Noble Group of Institutions, Junagadh. Faculty of Engineering Department of Mechanical Engineering Semester: BE 3rd Subject: MP-I (2131903) Faculty: Mr. Pratik Y. Oza Year: 2016 Class: MA Assignment Sr. No. Question Marks 1 Define machine tool. Classify machine tools in detail. Explain types of motions in machine tools with Examples. Explain different factors affecting the tool life. A cutting tool cutting at 22 m/min, gave a life of 60 minutes between regrinds when operating on roughening cuts with mild steel. What will be its probable life when engaged on light finishing cuts? Take n = 1/8 and 1/10 for roughening and finishing cuts Respectively in Taylor‟s tool life equation. Draw front view, top view and side view of single point cutting tool. Indicate all elements and important angles on it. Identify following tool signature 814-6-6-20-15-4. Draw simple sketch of engine lathe. List main parts of it and state functions of each part. Write short note on different type of chucks used in a lathe. Explain in brief different types of Lathe-centers used on tailstock side of a lathe machine Explain different operations performed with the help of a lathe. List the methods of taper turning on lathe machine. Explain different taper turning methods. State limitations of each method. Explain difference between capstan & turret lathe. Explain working of vertical turret lathe. Explain turret indexing mechanism and bar feeding mechanism both with neat sketch Explain „setting of tailstock center for taper turning‟ operation and „thread cutting‟ operation both with neat sketch. Explain instruments used in the alignment test of a lathe. 5 Explain in brief various alignment tests carried out on Lathe-Machine to check accuracy level specified by the supplier. Draw a neat sketch of a radial drilling machine and name the important parts.What are advantages of radial drilling machine? Sketch the twist drill with its nomenclature. 5 Explain the difference between: “Multispindle drilling machine “& “Gang drillingmachine. Draw a neat schematic diagram of upright drill machine. Describe deephole drilling. 5 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 Mechanical Engg. Dept. – NGI - Junagadh. 4 7 7 7 7 7 7 7 4 7 7 7 5 6 7 5 Noble Group of Institutions, Junagadh. Faculty of Engineering Department of Mechanical Engineering By drawing neat sketches explain following operations which are performedon drilling machine: (1) Counter boring (2) Counter sinking (3) Spot-facing (4) Tapping. Explain various operations carried out on boring machines. 6 22 With the help of neat sketch explain the “Jig Boring Machine” with its applications. 6 23 What do you mean by precision boring machine? Explain theircharacteristics features. 6 24 Explain with neat sketch working of horizontal boring machine. State itsadvantages and limitations. Explain plain and universal milling. 7 Draw a neat sketch with label of following operation and indicate direction of cutting parameters on it. i) Plain or slab milling ii) Face milling iii) Angular milling iv) Form milling v) Straddle milling vi) Gang milling vii) End milling. Viii)Helical milling operation. Explain the difference between: (1) „Socket‟ & „Sleeve „(2) “Up-milling & “Down-Milling “(3) Gang-Milling & Straddle-Milling. Explain with neat sketch up milling and down milling process. Describeits advantages and limitations. Enlist different types of milling cutters. Explain T- Slot milling with neat sketch Draw neat sketch of column & knee type milling machine. Label themain parts. State functions of each part. 7 31 Explain in brief the various „Indexing – Methods „used on milling machine 6 32 33 Explain the elements of plain milling cutter. Explain the alignment test on milling machine. 7 7 34 Explain the principle of quick return motion in the shaper. Explain withworthquick return mechanism. State comparison of shaper and planer. What are advantages anddisadvantages of shaping and planning as compared to other operations? Explain with neat sketch crank and slotted link quick return mechanism in shaper. And draw velocity diagram. Explain with neat sketch quick return motion in the hydraulic shaper. What are advantages and disadvantages of hydraulically driven shaper? Discus various broaching methods in details with its applications. 7 39 Define broaching. (a) Write advantages, limitation & applications. (b) Define Sawing. Write advantages, limitation & applications. 5 40 List the principal types of metal cutting saws. Describe working of reciprocating and circular sawing machine. 5 41 Write advantages, limitations and applications of “Broaching-Machines”. 7 20 21 25 26 27 28 29 30 35 36 37 38 Mechanical Engg. Dept. – NGI - Junagadh. 6 7 7 7 5 6 7 7 7 7 Noble Group of Institutions, Junagadh. Faculty of Engineering Department of Mechanical Engineering 7 43 With the help of neat sketches explain the “Setting of band saw teeth “. WithThe help of neat sketch explain the principle of operation of a horizontal bandSaw machine. Sketch a typical broach tooth profile and name its elements. 44 Explainworking of pull type and push type broaching. 7 45 7 47 How grinding wheel is specified? Explain in details. Grinding wheel characteristics or performance of a grinding wheel dependson types of abrasive, grain size, structure and bonding material. Discuss theeffect of each. Classify surface grinders. Explain with neat sketch the relative work, grindingwheel and table movements on reciprocating table type surface grinder. Explain standard marking system of grinding wheels 48 State classification of grinding machine. 5 49 Explain working of universal and plain center type cylindrical grindingmachines. 7 50 State the marking system for grinding wheels recommended by Bureau of India Standards (IS: 551-1989).Identify grinding wheel. 220 X 25 X 30 W A 40 L 4 V 18 Explain the following terms: i) Glazing ii) Loading iii) Dressing iv) Truing. ii) Name & draw neat sketch of various grinding wheel, also write its application. 7 42 46 51 ***** Mechanical Engg. Dept. – NGI - Junagadh. 7 7 7 7