakes. The characteristic features of these rectifiers include EMC circuitry and optional DC side switching by means of an additional auxiliary contact. This contact allows the coupling time t1 of electromagnetic devices to be substantially reduced. Upon request, the rectifiers can be delivered with built-in components designed to limit the disconnection voltage. 32 07322A40 Rectifiers without EMC circuitry 32 07102A00 32 07223A50 32 07323A40 Half-wave rectifier with EMC circuitry Upright installation position; flying leads/terminals Bridge rectifier with EMC circuitry Upright installation position; flying leads/terminals Half-wave rectifier with EMC circuitry Horizontal installation position; terminals Bridge rectifier with EMC circuitry Horizontal installation position; terminals Rectifiers designed for different rated input voltages, currents and connection and mounting features available upon request. 32 07302A00 32 07302A01 32 07103A00 32 07303A00 32 07303A01 Half-wave rectifier without EMC circuitry Horizontal installation position; screws; flying leads Half-wave rectifier without EMC circuitry Horizontal installation position; screws; terminals Half-wave rectifier without EMC circuitry Upright installation position; clip; terminals Bridge rectifier without EMC circuitry Horizontal installation position; screws; flying leads Bridge rectifier without EMC circuitry Horizontal installation position; screws; terminals Bridge rectifier without EMC circuitry Upright installation position; clip; terminals Regulatory compliance information Rectifiers with EMC circuitry Rectifiers without EMC circuitry CE CE The specified components are not considered electronic or electric devices in the sense of the EMC Directive 89/336/EEC. They are designed to be incorporated into other machinery or plant and are not intended to be used by end users. Users of such components are required to ensure that their end products conform to the require ments of the applicable directives. A Manufacturer's Declaration can be submitted upon request. CE The specified products (all versions) comply with the Low Voltage Directive 73/23/EEC. Compliance with the following standards is confirmed: The specified products meet the requirements of the EMC Directive 89/336/EEC. Compliance with the following standards is confirmed: EN 55011 (VDE 0875, part 11, 1992): All types: Group 1, Class A, conducted interference Group 1, Class B, radiated interference Types 32 07223A50 and 32 07323A40: Group 1, Class B, conducted interference EN 61000-4-3 (1997): all types: severity level 3 EN 61000-4-4 (1996): all types: severity level 3 EN 61000-4-5 (1996): all types: severity level 3. HD 625.1 S1 (1996) EN 60529 (2000) - 13 - without overexcitation These compact bridge and half-wave rectifiers without EMC circuitry are ideally suited for installation in the space restricted connection boxes of DC operated equipment that is connected to an AC power source. The rectifiers can be delivered with flying lead or terminal connections. Screws or optional mounting clips can be used for installation. 32 07222A50 rectifiers Rectifiers with EMC circuitry Data sheet rectifiers without overexcitation RECTIFIERS with EMC circuitry 32 07222A50 - Half-wave rectifier; upright installation position, flying leads/terminals 32 07223A50 - Bridge rectifier; upright installation position, flying leads/terminals Ausführungsarten 32 07322A40 - Half-wave rectifier; horizontal installation position, terminals 32 07323A40 - Bridge rectifier; horizontal installatio position, terminals Schutzart IP 00 Zubehör mounting clip, mounting strap, mounting rail clip, adhesive pad Specification subject to change without notice. Please refer to the "General technical information" for further details. Photo: Technical data Version (type) Rectification type Max. rated input voltage (+10%; 40-60Hz) Max. output current Output voltage resistive load inductive load U1 U2 I I [V AC] [V DC] [A DC] [A DC] 32 07222A50 half-wave 500 0.445 x U1 1.6 2 32 07223A50 bridge 400 0.89 x U1 1.6 2 32 07322A40 half-wave 500 0.445 x U1 1.6 2 32 07323A40 bridge 400 0.89 x U1 1.6 2 Connection diagrams coil brake or clutch Ordering data RECTIFIER with EMC circuitry Version to be specified! Version (type) 1 32 07222A50 32 07322A40 32 07223A50 32 07323A40 Version: - 14 - 32 07222A50 Dimensions (mm) & brake systems Accessories Designation Order number Quantity per rectifier Mounting clip 32 07322A00101 1-2 mounting clip for 4.3 mm diameter bores Mounting strap upon request 1-2 mounting strap with two 3.5 mm diameter bores for screw mounting Mounting rail clip upon request 1-2 Adhesive pad 32 07322A00104 1 Description mounting rail clip for 35mm or 15mm mounting rails in accordance with EN 50022 and EN 50045 double-sided adhesive pad for rectifier mounting on smooth surfaces (45 mm x 19 mm) - 15 - rectifiers without overexcitation binder clutch Data sheet rectifiers without overexcitation rectifiers without EMC circuitry 32 07102A00 - Half-wave rectifier; horizontal installation position; screws; flying leads 32 07302A00 - Half-wave rectifier; horizontal installation position; screws; terminals 32 07302A01 - Half-wave rectifier; upright installation position; clip; terminals 32 07103A00 - Bridge rectifier; horizontal installation position; screws; flying leads Versions 32 07303A00 - Bridge rectifier; horizontal installatio position; screws; terminals 32 07303A01 - Bridge rectifier; upright installation position; Clip; terminals IP 00 Protection Specification subject to change without notice. Please refer to the "General technical information" for further details. Photo: Technical data Version (type) Rectification type Max. output current Max. rated input voltage (+10%; 40-60Hz) Output voltage resistive load inductive load U1 U2 I I [V AC] [V DC] [A DC] [A DC] 32 07102A00 half-wave 500 0.445 x U1 0.8 1 32 07302A00 half-wave 500 0.445 x U1 0.8 1 32 07302A01 half-wave 500 0.445 x U1 0.8 1 32 07103A00 bridge 500 0.89 x U1 1.6 2 32 07303A00 bridge 0.89 x U1 1.6 2 0.89 x U1 1.6 2 32 07303A01 500 500 bridge Connection diagrams coil brake or clutch Ordering data RECTIFIER without EMV circuitry Version to be specified! Version (type) 32 07102A00 32 07302A00 32 07302A01 32 07103A00 32 07303A00 32 07303A01 Version: - 16 - 32 07303A01 Dimensions (mm) & brake systems - 17 - rectifiers without overexcitation binder clutch Other products for the electric control of clutch- and brake systems (visit our homepage at www.KendrionAT.com for full information) overexcitation rectifiers 32 17150E00 with EMC circuitry These overexcitation rectifiers for direct connection to motor terminal boxes are designed to reduce the switch-on times of electromagnetic clutches and brakes by about 60%. They can be connected either between a phase conductor and a neutral conductor or between two phase conductors. rectifiers 32 224..H00 for 24 VDC safety extra low voltage These rectifiers consist of a safety transformer with shield winding and a bridge rectifier. They are designed to convert AC voltage into 24 VDC safety extra low voltage. The secondary voltage is ungrounded and potential-free. rectifiers 32 234..J00 for 24 VDC safety extra low voltage for surface mounting or with fixing bracket These rectifiers consist of a transformer and a bridge rectifier They are designed to convert AC voltage into 24 VDC safety extra low voltage. The secondary voltage is ungrounded and potential-free. The transformer and rectifier are installed in a fully enclosed steel housing to provide protection against accidental contact and keep out dust and humidity. current relays 64 31101A0. for quick brake switching without additional auxiliary contact The 64 31101A0. series of electronic current relays is designed for the quick disconnection of spring-applied brakes fitted to three-phase and AC motors without requiring external switching contacts. Delayed brake application generally caused by the motor generator voltage as the motor runs down can be avoided by the DC side brake disconnection by means of a current relay. Such current relays thus provide the same effects as external auxiliary switching contacts. Addresses Kendrion Binder Magnete GmbH Companies Power Transmission Division Kendrion Binder Magnete GmbH Power Transmission Plant: Mönchweilerstrasse 1 78048 VS-Villingen Germany Mailing address: Postfach 12 20 78002 VS-Villingen Tel. +49 (0)7721 877-0 Fax +49 (0)77 21 877 348 www.kendrionAT.com dialog@kendrionAT.com Kendrion Binder Magnete Ges.m.b.H. Power Transmission Postfach 42 8552 Eibiswald 269 Austria Tel. +48 (0)3466 4 23 22-0 Fax +48 (0)3466 4 27 22 binder.magnete.vt@datawest.co.at Fax Line (01) 502304 529 Kendrion Binder Magnete (U.K.) Ltd. Huddersfield Road, Low Moor Bradford, West Yorkshire, BD 12 0TQ Great Britain Tel. +44 (0)1274 601111 Fax +44 (0)1274 691093 peter@kendrion-binder.demon.co.uk Technical offices Kendrion Binder Magnete GmbH Schloßstr. 10 72221 Haiterbach Germany Tel. +49 (0)7456 93845 Fax +49 (0)7456 938460 franz.winn@kendrion.com Kendrion Binder Magnete GmbH Postfach 1248 82197 Gilching Tel. +49 (0)8105 24682 Fax +49 (0)8105 774595 lothar.pioszyk@kendrion.com - 18 - Kendrion Binder Magnete GmbH Hubenkamp 1 29614 Soltau Germany Tel. +49 (0)5191 70008 Fax +49 (0)5191 70009 Volker.Radtke@kendrion.com Kendrion Binder Magnete GmbH Heimannstr. 100 46240 Bottrop Germany Tel. +49 (0)2041 47501-0 Fax +49 (0)2041 47501-11 Wilhelm.Martin@kendrion.com Other catalogues Kendrion Binder Magnete GmbH Power Transmission Mönchweilerstrasse 1 78048 Villingen-Schwenningen Germany electronic accessories Tel. +49 (0)7721 877-0 Fax +49 (0)7721 877-462 www.KendrionAT.com dialog@KendrionAT.com ELECTRONIC ACCESSORIES power of magnetism and partnership