Form P-RA/RAD/RV (Version C.4) Obsoletes Form P-RA/RAD/RV (Version C.3) Replacement Parts IMPORTANT 1. Always include complete heater model and serial number so that any specification change can be considered for parts shipment. It can save time and expense. 2. Used oil heaters are not approved for sale in the states of California and New Jersey. 3. We reserve the right to substitute functional replacements. 4. Specifications are subject to change without notice. Model/Size RA/RAD110 Date of Introduction UL - 6/90 (APF) Model RA/RAD Sizes 140 and 235 Manufactured from 1990 until 3/08 Discontinued 6/92 (ARF) Model RA/RAD Sizes 150 and 250 Introduced 3/08 (BHC) Applies to: Used-Oil Fired Heater Models RA/RAD 110, 140, 150, 235, 250, 350, 500 and RV 225, 325 Index B Backflow Sensor 10 Bearing Assembly 9 Belt 9, 18, 21 Belt Guard 18, 20 Blower 18, 21 Blower Components - RAD 18 Blower Components - RV 20 Blower Inlet Guard 18 Burner Assembly 4 Burner Disconnect Cable 10 C Model RA/RAD Size 350 Date of Introduction CSA - 12/93 (ASL) Cabinet Parts 14 Cad Cell 5 Capacitor 9, 21 Combustion Chamber/Heat Exchanger Assembly 23 Compressed Air System 7 Compressor 7 Contactor 10, 18, 21 Flexible Coupling 9 D Dart Fastener, 10 Disconnect Switch 10 Door Latch Kit 16 Draft Regulator 16, 20 IMPORTANT: Effective 1/20/05, Size 500 was changed from a 2 wire w/ground 240V unit to a 3-wire w/ground 240V unit. The cartridge heaters, air compressor, burner, and hour meter were changed from 240V controls to 115V. Select replacement parts carefully. Model RV Sizes 225 and 325 Date of Introduction CSA - 11/02 (BBK) Fan and Limit Controls 12, 13 Fan Blade 16 Fan Guard 16 Fan Motor 16 Primary Air Filter 7 Flame Cone Assembly 5 Flue Restrictor 25 Foot Valve 8 Foot Valve Strainer 8 Cartridge for Fuel Filter 9 Fuel Filter 8 Fuel Line/Nozzle Assembly 6 Fuel Line Components 5 Fuse 10 G Door Gasket 23 Gasket for Turning Box Door 22 Gear Motor 9 Ground Wire 10 Guard 21 Hanger Kits 26 Replacement Heat Exchanger Assembly 22 Heat Exchanger/Combustion Chamber 22, 24 Heating Element 3 Ignition Controller 4, 5 M Manifold 8 Blower Motor 18 Fan Motor 16 Motor Mounting Plate 18 Motor (Pump) 9 N Oil Temperature Control 3 F I Green indicator light 10 Red Indicator Light 10 High Oil Temperature Limit 3 High Temperature Limit 13 Low Oil Temperature Limit 6 Super High Limit Control 13 Limit and fan/blower controls 13 Limit Controls 12 Suction Line Components 8 Liner for Turning Box Door 22 Vertical Louvers 27 O Electrical Control Box 10 Inlet Heater Element 6 Exhaust Access and Cover 23 H L Nozzle 6 Nozzle Temperature Control 6 E Model RA/RAD Size 500 Date of Introduction: CSA - 7/97 (AWG) Ignition Controller Replacement Kit 4 Inlet Heater Block 6 P Pre-Heater System 3 Pressure Switch 10 Pulley 9, 21 Pump 8 Pump Assembly 8 R Rating Plate 2 REFERENCES 28 Fan Time Delay Relay 10 Post Purge Burner Relay, 10 Time Delay Relay 10 Inlet Restrictor 21 S Serial No. 2 Sheave 18, 21 Heater Stand for Fuel Tank 26 Secondary Strainer Assembly 5 Swivel Connector Assy 26 T Model OT-250 Bench-Type Fuel Tank 26 Temperature Limit 3 Thermostat 26 Transformer 4, 10 V Vacuum Gauge 8 Check Valve 9 In-line Relief Valve 9 Vent Cap 16, 20 Vertical Louvers 27 Viewport Cover 16 W Combustion Air Wheel 5 Form P-RA/RAD/RV, P/N 269864R3, Page 1 Rating Plate and Serial No. REZNOR Rating Plate Key A = Model NO. B = Horsepower C = Amps D = Minimum Circuit Ampacity E = Maximum Unit Fuse F = Altitude Range (feet) G = Firing Rate (adjusted for altitude) H = Input Rate (adjusted for altitude) I = Maximum Overfire Pressure (" w.c.) J = External Static Pressure (" w.c.) ® MERCER, PA, U.S.A. 16137 MADE IN MEXICO MULTI-OIL-FIRED UNIT HEATER CSA CERTIFIED TO UL STANDARD 296A FOR INDUSTRIAL/COMMERCIAL USE ONLY FOR USE WITH INTEGRAL GROUP 1 OR 2 PRIMARY SAFETY CONTROLS. SUITABLE FOR NO. 2 FUEL AND USED OIL RANGING FROM ATF TO SAE 50. MODEL [ A ] [ B ] HP SERIAL NO. ARK350A0000 USE COPPER CONDUCTORS ONLY 115 VOLTS 1 PH 60 HZ [ C ] AMPS [ D ] AMPS MINIMUM CIRCUIT AMPACITY [ E ] AMPS MAXIMUM UNIT FUSE FOR USE AT [ F ] FEET FIRING RATE [ G ] G.P.H. [ H ] BTU/HR INPUT OUTPUT DEPENDS ON BTU CONTENT OF USED OIL. [ I ] IN.W.C. MAXIMUM OVERFIRE PRESSURE [ J ] IN.W.C. EXTERNAL STATIC PRESSURE FLUE OUTLET PRESSURE RANGE (DRAFT) [ K ] IN.W.C. THIS UNIT IS FOR INSTALLATION SUSPENDED FROM A CEILING WITH CLEARANCES TO COMBUSTIBLES MATERIALS NO LESS THAN... TOP - [ L ]" BOTTOM - [ N ]" SIDES - [ P ]" REAR - [ M ]" FRONT - [ O ]" FLUE PIPE - [ Q ]" IN CANADA, REFERENCE CSA B139-M91 FOR INSTALLATION IN GARAGES, ETC. IN USA, INSTALL UNIT IN ACCORDANCE WITH THE FOLLOWING STANDARDS; ANSI/NFPA 409-1990 FOR AIRCRAFT HANGARS ANSI/NFPA 88A-1991 FOR PARKING STRUCTURES ANSI/NFPA 88B-1991 FOR REPAIR GARAGES THIS UNIT [ R ] WITH AIR DUCTS. THIS UNIT IS NOT FOR USE WITH AIR FILTERS. REPLACEMENT NOZZLES MUST BE PURCHASED FROM REZNOR Serial No. Decoding - ALL Models Before June, 2015 Sample ARK 350 A 00000 Codes 1 2 3 4 Key:1 Date of manufacture (See chart below.) APD AQD ARD ASD ATD AUD AVD AWD AXD AYD AZD BAD BBD BCD BDD BED BFD BGD BHD BID BJD BKD BLD BMD BND BOD BPD BQD Size (BTUH input) A = Fan Model; D = Blower Model Consecutive Number Sample BOG 3060 00000 Codes 1 2 3 Key:1 Date of manufacture (See chart below.) APE AQE ARE ASE ATE AUE AVE AWE AXE AYE AZE BAE BBE BCE BDE BEE BFE BGE BHE BIE BJE BKE BLE BME BNE BOE BPE BQE 2 3 4 Serial No. Decoding - ALL Models AFTER June, 2015 First Element of the Serial Number - Date of Manufacture Year Jan Feb Mar Apr May June 1990 APA APB APC 1991 AQA AQB AQC 1992 ARA ARB ARC 1993 ASA ASB ASC 1994 ATA ATB ATC 1995 AUA AUB AUC 1996 AVA AVB AVC 1997 AWA AWB AWC 1998 AXA AXB AXC 1999 AYA AYB AYC 2000 AZA AZB AZC 2001 BAA BAB BAC 2002 BBA BBB BBC 2003 BCA BCB BCC 2004 BDA BDB` BDC 2005 BEA BEB BEC 2006 BFA BFB BFC 2007 BGA BGB BGC 2008 BHA BHB BHC 2009 BIA BIB BIC 2010 BJA BJB BJC 2011 BKA BKB BKC 2012 BLA BLB BLC 2013 BMA BMB BMC 2014 BNA BNB BNC 2015 BOA BOB BOC 2016 BPA BPB BPC 2017 BQA BQB BQC Form P-RA/RAD/RV, P/N 269864R3, Page 2 K = Flue Outlet Pressure Range (" w.c.) L = Top Clearance (inches) M = Rear Clearance (inches) N = Bottom Clearance (inches) O = Front Clearance (inches) P = Side Clearance (inches) Q = Flue Pipe Clearance (inches) R = RAD and RV may be used with a discharge duct; RA may not be used with a discharge duct. APF AQF ARF ASF ATF AUF AVF AWF AXF AYF AZF BAF BBF BCF BDF BEF BFF BGF BHF BIF BJF BKF BLF BMF BNF BOF BPF BQF 2 3 Plant of Manufacture (3060 = Mercer; 3062 = Monterrey) Consecutive number July APG AQG ARG ASG ATG AUG AVG AWG AXG AYG AZG BAG BBG BCG BDG BEG BFG BGG BHG BIG BJG BKG BLG BMG BNG BOG BPG BQG Aug APH AQH ARH ASH ATH AUH AVH AWH AXH AYH AZH BAH BBH BCH BDH BEH BFH BGH BHH BIH BJH BKH BLH BMH BNH BOH BPH BQH Sept API AQI ARI ASI ATI AUI AVI AWI AXI AYI AZI BAI BBI BCI BDI BEI BFI BGI BHI BII BJI BKI BLI BMI BNI BOI BPI BQI Oct APJ AQJ ARJ ASJ ATJ AUJ AVJ AWJ AXJ AYJ AZJ BAJ BBJ BCJ BDJ BEJ BFJ BGJ BHJ BIJ BJJ BKJ BLJ BMJ BNJ BOJ BPJ BQJ Nov APK AQK ARK ASK ATK AUK AVK AWK AXK AYK AZK BAK BBK BCK BDK BEK BFK BGK BHK BIK BJK BKK BLK BMK BNK BOK BPK BQK Dec APL AQL ARL ASL ATL AUL AVL AWL AXL AYL AZL BAL BBL BCL BDL BEL BFL BGL BHL BIL BJL BKL BLL BML BNL BOL BPL BQL Fuel Pre-Heater System - All Models Code RA/RAD 110/140/235/ 150/250 Description Fuel Heat Exchanger Assembly Components 1 Fuel Heat Exchanger Box (less Codes 2 and 3) 2 Fuel Heat Exchanger Box Front 3 Fuel Heat Exchanger Box Corner 4 Band (from heat exchanger box around burner tube) - not shown 5 Oil Primary Heater Assembly (includes 2-piece aluminum cylinder, end cap, and "O" ring, Code 5A) 5A Replacement "O" ring for Oil Heater cylinder 6 Oil Temperature Control, 170°, Honeywell 2455RPV8755002 7 Low Oil Temperature Limit, 155°, Honeywell 2455RPV8755003 8 High Oil Temperature limit, 220°, Honeywell 2455RPV8755001 9 Heater, Hotwatt #SC75-6 350 RV 225/ 325 500* 104784 104788 104789 179313 101916 132224 210761 (replaces 105318, identified by white dot) 210762 (replaces 105319, identified by yellow dot) 210763 (replaces 105320) 129384 209190, 120V (beginning 1/20/05) 106953 106953 157048, 230V (prior to 1/20//05) 650 300 300 Watt Watt Watt 770 Watt 107122 104787 10 Copper/Brass Pipe, 1/8" NPT x 2-1/2" long 11 Heater Front Support *See IMPORTANT Note on page 1 when selecting parts for RA/RAD 500. Oil Pre-heating System 6 - Oil Temperature Control (blue wire) 7 - Low Oil Temperature Limit (black wire) 9 - Heating Element To remove the heating element, remove the heater front support and pull heating element forward. Brass Elbow, P/N 110291 Pre-heater is located in the box below and behind the burner assembly. 8 - Manual Reset High Oil Temperature Limit (yellow wire) 11 - Heater Front Support 7 (yellow dot) "Old" style limits 8 11 ­ 5A - "O" Ring 6 (white dot) 9 5 Cylinder 11 - Heater Front Support Cover Oil is heated as it flows around the cylinder. Form P-RA/RAD/RV, P/N 269864R3, Page 3 Burner - Models RA, RAD, and RV Code CODE 20 - Complete Replacement Burner Assembly (Replacement burner assembly is available for these size units with a piston compressor only. Replacement burners are not available for heaters manufactured before 1/93 that have a rotary vane compressor.) Models 110/140 - P/N 220311** Model 235 - P/N 123918 Model 350 - P/N 148253 RA/RAD Description 110/140/150 235/250 21 Burner Housing Assembly only, Beckett (includes Codes 21A, 22, 23, 27, 28) 21A Burner Hole Plug 22 Burner Assy Gasket (gasket between burner assy and heater panel) 23 Combustion Air Blower Wheel, Beckett 24 Flame Cone Assembly 25 Transformer with Gaskets and Electrode/Transformer Connectors (includes Codes 25A and 25B) 25A Electrode/Transformer Connector only 25B #10 Hex Nut for attaching Connector to Transformer 26 Cad Cell Detector and Eye, Honeywell #C554A1794 27 Burner Motor only (for units with piston air compressor only) RV 350 500* 124981 Model RZ1401 209189, Model SF-115V 157849, Model SF-230V 111859 225/325 202595 103420, Beckett #31802 107027, #2999 104774 163125, #2288U 131273 220627 - 115V, Beckett 2289U 101332, 120V 220628 - 230V, Beckett 21176U (2)137576 (replaces P/N 130347) (4) 26490 123195 (replaces P/N 101932) 216341 - 115V, Beckett 2364U 41598, Beckett #2-456, 1/7 HP 163127 - 230V, Beckett 21173U 147096 -208973, Carlin #42230 28 Air Guide, Beckett #31231 29A Ignition Controller 29B Ignition Controller Replacement Kit (replaces all controller models) * See IMPORTANT Note on page 1 when selecting parts for RA/RAD 500. 107027, #2999 104774 101332, 120V 41598, Beckett #2-456, 1/7 HP 147096 170188 **Model 110 and Model 140-H (high altitude) require nozzle, P/N 107310. Effective 6/05, Model RA/RAD 140 burner has a low fire baffle, P/N 107028. If replacing a burner assembly on a unit manufactured prior to 6/05, remove the low fire baffle. Burner Assy on Models RA/RAD 150/250 Burner Assy on Models RA/RAD 350 25 22 29 25 21A Burner Assy on Models RA/RAD 500 29 25 Burner Junction Box Form P-RA/RAD/RV, P/N 269864R3, Page 4 Burner Assy on Models RV225 and RV325 25 29 Code 26 - Cad Cell Code 24 Flame Cone Assembly Code 23 Combustion Air Wheel Code 29 Ignition Controller Burner Fuel Line Components - Models RA/RAD/RV Code Description All Models Fuel Line Components Secondary Strainer Assembly Screen, 7/16" diameter x 30A 7/8" long Spring, Associated Spring 30B #CO390-043-0810-M O-Ring, Size 113,Viton 30C #AS568-113 30 110233 Code 30 - Secondary Strainer Assembly Showing Components 30D Bleeder Adapter 110236 110235 110237 30D Bleeder Adapter 113795 30E Bleeder 113796 30F Plug 107371 30G Tee 107341 30C O Ring Code Fuel Line Components 30E Bleeder 30G Tee 30A Screen 30B Spring 30F Plug Description All Models 31 Oil Solenoid Valve, Asco #U8325B7V 110177 32 Fuel Connection Assembly 120288 33 Fuel Connection Nut 104835 34 Copper Tubing Assembly 110290 35 Foam rubber Insulation, 3/8" I.D. x 1/2" Wall x 4-3/4" long (not illustrated) 107121 36 Flexible Fuel Line 107164 37 Fuel Inlet Connection 120864 38 Fuel Inlet Connection Bracket - RV only 202817 Fuel Line Components ­ ­ ­ ­ ­ ­ ­ NOTES: 1. Oil solenoid valve to be piped as follows: Port (1) to secondary strainer assembly; Port (2) to fuel connection assembly; and Port (3) to hex head plug. 2. Located on both ends of conduit coupling. 3. Located on the inside of the burner housing assembly 4. Wrap 4-3/4" lg foam rubber insulation (P/N 107121) around copper tubing assembly. 5. Add #4 x 4" lg varglass sleeving (P/N 107312) around the oil solenoid valve wires. 6. All connections are to be tight and leak-free. Form P-RA/RAD/RV, P/N 269864R3, Page 5 Nozzle/Fuel Line Assembly - Models RA/RAD/RV Code RA/RAD 110 140/150 235/250 350 107116 107117 130648 Description 500* 157851 42 Nozzle/Fuel Line Assembly Components (Code 40 includes Codes 41 - 62) Sea Level 107310 102997 129382 157041 Nozzle, Delavan 43 3001-7000 -107310 102997 129382 -(includes O Ring, Code 41A) Over 7000 --102997 -43A Nozzle O Ring only, Delavan 31351-3 123399 44 Electrode Assembly Replacement Kit, 269820, Crown Eng 27195-02 (includes both electrodes) 45 Varglas Sleeving #1 x 6" long 90511 46 Buss Bar, Crown Eng #271968 (2) 107213 (2)157049, 230V (mfgd before 1/20/05) 47 Inlet Heater Element, Hotwatt (2) 106952 (2)106952, 115V (beginning 1/20/05) 48 Inlet Heater Block only (Element is Code 47) 120287 49 Ty-Rap® Cable Tie, 6" long, T&B#TY-24M 20913 Silicone Rubber Tubing (air manifold to 50 (2) 107118 (2) 130673 nozzle & air manifold to pressure switch) 51 Snap Bushing, Heyco #SB-500-6 (2) 29871 52 Tubing Barbed Fitting, 1/8" IP x 1/4 106396 53 Brass Street Elbow, 1/8" NPT 110314 55 Static Plate Assy with electrode clamps 106176 56 Nozzle Adapter 104766 57 Machine Screw, Sems 6-32 x 1/4" long (4) 107119 58 Set Screw, 1/4-20 x 3/8" long 110942 RV 225 325 207450 107117 129382 102997 60 61 Foam Rubber Insulation, 3/8" I.D. x 1/2" Wall x 4-3/4" lg Copper/Brass Pipe 1/8" NPT x 6" long Low Oil Temperature Limit 106186 210764, 145°, Honeywell 2455RBV81170362 (replaces 124038) 62 Nozzle Temperature Control 210765, 160°, Honeywell 2455RBV81170363 (replaces 124039) 59 (2) 106952 (2) 107118 107121 * See IMPORTANT Note on page 1 when selecting parts for RA/RAD 500. **Code 48 - Inlet Heater Block Code 40 - Fuel Line/Nozzle Assembly Remove the silicone rubber to free the 30 watt heating element (Code 47). When replacing, use silicone rubber to retain new element. Ceramic Insulators for Electrodes 46 61 (black **48 wires) NOTE: The nozzle adapter also contains a 30 watt heating element (Code 47). To replace that element: (1) Remove the buss bars. (2) Unscrew the inlet heater and slide the black insulation rearward. Loosen the set screw which retains the static plate and slide rearward. This will expose the heating element. 43 62 (red 56 wires) 55 50 Form P-RA/RAD/RV, P/N 269864R3, Page 6 ­ Burner Compressed Air System - Models RA/RAD/RV Code Description 110 140/235 150/250 350 Compressed Air System: 70 119636, 115V Air Compressor Piston Type , Gast #SOA Machine Screw with External Tooth Washer, 1/4-20x 8" long (connects rotary vane compressor to blower housing) -- not shown Compressor Repair Kit - for piston compressor UL Complete Kit to Field Replace a Rotary Vane Compressor with a Piston Air compressor CSA 71 73 74 75 (2)110984 NOTE: Use a non-Teflon based pipe thread compound on all threaded fittings. All connections are to be airtight and leak free. Compressed Air Manifold for Heater with Rotary Vane Compressor (Standard on heaters manufactured prior to 1/93) 93 94 95 Brass orifice 0-3000 ft elevation 3001-7000 ft elevation, Size 235 only Over 7000 ft elevation, Size 235 only Barbed Fitting, 1/8 NPT Black Iron Hex Bushing, 1/4x1/8 NPT (2) 96810 96809 110287 63003, 11834, 1.2 mm #54 39658, -#56 39658, -#56 (2) 106396 87022 Compressed Air Manifold for Optional Piston Air Compressor (Applies to heaters with optional piston compressor manufactured prior to 1/93) Code 120 120A 120B 120C 120D 120E 120F 120G 120H 120J 120K Description -- -- 110 RA/RAD 140/235 Air Manifold Components 100 1/8" Street Tee (brass) (2) 96810 101 1/8"x1/4" Tubing Barbed Fitting 106396 0-3000 ft elevation 121359, #68 16588, #65 3001-7000 ft elevation, 121359, -102 Size 235 only #68 Over 7000 ft elevation, 121359, -Size 235 only #68 103 1/4" to 1/8" Hex Bushing 87022 104 90° Street Elbow - 1/4" 107223 105 1/8" Pipe Plug (brass) 110287 106 1/8" Branch Tee (brass) 96809 RA/RAD RV RA/RAD 140/235/ 225/ 150/250 350/500 325 Primary Air Filter Assy 121182 255960 Outer (Rear) Disk 107217 Inner (Front) Disk 107218 Hex Head Bolt 1/410653 20x3" lg Hex Nut (Keps) 1/4-20 7328 Air Filter, Wix 42374 107216 Wing Nut, 1/4-10 107246 Nut 110628 Hex Bushing 1/4" x 1/8"(on units manufac87022 tured beginning 5/95) Street Elbow 90°, 1/4 NPT (used with Rotary 107223 Not applicable Vane Compressor only) 1/8" IP x 1/4" Tubing --106396 Barbed Fitting Description RA/RAD RV 140 235 350 500 225/325 Air Manifold Components 110 Reducer 126593 111 Cross 126592 112 Hose Barb (2) 106396 Air Bleed Orifice 16588 121359 132349 16588 0-3000 ft elevation #65 #68 #70 #65 121359 132349 113 3000-7000 ft --elevation #68 #70 121359 Over 7000 ft ----elevation #68 Code Description Compressed Air Manifold - RA/RAD 250/350 Compressor Air Bleed Orifice, P/N 16588 Tubing Barbed Fitting, P/N 106396 Components of Primary Air Filter Assy, P/N 255960 - RA/RAD 150/250 120G 120H 120A 120K 120F 120E 120B 120C 120D Hex Nipple Reducer, P/N 126593 Plug, P/N 110234 Components of Primary Air Filter Assy, P/N 121182 130390 Code 120 - Primary Air Filter Assembly Components --- Compressed Air Manifold for Standard Piston Air Compressor - RA/RAD 140/235/350/500 and RV 225/325 Air Bleed Orifice Code 119636, 115V RA/RAD 110 140/235 Description Air Manifold Components 90 Brass Street Tee, 90°, 1/8 NPT 91 Brass Branch Tee, 1/8 NPT 92 Brass Pipe Plug, 1/8 NPT 119636, 115V (mfgd beginning 1/20/05) 230V (mfgd before 1/20/05) Replacement Kit P/N 258223 122876, Gast #K401 --130390, 115V (mfgd beginning 1/20/05) 204267, 230V (mfgd before 1/20/05) --- 130390 Code RV 225/325 -- 121867 -- 121871 Capacitor only for Air Compressor RA/RAD 500 (See IMPORTANT Note, page 1.) Compressor Form P-RA/RAD/RV, P/N 269864R3, Page 7 Remote Pump Assembly and Suction Line Components - All Models CODE 160 187 (Depending on date of manufacture; meter is Remote Pump either here or on the side Assembly 164 Two Views of Remote Pump Assembly with Cover Removed (depending on date of manufacture, pump is either controlled by a gear motor or a belt driven motor) of the pump enclosure.) 179 178 174 180 175 Inside of a Remote Pump Assembly with a Gear Motor As of 1/20/05, the gear motor is replaced by a pulley motor. See CODE 161 for Replacement Kit. 162 Inside of Remote Pump Assy beginning 1/20/05 NOTE: Depending on date of manufacture, appearance may vary from the photos. ­ ­ Remote Pump Assembly and Suction Line (line from tank to pump) Components Code 175 Pump Pump Code 181 Fuel Filter Pump Cover and Hardware Form P-RA/RAD/RV, P/N 269864R3, Page 8 Code 184 Inlet Manifold Code 175A Replacement Screen Code 175B Replacement Gasket for Pump Code 185 Foot Valve Code 183 Vacuum Gauge Code 186 Foot Valve Strainer Code 187 Hour Meter CODE 160 161 RA/RAD Description 110 140 150 235 RV 250 350 209566 234886 209569 234887 209572 209574 above 3000-7000 ft (above 914-2134M) -- above 7000 ft (above 2134M) elevation -- -- -- -- -- Replacement Kit to change 0-3000 ft (0-914M) elevation remote pump assembly above 3000-7000 ft (above 914-2134M) from a gear motor to a belt above 7000 ft (above 2134M) elevation drive motor -- 211056 -- 211059 -- 211062 211064 -- 211057 -- 211067 -- 211063 -- -- -- -- -- -- 211060 -- -- -- -- -- Complete Remote Pump Assy with belt driven motor 209567 209568 209573 209570 -- 209198 163 Pump Fixed Cover -- 209408 164 Pump Access Cover -- 209407 165 Top Divider (electrical box) 166 Belt Pump Motor 167 Belt 168 Cooling Fan Replacement parts for a remote pump assembly with a belt driven motor. 209146 209150 209147 209148 209149 -- Pump Pulley --- 209143 234866 209150 209144 209145 209134 209136 209137 234867 209139 --- above 7000 ft (above 2134M) elevation -- -- -- 209144 -- -- 209135 209141 209140 -- -- -- 209136 -- -- -- -- -- 209142 -- -- Bore Reducer (for remote pump with belt driven motor) -- 173 Rubber Bumper -- 174 Replacement Gear Motor for remote pump with gear motor (P/N 131640 & 111854 are Grainger; P/N 106945, 106946, 112707, 116159, 129381, & 202935 are Merkle-Korff; P/N 201950 is Rex Engineering and includes gear motor P/N 157044 and capacitor P/N 174680) MENT 4 - REPLACE 7 1 E D O C 5 1/0 DE 16N/A OF 1/20N/A 106946 --LAC AS3000-7000' BY-- CO131640 D E Altitude 112707 P E R R IS NT KIT GEAR MOTO REPLACEME R O T O M Y E L PUL Gear Motor Bracket Altitude 3000-7000' N/A 113440 Altitude over 7000' N/A N/A Replacement Capacitor for Gear Motor, GE 3MFD, 370VAC Replacement Fan Impeller (blue) for some Merkle-Korff Gear Motors, Reznor P/N's 106946, 116159, 112707 only Oil Pump, Suntec #A2RA-7710 -- -- 217024 Altitude 0-3000' 106946 116159 176B N/A N/A 113440 149173 -- 106945 -- -- 111854 -- -- 113440 -- 113440 ---- 113440 157907 113440 -- 131632 N/A N/A 113503 -- N/A N/A N/A 149173 -- 149173 NA 149173 174680 NA 205424 -- N/A 205424 N/A 107032 123450 Replacement Gasket for Pump, Suntec #3779801 123451 Flexible Coupling, 5/16", Beemer #5802 (for pump assembly with a gear motor) 112042 181 181A 181B 183 184 185 186 187 N/A -- 177B 180B 112707 202935 N/A Oil Pump Replacement Screen, Suntec #3715747 179 180A 201950 N/A N/A 205424 129381 N/A 177A 178 209134 209138 209134 172 176C 209147 209148 209196 above 3000-7000 ft (above 914-2134M) Replacement Bearing Assembly for Merkle-Korff Gear Motors -- 131600 0-3000 ft (0-914M) elevation Altitude 0-3000' -- 211058 211061 209195 Belt Drive Motor Bracket 175 -- 208473 (Replacement Motor Capacitor, 4mfd, P/N 163894) -- Altitude over 7000' -- -- 169 Motor Sheave for CODE 166 Belt Pump Motor -- -- 170 177 325 209582 209571 -- Pump Enclosure (with belt drive motor) 176A 225 0-3000 ft (0-914M) elevation 162 171 500* In-line Relief Valve, Circle Seal#532B-2MP-50 St @ 50 PSIG 106947 Pump Solenoid Valve (replaced by Code 180B on units mfgd 110177 (replaces 107029) 157046 N/A N/A beginning 7/99) Check Valve, Valstop #H141, 1/4" 175263 Hardware for replacing 180A with 180B: (1) 1/4" to 1/8" reducer, P/N 126593; (1) 5/16" flat washer, P/N 1087; (1) 9/16" hole plug, P/N 82433 Fuel Filter Assembly, Lenz #CP-750-100 96388 Replacement Cartridge only for Fuel Filter (CODE 181) 176535 Replacement O Ring only for Fuel Filter (CODE 181) 102294 Vacuum Gauge, NoShok #GV-10 (replaces 126595) 135080 Inlet Manifold 131792 Foot Valve, 2/3" NPT, Valstop #60020 110320 Foot Valve Strainer, #2-1/2N 30 Sump Strainer 136864 119983, 115V (beginning Hour Meter, (On heaters manufactured beginning 1/96, the hour 119983, 1/20/05) meter is on the remote pump enclosure; prior to 1/96, the hour meter N/A 119983, Redington #711-0109 Redington #711157687, was on the main electrical box - see page 11.) 0109 230V (prior to 1/20/05) * See IMPORTANT Note on page 1 when selecting parts for RA/RAD 500. Form P-RA/RAD/RV, P/N 269864R3, Page 9 Electrical Boxes and Components - Models RA/RAD/RV CODE Description 200A Main Electrical Control Box Electrical Control Box Gasket required when 200B using P/N 215773 Time Delay Relay (See CODE 219.) 201 Electrical Box Fixed Cover 202 Electrical Box Hinged or Removable Cover 203 Main Control Disconnect Switch, DPST 204 205 Main Control Switch Box Main Control Switch Box Cover 206 Pressure Switch, Tridelta #FS3440-893 - P/N 104841; Tridelta #FS3440-894 - P/N 104842 206A 207 208 209 Dampening Orifice for Pressure Switch Open/Closed Bushing, Heyco #OCB-562 Cable Clamp, 1/4", Heyco #3324 Dart Fastener, TRW #PC47307EVZ001 210 Ty-Rap® Cable Tie, 6" long, T&B #TY-24M 211 212 213 214 Fuse, MDL8 (w/Rotary Vane Compressor) Fuse Fuse Holder Red Indicator Light, Wesco 1050QC1IDI Green indicator light, Industrial Devices #105QC5 Ground Wire Assembly 215 216 Location RA/RAD - Burner End; RV - On Top of the Heater CODE 200 except RAD500 which is in CODE 204 Mounted on the end of CODE 200 RA/RAD 110/140/235/ 350/500 - CODE 200; RA/RAD 150/250, RV CODE 231 CODE 206 CODE 200 CODE 200 CODE 200 RA/RAD - CODE 200; RV - CODE 231 CODE 200 RA/RAD - CODE 200; RV - CODE 200 & 231 CODE 200 Post Purge Burner Relay, SPDT (used prior to 1/20/05) CODE 200 218 Fan Time Delay Relay (discontinued 5/96) CODE 200 219 Time Delay Relay, 120V Coil - NOTE: When replacing P/N 203270 with P/N 215773, electric box gasket CODE 200B is required.) CODE 200 220 Connector Receptacle for Backflow Sensor 221 Backflow Sensor Limit (see page 16) 222 Backflow Sensor RBM Relay, Products Unltd #9400-04T180, 120V coil Backflow Sensor Cable Assembly 224 Backflow Sensor Cable Bracket 225 Contactor, 25 Amp, 125VCoil RA/RAD 150/250 234909 -- RA/RAD 500* RV 225/325 157137 202601 - -- 215734 104781 104780 -220744 157968 157969 -202813 158203, 20A, 250V (replaces 104840) 158203, 20A, 250V RAD500 - 158204, 30A, 240V, Bryant #30002 RV225 - 158203, 20A, 250V (replaces 104840) --- CODE 200 RA/RAD - On Viewport Bracket; RV - On Burner Door 104842 121726 , 0.028", red (used with piston compressor only) 98394 52961 101798 20913 38636 -121355-10MDA 60241 147346 (on RV models mfgd prior to 4/03 only) 123460 122114 102385, 120V coil (Used on Size 500 after 1/20/05) 263529, 230V coil replacement kit 141675, TI 60704A -141675, TI 60704A -203270, 30-90 seconds, prior to 4/06** 215773, 40Beginning 4/06**, Size --50 seconds 225, 215773, on 40-50 seconds; Size 325, 221479, on 45 seconds 144424 -121275, TOD #36TX46, 275°F 102385 (on RV models mfgd prior to 4/03 only) CODE 200 From CODE 200 to Sensor on Viewport Rear of the Unit 144701 -- 144435 -157955 (for both RA/RAD before 1/20/05; RA only beginning 1/20/05) -CODE 200 226 227 228 229 230A Contactor Enclosure Contactor Enclosure Cover Terminal Block, 1-1/4" long Terminal Block Marking Strip, 1-1/4" long Wire and Cable Assembly (replaces "Quick Disconnect" cable on 110 & 140 ) - when replacing the quick connect with CODE 230A, order CODES 231 & 232 also. --144972 21831 CODES 200 & 231 CODES 200 & 231 Runs from CODE 200 to CODE 231 175635 254006 230B Burner Disconnect Cable 230C 231 232 233 235 236 237 238 239 240 Burner Disconnect Cable Receptacle Burner Junction Box Burner Junction Box Cover Strain Relief Bushing, 7/8", Heyco #SR-7W2 Blower/Fan Junction Box Blower/Fan Junction Box Cover Strain Relief Heyco #SR-6N3-4 Adapter, Heyco #7572 Hole Plug, 7/8", Heyco #DP-875 Transformer, Hevi-Duty SMT #T050, 50VA RA500 and RV325 - 158203, 20A, 240V, CutlerHammer #7599K1 RAD - 158205 -RAD - 158206 -- Size 110 -104841; Sizes 140/235/350 -104842 RA/RAD - CODE 200; RV - CODE 231 217 223 RA/RAD 110/140/235/350 104776 175636 and 175637 -CODE 231 On the Burner Assembly CODE 231 CODE 231 RA/RAD - Rear of Heater; RV - Top of Heater CODE 235 CODE 235 Various Rear of the Unit -223127 223128 174713 174714 -- 174713 174714 (2)16835 17782, 2x4, T&B #58361-1/2 (2 for RA 350) 17800, Steel City #58C1 (2 for RA 350) 100393 107165 16452 157952 (prior to 1/20/05) -RV325 - 93917 RV325 - 120302 -RV225 - 208072; RV325 - 202478 202479 202082 202814 ---- *See IMPORTANT Note on page 1 when selecting parts for RA/RAD 500. **Approximate manufacture date; check the P/N on the control and the wiring diagram on the unit. When replacing P/N 203270 with P/N 215773, CODE 200B, electrical box gasket is required. Loosen box, install gasket, and re-attach box. Form P-RA/RAD/RV, P/N 269864R3, Page 10 Code 200 - Main Electrical Box and Code 231 - Burner Junction Box Illustration below shows an RA/RAD Size 350. Main electrical box (Code 200) is in this location on RA/RAD Sizes 110, 140 and 235. 201 214 215 203 Field Wiring Compartment RA/RAD500 - Code 200, Main Electrical Box Code 231 Burner Junction Box RV 225 and 325 - Main Electrical Box is located on the top of the heater. Code 231 Burner Junction Box RA/RAD 150/250 Code 200, Main Electrical Box is in same location as Size 500 right above; Code 231 Burner Junction Box is on the burner. Location of the hour meter (P/N 119983) on units manufactured prior to 1/96. Beginning 1/96, the hour meter is on the remote pump enclosure (see page 8). Code 217 Burner Junction Box 202 (Wiring Diagram is on the inside of the door.) Hole Plug, (4) 16452 217 215 219 203 202 212, 213 200 Hinge, 20965 215 Terminal Strip, 96041 Code 206 - Pressure Switch Code 215,- P/N 123460, Green Light Ignition Controller (See page 4.) Code 222 - Relay Code 221- P/N 121275, Backflow Sensor Limit Form P-RA/RAD/RV, P/N 269864R3, Page 11 Fan and Limit Controls Models RA/RAD 110/140/235 Code 245 246 Description Fan and Limit Control Assembly includes fan/blower control, two limit controls and mounting plate Loosen the access panel (Code 246) on the rear of the heater, and the fan and limit control assembly will be visible. To ensure future safe operation of these controls, when replacement is required, it is necessary to replace the complete assembly (mounting plate with the three controls attached). 246 Fan/Blower Control Limit Controls - Models RA/RAD 150/250 Code Description 248 Fan Failure Limit Control 249 High Temperature Limit Control 150 RA150 (illustrated) - Remove fan/motor assembly to access. RA250 - Remove fan guard to access. RAD 150/250 - Limit is easily accessible above the blower. 250 100799, 150°F 202584, 155°F 211754, 180°F To access the high temperature limit, remove the springmounted louver. Fan Failure Limit Location 123973 (replaces 104837) 194565 Fan and Limit Control Access Panel Circulating Air High Limit Super High Limit P/N Limit Control Bracket High Temperature Limit Control Fan and Limit Controls - Models RA/RAD 350 Code Description Location RA350 RAD350 252 Fan/Blower Control #60T12 Turning Box End - service by removing outer access panel 146465 (replaces 123953) 253 Limit Control #60TX21, 120°F Turning Box End - service by removing outer access panel 45534 254 Limit Control #60TX21 Mounted on exhaust box; service through discharge louvers 45537 (210°F) 45602 (180°F) Codes 252 and 253 Outer Access (Door) Panel Form P-RA/RAD/RV, P/N 269864R3, Page 12 Access Codes 252 and 253 by removing the large outer access door. The controls are "around the side" of the turning box end. (Illustration on the left showing controls has the cabinet removed.) Access Code 254 through the discharge louvers Fan and Limit Controls Models RA/RAD 500 Code Description Location 255 Fan/Blower Control #60T12. 175°F 256 Limit Control #60TX21 257 Emergency Limit Control, TOD #36F26, 350°F 258 Fan and Limit Control Access Panel 259 Automatic Limit Control #60TX21, 160°F RA500 RAD500 157057 Under service tray - service 45537 (210°F) 45538 (230°F) by removing outer access 106845 cover (CODE 258) 194565 Turning Box End - access through the louvers Limit and fan/blower controls are sub-assembled on a mounting plate. Plate with controls is P/N 157117. Access the control assembly by removing the access panel (Code 258) underneath the burner service tray. 106847 Service Tray 258 Access the automatic limit control through the louvers on the turning box end of the unit. Fan and Limit Controls - Models RV 225/325 On the top of the heater, loosen the warning plate to access limit controls. 262 - Blower Control (not shown in this illustration) is on units manufactured prior to 4/06 (approximate manufacture date; check the unit wiring diagram). 263 260 - Automatic Circulating Air High Limit 261 - Emergency Super High Limit Code Description RV225 RV325 High 202584, Open 202585, Open 260 Temperature 155°F / Close 170°F / Close Limit 135°F 130°F 261 Emergency Limit 106845, 350°F, White Dot Control 146465, Open 105°F / Close 135°F 262 Blower Control 263 Access/Warning 194565 Panel Code 260 - High Temperature Limit Control, TOD 60T11 P/N 202584 P/N 202585 (Yellow Label) (Green Label) Code 261 Emergency Super High Limit Control, P/N 106845 Code 262 Blower/Fan Control, P/N 146465 Used on units manufactured prior to 4/06 (approximate manufacture date; check the unit wiring diagram). Form P-RA/RAD/RV, P/N 269864R3, Page 13 Cabinet Parts - Models RA/RAD (Qty required if other than one is shown in parenthesis) Code Description RA/RAD Cabinet Parts for Both RA and RAD Models 110/140 279 Cabinet Top Outer Panel 104741 150 220734 235 104742 250 350 220735 500 Left Side - 151959 130602 Right Side - 151960 Burner Side - 151972 280 Cabinet Top Inner Panel or Insulation Retainer (not illustrated) 104738 220881 104739 220882 130638 Center - 151971 Turning Box Side - 151973 281 Top Supports - front to back (not illustrated) -- -- (2)220880 -- (2)220880 (2) 151977 Right Side - 151818 282A Cabinet Bottom Outer Panel 104741 220674 104742 220675 130602 282B Cabinet Btm Assy (includes outer panel 282A, liner 284, & supports 285) 104703 221058 215780 221059 211712 -- 220741 215691 220742 -- -- 104738 220676 104739 220677 130609 151983 283 Air Deflector (not illustrated) 284 Cabinet Bottom Inner Panel or Liner only (not illustrated) 285 Heat Exchanger Support (not illustrated - attached with screws to the bottom (2)104736 panel) Frnt 221057 Frnt 221057 (2)104736 Rear Rear 223657 223657 Left Side - 151819 151990 Left 130608 Burner Side - 157110 Right 130610 Turning Box Side - 157111 286 Heat Exchanger Clamp (heat exchanger to supports - not illustrated) -- -- -- -- -- (3)151816 287 Door Stop (not illustrated - attaches with screws to the bottom panel) (2)104753 (3)220732 (2)104753 (3)220732 (2)130603 (2)151964 288A Top Front Panel 104747 220739 104748 220740 130623 151976 288B Bottom Front Panel 104747 220729 104748 220730 130623 151976 -- -- -- -- -- Top-151965; Btm-151966 289 Top and Bottom Air Deflectors (behind the top and bottom front panels) 290 Insulated Heat Shield for Front/Back Upper Casing Panel 291 Front Corner Post -- -- -- -- (2)130631 -- (2)104743 220731 (2)104743 220731 (2)130622 155262 - Right Front 292 Corner Post for Left Front and Left and Right Rear Corners -- -- -- -- -- (3)157119 293 Center Post Assembly (Burner end of heater) -- -- -- -- -- 157139 294 Center Post (Turning box end of heater) -- -- -- -- -- 151967 (2)94857 -- (2)94851 -- (2)94867 (3)94863 -- (6)234714 -- (6)221060 -- -- -- (6)195046 -- (6)195046 -- -- -- -- (1)104836 -- -- -- 104758 220728 (2)104759 220728 130634 (2)151820 157124 Louver Frame with Horizontal Louvers (For optional vertical louvers, see page 28.) Horizontal Louvers (Spring mounted, no frame) (For replacement vertical 295B louvers, see page 28.) 295A 295C Compression Springs for Horizontal Louvers 295B 296 Center Louver Fame w/Horizontal Louvers (Size 235 has 3 louver frames) 297 Center Louver Support 104754 221052 104754 221052 209770 (half door beginning 12/04); 130628 (full door prior to 12/04) 299 Outer Flue Panel Assembly with insulation -- 221133 -- 221133 -- 157692 300 Flue Panel Support (not illustrated) -- -- -- -- -- 151962 112222 221062 112222 221062 130624 157691 -- -- -- -- -- (2)151963 298 Outer Exhaust Access Door Assembly including Insulation, Latches & Handle 301 Burner Panel Assembly including insulation 302 Burner Panel Support (not illustrated) 303A Service Tray mfgd prior to 5/95 104757 mfgd beginning 5/95 140866 303B Air Compressor Shelf -- 221056 104757 140866 174704 -- 221056 174704 Outer Cabinet (Combustion Chamber) Door Assy including insulation, latch 304 & handle Size 350 - P/N 194926 beginning 6/02 is for unit with hinged inner door; P/N 130640 prior to 6/02 is for unit with removable inner door. 115155 221053 115155 221053 305 Outer Cabinet (Turning Box) Door Assy including insulation, latch & handle -- -- -- -- Model RA/RAD 110/140/235 (Model RA illustrated) 288A 279 130627 -- 140867 151979 -- -- 194926 (beginning 6/02); 130640 (prior to 6/02) -- 308 157122 157120 301 291 295A 296 Code 304 - Combustion Chamber Outer Door Panel (Turning Box End) - door latches (Code 306) are not illustrated Form P-RA/RAD/RV, P/N 269864R3, Page 14 282 303 288B 291 297 298 Model RA/RAD 150/250 (Model RA illustrated) 279 301 288A 291 308 295B 299 297 Code 304 - Combustion Chamber Outer Door Panel (Turning Box End) 288B Model RA/RAD350 (Model RAD illustrated) 279 303A 303B 288A 301 298 308 (Viewport) 295A 297 Code 304 - Combustion Chamber Outer Door Panel (Turning Box End) 282 304 298 288B Model RA/RAD500 (Model RA illustrated) 305 303 288A 279Left 291 293 279-Right 292 299 298 292 292 294 Turning Box End 282Left 303 288B 282-Right 291 301 Form P-RA/RAD/RV, P/N 269864R3, Page 15 Cabinet Parts (cont'd) - Models RA/RAD Code Description RA/RAD Cabinet Parts for Both RA and RAD Models 110/140 150 235 250 350 306 Door Latch Kit for outer door panels 112974 307 Door Lift for outer door panels 104751 308 Viewport Cover and With UL label prior to 2002 and 104768 -- 104768 --CSA label prior to 5/96 Bracket Assembly (includes sensor) Other heaters as listed 147352 254812 149877 309 View Port Tube Mounting Plate Assy (not illustrated) 116457 310 View Port Tube Assembly (not illustrated) 104761 311 View Port Tube Gasket (not illustrated) (2)124063 312 Hole Plug, Heyco DP-437 2633 (not illustrated) 313 Draft Regulator 314 Vent Cap - See illustration below. Code 307 - Door Latch Kit, P/N 112974 Assembly sequence 10" - 159000 Code 313 - Barometric Draft Regulator Size 110 - 7", P/N 37865; Sizes 140/150/ 235/250/350 - 8", P/N 37866; Size 500 - 10", P/N 157623 Code 314 Vent Cap Backflow sensor is on CSA Models manufactured beginning 5/96 and all units beginning 1/02. Description Cabinet Parts/Fan Components 320 Fan Panel (includes corner posts on Sizes 110/140/150/235/250) Top and Bottom Fan Panel RA 110/140 150 235 250 350 500 104744 254864 104745 221064 130635 157845 -- -- -- -- -- (2)151975 -- (2)130636 -- 221054 156895 209122 -(2)104818 (2)96383 Lau #F10 H8.7 22-36 -(2)157121 (2)157058 Lau #6105 08A2434 -- -- (2) 157107 104823 321A Fan Guard Mount Assembly 321B Fan Guard Box Assembly 322 Fan Guard 323 Fan Blade (See illustrations below for replacement spacing.) 324 8" - 147149 Cabinet Parts and Fan Components - Model RA Code 157138 141747 ­ -- See P/N's in illustration below. Code 308 - Viewport Cover Assembly with Backflow Sensor 500 Fan Support Assembly, Premier #RC52997-AA -- -104818 195680 125564, 17-1/2 29D Lau F07H01729 (Replaces 3501) -- -- 102380 96383 Lau #F10 H8.7 22-36 24"-28° -- 196824 137044 * 196247 (2)137044 (2) 157042 1/8HP A.O. Smith #322P986 #F48567A13 1/4HP, #F48Y79A13 (replaces 115866) 1/2HP TEFC #F48S37A13 1/4HP, #AE65A13 3/4HP A.O.Smith 230V 325 Fan Motor 18"-30° -- 326 Fan Motor Capacitor -- 195643, 7.5MFD -- 195643, 7.5MFD -- -- 327 Rear Corner Posts -- -- -- -- (2)130622 -- * Model RA235 manufactured prior to 3/92 (Serial No. Code ARC) was equipped with a 1/2 HP motor, P/N 102382. Replace with P/N 137044. 321A Models RA110/140/235 322 325 323 320 Form P-RA/RAD/RV, P/N 269864R3, Page 16 Motor Spacing Size 110 & 140 235 Fan Blade, Code 323 Lau F7H01729 Lau F10 H8.7 22-36 Reznor P/N 125564 96383 Set Screw Torque "Lbs 80±10 150±151 "A" Hub to Mtr Spacing 2-7/8" (73mm) 3-1/2" (89mm) Model RA150 - Rear View 321A Motor and Fan Spacing 322 326 325 323 Size 150 320 Fan Blade, Reznor Set Screw "A" Hub to Mtr Code 323 P/N Torque "Lbs Spacing Revcor T1804-34 195680 130±10 2-7/8" (73mm) Motor and Fan Spacing Model RA250 - Rear View 321B 326 322 325 323 Fan Blade, Reznor Set Screw Size Code 323 P/N Torque "Lbs Lau T1050BG 250 209122 130±10 2428 320 Model RA350 - Rear View 326 321A 2” (51mm) "A" Hub to Mtr Spacing 1-1/2" (38mm) Motor and Fan Spacing 322 Size 327 323 320 325 350 Model RA500 - Rear View Fan Blade, Reznor Set Screw "A" Hub to Mtr Code 323 P/N Torque "Lbs Spacing Lau F10 H8.7 22-36 96383 150±15 3-1/2" (89mm) Motor and Fan Spacing 323 320 Fan Blade, Reznor Set Screw Code 323 P/N Torque "Lbs Lau 61058A 500 157058 150±15 -2434 Size 325 322 320 "A" Hub to Mtr Spacing 2-1/4" (73mm) 2” (51mm) Form P-RA/RAD/RV, P/N 269864R3, Page 17 Cabinet Parts and Blower Components - Model RAD Code Description RAD 110 140 150 235 250 350 500 -- 235226 (assy including air deflectors) -- 235227 (assy including air deflectors) 130681 (panel w/air deflector) 157125 (panel only Cabinet Parts and Blower Components 330 Blower Back Panel -- 331 Corner Post Assy (left rear corner) 107166 -- 107166 -- 130622 157119 332 Blower Post Assy (right rear corner) 107167 -- 107168 -- 130622 157119 333 Top Back Filler Panel 104795 -- 104796 -- 130623 -- 334 Bottom Back Filler Panel 104795 -- 104797 -- 130623 -- Support Angle Assy (not 335 illustrated) -- -- -- -- 336 Inlet Duct Flange -- (4) 255265 -- (4) 255265 100981, 12 x 9 (changed to ball bearing blower effective 3/03) 100657, Lau #A12-9ACD 107171, Lau #A15-11ACD 100658, Lau #A15-11ACD 338A Blower Shaft -- -- -- -- 338B Blower Bearings -- Blower (including blower housing, wheel, shaft) 337 Sizes 110/140/150/235/250 also include bearings and motor mounting bracket. 339 Blower Mounting Angle 340 Blower Sheave, Browning 116402, AL104 x 1" 116400, AL84x1 31273 UL Listed 1/2 HP Century #8159170-01 CSA Certified -- (2)130689 (2)158078 (2)131276, Lau #A15-11 130697, 43x13/16 10437 (2)100889 196655, 461/2x1-3/16 (2)14474 (2)100890 (4)100890 116401, AL94 x 1 16158, 114028, AK134H AK134x1-3/16 x 1-3/16 -- 115860 -- -- 3/4 HP Century #8-159626-01 -- 115860 159184 115860 3/4 HP Century #8159626-01 1/2HP TEFC 3/4 HP Century #8-159626-01 341 Blower Motor (4)130679 -- -- 174993 94347 111560 1HP TEFC 1-1/2 HP Smith #311P402 Magnetek, 208/230V 342 Motor End Enclosure Base -- 158785 343 Motor End Enclosure Box -- 158784 344 Motor Contactor Enclosure -- 93917/93915 -- 151207 345 Motor Contactor Overload -- -- -- 151194 346 Motor Contactor 347 Motor Sheave, Browning 348 Motor Mounting Bracket Motor Adjustment Bracket 349 Assy Pkg Hardware Bag (rubber feet 350 and hardware) 351 Motor Mounting Plate 157955 -7962, 1VL40-5/8" 13491, 14L40 Bore x 1/2 102533 7962, 1VL4013491, 14L40 5/8" x 1/2 102534 151151 (beginning 3/05) -- 151157 (before 3/05) 7962, 1VL40-5/8" Bore -- 44411 -- 64940 -194120 -- 352 Shaft Guard Assembly -- 131142 157842 352A Shaft Guard Screen -- 131143 157841 352B Shaft Guard Band -- (2)131144 352C Shaft Guard Mounting Angle -- (3)110773 353 Belt Guard Assembly 354 Blower Inlet Guard Belt (not illustrated), 355 Browning 356 Bearing Bracket (painted) 193795 193798 102475 6187, #4L520 357 Key 1/4" x 1-1/4" Form P-RA/RAD/RV, P/N 269864R3, Page 18 50474, A47 16130, #A53 50514, A52 (2) 131277 --- 88560, #A61 16099 Rear View of Models RAD 110/140/235 Rear View of Model RAD 150/250 (150 illlustrated) 348 341 332 348 341 333 339 353 349 349 353 337 354 334 337 331 Model RAD 500 - Rear View Showing Motor Enclosure Box and Shaft Guard Model RAD 350 - Rear View 353 341 333 330 354 341 351 330 331 351 343 330 342 337 352 332 336 334 337 Code 348 - Motor Mounting Bracket 352 339 Code 351 - Motor Mounting Plate Plus Components Code 349 - Motor Adjustment Bracket Assembly Package 5/16-18 x 4 lg Hex Head Bolt 5/16-18 x 4 lg Hex Head Bolt 353 5/16-18 Hex Nut Rubber Grommet Bolt, P/N 16247 Mounting Plate only, Code 351 Right Support, P/N 194121 Left Support, P/N 194122 Rod Bolt (2), P/N 12489 Nut (10), P/N 6554; Washer (8), P/N 1087 Bolt, P/N 16248 Code 353 - Belt Guard Assy Code 354 - Blower Inlet Guard 5/16-18 Lock Nut Code 350 Hardware Bag Form P-RA/RAD/RV, P/N 269864R3, Page 19 Cabinet Parts and Blower Components - Model RV 421 446 412 Front View of Model RV225 with a Direct Drive Blower Motor 422 Exhaust End View 414 401 424 411 447 402 416 417 418 409 400 420 415 410 425-428 446 413 412 Rear View of Model RV 225 445 Top View of Model RV325 with a Belt Drive Blower Motor 421 Adjustable Motor Base, CODE 437B Contactor Enclosure Cover, CODE 430B Contactor Enclosure, CODE 430A Motor Plate Support, CODE 437A 422 (left) Electrical Box, CODE 200A, page 10 Code 445 Belt Guard for RV325 Form P-RA/RAD/RV, P/N 269864R3, Page 20 438, 439, 440 Code 448 Barometric Draft Regulator 8", P/N 37866 Code 449 - Vent Cap, RV225 or RV325, 8", P/N 147149 RV325, 10", P/N 159000 Description Code Bottom Rail Exhaust End Bottom Panel Burner End Bottom Panel Heat Shield Bottom Door Stop Bottom Insulation Panel Heat Shield Top Top Insulation Panel Insulation - 1/2" x 9" x 21" Burner End Corner Posts Exhaust End Corner Post/Rear Panel Exhaust End Corner Post/Front Panel Top Panel (Exhaust End) Top Panel (Burner End) Heat Exchanger/Combustion Chamber Access Door Assembly 414A Handle 414B Top Air Deflector 414C Bottom Air Deflector 415 Service Tray 416 Louver Frame Side 417 Louver Frame Top and Bottom 418 Louver 419 Compression Spring (one spring per louver) 420 Cover Panel 421 Blower (6 holes added for blower mount screws) 400 401 402 403 404 405 406 407 408 409 410 411 412 413 414 421A Replacement Bearings 421B Replacement Shaft 422 Blower Mount Model RV225 201823 202085 197316 202074 201816 202072 (2) 197315 201821 203322 201824 202083 (2) 201524 202081 202647 202619 -197311 (4) 201829 (6) 201830 (6) 195046 (2) 201827 Model RV325 202064 202086 202059 202075 202060 202073 (2) 201850 202063 203323 202065 202084 202620 155065 202622 (4) 201825 202621 197312 (4) 201969 (8) 201830 (8)195046 (2) 202067 202822, 12x9 (includes housing, wheel, 202821, DD12x9 (direct drive) shaft & ball bearings) -- (2) 10437 -- 11303, 1" x 22" (2) 202819 Lft Angle 209577; Rt Angle 209578 203840 203841 423 Blower Deflector 424 201810, 1HP, A. O. Smith 202581, 2 HP, belt-drive motor Motor #F48S94A13, direct drive motor (replaces 105528) with capacitor Capacitor for Direct Drive Motor, 15 µf/440V 205150 -Capacitor Clamp 204002 -Capacitor Clamp Felt, A.O. Smith #166A729H01 171529, 12" pc; cut to size -Capacitor Boot, Syntex #M-78 103182 -Contactor, 25 Amp, 2 Pole, 120V Coil 157955 Contactor Enclosure 93917 Contactor Enclosure Cover 120302 Motor Band, Triangle #TR4171 51221 Support Arm, Triangle #TR8053B (3) 164325 Hex Head Cap Screw 1/4-20x1-1/2" lg Motor Band 51231 Hardware 1/4-20 Hex Nut 7328 Inlet Restrictor 165180 Inlet Restrictor Mounting Bracket (3) 165182 Blower Motor Plate Support 210147 Adjustable Motor Base 208380 5/16 x 3/4" Lg Hex Head Cap Screw (4) 16247 Motor to 5/16" Flatwasher (4) 1087 Mounting Plate Hex Nut 5/16-18 (Keps) (4) 6554 1/4-20 x 3/4" Long F-Point Screw (4) 114687 Blower Pulley # AK56 105482 Motor Sheave # 1VL40 7962 Belt # A36 105490 Belt Guard 193797 Inlet Guard (2) 102475 102475 Venturion® Logo Label 202475 202476 Draft Regulator, 8" 37866 Vent Cap See illustration, page 20. 425 426 427 428 429 430A 430B 431 432 433 434 435 436 437A 437B 438 439 440 441 442 443 444 445 446 447 448 449 Form P-RA/RAD/RV, P/N 269864R3, Page 21 Heat Exchanger/Combustion Chamber and Covers - Models RA/RAD Models RA/RAD 110/140/235 Exhaust Box Access Door (below service tray) Model RA/RAD 110/140/235 Code Description 110 450 Complete Heat Exchanger/Combustion Chamber Assembly including doors and limits 451* Large Inner Combustion Chamber 6-Hole Door with Insulating Board (turning 10box end) Hole 451A Insulating Board only 452 Gasket for Inner Access Door (turning 6-Hole box end) 10-Hole 453 Inner Exhaust Box Cover 454 Gasket for Exhaust Box Cover 455 Exhaust Collar Plate Assembly RA/RAD 140 203235 235 203236 126013 126014 210930 (replaces 132911) (2) 124064 and (2) 124065 120057 104729 115150 112224 115151 104820 115144 Code 453 Exhaust Box Inner Cover Code 455 Exhaust Collar Plate Assembly *Complete kits are available to replace inner access door (turning box end) for Models RA/RAD 110/140/235. Replacement kit includes a door with a ceramic liner (Code 101A), gasket (Code 102), hardware, and installation instructions -- 6-Hole Replacement Inner Access Door Kit - P/N 126019; 10-Hole Replacement inner Access Door Kit - P/N 126021 Code 450 for Models RA/RAD 110/140/235 Code 451 - Combustion Chamber Inner Access Door with 10-hole design for Models RA/RAD 110/140/235 manufactured beginning 1/92 Combustion Chamber "Drum" Model RA/RAD 110/140/235 heaters manufactured prior to 1/92 have combustion chamber inner access doors with 6-hole design. Determine the door type by counting the number of nuts and bolts holding the access door. Heat Exchanger Section Model RA/RAD 150/250 Code 458 Description Complete Heat Exchanger/ Combustion Chamber Assy 458C (See top of page 23.) RA/RAD 150 250 221049 221050 458A Replacement Heat Exchanger Assembly including Gasket/ 255297 255298 Hardware Kit, P/N 259508 (See illustration top of page 23.) 458B Turning Box Cover (below the door) 458C Turning Box Door Assembly 220661 221048 458D Replacement Liner for Turning Box Door 458E Gasket for Turning Box Door, Code 458C 458F Exhaust Collar Plate Assembly 458G Exhaust Box Cover 157690, 120" 458H Exhaust Box Cover Gasket 120057, 102" 458F 210930 221051 220663 458G CODE 458 - Combustion Chamber/Heat Exchanger Assy (includes all items listed including exploded covers) Form P-RA/RAD/RV, P/N 269864R3, Page 22 Code 458A - Replacement Heat Exchanger only with Gasket Strips and Hardware Replacement Heat Exchanger includes gasket strips that must be attached in the field and hardware. Hardware Kit, P/N 259508 includes (23) Screws, P/N 114687; (7) Bolts, P/N 16246; & (7) Nuts, P/N 7328. Heat Exchanger Turning Box End Heat Exchanger Exhaust End View of Turning Box End with Hinged Door Open on Models RA/RAD 150 and 250 (See Code Descriptions, bottom of page 22.) 458C 458E (2) 1x19-3/4, P/N 223671 (2) 1x23-3/4, P/N 223669 (2) 1x9-1/16, P/N 223670 458D 458B (2) 1x12-1/8, P/N 223668 Model RA/RAD 350 Code Description RA/RAD 350 460A Complete Heat Exchanger/Combustion Chamber Assy for heaters with a one-piece hinged door, manufactured beginning 10/01 (Serial No. Code 203237 BAJ). Replacement assembly includes hinged door. 460B Complete Heat Exchanger/Combustion Chamber Assy for heaters without a hinged door, manufactured prior to 10/01 (Serial No. Code BAJ). 196878 Replacement assembly includes hinged door. 461 Woven Ceramic Door Gasket - 136" long 195840 462A Door Replacement Kit - replaces 2-piece door with a hinged 1-piece door 196960 462B Hinged Door Assembly 194927 462C Liner only for Hinged Door 210930 463A Gasket for Exhaust Cover - 80" 130618 463B Gasket Strip for vertical divider under 2-pc Exhaust Cover - 11" 209772 464 Exhaust Collar Plate Assy - See illustrations on the right for units manufactured beginning 12/04. For Size 350 units manufactured before 12/04, see illustration below. Access Panel, P/N 209770 Combustion Chamber Turning Box End Code 460 - Replacement Combustion Chamber/ Heat Exchanger Assembly for Models RA/RAD 350 includes a one-piece hinged inner door. Order Code 460A if the heater already has a 1-piece hinged door. Order Code 460B if the heater has a 2-piece Heat Exchanger removable door. Tubes Models RA/RAD 350 - Exhaust Access and Cover (under the service tray) on units manufactured beginning 12/04 (For older unit, see below left.) Exhaust Box Cover, P/N 209433 st au h Ex End Exhaust Panel Assembly, P/N 209769 Exhaust Collar and Plate, P/N 209434 Gasket, Code 463B Gasket, Code 463A Models RA/RAD 350 - Exhaust Code 462, Model RA/RAD 350 Inner Access Replacement Door Collar Plate Assy and Gasket on Replace 2-piece door (left) using Code View with Outer Access 462A, P/N 196960, a 1-piece hinged door units manufactured prior to 12/04 Door Removed showing 1-pc cover is no longer available. If it needs replaced, replace with 2-piece cover, P/N 209434 and 209433 (see above right). Gasket, P/N 130618, 80" 2-Piece Inner Access Door designed to allow for easier access for Panels (on heaters manu- inspection and cleaning. Door liner is P/N 210930. factured prior to 10/01) 462B - If manufactured with hinged door, replacement door including door hinge half and door liner is P/N 194927. Form P-RA/RAD/RV, P/N 269864R3, Page 23 Heat Exchanger/Combustion Chamber and Covers - Model RA/RAD (cont'd) Model RA/RAD 500 Code 470 471 471A 472 473 474 475 476 Description Complete Heat Exchanger/Combustion Chamber Assy Large Inner Combustion Chamber Door with insulating liner & hinges Insulating liner only for Large Inner Combustion Chamber Door Small Inner Turning Box Door with hinges Turning Box Door Gasket, 222 inches Exhaust Box Cover Assembly Gasket for Exhaust Box, 120 inches Exhaust Box Removable Panel RA/RAD 500 203238 157112 157056 157114 157689 157115 157690 151802 Combustion Chamber Exhaust End 474 471 472 476 472 Turning Box End Heat Exchanger Tubes 471 472 471A Liner only Turning Box End with Doors (Codes 472 and 471) Closed 473 471 Turning Box End with Doors (Codes 472 & 471) Open Heat Exchanger/Combustion Chamber and Covers - Model RV Code 500 Heat Exchanger/ Combustion Chamber for Model RV Exhaust End Form P-RA/RAD/RV, P/N 269864R3, Page 24 Side Panels Removed viewingHeat Exchanger/ Combustion Chamber Collection Box Burner End Heat Exchanger/Combustion Chamber and Covers - Model RV (cont'd) The flue restictor illustrated below is the currently manufactured design. It may be used as a replacement for the previously built design shown in the photo. 508 Collection Box Door CODE 501 Flue Restrictor Code 500 501 504 505 506 507 508 509 506 511 Description RV225 RV325 Burner Door Frame Gasket (4) 202068 (4) 202069 Burner Door Mounting Frame Assy 202591 202592 Door Hinge (Male half) (2) 157060 5/16x3/4" Long Hex Head Bolt (4) 16247 16247 Hinge 5/16-18 Hex Head Nuts (Keps) Hardware (4) 6554 6554 Burner Door Assembly (includes Codes 518, 519, 520, 521, 522, 523, 524, 525, 526, 527, 528, 529) 202057* 202058* 518 Burner Door Gasket 207506 207507 520 Burner Door Insulator 201981 201982 521 1/4-20x7/8" long Screw 522 5/16" x 1-1/4" Fender Washer 523 Spiral Spacer 524 1/4-20 Nut 525 View Port Assembly 104768 526 Backflow Sensor Assembly (See page 10, CODE 221, for backflow sensor.) 202593 527 3/8-16 x 3/4" Brass Bolt 528 3/8" Flatwasher 529 510 507 Exhaust End View with Flue Restrictor Removed 513 514 514A 515 516 517 RV225 Hardware to attach insulator to the door Burner Door to Door Frame Brass Hinge Block for burner doors for units manufactured beginning 5/03 RV325 Combustion Chamber/ Heat Exchanger/ 210662 210663 Collection Box Welded Assembly Flue Restrictor Assy 203196 3/8Flue 16x3/4" 202615 Restrictor Brass Bolt to Heat 3/8" Flat Exchanger 6593 Washer Collection Box Door (2) (2) Gasket Side 201989 201991 Collection Box Door Gasket Top/Bottom (2) (2) 201990 201992 Collection Box Door Assembly 203210 203211 508A Collection Box Door 508B Flue Baffle Exhaust End View with Door Removed Showing Flue Restrictor (Flue restrictor extends about 15" into the drum.) Code Description 5/16" Flat Washer 5/16" Lock Washer 5/16-18 Hex Nut Hinged Burner Door Closed Hardware For Collection Box Door Studs 197299 201966 203212 203213 (5) 1087 (5) 1333 (5) 115143 514A 517 (4) 110984 (4) 178181 (4) 207518 (4) 7328 (2) 202615 514 Hinged Burner Door Open 517 (2) 6593 (2) 205409 *A change to the burner door effective 5/03 makes it incompatible as a replace-ment for units manufactured prior to 5/03. Always check with your distributor and provide a Serial No. when ordering any replacement parts for Model RV burner door. Form P-RA/RAD/RV, P/N 269864R3, Page 25 Miscellaneous - Apply to Models as listed Fuel Tank and Stand - Fuel tank is Reznor Model OT-250; the heater stand package is the same as Option ST-1 for Model OT250 fuel tank Fuel tank may be used with any model or size of heater. Optional stand (Option ST1) may only be used with the Reznor Model OT fuel tank and a Reznor Model RA Size 110, 140, 150, 235 or 250 or Model RV Size 235 or 325. The stand requires field assembly; follow the instructions included with the option package.. CODE 540 - Option ST1, Heater Stand for Model OT-250, Workbench Fuel Tank Option Package P/N Components: Corner Post, 1-1/2” square tubing, approximately 8 feet long CODE 540 202829 Qty 4 202826 Tube Bracket Assembly, 2" square tubing 2 202828 Front and Rear Support Angle 1-1/2” x 1-1/2” x 64" long 2 202827 Hex Head Cap Screw, 1/2-13 x 3/4” 4 121593 4 121595 Hardware for Corners Models RA and RV Flat Washer, 1/2" Lock Washer, 1/2" Hex Head Cap Screw, 1/2-13 x 1-1/2” Hardware for Setscrews - RA&RV Jam Nut, 1/2 -13 Angle Stop, 1-1/2x1-1/2x1-1/4" lg w/(1) 3/8 & (1) 7/32 dia holes Hex Head Cap Screw, 5/16-18 x 3/4” Model OT-250 Bench-Type Fuel Tank with assembled Heater Stand (Option ST1) Used with RA Models only Hex Head Nut, 5/16-16 Flat Washer, 5/16" 121596 8 45550 4 202825 4 16247 4 1035 4 27761 4 1333 Angle Stop, 1-1/2x1-1/2x1-1/4" lg w/(2) 9/32 dia holes - for Model RV 4 202830 1/4-20 3/4" long F-point Screw - (8) for RV and (4) for RA 150 and 250 8 114687 Warning Label - All Models and Sizes 2 121734 Touchup Paint for Model OT 250 Oil Tank (not included with stand) Code Description P/N 542 Thermostat, 24V - All Models 543 Touch-up Paint for Heater, 12 oz spray can - All Models 37919 544 Gasket Adhesive, 20 oz spray can - All Models 112225 Cleaning Brush - for RA/RAD 150, 250, 350 and 500 and all RV Models 134569 Cleaning Rake - for oblong tubes in RA/RAD Sizes 110, 140, and 235 110565 Code 546 - Hanger Kits (Same as Option CD10) 111306 8 Lock Washer, 5/16 541 545 4 255350 135789 CODE 542 24 volt Thermostat Package P/N 134477 for 1/2" hanger rods/brackets includes: Package P/N 98511 for 3/8" hanger rods/brackets includes: Qty Description Qty 4 8 8 P/N 4 Swivel Connector Assy 134476 4 1/2" Lock Washer 111306 Applications: All sizes of Models RA/ RAD manufactured beginning 10/94 and all sizes of Model RV heaters Description Swivel Connector Assy 3/8" Lock Washer 3/8" Hex Nuts P/N 17627 5197 1438 Applications: Models RA/RAD 110/140/ 235 manufactured prior to 10/94. (Note: Only four of the loose washers and nuts are used.) NOTE: Models RA/RAD 350 manufactured prior to 10/94 have 7/16" hanger brackets. A swivel hanger kit is not available for Models RA/RAD 350 with 7/16" hanger brackets. Form P-RA/RAD/RV, P/N 269864R3, Page 26 Vertical Louvers (Same as Option CD1) Code Description 555 Package P/N Top and Bottom Members 555A Top Left/Btm Right Members Top Right/Btm Left Members 555B Vertical Louvers 555C Sheetmetal Screws, 1/2" 555D Teks, #10-16 x 1/2" long RA/RAD 235 121859 (2)119860 (14)95937 (28)11813 (6)37661 110/140 121858 (2)119859 (10)95937 (20)11813 (4)37661 Code 555 - Vertical Louvers for RA/RAD Sizes 110/140/235 Code 555 - Vertical Louvers for RA/RAD 350 Code 556 - Vertical Louvers for RA/RAD 150/250 Code Description 556 Option Package P/N 556A Louver Top/Bottom 556B 556C 556D 556E 556F 350 144963 (2)144432 (2)144433 (16)95938 (34)11813 (14)37661 150 250 254036 254037 (2) 254032 (2) 254033 Code 557 - Vertical Louvers for RV 225/325 Code 557 557A 557B Description RV225 RV325 Option Package P/N 203562 203563 Louver Fame Top/Bottom (4)203580 Louver Frame Sides (4)203578 (4)203579 Screws, #8-18X3/8" long, (24)195638 557C AB point, slotted indented serrated hex washer head (12) (12) 557D Louvers 203582 203583 Louver Frame Sides (2) 203578 (2) 203579 Louver Post 254035 Sheetmetal Screws (22) 11813, #10x1/2" lg Louvers (10) 203583 (14) 203583 Compression Springs (10) 195046 (14) 195046 557E Compression Springs 556F (12) 195046 556A 556C 556E 556B Form P-RA/RAD/RV, P/N 269864R3, Page 27 REFERENCES:............................................................................................ Form Limited Replacement Parts for Discontinued Models RA/RAD118/230................................... 760-1 Installation/Maintenance - RA/RAD 140/235............................................................ I-RA/D 140/235 Installation/Maintenance - RA/RAD 150/250............................................................ I-RA/D 150/250 Installation/Maintenance - RA/RAD 350/500............................................................ I-RA/D 350/500 Installation/Maintenance - RV 225/325...................................................................................... I-RV Heater Stand for Model OT Oil Tank................................................................................... I-OIL-HS High Altitude Conversion - Size 235...................................................................................... 461-HA High Altitude Conversion - Size 350...................................................................................... 464-HA Above forms are available at WEBSITE: www.ReznorHeaters.com or through your Reznor Used Oil Distributor. N P M TY STA RT-UP AG C UA E RO LITY SYST RA DU CT WA R Q Form P-RA/RAD/RV, P/N 269864R3, Page 28 T CQS C U S TO M E R S PROC CY E EN VERGE S N ON www.ReznorHeaters.com; (855) 584-3172 ©2015 Reznor, LLC. All rights reserved. Reznor® and Venturion® are registered in at least the United States. All other trademarks are the property of their respective owners. 1115 Form P-RA/RAD/RV (Version C.4)