FIREX®-II TECK CABLE Introduction Index FIREX®-II TECK Cable 1 Applications 2 Design Features 3 Construction Data 4 Nexans FIREX®-II TECK Cables are intended for use in various primary and secondary industries, including chemical processing plants, refineries and general factory environments. Even in the most demanding industrial and resource industry applications, Nexans FIREX®-II TECK Cables have proven to have a superior service and maintenance record. FIREX®-II TECK Cable Specifications 6 Multiconductor 600 V 7 FIREX®-II TECK Cables utilize low acid gas, low flame spread PVC jacket compounds to ensure maximum safety to personnel and equipment in the event of fire. Composite Power & Control 600 V 10 1000 V 11 5 kV (unshielded & shielded) 15 8 kV (100% & 133%) 19 15 kV (100% & 133%) 23 For more than 85 years, Nexans has been a leading designer and manufacturer of electrical cables for a wide variety of applications. As a technology leader, Nexans has an experienced team of engineering, manufacturing and sales professionals to ensure that high standards of design, quality and service are maintained throughout the entire manufacturing process – from ordering to delivery. More than 50 standard power and control constructions are available from stock, while custom-designed sizes and types can be quoted on request. Our computerized order processing system, in conjunction with up-to-date inventories and our knowledgeable sales staff, ensures complete customer satisfaction. Installation and Technical Data 27–38 Stranded Bare Copper and Aluminum Conductor Information 39 Metric Conversion Tables 40 ® Firex, Exelene and Exelcure are registered trademarks of Nexans Canada Inc. 1 Applications FIREX®-II TECK Cables, originally developed for use in Canadian mines, are flexible, resistant to mechanical abuse, corrosion resistant, compact and reliable. They are suitable for a wide range of applications, including ALL hazardous locations. Industries such as pulp and paper, chemical, petroleum and other primary and secondary manufacturing industries have used FIREX®-II TECK Cables, particularly in areas where cables are subject to the risk of mechanical damage and chemical attack. Commercial applications for FIREX®-II TECK Cables include apartment buildings and commercial complexes. FIREX®-II TECK Cables can be relocated easily because they are rugged and flexible. They can be used in both dry and wet locations in open wiring, in ventilated, nonventilated and ladder-type cable troughs, in ventilated flexible cableways, and for direct burial. TECK Cables are also suitable for service entrance installations – above and below ground. Highlights Nexans FIREX®-II TECK Cables are • • • • • • • • 2 Available from stock Versatile Flexible Resistant to Mechanical Abuse and Corrosion Compact and Reliable “HL” and “FT4” Rated 90°C to –40°C Low Acid Gas (AG14) Design Features FIREX®-II TECK CABLE Standards Certification Nexans, recognizing a need to develop cable products which minimize the effects of accidental fire, manufacture Teck cable with jacket compounds that assist in the limitation of fire spread and acid gas evolution. Nexans FIREX®-II TECK 90 Minus 40°C Cables are certified to CSA Standard C22.2 No. 131–M89 (R1999) Type TECK 90 Cables, up to 5 kV, shielded and non shielded. File No. 23462. When subjected to the Vertical Flame Test – Cables in Cabletroughs, described in paragraph 4.11.4 of CSA Standard C22.2 No. 0.3–01 the complete cables, with or without outer jacket, meet the 1.5 metre flamespread limit for cable damage. As a result, Nexans Teck Cables are marked with an “FT4” designation. The inner jackets of FIREX®-II Cables are flame-retardant in accordance with Clause 4.11.1 of CSA Standard C22.2 No. 0.3–01 and both inner and outer jackets meet the acid gas evolution requirement of 14% maximum when tested to clause 4.31 of CSA Standard C22.2 No. 0.3–01. As a result, Nexans Teck Cables are marked with an “AG14” designation. This significant reduction in the amount of corrosive acidic gases evolved under fire conditions ensures added safety to operational personnel and protection of sensitive electronic equipment. In addition to meeting the CSA FT4 requirements at 70,000 BTU/hr, Nexans FIREX®-II TECK Cables pass the ICEA T29-520 Vertical Cable Tray Flame Test using a 210,000 BTU/hr flame. They also pass the IEEE Standard 383 Vertical Flame Test on grouped cables. Nexans FIREX®-II TECK armoured power cables, 8 kV shielded and higher, are certified to CSA C68.3–97 (R2001) “Shielded and Concentric Neutral Power Cables Rated 5–46 kV”, Power Cable with Thermoset Insulation. File No. 26291. Nexans multiconductor FIREX®-II TECK 90 Minus 40°C Cables with more than four conductors are certified to CSA Standard C22.2 No. 239–97 (R2001) Control and Instrumentation Cables. File No. 26831. All FIREX®-II TECK Cable constructions are certified to CSA C22.2 No. 174M1984 (R1999), File No. 19376 for use in the following Hazardous Locations: Class I Groups A, B, C, D. Divisions 1 and 2 Class II Groups E, F, G. Divisions 1 and 2 Class III Caution Notice All Nexans FIREX®-II TECK Cable constructions up to 46 kV are marked “HL” and can be used in any of the hazardous locations listed. In case of fire, well maintained early warning smoke detectors will give an alarm long before non-metallic coverings become combustible. For terminations and splices in hazardous locations, approved hazardous connectors must be employed. (Approved non-hazardous connectors are shown on the Cable Specifications Tables.) FIREX®-II TECK 90 Minus 40°C Cable with steel armour has been approved for use in the gaseous mines category of the provisions of CSA Standard C22.2 No. 174-M1984 (R1999). (Certificate No. 596 Feb. 5, 1985, Research and Technology Division of Energy, Mines and Resources Canada.) However, in spite of the widespread and long-standing use of PVC in residential and commercial buildings, all purchasers of PVC insulated/ jacketed products should be aware of the following: • Non-metallic coverings of electrical cables can burn and may transmit fire when ignited. • Burning non-metallic coverings may emit acid gases which are toxic and may generate dense smoke. • Emission of acid gases may corrode metal in the vicinity; e.g. sensitive instruments and reinforcing rods in cement. 3 Construction Data Conductors ASTM Class B stranded soft bare copper. In sizes 8 AWG to 1000 kcmil, the conductors are compact stranded to reduce cable diameter and weight. Aluminum conductors can be provided on special request. Conductor Shield Extruded semiconducting cross-linked polyethylene conductor shielding is applied to cables rated over 1000 V. Insulation EXELENE® Insulation is used in Nexans FIREX®-II TECK Cables. EXELENE® is the Nexans trademark for cross-linked polyethylene, the most widely used polymeric material for insulating both low and high voltage cables. The insulated conductors in the unshielded TECK cables rated 5 kV or less meet the requirement of CSA for RW90 XLPE. Shielded FIREX®-II TECK armoured power cables rated 5 kV or higher are insulated with tree-retardant unfilled EXELENE® meeting the requirements of CSA Standard C68.3-97 (R2001). Designs are also available employing AEIC-CS8-2000 insulated conductors 5 kV shielded and above. Insulation Shield Shielded FIREX®-II TECK Power cables rated 5 kV and higher have an extruded layer of strippable semiconducting insulation shielding material, applied using the EXELCURE® process. In multiconductor cables, the metallic shield is copper tape, while in the single conductor cables the concentric ground provides the metallic shield. Specific designs of metallic shielding can be provided where required to meet special conditions. For shielded cable, Nexans has introduced EXELCURE®, its state of the art process of dry curing insulation 4 systems. A reduction in moisture levels during the curing process will reduce the size and the number of voids in the cable insulation resulting in longer electrical life. Radiant heat from the electrically heated tube cures the polymer in a pressurized dry nitrogen atmosphere. Curing temperatures are in the neighbourhood of 200–300 degrees Celsius at a pressure of ten atmospheres. A scanning laser beam monitors and controls the diameter of the cable to preset conditions. Detailed operating parameters are maintained by a programmable microprocessor and display panel which controls all heats, curing tube temperature profile, pressures, cooling levels and nitrogen pressurization sequence. Equipment Bonding Conductor Armour Interlocking aluminum tape armour is applied directly over the inner jacket. Galvanized steel is also available on request, but only for multiconductor cables. Outer Jacket Low-acid-gas-emitting(b) fire-retardant(c) PVC rated for low temperature is used. See adjacent table for the physical properties of this jacket material. The standard outer jacket colour is black for 600 V and 1 kV; orange for 5 kV; and red for 15 kV. Other outer jacket colours are available on special request. (a) “Flame retardant” means that a cable with this material will pass the “FT1” Flame Test, Clause 4.11.1 of CSA Standard C22.2 No. 0.3–01, Test Methods for Electrical Wires and Cables. Class B stranded soft bare copper is the standard equipment bonding conductor material. Sizes are in accordance with Table 16 of the Canadian Electrical Code, Part 1. In single conductor cables the equipment bonding conductor is in the form of concentric wires over the insulation or shield. In three conductor cables with metallic shielding the equipment bonding conductor is in contact with the shields. (b) “Low acid gas emitting” means that this material will not exceed the low acid gas evolution limit of 14% when tested in accordance with CSA Standard C22.2 No. 0.3–01. Cables are identified with the designation “AG14”. Fillers Marking and Identification Where fillers are required, nonhygroscopic materials are used. Core Binder Where required, a binder tape is applied over the assembled core. Inner Jacket The black PVC jacket is 90°C and low temperature rated, flame retardant(a), and low acid gas emitting(b). See adjacent table for physical properties of this jacket material. (c) “Fire retardant” means that a cable with this material will pass the “FT4” requirements of CSA Standard C22.2 No. 0.3–01 (Clause 4.11.4). The outer jackets of Nexans FIREX®-II TECK Cables up to 5 kV are printed TECK 90 XLPE HL FT4 AG14 (–40°C) FIREX®-II, and with conductor size and voltage rating. Cables rated above 5 kV are designated as POWER CABLE in accordance with CSA C68.3. Construction Data Identification of Conductors No. of Conductors Identification Key 1 2 3 4 5 or more Composite power control none black, white red, black, blue red, black, blue, white number coding colour coding number coding Size 14-2 1-1000 Identification Method Colours Numbers coloured insulation coloured stripes printed printed * Other methods and colour codes are available on request. EXELENE® Properties Physical Tensile Strength (MPa) Elongation (%) After 7 days at 121°C in air oven: Residual Tensile Strength (%) Residual Elongation (%) Electrical Power Factor (%) Dielectric Constant CSA Requirements C22.2 No. 131 (up to 5 kV) CSA Requirements C68.3 (above 5 kV) 12.4 min. 150 min. 12.4 min. 250 min. 75 min. 75 min. 75 min. 75 min. * 6.0 max. 2.0 max. 3.5 max. Environmental Moisture Absorption: After 7 days at 70°C (mg/in2) * 5.0 max. PVC Properties Physical Tensile Strength MPa) Elongation (%) After 14 days at 121°C in air oven: Residual Tensile Strength (%) Residual Elongation (%) After 7 days at 100°C in air oven: Residual Tensile Strength (%) Residual Elongation (%) After 4 hours in oil at 70°C: Residual Tensile Strength (%) Residual Elongation (%) Inner Jacket CSA Requirements Outer Jacket 10.35 min. 100 min. 75 min. 65 min. * * 12.4 min. 200 min. * * 85 min. 60 min. 75 min. 75 min. 75 min. 75 min. no cracks no cracks no cracks no cracks Environmental Cold bend test at –40°C Cold impact test at –40°C *Not applicable 5 FIREX®-II TECK Cable Specifications The tables in this catalogue give essential data for FIREX®-II TECK 90 Minus 40°C and FIREX®-II TECK armoured power cables. The following should be borne in mind when using these tables: Dimensions and weights are approximate and subject to manufacturing tolerances. Weights shown are for cable only; add 20% to obtain estimated shipping weight. 100% Insulation Level may be used in systems where faults will clear within one minute. Such systems may be grounded or ungrounded. 133% Insulation Level is recommended wherever fault clearing times may exceed one minute but not one hour, and where additional insulation strength is desired. For other cases, including resonant grounded systems and where fault clearing time may exceed one hour, 173% Insulation Level is recommmended. Ampacities based on Rule 4-004 and Table 1 and 2 of CSA C22-1 – 2002 (Canadian Electrical Code) apply to cables with copper conductors rated up to and including 5000 V. Single conductor cables may require derating in accordance with CEC Rule 4-008. For cables rated over 5000 V, ampacities are based on ICEA Publication P-46-426. Inspection authority agreement is required to use these values. The equipment bonding conductor sizes shown are specified in CSA C68.3-97 (R2001) and are based on the requirements of Table 16 and on the ampacities of Table 2 of the CE Code. These cables may also be used for lower voltage cables in accordance with CEC, Appendix B note on Rule 4-004. As noted in Appendix “B” (notes on Rule 4-004) of the Canadian Electrical Code, ampacities other than those shown in Tables 1 and 2 may also be used for cables rated up to 5000 V. This note, as well as tables in Appendix “D”, give ampacities of cables direct buried or in underground raceway (duct). Cable fitting data is based on information published by the relevant manufacturers for non-hazardous locations. CSA certified fittings of manufacturers other than those shown may also be used. When ordering fittings, it is recommended that the cable dimensions be provided to the fitting supplier to ensure proper fit. In some instances the fittings shown may require the removal of the inner jacket. Enquiries are invited for cables of other sizes and voltage ratings to comply with special requirements. Information on fittings for hazardous locations is available from Nexans and fittings manufacturers. 6 Multiconductor TECK 90 (XLPE) Minus 40°C 14 AWG 600 V No. 14 AWG Bonding Conductor Number of Conductors Ampacity 15 A* Approximate Diameters inches mm inches mm 2 3 4 0.030 0.030 0.030 0.76 0.76 0.76 0.045 0.045 0.045 1.14 1.14 1.14 0.369 0.390 0.444 9.37 9.91 11.27 0.600 0.621 0.676 15.24 15.77 17.17 0.688 0.709 0.761 17.48 18.01 19.33 191 225 266 284 335 396 57 77 96 5 6 7 0.030 0.030 0.030 0.76 0.76 0.76 0.045 0.045 0.045 1.14 1.14 1.14 0.472 0.515 0.522 11.99 13.08 13.26 0.703 0.743 0.755 17.86 18.87 19.18 0.787 0.828 0.844 19.99 21.03 21.44 306 316 338 455 471 502 115 134 154 8 9 10 0.030 0.030 0.030 0.76 0.76 0.76 0.060 0.060 0.060 1.52 1.52 1.52 0.597 0.608 0.671 15.16 15.45 17.04 0.825 0.836 0.898 20.96 21.23 22.81 0.909 0.923 0.984 23.09 23.44 24.99 384 409 448 571 609 667 173 192 212 11 12 15 19 0.030 0.030 0.030 0.030 0.76 0.76 0.76 0.76 0.060 0.060 0.060 0.060 1.52 1.52 1.52 1.52 0.679 0.700 0.750 0.835 17.25 17.78 19.05 21.21 0.906 0.927 0.990 1.073 23.01 23.55 25.15 27.25 0.992 1.013 1.090 1.157 25.18 25.73 27.69 29.39 466 489 583 748 693 728 868 1113 231 250 308 385 20 25 30 35 0.030 0.030 0.030 0.030 0.76 0.76 0.76 0.76 0.060 0.080 0.080 0.080 1.52 2.03 2.03 2.03 0.850 0.983 1.060 1.152 21.59 24.99 26.92 29.26 1.105 1.239 1.311 1.372 28.07 31.47 33.30 34.85 1.189 1.326 1.399 1.488 30.20 33.68 35.53 37.80 766 852 995 1066 1140 1268 1481 1587 404 501 597 693 40 50 60 80 90 0.030 0.030 0.030 0.030 0.030 0.76 0.76 0.76 0.76 0.76 0.080 0.080 0.080 0.080 0.080 2.03 2.03 2.03 2.03 2.03 1.179 1.282 1.435 1.604 1.689 29.95 32.56 36.45 40.74 42.90 1.431 1.535 1.710 1.954 2.039 36.35 38.99 43.43 49.63 51.79 1.519 1.642 1.850 2.094 2.183 38.86 41.71 46.99 53.18 55.44 1224 1468 1613 2132 2347 1822 2184 2400 3173 3494 790 982 1175 1561 1753 Armour Outer Covering inches mm Copper Content Inner Jacket Thickness inches mm Number of Conductors Inner Jacket Approximate Weight Aluminum Armour lb/kft kg/km Insulation Thickness inches mm kg/km Fittings Appleton T&B Commander CrouseHinds 2 3 4 TMC 6550 TMC 6550 TMC 8875 10464/ST050-464 10464/ST050-464 10465/ST050-465 TCA-50-078 TCA-50-078 TCA-50-078 ST050-464 ST050-464 ST050-465 5 6 7 TMC 8875 TMC 8875 TMC 8875 10465/ST050-465 10465/ST050-465 10465/ST050-465 TCA-50-089 TCM-50-089 TCM-50-089 ST050-465 ST050-465 ST050-465 8 9 10 TMC 8875 TMC 8875 TMC 118100 10466/ST050-466 10467/ST075-467 10467/ST075-467 TCM-50-098 TCM-75-106 TCM-75-106 ST050-466 ST075-467 ST075-467 11 12 15 19 TMC 118100 TMC 118100 TMC 118100 TMC 118100 10467/ST075-467 10467/ST075-467 10468/ST075-468 10468/ST075-468 TCM-75-106 TCM-75-106 TCM-75-118 TCM-100-135 ST075-467 ST075-467 ST075-468 ST075-468 20 25 30 35 TMC 118100 TMC 140125 TMC 140125 TMC 166150 10469/ST100-469 10469/ST100-469 10470/ST125-470 10470/ST125-470 TCM-100-135 TCM-125-151 TCM-125-151 TCM-125-151 ST100-469 ST100-469 ST125-470 ST125-470 40 50 60 80 90 TMC 166150 TMC 166150 TMC 206200 TMC 206200 TMC 206200 10550/ST125-550 10471/ST125-471 10472/ST150-472 10551/ST200-551 10474/ST200-473 TCM-125-167 TCM-125-167 TCM-150-192 TCM-200-231 TCM-200-231 ST125-550 ST125-471 ST150-472 ST200-551 ST200-473 * Canadian Electrical Code Table 5C will apply if cable is used for power applications or the conductors are continuously loaded. 7 Multiconductor TECK 90 (XLPE) Minus 40°C 12 AWG 600 V No. 14 AWG Bonding Conductor Number of Conductors Ampacity 20 A* Approximate Diameters inches mm inches mm 2 3 4 0.030 0.030 0.030 0.76 0.76 0.76 0.045 0.045 0.045 1.14 1.14 1.14 0.405 0.429 0.502 10.29 10.90 12.75 0.636 0.660 0.733 16.15 16.76 18.62 0.724 0.745 0.817 18.39 18.92 20.75 238 280 298 354 417 443 80 111 141 5 6 7 0.030 0.030 0.030 0.76 0.76 0.76 0.045 0.060 0.060 1.14 1.52 1.52 0.522 0.599 0.614 13.26 15.21 15.60 0.752 0.828 0.843 19.10 21.03 21.41 0.839 0.912 0.927 21.31 23.16 23.55 347 402 438 516 598 652 172 203 233 8 9 10 0.030 0.030 0.030 0.76 0.76 0.76 0.060 0.060 0.060 1.52 1.52 1.52 0.656 0.700 0.744 16.66 17.78 18.90 0.884 0.940 0.988 22.45 23.87 25.10 0.970 1.014 1.077 24.66 25.76 27.35 476 496 531 708 738 790 264 295 325 11 12 15 19 0.030 0.030 0.030 0.030 0.76 0.76 0.76 0.76 0.060 0.060 0.060 0.080 1.52 1.52 1.52 2.03 0.760 0.776 0.842 0.905 19.30 19.71 21.39 22.99 1.028 1.037 1.101 1.160 26.11 26.34 27.97 29.46 1.096 1.125 1.189 1.233 27.84 28.57 30.20 31.32 622 651 755 937 925 969 1123 1394 356 387 478 601 20 25 30 37 0.030 0.030 0.030 0.030 0.76 0.76 0.76 0.76 0.080 0.080 0.080 0.080 2.03 2.03 2.03 2.03 0.974 1.093 1.167 1.308 24.74 27.76 29.64 33.22 1.233 1.348 1.421 1.583 31.32 34.24 36.09 40.20 1.321 1.436 1.509 1.678 33.55 36.47 38.32 42.62 973 1165 1302 1495 1448 1733 1938 2224 632 785 938 1153 40 50 60 80 90 0.030 0.030 0.030 0.030 0.030 0.76 0.76 0.76 0.76 0.76 0.080 0.080 0.080 0.110 0.110 2.03 2.03 2.03 2.79 2.79 1.367 1.483 1.615 1.865 1.962 34.72 37.67 41.03 47.37 49.85 1.642 1.758 1.965 2.215 2.312 41.71 44.65 49.91 56.26 58.72 1.737 1.853 2.015 2.269 2.366 44.12 47.06 51.18 57.63 60.09 1593 1884 2311 3021 3318 2370 2804 3439 4495 4937 1245 1551 1857 2470 2777 Armour kg/km Fittings Appleton T&B Commander CrouseHinds 2 3 4 TMC 6550 TMC 8875 TMC 8875 10464/ST050-464 10464/ST050-464 10465/ST050-465 TCA-50-078 TCA-50-078 TCA-50-089 ST050-464 ST050-464 ST050-465 5 6 7 TMC 8875 TMC 8875 TMC 118100 10465/ST050-465 10466/ST050-466 10466/ST075-467 TCA-50-089 TCA-50-098 TCA-75-106 ST050-465 ST050-466 ST075-467 8 9 10 TMC 118100 TMC 118100 TMC 118100 10467/ST075-467 10467/ST075-467 10468/ST075-468 TCA-75-106 TCA-75-106 TCA-75-118 ST075-467 ST075-467 ST075-468 11 12 15 19 TMC 118100 TMC 118100 TMC 118100 TMC 140125 10468/ST075-468 10468/ST075-468 10469/ST100-469 10469/ST100-469 TCA-75-118 TCA-75-118 TCA-100-135 TCA-100-135 ST075-468 ST075-468 ST100-469 ST100-469 20 25 30 37 TMC 140125 TMC 140125 TMC 166150 TMC 166150 10469/ST100-469 10470/ST125-470 10470/ST125-470 10471/ST125-471 TCA-100-135 TCA-125-151 TCA-125-167 TCA-125-182 ST100-469 ST125-470 ST125-470 ST125-471 40 50 60 80 90 TMC 206200 TMC 206200 TMC 206200 TMC 251250 TMC 251250 10471/ST125-471 10472/ST150-472 10473/ST200-551 10474/ST200-474 10475/ST200-474 TCA-125-182 TCA-150-192 TCA-150-208 TCA-200-231 TCA-200-250 ST125-471 ST150-472 ST200-551 ST200-474 ST200-474 8 Outer Covering inches mm Copper Content Inner Jacket Thickness inches mm Number of Conductors Inner Jacket Approximate Weight Aluminum Armour lb/kft kg/km Insulation Thickness inches mm * Canadian Electrical Code Table 5C will apply if cable is used for power applications or the conductors are continuously loaded. Multiconductor TECK 90 (XLPE) Minus 40°C 10 AWG 600 V No. 12 AWG Bonding Conductor Number of Conductors Ampacity 30 A* Approximate Diameters inches mm inches mm 2 3 4 0.030 0.030 0.030 0.76 0.76 0.76 0.045 0.045 0.045 1.14 1.14 1.14 0.452 0.481 0.560 11.48 12.23 14.22 0.684 0.712 0.783 17.37 18.08 19.89 0.769 0.798 0.867 19.53 20.27 22.02 272 339 383 405 504 570 128 176 225 5 6 7 0.030 0.030 0.030 0.76 0.76 0.76 0.060 0.060 0.060 1.52 1.52 1.52 0.604 0.671 0.699 15.35 17.04 17.75 0.833 0.900 0.928 21.16 22.86 23.57 0.918 0.985 1.018 23.32 25.01 25.85 421 517 539 627 770 802 274 323 371 8 9 10 0.030 0.030 0.030 0.76 0.76 0.76 0.060 0.060 0.060 1.52 1.52 1.52 0.726 0.766 0.840 18.44 19.45 21.33 0.954 1.006 1.100 24.23 25.55 27.94 1.047 1.094 1.188 26.59 27.79 30.18 617 633 776 918 942 1154 420 469 518 11 12 15 19 0.030 0.030 0.030 0.030 0.76 0.76 0.76 0.76 0.060 0.080 0.080 0.080 1.52 2.03 2.03 2.03 0.879 0.917 0.987 1.066 22.33 23.29 25.06 27.07 1.135 1.178 1.247 1.321 28.83 29.92 31.67 33.55 1.222 1.266 1.335 1.414 31.03 32.16 33.91 35.92 795 885 1056 1209 1183 1318 1571 1800 566 615 761 956 20 25 30 37 0.030 0.030 0.030 0.030 0.76 0.76 0.76 0.76 0.080 0.080 0.080 0.080 2.03 2.03 2.03 2.03 1.098 1.229 1.317 1.494 27.89 31.22 33.45 37.96 1.357 1.504 1.573 1.769 34.47 38.20 39.95 44.93 1.445 1.596 1.680 1.864 36.70 40.54 42.67 47.35 1291 1528 1770 2097 1966 2274 2634 3027 1005 1248 1492 1833 40 50 60 80 90 0.030 0.030 0.030 0.030 0.030 0.76 0.76 0.76 0.76 0.76 0.080 0.080 0.110 0.110 0.110 2.03 2.03 2.79 2.79 2.79 1.567 1.701 1.910 2.133 2.246 39.80 43.21 48.50 54.18 57.05 1.917 2.051 2.260 2.483 2.596 48.69 52.10 57.40 63.07 65.94 1.967 2.105 2.314 2.570 2.683 49.96 53.47 58.78 65.28 68.15 2298 2743 3303 4225 4656 3421 4082 4916 6288 6928 1979 2467 2954 3929 4416 Armour Outer Covering inches mm Copper Content Inner Jacket Thickness inches mm Number of Conductors Inner Jacket Approximate Weight Aluminum Armour lb/kft kg/km Insulation Thickness inches mm kg/km Fittings Appleton T&B Commander CrouseHinds 2 3 4 TMC 8875 TMC 8875 TMC 8875 10465/ST050-465 10465/ST050-465 10465/ST050-465 TCA-50-078 TCA-50-089 TCA-50-089 ST050-465 ST050-465 ST050-465 5 6 7 TMC 8875 TMC 118100 TMC 118100 10466/ST050-466 10467/ST075-467 10467/ST075-467 TCA-75-106 TCA-75-106 TCA-75-106 ST050-466 ST075-467 ST075-467 8 9 10 TMC 118100 TMC 118100 TMC 118100 10468/ST075-468 10468/ST075-468 10469/ST100-469 TCA-75-106 TCA-75-118 TCA-100-135 ST075-468 ST075-468 ST100-469 11 12 15 19 TMC 118100 TMC 140125 TMC 140125 TMC 140125 10469/ST100-469 10469/ST100-469 10469/ST100-469 10470/ST125-470 TCA-100-135 TCA-100-135 TCA-100-135 TCA-125-151 ST100-469 ST100-469 ST100-469 ST125-470 20 25 30 37 TMC 140125 TMC 166150 TMC 166150 TMC 206200 10470/ST125-470 10550/ST125-550 10471/ST125-471 10472/ST150-472 TCA-125-151 TCA-125-167 TCA-125-182 TCA-150-192 ST125-470 ST125-550 ST125-471 ST150-472 40 50 60 80 90 TMC 206200 TMC 206200 TMC 251250 TMC 251250 TMC 304300 10473/ST150-473 10551/ST200-551 10474/ST200-474 10553/ST250-477 10553/ST250-478 TCA-150-208 TCA-200-231 TCA-200-250 TCA-250-268 TCA-250-284 ST150-473 ST200-551 ST200-474 ST250-477 ST250-478 * Canadian Electrical Code Table 5C will apply if cable is used for power applications or the conductors are continuously loaded. 9 Composite Power and Control 600 V TECK 90 (XLPE) Minus 40°C 3C Power Power AWG 3C 14 AWG or 3C 12 AWG 600 V Control Conductors Conductor Size Control Bonding AWG AWG Power Conductor Insulation Thickness inches mm Inner Jacket Thickness inches mm Inner Jacket inches mm Approximate Diameters Armour inches mm Outer Covering inches mm Copper Content kg/km 12 10 10 14 14 12 14 12 12 0.030 0.030 0.030 0.76 0.76 0.76 0.060 0.060 0.060 1.52 1.52 1.52 0.591 0.596 0.665 15.00 15.14 16.90 0.831 0.836 0.905 21.10 21.23 23.00 0.929 0.936 1.003 23.59 23.77 25.49 169 234 268 8 8 6 6 14 12 14 12 10 10 8 8 0.045 0.045 0.060 0.060 1.14 1.14 1.52 1.52 0.060 0.060 0.080 0.080 1.52 1.52 2.03 2.03 0.715 0.755 0.900 0.914 18.16 19.17 22.86 23.21 0.955 1.010 1.175 1.189 24.26 25.27 29.85 29.82 1.053 1.159 1.288 1.318 26.75 29.43 32.72 33.47 339 373 504 538 4 4 3 3 14 12 14 12 8 8 6 6 0.060 0.060 0.060 0.060 1.52 1.52 1.52 1.52 0.080 0.080 0.080 0.080 2.03 2.03 2.03 2.03 0.904 0.904 0.964 0.964 22.96 22.96 24.48 24.48 1.179 1.179 1.239 1.239 29.57 29.57 31.09 31.09 1.308 1.308 1.368 1.368 33.22 33.22 34.74 34.74 723 757 924 958 2 2 1 1 14 12 14 12 6 6 6 6 0.060 0.060 0.080 0.080 1.52 1.52 2.03 2.03 0.080 0.080 0.080 0.080 2.03 2.03 2.03 2.03 1.026 1.026 1.182 1.182 26.05 26.05 30.03 30.03 1.301 1.301 1.457 1.457 32.66 32.66 36.64 36.64 1.430 1.430 1.586 1.586 36.31 36.31 40.29 40.29 1115 1149 1361 1396 1/0 1/0 2/0 2/0 14 12 14 12 6 6 6 6 0.080 0.080 0.080 0.080 2.03 2.03 2.03 2.03 0.080 0.080 0.080 0.080 2.03 2.03 2.03 2.03 1.263 1.263 1.348 1.348 32.08 32.08 34.23 34.23 1.538 1.538 1.623 1.623 38.69 38.69 40.84 40.84 1.667 1.667 1.772 1.772 42.34 42.34 44.49 44.49 1667 1701 2055 2089 3/0 3/0 4/0 4/0 14 12 14 12 4 4 4 4 0.080 0.080 0.080 0.080 2.03 2.03 2.03 2.03 0.080 0.080 0.080 0.080 2.03 2.03 2.03 2.03 1.450 1.450 1.567 1.567 36.82 36.82 39.80 39.80 1.725 1.725 1.872 1.872 43.13 43.13 47.17 47.17 1.854 1.854 2.051 2.051 47.08 47.08 52.09 52.09 2615 2650 3231 3265 Power AWG Conductor Size Control Bonding AWG AWG Ampacity 30°C Ambient A Approximate Weight Aluminum Armour lb/kft kg/km Fittings Appleton T&B Commander CrouseHinds 12 10 10 14 14 12 14 12 12 20 30 30 380 414 442 566 616 658 TMC 8875 TMC 8875 TMC 118100 10466/ST050-466 10467/ST075-467 10467/ST075-467 TCA-75-106 TCA-75-106 TCA-75-106 ST050-466 ST075-467 ST075-467 8 8 6 6 14 12 14 12 10 10 8 8 45 45 65 65 530 558 700 843 789 883 1042 1254 TMC 118100 TMC 118100 TMC 118100 TMC 140125 10467/ST075-467 10468/ST075-468 10468/ST075-468 10469/ST100-469 TCA-75-118 TCA-75-118 TCA-75-118 TCA-100-135 ST075-467 ST075-468 ST075-468 ST100-469 4 4 3 3 14 12 14 12 8 8 6 6 85 85 105 105 985 1001 1155 1172 1466 1490 1719 1744 TMC 140125 TMC 140125 TMC 140125 TMC 140125 10469/ST100-469 10469/ST100-469 10469/ST100-469 10469/ST100-469 TCA-100-135 TCA-100-135 TCA-125-151 TCA-125-151 ST100-469 ST100-469 ST100-469 ST100-469 2 2 1 1 14 12 14 12 6 6 6 6 120 120 140 140 1322 1339 1609 1626 1967 1992 2394 2420 TMC 140125 TMC 140125 TMC 166150 TMC 166150 10470/ST125-470 10470/ST125-470 10550/ST125-550 10550/ST125-550 TCA-125-151 TCA-125-151 TCA-125-167 TCA-125-167 ST125-470 ST125-470 ST125-550 ST125-550 1/0 1/0 2/0 2/0 14 12 14 12 6 6 6 6 155 155 185 185 1823 1885 2218 2235 2781 2805 3300 3326 TMC 166150 TMC 166150 TMC 166150 TMC 166150 10471/ST125-471 10471/ST125-471 10471/ST125-471 10471/ST125-471 TCA-125-167 TCA-125-167 TCA-125-182 TCA-125-182 ST125-471 ST125-471 ST125-471 ST125-471 3/0 3/0 4/0 4/0 14 12 14 12 4 4 4 4 210 210 235 235 2667 2683 3294 3312 3969 3993 4902 4929 TMC 206200 TMC 206200 TMC 206200 TMC 206200 10472/ST150-472 10472/ST150-472 10473/ST150-473 10473/ST150-473 TCA-150-192 TCA-150-192 TCA-150-208 TCA-150-208 ST150-472 ST150-472 ST150-473 ST150-473 10 1C TECK 90 (XLPE) Minus 40°C 1000 V with Concentric Bonding Conductor Conductor Size Power AWG Bonding or kcmil AWG *Aluminum Armour Only Insulation Thickness inches mm Inner Jacket Thickness inches mm Inner Jacket inches mm Approximate Diameters Armour inches mm Outer Covering inches mm Approximate Weight Aluminum Armour* lb/kft kg/km Copper Content kg/km 6 4 8 6 0.060 0.060 1.52 1.52 0.030 0.030 0.76 0.76 0.453 0.497 11.50 12.63 0.693 0.737 17.60 18.72 0.791 0.835 20.09 21.21 331 428 493 637 210 330 3 2 1 6 6 4 0.060 0.060 0.080 1.52 1.52 2.03 0.030 0.030 0.045 0.76 0.76 1.14 0.525 0.555 0.658 13.33 14.10 16.70 0.765 0.795 0.898 19.43 20.19 22.81 0.863 0.893 0.996 21.92 22.68 25.30 473 528 696 704 786 1036 382 446 599 1/0 2/0 3/0 4/0 4 4 3 3 0.080 0.080 0.080 0.080 2.03 2.03 2.03 2.03 0.045 0.045 0.045 0.045 1.14 1.14 1.14 1.14 0.725 0.750 0.807 0.859 18.42 19.05 20.49 21.82 0.965 1.025 1.070 1.134 24.51 26.04 27.18 28.80 1.069 1.135 1.180 1.244 27.15 28.83 29.97 31.60 781 944 1121 1272 1162 1405 1668 1893 701 830 1051 1257 250 300 350 2 2 1 0.090 0.090 0.090 2.29 2.29 2.29 0.060 0.060 0.060 1.52 1.52 1.52 0.955 1.005 1.080 24.25 25.53 27.43 1.247 1.280 1.353 31.67 32.51 34.37 1.355 1.409 1.465 34.42 35.79 37.21 1466 1715 1947 2181 2552 2897 1500 1733 2062 400 500 1 1/0 0.090 0.090 2.29 2.29 0.060 0.060 1.52 1.52 1.123 1.237 28.53 31.42 1.398 1.514 35.51 38.46 1.527 1.625 38.79 41.28 2164 2596 3220 3863 2299 2864 600 1/0 0.090 2.29 0.060 1.52 1.278 750 2/0 0.090 2.29 0.060 1.52 1.408 1000 2/0 0.090 2.29 0.060 1.52 1.561 *Steel armour is not permitted in single conductor cables. 32.47 35.75 39.64 1.553 1.683 1.911 39.45 42.75 48.53 1.682 1.812 2.045 42.72 46.02 51.94 2960 3648 4674 4405 5429 6955 3332 4189 5359 Conductor Size Power AWG Bonding or kcmil AWG Ampacity 30°C Ambient A Fittings†† Appleton T&B Commander CrouseHinds 6 4 8 6 100 135 TMC8875 TMC8875 10465AL/ST050-465 10465AL/ST050-465 TCA-50-089 TCA-50-089 ST050-465 ST050-465 3 2 1 6 6 4 155 180 210 TMC8875 TMC8875 TMC118100 10465AL/ST050-465 10466AL/ST050-466 10467AL/ST075-467 TCA-50-089 TCA-50-098 TCA-75-106 ST050-465 ST050-466 ST075-467 1/0 2/0 3/0 4/0 4 4 3 3 245 285 330 385 TMC118100 TMC118100 TMC118100 TMC140125 10467AL/ST075-467 10468AL/ST075-468 10468AL/ST075-468 10469AL/ST100-469 TCA-75-106 TCA-75-118 TCA-100-135 TCA-100-135 ST075-467 ST075-468 ST075-468 ST100-469 250 300 350 2 2 1 425 480 530 TMC140125 TMC140125 TMC140125 10469AL/ST100-469 10470AL/ST125-470 10470AL/ST125-470 TCA-125-151 TCA-125-151 TCA-125-151 ST100-469 ST125-470 ST125-470 400 500 1 1/0 575 660 TMC140125 TMC140125 10470AL/ST125-470 10550AL/ST125-550 TCA-125-167 TCA-125-167 ST125-470 ST125-550 600 1/0 740 TMC140125 10471AL/ST125-471 TCA-125-182 ST125-471 750 2/0 845 TMC206200 10472AL/ST150-472 TCA-150-192 ST150-472 1000 2/0 1000 TMC206200 10472AL/ST150-473 TCA-150-208 ST150-473 ††Ensure that only nonmagnetic connectors, locknuts and ground bushings are used. 11 2C TECK 90 (XLPE) Minus 40°C 1000 V Conductor Size Power AWG Bonding or kcmil AWG Insulation Thickness inches mm Inner Jacket Thickness inches mm Inner Jacket inches mm Approximate Diameters Armour inches mm Outer Covering inches mm Approximate Weight Aluminum Armour lb/kft kg/km Copper Content kg/km 14 12 10 14 14 12 0.045 0.045 0.045 1.14 1.14 1.14 0.045 0.045 0.045 1.14 1.14 1.14 0.423 0.464 0.510 10.74 11.78 12.95 0.663 0.696 0.750 16.84 17.67 19.05 0.761 0.794 0.848 19.32 20.17 21.54 216 272 296 321 405 440 57 80 128 8 6 4 10 8 8 0.045 0.060 0.060 1.14 1.52 1.52 0.060 0.060 0.060 1.52 1.52 1.52 0.590 0.718 0.812 14.98 18.25 20.61 0.819 0.945 1.084 20.80 24.00 27.53 0.926 1.055 1.188 23.52 26.80 30.18 407 545 742 606 811 1104 203 323 469 3 2 1 6 6 6 0.060 0.060 0.080 1.52 1.52 2.03 0.080 0.080 0.080 2.03 2.03 2.03 0.902 0.963 1.110 22.91 24.45 28.20 1.177 1.235 1.385 29.90 31.37 35.18 1.306 1.339 1.514 33.17 34.01 38.45 912 1029 1252 1357 1531 1863 618 746 910 1/0 2/0 3/0 4/0 6 6 4 4 0.080 0.080 0.080 0.080 2.03 2.03 2.03 2.03 0.080 0.080 0.080 0.080 2.03 2.03 2.03 2.03 1.185 1.263 1.358 1.463 30.09 32.09 34.50 37.16 1.454 1.533 1.633 1.731 36.93 38.94 41.48 43.97 1.558 1.641 1.762 1.863 39.57 41.68 44.75 47.32 1451 1675 2031 2385 2159 2493 3022 3549 1114 1372 1770 2181 250 300 350 400 500 4 4 3 3 3 0.090 0.090 0.090 0.090 0.090 2.29 2.29 2.29 2.29 2.29 0.080 0.080 0.110 0.110 0.110 2.03 2.03 2.79 2.79 2.79 1.598 1.699 1.852 1.938 2.097 40.59 43.15 47.03 49.23 53.27 1.948 2.049 2.202 2.288 2.447 49.48 52.04 55.93 58.11 62.15 2.082 2.183 2.336 2.422 2.581 52.88 55.44 59.33 61.52 65.56 2870 3281 3837 4236 5082 4270 4882 5710 6303 7563 2542 3008 3530 4004 4934 Conductor Size Power AWG Bonding or kcmil AWG Ampacity 30°C Ambient A Fittings Appleton T&B Commander CrouseHinds 14 12 10 14 14 12 15 20 30 TMC8875 TMC8875 TMC8875 10465/ST050-465 10465/ST050-465 10465/ST050-465 TCA-50-078 TCA-50-089 TCA-50-089 ST050-465 ST050-465 ST050-465 8 6 4 10 8 8 45 65 85 TMC8875 TMC118100 TMC118100 10466/ST050-466 10467/ST075-467 10468/ST075-468 TCA-75-106 TCA-75-118 TCA-100-135 ST050-466 ST075-467 ST075-468 3 2 1 6 6 6 105 120 140 TMC140125 TMC140125 TMC166150 10469/ST100-469 10469/ST100-469 10470/ST125-470 TCA-100-135 TCA-100-135 TCA-125-151 ST100-469 ST100-469 ST125-470 1/0 2/0 3/0 4/0 6 6 4 4 155 185 210 235 TMC166150 TMC166150 TMC166150 TMC206200 10550/ST125-550 10471/ST125-471 10471/ST125-471 10472/ST150-472 TCA-125-167 TCA-125-167 TCA-125-182 TCA-150-192 ST125-550 ST125-471 ST125-471 ST150-472 250 300 350 400 500 4 4 3 3 3 265 295 325 345 395 TMC206200 TMC251250 TMC251250 TMC251250 TMC251250 10473/ST150-473 10474/ST200-474 10474/ST200-474 10475/ST200-475 10476/ST200-476 TCA-150-208 TCA-200-231 TCA-200-250 TCA-200-250 TCA-250-268 ST150-473 ST200-474 ST200-474 ST200-475 ST200-476 12 3C TECK 90 (XLPE) Minus 40°C 1000 V Conductor Size Power AWG Bonding or kcmil AWG Insulation Thickness inches mm Inner Jacket Thickness inches mm Inner Jacket inches mm Approximate Diameters Armour inches mm Outer Covering inches mm Approximate Weight Aluminum Armour lb/kft kg/km Copper Content lb/kft 14 12 10 14 14 12 0.045 0.045 0.045 1.14 1.14 1.14 0.045 0.045 0.060 0.14 0.14 1.52 0.448 0.503 0.576 11.38 12.77 14.63 0.685 0.735 0.807 17.40 18.67 20.50 0.770 0.821 0.891 19.56 20.85 22.63 247 297 381 367 441 567 77 111 176 8 6 4 10 8 8 0.045 0.060 0.060 1.14 1.52 1.52 0.060 0.060 0.080 1.52 1.52 2.03 0.627 0.766 0.904 15.93 19.44 22.96 0.855 1.035 1.176 21.72 26.29 29.87 0.942 1.125 1.265 23.93 28.58 32.13 491 644 924 730 959 1375 281 446 665 3 2 1 6 6 6 0.060 0.060 0.080 1.52 1.52 2.03 0.080 0.080 0.080 2.03 2.03 2.03 0.964 1.026 1.182 24.48 26.05 30.03 1.236 1.300 1.457 31.39 33.02 37.01 1.326 1.388 1.547 33.68 35.26 39.29 1026 1274 1539 1526 1896 2291 866 1057 1304 1/0 2/0 3/0 4/0 6 6 4 4 0.080 0.080 0.080 0.080 2.03 2.03 2.03 2.03 0.080 0.080 0.080 0.080 2.03 2.03 2.03 2.03 1.263 1.348 1.450 1.567 32.08 34.23 36.82 39.80 1.537 1.621 1.725 1.815 39.04 41.17 43.82 46.10 1.630 1.729 1.835 1.925 41.40 43.92 46.61 48.90 1796 2165 2571 3196 2672 3222 3827 4733 1609 1997 2558 3173 250 300 350 400 500 4 4 3 3 3 0.090 0.090 0.090 0.090 0.090 2.29 2.29 2.29 2.29 2.29 0.110 0.110 0.110 0.110 0.110 2.79 2.79 2.79 2.79 2.79 1.768 1.877 1.976 2.074 2.241 44.91 47.67 50.20 52.68 56.92 2.120 2.235 2.330 2.422 2.595 53.85 56.77 59.18 61.52 65.91 2.250 2.367 2.462 2.554 2.757 57.15 60.12 62.53 64.87 70.03 3830 4382 4990 5534 6674 5700 6520 7426 8235 9932 3716 4414 5171 5883 7278 600 750 2 2 0.090 0.090 2.29 2.29 0.110 0.110 2.79 2.79 2.408 2.614 61.17 66.40 2.758 2.959 70.05 75.16 2.935 3.121 74.55 79.27 7747 11528 9596 14281 8747 10872 Conductor Size Power AWG Bonding or kcmil AWG Ampacity 30°C Ambient A Fittings Appleton T&B Commander CrouseHinds 14 12 10 14 14 12 15 20 30 TMC8875 TMC8875 TMC8875 10465/ST050-465 10465/ST050-465 10466/ST050-466 TCA-50-078 TCA-50-089 TCA-50-098 ST050-465 ST050-465 ST050-466 8 6 4 10 8 8 45 65 85 TMC8875 TMC118100 TMC118100 10467/ST075-467 10468/ST075-468 10469/ST100-469 TCA-75-106 TCA-75-118 TCA-100-135 ST075-467 ST075-468 ST100-469 3 2 1 6 6 6 105 120 140 TMC118100 TMC118100 TMC166150 10469/ST100-469 10470/ST125-470 10470/ST125-470 TCA-100-135 TCA-125-151 TCA-125-167 ST100-469 ST125-470 ST125-470 1/0 2/0 3/0 4/0 6 6 4 4 155 185 210 235 TMC166150 TMC166150 TMC206200 TMC206200 10471/ST125-471 10471/ST125-471 10472/ST150-472 10472/ST150-473 TCA-125-167 TCA-125-182 TCA-150-192 TCA-150-208 ST125-471 ST125-471 ST150-472 ST150-473 250 300 350 400 500 4 4 3 3 3 265 295 325 345 395 TMC251250 TMC251250 TMC251250 TMC251250 TMC304300 10474/ST200-474 10475/ST200-474 10475/ST200-475 10552/ST250-477 10477/ST250-478 TCA-200-231 TCA-200-250 TCA-200-250 TCA-250-268 TCA-250-284 ST200-474 ST200-474 ST200-475 ST250-477 ST250-478 600 750 2 2 455 500 TMC304300 TMC304300 10477/ST300-479 10555/ST300-480 TCA-250-300 TCA-300-322 ST300-479 ST300-480 13 4C TECK 90 (XLPE) Minus 40°C 1000 V Conductor Size Power AWG Bonding or kcmil AWG Insulation Thickness inches mm Inner Jacket Thickness inches mm Inner Jacket inches mm Approximate Diameters Armour inches mm Outer Covering inches mm Approximate Weight Aluminum Armour lb/kft kg/km Copper Content kg/km 14 12 10 14 14 12 0.045 0.045 0.045 1.14 1.14 1.14 0.045 0.060 0.060 1.14 1.52 1.52 0.493 0.569 0.632 12.52 14.46 16.04 0.733 0.809 0.878 18.61 20.33 22.30 0.827 0.903 0.965 21.00 22.94 24.51 282 356 436 420 530 649 96 141 225 8 6 4 10 8 8 0.045 0.060 0.060 1.14 1.52 1.52 0.060 0.080 0.080 1.52 2.03 2.03 0.694 0.895 0.995 17.62 22.73 25.27 0.921 1.170 1.270 23.39 29.71 32.26 1.028 1.280 1.351 26.11 32.51 34.31 583 838 1122 867 1247 1669 358 569 861 3 2 1 6 6 6 0.060 0.060 0.080 1.52 1.52 2.03 0.080 0.080 0.080 2.03 2.03 2.03 1.085 1.145 1.303 27.55 29.09 33.11 1.360 1.420 1.578 34.54 36.07 39.50 1.441 1.501 1.663 36.60 38.13 42.24 1359 1580 1927 2022 2351 2868 1114 1369 1697 1/0 2/0 3/0 4/0 6 6 4 4 0.080 0.080 0.080 0.080 2.03 2.03 2.03 2.03 0.080 0.080 0.080 0.110 2.03 2.03 2.03 2.79 1.394 1.488 1.607 1.793 35.40 37.81 40.81 45.55 1.669 1.757 1.852 2.033 42.39 44.63 47.04 51.64 1.774 1.865 1.960 2.141 45.06 47.37 49.78 54.38 2295 2711 3395 4197 3415 4034 5053 6239 2105 2621 3345 4166 250 300 350 4 4 3 0.090 0.090 0.090 2.29 2.29 2.29 0.110 0.110 0.110 2.79 2.79 2.79 1.952 2.077 2.189 49.57 52.76 55.60 2.302 2.427 2.539 58.52 61.65 64.49 2.417 2.542 2.654 59.59 65.57 67.41 4828 5630 6399 7230 8378 9522 4889 5820 6813 400 500 3 3 0.090 0.090 2.29 2.29 0.110 0.110 2.79 2.79 2.294 2.481 58.26 63.02 2.644 2.831 67.16 71.91 2.833 3.020 71.96 76.71 7132 8555 10613 12732 7761 9622 Conductor Size Power AWG Bonding or kcmil AWG Ampacity** 30°C Ambient A Fittings Appleton T&B Commander CrouseHinds 14 12 10 14 14 12 15 20 30 TMC-8875 TMC-8875 TMC-118100 10465/ST050-465 10466/ST050-466 10467/ST075-467 TCA-50-089 TCA-50-098 TCA-75-106 ST050-465 ST050-466 ST075-467 8 6 4 10 8 8 45 65 85 TMC-118100 TMC-118100 TMC-140125 10467/ST075-467 10469/ST100-469 10469/ST100-469 TCA-75-106 TCA-100-135 TCA-100-135 ST075-467 ST100-469 ST100-469 3 2 1 6 6 6 105 120 140 TMC-140125 TMC-166150 TMC-166150 10470/ST125-470 10470/ST125-470 10471/ST125-471 TCA-125-151 TCA-125-151 TCA-125-167 ST125-470 ST125-470 ST125-550 1/0 2/0 3/0 4/0 6 6 4 4 155 185 210 235 TMC-206200 TMC-206200 TMC-206200 TMC-206200 10472/ST150-472 10472/ST150-472 10473/ST200-551 10551/ST200-474 TCA-150-192 TCA-150-192 TCA-150-208 TCA-200-231 ST150-472 ST150-472 ST200-551 ST200-474 250 300 350 4 4 3 265 295 325 TMC-251250 TMC-251250 TMC-304300 10475/ST200-475 10552/ST250-477 10553/ST250-478 TCA-200-250 TCA-250-268 TCA-250-268 ST200-475 ST250-477 ST250-478 400 3 345 TMC-304300 10477/ST250-478 TCA-250-284 ST250-478 500 3 395 TMC-304300 10554/ST300-479 TCA-300-322 ST300-479 **Where fourth conductor is neutral of a three phase, four wire system; otherwise 80% of these values – CEC Rule 4-004(3). 14 1C TECK 90 (XLPE) Minus 40°C 5 kV Unshielded with Concentric Bonding Conductor Conductor Size Power AWG Bonding or kcmil AWG *Aluminum Armour Only Insulation Thickness inches mm Inner Jacket Thickness inches mm Inner Jacket inches mm Approximate Diameters Armour inches mm Outer Covering inches mm Approximate Weight Aluminum Armour* lb/kft kg/km Copper Content kg/km 6 4 8 6 0.090 0.090 2.29 2.29 0.030 0.045 0.76 1.14 0.545 0.620 13.84 15.75 0.785 0.860 19.94 21.84 0.880 0.953 22.35 24.21 385 513 573 780 210 330 3 2 1 6 6 4 0.090 0.090 0.090 2.29 2.29 2.29 0.045 0.045 0.045 1.14 1.14 1.14 0.645 0.675 0.724 16.38 17.15 18.39 0.885 0.915 0.964 22.48 23.24 24.49 0.980 1.010 1.062 24.89 25.65 26.97 571 641 737 850 954 1097 382 446 599 1/0 2/0 3/0 4/0 4 4 3 3 0.090 0.090 0.090 0.090 2.29 2.29 2.29 2.29 0.045 0.045 0.045 0.060 1.14 1.14 1.14 1.52 0.767 0.804 0.855 0.935 19.48 20.43 21.72 23.75 1.042 1.079 1.130 1.210 26.47 27.41 28.70 30.73 1.146 1.185 1.234 1.314 29.11 30.10 31.34 33.38 964 975 1211 1413 1435 1451 1802 2103 701 830 1051 1257 250 300 350 2 2 1 0.090 0.090 0.090 2.29 2.29 2.29 0.060 0.060 0.060 1.52 1.52 1.52 1.019 1.069 1.115 25.88 27.15 28.32 1.294 1.344 1.390 32.87 34.14 35.31 1.405 1.457 1.500 35.69 37.00 38.10 1607 1792 1971 2391 2666 2933 1500 1733 2062 400 500 1 1/0 0.090 0.090 2.29 2.29 0.060 0.060 1.52 1.52 1.169 1.269 29.69 32.23 1.444 1.544 36.68 39.22 1.573 1.669 39.95 42.39 2155 2692 3207 4006 2299 2864 600 1/0 0.090 2.29 0.060 1.52 1.348 750 2/0 0.090 2.29 0.060 1.52 1.454 1000 2/0 0.090 2.29 0.060 1.52 1.631 *Steel armour is not permitted in single conductor cables. 34.25 36.93 41.41 1.623 1.729 1.981 41.22 43.92 50.32 1.752 1.854 2.115 44.50 47.09 53.72 2993 3722 4652 4454 5539 6923 3332 4189 5359 Conductor Size Power AWG Bonding or kcmil AWG Ampacity 30°C Ambient A Fittings†† Appleton T&B Commander CrouseHinds 6 4 8 6 100 135 TMC8875 TMC8875 10466AL/ST050-466 10467AL/ST075-467 TCA-50-089 TCA-75-106 ST050-466 ST075-467 3 2 1 6 6 4 155 180 210 TMC118100 TMC118100 TMC118100 10467AL/ST075-467 10467AL/ST075-467 10467AL/ST075-467 TCA-75-106 TCA-75-106 TCA-75-118 ST075-467 ST075-467 ST075-467 1/0 2/0 3/0 4/0 4 4 3 3 245 285 330 385 TMC118100 TMC118100 TMC118100 TMC140125 10468AL/ST075-468 10469AL/ST075-468 10469AL/ST100-469 10469AL/ST100-469 TCA-75-118 TCA-100-135 TCA-100-135 TCA-100-135 ST075-468 ST075-468 ST100-469 ST100-469 250 300 350 2 2 1 425 480 530 TMC140125 TMC140125 TMC166150 10470AL/ST125-470 10470AL/ST125-470 10470AL/ST125-470 TCA-125-151 TCA-125-151 TCA-125-167 ST125-470 ST125-470 ST125-470 400 500 1 1/0 575 660 TMC166150 TMC166150 10550AL/ST125-550 10471AL/ST125-471 TCA-125-167 TCA-125-182 ST125-550 ST125-471 600 1/0 740 TMC166150 750 2/0 845 TMC206200 1000 2/0 1000 TMC206200 ††Ensure that only nonmagnetic connectors, 10471AL/ST125-471 10472AL/ST150-472 10551AL/ST200-551 locknuts and ground TCA-125-182 ST125-471 TCA-150-192 ST150-472 TCA-200-231 ST200-551 bushings are used. 15 1C TECK 90 (XLPE) Minus 40°C 5 kV Shielded **100/133% Insulation Level with Concentric Bonding Conductor *Aluminum Armour Only Conductor Size Power AWG Bonding or kcmil AWG Insulation Thickness inches mm Inner Jacket Thickness inches mm Inner Jacket inches mm Approximate Diameters Armour inches mm Outer Covering inches mm Approximate Weight Aluminum Armour* lb/kft kg/km Copper Content kg/km 6 4 8 6 0.090 0.090 2.29 2.29 0.045 0.045 1.14 1.14 0.631 0.705 16.02 17.91 0.871 0.945 22.12 24.00 0.969 1.043 24.61 26.49 431 563 641 838 210 330 3 2 1 6 6 4 0.090 0.090 0.090 2.29 2.29 2.29 0.060 0.060 0.060 1.52 1.52 1.52 0.736 0.768 0.821 18.69 19.50 20.85 0.976 1.043 1.096 24.79 26.49 27.84 1.080 1.147 1.200 27.43 29.13 30.48 630 750 880 938 1116 1310 382 446 599 1/0 2/0 3/0 4/0 4 4 3 3 0.090 0.090 0.090 0.090 2.29 2.29 2.29 2.29 0.080 0.080 0.080 0.080 2.03 2.03 2.03 2.03 0.898 0.973 0.986 1.036 22.81 24.71 25.04 26.31 1.173 1.212 1.261 1.311 29.79 30.78 32.03 33.30 1.277 1.316 1.365 1.415 32.44 33.43 34.67 35.94 927 1037 1315 1478 1379 1543 1957 2200 701 830 1051 1257 250 300 350 2 2 1 0.090 0.090 0.090 2.29 2.29 2.29 0.080 0.080 0.080 2.03 2.03 2.03 1.125 1.175 1.216 28.57 29.85 30.88 1.400 1.450 1.491 35.56 36.83 37.87 1.504 1.560 1.596 38.20 39.62 40.54 1700 1892 2196 2530 2815 3268 1500 1733 2062 400 500 1 1/0 0.090 0.090 2.29 2.29 0.080 0.080 2.03 2.03 1.265 1.357 32.13 34.47 1.540 1.632 39.12 41.45 1.665 1.757 42.29 44.63 2375 2813 3534 4186 2299 2864 600 1/0 0.090 2.29 0.080 2.03 1.441 36.61 1.716 43.59 1.845 46.86 3117 4638 750 2/0 0.090 2.29 0.080 2.03 1.574 39.99 1.924 48.87 2.058 52.27 3905 5811 1000 2/0 0.090 2.29 0.110 2.79 1.789 45.44 2.139 54.33 2.265 57.53 5025 7478 *Steel armour is not permitted in single conductor cable. **CSA C68.3–97 (R2001) requires 0.090" (2.29mm) insulation thickness for both 100% and 133% insulation levels. 3332 4189 5359 Conductor Size Power AWG Bonding or kcmil AWG Ampacity 30°C Ambient A Appleton T&B Fittings†† Commander CrouseHinds 6 4 8 6 100 135 TMC-118100 TMC-118100 10467AL/ST075-467 10467AL/ST075-467 TCA-75-106 TCA-75-106 ST075-467 ST075-467 3 2 1 6 6 4 155 180 210 TMC-118100 TMC-118100 TMC-118100 10468AL/ST075-468 10468AL/ST075-468 10469AL/ST100-469 TCA-75-118 TCA-75-118 TCA-100-135 ST075-468 ST075-468 ST100-469 1/0 2/0 3/0 4/0 4 4 3 3 245 285 330 385 TMC-140125 TMC-140125 TMC-140125 TMC-140125 10469AL/ST100-469 10469AL/ST100-469 10469AL/ST100-469 10470AL/ST125-470 TCA-100-135 TCA-100-135 TCA-125-151 TCA-125-151 ST100-469 ST100-469 ST100-469 ST125-470 250 300 350 2 2 1 425 480 530 TMC-166150 TMC-166150 TMC-166150 10470AL/ST125-470 10550AL/ST125-550 10550AL/ST125-550 TCA-125-167 TCA-125-167 TCA-125-167 ST125-470 ST125-550 ST125-550 400 500 1 1/0 575 660 TMC-166150 TMC-206200 10471AL/ST125-471 10471AL/ST150-472 TCA-125-167 TCA-125-182 ST125-471 ST150-472 600 1/0 740 TMC-206200 10472AL/ST150-472 TCA-150-192 ST150-472 750 2/0 845 TMC-206200 10473AL/ST150-473 TCA-150-208 ST150-473 1000 2/0 1000 TMC-251250 10474AL/ST200-474 TCA-200-231 ST200-474 ††Ensure that only nonmagnetic connectors, locknuts and ground bushings are used. 16 3C TECK 90 (XLPE) Minus 40°C Conductor Size Power AWG Bonding or kcmil AWG Insulation Thickness inches mm Inner Jacket Thickness inches mm Inner Jacket inches mm 5 kV Unshielded Approximate Diameters Armour inches mm Outer Covering inches mm Approximate Weight Aluminum Armour lb/kft kg/km Copper Content kg/km 8 6 4 10 8 8 0.090 0.090 0.090 2.29 2.29 2.29 0.060 0.080 0.080 1.52 2.03 2.03 0.931 1.051 1.146 23.64 26.69 29.11 1.206 1.326 1.421 30.63 33.68 36.09 1.315 1.435 1.530 33.40 36.45 38.86 721 872 1155 1073 1298 1720 281 446 665 3 2 1 6 6 6 0.090 0.090 0.090 2.29 2.29 2.29 0.080 0.080 0.080 2.03 2.03 2.03 1.200 1.266 1.335 30.49 32.15 33.91 1.475 1.541 1.610 37.46 39.14 40.89 1.584 1.670 1.739 40.23 42.42 44.17 1322 1503 1732 1968 2237 2578 866 1057 1304 1/0 2/0 3/0 4/0 6 6 4 4 0.090 0.090 0.090 0.090 2.29 2.29 2.29 2.29 0.080 0.080 0.080 0.080 2.03 2.03 2.03 2.03 1.415 1.500 1.606 1.724 35.95 38.10 40.80 43.79 1.690 1.775 1.956 2.074 42.93 45.09 49.68 52.68 1.819 1.904 2.090 2.208 46.20 48.36 53.09 56.08 2013 2339 2929 3544 2997 3481 4359 5274 1609 1997 2558 3173 250 300 350 4 4 3 0.090 0.090 0.090 2.29 2.29 2.29 0.110 0.110 0.110 2.79 2.79 2.79 1.882 1.990 2.094 47.80 50.55 53.19 2.232 2.340 2.444 56.69 59.44 62.08 2.366 2.474 2.578 60.10 62.84 65.48 4032 4605 5242 6001 6852 7800 3716 4414 5171 400 500 3 3 0.090 0.090 2.29 2.29 0.110 0.110 2.79 2.79 2.188 2.355 55.56 59.81 2.538 2.705 64.47 68.71 2.672 2.839 67.87 72.11 5852 8709 7053 10495 5883 7278 Conductor Size Power AWG Bonding or kcmil AWG Ampacity 30°C Ambient A Fittings Appleton T&B Commander CrouseHinds 8 6 4 10 8 8 45 65 85 TMC-140125 TMC-140125 TMC-166150 10469/ST100-469 10470/ST125-470 10470/ST125-550 TCA-100-135 TCA-125-151 TCA-125-167 ST100-469 ST125-470 ST125-550 3 2 1 6 6 6 105 120 140 TMC-166150 TMC-166150 TMC-166150 10550/ST125-550 10471/ST125-471 10471/ST150-472 TCA-125-167 TCA-125-182 TCA-125-182 ST125-550 ST125-471 ST150-472 1/0 2/0 3/0 4/0 6 6 4 4 155 185 210 235 TMC-206200 TMC-206200 TMC-206200 TMC-251250 10472/ST150-472 10472/ST150-472 10473/ST200-551 10474/ST200-474 TCA-150-192 TCA-150-208 TCA-200-231 TCA-200-231 ST150-472 ST150-472 ST200-551 ST200-474 250 300 350 4 4 3 265 295 325 TMC-251250 TMC-251250 TMC-251250 10475/ST200-475 10552/ST200-475 10553/ST250-477 TCA-200-250 TCA-200-250 TCA-250-268 ST200-475 ST200-475 ST250-477 400 500 3 3 345 395 TMC-304300 TMC-304300 10553/ST250-478 10477/ST300-479 TCA-250-284 TCA-250-300 ST250-478 ST300-479 17 3C TECK 90 (XLPE) Minus 40°C Conductor Size Power AWG Bonding or kcmil AWG Insulation Thickness inches mm Inner Jacket Thickness inches mm 5 kV Shielded *100/133% Insulation Level Inner Jacket inches mm Approximate Diameters Armour inches mm Outer Covering inches mm Approximate Weight Aluminum Armour lb/kft kg/km Copper Content kg/km 8 6 4 10 8 8 0.090 0.090 0.090 2.29 2.29 2.29 0.080 0.080 0.080 2.03 2.03 2.03 1.147 1.225 1.321 29.14 31.12 33.55 1.422 1.500 1.596 36.11 38.10 40.54 1.531 1.609 1.725 38.88 40.87 43.82 986 1165 1397 1467 1734 2078 281 446 665 3 2 1 6 6 6 0.090 0.090 0.090 2.29 2.29 2.29 0.080 0.080 0.080 2.03 2.03 2.03 1.375 1.440 1.510 34.93 36.58 38.35 1.650 1.715 1.830 41.91 43.56 46.48 1.779 1.844 1.994 45.19 46.84 50.63 1611 1801 2029 2397 2680 3019 866 1057 1304 1/0 2/0 3/0 4/0 6 6 4 4 0.090 0.090 0.090 0.090 2.29 2.29 2.29 2.29 0.080 0.080 0.110 0.110 2.03 2.03 2.79 2.79 1.594 1.679 1.846 1.959 40.49 42.64 46.88 49.75 1.944 2.029 2.196 2.309 49.38 51.54 55.79 58.65 2.078 2.163 2.330 2.443 52.78 54.94 59.18 62.05 2443 2790 3411 3948 3635 4152 5076 5875 1609 1997 2558 3173 250 300 350 4 4 3 0.090 0.090 0.090 2.29 2.29 2.29 0.110 0.110 0.110 2.79 2.79 2.79 2.085 2.194 2.294 52.96 55.72 58.26 2.435 2.544 2.644 61.85 64.62 67.16 2.569 2.678 2.778 65.25 68.02 70.56 4531 5126 5752 6742 7628 8559 3716 4414 5171 400 3 0.090 2.29 0.110 2.79 2.387 60.63 2.737 69.52 2.871 72.92 6341 9436 500 3 0.090 2.29 0.110 2.79 2.554 64.87 2.904 73.76 3.038 77.17 7476 11125 *CSA C68.3–97 (R2001) requires 0.090" (2.29mm) insulation thickness for both 100% and 133% insulation levels. 5883 7278 Conductor Size Power AWG Bonding or kcmil AWG Ampacity 30°C Ambient A Fittings Appleton T&B Commander CrouseHinds 8 6 4 10 8 8 45 65 85 TMC-166150 TMC-166150 TMC-166150 10550/ST125-470 10550/ST125-550 10471/ST125-471 TCA-125-167 TCA-125-167 TCA-125-182 ST125-470 ST125-550 ST125-471 3 2 1 6 6 6 105 120 140 TMC-206200 TMC-206200 TMC-206200 10471/ST150-472 10472/ST150-472 10473/ST150-473 TCA-125-182 TCA-150-192 TCA-150-208 ST150-472 ST150-472 ST150-473 1/0 2/0 3/0 4/0 6 6 4 4 155 185 210 235 TMC-206200 TMC-251200 TMC-251200 TMC-251200 10473/ST200-551 10551/ST200-474 10474/ST200-474 10475/ST200-475 TCA-150-208 TCA-200-231 TCA-200-250 TCA-200-250 ST200-551 ST200-474 ST200-474 ST200-475 250 300 350 4 4 3 265 295 325 TMC-251200 TMC-304300 TMC-304300 10476/ST250-477 10553/ST250-478 10477/ST250-478 TCA-250-268 TCA-250-284 TCA-250-284 ST250-477 ST250-478 ST250-478 400 500 3 3 345 395 TMC-304300 TMC-304300 10477/ST300-479 10554/ST300-479 TCA-250-300 TCA-300-322 ST300-479 ST300-479 18 1C TECK 90 (XLPE) Minus 40°C 8 kV 100% Insulation Level with Concentric Bonding Conductor Conductor Size Power AWG Bonding or kcmil AWG *Aluminum Armour Only Insulation Thickness inches mm Inner Jacket Thickness inches mm Inner Jacket inches mm Approximate Diameters Armour inches mm Outer Covering inches mm Approximate Weight Aluminum Armour* lb/kft kg/km Copper Content kg/km 6 4 8 6 0.115 0.115 2.92 2.92 0.060 0.060 1.52 1.52 0.742 0.790 18.83 20.06 0.982 1.065 24.94 27.05 1.080 1.174 27.43 29.82 512 663 762 987 210 330 3 2 1 6 6 4 0.115 0.115 0.115 2.92 2.92 2.92 0.060 0.060 0.060 1.52 1.52 1.52 0.815 0.845 0.878 20.70 21.47 22.29 1.090 1.120 1.153 27.69 28.45 29.29 1.199 1.229 1.262 30.45 31.22 32.05 713 776 901 1061 1155 1341 382 446 599 1/0 2/0 3/0 4/0 4 4 3 3 0.115 0.115 0.115 0.115 2.92 2.92 2.92 2.92 0.060 0.060 0.080 0.080 1.52 1.52 2.03 2.03 0.915 0.954 1.064 1.117 23.24 24.23 27.04 28.37 1.190 1.229 1.339 1.392 30.23 31.22 34.01 35.36 1.299 1.338 1.448 1.501 32.99 33.98 36.78 38.13 993 1105 1344 1519 1478 1644 2000 2260 701 830 1051 1257 250 300 350 2 2 1 0.115 0.115 0.115 2.92 2.92 2.92 0.080 0.080 0.080 2.03 2.03 2.03 1.174 1.224 1.297 29.81 31.09 32.94 1.449 1.499 1.572 36.80 38.07 39.93 1.558 1.608 1.701 39.57 40.84 43.21 1709 1901 2163 2543 2829 3219 1500 1733 2062 400 500 1 1/0 0.115 0.115 2.92 2.92 0.080 0.080 2.03 2.03 1.340 1.442 34.04 36.62 1.615 1.717 41.02 43.61 1.744 1.846 44.30 46.89 2384 2865 3548 4263 2299 2864 600 1/0 0.115 2.92 0.080 2.03 1.532 750 2/0 0.115 2.92 0.080 2.03 1.665 1000 2/0 0.115 2.92 0.080 2.03 1.819 *Steel armour is not permitted in single conductor cable. 38.91 42.29 46.21 1.852 2.015 2.169 47.04 51.18 55.09 2.016 2.149 2.303 51.21 54.58 58.50 3232 4031 4953 4810 5998 7371 3332 4189 5359 Conductor Size Power AWG Bonding or kcmil AWG Ampacity** 40°C Ambient A Appleton T&B Fittings†† Commander CrouseHinds 6 4 8 6 112 148 TMC118100 TMC118100 10468AL/ST075-468 10469AL/ST075-468 TCA-75-118 TCA-75-118 ST075-468 ST075-468 3 2 1 6 6 4 170 195 225 TMC118100 TMC118100 TMC140125 10469AL/ST100-469 10469AL/ST100-469 10469AL/ST100-469 TCA-100-135 TCA-100-135 TCA-100-135 ST100-469 ST100-469 ST100-469 1/0 2/0 3/0 4/0 4 4 3 3 260 299 345 400 TMC140125 TMC140125 TMC140125 TMC166150 10469AL/ST100-469 10469AL/ST100-469 10470AL/ST125-470 10470AL/ST125-470 TCA-100-135 TCA-125-151 TCA-125-151 TCA-125-167 ST100-469 ST100-469 ST125-470 ST125-470 250 300 350 2 2 1 444 500 549 TMC166150 TMC166150 TMC166150 10550AL/ST125-550 10550AL/ST125-550 10471AL/ST125-471 TCA-125-167 TCA-125-167 TCA-125-182 ST125-550 ST125-550 ST125-471 400 500 1 1/0 587 688 TMC166150 TMC206200 10471AL/ST125-471 10472AL/ST150-472 TCA-125-182 TCA-150-192 ST125-471 ST150-472 600 1/0 766 TMC206200 10473AL/ST150-473 TCA-150-208 ST150-473 750 2/0 889 TMC206200 10551AL/ST200-551 TCA-200-231 ST200-551 1000 2/0 1061 TMC206200 10474AL/ST200-474 TCA-200-250 ST200-474 **Per ICEA Publication P-46-426 for 90°C conductor, 40°C ambient air, cables spaced at least one diameter apart in free air. Other conditions may require derating. Inspection authority agreement is required to use these values. The equipment bonding conductor sizes shown are specified in CSA C68.3–97 (R2001) and are based on the requirements of Table 16 and on the ampacities of Table 2 of the CE Code. ††Ensure that only nonmagnetic connectors, locknuts and ground bushings are used. 19 1C TECK 90 (XLPE) Minus 40°C 8 kV 133% Insulation Level with Concentric Bonding Conductor Conductor Size Power AWG Bonding or kcmil AWG *Aluminum Armour Only Insulation Thickness inches mm Inner Jacket Thickness inches mm Inner Jacket inches mm Approximate Diameters Armour inches mm Outer Covering inches mm Approximate Weight Aluminum Armour* lb/kft kg/km Copper Content kg/km 6 4 8 6 0.140 0.140 3.56 3.56 0.060 0.060 1.52 1.52 0.796 0.841 20.22 21.35 1.071 1.116 27.20 28.35 1.180 1.225 29.97 31.12 587 697 873 1037 210 330 3 2 1 6 6 4 0.140 0.140 0.140 3.56 3.56 3.56 0.060 0.060 0.060 1.52 1.52 1.52 0.866 0.896 0.928 21.99 22.76 23.58 1.141 1.171 1.203 28.98 29.74 30.56 1.250 1.280 1.312 31.75 32.51 33.32 748 811 934 1113 1207 1390 382 446 599 1/0 2/0 3/0 4/0 4 4 3 3 0.140 0.140 0.140 0.140 3.56 3.56 3.56 3.56 0.060 0.080 0.080 0.080 1.52 2.03 2.03 2.03 0.965 1.047 1.115 1.168 24.52 26.59 28.33 29.66 1.240 1.322 1.390 1.433 31.50 33.58 35.31 36.40 1.349 1.431 1.499 1.552 34.26 36.35 38.07 39.42 1029 1189 1382 1555 1531 1769 2057 2314 701 830 1051 1257 250 300 350 2 2 1 0.140 0.140 0.140 3.56 3.56 3.56 0.080 0.080 0.080 2.03 2.03 2.03 1.224 1.275 1.348 31.10 32.38 34.23 1.499 1.550 1.623 38.07 39.37 41.22 1.608 1.679 1.752 40.84 42.65 44.50 1764 1956 2252 2625 2911 3351 1500 1733 2062 400 500 1 1/0 0.140 0.140 3.56 3.56 0.080 0.080 2.03 2.03 1.391 1.493 35.33 37.91 1.666 1.768 42.32 44.91 1.795 1.879 45.59 48.18 2443 2909 3635 4329 2299 2864 600 1/0 0.140 3.56 0.080 2.03 1.587 750 2/0 0.140 3.56 0.080 2.03 1.721 1000 2/0 0.140 3.56 0.080 2.03 1.870 *Steel armour is not permitted in single conductor cable. 40.30 43.71 47.50 1.937 2.071 2.220 49.20 52.60 56.39 2.071 2.205 2.354 52.60 56.00 59.79 3432 4121 5033 5107 6132 7497 3332 4189 5359 Conductor Size Power AWG Bonding or kcmil AWG Ampacity** 40°C Ambient A Appleton T&B Fittings†† Commander CrouseHinds 6 4 8 6 112 148 TMC118100 TMC118100 10469AL/ST100-469 10469AL/ST100-469 TCA-100-135 TCA-100-135 ST100-469 ST100-469 3 2 1 6 6 4 170 195 225 TMC140125 TMC140125 TMC140125 10469AL/ST100-469 10469AL/ST100-469 10469AL/ST100-469 TCA-100-135 TCA-100-135 TCA-100-135 ST100-469 ST100-469 ST100-469 1/0 2/0 3/0 4/0 4 4 3 3 260 299 345 400 TMC140125 TMC140125 TMC166150 TMC166150 10469AL/ST100-469 10470AL/ST125-470 10470AL/ST125-470 10550AL/ST125-550 TCA-125-151 TCA-125-151 TCA-125-151 TCA-125-167 ST100-469 ST125-470 ST125-470 ST125-550 250 300 350 2 2 1 444 500 549 TMC166150 TMC166150 TMC206200 10550AL/ST125-550 10471AL/ST125-471 10471AL/ST125-471 TCA-125-167 TCA-125-182 TCA-125-182 ST125-550 ST125-471 ST125-471 400 500 1 1/0 587 688 TMC206200 TMC206200 10472AL/ST150-472 10472AL/ST150-472 TCA-150-192 TCA-150-208 ST150-472 ST150-472 600 1/0 766 TMC206200 10473AL/ST150-473 TCA-150-208 ST150-473 750 2/0 889 TMC251250 10474AL/ST200-474 TCA-200-231 ST200-474 1000 2/0 1061 TMC251250 10475AL/ST200-475 TCA-200-250 ST200-475 **Per ICEA Publication P-46-426 for 90°C conductor, 40°C ambient air, cables spaced at least one diameter apart in free air. Other conditions may require derating. Inspection authority agreement is required to use these values. The equipment bonding conductor sizes shown are specified in CSA C68.3–97 (R2001) and are based on the requirements of Table 16 and on the ampacities of the CE Code. ††Ensure that only nonmagnetic connectors, locknuts and ground bushings are used. 20 3C TECK 90 (XLPE) Minus 40°C Conductor Size Power AWG Bonding or kcmil AWG Insulation Thickness inches mm Inner Jacket Thickness inches mm 8 kV 100% Insulation Level Inner Jacket inches mm Approximate Diameters Armour inches mm Outer Covering inches mm Approximate Weight Aluminum Armour* lb/kft kg/km Copper Content kg/km 6 4 8 8 0.115 0.115 2.92 2.92 0.080 0.080 2.03 2.03 1.324 1.420 33.64 36.07 1.599 1.695 40.61 43.05 1.728 1.824 43.89 46.33 1277 1546 1900 2301 446 665 3 2 1 6 6 6 0.115 0.115 0.115 2.92 2.92 2.92 0.080 0.080 0.080 2.03 2.03 2.03 1.474 1.539 1.613 37.45 39.10 40.97 1.749 1.859 1.963 44.42 47.22 49.86 1.875 2.023 2.097 47.63 51.38 53.26 1734 1926 2296 2580 2866 3417 866 1057 1304 1/0 2/0 3/0 4/0 6 6 4 4 0.115 0.115 0.115 0.115 2.92 2.92 2.92 2.92 0.080 0.080 0.080 0.110 2.03 2.03 2.03 2.79 1.693 1.778 1.880 2.053 43.01 45.16 47.75 52.14 2.043 2.128 2.230 2.403 51.89 54.05 56.64 61.03 2.177 2.262 2.364 2.537 55.30 57.45 60.04 64.44 2586 2952 3439 4111 3848 4393 5117 6118 1609 1997 2558 3173 250 300 350 4 4 3 0.115 0.115 0.115 2.92 2.92 2.92 0.110 0.110 0.110 2.79 2.79 2.79 2.179 2.288 2.388 55.35 58.11 60.65 2.529 2.638 2.738 64.24 67.00 69.54 2.663 2.772 2.872 67.64 70.41 72.95 4704 5305 5938 7000 7894 8836 3716 4414 5171 400 500 3 3 0.115 0.115 2.92 2.92 0.110 0.110 2.79 2.79 2.481 2.700 63.02 68.58 2.831 3.050 71.91 77.47 2.965 3.184 75.31 80.87 6530 7777 9717 11573 5883 7278 Conductor Size Power AWG Bonding or kcmil AWG Ampacity** 40°C Ambient A Appleton Fittings T&B Commander CrouseHinds 6 4 8 8 93 122 TMC166150 TMC206200 10471/ST125-471 10472/ST150-472 TCA-125-182 TCA-150-192 ST125-471 ST150-472 3 2 1 6 6 6 139 159 184 TMC206200 TMC206200 TMC206200 10472/ST150-472 10473/ST150-473 10551/ST200-551 TCA-150-192 TCA-150-208 TCA-200-231 ST150-472 ST150-473 ST200-551 1/0 2/0 3/0 4/0 6 6 4 4 211 243 279 321 TMC251250 TMC251250 TMC251250 TMC251250 10551/ST200-474 10474/ST200-474 10475/ST200-475 10553/ST250-477 TCA-200-231 TCA-200-231 TCA-200-250 TCA-250-268 ST200-474 ST200-474 ST200-475 ST250-477 250 300 350 4 4 3 355 398 435 TMC304300 TMC304300 TMC304300 10553/ST250-478 10477/ST250-478 10477/ST300-479 TCA-250-268 TCA-250-284 TCA-250-300 ST250-478 ST250-478 ST300-479 400 3 461 TMC304300 10554/ST300-479 TCA-250-300 ST300-479 500 3 536 TMC359350 10555/ST300-480 TCA-300-322 ST300-480 **Per ICEA Publication P-46-426 for 90°C conductor, 40°C ambient air, cables spaced at least one diameter apart in free air. Other conditions may require derating. Inspection authority agreement is required to use these values. The equipment bonding conductor sizes shown are specified in CSA C68.3–97 (R2001) and are based on the requirements of Table 16 and on the ampacities of Table 2 of the CE Code. 21 3C TECK 90 (XLPE) Minus 40°C Conductor Size Power AWG Bonding or kcmil AWG Insulation Thickness inches mm 8 kV 133% Insulation Level Inner Jacket Thickness inches mm Inner Jacket inches mm Approximate Diameters Armour inches mm Outer Covering inches mm Approximate Weight Aluminum Armour lb/kft kg/km Copper Content kg/km 6 4 8 8 0.140 0.140 3.56 3.56 0.080 0.080 2.03 2.03 1.434 1.529 36.42 38.84 1.709 1.849 43.41 46.96 1.838 2.013 46.68 51.13 1433 1677 2132 2496 446 665 3 2 1 6 6 6 0.140 0.140 0.140 3.56 3.56 3.56 0.080 0.080 0.080 2.03 2.03 2.03 1.588 1.653 1.722 40.32 41.98 43.74 1.938 2.003 2.072 49.23 50.88 52.63 2.072 2.137 2.206 52.62 54.28 56.03 2001 2203 2459 2977 3278 3659 866 1057 1304 1/0 2/0 3/0 4/0 6 6 4 4 0.140 0.140 0.140 0.140 3.56 3.56 3.56 3.56 0.080 0.080 0.110 0.110 2.03 2.03 2.79 2.79 1.802 1.887 2.049 2.166 45.78 47.93 52.05 55.02 2.152 2.237 2.399 2.516 54.66 56.82 60.93 63.91 2.286 2.371 2.533 2.650 58.06 60.22 64.34 67.31 2754 3111 3740 4365 4098 4629 5565 6496 1609 1997 2558 3173 250 300 350 4 4 3 0.140 0.140 0.140 3.56 3.56 3.56 0.110 0.110 0.110 2.79 2.79 2.79 2.289 2.397 2.497 58.13 60.89 63.42 2.639 2.747 2.847 67.03 69.77 72.31 2.773 2.881 2.981 70.43 73.18 75.72 4895 5501 6138 7284 8186 9134 3716 4414 5171 400 500 3 3 0.140 0.140 3.56 3.56 0.110 0.110 2.79 2.79 2.590 2.809 65.79 71.35 2.940 3.159 74.68 80.24 3.074 3.293 78.08 83.64 6737 7997 10025 11900 5883 7278 Conductor Size Power AWG Bonding or kcmil AWG Ampacity** 40°C Ambient A Appleton Fittings T&B Commander CrouseHinds 6 4 8 8 93 122 TMC206200 TMC206200 10472/ST150-472 10473/ST150-473 TCA-150-192 TCA-150-208 ST150-472 ST150-473 3 2 1 6 6 6 139 159 184 TMC206200 TMC206200 TMC251250 10473/ST200-551 10551/ST200-551 10474/ST200-474 TCA-200-231 TCA-200-231 TCA-200-231 ST200-551 ST200-551 ST200-474 1/0 2/0 3/0 4/0 6 6 4 4 211 243 279 321 TMC251250 TMC251250 TMC251250 TMC304300 10474/ST200-474 10475/ST200-475 10476/ST250-477 10553/ST250-478 TCA-200-231 TCA-200-250 TCA-250-268 TCA-250-268 ST200-474 ST200-475 ST250-477 ST250-478 250 300 350 4 4 3 355 398 435 TMC304300 TMC304300 TMC304300 10477/ST250-478 10477/ST300-479 10554/ST300-479 TCA-250-284 TCA-250-300 TCA-300-322 ST250-478 ST300-479 ST300-479 400 3 461 TMC304300 10554/ST300-480 TCA-300-322 ST300-480 500 3 536 TMC359350 10479/ST300-481 TCA-300-344 ST300-481 **Per ICEA Publication P-46-426 for 90°C conductor, 40°C ambient air, cables spaced at least one diameter apart in free air. Other conditions may require derating. Inspection authority agreement is required to use these values. The equipment bonding conductor sizes shown are specified in CSA C68.3–97 (R2001) and are based on the requirements of Table 16 and on the ampacities of Table 2 of the CE Code. 22 1C TECK 90 (XLPE) Minus 40°C 15 kV 100% Insulation Level with Concentric Bonding Conductor Conductor Size Power AWG Bonding or kcmil AWG *Aluminum Armour Only Insulation Thickness inches mm Inner Jacket Thickness inches mm Inner Jacket inches mm Approximate Diameters Armour inches mm Outer Covering inches mm Approximate Weight Aluminum Armour* lb/kft kg/km Copper Content kg/km 2 1 6 4 0.175 0.175 4.45 4.45 0.060 0.080 1.52 2.03 0.967 1.041 24.56 26.45 1.242 1.316 31.55 33.43 1.351 1.425 34.32 36.20 868 1043 1292 1552 446 599 1/0 2/0 3/0 4/0 4 4 3 3 0.175 0.175 0.175 0.175 4.45 4.45 4.45 4.45 0.080 0.080 0.080 0.080 2.03 2.03 2.03 2.03 1.078 1.118 1.186 1.239 27.39 28.39 30.13 31.46 1.353 1.393 1.461 1.514 34.37 35.38 37.11 38.46 1.462 1.502 1.570 1.643 37.13 38.15 39.88 41.73 1138 1254 1446 1623 1693 1867 2152 2415 701 830 1051 1257 250 300 350 2 2 1 0.175 0.175 0.175 4.45 4.45 4.45 0.080 0.080 0.080 2.03 2.03 2.03 1.295 1.346 1.443 32.90 34.18 36.64 1.570 1.621 1.718 39.88 41.71 43.64 1.699 1.750 1.847 43.15 44.45 46.91 1823 2047 2342 2713 3046 3485 1500 1733 2062 400 500 1 1/0 0.175 0.175 4.45 4.45 0.080 0.080 2.03 2.03 1.486 1.567 37.74 39.81 1.761 1.917 44.73 48.69 1.890 2.051 48.01 52.10 2534 3102 3771 4616 2299 2864 600 1/0 0.175 4.45 0.080 2.03 1.658 750 2/0 0.175 4.45 0.080 2.03 1.792 1000 2/0 0.175 4.45 0.110 2.79 2.001 *Steel armour is not permitted in single conductor cable. 42.10 45.51 50.82 2.008 2.142 2.351 51.00 54.41 59.72 2.142 2.276 2.485 54.41 57.81 63.12 3498 4185 5225 5205 6228 7775 3332 4189 5359 Conductor Size Power AWG Bonding or kcmil AWG Ampacity** 40°C Ambient A Appleton T&B Fittings†† Commander CrouseHinds 2 1 6 4 195 225 TMC140125 TMC140125 10470AL/ST125-470 10470AL/ST125-470 TCA-125-151 TCA-125-151 ST125-470 ST125-470 1/0 2/0 3/0 4/0 4 4 3 3 259 298 343 397 TMC140125 TMC166150 TMC166150 TMC166150 10470AL/ST125-470 10470AL/ST125-470 10550AL/ST125-550 10471AL/ST125-471 TCA-125-151 TCA-125-167 TCA-125-167 TCA-125-167 ST125-470 ST125-470 ST125-550 ST125-471 250 300 350 2 2 1 440 496 543 TMC166150 TMC206200 TMC206200 10471AL/ST125-471 10471AL/ST125-471 10472AL/ST150-472 TCA-125-182 TCA-125-182 TCA-150-192 ST125-471 ST125-471 ST150-472 400 500 1 1/0 580 678 TMC206200 TMC206200 10472AL/ST150-472 10473AL/ST150-473 TCA-150-192 TCA-150-208 ST150-472 ST150-473 600 1/0 753 TMC251250 10474AL/ST200-474 TCA-200-231 ST200-474 750 2/0 872 TMC251250 10474AL/ST200-474 TCA-200-231 ST200-474 1000 2/0 1040 TMC251250 10552AL/ST200-475 TCA-200-250 ST200-475 **Per ICEA Publication P-46-426 for 90°C conductor, 40°C ambient air, cables spaced at least one diameter apart in free air. Other conditions may require derating. Inspection authority agreement is required to use these values. The equipment bonding conductor sizes shown are specified in CSA C68.3–97 (R2001) and are based on the requirements of Table 16 and on the ampacities of Table 2 of the CE Code. ††Ensure that only nonmagnetic connectors, locknuts and ground bushings are used. 23 1C TECK 90 (XLPE) Minus 40°C 15 kV 133% Insulation Level with Concentric Bonding Conductor Conductor Size Power AWG Bonding or kcmil AWG *Aluminum Armour Only Insulation Thickness inches mm Inner Jacket Thickness inches mm Inner Jacket inches mm Approximate Diameters Armour inches mm Outer Covering inches mm Approximate Weight Aluminum Armour* lb/kft kg/km Copper Content kg/km 1 4 0.220 5.59 0.080 2.03 1.132 28.76 1.407 35.74 1.516 38.51 1133 1686 599 1/0 2/0 3/0 4/0 4 4 3 3 0.220 0.220 0.220 0.220 5.59 5.59 5.59 5.59 0.080 0.080 0.080 0.080 2.03 2.03 2.03 2.03 1.170 1.209 1.277 1.330 29.71 30.71 32.45 33.78 1.445 1.484 1.552 1.605 36.71 37.69 39.42 40.77 1.554 1.593 1.681 1.734 39.47 40.46 42.70 44.04 1232 1349 1545 1755 1833 2007 2299 2612 701 830 1051 1257 250 300 350 2 2 1 0.220 0.220 0.220 5.59 5.59 5.59 0.080 0.080 0.080 2.03 2.03 2.03 1.387 1.461 1.534 35.22 37.11 38.96 1.662 1.736 1.854 42.21 44.09 47.09 1.791 1.865 2.018 45.49 47.37 51.26 1960 2187 2456 2917 3254 3655 1500 1733 2062 400 500 1 1/0 0.220 0.220 5.59 5.59 0.080 0.080 2.03 2.03 1.581 1.659 40.16 42.13 1.931 2.009 49.05 51.03 2.065 2.143 52.45 54.43 2784 3230 4143 4807 2299 2864 600 1/0 0.220 5.59 0.080 2.03 1.754 750 2/0 0.220 5.59 0.110 2.79 1.943 1000 2/0 0.220 5.59 0.110 2.79 2.120 *Steel armour is not permitted in single conductor cable. 44.55 49.35 53.85 2.104 2.293 2.470 53.44 58.24 62.74 2.238 2.427 2.604 56.85 61.65 66.14 3649 4453 5494 5430 6626 8176 3332 4189 5359 Conductor Size Power AWG Bonding or kcmil AWG Ampacity** 40°C Ambient A Appleton T&B Fittings†† Commander CrouseHinds 1 4 225 TMC-166150 10470AL/ST125-470 TCA-125-167 ST125-470 1/0 2/0 3/0 4/0 4 4 3 3 259 298 343 397 TMC-166150 TMC-166150 TMC-166150 TMC-206200 10550AL/ST125-550 10550AL/ST125-550 10471AL/ST125-471 10471AL/ST125-471 TCA-125-167 TCA-125-167 TCA-125-182 TCA-125-182 ST125-550 ST125-550 ST125-471 ST125-471 250 300 350 2 2 1 440 496 543 TMC-206200 TMC-206200 TMC-206200 10472AL/ST150-472 10472AL/ST150-472 10473AL/ST150-473 TCA-150-192 TCA-150-192 TCA-150-208 ST150-472 ST150-472 ST150-473 400 500 1 1/0 580 678 TMC-206200 TMC-251250 10473AL/ST200-551 10551AL/ST200-474 TCA-200-231 TCA-200-231 ST200-551 ST200-474 600 1/0 753 TMC-251250 10474AL/ST200-474 TCA-200-231 ST200-474 750 2/0 872 TMC-251250 10475AL/ST200-475 TCA-200-250 ST200-475 1000 2/0 1040 TMC-251250 10553AL/ST250-477 TCA-250-268 ST250-477 **Per ICEA Publication P-46-426 for 90°C conductor, 40°C ambient air, cables spaced at least one diameter apart in free air. Other conditions may require derating. Inspection authority agreement is required to use these values. The equipment bonding conductor sizes shown are specified in CSA C68.3–97 (R2001) and are based on the requirements of Table 16 and on Table 2 of the ampacities of the CE Code. ††Ensure that only nonmagnetic connectors, locknuts and ground bushings are used. 24 3C TECK 90 (XLPE) Minus 40°C Conductor Size Power AWG Bonding or kcmil AWG Insulation Thickness inches mm Inner Jacket Thickness inches mm 15 kV 100% Insulation Level Inner Jacket inches mm Approximate Diameters Armour inches mm Outer Covering inches mm Approximate Weight Aluminum Armour* lb/kft kg/km Copper Content kg/km 2 1 6 6 0.175 0.175 4.45 4.45 0.080 0.080 2.03 2.03 1.806 1.875 45.86 47.63 2.156 2.225 54.76 56.52 2.290 2.359 58.17 59.92 2424 2673 3607 3978 1057 1304 1/0 2/0 3/0 4/0 6 6 4 4 0.175 0.175 0.175 0.175 4.45 4.45 4.45 4.45 0.080 0.110 0.110 0.110 2.03 2.79 2.79 2.79 1.955 2.104 2.206 2.319 49.67 53.44 56.03 58.90 2.305 2.454 2.556 2.669 58.55 62.33 64.92 67.79 2.479 2.588 2.690 2.803 62.97 65.74 68.33 71.20 2972 3545 4054 4615 4423 5275 6032 6868 1609 1997 2558 3173 250 300 350 4 4 3 0.175 0.175 0.175 4.45 4.45 4.45 0.110 0.110 0.110 2.79 2.79 2.79 2.441 2.550 2.702 62.01 64.77 68.62 2.791 2.900 3.052 70.89 73.66 77.52 2.925 3.034 3.186 74.30 77.06 80.92 5154 5768 6512 7670 8584 9691 3716 4414 5171 400 500 3 3 0.175 0.175 4.45 4.45 0.110 0.110 2.79 2.79 2.795 2.962 70.99 75.24 3.145 3.312 79.88 84.12 3.279 3.446 83.29 87.53 7119 8354 10594 12432 5883 7278 Conductor Size Power AWG Bonding or kcmil AWG Ampacity** 40°C Ambient A Appleton Fittings T&B Commander CrouseHinds 2 1 6 6 164 187 TMC-251250 TMC-251250 10474/ST200-474 10475/ST200-475 TCA-200-250 TCA-200-250 ST200-474 ST200-475 1/0 2/0 3/0 4/0 6 6 4 4 215 246 283 325 TMC-251250 TMC-251250 TMC-304300 TMC-304300 10475/ST200-475 10553/ST250-477 10553/ST250-478 10447/ST300-479 TCA-250-268 TCA-250-268 TCA-250-284 TCA-250-284 ST200-475 ST250-477 ST250-478 ST300-479 250 300 350 4 4 3 359 399 438 TMC-304300 TMC-304300 TMC-359350 NA/ST300-479 10554/ST300-480 10555/ST300-480 TCA-250-300 TCA-300-322 TCA-300-322 ST300-479 ST300-480 ST300-480 400 3 470 TMC-359350 10479/ST300-481 TCA-300-344 ST300-481 500 3 536 TMC-359350 10480/ST350-482 TCA-300-365 ST350-482 **Per ICEA Publication P-46-426 for 90°C conductor, 40°C ambient air, cables spaced at least one diameter apart in free air. Other conditions may require derating. Inspection authority agreement is required to use these values. The equipment bonding conductor sizes shown are specified in CSA C68.3–97 (R2001) and are based on the requirements of Table 16 and on the ampacities of Table 2 of the CE Code. 25 3C TECK 90 (XLPE) Minus 40°C Conductor Size Power AWG Bonding or kcmil AWG Insulation Thickness inches mm Inner Jacket Thickness inches mm 15 kV 133% Insulation Level Inner Jacket inches mm Approximate Diameters Armour inches mm Outer Covering inches mm Approximate Weight Aluminum Armour* lb/kft kg/km Copper Content kg/km 1 6 0.220 5.59 0.110 2.79 2.136 54.25 2.486 63.14 2.620 66.55 3116 4740 1304 1/0 2/0 3/0 4/0 6 6 4 4 0.220 0.220 0.220 0.220 5.59 5.59 5.59 5.59 0.110 0.110 0.110 0.110 2.79 2.79 2.79 2.79 2.216 2.301 2.403 2.516 56.29 58.44 61.03 63.90 2.566 2.651 2.753 2.866 65.18 67.34 69.93 72.80 2.700 2.785 2.887 3.000 68.58 70.74 73.33 76.20 3503 3880 4400 4973 5213 5774 6548 7400 1609 1997 2558 3173 250 300 350 4 4 3 0.220 0.220 0.220 5.59 5.59 5.59 0.110 0.110 0.110 2.79 2.79 2.79 2.638 2.798 2.898 67.01 71.08 73.62 2.988 3.148 3.248 75.89 79.96 82.50 3.122 3.282 3.382 79.29 83.36 85.90 5524 6252 6972 8220 9304 10375 3716 4414 5171 400 500 3 3 0.220 0.220 5.59 5.59 0.110 0.140 2.79 3.56 2.992 3.225 75.99 81.91 3.342 3.575 84.89 90.81 3.476 3.709 88.29 94.21 7590 8988 11295 13375 5883 7278 Conductor Size Power AWG Bonding or kcmil AWG Ampacity** 40°C Ambient A Appleton T&B Fittings Commander CrouseHinds 1 6 187 TMC-304300 10553/ST250-478 TCA-250-284 ST250-478 1/0 2/0 3/0 4/0 6 6 4 4 215 246 283 325 TMC-304300 TMC-304300 TMC-304300 TMC-304300 10553/ST250-478 10477/ST250-478 10477/ST300-479 10544/ST300-480 TCA-250-284 TCA-250-284 TCA-250-300 TCA-300-322 ST250-478 ST250-478 ST300-479 ST300-480 250 300 350 4 4 3 359 399 438 TMC-304300 TMC-359350 TMC-359350 10555/ST300-480 10479/ST300-481 10480/ST300-481 TCA-300-322 TCA-300-344 TCA-300-344 ST300-480 ST300-481 ST300-481 400 3 470 TMC-359350 10481/ST350-482 TCA-300-365 ST350-482 500 3 536 TMC-402400 10483/ST350-483 N/A ST350-483 **Per ICEA Publication P-46-426 for 90°C conductor, 40°C ambient air, cables spaced at least one diameter apart in free air. Other conditions may require derating. Inspection authority agreement is required to use these values. The equipment bonding conductor sizes shown are specified in CSA C68.3–97 (R2001) and are based on the requirements of Table 16 and on the ampacities of Table 2 of the CE Code. 26 Installation and Technical Data AMPACITY CORRECTION FACTORS Conductor Temperature l´ = l where √ Tc – Ta t + 90 x c 90 – Ta tc + Tc l´ = current at conductor temperature Tc l = current at conductor temperature 90°C Ta = ambient temperature Tc = desired conductor temperature tc = inferred temperature of zero resistance (Cu: tc = 234.5, Al : tc = 228.1) Ambient Temperature l´ = l where √ l´ = l = Tc = Ta = Ta´ = Tc – Ta´ Tc – Ta current at ambient Ta´ current at tabulated ambient Ta conductor temperature tabulated ambient temperature new ambient temperature For certain temperature changes, the multiplying factor becomes: Conductor Temperature, °C 90 80 70 60 Ambient Air Temperature 30°C 40°C 1.09 1.02 0.92 0.81 1.00 0.91 0.80 0.66 27 Installation and Technical Data ELECTRICAL CHARACTERISTICS Resistance Conductor dc resistance is given in the Stranded Bare Copper and Aluminum Conductor Information on page 39. These values are at 25°C and can be corrected to other temperatures from the following: Temperature °C Correction Factor Temperature °C Correction Factor 0 10 20 30 40 50 0.90 0.94 0.98 1.02 1.06 1.10 60 70 75 80 90 130 1.14 1.18 1.20 1.22 1.26 1.41 The increase in conductor resistance due to skin effect can be calculated from the factor (1 + Ys) where 0.1508 2 R Ys = at 60 Hz 0.1508 2 192 + 0.8 R ( ( ) ) (R = dc resistance in Ω/km at desired conductor temperature) Where desired, the additional effect of proximity can be determined from the factor (1+ Yp) where YP = Ys where dc s Ys Yp ( )[ = = = = dc s 2 0.312 () dc s 2 + ] 1.18 at 60 Hz ys + 0.27 conductor diameter, mm equivalent axial distance between conductor centres, mm skin effect co-efficient proximity effect co-efficient Approximate AC/DC Ratios for Conductors at 90°C Size 1 1/0 2/0 3/0 4/0 250 350 500 750 1000 28 Copper Single Conductor Multi Conductor 1.000 1.001 1.001 1.002 1.003 1.004 1.007 1.015 1.033 1.057 1.010 1.020 1.030 1.040 1.050 1.060 1.080 1.130 1.210 1.360 Aluminum Single Multi Conductor Conductor 1.000 1.000 1.000 1.001 1.001 1.001 1.003 1.006 1.012 1.022 1.010 1.010 1.010 1.010 1.010 1.020 1.030 1.060 1.120 1.190 Installation and Technical Data Inductive Reactance The inductive reactance of cables in a multicable circuit is: ( ) GMD XL = 0.0754 ln GMR Ω/km to neutral at 60 Hz where GMD = equivalent axial spacing or axial distance between the phase conductors in the circuit in mm GMR = geometric mean radius of the phase conductor. For compact round conductors GMR = 0.38 × conductor diameter. (See Stranded Bare Copper and Aluminum Conductor Information.) Capacitive Reactance Capacitive reactance is calculated from capacitance: Xc = 1 = 2650 Ω×km at 60 Hz 2πfC C where C = capacitance in µF/km For single conductor insulated, and shielded cables with outer metallic layer: C = 0.0556 ε µF/km ln (D/d) ε = dielectric constant of insulation (= 2.3 for XLPE) D = diameter over cable dielectric d = diameter under cable dielectric Note: Capacitive reactance can normally be neglected for open lines up to about 40 km or in cables up to 20 km in length. where Charging Current Charging current is calculated from capacitance and voltage as follows: lch = 2πfCE = 377 CE mA/km at 60 Hz where C = capacitance in µF/km (see above) E = line to neutral voltage in kV Voltage Drop For multi conductor cables and single conductor cables at close spacing, voltage drop may be determined by use of the method shown in the following pages. Where necessary to calculate for single conductors spaced apart, the following formula will give sufficiently accurate results: Es – Er = l (R cosφ + XL sinφ) V/km to neutral where Es Er l R XL φ = = = = = = sending end voltage, V receiving end voltage, V current A resistance of conductor, Ω/km inductive reactance of conductors, Ω/km load power factor angle (NB: 100 cosφ = % load power factor) It is important, when determining limiting voltage drops, that the correct voltage is used, i.e. line-to-line, or line-to-neutral. 29 Installation and Technical Data Voltage Drop The voltage drop curves contained in this publication are applicable to aluminum armoured TECK cables. For steel armoured TECK cables, increase the values obtained from the curves by 20% to estimate the voltage drop. In the table for 3 phase 60Hz Voltage Drop Single Conductor TECK are curves of voltage drop for single and 3 conductor cables with copper conductors, 3 phase, 60 cycles. The voltage drop for 4 conductor cables, such as in a 3 phase, 4 wire grounded neutral system, may be taken from the curve for a 3 conductor cable, where the fourth conductor carries only unbalance current of a 3 phase system. The voltage drop curves are generated using the following formula: Voltage Drop = Rcosθ + XLsinθ (volts/amp-km) where: R = AC resistance (ohms/km) XL = inductive reactance (ohms/km) θ = load power factor angle (NB: 100cosθ = % load power factor) To calculate the net voltage drop for a specific application, the following formula must be used to account for systems other than 3 phase, circuit length and current: Net Voltage Drop = f x K x I x L Net Voltage Drop = 1000 where: f K I L = = = = system correction factor (see below) voltage drop factor from curve (v/amps-km) current carried by one conductor (amps) circuit length (meters) Since the curves are based on a 3 phase line-to-neutral system, the following correction factor (f) must be used in the voltage drop calculation: System 1 1 1 3 3 3 phase, phase, phase, phase, phase, phase, Correction Factor (f) 2 wire (120 V branch circuits) 3 wire (240 V residential circuits) 3 wire line-to-line 3 wire line-to-line 4 wire line-to-line 4 wire line-to-neutral 2 2 2 1.73 1.73 1 The following examples illustrate the proper use of the voltage drop formula and factors: Example 1 Find the voltage drop and percent drop given the following: – 3 phase circuit at 600/347 volts, – length of circuit 250 meters, – conductor – single conductor TECK, size 250 kcmil, in air with one diameter spacing, – load – 200 amps at 90% load power factor. 30 Installation and Technical Data SOLUTION Find the K factor from the single conductor TECK Voltage Drop Curve; for 250 kcmil conductor at 90% Load Factor we get: K = 0.250 volts per 1000 amp meters therefore, from the voltage drop formula we calculate the voltage drop as: Voltage Drop = 1 x 0.250 x 200 x 250 1000 Voltage Drop = 12.5 volts or Voltage Drop = 12.5 x 100% Voltage Drop = 347 Voltage Drop = 3.6% Example 2 Consider the above example with a three-conductor TECK and the same conditions. SOLUTION Find the K factor from the three conductor TECK Voltage Drop Curve; for 250 kcmil conductor at 90% Load Factor we get: K = 0.195 volts per 1000 amp meters therefore, from the voltage drop formula we calculate the voltage drop as: Voltage Drop = 1 x 0.195 x 200 x 250 1000 Voltage Drop = 9.75 volts or Voltage Drop = 9.75 x 100% Voltage Drop = 347 Voltage Drop = 2.8% 31 Installation and Technical Data 3 phase 60 Hz Voltage Drop Single Copper Conductor TECK One cable diameter spacing — No circulating current in concentric ground wires 32 Installation and Technical Data 3 phase 60 Hz Voltage Drop Three Copper Conductor TECK 33 Installation and Technical Data TECK Short circuit Capacity – XLPE Insulated Copper Conductors Short circuit Calculations The short circuit capabilities of the conductors of a cable for a given duration depend principally on their heat capacities, and are limited by the maximum temperature permitted under short-circuit conditions. The temperature limits established by Nexans are as follows: 250°C at phase conductor 200°C at shield or concentric bonding conductor The following graph provides a means of estimating the short circuit capacity of copper XLPE or TRXLPE Insulated conductors. These curves are plotted for durations in cycles (60 Hz basis). Logarithmic interpolation will provide values for intermediate durations. The curves may also be used to determine the amount of conducting material required for a known short-circuit condition. It is important to limit short circuit durations to no more than 2 or 3 seconds as no heat flow is taken into account in the functions used to calculate these curves. 34 Installation and Technical Data TECK Short circuit Capacity XLPE Insulated Copper Conductors 35 Installation and Technical Data INSTALLATION DATA Pulling Tension Limits It is recommended that FIREX® -II TECK Cables be pulled on the conductors using a pulling eye where necessary. The maximum permissible tension is 8 lbf/kcmil (=10,000 lbf/in2) for single conductor cables. For three conductor cables recommended maximum pulling tension is 16 lbf/kcmil based on the area of one conductor only. To avoid displacing the armour it may be necessary to use a basket grip over the outer jacket as well as the pulling eye. The use of guide rollers or other friction-reducing devices is highly recommended. Low-temperature Installation Nexans FIREX® -II TECK Cables meet CSA cold bend and impact requirements at minus 40°C. These tests are conducted under carefully controlled laboratory conditions to ensure comparability of results from different laboratories. Since actual field conditions are not subject to such control it is recommended that, wherever possible, provision be made for the heating of cables to at least minus 10°C until the actual cable installation. This will minimize the risk of damaging cables in very cold weather. Vertical Installation For vertical installations, the use of a messenger may be necessary to support the cable during installation. Offsets may well be necessary for final positioning of the cable. Please consult your nearest Nexans Sales Office for recommendations and information on Vertex cable. Bending Radius Nexans FIREX® -II TECK Cables are flexible and can be trained easily. The following table gives minimum bending radius factors for final training. During installation, and especially while pulling, bending radii should be twice the values shown below: Up to 5 kV (Unshielded) Over 5 kV and all metal tape shielded cable 7 x Outside Diameter 12 x Outside Diameter Note: The bending radius is that of the inner surface of the cable at the bend. In all cases these values are for permanent training after installation. Larger radii are recommended wherever the cable is being pulled under tension, preferably not less than twice and in no case less than 1.5 times the values for permanent training. 36 Installation and Technical Data Pulling Tension Calculations The maximum pulling tension on a cable should not exceed: a) where pulled by means of the conductor(s) 70nA newtons (N) for copper 50nA N for aluminum where n = 1 for single conductor cable 1.5 for 2C cable 2 for 3C cable and for triplexed 1C cables A = cross-section of one conductor (mm2) b) where pulled by means of a basket grip over an outer jacket or concentric wires 5000 N or value from (a) above, whichever is the lower. The tension resulting from a given duct installation is calculated as follows: a) T = 9.8 LWf (for a straight section) where T = pulling tension, N L = length of duct section, m W = linear mass of cable, kg/m f = coefficient of friction, typically 0.35 b) T = T2 + T1efa (for a duct with a bend) where T 2 = tension for the straight section following the bend (calculated as in (a) above) T 1 = tension for the straight section preceding the bend e = 2.71828 f = coefficient of friction a = angle of bend, radians efa is evaluated for some common conditions: efa bend angle f = 0.3 f = 0.35 f = 0.4 30° 45° 60° 90° 1.17 1.27 1.37 1.60 1.20 1.32 1.44 1.73 1.23 1.37 1.52 1.88 At any bend the tension should not exceed 3600 N/m of radius of the bend in order to avoid excessive compression forces in the cable. Assuming the illustrated duct layout and: • triplexed 3 x 1/c 500 kcmil copper 15 kV cable • linear mass = 11.0 kg/m • f = 0.35 • pulling from A to F Tension at B (T1) = 9.8 x 60 x 11.0 x 0.35 = 2270 N Tension at C (T2) = T1efa = 2270 x 1.32 = 3000 N Tension at D (T3) = 3000 + (9.8 x 20 x 11.0 x 0.35) = 3755 N Tension at E (T4) = T3efa = 3755 x 1.73 = 6500 N Tension at F (T5) = 6500 + (9.8 x 30 x 11.0 x 0.35) = 7630 N 37 Installation and Technical Data The maximum permissible tension on this cable would be 70 x 2 x 253 = 35,420 N The tension at E = 6500/3 = 2170 N/m of radius, which is not excessive; however, it is prudent to reduce this value, if possible, by comparing the results if the cable is pulled from F to A: Tension at E (T1) = 9.8 x 30 x 11.0 x 0.35 = 1130 N Tension at D (T2) = 1130 x 1.73 = 1960 N Tension at C (T3) = 1960 + (9.8 x 20 x 11.0 x 0.35) = 2715 N Tension at B (T4) = 2715 x 1.32 = 3580 N Tension at A (T5) = 3580 + (9.8 x 60 x 11.0 x 0.35) = 5840 N Pulling from F to A results in significantly lower tensions in the bends and overall, and should be selected as the preferred direction of pulling. Field Testing Voltage tests after installation should be made as soon as possible. Before applying the test voltage, ensure that all equipment is disconnected from the cable circuit. Also ensure that there is sufficient clearance between the cable ends and any grounded surfaces, objects or persons. We recommend that only qualified persons familiar with the process and associated safety precautions perform a D.C. Hipot test. For all 5kV and higher shielded cable, a high-voltage DC test made before placing a new cable system in service will normally reveal gross imperfections such as mechanical damage during installation or improperly made accessories. It is not expected to reveal deterioration due to ageing in service. At any time during installation, a Proof Test may be made at a voltage not exceeding that shown in the table applied for five minutes. These tests should only be undertaken by persons familiar with the use of the equipment and appropriate safety precautions. If any equipment is included beyond the cable terminations, the dielectric strength of such equipment must be taken into consideration when establishing the test voltage. After installation and before the cable is placed in regular service, an Acceptance Test may be made at a voltage not exceeding that shown in the table applied for 15 consecutive minutes. After the cable has been completely installed and placed in regular service, a Maintenance Test may be made at any time within the first five years at a voltage not exceeding that shown in the table applied for five consecutive minutes. Recent research has shown that the loss of dielectric strength caused by normal wet aging will shorten the cable life when Cable Voltage Rating kV 5 8 15 DC Proof Test During Installation (5 minute test) kV 100% 133% Insulation Insulation Level Level 25 34 53 25 41 60 *Within the guarantee period 38 subjected to DC testing. After that time, such testing is not recommended. For further information, see Nexans Product Information Letter number PIL 14-12. For 600, 1000 and 5000 volt nonshielded cables, a megger test at the cable’s rated voltage is recommended. DC Test Voltage Prior to Energization (15 minute test) kV 100% 133% Insulation Insulation Level Level 28 36 56 28 44 64 DC Test Voltage after cable has been in service (5 minute test)* kV 100% 133% Insulation Insulation Level Level 9 11 18 9 14 20 Stranded Bare Copper and Aluminum Conductor Information Approximate Weight(c) Nominal Conductor Diameter Conductor Size AWG cmil Area mm2 sq. in. No. of Wires(a), (b) Wire Diameter mm in Compressed Round mm in 14 12 10 4110 6530 10380 2.08 0.00323 3.31 0.00513 5.26 0.00816 7 7 7 0.61 0.0242 0.77 0.0305 0.98 0.0385 1.80 0.071 2.26 0.089 2.87 0.113 8 6 4 16510 26240 41740 8.37 0.01297 13.30 0.02061 21.15 0.03278 7 7 7 1.23 0.0486 1.55 0.0612 1.96 0.0772 3.61 0.142 4.55 0.179 5.72 0.225 3 2 1 52620 66360 83690 26.66 0.04133 7 2.20 0.0867 33.63 0.05212 7 2.47 0.0974 42.41 0.06573 19(18)[18] 1.69 0.0664 1/0 2/0 3/0 4/0 105600 133100 167800 211600 Compact Round mm in Average D.C. Resistance(c) –25°C kg per 1000 m Lbs per 1000 ft Ohms per 1000 m Copper Aluminum Copper Aluminum Copper Aluminum 18.9 30.0 47.7 9.1 14.5 12.7 20.2 32.1 8.61 6.13 5.42 9.75 3.41 3.40 0.134 4.29 0.169 5.41 0.213 75.9 121 192 23.1 36.7 58.3 51.0 81.1 129 15.5 24.6 39.2 6.40 0.252 7.19 0.283 8.18 0.322 6.05 0.238 6.81 0.268 7.59 0.299 242 305 385 73.5 92.7 117 163 205 258 485 611 771 972 147 186 234 296 Ohms per 1000 ft Copper Aluminum 8.89 5.59 2.63 1.65 1.04 2.71 1.70 2.14 1.35 0.848 3.52 2.21 1.39 0.653 0.411 0.258 1.07 0.674 0.424 49.4 62.3 78.6 0.673 0.533 0.423 1.10 0.875 0.694 0.205 0.163 0.129 0.336 0.267 0.211 326 411 518 653 99.1 125 157 199 0.335 0.266 0.211 0.167 0.550 0.436 0.346 0.274 0.102 0.0811 0.0643 0.0510 0.168 0.133 0.105 0.0836 53.51 67.44 85.03 107.22 0.08291 0.1045 0.1318 0.1662 19(18)[18] 19(18)[18] 19(18)[18] 19(18)[18] 1.89 2.13 2.39 2.68 0.0745 9.19 0.362 0.0837 10.31 0.406 0.0940 11.58 0.456 0.1055 13.00 0.512 8.53 0.336 9.55 0.376 10.7 0.423 12.1 0.475 126.68 152.01 177.35 202.68 0.1963 0.2356 0.2749 0.3142 37(36)[35] 37(36)[35] 37(36)[35] 37(36)[35] 2.09 2.23 2.47 2.64 0.0822 0.0900 0.0973 0.1040 14.17 15.52 16.79 17.93 0.558 0.611 0.661 0.706 13.2 14.5 15.6 16.7 0.520 0.570 0.616 0.659 1149 1378 1609 1838 350 419 489 559 772 926 1081 1235 235 282 329 376 0.142 0.118 0.101 0.0885 0.232 0.194 0.166 0.145 0.0432 0.0360 0.0308 0.0270 0.0708 0.0590 0.0506 0.0442 500 600 750 1000 253.35 304.02 380.03 506.71 0.3927 0.4712 0.5890 0.7854 37(36)[35] 61(58)[58] 61(58)[58] 61(58)[58] 2.95 2.52 2.82 3.25 0.1162 0.0992 0.1109 0.1280 20.03 22.68 24.59 28.37 0.789 0.866 0.968 1.117 18.7 20.7 23.1 26.9 0.736 0.813 0.908 1.060 2298 2758 3447 4595 699 838 1048 1396 1544 1854 2316 3088 469 564 704 938 0.0708 0.0590 0.0472 0.0354 0.116 0.0967 0.0774 0.0580 0.0216 0.0180 0.0144 0.0108 0.0354 0.0295 0.0236 0.0177 1250 1500 1750 2000 633.38 760.06 886.74 1013.42 0.9817 1.178 1.374 1.571 91 91 127 127 2.98 3.26 2.98 3.19 0.1172 0.1284 0.1174 0.1255 31.75 34.80 37.59 40.21 1.250 1.370 1.480 1.583 5743 6892 8041 9190 1750 2100 2440 2790 3859 4631 5403 6175 1174 1410 1640 1880 0.0283 0.0236 0.0202 0.0177 0.0464 0.0387 0.0332 0.0290 0.00863 0.00719 0.00616 0.00539 0.0142 0.0118 0.0101 0.00885 250 kcmil 300 350 400 (a) Reduced number of wires for copper compact strandings shown in ( ) parentheses. (b) Reduced number of wires for aluminum compact strandings shown in [ ] brackets. (c) Approximate weights and average D.C. resistances are considered to apply to all types of strands. Conductor data and metric equivalents in this table are based where possible on EEMAC recommendations current at time of compilation, otherwise on published ICEA standards. 39 Wire and Cable Metric Calculations Dimensions Mass Force or Tension Length mils x 0.0254 = mm (millimetres) inches x 25.4 = mm feet x 0.3048 = m (metres) miles x 1.609344 = km (kilometres) pounds x 0.45359 = kg (kilograms) tons (2000 lb) x 0.907185 = t (metric tonnes) pounds (force) x 4.448 = N (newtons) mass (in kg) x 9.8066 = N (weight at or near sea level) Mass per unit length lb/1000 ft. x 1.48816 = kg/km (kilograms per kilometre) lb/mi x 0.28185 = kg/km Area circular mils x 0.0005067 = mm2 (square millimetres) sq. in x 645.16 = mm2 sq. ft. x 0.092903 = m2 (square metres) sq. yd. x 0.836127 = m2 sq. mi. x 2.58999 = km2 (square kilometres) Solid wire weight mm2 x 8.89 = kg/km (for copper) mm2 x 2.70 = kg/km (for aluminum) mm2 x 7.83 = kg/km (for steel) Temperature Conversion Volume cu. in. x 16.387 = cm3 (cubic centimetres) cu. ft. x 0.028317 = m3 (cubic metres) gallons x 4.54609 = L (litres) U.S. gal. x 3.7854 = L (litres) °F to °C: °C = (°F minus 32) x 5/9 °C to °F: °F = (°C x 9/5) plus 32 Force per unit area (stress, pressure, tensile strength, etc.) lbf/in2 = (psi) x 6.895 = kPa (kilopascals) lbf/in2 x 0.006895 = MPa (megapascals) N/mm2 = MPa Note Kilopascals are used generally for fluid pressures. Megapascals are used generally for stresses in materials, i.e. for tensile stress, modulus of elasticity, etc. SI Prefixes Multiplying factor 1 000 000 000 000 1 000 000 000 1 000 000 1 000 100 10 0.1 0.01 0.001 0.000 001 0.000 000 001 0.000 000 000 001 0.000 000 000 000 001 0.000 000 000 000 000 001 40 = = = = = = = = = = = = = = 1012 109 106 103 102 101 10-1 10-2 10-3 10-6 10-9 10-12 10-15 10-18 Prefix Symbol NOTICE tera giga mega kilo hecto deca deci centi milli micro nano pico femto atto T G M k h da d c m µ n p f a Nexans has endeavored to ensure the accuracy of the data in this publication, however we cannot be liable for the consequences of errors or omissions. All data is subject to change without notice. The installer and/or user assumes all liability for the consequences of the installation and/or use of any of our products in contravention of any applicable law, regulation or code.