Safety
Soluzioni On-Machine in accordo alle Normative
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Soluzione di sicurezza integrata
Ulteriori informazioni su……
FACTORYTALK™
Rockwell Automation
RETI NETLINX™
Architettura integrata
Soluzioni di sicurezza integrata
Considerazioni e soluzioni di sicurezza
ESPERIENZA
APPLICATIVA
HMI
SOLUZIONI
INDUSTRIALI
SOLUZIONI DI SICUREZZA INTEGRATE
Selezionare dal seguente menù:
1. Fault identification – visual ID
2. Fault identification – System diagnostics
CONTROLLORI LOGICI
DI SICUREZZA
INGRESSI
DI SICUREZZA
USCITE
DI SICUREZZA
3. Safe zone control – increased productivity
4. Safe zone control - maintenance
SISTEMI DI CONNESSIONE
5. Simplified Design – Premier Integration
6. Optimizing lock out and tag out access
7. Simplifying line expansion
8. Remote access troubleshooting
9. Cross beam muting – increase productivity
SICUREZZA
WEB
SERVIZI DI
SICUREZZA
GUIDA A NORME
& STANDARD
10. Integrated Safety – Safe torque off
11. Integrated safety - Reduce system complexity
12. Safe limited speed for maintenance
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Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.
Machinery Safety Automation Portfolio
All safety automation solutions require input, logic and output elements
with the correct connectivity to complete a compliant “safety function”.
Inputs
Connectivity
Logic
Connectivity
Outputs
S
c
a
l
e
d
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Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.
Safety input devices
Presence sensing
safety devices
•
•
•
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Detection of a person or moving
object
Passive safety interlocking
option - no physical action
required between the devices
and the operator/object
Devices include:
–
–
–
–
–
Safety light curtains
Safety laser scanners
Hand Detection Vision Sensor
Pressure sensitive mats
Pressure sensitive edging
Safety interlock
switches
•
•
Physical Interlocking of guard
doors or systems
Opening the guard door
activated the interlocks
Non-contact or physical
interlocking versions are
available
Versions to lock guard door
closed available
Key exchange systems
•
Devices include:
•
•
•
–
–
–
–
–
–
–
Emergency stop &
trip devices
•
•
•
Operator
interface
Devices used in the event of
an emergency to stop a
hazard
Versions with push-button or
rope (cable) pull actuation
•
•
Devices include:
–
–
•
Emergency stop buttons
Cable pull safety switches
Devices used to safety
interact with applications
Physical actuation of
capacitive actuation
Devices include:
–
–
Enabling grip switches
Two hand controls
Tongue operated interlocks
Hinge operated interlocks
Guard locking interlocks
Access control box
Non-contact interlocks
Safety Limit Switches
Trapped key systems
Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.
Safety logic controllers
Monitoring
safety relays
•
•
•
•
Dual channel monitoring of the
safety systems
Comprehensive range for your
application
Single function, modular of
configurable versions
Devices include:
–
–
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MSR100 - Single function
safety relays
Guardmaster Safety Relays
Configurable
Safety Relay
•
Integrated
safety controllers
•
•
Configurable safety
controller
Ple SIL3 to ISO 13849-1
and IEC 62061
Can be configured through
Studio 5000 or CCW
Ethernet Plugin for
diagnostics
Modbus built in
•
Devices include:
•
•
•
•
–
440C-CR30 configurable
Safety Relay
•
•
•
Safety
I/O devices
GuardLogix integrated safety
controller (SIL3) for
ControlLogix & CompactLogix
Standard and safety control in
one platform
CIP safety over EtherNet/IP or
DeviceNet
Communicates and controls
safety I/O
Devices include:
–
–
•
•
•
•
Safety rated I/Os
EtherNet/IP or DeviceNet
connectivity
Use with programmable and
integrated safety controllers
Devices include:
–
–
–
–
CompactBlock GuardI/O
ArmorBlock GuardI/O
ArmorBlock 1732ES
POINT GuardI/O
GuardLogix PAC
Compact GuardLogix 5370
Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.
Safety actuators
Safety
contactors
•
•
Mechanically linked,
positively guided contacts
Feedback circuit for safety
integrity
Range of power ratings
•
Devices include:
•
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–
–
–
100S Safety Contactors
700S Safety Contactors
109S Safety Contactors
700 HPS Safety Relay
PowerFlex
AC drives
•
•
PowerFlex AC drives with
optional integrated safety
functions
Advanced safety functions in
PowerFlex 750 series AC
drives
May replace the need for
safety contactors
Remove torque without
powering down machine
Restart machines faster
•
Devices include:
•
•
•
–
–
–
Powerflex 4 series
Powerflex 5 series
Powerflex 7 series
Kinetix
integrated motion
•
•
Kinetix 6000 with optional
integrated safety functions
Safe Torque Off and
advanced safety
Remove torque without
powering down machine
Restart machines faster
•
Devices include:
•
•
–
–
–
–
–
–
–
Kinetix 6000
Kinetix 7000
Kinetix 6500
Kinetix 6200
Kinetix 5500
Kinetix 350
Kinetix 300
Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.
Connection systems / networks
‘Quick connect’
connection systems
•
•
•
CIP Safety over
DeviceNet
Quick connect /
disconnection systems
Reduces installation time
and simplifies
troubleshooting
•
•
Devices include:
•
–
–
–
–
Cordsets and patchchords
T-ports
Distribution boxes
Passive Discrete I/O Block
•
•
Open device level network
Standard and safety
communication across
DeviceNet media
Uses the proven Common
Industrial Protocol (CIP)
Provides, control, configure
and data collection
capabilities
Devices include:
–
–
–
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Physical media
Sensors, controllers and
actuators
Software
CIP Safety over
EtherNet/IP
•
•
•
•
Open device level network
Standard and safety
communication across
EtherNet/IP media
Uses the proven Common
Industrial Protocol (CIP)
Devices include:
–
–
–
Physical media
Sensors, controllers and
actuators
Software
Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.
Rockwell Automation Safety Solutions
Delivering Industrial Safety in Fully Scalable Formats
Shrink wrappers
Form fill & seal
machines
Palletizers &
de-palletizers
Case packer systems
Integrated bottling lines
SAB:
Ultimate Customer Tool for
Safety System Development
(9 Languages Supported)
Compact
Small Safety System
with basic relay safety
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Configurable Safety Systems
with adjustable safety relays
or
Large System
Fully Integrated Safety
Over EtherNet Network with
Programmable Automation Control
Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.
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Midrange Integrated Safety Portfolio
Delivering a Complete Midrange Safety Solution
SAB:
Ultimate Customer Tool for
Safety System Development
(9 Languages Supported)
Stratix 5100:
Safety w/WIFI
Configurable Relay: ArmorBlock Point Guard I/O
PF527:
Easy to use
Enet STO VFD
Enet safety I/O Enet safety I/O
and ultra flexible
w/ CIP Motion
PLe / SIL3
PL e / SIL3
IP67
Light Curtain:
Patented
Single Stick
Technology
TLS-Z:
RFID
within
Traditional
housing
440G-LZ:
Ultra compact
RFID Locking
Technology
MobileView:
Tethered HMI
with E-Stop
Kinetix 5000-Series:
Enet STO with Industry
Leading Small Footprint
MAB:
Single access
solution
Safezone
Scanner:
Ethernet/IP
PVP7-Series:
Pre-Developed
Safety Screens
Future:
Ethernet/IP
Access
Future:
Ethernet/IP
Light Curtain
Safety
E-Stop:
Contactors.
Unique Self Monitoring
Positively guided
Contact Block
contacts
Next Gen Lifeline:
Industry first solid
state rope pull
440-MZ:
RFID Medium lock.
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Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.
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Key Elements of Integrated Safety Portfolio
440C-CR30: Integrated Configurable Relay
CR-30 Configurable Relay
Distributed control over a fully integrated safe network can be
accomplished with a 440C-CR30 configurable relay. The
configuration resides in Logix, while maintaining independence.
Key Applications for 440C-CR30
Safety Ratings  PL e, SIL 3 to EN ISO 13849-1, IEC 62061
Scalability 
Scalability 
Scalability 
Flexibility 
Diagnostics 
When Safety solution require more than three safety relays
When there are up to 5 zones
Labelling machines, box erectors, packaging, palletizers
2-box solutions with multiple control platforms on 1 machine
Ethernet Plugin – Reduce downtime with specific fault information
Safety Integration
Unique Market Offering
Configuration 
Studio 5000 
TUV Approved Function Blocks with Diagnostics
Safety relay with Studio 5000 reduces the costs of licensing,
training and management of multiple software packages.
Application support given via pre-engineered safety functions,
increasing the speed to market for OEMs, reducing development
time of safety related control solutions.
For More Information
On the 440C-CR30: 440C-CR30 Website
On pre engineered safety functions:
http://marketing.rockwellautomation.com/safetysolutions/en/MachineSafety/OurSafetySolutions/safety_functions
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Integrated Safety Configuration Example:
Configuration of the CR30 is completed in either of
two softwares, including a Studio 5000 AOP
Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.
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Key Elements of Integrated Safety Portfolio
ArmorBlock Guard I/O: Safety Inputs & Outputs on-Machine
ArmorBlock Guard I/O
On-Machine Safety I/O on EtherNet/IP
Safety rated I/O without the restrictions or limitations of a
cabinet for mounting
Key Applications for ArmorBlock Guard I/O
Food & Bev  Access control to gates & doors connecting easily to single I/O block
Automotive  Power train, Body Shop, Paint for enclosure less mounting
Packaging  Door monitoring connecting sensors & switches
Safety Integration
Unique Market Offering
On machine I/O in IP67 on EtherNet/IP
Directly connect safety sensors and devices via M12 connectors
for easy installation & maintenance
PL e / SIL3 I/O on Ethernet/IP
For More Information
Please find more information on CGMX Integrated Safety at:www.machinesafetysolutions.com
Technical Information provide at:
http://ab.rockwellautomation.com/io/on-machine-block-io/1732ds-armorblock-guard-safety-io
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Key Elements of Integrated Safety Portfolio
SafeZone Scanner: Multi-Zone Simultaneous Monitoring
SafeZone Scanner
The 442L Safe-zone scanner is available as either a single or
multizone unit, with CIP Safety connectivity over Ethernet/IP.
Configuration through Studio 5000.
Key Applications for SafeZone
Load stations 
AGV 
Operator protection, with a configurable safety field up to 5m
Protection to slow/stop automatically guided vehicles
Provide warning signals with AGVs
Robot cells 
Mount vertically to provide protection for entering production cells
Assembly cells  Applications where multiple zones need to be monitored
Safety Integration
Unique Market Offering
Connection via CIP Safety over Ethernet/IP removes need for hardwired connectivity, to
the safety logic device.
New SafeZone single and multizone scanners are configured through Studio 5000,
reducing costs of licensing, training and management of multiple software packages.
The SafeZone Multizone scanner can be configured to protect up to 4 zones, with a
maximum of two being monitored simultaneously
For More Information
For safety scanners - http://ab.rockwellautomation.com/Sensors-Switches/OperatorSafety/SafeZone-Mini-Laser-Scanners
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Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.
12
Key Elements of Integrated Safety Portfolio
450L Light Curtains: Single Stick Technology on the Network
450L Guardshield
In 2016, expansion of the 450L Guardshield light curtains will
include full networked safety participation over EtherNet/IP,
elimination of dead zones, and a single stick design.
Key Applications for 450L Guardshield
Load / unload points 
Easy access where guard not required to protect against
rotating parts or flying objects
Pick and place 
Load station in front of machines
Muting applications 
Conveyor entry / exit systems into palletizers
Blanking applications 
Power presses and benders
Protection of 2 or 3 sides Cascading of transceivers to protect multiple access points
Safety Integration
Unique Market Offering
New 450L light curtain uses transceiver technology to reduce stock requirements
Transceiver is selected based on the protective height, resolution, plug in modules,
then provide the active sensing over entire length
Allows for Flexible Mounting  no sensing dead zone
450L-B  basic on/off functionality, reset and feedback
450L-E  enhanced functionality – muting, cascading, blanking
Plugin in for CIP Safety over Ethernet/IP to follow for 450L-E functions
For More Information
Please find more information on CGMX Integrated Safety at: www.machinesafetysolutions.com
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Integrated Safety Configuration Example:
EtherNet/IP Plug-In Module for CIP Safety
Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.
13
Key Elements of Integrated Safety Portfolio
Multi-Functional Access Box: MAB
442G-MAB Multi Access Box
The Multi Functional Access Box (MAB) is a guard locking
device which combines door position monitoring, guard
locking, control functions and optional escape release. Ple
SIL3 for both door monitoring and lock monitoring to
ENISO13849-1 and EN IEC 62061
Key Applications for the Access Control Box
Full body access application  Requiring access and local control functions
Robot Cells, Palletizers, Storage areas
Safety Integration
Unique Market Offering
This product will be supplied with CIP Safety connectivity over Ethernet/IP, with an add on
profile in Studio 5000 for configuration and diagnostics
 reduce costs of licensing, training and management of multiple software packages
Available power to lock, or power to release, and with up to three control buttons and an
emergency stop
 flexibility for any application
High Level RFID coding EN ISO 14119, and 2000N holding force (Fzh: ISO 14119)
For Further Information
Please use the link for further information
http://ab.rockwellautomation.com/Sensors-Switches/Safety-Interlock-Switches/442G-Multifunctional-Access-Box
Integrated Safety Configuration Example:
Configuration of the 442-MAB is completed through
Studio 5000
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Key Elements of Integrated Safety Portfolio
TLS-Z : Guard locking switch
440G-TLSZ Guard Locking
TLS-GD2 guard locking switch utilizing high level RFID
coding to EN ISO 14119. Ple Category 4 to EN ISO 13849-1,
and SIL 3 EN IEC 62061
Key Applications for the 440G-LZ
Full body access 
Full body access 
Restriction of operator entry until safe speed achieved
Restriction of operator entry to protect the machine process from
being interrupted
Safety Integration
Unique Market Offering
The 400G-TLSZ monitors for door position, and lock operation and can be used in
applications up to
Performance level e ENISO13849-1, and SIL 3EN IEC62061 for door positon monitoring.
High Level and Low Level RFID codes provide the right level of security for the application
Holding force 2000N (Fzh: ISO 14119)
The device is designed for food applications and is IP69K
Available power to lock and power to release
Accessories for padlocks and escape releases are available
For More Information
For information on TLS-Z
http://ab.rockwellautomation.com/Sensors-Switches/Safety-Interlock-Switches/TLS-Z-GD2-Guard-Locking-Switches
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Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.
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Key Elements of Integrated Safety Portfolio
440G-LZ - Guard locking Switch
440G-LZ - RFID Guard-locking switch
Next Generation Guard-locking Device certified to Ple Category
4 EN ISO13849-1 for both door positon monitoring and door
lock function.
Key Applications for the 440G-LZ
Partial body access  Restriction of operator entry until safe speed has been achieved.
Partial body access  Restriction of operator entry to protect the machine process from
being interrupted
Safety Integration
Unique Market Offering
The 400G-LZ monitors for door position, and lock operation and can be used in
applications up to Performance level e ENISO13849-1, and SIL 3EN IEC62061
The Bi-directional solenoid design reduces energy requirements
High Level and Low Level RFID codes provide security for the specific application
Holding force 1300N (Fzh: ISO 14119)
The device is designed for food applications and is IP69K
Available power to lock and power to release
For More Information
On 440G-LZ please use
http://ab.rockwellautomation.com/Sensors-Switches/Safety-Interlock-Switches/440G-LZ-Guard-Locking-Switches
For information on EN ISO 14119
http://literature.rockwellautomation.com/idc/groups/literature/documents/wp/safety-wp019_-en-p.pdf
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Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.
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Key Elements of Integrated Safety Portfolio
Emergency Stop Buttons: Self Monitoring Contact Block
E-Stops - Self Monitoring Contact Blocks
Improved E-Stop reliability for critical applications,
with Self Monitoring Contact Blocks that protect
against separation from the operator.
Key Applications for Self Monitoring Contact Blocks
Monitoring 
Protects against contact blocks not completely “Snapped on”
Damage Watch  Operates when contact blocks or latch are accidentally damaged during
maintenance or when latch or block is removed
Self Monitoring  Contact block eliminates separation concerns by actually monitoring
its own Installation !
Safety Integration
Unique Market Offering
Available for 22mm and 30.5mm pushbutton operators
Single contact block housing for simple assembly and wiring
If SMCB is separated from the operator then the contact will automatically open.
For More Information
For information on Emergency Stop Self Monitoring Contacts
Application Overview
http://www.ab.com/en/epub/catalogs/3377539/5866177/3378076/7131359/Operator-Interface-Devices.html
Product Selection
http://www.ab.com/en/epub/catalogs/12768/229240/229244/2531081/1734224/Back-of-Panel-Components.html
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Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.
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Key Elements of Integrated Safety Portfolio
Safety Contactors
Safety Contactors
Safety Contactors provide mechanically linked
positively guided contacts required in feedback circuits
of modern safety applications.
Key Applications for Safety Contactors
Mid-Current 
High-Current 
Multi-Voltage 
100S-C applications up to 97 Amps
100S-D applications up to 860 Amps
AC and DC operating coils
Safety Integration
Unique Market Offering
Mechanically linked N.C auxiliary contacts.
Gold bifurcated permanently fixed front mounted auxiliary contacts(100S-C)
Protective cover to prevent manual operation
Red contact housing for easy identification
IEC 60947-5-1 “Mechanically Linked” or IEC 60947-4-1 “Mirror Contact” symbol
SUVA Third-Party certification
For More Information
For information on Safety Contactors please use
http://ab.rockwellautomation.com/motor-control/iec-contactors/iec-safety-contactors
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Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.
18
Key Elements of Integrated Safety Portfolio
440G-MZ - Guard Locking Switch
440G-MZ - RFID Guard-locking switch
Next Generation Guard-locking Device certified to Ple Category
4 EN ISO13849-1 for both door positon monitoring and door
lock function.
Key Applications for the 440G-MZ
Full body access 
Full body access 
Restriction of operator entry until safe speed achieved
Restriction of operator entry to protect the machine process from
being interrupted
Safety Integration
Unique Market Offering
The 400G-MZ monitors for door position, and lock operation and can be used in applications
up to Performance level e ENISO13849-1, and SIL 3EN IEC62061.
The Bi directional solenoid design reduces energy requirements.
High Level & Low Level RFID codes provide the right level of security for the application
Holding force 2500N ((Fzh: ISO 14119)
The device is designed for food applications and is IP69K
Available power to lock and power to release
Accessories for padlocks and escape releases are available
For More Information
For information on EN ISO 14119
http://literature.rockwellautomation.com/idc/groups/literature/documents/wp/safety-wp019_-en-p.pdf
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Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.
19
Key Elements of Integrated Safety Portfolio
440E: Pull Wire emergency stop
440E – cable pull switch
The new 440E lifeline cable pull emergency stop device,
provides protection up to a maximum of 100m, 2 solid state
outputs and a patented internal design allows Ple, Category 4
to EN ISO 13849-1 and SIL3 EN IEC 62061 to be achieved
Key Applications for the 440G-LZ
Conveyors 
Product cells 
Maintenance 
E stop function provided over long distances
Providing E stop function around a production area
Provide E stop function inside cells during maintenance
Safety Integration
Unique Market Offering
The New 440E lifeline cable pull estop system has a patented thermal expansion
compensation system, and can detect slow pull of the cable.
A compact design, simplifies installation
Units with Stainless Steel housings are available for wash-down applications. IP67/69K
For More Information
On pull wire safety systems:
http://ab.rockwellautomation.com/Push-Buttons/Emergency-Stop/Cable-Pull-Switches
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20
The Complete Solution - Safety
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21
Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.
The Rockwell Safety Logic Options
Armor GuardLogix
 Full capabilities of GuardLogix
 SIL3, PLe, CAT 4 safety control
 IP67 wash-down protection
 2 independent dual EtherNet/IP ports w/ DLR support
 24VDC pass-through power
Flexibility and Price
Compact GuardLogix
 High performance integrated safety
 Standard , Safety, and Motion control
 CIP Safety on EtherNet/IP
 Superior ease-of-use for SIL2, SIL3, PLe safety functions
 High Integrity AOIs
Armor
GuardLogix
GuardLogix
Compact
GuardLogix
GSR & MSR Safety
Relays
 Cover most safety
functions
 Modular expansion
 Configurable
CR30
GSR Relay
GuardLogix
 High performance integrated safety
 Standard , Safety, and Motion control
 CIP Safety on DeviceNet, ControlNet,
Ethernet
 Superior ease-of-use for SIL2, SIL3, PLe
safety functions
 High Integrity AOIs
Guardmaster® CR30
• Software Configurable Safety Relay
• Supports up to 10 safety input circuits and up to 5 safety output zones
• 22 Safety I/O; expandable by up to 16 standard I/O
• One software supports Guardmaster CR30, Micro800®, PowerFlex®, and PanelView™ Component
MSR Relay
Safety System Complexity / Functionality
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Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.
22
Our solutions provide connectivity at all levels which
provides an environment for continuous improvement.
CIP Safety
Door 2 Opened at
4:30am. Door 2
sensor has reached
end of life
Filling Machine 1 Zone
1 was stopped by
Open door request. All
safety devices in Zone
1 are in sleep mode.
Zone 2 and 3 will
continue to run.
End Packing Machine 3
was stopped by Operator at
Main Console. Bottling
Machine 1 Door 2 has a low
margin indication. Door 2
Closed position has moved
by 5mm in last 45 minutes
Light Curtain on Palletizer 2
has an internal recoverable
fault. We found a recent Tech
Note on this fault and a new
firmware revision. Would you
like to view the Tech Note or
would you like to Chat with
Tech Support?
Door
Opened
at
4:30am
Integrated Safety
Hardware Configurable
Software Configurable
Customers want connectivity to improve diagnostic capabilities in
order to reduce MTTR and improve performance.
23
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Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.
Safety, Productivity and Process Optimization using
Simple Analytics
Safety
Relays
Line Stop Analytics
Configurable
Safety Relays
Stoppages Per Device /per shift
Maintenance & Engineering
Interface
•
Adhoc Line Stops Analysis
Downtime Per Device /per shift
•
Impact on Asset Intensity
•
Trend Analysis
Operator Interface
Safety PLCs
•
Line Stops Information
•
Safety Device Interruptions
•
Related Events
•
Trends per shift or time
period.
•
Impact on Asset Intensity
Today the “Connected Enterprise” enhances the ability to link things together
to collect & analyze data in order to drive improvement.
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Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.
Linking Safety Data to Productivity
Networked
Production Line
Reduced downtime &
increased productivity
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Added Networked
Safety System
Corrective Active
Line Stop Data
Added Safety Data
Root Cause Analysis
Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.
Today we also have connectivity solutions
to simplify the installation process.

Programmable Controllers

Ethernet Switches

Connection Systems and Network Media

Distributed I/O

Sensors, Switches, Push Buttons and Signaling

Power Supplies

Distributed Motor Control

Basic Motion

Safety
Rockwell Automation offers a complete portfolio of
Allen-Bradley® On-Machine™ products
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Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.
26
We are also investing in CIP safety
connectivity to enhance our capabilities.
CIP Safety
2015
CIP Safety
CIP Safety
2016
The trend is from hardwired components to smart & connected products. We
have already done this with drives and motion. Input devices are next!
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Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.
28
We are also investing in Single Wire Safety
to expand our connectivity capabilities.
1.
2.
440G-LZ
440GTLZ
SensaGuard
3.
24Vd
c
1
2
4.
3
4
Smart Tap (OSSD or EMSS Contacts)
a.
5 Pin M12 Female
b.
8 pin M12 Female
Red Connectivity
a.
Patchcords (18awg)
b.
Cable (18awg)
Power Tap
a.
5 Pin M12 Female
b.
8 pin M12 Female
Terminators
a.
IP67
b.
IP20
Estops
Smart tap and connectivity to support SWS+
Technology
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29
Safety Technology Product Roadmap
EIP
CIP Safety
CIP Safety
Single
Wire
Safety
CIP Safety
2015
2016
The trend is from hardwired components to smart & connected products.
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30
Prosafe
Trapped Key Interlocks
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Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.
Trapped Key Interlocks
Why Do We Use Them?
 Sequential access, to follow a predetermined sequence of events
 Based on the premise that a key can not be in two places at the same
time
 Each product is coded
 Optional personal key available to ensure that a person entering a cell
has control over the sequence
 Power to products is not required (for mechanical units)
 Stainless steel solution, good for harsh environments
Solenoid
Release Unit
PUBLIC
3 Way Key
Exchange Unit
1 in 2 out
Bolt Lock
Single Key
Access Lock
Dual Key
Personal Key
released from
Access lock
Solenoid Release Unit
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Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.
32
Common Terminology
 Trapped Key Interlock – also known as key transfer systems
 Primary
 Keys free at the start of a sequence
 Secondary
 Keys trapped at the start of a sequence
 Personal key
 Secondary key to be released and carried by the person into the
Primary
hazard
Key
Secondary
Keys
Primary
Key
Secondary/
Personal
Key
Primary
Key
PUBLIC
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
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33
Prosafe Products
Start Sequence Devices
 Start Sequence Devices
 Rotary Switches
 Solenoid Release
 Key Control Element
 Key Exchange Units
 Guarded Area Access Devices
 Bolt Lock
 Access Locks
 Slam Locks
 Specialty Devices
 Electronic Timed Delay Unit
 Stopped Motion Unit
 Mini Valve Locks
 Switchgear Adaptors
PUBLIC
Typical
Prosafe
System
Key Control Element
Guarded Area
Access Devices
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
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34
Application Example
 Customer has two gates that need to be accessed
 On occasion, both gates will need to be accessed at the same
time

One gate will allow full-body access

One gate will only allow top body access (reach in with hands)
 Power must be removed from the hazards prior to opening either gate
PUBLIC
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35
Start Sequence Devices
• Rotary Switches
– Used to isolate power. Once power is switched off the
previously trapped key is released for use in the next
step.
– Offered in Single, Dual, Triple and Quad key versions
• Solenoid Release Units
– Used on applications with rundown time controlled by
a PLC. Once safe conditions are reached the
indicator light indicates the key can be removed and
used in the next step of the sequence
– Offered in Single, Dual, Triple and Quad key versions
PUBLIC
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
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36
Key Control Element
 Key Control Element
 Key Exchange Units

Used in an interlocking sequence to link together other devices in the Prosafe
family

Used to trap and release keys in a pre-determined sequence

Options for multiple keys to be entered and/or withdrawn
 Up to 25 key sequence
PUBLIC
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
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37
Guarded Area Access Devices
 Guarded Area Access Devices
Offered in Single, Dual, Triple and Quad key versions
 Available in Mechanical, Electrical, Solenoid versions


Bolt Lock
Bolt is extended into recess in a handle or control
element of a switching device and blocks it
 Also used in sliding doors where a recess is present
for the bolt to be extended into
 Note: Bolt lock should not be used on hinged doors
without another safety switch


Bolt extends in to the
recess blocking the
handle form turning
Access/Chain Locks
Access Lock for Loose Fitting Doors
 Chain Lock for Extreme Mismatch of Door


Slamlocks

PUBLIC
Tongue actuated interlocks with trapped key control
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38
Accessories
 Ejector key
 Some customers find operators not taking secondary key
with them
 The Ejector Key promotes correct use of key by the fact that
is ejected from code barrel into operator’s hand
 Ejection force is approximately 20 newtons
 Replacement code barrels
 Used to replace damaged code barrel
 Easily replaceable with 2 specialty screws
PUBLIC
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
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39
Product Coding
 The user must prevent codes
from being duplicated if multiple
Prosafe systems are used within
the same facility
 All codes have two letters when
ordered and are in capitals “AA”.
The actual units will have the first
letter capitalized and the second
letter lowercase, e.g. “Aa”
 Start the sequence with code Aa
and increment down the alphabet,
Ba, Ca, Da, etc.
PUBLIC
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.
40
Grazie per l’attenzione
PUBLIC
www.rockwellautomation.com
PUBLIC - 5058-CO900H
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41