Eaton Transit Mixer Market Served: Commercial Vehicles Leading the Way in Reliable System Solutions Eaton— the Industry Standard Eaton is a global technology leader in diversified power management solutions that make electrical, hydraulic, and mechanical power operate more efficiently, effectively, safely, and sustainably. We have a strong history of providing reliable products to the transit mixer industry. In fact, Eaton products can be found on more transit mixers than any other hydraulic components available. Eaton’s time honored brands are highly respected and trusted in the transit mixer industry. They make us a powerhouse, they make our customers productive and profitable. 2 Who We Are Eaton’s Hydraulics Group Beyond Product Supply Eaton helps customers worldwide manage the power they need for trucks, cars, aircraft, machinery, buildings, ships, and businesses. And we do it in a way that consumes fewer resources. Whether our customers’ products need to rotate, move, turn, shape, mold, lift, dig, haul, or navigate, they depend on products from Eaton’s Hydraulics Group to deliver dependable power to get the job done. We design and manufacture ever-evolving products that are engineered to provide reliable power supply and long service life in industries as far-reaching as construction, marine, and molding to automotive and windpower. The world of Eaton goes way beyond product supply, which is only the beginning of our strength. Our products are supported by a global network of Eaton engineering and manufacturing facilities, plus a global network of highly trained Eaton distributors. As a result, you have a local contact to support your Eaton needs anywhere in the world. Our areas of business include: Hydraulics—Hydraulic systems and components for use in mobile and industrial applications Electrical—Electrical power distribution, power quality systems, industrial automation, and control products and services Aerospace—Systems and components for hydraulic, motion control, and fuel applications Vehicle—Manual and automated transmissions, clutches, hybrid power and emission treatment systems (truck segment); superchargers, engine valves, valve train components, cylinder heads, locking and limited-slip differentials, safety controls, transmission and engine controls, spoilers, exterior moldings, plastic components, and fluid connectors (automotive segment) Our product line includes pumps, motors, valves, cylinders, filtration, reservoirs, fluids, and all of the hose and fittings necessary to integrate them into efficient packaged solutions. A steadfast dedication to responding to our customers’ need for hydraulic systems with higher and higher efficiencies has made Eaton a preferred supplier for hydraulic solutions. You’ll recognize our solutions because of our trusted brands. Among them are: Aeroquip®, Airflex®, Arrow®, Boston®, Char-Lynn®, DuraForce®, Dynapower®, Eaton®, Everflex®, Gromelle™, Hansen™, Hydrokraft®, Hydro-Line®, Hydrowa®, Internormen®, Synflex®, Ultronics®, Vickers®, and Walterscheid®. In addition, Eaton’s Application and Commercial Engineering (ACE) teams are a unique resource that works with customer engineers to optimize hydraulic solutions for unique applications. Eaton also offers world-class training that is known as the educational standard for the industry. Each year, thousands of engineers, service personnel, and distributor representatives learn how to choose the best hydraulic components, improve hydraulic system plumbing, identify leak points, and much more by attending classes offered by Eaton Hydraulics Training Services. Classes are held at Eaton locations and at customer locations. Eaton Training Services also publishes hydraulics textbooks that are used by colleges, universities, trade/vocational schools, and industries worldwide. 3 POWERING BUSINESS WORLDWIDE The Power of Eaton Our growth through the years is the result of numerous brand acquisitions that have positioned Eaton as a stand-alone hydraulics source. The Power of Eaton enables customers to look to just one company—Eaton—for complete hydraulic system solutions. 1911 Eaton is founded. Today the brand includes hydrostatic transmissions, valves, piston and gear pumps, and low-speed high-torque motors primarily for mobile equipment. 1968 Airflex clutch and brake products are acquired for heavy-equipment applications. 1970 Char-Lynn hydraulic steering units, general purpose motors, spool and disc valves, and low-speed hightorque motors are acquired for mobile and industrial use. 1999 Aeroquip hose, fittings, adapters, couplings, and fluid connectors are acquired for industrial, aerospace, and automotive applications. 1999 Vickers vane and piston pumps, valves, cylinders, and filtration products are acquired for industrial, aerospace, marine, and defense applications. 4 1999 Hydrokraft open- and closedcircuit piston pumps and motors are acquired for industrial, offshore, and marine applications. 2010 Hansen and Gromelle quickdisconnect couplings are acquired for numerous hydraulic and pneumatic markets. 2000-2007 Duffield®, Boston, Weatherhead®, Walterscheid, Winner®, Synflex, Arrow, and Durodyne™ fluid conveyance products are acquired for use in broad industry applications. 2011 Internormen hydraulic and lubrication filters are acquired for mobile, industrial hydraulic, and process applications. 2000 Hydro-Line and Hydrowa industrial cylinders are acquired for machine and equipment applications. 2008 Integrated Hydraulics® screwin cartridge valves, custom engineered hydraulic valves, and manifold systems are acquired for industrial automation and control applications. 2008 Eaton Industries (Wuxi) Company, Ltd. was put into operation as a wholly owned heavy-duty transmission and clutch manufacturing facility in Wuxi, Jiangsu Province, China. 2011 Eaton Industries (Jining) Company, Ltd. was launched at Shandong province to support the growth of the China automotive market. OBVIOUS RESULTS Proven Technology Eaton has the lead position in providing reliable and durable system solutions for transit mixers—vehicles on which downtime can mean disaster. Whether the truck is traveling down a highway or idling at a traffic light, the drum must maintain a consistent rotation speed. That’s no problem when Eaton is on the inside. Eaton pumps and motors provide the high pressure and high flow required to keep drums rotating. We also offer the industry’s broadest options for demanding auxiliary hydraulics applications on transit mixers. Eaton solutions for transit mixers include: D A L G H B Drum Drive and Control System K J E C F I Fluid Conveyance System Auxiliary Work Circuit System E. Fluid Conveyance F. Auxiliary Pump Drivetrain System Filtration System User Interface System G. Transmission H. Clutch I. Pressure Filter J. Return Filter K. Reservoir Breather L. Switch Module A. B. C. D. Fixed Motor Variable Pump Directional Valves Cylinders 5 POWERING BUSINESS WORLDWIDE Drum Drive and Control System Drum drive and control systems require motors, pumps, valves, cylinders, and other hydraulic products that ensure top-notch performance. Eaton system solutions have earned a global reputation for durability and reliability. Our reputation is built on a tradition of customer support that lasts for the lifetime of each product. Increased Productivity and Uptime We’re by Your Side Eaton hydraulic solutions provide unmatched quality that gives transit mixers increased productivity and more uptime even in the toughest environments. As a result, maintenance time and costs are significantly reduced. Eaton’s Application and Commercial Engineering (ACE) teams work alongside vehicle manufacturers to incorporate Eaton solutions into their platform designs. We draw on decades of experience and extensive application knowledge to optimize vehicle performance and help eliminate warranty claims. We are committed to helping our customers develop best-inclass, next-generation transit mixers. Solutions for Varying Mixer Configurations Eaton’s broad product range includes innovative hydraulic solutions for both front and rear discharge mixers. A unique electronic control option, for example, enables truck drums to rotate independent of the engine. Whether the truck is traveling down a highway or idling at a traffic light, the drum maintains a consistent rotation speed that is preset by the operator. 6 Variable Pumps Fixed Motors Drum Drive System Eaton closed-circuit variable piston pumps are available in displacements from 64 to 125 cc (3.89 to 7.62 cid) with a maximum operating pressure of 420 bar (6,000 psi). They deliver high efficiency, precision control, and durability, ensuring years of highly productive, cost-effective service. A rugged, swash plate bearing design provides the reliability needed to keep concrete flowing day after day. Eaton’s durable, field-proven pump design has been in use for decades and continues to be a global standard on transit mixers. Eaton’s fixed motors offer both open- and closed-circuit operation, providing vehicle designers greater flexibility than ever before. They are offered in 54 to 125 cc (3.3 to 7.6 cid) displacements with a maximum speed up to 4,160 rpm. The axial piston motors deliver the high efficiency and durability demanded in transit mixer applications, ensuring long, cost-effective service life. The Eaton DrumMaster™ electronic drum drive system is a field-proven electronic control system that maintains constant mix speed, regardless of vehicle transit speed. The driver-independent drum control streamlines vehicle operation and improves mix quality. It also reduces power usage, improving vehicle dynamics. As a result, fuel costs and vehicle emissions are reduced. Multiplex Switch Modules Multiplex Keypad Modules Analog Inductive Sensors Eaton’s electronic multiplex switch modules are a J1939 standard and include a master module and up to seven expansion modules per CANbus node. They offer a high level of flexibility with top, center, and bottom LED lighting and software that provides unlimited circuit and light choices, such as dimming and flashing options. A mechanical and electrical life of 200,000 minimum operations translates into long, reliable service. Eaton’s E31 multiplex keypad modules offer a flexible and sealed solution for highdensity switch requirements in severe environments. The modules are fully compliant with J1939 messaging with a master module and up to seven expansion modules per CANbus node. They are sealed to IP68 from the front and rear of the module and include a panel seal. The unique design of Eaton’s AccuProx analog inductive sensors ensures absolute linearity from one end of a sensing band to the other. Offering excellent precision and reliability, the sensors simplify the control system and logic associated with monitoring the position of a vehicle's moving part. They are offered in an industry-standard tubular package in a variety of sizes and connectivity options to fit in any onboard application. Innovation Worldwide Leading transit mixer manufacturers have partnered with Eaton to offer innovative solutions that improve vehicle functionality. For example, an OEM is using an Eaton EFX controller and accompanying CONTROL F(x)™ programming software to control solenoid valves that power conveyor, auger, and boom functions. The Eaton electrohydraulic architecture has greatly reduced wiring and wiring labor requirements, as well as simplified custom changes. 7 POWERING BUSINESS WORLDWIDE Fluid Conveyance System Eaton offers the industry’s broadest hose and fitting product lines for connecting all hydraulic components on transit mixers. We are the leader in providing hose products for nearly any application, pressure level, and fluid type. Increased Reliability Aeroquip Triple Crown and Weatherhead Diamond Advantage hose products offer 24 percent higher pressure ratings than most competitors’ hose and higher temperature ratings that result in increased reliability and uptime. Eaton’s new LifeSense™ hydraulic hose technology is the first and only true, conditionbased, hydraulic hose monitoring system. The hose improves reliability and productivity of hydraulic systems by utilizing virtually the full service life of each monitored assembly. Lower Operating Cost Patented Eaton STC® technology makes leakfree hose connections in a snap. Connecting halves of the threadless connectors are simply pushed together, enabling vehicle manufacturers to increase productivity, decrease assembly time and costs, and gain design flexibility. Better Stewards of the Environment Eaton’s breakthrough technologies significantly reduce fuel consumption and corresponding emissions, thereby helping our customers reduce their CO2 footprint and become better stewards of the environment. 8 Spiral Hose & Fittings A/C and Refrigeration Products Quick-Disconnect Couplings Eaton offers engineered components and assemblies for a wide range of A/C and refrigeration systems. Hose materials range from barrier to nylon veneer. A real standout is GH134 hose that offers the lowest permeation rating of any multi-refrigerant hose. Tested to SAE J2064 and beyond, the hose reduces greenhouse emissions while retaining excellent flexibility and kink resistance. Eaton’s broad line of quickdisconnect couplings ranges from simple air couplings to complex hydraulic constructions. The Eaton line includes Hansen and Gromelle brands that offer a full range of hydraulic, pneumatic, and fluid transfer couplings meeting a variety of SAE and ISO specifications. Metric Tube Fittings STC Connectors Eaton’s Walterscheid metric tube fittings are engineered to meet and exceed DIN 2353 and ISO 8434-1 in the sizes and configurations required in the transit mixer market. Walterscheid tube fittings offer best-in-class pressure capabilities and provide the highest quality leak-free solutions in the industry to assist in the greatest amount of vehicle uptime. They are engineered to specific application requirements and optimized to provide ease of installation and lower operating cost per mile. Eaton offers the broadest range of threadless connectors in the industry. The patented STC technology is the benchmark threadless connection for mobile equipment OEMs. Its reusable design and direct porting capability offer the most design flexibility of any threadless connector available. The connector’s visual latch verification provides the safest assurance that male and female halves are aligned properly. STC connectors are available in sizes ¼” to 1”. Hydraulic Hose Condition Monitoring System Eaton offers a wide variety of spiral hose constructions for all types of applications. Eaton’s 4- and 6-wire hose is well-suited for a vast array of both industrial stationary and on- and off-highway mobile applications. It is designed to meet the most demanding applications, providing maximum durability and longlasting performance. With Eaton’s new LifeSense condition-based, hydraulic hose monitoring system, hydraulic hose failures will no longer be a major concern for transit mixer fleets. LifeSense hose monitors the health of hydraulic hose assemblies, detects events that have been shown to be symptomatic of the hose beginning to fail, and notifies the user prior to failure with enough time to replace hose before it fails. Support Worldwide Our worldwide reach, product breadth, engineering strength, and training expertise will give you a solid foundation and the results you expect, whether they are needed locally, regionally, or globally. Our extensive network of distributors and regional service centers enables us to offer you parts, service, and support just around the corner. 9 POWERING BUSINESS WORLDWIDE Filtration System Since the loss of fluid power can be devastating on transit mixers, Eaton’s filtration equipment plays a critical role in keeping equipment up and running. Our contamination and condition-monitoring equipment ensures hydraulic components and systems will keep twisting, turning, or moving by filtering dirt and debris from hydraulic fluid—the lifeblood of your vehicle’s hydraulic systems. More Reliability and Longer Service Life We customize our filtration and strainer equipment to your material, space, and weight requirements. And to make sure our products are working hard to detect and flush out fluid contaminants, we shock test each component to industry standards. With a service life of over 20 years, Eaton Internormen and Vickers filtration equipment shields your vehicle from breakdowns caused by contamination, thereby providing more reliability and longevity of system components. Lower Disposal and Maintenance Costs Compared to other products on the market, Eaton filtration products offer higher debrisholding capacity, and greater efficiency, and extend the service life of systems and components. As a result, element changes are needed less frequently, reducing disposal and overall maintenance costs. Lower Environmental Impact Eaton’s filtration technology provides the tools necessary to monitor and extend the life of hydraulic components and fluids. By doing so, our filtration products are key players in helping our customers protect the earth. 10 Filtration Products Clogging Indicators Eaton offers a full range of hydraulic filters for mobile and industrial applications. Incorporating the Eaton Systemic Contamination Control process, Eaton filtration products make it easy to achieve a desired level of system cleanliness. This process assists in proper filter selection and periodic sampling of fluid to guard against dirt and debris from entering a hydraulic system. Eaton’s differential pressure clogging indicators and gauges monitor the life of hydraulic filters. Used in conjunction with PLC or indicator warning lights, the clogging indicators signal a user when it is time to change the element, allowing maximum element service life. Contamination Control System Oil Service Equipment The Eaton CCS4 contamination control system enables users to monitor the fluid cleanliness of hydraulic and lubrication systems and provides laboratory-quality particle count and water saturation results in the field. Via system software, users download test results and analyze cleanliness trends over time. Taking samples directly from a hydraulic system is easy with an accompanying bottle sampling system. Designed for Efficiency Worldwide Eaton’s Filtration Division combines worldwide engineering, manufacturing, technical sales support, and customer service into one focused business objective—providing our customers with optimum filtration solutions. In addition to an operating filter, effective oil service for hydraulic and lubrication systems requires a filter unit for off-line filtration, oil change, and filling. Eaton’s mobile and stationary off-line filtration units improve the cleanliness and quality of the operating fluid and prolong its durability, thereby preventing early wear and tear of system components. Designed for efficiency in demanding markets, applications, and environments, Eaton’s innovative solutions help optimize filtration performance and quality, as well as vehicle improve productivity. 11 POWERING BUSINESS WORLDWIDE Drivetrain System Fleet owners describe Eaton's vehicle solutions for drivetrain systems as quality, reliable, and sustainable performers. We stand behind every product we make for the lifetime of its service life. Extreme Efficiency Eaton’s new generation UltraShift® PLUS automated transmissions provide extreme efficiency over competitive automatic transmissions, as well as numerous performance and cost advantages. The Vocational Series offers maximum power capacity, superior acceleration, and lowspeed maneuverability. An electronic clutch actuator provides faster shifting, smoother engagement, and improved low-speed maneuverability. Best of all, UltraShift® PLUS transmissions can be tailored to the unique needs of each fleet in order to provide optimal performance. Increased Uptime and Lower Costs Eaton supplies the global transit mixer industry with highly engineered products that help balance fuel economy and a vehicle’s overall performance and control. Eaton 5-, 6, and 9-speed transmission systems combine an industry-preferred design with a Solo® selfadjusting clutch to deliver 60 to 70 percent lower life-cycle cost* than conventional automatic transmissions. Available Everywhere No matter where transit mixers are made or utilized in the field, quality Eaton solutions are available to help manage power. Eaton’s manufacturing footprint stretches across the globe to ensure customers have timely access to our highly engineered products. Eaton facilities are located in Europe, China, South Africa, Brazil, United States, Australia, and Mexico. * Life-cycle cost based on 200,000miles/6 years. 12 Manual Transmissions Automated Transmissions • Synchronized manual transmissions (5 through13 speeds) • Constant mesh manual transmissions (5 through18 speeds) Eaton’s medium- and heavyduty synchronized manual transmissions are specifically designed to provide superior shifting. The reliability, durability, and performance of Eaton’s constant mesh manual transmissions have made them the No. 1 choice among North American fleets. • UltraShift® PLUS Linehaul (LAS, MHP, MXP) • UltraShift® PLUS Vocational (VCS, VMS, VXP ) Eaton's UltraShift® PLUS automated transmissions offer the performance and versatility of manual transmissions with the simplicity of automatic designs. They also reduce wear and tear on the driveline, prevent drivetrain damage, and enhance vehicle safety, as well as offer up to 23 percent better value than conventional automatics. Eaton's UltraShift® PLUS transmissions make vocational trucks easier to drive by providing a simplified driver interface, as well as unmatched low-speed control and stability—even on the most extreme terrain. Manual Clutches Automated Clutches • Angle spring • Diaphragm spring Eaton is the global leader in manual clutches with angle spring technology for torque applications from 600 to 3050 Nm. The technology’s long service life has made it extremely popular in North America. For global applications, Eaton offers diaphragm spring clutches that are available in 330 to 430 mm and 450 to 1700 Nm. • Centrifugal • Electronic Clutch Actuation Eaton’s centrifugal automated clutches rely on engine RPM for engagement, making them a cost-effective solution. An Electronic Clutch Actuation design offers precise engagement and control and is also available in both angle spring and diaphragm spring clutch styles. Increased Profitability Worldwide For almost a century, Eaton has been supplying the trucking industry with products designed to improve vehicle performance and power and increase profitability. Eaton is the world’s leading producer of heavyduty and synchromesh medium-duty transmissions. We have manufacturing facilities in the United States, Brazil, China, Poland, Mexico, and India. 13 POWERING BUSINESS WORLDWIDE The Industry’s Dominant Supplier Backed by Most of the World’s Leading Transit Mixer OEMs Eaton is serving the needs of more global transit mixer OEMs than any other solutions provider in the industry. OEMs trust Eaton and our decades of expertise to help them build more reliable, lighter, and longer lasting trucks that meet demanding application and feet owner needs. We stand ready to assist your system engineers in determining material selection and managing the constraints of space, temperature, and weight to increase truck reliability and reduce component costs. Eaton is ready to help you build a better truck—and keep it running. 14 POWERING BUSINESS WORLDWIDE Selection Guide Vehicle Size Control Type Drum Drive and Control System Pump Motor 4623-552 Manual (Closed Circuit) Coupling High Pressure Flash Manifold 042M0101DWG/05 186A0100DWG/08 4623-553 3-5m3 Drivetrain System Manifold System Main Manifold 469A0100DWG/09 Clutch 5- & 6-Speed Transmissions 365mm Pull Clutch 5- & 6-Speed Transmissions 395/430mm Pull Clutch 042M0102DWG/05 612-0032 421AK01299B Load Sense (Open Circuit, for Drum Constant Speed Control) 221AD00034A Transmission / 4623-552 Manual (Closed Circuit) 4623-553 3 6-8m 4633-045 / Electro-Proportional 4623-647 Control (Closed Circuit, for Drum Constant Speed 4623-646 Control) 042M0101DWG/05 042M0102DWG/05 5423-518 Manual (Closed Circuit) 5423-715 3 8-12m 5433-138 / 042M0101DWG/05 042M0102DWG/05 Electro-Proportional 5423-854 Control (Closed Circuit, for Drum Constant Speed Control) 5423-873 VMS S9 RT(O)-10 430mm Pull Clutch 6423-279 Manual (Closed Circuit) 6423-533 12-16m3 6433-042 6423-570 Electro-Proportional Control (Closed Circuit, for Drum Constant Speed 6423-569 Control) / 042M0101DWG/05 042M0102DWG/05 VMS S9 RT(O)-10 430mm Pull Clutch 15 POWERING BUSINESS WORLDWIDE Selection Guide 3 - 5m3 Transit Mixer Manually Operated Closed Circuit Pump Part Number Model Code 4623-552 ACA462337R0B00MAB000000030D00000B 4623-553 ACA462337L0B00MAB000000030D00000B Position Features Code Description 01, 02, 03 Pump series ACA Heavy-Duty variable pump 04, 05 Displacement 46 75.28 cc/r 06 Type 2 Variable displacement pump 07 Design type 3 Series 1 08, 09 Input shaft 37 23 tooth 16/32 pitch spline with M10 x 1.5 threaded hole 10 Input rotation R/L CW (right-hand)/CCW (left-hand) 11 Valve plate 0 Standard (V-groove) 12 Main ports B 25.4 (1.00) - Code 62 per SAE J518 13 Power limiter valve setting port A 0 None 14 Power limiter valve setting port B 0 None 15, 16 Control option MA Manual 17 Control supply orifice P (pos.17) B 0.91 diameter 18 Control supply orifice upper servo (S1 pos.18) 0 None 19 Control supply orifice upper servo (S2 pos.19) 0 None 20 Pressure override 0 None 21 Pressure setting for pressure override 0 None 22 Control special features 0 None 23 Charge pump 0 Charge pump included 24 Auxiliary mounting 0 None 25 Charge pump displacement 3 21cc/r 26 2nd displacement of dual element 0 No dual element 27 Charge pressure rel valve setting D 15 bar (220 psi) 28 Charge pump special features 0 None 29, 30 Special pump assembly feature 00 None 31 Paint and packaging 0 Painted primer blue 32 Identification on unit 0 Standard 33 Eaton design code B 16 Remark Manually operated variable pump POWERING BUSINESS WORLDWIDE Selection Guide 3 - 5m3 Transit Mixer Load Sense Open Circuit Pump Part Number Model Code Remark 421AK01299B ADU062R05AB10A2814000A1AE100CD0B Pressure compensation, load sense variable pump Position Features Code Description 01, 02, 03 Pump series ADU Open circuit variable pump 04, 05, 06 Displacement 062 62 cc/r 07 Input shaft rotation R Right-hand 08, 09 Front mount and shaft 05 2 bolt B, 13 tooth 16/32 spline 10,11 Main ports size & location AB Side ports suction - 2" (code 61); pressure - 1" (code 61) 12 Case drain ports 1 #12 SAE O-Ring-Top 13 Diagnostic pressure ports 0 No diagnostic pressure ports 14 Controller type A Pressure flow compensator with #4 SAE O-Ring load sense port 15, 16 Pressure compensator setting (tolerance on setting) 28 207-214 bar 17, 18 Flow compensator setting (tolerance on setting) 14 12-15 bar 19, 20 Torque control setting 00 No torque control 21, 22 Control special features 00 None 23 Maximum displacement option 1 Standard displacement 24, 25 Auxiliary (rear) mount & output shaft AE SAE A 2 bolt, 9T 16/32 spline 26 Shaft seal 1 Standard polyacrylate shaft seal 27, 28 Pump special features 00 None 29, 29 Paint CD Painted primer blue 31 Identification/Packaging 0 Standard eaton identification box packaging 32 Design level B Second design Fixed Obit Motor - Closed Circuit and Open Circuit Part Number Model Code Remark 612-0032 M6K02B03C000000 Obit motor Position Features Code Description 01 Product series M Motor 02, 03 Motor series 6K 6000 series 04, 05 Displacement 02 245 cc/r 06 Mounting type B Standard 4 bolt, dia 125 07, 08 Output shaft 03 40 dia straight shaft flat key, width 12, L=77.7~80.1 09 Port C 2-M33x2, external drain port M14x1.5 10, 11 Special features 00 None 12 Paint 0 Painted primer blue 13 Motor type 0 J6K series standard 14, 15 High pressure relief valve 00 Standard 17 POWERING BUSINESS WORLDWIDE Selection Guide 6 - 8m3 Transit Mixer Manually/EP Operated Variable Pump - Closed Circuit Part Number Model Code 4623-552 ACA462337R0B00MAB000000030D00000B 4623-553 ACA462337L0B00MAB000000030D00000B 4623-647 ACA462337R0B00EKB000000030D00000B 4623-646 ACA462337L0B00EKB000000030D00000B Position Features Code Description 01, 02, 03 Pump series ACA Heavy-Duty variable pump 04, 05 Displacement 46 75.28 cc/r 06 Type 2 Variable displacement pump 07 Design type 3 Series 1 08, 09 Input shaft 37 23 tooth 16/32 pitch spline with M10 x 1.5 threaded hole 10 Input rotation R/L CW (right-hand)/CCW (left-hand) 11 Valve plate 0 Standard (V-groove) 12 Main ports B 25.4 (1.00) - code 62 per SAE J518 13 Power limiter valve setting port A 0 None 14 Power limiter valve setting port B 0 None 15, 16 Control option MA/EK Manual/Electronic proportional control 24 volt DC 17 Control supply orifice P (pos.17) B 0.91 diameter 18 Control supply orifice upper servo (S1 pos.18) 0 None 19 Control supply orifice upper servo (S2 pos.19) 0 None 20 Pressure override 0 None 21 Pressure setting for pressure override 0 None 22 Control special features 0 None 23 Charge pump 0 Charge pump included 24 Auxiliary mounting 0 None 25 Charge pump displacement 3 21cc/r 26 2nd displacement of dual element 0 No dual element 27 Charge pressure rel valve setting D 15 bar (220 psi) 28 Charge pump special features 0 None 29, 30 Special pump assembly feature 00 None 31 Paint and packaging 0 Painted primer blue 32 Identification on unit 0 Standard 33 Eaton design code B 18 Remark Manually operated variable pump Electro-proportional variable pump POWERING BUSINESS WORLDWIDE Selection Guide 6 - 8m3 Transit Mixer Fixed Motor - Closed Circuit Part Number Model Code Remark 4633-045 HHD463321BB1B1K1K00000B Fixed motor Position Features Code Description 01, 02, 03 Motor series HHD Heavy-Duty fixed displacement motor 04, 05 Displacement 46 75.33 cc/r 06 Type 3 Fixed motor 07 Design type 3 Fixed clearance 08, 09 Output shaft 21 21 tooth 16/32 pitch spline 10 Main ports B (1.00)SAE 4-bolt split flange port, high pressure series 11 End cover and composite valve block assy B Standard end cover, composite valve block with low-rate shuttle valve springs 12 Charge pressure relief valve 1 Standard 13 Charge pressure relief valve setting B 11,0 bar (160 lbf/in2) 14, 16 High pressure relief valve 1 Standard 15, 17 High pressure relief valve setting K 345 bar (5000 lbf/in2) 18 Speed sensor 0 None 19, 20 Special features 0 None 21 Paint and packaging 0 Painted primer blue (standard) 22 Identification on unit 0 Standard 23 Eaton design code B 19 POWERING BUSINESS WORLDWIDE Selection Guide 8 - 12m3 Transit Mixer Manually/EP Operated Variable Pump - Closed Circuit Part Number Model Code 5423-518 ACA542337R0B00MAD000000030D00000B 5423-715 ACA542337L0B00MAD000000030D00000B 5423-854 ACA542337R0B00EKD000000030D00000B 5423-873 ACA542337L0B00EKD000000030D00000B Position Features Code Description 01, 02, 03 Pump series ACA Heavy-Duty variable pump 04, 05 Displacement 54 89.13 cc/r 06 Type 2 Variable displacement pump 07 Design type 3 Series 1 08, 09 Input shaft 37 23 tooth 16/32 pitch spline with M10 x 1.5 threaded hole 10 Input rotation R/L CW (right-hand)/CCW (left-hand) 11 Valve plate 0 Standard (V-groove) 12 Main ports B 25.4 (1.00) - code 62 per SAE J518 13 Power limiter valve setting port A 0 None 14 Power limiter valve setting port B 0 None 15, 16 Control option MA/EK Manual/Electronic proportional control 24 volt DC 17 Control supply orifice P (pos.17) D 1.32 diameter 18 Control supply orifice upper servo (S1 pos.18) 0 None 19 Control supply orifice upper servo (S2 pos.19) 0 None 20 Pressure override 0 None 21 Pressure setting for pressure override 0 None 22 Control special features 0 None 23 Charge pump 0 Charge pump included 24 Auxiliary mounting 0 None 25 Charge pump displacement 3 21cc/r 26 2nd displacement of dual element 0 No dual element 27 Charge pressure rel valve setting D 15 bar (220 psi) 28 Charge pump special features 0 None 29, 30 Special pump assembly feature 00 None 31 Paint and packaging 0 Painted primer blue 32 Identification on unit 0 Standard 33 Eaton design code B 20 Remark Manually operated variable pump Electro-proportional variable pump POWERING BUSINESS WORLDWIDE Selection Guide 8 - 12m3 Transit Mixer Fixed Motor - Closed Circuit Part Number Model Code Remark 5433-138 HHD543321BB1B1K1K00000B Fixed motor Position Features Code Description 01, 02, 03 Motor series HHD Heavy-Duty fixed displacement motor 04, 05 Displacement 54 89.13 cc/r 06 Type 3 Fixed motor 07 Design type 3 Fixed clearance 08, 09 Output shaft 21 21 tooth 16/32 pitch spline 10 Main ports B (1.00)SAE 4-bolt split flange port, high pressure series 11 End cover and composite valve block assy B Standard end cover, composite valve block with low-rate shuttle valve springs 12 Charge pressure relief valve 1 Standard 13 Charge pressure relief valve setting B 11,0 bar (160 lbf/in2) 14, 16 High pressure relief valve 1 Standard 15, 17 High pressure relief valve setting K 345 bar (5000 lbf/in2) 18 Speed sensor 0 None 19, 20 Special features 0 None 21 Paint and packaging 0 Painted primer blue (standard) 22 Identification on unit 0 Standard 23 Eaton design code B 21 POWERING BUSINESS WORLDWIDE Selection Guide 12 - 16m3 Transit Mixer Manually/EP Operated Variable Pump - Closed Circuit Part Number Model Code 6423-279 ACA642337R0B00MAB000000030D00000B 6423-533 ACA642337L0B00MAC000000030D00000B 6423-570 ACA642337R0B00EKB000000030D00000B 6423-569 ACA642337L0B00EKB000000030D00000B Position Features Code Description 01, 02, 03 Pump series ACA Heavy-Duty variable pump 04, 05 Displacement 64 105.4 cc/r 06 Type 2 Variable displacement pump 07 Design type 3 Series 1 (MODELS 33-64) 08, 09 Input shaft 37 23 tooth 16/32 pitch spline with M10 x 1.5 threaded hole 10 Input rotation R/L CW (right-hand)/CCW (left-hand) 11 Valve plate 0 Standard (V-groove) 12 Main ports B 25.4 (1.00) - code 62 per SAE J518 13 Power limiter valve setting port A 0 None 14 Power limiter valve setting port B 0 None 15, 16 Control option MA/EK Manual/Electronic proportional control 24 volt DC 17 Control supply orifice P (pos.17) B 0.91 diameter 18 Control supply orifice upper servo (S1 pos.18) 0 None 19 Control supply orifice upper servo (S2 pos.19) 0 None 20 Pressure override 0 None 21 Pressure setting for pressure override 0 None 22 Control special features 0 None 23 Charge pump 0 Charge pump included 24 Auxiliary mounting 0 None 25 Charge pump displacement 3 21cc/r 26 2nd displacement of dual element 0 No dual element 27 Charge pressure rel valve setting D 15 bar (220 psi) 28 Charge pump special features 0 None 29, 30 Special pump assembly feature 00 None 31 Paint and packaging 0 Painted primer blue 32 Identification on unit 0 Standard 33 Eaton design code B 22 Remark Manually operated variable pump Electro-proportional variable pump POWERING BUSINESS WORLDWIDE Selection Guide 12 - 16m3 Transit Mixer Fixed Motor - Closed Circuit Part Number Model Code Remark 6433-042 HHD643321BB1B1K1K00000B Fixed motor Position Features Code Description 01, 02, 03 Motor series HHD Heavy-Duty fixed displacement motor 04, 05 Displacement 64 105.4 cc/r 06 Type 3 Fixed motor 07 Design type 3 Fixed clearance 08, 09 Output shaft 21 21 tooth 16/32 pitch spline 10 Main ports B (1.00)SAE 4-bolt split flange port, high pressure series 11 End cover and composite valve block assy B Standard end cover, composite valve block with low-rate shuttle valve springs 12 Charge pressure relief valve 1 Standard 13 Charge pressure relief valve setting B 11,0 bar (160 lbf/in2) 14, 16 High pressure relief valve 1 Standard 15, 17 High pressure relief valve setting K 345 bar (5000 lbf/in2) 18 Speed sensor 0 None 19, 20 Special features 0 None 21 Paint and packaging 0 Painted primer blue (standard) 22 Identification on unit 0 Standard 23 Eaton design code B 23 POWERING BUSINESS WORLDWIDE Selection Guide 8m3 + Transit Mixer UltraShift® PLUS Vocational Automated Transmissions Total System Installed Specifications (Dry) Weight1 Specifications Capacity FO-14E308LL-VCS 1450 lb-ft. [1966 Nm] FO-16E308LL-VCS 1650 lb-ft. [2237 Nm] FO-17E308LL-VCS 1750 lb-ft. [2373 Nm] FO-14E309ALL-VMS 1450 lb-ft. [1966 Nm] FO-16E309ALL-VMS 1650 lb-ft. [2237 Nm] FO-17E309ALL-VMS 1750 lb-ft. [2373 Nm] FO-14E318B-VXP 1450 lb-ft. [1966 Nm] FO-16E318B-VXP 1650 lb-ft. [2237 Nm] FO-18E318B-VXP 1850 lb-ft. [2508 Nm] FO-20E318B-VXP 2050 lb-ft. [2779 Nm] FO-22E318B-VXP 2250 lb-ft. [3051 Nm] Length2 Speeds 975 lbs. [442 kg] 10 forward, 3 reverse 975 lbs. [442 kg] 11 forward, 3 reverse 34.90 in. [886.5 mm] 978 lbs. [444 kg] 18 forward, 4 reverse Ratios and Steps Model Reverse R4 R3 R2 R1 VCS 2.89 9.85 VMS 3.43 13.03 20.84 4.03 12.85 15.06 VXP 3.43 15.22 Overall Ratio 1 9 10 19.68 14.56 9.42 6.24 4.63 3.40 2.53 1.83 1.36 1.00 0.74 % Step 55 35 37 34 38 35 36 35 35.73 26.08 16.30 11.85 7.41 5.23 3.79 2.77 1.95 1.38 1.00 % Step 60 36 38 37 42 41 38 37 19.73 14.40 12.29 8.51 7.26 6.05 5.16 4.38 3.74 3.20 2.73 % Step 17 20 17 18 17 17 17 20 1: Dry weight, including clutch 2: Standard install length 24 Forward Gears 2 51 38 44 3 4 5 6 7 8 60 17 11 12 13 14 15 16 17 18 2.28 1.94 1.62 1.38 1.17 1.00 0.86 0.73 18 20 17 18 17 16 18 0.73 POWERING BUSINESS WORLDWIDE Selection Guide 8m3 + Transit Mixer 9 Speed Fully Synchronized Transmissions Total System Installed Specifications (Dry) Specifications Capacity ET - 16109A 1600 Nm ET - 18109A 1800 Nm ET - 20109A 2000 Nm ETO - 16109A 1600 Nm ETO - 18109A 1800 Nm ETO - 20109A 2000 Nm Weight Length Speeds 343.8kg 939.8mm 9 Forwards, 1 Reverse Ratios and Steps Model Reverse R1 Overall Ratio Forward Gears 1 2 3 4 5 6 7 8 9 ET - 16109A ET - 18109A 13.89 13.89 13.89 9.09 6.53 4.78 3.57 2.55 1.83 1.34 1 10.38 13.84 10.38 6.79 4.88 3.57 2.67 1.9 1.37 1 0.75 ET - 20109A ETO - 16109A ETO - 18109A ETO - 20109A 25 POWERING BUSINESS WORLDWIDE Selection Guide All Type Transit Mixer 8m3+ Transit Mixer RT(O)-10 Speed Transmission Total System Installed Specifications (Dry) Specifications Capacity RT - 16110B 1600Nm RT - 18110B 1800Nm RT - 20110B 2000Nm RTO - 16110B 1600Nm RTO - 18110B 1800Nm RTO - 20110B 2000Nm RTO - 22110B 2200Nm Weight Length Speeds 288 kg 749.3 mm 10 forwards, 1 reverse Ratios and Steps Reverse Model R1 Overall Ratio Forward Gears 1 2 3 4 5 6 7 8 9 10 RT - 16110B RT - 18110B 15.1 14.78 14.78 11 8.17 6 4.46 3.31 2.46 1.83 1.34 1 11.23 14.85 10.99 8.18 6.07 4.46 3.32 2.46 1.83 1.36 1 0.74 RT - 20110B RTO - 16110B RTO - 18110B RTO - 20110B RTO - 22110B 3-8m3 Transit Mixer 5- & 6- Speed Transmissions Speeds Model 5 forward, FS-6305A 1 rev. FS-6305B FS-5406A 6 forward, FS-6406A 1 rev. FSO-6406A FSO-8406A Lbs.-Ft. Max TQ Overall Rev. 660 [895 Nm] 7.22 560 [759 Nm] 9.01 660 [895 Nm] 660 [895 Nm] 9.04 860 [1166 Nm] 1 7.22 7.22 % 2 3 86 3.89 75 2.22 8.63 9.01 5.27 71 6.75 7.05 % 4 % 60 1.39 39 75 1.27 27 3.22 64 4.13 % 2.04 50 58 2.52 1.59 29 59 5 % 6 Oil Cap. Length1 Weight2 Pints Inches Lbs. [kg] [ltr] [mm] 1 1.36 1 369 [167] 36 1 19.5 [9] 28 0.78 1: With SAE #2 aluminum clutch housing, standard controls, less clutch release components and shift tower. Dry weight. 2: Lengths listed are from face of clutch housing to front bottoming surface of companion flange or yoke. SAE #2 (6.625" [168.3mm] depth.) 26 25.6 [650] PTO Speed (% of Engine) 46 52 359 [163] 68 POWERING BUSINESS WORLDWIDE Selection Guide All Type Transit Mixer 3-5m3 Transit Mixer 365mm Diaphragm Spring Pull Clutch Engine Linkage Clutch Description All 4 cylinder (up to 705 Nm) Hydraulic 104100-1 365mm, single plate, ceramic1, 5 cylinder damper All 6 cylinder (up to 895 Nm) Hydraulic 104100-2 365mm, single plate, ceramic1, 9 cylinder damper All 6 cylinder (up to 1166 Nm) Hydraulic 104200-1 365mm, twin plate, ceramic1, 9 cylinder damper 6-8m3 Transit Mixer 395mm Diaphragm Spring Pull Clutch Engine Linkage Clutch Description All 6 cylinder (up to 950Nm) Hydraulic 104700-5 395mm, single plate, ceramic1, 8 cylinder damper All 6 cylinder (up to 1280Nm) Hydraulic 104700-7 395mm, single plate, ceramic1, 5 cylinder damper 6m3 + Transit Mixer 430mm Diaphragm Spring Pull Clutch Torque Spline Capacity Size Adjustment Method Release Bearing Type Driven Disc Damper Option Clutch Flywheel Type Housing 2200 Nm SAE2"X10 Adjustment-free Quick attach style, Cushioned, 6-spring SAE 1# max (wear through) maintenance free organic facing damper with desigh Permanent attach pre-demper style option Flat flywheels with 475 / 470 mm pilot Flywheel Bolt Dircle Diameter Weight 450 mm 48 kg Wear Pad Height 147mm / 153mm / 160mm 1: Organic facings available 27 The Power of Eaton There’s a certain energy at Eaton. It’s the power of integrating the competencies of some of the world’s most respected names to build a brand you can trust to meet every power management need. The energy created supports our commitment to powering business worldwide. As the world’s demand increases for high-efficiency hydraulic systems for mobile and stationary applications, Eaton is helping to solve these challenges more reliably, efficiently, and sustainably. Our goal is simple; to provide unique solutions across a wide range of markets that keep businesses on the leading edge of change. Visit Eaton.com/hydraulics/fusion. That’s the power of Eaton. 28 Serving eight key segments - sharing one focus Alternative Energy Discrete Manufacturing Oil & Gas Processing Making energy sources technically practical and economically sound requires the kind of control made possible by high-quality components. When Eaton is on the inside, you will experience the reliable, consistent performance to create and capture energy— making renewable energy an every-day energy. Produce at peak efficiency with the superior precision and repeatability of Eaton products. Eaton hydraulic components provide the precise control and consistent operation required for virtually every step in your manufacturing operation. With Eaton, we’ll help you redefine the meaning of raw productivity. As the oil & gas industry continues to face further globalization and consolidation, large-scale organizations that can meet your needs in every corner of the world are more difficult to find. At Eaton, our portfolio of products is only surpassed by our tremendous reach. Whatever your industry, no matter which processes you manage, Eaton parts and systems help keep you up and running. Our components make equipment more efficient and easier to use, so you get optimal machine performance and maximum productivity. Agriculture & Forestry Commercial Vehicles Material Handling Construction & Mining There’s a reason farming and forestry are called “working the land.” These segments involve some of the hardest work and longest hours of any sector in the economy. Your productivity and profitability depend on the way you manage time and tasks. Eaton technologies can make your driving operation more successful. Greater comfort and productivity help increase driver retention, while reduced emissions, leaks, and noise improve environmental performance. Increased efficiencies overall mean lower costs and higher net revenue. Eaton hydraulic systems provide the precise control and consistent operation required for material handling and utility work. With a broad selection of products and solutions built in, Eaton helps make you a master of your domain. When you work on a large scale, even the details are big. You need to trust every part of the equipment that lets you handle construction and mining jobs. For reliable components that deliver consistent performance in extreme conditions, turn to Eaton. Eaton is a leading diversified power management company Understanding and helping our customers succeed • Listening and understanding to requirements and business drivers • Delivering solutions with value propositions to solve the critical business needs Knowing what’s important to our customers and integrating that knowledge into the fabric of our business • …to deliver innovative, quality products Eaton provides reliable, efficient and safe power management for a growing number of industries. Our strength is global reach with local responsiveness and support • Customers served in more than 150 countries • Diverse channels ensure reliable availability and support • Design and engineering teams provide support for standard products and custom solutions • Eaton experts offer efficient product and application training • …to respond fast • …to provide dedicated customer service and support around the globe 29 Eaton Hydraulics Group USA 14615 Lone Oak Road Eden Prairie, MN 55344 USA Tel: 952-937-9800 Fax: 952-294-7722 www.eaton.com/hydraulics © 2012 Eaton Corporation All Rights Reserved Document No. E-HYOV-MR014-E June 2012 Eaton Hydraulics Group Europe Route de la Longeraie 7 1110 Morges Switzerland Tel: +41 (0) 21 811 4600 Fax: +41 (0) 21 811 4601 Eaton Hydraulics Group Asia Pacific Eaton Building 4th Floor, No.3 Lane280 Linhong Rd. Changning District Shanghai 200335 China Tel: (+86 21) 5200 0099 Fax: (+86 21) 5200 0400