Milano 1985 Khatod, leader manufacturer of Optical Solutions for the major world Producers of LEDs, caters to design engineers and customers by delivering What’s Next in Lighting: Optical Systems for Street light, Outdoor/Indoor Lighting; Reflector Systems; Optics for HB, COBs applications; Modular Systems; Silicone Lenses; Free Form Lenses; Great capability in custom optics. Your project is our project. From project to object, 100% in house LEDs manufacturers Connectors manufacturers 208_ctg_K2015.qxp_- 14/04/15 15:43 Pagina 1 Index Lenses made of Silicone ................................................ page 2 Triple Quad and Multi Lenses ........................................ page 18 SIO3 Silicone Lenses for HB & COB LEDs ...................... page 3 Modularis Lens Systems................................................ page 19 Nema Optical Systems for Power LEDs......................... page 4 Kristall Lenses for COB LEDs ........................................ page 20 Stock & Shop Lenses ..................................................... page 5 Custom Lenses & Reflectors.......................................... page 21 Barsix Lenses Enable Free Form & Custom Design ...... page 6 Coating Technology........................................................ page 22 Tank Optical Systems..................................................... page 7 Easy Reflector Systems ................................................. page 23 Strip Lenses.................................................................... page 8 Lyra Optical Reflectors for COB LEDs ............................ page 24 Fresnel Lenses Autofocus.............................................. page 9 Square and Rectangular Antiglare Reflectors .............. page 25 Nactus 101 Optical Systems .......................................... page 10 Asymmetric & Dark Lens Reflectors ............................. page 26 Nactus Smile Optical Systems....................................... page 11 Round Reflectors for Power LEDs.................................. page 27 Nactus IP Optical Systems............................................. page 12 Pixel Reflector Systems ................................................. page 28 Gaia Optical Systems ..................................................... page 13 Modularis Reflector Systems......................................... page 29 Nactus Smart Optical Systems ...................................... page 14 Lyra Optical Diffusers for COB LEDs.............................. page 30 Nactus Small Optical Systems....................................... page 15 Luna Optical Diffusers - Aluminate Material................. page 31 Color Mixing & Autofocus Lenses.................................. page 16 Accessories for Lenses and LEDs.................................. page 32 Single Lenses, over 3700 Models Available .................. page 17 -1- 208_ctg_K2015.qxp_- 14/04/15 15:43 Pagina 2 Lenses made of SILICONE The LEDs of latest generation - High Brightness LEDs and COB LEDs – achieve very high temperatures which could put strain on the conventional polymers such as PMMI, PMMA and PC. The typical features of silicone make silicone lenses perfect for outdoor applications or indoor applications in damp and wet environments: • High temperature resistant; considerably reduce the yellowing effect. • NO need for extra protection: glass or gasket for IP. • As an isotropic material, silicone provides the lenses with high flexibility allowing easy fit to the final application. • As an elastomer, silicone provides the lens with an excellent compensation capability that well meets the requirements of construction mechanical tolerances in the final application. -2- 208_ctg_K2015.qxp_- 14/04/15 15:44 Pagina 3 SIO3 THE WORLD’S FIRST RANGE SILICONE LENSES FOR HB & COB LEDs Optimized for most popular COB LEDs. Designed for Street Lighting, are perfect for any application in Industry, Wide Area Lighting, Outdoor and Indoor. Comply with IESNA Standards - Type I, II, III, IV, V, Vs Short or Medium light distribution; European ME3a requirements; are IP65 and IK compliant. Preserve and enhance the typical characteristics of silicone. Optic type: FREE FORM LENSES, boast high optical engineering and exclusive cold injection-moulding process specially customized by Khatod. Beam Angles: 3 rotosymmetric, 4 asymmetric, 2 axially symmetric in x, y (1 rectangular spot and 1 square spot). Size: 111mm (w) x 110mm (l) x 32/35mm (h). Optic Features: excellent transparency; high optical efficiency; no birefringence; high temperature resistant; flexibility at low temperatures; UV-resistant; no yellowing effect; no need for extra protection such as glass or gasket for IP; micro-crack resistant under harsh environmental conditions; immersion-proof; explosion-proof; impact-proof. Easy fit to the final application; allow for the interchangeability of the different models on the same LED source. SIO3 SILICONE LENSES have been awarded worldwide and received Khatod the recognition as the best in enabling technologies in SSL Industry. The SIO3 lenses were defined as a story of intense research and development both in the material science and optics areas. AWARD ASSODEL 2014 – ELEKTRA AWARD 2014 – SAPPHIRE AWARDS 2015 -3- 208_ctg_K2015.qxp_- 14/04/15 15:44 Pagina 4 NEMA OPTICAL SYSTEMS FOR POWER LEDS New-concept optical system, ready-to-use for the most diverse Lighting applications, Indoor & Outdoor. Nema Optical System is a panel madeup of 36 optics designed for most popular Power LEDs. NEMA SYSTEMS maximize the light flux from the Power LEDs through their optics, so creating a perfect and high-efficient beam typically characterized by the NEMA standards. The high optical efficiency of NEMA SYSTEMS combined with the high intensity from the Power LEDs lead to an optical system able to guarantee high lighting performance while being a real cost-effective and energy-saving optical solution. Features: Optical panel of 36 optics made of PMMA • Compliant with NEMA Standards • IK classified, IK compliant • Clear Finish • Size: 110 (w) x 120 (l) x 10 to 12 (h) mm • UV protected • On request, can come IP protected, rating IP 65, by placing a silicone gasket in the perimeter groove • Available with PCB for testing, on request. -4- 208_ctg_K2015.qxp_- 14/04/15 15:44 Pagina 5 STOCK & SHOP Lenses Optical panels made up of 30 optics, designed for most popular Mid Power LEDs. Excellent optical solution for lighting systems used in rooms with high ceilings and industrial framing. Perfectly meet the requirements for applications that need high-efficiency lighting while being energy efficient. Deliver the exclusive opportunity to be used in existing light fixtures using conventional lenses. Available in 3 beam angles, provide uniform light distribution. The double asymmetric beam fits perfectly into environments with shelving on both sides of the aisles: performs uniform double sided beam while avoiding the glare effect in the middle of the aisle. Features: • Optic Type: rectangular panels made up of 30 PMMA lenses • Size: 62.00 mm (w) x 279.40 mm (l) x 11/13 mm (h) • Beam angles: Symmetric, Asymmetric, Double Asymmetric. • Lighting efficiency over 85%. • On request, available with PCB for testing. Any application in Wide Area Lighting: Industrial Areas, Warehouses, Merchandise aisles, Shops, Outlets, Supermarkets, Showrooms, Covered Parking, etc. -5- 208_ctg_K2015.qxp_- 14/04/15 15:44 Pagina 6 BARSIX Lenses Enable FREE FORM & CUSTOM DESIGN Real on-hand solution for immediate application in your lighting fixtures. It is an optical bar made up of six lenses. The bar is clear fine-frosted finish while the optics are clear gloss. The optical bars can be combined together by placing them side by side up to max six bars. You are given the opportunity to customize your optical module and create the structure you prefer. BARSIX is IP protected, rating IP65. Comes with the silicone gasket placed in the perimeter groove: excellent for outdoor applications or indoor applications in damp and wet environments. Compliance with IESNA TYPE III, TYPE IV, and ME3 Standards makes BARSIX perfect for any application in Street Lighting. While being a high-tech product, BARSIX delivers the most simple design to individuals who need to engineer their own applications. Many standard modules made of 2 to 6 optical bars are available from stock or you are given the opportunity to buy any number of single optical bars and create your optical application without any development cost. -6- 208_ctg_K2015.qxp_- 14/04/15 15:44 Pagina 7 TANK OPTICAL SYSTEMS Designed for most popular LEDs, KHATOD TANK is engineered for use in hard jobsite conditions typical of construction industry. It is highly dependable, versatile and easy to use. Provided with a holder in black PC, ensures robust and firm housing in the final application and allows the LED panel to be fully embedded into the back of the module. On request, it is available IP protected, rated IP65. It meets a great variety of applications, from confined spaces to major plants. Perfect to be used in light towers as well as in portable lighting: mounted on a tripod, portable pedestals, portable lights or headlamps. TANK withstands rough handling while providing maximum scene lighting in hard-toreach areas such as accident scenes, road and urban works. Features: Square lens array with 36 lenses made of Optical Grade PMMA • Dimensions: 171.98 mm side • Beam angles: Medium, Nema 3 • Lighting efficiency: over 85% • Two holes each side allow the insertion of screws to fasten the module to the LED panel. Applications: any application in LED Lighting, Indoor & Outdoor, requiring robust, long life, safe and reliable service. -7- 208_ctg_K2015.qxp_- 14/04/15 15:44 Pagina 8 STRIP LENSES Designed to suit most of the SMD LEDs used to build long strips, or when using most popular HB LEDs. Excellent both with white and color LEDs. • Optic type: TIR lenses manufactured through injection molding process, made of optical grade PMMA. They ARE NOT manufactured through plastic extrusion process. • Beam angles: Symmetric & Asymmetric. • Optic size: 200mm (l) x 12.5mm (w) x 8.5mm (h). Join the strip lenses end to end to make a continuous lighting effect and create desired lengths. • Lighting Efficiency > 89%. • Aluminum extrusion holders are available on request: 600mm long, can hold up to 3 strips and can be cut to size to realize desired lengths. Lenses and extrusions are supplied separately. You are totally free to require just the strip lenses without the holders. • Strip Lenses are provided with linear pins for robust mounting into the holder. • Any applications in General Lighting: architectural, decorative, museum rooms, hall & entrances, under cabinet, under stairs, furniture, wall washing, shop windows, aircraft interior, etc. -8- 208_ctg_K2015.qxp_- 14/04/15 15:44 Pagina 9 FRESNEL Lenses - Autofocus Many models for Power LEDs and COB LEDs of latest generation. Full range of beam angles. Special optical design: anti-glare and non-yellowing effect. Made of special PC for high optical performance; UV protected for outdoor applications; complying with UL94 Specifications. • Optic size: 90.00 mm Ø, allows 9 LEDs positioning; 50.00 mm Ø, models available both for 1 LED and 3 LEDs positioning; 81.80 mm Ø, allows 1 LED positioning. • Different heights depending on the beam angle performed: from 3.91 mm to 14.17 mm (h). • Refractive Optics: created by merging Fresnel technology and the NJCTM technology. • Finish: typical concentric grooves of conventional Fresnel lenses. • Beam angles: Narrow, Medium, Wide, Extra-Wide, Autofocus. • Operating temperature: -40° to +120° • Excellent uniform luminous flux totally guaranteed even when using Fresnel lenses allowing the positioning of multiple LEDs. The LEDs are perceived as a unique light source. The LED spots are never seen separately. • High lighting efficiency very close to conventional TIR optics. -9- 208_ctg_K2015.qxp_- 14/04/15 15:44 Pagina 10 NACTUS 101 OPTICAL SYSTEMS Ready- to- use optical panels for the most diverse Lighting applications. FIRST and UNIQUE Optical System using 10 DIFFERENT CORE OPTICS with DIFFERENT GEOMETRIES in the SAME SYSTEM. This makes virtually possible to customize any application. • Available in multi-lens arrays, from 4 to 12 - 24 – 36 – 48 – 60 - 72 optics. Hundreds of standard layouts are available from stock. Designed for LEDs of latest generation, from 100 lm/W to 300lm/W. • The optics, made of PMMA, UV protected, never come in contact with the LED or the PCB. • No need to develop any photometric analysis. • The cable entrance service is provided by a side pocket. • Easy assembly: insert the screws into the perimeter holes and fasten the module to the PCB. Preset for the housing of sensors. • On request: available IP65 protected with integrated silicone gasket; available with PCB for testing. • Patented; EN 62471:2010 approved. • Applications: Street Lighting EN13201 – IESNA (with or without Sidewalk and Bicycle Lane); Tunnel; any application in General Lighting & Wide Area Lighting Indoor/Outdoor. - 10 - 208_ctg_K2015.qxp_- 14/04/15 15:44 Pagina 11 NACTUS SMILE OPTICAL SYSTEMS The first round optical systems for Area Lighting. Nactus Smile systems are high precision injection molded optical modules designed for most popular LEDs. Their unique shape offers a real alternative to the traditional systems. On request, the modules are available IP protected by placing a silicone gasket into the groove around the perimeter edge. This makes Nactus Smile fit for use in a wide range of applications both indoor and outdoor. Nactus Smile is available in 8 different 12-lensmodules. Features: Round lens array with 12 lenses made of Optical Grade PMMA • Dimensions: 110mm diameter • Beam angles: Symmetric, Asymmetric, Square, ECE ME3a, IESNA Type I, II, III, V • Lighting efficiency over 85% • Four perimetric holes for the insertion of screws allow to fasten the module to the PCB • On request, available with PCB only for testing. Applications: Street & Public Lighting • Wide Area Lighting Outdoor/Indoor: Industrial, Residential, Commercial, Retail, Architectural, Hospital & Hospitality, Parking, Light, Canopy, Petrol Gas Station. - 11 - 208_ctg_K2015.qxp_- 14/04/15 15:44 Pagina 12 NACTUS IP OPTICAL SYSTEMS Available in multi-lens arrays, from 12 to 24 – 36 – 48 – 60 - 72 optics. The panels come IP protected, rating IP65, with a silicone gasket placed in the perimeter groove. Ensure protection against powder and water ingress. Excellent for outdoor applications or indoor applications in damp and wet environments. The cable entrance service is provided by a pocket on one side of the panel that works also as a benchmark for the correct mounting of the panel. The pocket must be directed toward the support of the luminaire: pole, wall, peg, etc. • IP65 protected with silicone gasket integrated. • Designed for LEDs of latest generation, from 100 lm/W to 300 lm/W. • The optics are made of PMMA. • The panels are clear fine-frosted finish. • Easy assembly: insert the screws into the perimeter holes and fasten the module to the PCB. Preset for the housing of sensors. • Applications: Street Lighting EN13201 – IESNA (with or without Sidewalk and Bicycle Lane); Tunnel; any application in General Lighting & Wide Area Lighting Indoor/Outdoor. - 12 - 208_ctg_K2015.qxp_- 14/04/15 15:44 Pagina 13 GAIA OPTICAL SYSTEMS Engineered for Street Lighting using most popular Multichip LEDs, deliver excellent performances also in any application in general lighting, in wide and high-bay areas. GAIA is a linear lens-array made of 3 Free Form Optics that perform as a real single lens. GAIA maximizes the light output from the Multichip LEDs through its optics, so creating a perfect and high-efficient beam directed to the street side or the area to be illuminated. The optics are made of special PMMA able to withstand the high temperatures emitted by the Multichip LEDs. GAIA SYSTEMS are also available with a reflector device which will help increase further the luminous flux from the LEDs towards the street side. A hollow space provides the housing for the electrical connectors. On request, can come IP protected, rating IP 65, by placing a silicone gasket in the perimeter groove. Features: High efficiency, over 85% - very clean, precise and uniform spot – Allows to create lighting fixtures made of several arrays. The 2 in. / 50.8 mm lens pitch is always maintained in the multi-array arrangement. Applications: Street, General, Wide and High-bay Area Lighting. - 13 - 208_ctg_K2015.qxp_- 14/04/15 15:44 Pagina 14 NACTUS SMART OPTICAL SYSTEMS Square module 55.88 mm side - made up of 4 optics. Different models offer countless opportunities to customize your lighting fixtures. Each of the modules performs a different light spot. Use modules of the same type or mix different models in the same structure to create lighting fixtures of desired dimensions and configurations. • Available IP65 protected; silicone gasket integrated. • The arrow mark on the module surface helps a correct positioning in your application: - Street Lighting = the arrow points to the street side. - General Lighting, Indoor/Outdoor = the arrow follows the light direction from the LED source. • Lens pitch: 27.94 mm. • Insert a screw into the central hole to fasten the module to the PCB. • The modules hold the part number for easy identification. Clear fine-frosted finishing. • No need to develop any photometric analysis: every model has individual photometry. • Designed for LEDs of latest generation, from 100 lm/W to 300 lm/W. • Applications: Street Lighting EN13201 – IESNA; Tunnel, Commercial, Industrial, Architectural, etc. - 14 - 208_ctg_K2015.qxp_- 14/04/15 15:44 Pagina 15 NACTUS SMALL OPTICAL SYSTEMS Square module 50.00 mm side - made up of 4 optics. Different models offer countless opportunities to customize your lighting fixtures. Each of the modules performs a different light spot. Use NACTUS modules of the same type or mix different models in the same structure to create lighting fixtures of desired dimensions and configurations. • The arrow mark on the module surface helps a correct positioning in your application: - Street Lighting = the arrow points to the street side. - General Lighting, Indoor/Outdoor = the arrow follows the light direction from the LED source. • Lens pitch: 25.40 mm. • Insert a screw into the central hole to fasten the module to the PCB. • The modules hold the part number for easy identification; clear fine-frosted finishing. • No need to develop any photometric analysis: every model has individual photometry. • Designed for LEDs of latest generation, from 100 lm/W to 300 lm/W. • Applications: Street Lighting EN13201 – IESNA; Tunnel; Commercial, Industrial, Architectural, etc. - 15 - 208_ctg_K2015.qxp_- 14/04/15 15:44 Pagina 16 Color Mixing & Zoom Lenses Available in various series optimized for the most popular LEDs. • Single lenses for RGB/RGBW Color Mixing with black holder: Size: 38.10 mm Ø. Beam angles: Narrow, Medium, Wide. TIR optics; uniform light distribution; different finish: clear, frosted, honeycomb. Perfect for LEDs that include small form factor arrays of 3 or 4 emitters. • Single lenses for RGBW Color Mixing + ZOOM /AUTOFOCUS lenslet array: Fit for multi-chip High Power LEDs. Size: 35.00 mm and 45.00 mm Ø. Beam angles: from extraordinary 8° ultranarrow beam to 40° wide beam. TIR optics, perfect uniform flux. Different finish: clear or frosted honeycomb. Innovative design; high optical efficiency over 90%; shadows or glare totally eliminated; easy fixing onto the PCB. Can be equipped with a special Moving Lenslet Array (MLA) enabling zoom and autofocus implementation: beam angles vary from 12° to 50° by preserving a perfect color mixing and a high optical efficiency . Any applications in General Lighting: Architectural, Entertainment & Decorative, Shop windows, Halls & Entrances, Downlights, Lamps, etc. High-Efficiency Zoom Systems using Silicone Technology - 16 - 208_ctg_K2015.qxp_- 14/04/15 15:44 Pagina 17 Single Lenses over 3700 Models Available The widest range for any application in LED Lighting, optimized for the most popular LEDs. Lenses of any size, shape, technology, performance: • Lenses with proper holder. • Lenses manufactured by using the NJCTM technology that first Khatod used in the manufacturing process of secondary optics. Provided with pegs, enable direct mounting onto PCBs. No need for a holder. • Optic size: from the smallest 9.00 mm Ø, to the largest 110.00 mm Ø. • TIR Optic: round MR16, MR11, AR111; bubble. • Different finish: clear, frosted, circular or linear ripple, honeycomb. • Lenses for : Power LEDs; High-Density small form factor arrays; HB LEDs; COB LEDs. • Beam angles: from 3° Ultra Narrow Punch Beam to 60° Extra Wide Beam. • Specific beam angles: clean rectangular, symmetric, asymmetric, side-emitter, elliptical, hemispherical, blade-shaped beam. • Hi-Tech Lenses: Silicone lenses, using the latest in cold injection-moulding technology; Fresnel lenses, created by merging the typical Fresnel technology and the NJCTM technology; Free Form lenses. - 17 - 208_ctg_K2015.qxp_- 14/04/15 15:44 Pagina 18 Triple Quad and Multi Lenses Optimized for the most popular LEDs. Created by using NJCTM technology, no need for a holder. Full range of beam angles. Different finishes: clear, frosted, circular or linear ripple, honeycomb. High lighting efficiency. Triple Lenses: 3-lens array; 3-lens linear strip. Size: from 22.00 mm to 50.00 mm Ø. Beam angles: Narrow, Medium, Wide, Ultra Wide. TIR optics: round MR11 and MR16; round optic; linear strip. Models available also with self-tapping-screw fixing system: eliminates both holder and hot riveting of the pegs onto the PCB. Quad Lenses: 4-lens array. Size: from 25.40 mm to 50.00mm Ø; Beam angles: Narrow, Medium, Wide, Ultra Wide. TIR optics: round MR16. Thetalens: 9-lens array; Size: 90.00 mm Ø. Beam angles: Narrow, Medium, Wide Beam. TIR optic: round AR111. Holder and optics are one body: the holder can be colour customized. Zetalens: 7-lens array, 3700 Lux. Size: round 50.00 mm and 39.00 mm Ø; square 50.00 mm side. Beam angles: Narrow, excellent for spotlights; Medium, great performance in RGB systems; Wide, perfect for area lighting. - 18 - 208_ctg_K2015.qxp_- 14/04/15 15:45 Pagina 19 MODULARIS Lens Systems Modular system made up of a holder provided with holes able to accommodate diverse lenses. The holders are available in round, square and linear shape. Offer solutions able to meet specific dimensional requirements and special mounting needs. Round Holders: available in many configurations for the housing of 1 to 3-4-7-12-16 lenses. Square Holder: available for the housing of 9 lenses. Linear Holder: available for the housing of 6 lenses. Lenses: dimensions: 19,70 mm Ø - 9,96mm height; Beam angles: narrow, medium, wide, super-wide, elliptical. The holders as well as the lenses fit the most popular LEDs. Allow to create countless different configurations that meet your most demanding lighting requirements. • “Plug-and-play” functionality: MODULARIS is ready for use within seconds. • High lighting efficiency; Excellent luminous flux. • Complying with UL94 Specifications; UV protected. • Any kind of application in General Lighting. Custom holder = Zero cost - 19 - 208_ctg_K2015.qxp_- 14/04/15 15:45 Pagina 20 KRISTALL FROM 78 TO 110MM ø LENSES FOR COB LEDS TIR Lenses - 78 to 110 mm Ø - collimate, steer and optimize the beams produced by the COB LEDs. Made of PC, guide virtually all the radiated light toward the target and deliver an extensive range of beams, from Narrow to Medium, Wide and Extra-Wide angles. Excellent luminous performance and uniformity in light distribution. Special adaptors, customized for the most popular COB LEDs, allow easy mounting onto the COB LED by a simple twist & lock system: fasten the adaptor onto the PCB with two screws; twist & lock KRISTALL onto the adaptor by a simple rotation. The adaptors allow for the interchangeability of KRISTALL models on the same LED source. • Fit for most popular COB LEDs. • High performance with warm white LEDs. • Yellow ring totally eliminated. • Maximize the luminous flux; lighting efficiency over 85%. • No vibration problems. • Comply with Zhaga Standards and UL94 Specifications. • Any applications in Wide Area Lighting, Indoor and Outdoor: Industrial, Commercial, Architectural Lighting. - 20 - 208_ctg_K2015.qxp_- 14/04/15 15:45 Pagina 21 Custom Lenses & Reflectors Khatod products leverage nearly three decades of hands-on experience with the toughest challenges in making lenses for SSL in a wide range of applications. We started with the creation of custom optical solutions for our customers: from the optical design to the mechanical and technical project; optical simulations and experimentations; advanced engineering technologies and exclusive equipments, such as our hi-tech photometric laboratory and vacuum coating plant customized for optical treatments, just to name a few ; exclusive and unique capability to design and create the moulds and tooling for the manufacturing of the optics, from prototype to high volume production quantities. All in house, the entire process is under our full control, from the initial idea of a project to time to market. Whether you already have a design or you ask for our collaboration to develop a design, our team is focused on ensuring that the resulting optics will meet or exceed your requirements both in terms of performance and high-yield manufacturability. We are able to develop 37% OF PRODUCTION your projects by collaborating with your designers or being your designers. We will drive the development, testing, manufacture, delivery of the optics you require. No matter the size, the dimension, the peculiarity, the quantity of the optics you need. We are unique able to offer the exclusive capability to be a single source, to deliver a full optical service totally under our quality control. Khatod can guarantee shorter time to market thanks to our responsive and experienced designers, dedicated project management, rapid prototyping, high volume production quantities meeting the scheduled delivery time. In our career, we have delivered hundreds of thousands of custom optics and optical solutions of any kind, developed and realized for our customers around the world. High project potential, fast smart reliable performance, great production capabilities, have made Khatod one of the most knowledgeable and reliable manufacturer in the industry, a world leader in the development of secondary optics for SSL. - 21 - 208_ctg_K2015.qxp_- 14/04/15 15:45 Pagina 22 Coating Technology Khatod is one of the most advanced companies in Lighting, unique with own Vacuum Treatment Plant specifically customized for the coating of our Optical Reflector Systems developed for the new generation of COB and High Brightness LEDs. While allowing a huge variety of new and innovative applications in Lighting, these new LEDs need proper optical solutions to optimize and maximize their high power for a brilliant performance. Already some years ago, Khatod intercepted the growing request from the Lighting Market for optical solutions able to cope with the challenging requirements posed by COB and HB LEDs. New technologies needed to be explored and developed. As usual, the response from Khatod was immediate. In early 2012, Khatod equipped its Production Department with the most advanced Vacuum Coating Plant based on the latest PVD (Physical Vapour Deposition) technology. The treatment process includes also the Plasma Technology: Plasma Enhanced Chemical Vapour Deposition (PECVD) is an innovative process allowing a specific anticorrosive treatment. Khatod vacuum treatment plant is not a common equipment for general use, as most of the coating plants available on the market. Instead, our plant has been projected and realized exclusively for the specific coating of optical reflectors for LED applications. Thanks to this innovative coating process, Khatod Reflectors achieve superior optical performances, up to 37% higher than the optical efficiency of common reflectors treated through a standard coating process. Also, this technology allows the treatment of plastic materials of new generation, heat-resistant over 250°C (482°F), since the vacuum ensures the ideal conditions needed for a perfect uniform compact coating. Khatod Vacuum Treatment Plant exclusively uses organic materials avoiding any emission of waste substances that can pollute the environment and disrupt the climate. The working operations are totally ZERO EMISSION. - 22 - 208_ctg_K2015.qxp_- 14/04/15 15:45 Pagina 23 EASY REFLECTOR SYSTEMS FIRST and UNIQUE REFLECTOR SYSTEMS for COB LEDs made of two elements assembled together by a simple snap-in operation. Hi-tech products, boast a totally new-concept solution that greatly simplifies the mounting into the final application. The fixing holes having 35 mm or 25mm spacing will match most popular Zhaga compliant adaptors or holders. Optimize the light flux emitted by COB LED systems with LES ranging 9 to 19 mm diameter. Available in different models: • Easy Reflector System: created in various diameters and heights • Easy Asymmetric Reflector System: created to meet specific requirements in LED lighting Conceived in two parts assembled together to form a single piece: • Primary Reflector (bottom part): designed for direct mounting onto the holder. • Secondary Reflector (top part): easy snap-in assembly onto the Primary Reflector to get the full reflector. Features: Made of PCHT + Reflector Coating • Lighting efficiency over 85% • High diffusion flux; high luminous intensity • Metalized or embossed finish • Beam Angles: Narrow Beams, Asymmetric Beam. Coming soon: Medium, Wide, Extra Wide • UV protected. Applications: General Lighting and Wide Area Lighting: from retail and hospitality to commercial, industrial and architectural; Indoor & Outdoor Lighting. - 23 - 208_ctg_K2015.qxp_- 14/04/15 15:45 Pagina 24 LYRA Optical Reflectors for COB LEDs Available in 3 macro-families - 65, 90, 110 mm Ø - metalized and embossed finish. Special adaptors, customized for the major HB COB LEDs, allow easy mounting onto the COB LED by a simple twist & lock system: fasten the adaptor onto the PCB with two screws; twist & lock LYRA onto the adaptor by a simple rotation. The adaptors allow for the interchangeability of LYRA models on the same LED source. Made of special PCHT, are aluminum coated with additional protective layer. Coating operations are executed in our special VACUUM COATING TREATMENT PLANT. Can be equipped with a proper diffusing lens to be mounted on top of the reflector. Helps performing a soft smooth light spread, while delivering an effective dust and antiglare protection. Features: Fit for HB LEDs from 100 to 900 lumens and over • Beam angles: Narrow, Medium, Wide, Super-Wide • High performance with warm white LEDs • Yellow ring totally eliminated • Maximize the luminous flux; lighting efficiency over 85% • UV protected • Comply with Zhaga Standards and UL94 Specifications • Any application in Wide Area Lighting, Indoor and Outdoor: Industrial, Commercial, Architectural, etc. - 24 - 208_ctg_K2015.qxp_- 14/04/15 15:45 Pagina 25 SQUARE AND RECTANGULAR ANTIGLARE REFLECTORS Square Reflectors: Many beams and dimensions • Square light spot • High Uniformity • High efficiency • Net Cut-Off • Applications: Linear Lights; Lamps; Ceiling Fixtures; Architectural Lighting • Comply with UL94 Specifications. Square Reflectors with side pegs: Allow for a dual option: can be used INDIVIDUALLY or in MODULAR CONFIGURATIONS • The side pegs allow to fit individual reflectors like puzzle pieces and create desired layouts • The holes on the sides allow easy fixing onto the PCB • Square light spot • High Uniformity • Net Cut-Off • Any applications in General Lighting • Comply with UL94 Specifications. Rectangular Reflectors: Allow for a dual option: can be used either INDIVIDUALLY or in MODULAR CONFIGURATIONS • Can be positioned on transversal or longitudinal axis to obtain linear or extensive structures of desired dimensions • The holes on the sides allow easy fixing onto the PCB • Square light spot • High Uniformity • Net Cut-Off • Any applications in General Lighting • Comply with UL94 Specifications. - 25 - 208_ctg_K2015.qxp_- 14/04/15 15:45 Pagina 26 ASYMMETRIC & DARK LENS REFLECTOR Asymmetric Reflector: The new ASYMMETRIC REFLECTORS for COB LEDs boast innovative design and high manufacturing technology. • Easy Asymmetric Reflector Systems for COB LEDs with LES ranging 9 to 19 mm diameter Made of two elements assembled together by a simple snap-in operation: the Primary Reflector (bottom part) is directly mounted onto the holder while the Secondary Reflector (top part) is easily assembled onto the Primary Reflector to get the full reflector. • Asymmetric Reflector Systems for COB LEDs with LES 16mm diameter. Superior optical engineering for a perfect uniform light distribution. Their typical shape helps maximizing the luminous flux output from the COB LEDs while producing a perfect asymmetric light spot. Features: Made of PCHT + Reflector Coating • Lighting efficiency over 85% • High diffusion flux; high luminous intensity • Metalized or embossed finish • Beam Angle: Asymmetric • UV protected. Applications: General Lighting and Wide Area Lighting: from retail and hospitality to commercial, industrial and architectural; Indoor & Outdoor Lighting. Dark Lens: First-of-its-kind reflector, totally ANTIGLARE thanks to a special reflecting portion created at the inner bottom of the reflector. The flat polished facets forming the inner surface improve the reflection power and maximize the optical performance. Fit for any Lambertian LEDs up to 8 mm Ø dome, and flux up to 400 lumens • 50 mm Ø, MR16 • 30° beam angle. - 26 - 208_ctg_K2015.qxp_- 14/04/15 15:45 Pagina 27 ROUND REFLECTORS FROM 9 TO 180MM ø FOR POWER LEDS Made of aluminum coated PC with additional clear protective layer. Boast an excellent optical efficiency resulting from the specific coating treatment executed in our exclusive VACUUM COATING PLANT, custom-engineered for special optical treatments of Khatod reflectors for LED applications. Khatod round reflectors are created in different standard shapes. Besides their individual distinctive shape, they differ in the location of their foci in relation to the axis. • Available in a variety of shapes, dimensions, and finishing. • High lighting efficiency; Excellent luminous flux. • Superior optical engineering for a perfect uniform light distribution. • Made of PC for special coating treatment. • Innovative design; Easy fixing onto the PCB. • Complying with UL94 Specifications. • No vibration problems. • Most diverse applications: Wall Washer; Accent Lighting; Torches; Portable lighting (flashlights, bicycle...); Lamps; Indoor, Outdoor, Street, Industrial, Architectural Lighting. - 27 - 208_ctg_K2015.qxp_- 14/04/15 15:45 Pagina 28 PIXEL Reflector Systems Multi-reflectors arrays, from 12 to 24 – 36 – 48 - 60 square-shaped reflectors performing a typical square beam. PIXEL Systems are ready-to-use arrays that fit the most diverse applications. The positioning pegs on the sides, allow for a DUAL OPTION : easy assembly onto the PCB, or by simply removing the pegs from one side, you can combine the arrays together side by side, so obtaining linear and extensive structures of desired dimensions. Countless different configurations can be realized. • Fit for most of HB LEDs from 100 to 900 lumens and over. • Made of special PC for vacuum coating treatment specific for optical reflector systems. • High performance with warm white LEDs; yellow ring effect totally eliminated. • Generate a uniform light distribution resulting in an excellent luminous flux and high lighting efficiency. • UV protected and guaranteed for outdoor applications; comply with UL94 Specifications. • Any application in Wide Area Lighting, Indoor and Outdoor: Industrial, Street, Architectural, Billboard. - 28 - 208_ctg_K2015.qxp_- 14/04/15 15:45 Pagina 29 MODULARIS Reflector Systems Modular system made up of a holder provided with holes able to accommodate diverse reflectors. The holders are available in round, square and linear shape. Offer innovative solutions able to meet specific dimensional requirements and special mounting needs. Round Holders: available in many configurations for the housing of 1 to 3-4-7-12-16 reflectors. Square Holder: available for the housing of 9 reflectors. Linear Holder: available for the housing of 6 reflectors. Reflectors: round reflectors - 19,70 mm Ø - 9,96mm height - 80° beam angle -various finishes. The holders as well as the reflectors are designed in order to fit the most popular LEDs and allow to create countless different configurations that meet your most demanding lighting requirements. • Offer a “plug-and-play” functionality whereby MODULARIS is ready for use within seconds. • High lighting efficiency • Excellent luminous flux • Complying with UL94 Specifications • UV protected • Applications: Wall Washing, Architectural lighting, Lamps, Bike Lights, etc. Custom holder = Zero cost - 29 - 208_ctg_K2015.qxp_- 14/04/15 15:45 Pagina 30 LYRA Optical Diffusers for COB LEDS Provide a wide selection of light diffusers performing a uniform soft light. The light coming from the LED source is diffused with a perfect Lambertian reflectance: brightness and flux are thoroughly uniform. Provided with adaptors, customized for the individual models of the major HB COB LEDs, allow easy assembling of the diffuser onto the COB LED through our exclusive twist & lock system. The adaptors also allow to exchange LYRA models on the same LED source. Features: Made of PC, specific for HB COB LEDs • High diffusion flux • High luminous intensity • Easy fixing onto the COB LEDs • Available in various shapes: sphere or hemisphere, in different heights, and finish: gloss white, milky white, clear frosted, milky white top and silver bottom, silver bottom and milky white top, etc. • No vibration problems • UV protected • Complying with Zhaga standards • Complying with UL94 Specifications • Any application in General Lighting, Indoor and Outdoor: step-marker, signalling, lamps, architectural lighting, etc. - 30 - 208_ctg_K2015.qxp_- 14/04/15 15:45 Pagina 31 LUNA Optical Diffusers - Aluminate Material Implement the new Photoluminescence Technology based on ALUMINATES, natural rare earth mineral crystals. When the LED is OFF, LUNA DIFFUSERS glow on in the dark for several hours thanks to their photoluminescent properties. Available in GREEN and BLUE glowing flux. Adaptors, customized for the individual models of the major HB COB LEDs, allow easy assembling of the diffuser onto the COB LED through our exclusive twist & lock system; also, allow to exchange LUNA models on the same LED source. Operation: • LED in OFF position in daylight: Charging the Aluminates • LED in ON position in daylight or in darkness: Lighting, and charging the Aluminates • LED in OFF position in darkness: Emitting GREEN or BLUE soft light for six/eight hours, by gradually decreasing in intensity. Features: Sphere shaped – 55 mm Ø – made of milky white PC, Optical Grade • The upper hemisphere is aluminate crystals treated; REACH Certified • Uniform flux • Complying with Zhaga standards • Any application in General Lighting, Indoor and Outdoor: step-marker, signalling, lamps, etc. - 31 - 208_ctg_K2015.qxp_- 14/04/15 15:45 Pagina 32 Accessories for Lenses and LEDS Different models of box-like cases are available for housing the electronic components that are used for the operation of the NACTUS OPTICAL SYSTEMS. Designed especially for the NACTUS SYSTEMS, these cases offer quick and easy installation thanks to simple housing geometry and the mounting holes that perfectly match the Nactus Systems pitch. Provide a stable accommodation of components while protecting your electronics in most diverse applications. • KNACEL01 155x47,8 mm • K1871 52,3x52,3 mm • K1878 55,7x27,9 mm KCACH2 Series are Protective Lenses designed for lighting applications using Seoul Acrich2 LED. KCACH2 Series perfectly match Seoul Acrich2 LED Series in size and dimensions, and provide adequate protection in final applications using SSC Acrich2 LED Modules. Available models: • KCACH287 46,00mm Ø; 5,15 mm h = Acrich2 LED, 8.7W • KCACH213 50,00mm Ø; 5,15 mm h = Acrich2 LED, 13W • KCACH217 100,00mm Ø; 6,00 mm h = Acrich2 LED, 17W • KCACH2175 70,00mm Ø; 5,25 mm h = Acrich2 LED, 17.5W • Made of PC • Preset central holes and the perimeter edge help the heat outflow from the operating LED Module. • Protect the LED module against harmful electrostatic discharges under incidental human body contact. KCACH2 Series's warranty is limited only to the manufacture of the Lens, an inert component to be used in the manufacture of various products. For any other warranty and liability, please refer to the "Disclaimer" in the footnote of the Technical Brief you can download from our website. - 32 - HEADQUARTERS Via Monfalcone 41, Cinisello Balsamo, (Milan) Italy Phone +39 02 66013695 • Fax +39 02 66013500 • Skype: khatod_ita_1 • khatod_ita_2 khatod@khatod.com • www.khatod.com KHATOD Sales Offices & Stock Khatod North America LLC 370 Corporate Park, 02359 Pembroke, MA, USA Phone +1.781.826.8164 • Fax +1.781.826.8163 Khatod India Office 145, 1st floor Satra Plaza, plot no. 19 & 20, Sector 19D, Vashi, Navi Mumbai 400703, India Phone +91 022-27830345 • Mobile: +91 9820112771 Khatod Brasil Rua Lord Cockrane 494, Sãu Paulo, SP, Brasil Phone 0055-11-2066-6200 • Fax 0055-11-2066-2607 Khatod Russia 19-9/1 Uritskogo Str., 443030 Samara, Russian Federation Phone +7 846 990.49.70, Skype: khatod_russia Khatod Japan Yamaichi Bldg. 4F., 1-20-8 Hamamatsu-cho, Minato-ku, 105-0013 Tokyo Japan Phone: +81 090 1735 3727 CTG K2015_05 erre3.7 HEADQUARTERS Cinisello Balsamo Milan Italy khatod@khatod.com KHATOD Sales Offices & Stock khatodusa@khatod.com khatodindia@khatod.com khatodbrasil@khatod.com khatodrussia@khatod.com khatodjapan@khatod.com