Space Light weight and high reliability Edition 2013 Light weight and high reliability Space flight SUCOFLEX 300 minibend SMPM-T Connectors Phase shifters 6 Ground testing SUCOFLEX 100/400 Passive components SUCOFLEX TVAC High power TVAC Hermetic adaptors 22 Technology driver Up screening Special applications PSM 36 Your partner for space connectivity solutions For over 15 years now, HUBER+SUHNER AG has been manufacturing microwave assemblies offering outstanding electrical and mechanical characteristics. Our carefully balanced range of cables and connectors covers the frequency range up to 65 GHz. A large number of variations and ruggedisations are available for applications involving a wide spectrum of requirements, be it flexibility, increased mechanical strength or protection against abrasion. Our patented connector assembly system ensures a reliable connection between the connector and the cable in any situation. Benefit from our vast expertise in the production of ready-to-use microwave cable assemblies. Professional assembly work based on soldering and crimping techniques, the supply of test data and the guarantee that cable assemblies are made strictly according to your specific needs give you the assurance of having settled for nothing less than the best. Vector and scalar network analyser set-ups are available in our assembly shop for testing finished cable assemblies. HUBER+SUHNER Light weight and high reliability 3 Space flight Over the past 15 years, our passive microwave products in various scientific and commercial space projects have been successfully employed in the space market. The use of our space application ranges from low earth orbit (LEO), GeoSynchronous Orbit (GSO) to interplanetary unmanned vehicles as well as manned missions. Our quality system which is certified by the Swiss Association for Quality Assurance Certificates SQS (based on ISO 9001, EN 9100 and ISO 14001 standard) and the National Quality Assurance NQA (based on AS 9100 standard), covers all business activities throughout the entire group. Our focus on comprehensive market support also incorporates test, measurement, analysis, screening, qualification, destructive physical analysis (DPA), environmental stress screening (ESS), and Highly Accelerated Life Testing (HALT) capabilities to provide the marketplace with total product solutions. We have the capability to perform thermal shock tests, real time X-ray inspection and XRF materials analysis in-house. Our manufacturing capabilities incorporate IPC, NASA and ESA workmanship standards, clean room manufacturing and testing (class 100) as well as technical training and certification programmes. We also provide complete project management of customer and industry screening and qualification test plans, profiles and report creation. This includes the utilisation and sourcing of Qualified Testing Suppliers List (QTSL) laboratories and the definition of DPA procedures and testing for custom hybrid components outside of the scope of MIL-STD-1580. These solutions represent cutting-edge market and customer support for complete technical support and oversight of any programme requirements. Sourcing, traceability and assembling processes are performed according to ESA, NASA and MIL standards. Based on customer-specific requirements, we qualify our space products in accordance with ESA, NASA and MIL standards ( MIL-DTL-17, MIL-PRF-39012, MIL-PRF-55427, MIL-PRF-55339, MIL-PRF-31031, MIL-STD-202, MIL-STD-810, MIL-STD-1547, MIL-STD-883, ESA/SCC 3402, 3902 and NASA EEE-INST-002). 4 HUBER+SUHNER Light weight and high reliability The light weight, high performance microwave cable assembly The SUCOFLEX 300 light weight, low-loss flexible microwave cable assemblies are highend products designed to meet the stringent needs of space flights systems (e.g. satellites) and aerospace systems (aircraft, helicopters, missiles), which are subjected to extremely severe operating conditions. The 300 series offers a consistently outstanding mechanical and electrical performance, stability and reliability up to 18 GHz with double shielding for improved screening attenuation. The added feature of this SUCOFLEX type is a weight reduction of up to 40 % compared to our conventional products. The flexible bend-to-the-end high performance cable assembly The minibend product family is designed for use in low profile, internal, point-to-point interconnections between RF modules within communications systems. Four product lines offer true flexible replacements to .047, .086, and .141 diameter semi-rigid coaxial cable solutions. The patented minibend connector attachment method does not require solder for the outer conductor attachment. This provide the unique advantage of a fully flexible cable immediately behind the connector providing bend-to-the-end low profile solutions for congested cable installations. The assemblies meet all NASA and ESA requirements for low-outgassing materials. Smallest threaded open source connector The unique and innovative combination of a MIL-STD-348 SMPM female interface connector together with a retractable threaded nut provides an integrated solution offering unprecedented electrical and mechanical performance. The SMPM-T handles high density requirements with a connector centreline-to-centreline spacing of just 5 mm (0.20 inch) while offering unmatched electrical stability at frequencies up to 65 GHz in even the harshest operating environments Connectors The connector product portfolio certified for use in space is designed for the most unique and difficult customer applications. The array of connector interfaces, panel mount geometries, printed circuit board (PCB) launch profiles, and customised design solutions is growing dynamically in response to the high technical demands of our customers. The materials selection of our connectors meets or exceeds the requirements of MIL-PRF-39012. Panel mount and PCB launch connectors are designed taking into account the unique design constraints of each customer application to provide optimised electrical and mechanical performance in any mounting style or launch topography. Our connector space flight heritage spans both North American and European satellite programmes. Phase shifters The phase shifter product family is designed for use in electronic systems where precision adjustment and tuning of transmission line electrical lengths are required. The phase shifter, or line trimmer, is designed to allow precise in-line phase change while maintaining constant VSWR and Insertion Loss performance values. The construction of the phase shifters incorporates fine gauge threads for precise tuning accuracy at a resolution of less than 0.1 degrees. A variety of interfaces and phase adjustment ranges are available with operation up to 26 GHz. These passive devices have proven successful in aerospace and satellite programmes with flight heritage in both North America and Europe. HUBER+SUHNER Light weight and high reliability 5 SUCOFLEX® 301 – spaceflight microwave cable assembly Electrical specifications Impedance (nominal) 50 Ω Operating frequency Insertion loss (nom/max.), (assembly 1 m length with straight and swept SMA male connector) DC … 18 1.87 / 1.94 dB@12 GHz 2.21 / 2.40 dB@18 GHz Insertion loss variation vs. temperature ≤ 0.003 Return loss (min) • • • • Spaceflight Static application Connection of signal components in satellites Lower weight, higher insertion loss (vs. SUCOFLEX 304) Features and benefits • • • • • • • • • • • • Centre conductor and braids in aluminum instead of copper Up to 40 % weight reduction compared to standard SUCOFLEX assemblies (lower launching costs) Straight and swept connectors available Production in clean room Extensive testing of the assembly High reliability Customer specific qualification All connectors vented Outgassing according ECSS-Q-ST-70-02 Mechanical stability Low-loss Defined and gentle evacuation by launch due to venting holes °K–1 –23 dB@12 GHz –19 dB@18 GHz RF leakage Application GHz –90 dB Resistance – insulation cable > 10 6 MΩ*m Withstand voltage – cable assembly (at sea level) > 500 Capacitance 86.4 pF*m–1 4.3 ns*m–1 Time delay Phase variation vs. temperature V < 1500 ppm Materials and finishes Cable centre conductor light weight silver plated wire Cable dielectric low density PTFE Cable shield helical double wrapped silver plated tape Cable braid silver plated round wire braid Cable jacket solid extruded ETFE Connector centre contacts beryllium copper gold plated Connector insulator PTFE solid Connector body beryllium copper gold plated Connector nut stainless steel Taper and identification sleeves (white) HT-SCE ¼” ws Processes Assembling in clean room general working area class 10’000 class 100 Pre-ageing of cables before assembly process Soldering according to ESA qualified materials and processes Layout / displacement angles 2 2 4 4 1 1 5 5 Cable mechanics 3 3 Minimum bending radius – static 15 mm Minimum bending radius – dynamic 20 mm 100 N Cable retention force 20.8 Weights of the assembly SUCOFLEX 301 cable 2 4 1 5 3 20.8 20.8 Length (reference plane or right angle connector axis) 1 2/3 4 5 6 Cable Connector diameter 3.5 mm length TBD SMA-187 straight male SMA-189 swept right angle male taper and identification sleeve «end A» (white) taper and identification sleeve «end B» (white) HUBER+SUHNER Light weight and high reliability ECSS-Q-70-08A and ECSS-Q-70-18A 23.9 g*m-1 SMA male straight connector 2.5 g SMA male swept right angle connector 3.0 g Environmental specifications Temperature range –55…+150 Radiation – gamma 30 °C Mrad Vibration: sinus, random, shock according to customer to specific levels All connectors vented Out gassing according ECSS-Q-ST-70-02 and NASA reference publication 1124 TML < 1 %, CVCM < 0.1 % SUCOFLEX® 304 – spaceflight microwave cable assembly Electrical specifications Impedance (nominal) 50 Ω Operating frequency DC … 18 Insertion loss (nom/max.), (assembly 1 m length with straight and swept SMA male connector) 1.16 / 1.26 dB@12 GHz 1.44 / 1.56 dB@18 GHz Insertion loss variation vs. temperature ≤ 0.003 • –23 dB@12 GHz –19 dB@18 GHz RF leakage –90 • • • Features and benefits • • • • • • • • • • • • > 10 Withstand voltage – cable assembly (at sea level) Spaceflight Static application Connection of signal components in satellites Lower insertion loss, higher weight (vs. SUCOFLEX 301) Centre conductor and braids in aluminum instead of copper Up to 40% weight reduction compared to standard SUCOFLEX assemblies (lower launching costs) Straight and swept connectors available Production in clean room Extensive testing of the assembly High reliability Customer specific qualification All connectors vented Outgassing according ECSS-Q-ST-70-02 Mechanical stability Low-loss Defined and gentle evacuation by launch due to venting holes °K–1 Return loss (min) Resistance – insulation cable Application GHz 6 > 1500 Capacitance MΩ*m V 86.7 pF*m–1 4.3 ns*m–1 Time delay Phase variation vs. temperature dB < 1500 ppm Materials and finishes Cable centre conductor light weight silver plated wire Cable dielectric low density PTFE Cable shield helical wrapped silver plated tape Cable braid silver plated round wire braid Cable jacket solid extruded ETFE Connector centre contacts beryllium copper gold plated Connector insulator PTFE solid Connector body beryllium copper gold plated Connector nut stainless steel Taper and identification sleeves (white) HT-SCE 3/8” ws Processes Assembling in clean room general working area class 10’000 class 100 Pre-ageing of cables before assembly process Soldering according to ESA qualified materials and processes Layout / displacement angles 2 4 1 5 3 2 4 1 5 3 Cable mechanics Minimum bending radius – static 20 mm Minimum bending radius – dynamic 50 mm 250 N Cable retention force 34.2 Weights of the assembly SUCOFLEX 304 cable 2 4 1 5 3 34.2 34.2 Length (reference plane or right angle connector axis) 1 2/3 4 5 Cable Connector ECSS-Q-70-08A and ECSS-Q-70-18A Diameter 5.4 mm Length TBD SMA-487 straight male SMA-489 swept right angle male Taper and identification sleeve «end A» (white) Taper and identification sleeve «end B» (white) 46.0 g*m-1 SMA male straight connector 4.1 g SMA male swept right angle connector 4.9 g Environmental specifications Temperature range –55…+150 Radiation – gamma 30 °C Mrad Vibration: sinus, random, shock according to customer specific levels All connectors vented Out gassing according ECSS-Q-ST-70-02 and NASA reference publication 1124 TML < 1%, CVCM < 0.1% HUBER+SUHNER Light weight and high reliability 7 SUCOFLEX® 307 – spaceflight microwave cable assembly Electrical specifications Impedance (nominal) 50 Ω Operating frequency Insertion loss (nom/max.), (assembly 1 m length with straight and swept SMA male connector) DC … 5.5 0.45 / 0.48 Insertion loss variation vs. temperature ≤ 0.0045 • • • –23 dB –90 dB • • • • • • • • • • • • • • > 10 Phase variation vs. temperature 1 2 4 1 pF*m–1 4.3 ns*m–1 < 1800 ppm Cable centre conductor light weight silver plated wire Cable dielectric low density PTFE Cable shield helical wrapped silver plated tape Cable braid silver plated round wire braid Cable jacket solid extruded ETFE Connector centre contacts beryllium copper gold plated Connector insulator PTFE solid Connector body brass gold plated Connector nut stainless steel Taper and identification sleeves (white) HT-SCE ½” ws Processes Assembling in clean room 3 general working area class 10’000 class 100 Pre-ageing of cables before assembly process Soldering according to ESA qualified materials and processes ECSS-Q-70-08A and ECSS-Q-70-18A Cable mechanics Minimum bending radius – static 5 V Cable mechanics Layout / displacement angles 4 MΩ*m 86.7 Time delay High power application Specified up to 5.5 GHz, measured up to 8 GHz Straight and right angle TNC male connectors Construction according SUCOFLEX 300 family with an addidional braid for enhanced torsion stability Centre conductor and braids in aluminum instead of copper for weight reduction Cable dielectric is extruded low loss PTFE Biggest SUCOFLEX diameter Production in clean room Extensive testing of the assembly Customer specific qualification High reliability All connectors vented Outgassing spec according ECSS-Q-ST-70-02 Defined and gentle evacuation by launch due to venting holes Outstanding mechanical and electrical performance 2 6 > 2000 Capacitance Features and benefits • °K–1 RF leakage Withstand voltage – cable assembly (at sea level) Spaceflight Static application Connection of high power components in satellites (e.g. power amplifier to combining networks) dB@5.5 GHz Return loss (min) Resistance – insulation cable Application GHz 50 mm Minimum bending radius – dynamic 100 mm Cable retention force 340 N 133 g*m-1 Weights of the assembly 5 3 SUCOFLEX 307 cable 22.1 2 4 1 5 3 TNC-721 male straight connector 24 g TNC-721 male right angle connector 30 g Environmental specifications 22.1 22.1 Length (reference plane or right angle connector axis) 1 2/3 4 5 8 Cable Connector diameter 9 mm Length TBD SMA-487 straight male SMA-489 swept right angle male taper and identification sleeve «end A» (white) taper and identification sleeve «end B» (white) HUBER+SUHNER Light weight and high reliability Temperature range –55…+150 Radiation – gamma 30 °C Mrad Vibration: sinus, random, shock according to customer specific levels All connectors vented Out gassing according ECSS-Q-ST-70-02 and NASA reference publication 1124 TML < 1%, CVCM < 0.1% CW power handling SUCOFLEX® 307 CW power max. vs. frequency 3000 2700 2400 Pmax [W] 2100 1800 1500 1200 900 600 300 0 0.5 2 3.5 5 6.5 8 30 40 50 Frequency [GHz] SUCOFLEX 307 with TNC connectors Derating factor Derating factor vs. altitude and temperature 1.6 1.5 1.4 1.3 1.2 1.1 1.0 0.9 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0.0 0 10 20 Altitude [km] T = –55°C T = 25 °C T = 85 °C T = 125 °C T = 155 °C These derating factors should be used as guidance only for estimating the power handling of SUCOFLEX 307 at this combination of altitude and temperature. To obtain garanteed performance, additional application details will be required. Please contact our local sales representative for this information. HUBER+SUHNER Light weight and high reliability 9 minibendTM – spaceflight microwave cable assembly Electrical specifications Impedance (nominal) 50 Ω Operating frequency Insertion loss (nom/max.), (assembly 1 m length with straight and swept SMA male connector) DC-65 GHz 3.61/3.81 dB@18 GHz 5.62/5.95 dB@40 GHz Insertion loss variation vs. temperature < 0.003 °K–1 –32 dB@18 GHz –25 dB@40 GHz Return loss (min) RF leakage 100 dB > 10 6 MΩ*m Resistance – insulation cable minibend - cable 32081 Withstand voltage – cable assembly (at sea level) A mechanically strong cable that replaces traditional .086 diameter semi-rigid cable. It offers excellent resistance to flame, corrosion, elongation and compression and has high pull strength. This cable offers extremely stable I.L. up to 65.0 GHz. Capacitance 98.4 pF*m–1 Time delay 4.74 ns*m–1 Features and benefits • • • • • • Frequency range up to 65 GHz Triple shielded for high isolation Eliminates need for costly right angle connectors Direct replacement for .086” semi-rigid cables Stock delivery on standard lengths Guaranteed 15 lbs (67N) pull force for minibend, 25 lbs (111 N) for minibend R > 2000 Phase variation vs. temperature < 6000 V ppm Materials and finishes Cable centre conductor silver plated OFHC copper Cable dielectric solid PTFE Cable shield silver plated copper flat wire braid Cable binder aluminum/polyimide laminate tape Cable braid stainless steel round wire braid Cable jacket extruded FEP Connector centre contacts beryllium copper, gold plated Connector insulator PTFE or Ultem Connector body stainless steel, passivated or beryllium copper, gold plated Connector nut stainless steel, passivated or beryllium copper, gold plated Processes Assembling in clean room general working area 100’000 100’000 Pre-ageing of cables before assembly process Layout / displacement angles Thermal conditioning MIL-STD-202, Method 107 Soldering processes, workmanship and inspection J-STD-001ES Cable mechanics Minimum bending radius – static Minimum bending radius – dynamic Cable retention force 13.5 mm 0.53 inch R 5.1 mm Weights of the assembly R 0.2 inch Cable 32081 5.08 15.24 111 14.6 mm mm N g*m-1 Environmental specifications 10.9 mm 0.43 inch 10 HUBER+SUHNER Light weight and high reliability Temperature range -65…+150 Radiation – gamma 30 °C Mrad Vibration: sinus, random, shock according to customer specific levels using published methods MIL-STD-202 MIL-STD-810 MIL-STD-883 Out gassing according ECSS-Q-ST-70-02 and NASA reference publication 1124 TML < 1%, CVCM < 0.1% minibendTM L– spaceflight microwave cable assembly Electrical specifications Impedance (nominal) 50 Ω Operating frequency DC – 50 Insertion loss (nom/max.), (assembly 1 m length with straight and swept SMA male connector) 2.76/2.86 4.24/4.34 Insertion loss variation vs. temperature <.0015 GHz dB@18 GHz dB@40 GHz °K–1 –32 dB@18 GHz –25 dB@40 GHz Return loss (min) RF leakage 100 dB > 10 6 MΩ*m Resistance – insulation cable minibend L - cable 32024 Withstand voltage – cable assembly (at sea level) A durable, low loss alternative to .086 diameter semi-rigid cable offering 30 % less attenuation. It offers excellent resistance to flame and corrosion in addition to excellent phase and amplitude stability. This cable is available for applications up to 50 GHz. Capacitance 90.2 pF*m–1 Time delay 4.36 ns*m–1 Features and benefits • • • • • • • Frequency range up to 50 GHz Triple shielded for high isolation Eliminates need for costly right angle connectors Direct replacement for .086” semi-rigid cables Stock delivery on standard lengths Guaranteed 15 lbs (67 N) pull force for minibend, 25 lbs (111N) for minibend R Microporous dielectric for 30 % lower insertion loss, improved phase stability and higher power handling > 2000 Phase variation vs. temperature < 1500 V ppm Materials and finishes Cable centre conductor silver plated OFHC copper Cable dielectric expanded PTFE Cable shield silver plated copper flat wire braid Cable binder aluminum/polyimide laminate tape Cable braid stainless steel round wire braid Cable jacket extruded FEP Connector centre contacts beryllium copper, gold plated Connector insulator PTFE or Ultem Connector body stainless steel, passivated or beryllium copper, gold plated Connector nut stainless steel, passivated or beryllium copper, gold plated Processes Assembling in clean room general working area 100’000 100’000 Pre-ageing of cables before assembly process Layout / displacement angles Thermal conditioning MIL-STD-202, Method 107 Soldering processes, workmanship and inspection J-STD-001ES Cable mechanics Minimum bending radius – static Minimum bending radius – dynamic Cable retention force 13.5 mm 0.53 inch R 5.1 mm R 0.2 inch 5.08 15.24 111 mm mm N Weights of the assembly Cable 32024 15.6 g*m-1 Environmental specifications 10.9 mm 0.43 inch Temperature range –65…+150 Radiation – gamma 30 °C Mrad Vibration: sinus, random, shock according to customer specific levels using published methods MIL-STD-202 MIL-STD-810 MIL-STD-883 Out gassing according ECSS-Q-ST-70-02 and NASA reference publication 1124 TML < 1 %, CVCM < 0.1 % HUBER+SUHNER Light weight and high reliability 11 mini141TM – spaceflight microwave cable assembly Electrical specifications Impedance (nominal) 50 Ω Operating frequency DC – 40 Insertion loss (nom/max.), (assembly 1 m length with straight and swept SMA male connector) 1.71/1.78 dB@18 GHz 2.67/2.74 dB@40 GHz Insertion loss variation vs. temperature <.0015 –28 dB@18 GHz –20 dB@40 GHz RF leakage 100 Features and benefits • • • • • • • > 10 Withstand voltage – cable assembly (at sea level) A strong, low loss alternative to .141 diameter semi-rigid cable offering 20 % less attenuation. It offers excellent pull strength and resistance to flame, corrosion and elongation. This cable also provides exceptional phase stability for applications up to 40.0 GHz. Frequency range up to 40 GHz Triple shielded for high isolation Eliminates need for costly right angle connectors Direct replacement for .141” semi-rigid cables Stock delivery on standard lengths Guaranteed 25 lbs (111N) pull force Microporous dielectric for 20 % lower insertion loss, improved phase stability and higher power handling °K–1 Return loss (min) Resistance – insulation cable mini141 - cable 32022 GHz 6 > 5000 dB MΩ*m V Capacitance 89.2 pF*m–1 Time delay 4.36 ns*m–1 Phase variation vs. temperature < 1500 ppm Materials and finishes Cable centre conductor silver plated OFHC copper Cable dielectric expanded PTFE Cable shield silver plated copper flat wire braid Cable binder aluminum/polyimide laminate tape Cable braid stainless steel round wire braid Cable jacket extruded FEP Connector centre contacts beryllium copper, gold plated Connector insulator PTFE or Ultem Connector body stainless steel, passivated or beryllium copper, gold plated Connector nut stainless steel, passivated or beryllium copper, gold plated Processes Assembling in clean room general working area 100’000 100’000 Pre-ageing of cables before assembly process Layout / displacement angles Thermal conditioning MIL-STD-202, Method 107 Soldering processes, workmanship and inspection J-STD-001ES Cable mechanics Minimum bending radius – static Minimum bending radius – dynamic Cable retention force 18.6 mm 25.15 111 mm mm N Weights of the assembly 0.73 inch R 8.4 mm R 0.33 inch Cable 32024 28.5 g*m-1 Environmental specifications Temperature range 12 8.38 –65…+150 14.3 mm Radiation – gamma 0.56 inch Vibration: sinus, random, shock according to customer specific levels using published methods MIL-STD-202 MIL-STD-810 MIL-STD-883 Out gassing according ECSS-Q-ST-70-02 and NASA reference publication 1124 TML < 1%, CVCM < 0.1% HUBER+SUHNER Light weight and high reliability 30 °C Mrad microbendTM – spaceflight microwave cable assembly Electrical specifications Impedance (nominal) 50 Ω Operating frequency DC – 90 Insertion loss (nom/max.), (assembly 1 m length with straight and swept SMA male connector) 4.68/4.78 7.29/7.39 Insertion loss variation vs. temperature < 0.003 GHz dB@18 GHz dB@40 GHz °K–1 –32 dB@18 GHz –25 dB@40 GHz Return loss (min) RF leakage 100 dB > 10 6 MΩ*m Resistance – insulation cable microbend - cable 32041 Withstand voltage – cable assembly (at sea level) An ultra-flexible replacement for .047 diameter semi-rigid cable with over 35 % less attenuation. This cable offers excellent pull strength and mechanical durability for its small size.In addition, it's electrically stable up to 90 GHz. Capacitance 97.4 pF*m–1 Time delay 4.74 ns*m–1 Features and benefits • • • • • • • Frequency range up to 90 GHz Triple shielded for high isolation Eliminates need for costly right angle connectors Direct replacement for .047” semi-rigid cables Stock delivery on standard lengths Guaranteed 10 lbs (45N) pull force 35 % lower insertion loss > 2000 Phase variation vs. temperature < 6000 V ppm Materials and finishes Cable centre conductor silver plated OFHC copper Cable dielectric solid PTFE Cable shield silver plated copper flat wire braid Cable binder aluminum/polyimide laminate tape Cable braid stainless steel round wire braid Cable jacket extruded FEP Connector centre contacts beryllium copper, gold plated Connector insulator PTFE or Ultem Connector body stainless steel, passivated or beryllium copper, gold plated Connector nut stainless steel, passivated or beryllium copper, gold plated Processes Assembling in clean room general working area 100’000 100’000 Pre-ageing of cables before assembly process Layout / displacement angles Thermal conditioning MIL-STD-202, Method 107 Soldering processes, workmanship and inspection J-STD-001ES Cable mechanics 9.9 mm 0.39 inch 1.91 mm 0.075 inch Minimum bending radius – static 1.52 Minimum bending radius – dynamic 4.57 Cable retention force mm mm 45 N 9.2 g*m-1 Weights of the assembly Cable 32041 9.9 mm 0.39 inch R 1.52 mm R 0.06 inch 8.7 mm 0.34 inch Environmental specifications Temperature range –65…+150 Radiation – gamma 30 °C Mrad Vibration: sinus, random, shock according to customer specific levels using published methods MIL-STD-202 MIL-STD-810 MIL-STD-883 Out gassing according ECSS-Q-ST-70-02 and NASA reference publication 1124 TML < 1%, CVCM < 0.1% HUBER+SUHNER Light weight and high reliability 13 SMPM-T TM – the smallest space flight threaded connector Electrical data Impedance 50 Ω Frequency range DC … 65 GHz Contact resistance centre conductor 6.0 m Ω max.. outer conductor 2.0 m Ω max.. at sea level 335 Vrms DWV Insulation resistance > 5'000 M Ω min. Corona levels RF high potential The SMPM-T connector is available along with the industry driving microbend «Bend-to-the-end» technology already qualified for any aerospace application. The SMPM-T is designed to comply with the hi-rel material restrictions of NASA while still offering full compliance with RoHS and REACH legislation in the commercial market. Qualifications • • • • • • MIL-DTL-17 MIL-PRF-39012 MIL-PRF-55427 MIL-STD-202 MIL-STD-810 MIL-STD-1547 125 Vrms at 5 MHz 200 Vrms at 3 GHz –80 dB max.. at 3 to 26.5 GHz –65 dB max.. RF leakage The SMPM-T is the smallest threaded open source connector on the market. Its unique and innovative combination of a MILSTD-348 SMPM female interface connector together with a retractable threaded nut provides an integrated solution offering unprecedented electrical and mechanical performance. The SMPM-T handles high density requirements with a connector centreline-to-centreline spacing of just 0.02 inches (5 mm) while offering unmatched electrical stability at frequencies up to 65 GHz in even the harshest operating environments (>12'000 g shock). at 70'000 ft. Magnetic permeability < 2 Mu VSWR to 26.5GHz 1.1:1 to 65 GHz 1.3:1 Insertion loss connector non-hermetic hermetic .05 + .04√f in GHz .12√f in GHz Mechanical performance Centre contact retention 1.5 Ibs. min. (captivated designs) Durability 1'100 cycles min. into a full detent shroud 1'000 cycles min. into a smooth bore shroud Force to engage SMPM full detent – 3.5 Ibs. typical SMPM smooth bore – 1.5 Ibs. typical Force to disengage SMPM full detent – 5 Ibs. typical SMPM smooth bore – 1.5 Ibs. typical Mating torque 22 ± 2 in-oz. Proof torque 36 in-oz. min. Environmental specifications Temperature range –65 °C … +165 °C Thermal shock MIL-STD-202, method 107, Test condition B Moisture resistance MIL-STD-202, method 106 Corrosion MIL-STD-202, method 101, Test condition B Sine vibration MIL-STD-202, method 204, 28 g peak Random vibration MIL-STD-202, method 214, Test condition K-I, 46.3 grms Shock MIL-STD-202, Method 213, 12'000 g peak Materials and finishes Cable and shroud connectors Layout / displacement angles SMPM-T 7.4 mm 0.29 inch 4.06 mm 0.160 inch Body and contact beryllium copper, gold plated over nickel plate Dielectric PTFE or Torlon® Hermetic shroud connectors 3.18 mm 0.125 inch 1.91 mm 0.075 inch Body and contact Kovar ®, gold plated over nickel plate Dielectric corning 7070 glass or equivalent Adaptors 9.9 mm 0.44 inch R 1.5 mm R 0.06 inch REF. 10.2 mm 0.4 inch 14 HUBER+SUHNER Light weight and high reliability Body and nut #303 SS , gold plated over nickel plate Contact beryllium copper, gold plated over nickel plate Dielectric PTFE and Ultem Space flight connectors The connector product portfolio qualified for use in space is designed for the most unique and difficult customer applications. The array of connector interfaces, panel mount geometries, printed circuit board (PCB) launch profiles, and customised design solutions is growing dynamically in response to the high technical demands of our customers. The materials selection of our connectors meets or exceeds the requirements of MIL-PRF-39012. The connectors can be designed to incorporate either mechanically captivated contacts or the contacts can be provided uninstalled to the customer. Panel mount and PCB launch connectors are designed taking into account the unique design constraints of each customer application to provide optimised electrical and mechanical performance in any mounting style or launch topography. Several options are available for specific application requirements such as low-Passive Intermodulation (PIM), epoxy staking, and high RF shielding performance. We also offer rigorous special process control support to provide PCB connectors that will not suffer from the effects of solder joint gold embrittlement. Our connector space flight heritage spans both North American and European satellite programmes. This section contains representative samples of the wide array of unique connector solutions. Please contact your local sales representative for more information about a solution for your unique application. Space flight cable connectors Connector, SMP female, float mount, minibend L type, ruggedised / 29921CR-32-24 Materials and finishes beryllium copper alloy, gold plated over nickel plate Body, contact Housing body steel, corrosion resistant, non-magnetic Back nut steel, corrosion resistant, non-magnetic, gold plated over nickel plate Spring tempered carbon steel, nickel plated Dielectric polytetrafluoroethylene (PTFE) Epoxy two component high temp. epoxy system Outgassing assembly meets or exceeds ECSS-Q-ST-70-02 and NASA reference publication 1124 Electrical characteristics Impedance 50 Ω nominal Frequency 40 GHz Temperature range – 55 °C to +125 °C Interface meets MIL-STD-348 Connector, PIN receptacle, EMI gasket, low outgassing / 29198PXXCR-32-24 Materials and finishes Body and backnut steel, corrosion resistant, non-magnetic, passivated; nickel alloy plated (back nut) Centre conductor beryllium copper alloy, gold plated over nickel plate Dielectric polytetrafluoroethylene (PTFE) Gasket low outgassing conductive elastometer Epoxy two component high temp. epoxy system outgassing assembly meets or exceeds ECSS-Q-ST-70-02 and NASA reference publication 1124 Electrical characteristics Impedance 50 Ω nominal Frequency 26.5 GHz Temperature range – 55 °C to +125 °C HUBER+SUHNER Light weight and high reliability 15 Space flight connectors Space flight panel connectors Panel mount connector, SMA jack, hermetic, gold plated / 29231GG-3 Materials and finishes Body steel corrosion resistant, gold plated over nickel plate Centre conductor beryllium copper alloy, gold plated over nickel plate Dielectric polytetrafluoroethylene (PTFE) O-ring silicone rubber Hermetic seal pin nickel iron alloy, gold plated over nickel plate Electrical characteristics Impedance 50 Ω nominal Frequency 12 GHz Temperature range –55 °C to +125 °C Interface meets MIL-STD-348 Hermetic seal ASTM E-498, MIL-STD-202, MIL-STD-883 Outgassing meets or exceeds ECSS-Q-ST-70-02 and NASA reference publication 1124 Panel mount connector, TNC jack / 29713-35S Materials and finishes Body and centre conductor beryllium copper, contact is hardened Insulator polytetrafluoroethylene (PTFE) Locking adhesive stycast 1090, Catalyst 9 Electrical characteristics Impedance 14 GHz max. Frequency 50 Ω nominal Temperature range –65 °C to +125 °C Interface meets MIL-STD-348 Outgassing meets or exceeds ECSS-Q-ST-70-02 and NASA reference publication 1124 Panel mount connector, TNC jack, hermetic / 29713GG-13G200 Materials and finishes Body steel corrosion resistant, non-magnetic, passivated Centre conductor beryllium copper alloy, gold plated over nickel plate Dielectric polytetrafluoroethylene (PTFE) Feed thru pin nickel-iron alloy, gold plated over nickel plate Electrical characteristics 16 HUBER+SUHNER Light weight and high reliability Impedance 50 Ω nominal Frequency 10 GHz max. Temperature range –55 °C to +125 °C Hermetic seal ASTM E-498, MIL-STD-202, MIL-STD-883 Outgassing meets or exceeds ECSS-Q-ST-70-02 and NASA reference publication 1124 Space flight connectors Space flight panel connectors TNC jack, flanged, hermetic seal / 29713GG-XX Materials and finishes Body steel corrosion resistant, non-magnetic passived Centre conductor beryllium copper alloy, gold plated over nickel plate Dielectric polytetrafluoroethylene (PTFE) Feed thru pin nickel iron alloy, nickel plated Gasket silicone rubber Electrical characteristics Impedance 50 Ω nominal Frequency 10 GHz Temperature range –55 °C to +125 °C Interface meets MIL-STD-348 Hermetic seal ASTM E-498, MIL-STD-202, MIL-STD-883 Outgassing meets or exceeds ECSS-Q-ST-70-02 and NASA reference publication 1124 Panel mount connector, SMA jack, minimised RF leackage / 29031-42C Materials and finishes Body conductor steel corrosion resistant, non-magnetic gold plated Centre conductor beryllium copper alloy, gold plated over nickel plate Dielectric polytetrafluoroethylene (PTFE) Electrical characteristics Impedance 50 Ω nominal RF leckage less than –(120 - F) dB Temperature range –55 °C to +125 °C Outgassing meets or exceeds ECSS-Q-ST-70-02 and NASA reference publication 1124 HUBER+SUHNER Light weight and high reliability 17 Space flight connectors Space flight PCB connectors SMPM-T male, PCB edge mount connector (launcher) / 29976MB-X001-DG Materials and finishes Body/centre conductor beryllium copper alloy, gold plated over nickel plate Dielectric polytetrafluoroethylene (PTFE) Electrical characteristics Impedance 50 Ω nominal Frequency 40 GHz Interface definition MIL-STD-348 Temperature range –55 °C to +125 °C Options full detent / smooth bore Outgassing meets or exceeds ECSS-Q-ST-70-02 and NASA reference publication 1124 Connector, thru the board mount, SMPM-T male, solder coated / 29976S1-X-XXX-DG Materials and finishes Body/centre conductor beryllium copper alloy, gold plated over nickel plate Dielectric Torlon® Electrical characteristics 18 HUBER+SUHNER Light weight and high reliability Impedance 50 Ω nominal Frequency 26.5 GHz max. Interface definition MIL-STD-348 Temperature range –55 °C to +125 °C Options full detent / smooth bore Outgassing meets or exceeds ECSS-Q-ST-70-02 and NASA reference publication 1124 Space flight phase shifters The phase shifter product family is designed for use in electronic systems where precision adjustment and tuning of transmission line electrical lengths are required. The phase shifter, or line trimmer, is designed to allow precise in-line phase change while maintaining constant VSWR and Insertion Loss performance values. The construction of the phase shifters incorporates fine gauge threads for precise tuning accuracy at a resolution of less than 0.1 degrees. A variety of interfaces and phase adjustment ranges are available with operation up to 26 GHz. These passive devices have proven successful in aerospace and satellite programmes with flight heritage in both North America and Europe. Type Interfaces Frequency range [GHz] Total ∆Φ Dimension [mm] Dimension [inch] 1 2 min max. min max. min VSWR max. closed open closed open 40002C SMA plug SMA plug 0.1 4.0 4° 160° 1.05:1 1.28:1 108.71 143.00 4.28 5.63 40003C SMA plug SMA jack 0.1 4.0 4° 160° 1.05:1 1.28:1 105.66 139.95 4.16 5.51 40004C SMA jack SMA jack 0.1 4.0 4° 160° 1.05:1 1.28:1 103.38 137.67 4.07 5.42 40019C N plug TNC jack 0.1 4.0 4° 160° 1.15:1 1.35:1 117.86 152.15 4.64 5.99 40020C TNC jack TNC jack 0.1 4.0 4° 160° 1.15:1 1.35:1 129.79 164.08 5.11 6.46 40002A SMA plug SMA plug 0.5 8.0 35° 570° 1.08:1 1.25:1 159.00 218.44 6.26 8.60 40003A SMA plug SMA jack 0.5 8.0 35° 570° 1.08:1 1.25:1 155.96 215.39 6.14 8.48 40004A SMA jack SMA jack 0.5 8.0 35° 570° 1.08:1 1.25:1 153.67 213.11 6.05 8.39 40006A N plug N jack 0.5 8.0 33° 538° 1.08:1 1.25:1 164.34 220.47 6.47 8.68 40007A N jack N jack 0.5 8.0 33° 538° 1.08:1 1.25:1 163.07 219.20 6.42 8.63 40002B SMA plug SMA plug 8.0 18.0 97° 219° 1.25:1 1.40:1 58.42 68.58 2.30 2.70 40003B SMA plug SMA jack 8.0 18.0 97° 219° 1.25:1 1.40:1 53.37 65.58 2.18 2.58 40004B SMA jack SMA jack 8.0 18.0 97° 219° 1.25:1 1.40:1 52.07 62.23 2.05 2.45 40005B N plug N plug 8.0 18.0 102° 230° 1.25:1 1.40:1 73.91 84.58 2.91 3.33 40006B N plug N jack 8.0 18.0 102° 230° 1.25:1 1.40:1 73.15 83.82 2.88 3.30 40007B N jack N jack 8.0 18.0 102° 230° 1.25:1 1.40:1 68.83 79.50 2.71 3.13 40011B N jack SMA plug 8.0 18.0 92° 208° 1.25:1 1.40:1 60.71 70.36 2.39 2.77 40004D SMA jack SMA jack 8.0 26.0 146° 474° 1.25:1 1.37:1 56.90 72.90 2.24 2.87 40004E SMA jack SMA jack 8.0 26.0 146° 474° 1.25:1 1.37:1 56.90 72.90 2.24 2.87 Environmental qualification levels: Thermal shock: Sine vibration: Random vibration: Mechanical shock: MIL-STD-202, Method 107, 100 cycles, -55/+125C MIL-STD-202, Method 204, 21 g peak MIL-STD-202, Method 214, 26.1 g rms MIL-STD-202, Method 213, 750 g peak. closed open HUBER+SUHNER Light weight and high reliability 19 Ground testing HUBER + SUHNER emerged in space as a partner for passive microwave components that can be used for satellite testing in clean rooms as well as in thermal-vacuum environment. These components support the satellite during the entire trial period prior to launch. The comprehensive product range is optimally matched to the needs of the space customers. From the comprehensive range of TVAC components in the vacuum chamber of the hermetic adaptors to the test assemblies in the clean room the procurement process is simplified by offering «one stop shopping». This is true both for low power and high power applications. The power handling capabiliy of all assemblies is determined using simulations which are verified with real power tests and therefore performance predictions are accurate. Our thermal vacuum assemblies pass thermal cycling qualification to guarantie stable interface dimensions. On request, our cable assemblies can be produced in clean room environment and stabilisation thermal cycling can be applied. 20 HUBER+SUHNER Light weight and high reliability High performance assemblies The SUCOFLEX microwave assembly family has been specifically developed for high performance, Test+Measurement technology applications, and anywhere the best insertion loss, high phase stability versus temperature, excellent return loss and mechanical stability are of the utmost importance. Today's advanced radio frequency systems enable critical applications in space and must comply with the highest demands, so it is essential that the interconnection components that they rely on meet the highest standards as well. The SUCOFLEX family meets these challenges and provides the opportunity to design with the highest performance microwave cable in its class. Passive components The comprehensive range of high-quality radio frequency components is based around the varying needs of Test+Measurement. The components are compatible with one another and have stable characteristics of a very high quality. This high quality level results from many years of experience in the development and production of radio frequency components. TVAC assemblies Whole satellites or space components are tested in thermal vacuum chambers under the conditions found in outer space. They are exposed to vacuum and extreme temperature variations. The devices under test are connected to the measuring instruments outside the chamber using special RF assemblies. One important requirement is that the assemblies used within the vacuum chamber must meet the ECSS-Q-ST-70-02 C and NASA reference publication 1124 outgassing standard to prevent contamination of the chamber or equipment by solvents evaporating from certain materials. To prevent the assemblies becoming stressed and to ensure an extended service life, HUBER+SUHNER TVAC connectors contain venting holes that allow an unimpeded flow of air into and out of the components during the pressurisation/depressurisation cycles. Hermetic adaptors HUBER+SUHNER offers a wide array of hermetic feed-thru style adaptors that offer both in-series and between series interface solutions for TVAC testing applications. The hermeticity is provided by a glass fired seal within the adaptor body. The glass material is selected to provide the best electrical performance while also matching the coefficient of thermal expansion of the surrounding body and contact as closely as possible to prevent any loss of hermeticity. All of the hermetic adaptors are 100% tested for hermeticity in accordance with ASTM E-498, MIL-STD-202, and MIL-STD-883. HUBER+SUHNER Light weight and high reliability 21 High performance microwave assemblies SUCOFLEX 100 Phase stability vs. temperature 3000 2500 Phase [ppm] 2000 1500 1000 500 0 -500 -1000 -1500 -2000 -55 -35 -15 5 25 45 65 85 105 125 Temperature [°C] SUCOFLEX 100 series flexible microwave cable assemblies offer superior electrical and mechanical performance for static and dynamic applications. This series is a high-end product designed to provide optimal performance up to 50 GHz, where stringent electrical requirements – in particular stability and low loss – are important. Their mechanical and climate resistance properties surpass those of standard flexible cables. This cable type is ideally suited for Test+Measurement applications. • SUCOFLEX 400 Phase stability vs. temperature • • • The cable maintains stable electrical characteristics when exposed to bending and temperature, enabling reliable test results. A balanced range of connectors is available, including types which feature NWA-specific interfaces. Can be provided with various ruggedisations to protect the assembly against different environmental influences Available as assembly only 3000 2500 Phase [ppm] 2000 1500 1000 500 0 -500 -1000 -1500 -2000 -55 -35 -15 5 25 45 65 85 105 125 Temperature [°C] The SUCOFLEX 400 microwave assembly family has been specifically developed for high performance defence, medical, Test+Measurement technology applications, and anywhere the best insertion loss, high phase stability versus temperature, excellent return loss and mechanical stability are of the utmost importance. Todays advanced radio frequency systems enable critical applications in space and Test+Measurement, and must comply with the highest demands, so it is essential that the interconnection components that they rely on meet the highest standards as well. The SUCOFLEX 400 family meets these challenges and provides the opportunity to design with the highest performance microwave cable in its class. 22 HUBER+SUHNER Light weight and high reliability • • • • • • • The low loss benchmark High phase stability versus temperature Excellent voltage standing wave radio (VSWR) Improved system performance in case of reduced phase change over temperature Higher signal integrity due to lower loss Available as assembly with a tested electrical performance and ready to use Highest velocity of propagation (89%) Cables Frequency in GHz • 2.0 • 3.0 • 6 1.3 4.60 SUCOFLEX_103 • 1.1 5.50 SUCOFLEX_104 • • 0.8 • 1.3 • • • • 5.50 SUCOFLEX_104_P(E) 7.90 SUCOFLEX_106 26.5 0.99 5.55 SUCOFLEX_404 • 0.6 8.35 SUCOFLEX_406 40 50 • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • 7.90 SUCOFLEX_106_P • SK (2.92mm) PC 2.4 • • • • PC 3.5 18 3.65 SUCOFLEX_101_P(E) 4.00 SUCOFLEX_102 • 1.6 SMA • • 1.7 • TNC 3.65 SUCOFLEX_101 • • N Male straight Female bulkhead Male straight Female bulkhead Male straight Male right angle Female straight Female bulkhead Male straight Male right angle Female straight Female bulkhead Male straight Male right angle Female straight Female bulkhead Male straight Male right angle Female straight Male straight Male right angle Female straight Female bulkhead Male straight Female straight Female bulkhead Outer diameter [mm] dB/m @ 18 GHz Cable attenuation (nom.) Phase stability (mechanical) Low insertion loss High flexiibility Interfaces QMA QN • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • All cable assemblies are qualified according MIL and are available with phase match and/or armouring. P: Stranded inner conductor for high flexible cable with improved phase variation vs. flexure E: Thermoplastic polyurethane (TPU) jacket for highest flexibility and a low bending moment Armouring options Type A Consists of steel spring (round wire), steel braid and polyurethane (TPU) jacket. Up to +85 °C, this ruggedisation offers excellent protection against compression, tension, abrasion and other mechanical forces acting upon the cable. Armouring: • Surface material: TPU • Max crush resistance: 80 kN/m • Torsional stiffness 8.5x10 Nm2/° Max tensile force: • Ruggedisation • Cable connector junction 1500 N 400 N Type B Consists of a flexible hose of stainless steel. The ruggedisation protects the cable against compression, abrasion, mechanical injuries and open fire and hot objects (e.g. soldering irons). The continuous temperature is limited by the cable to +165 °C, and in the immediate proximity of the connectors to the max. imum connector temperature. Armouring: Surface material: stainless steel • Max crush resistance: 80 kN/m • Torsional stiffness 3.2x10 Nm2/° • Max tensile force: • Ruggedisation • Cable connector junction Type D Consists of an aramid yarn braid impregnated with silicon varnish. The ruggedisation protects the cable against abrasion and brief high temperatures. Armouring: Surface material: Aramid yarn braiding impregnated with silicon varnish • 1000 N 500 N HUBER+SUHNER Light weight and high reliability 23 Passive components Adaptors HUBER+SUHNER manufactures a wide range of adaptors to realise transitions from one interconnection interface to another. Our RF adapter assortment covers all commercially available RF interfaces and configurations, frequency and return loss specification. Any RF coaxial adapter can be modified to fit specific applications. Interfaces: A, BMA, BNC, BNC-precision, MBX, MCX, MMBX, MMCX, MMPX, N, N-precision, N-reverse, PC 1.85, PC 2.4, SK (2.92 mm), PC 3.5, PC 7, QLA-01, QMA, QN, SHV, SMA, SMA-precision, SMA-reverse, SMA-26.5GHz, SMB, SMC, SMPX, TNC, TNC-precision, UHF, 1.0/2.3, C50, 4.1/9.5, 7/16, 7/16-precision, BNC , BNC-precision, MCX, TNC, TNC-precision Attenuators HUBER+SUHNER attenuators are passive resistive components. An attenuation varying from 1 up to 40 dB and a power range up to 300 W. In this selection guide only low power attenuators are listed. For more options regarding interface, frequency range and power handling, please consult the electronically available Test+Measurement catalogue. Power 0.5 to 300 W Connectors 50 Ω BNC, N, PC 2.4, SK (2.92 mm), PC 7, QN, QMA, SMA, SMPX, TNC Frequency range from DC up to 50 GHz Attenuation range 1 to 40 dB Terminations Terminations are used to terminate an open RF port with a specific RF interface. The terminations vary in terms of power handling from 0.5 W up to 100 W. In this selection guide only low power terminations are listed. For more options regarding interface, frequency range, VSWR and power handling, please consult the electronically available Test+Measurement catalogue. 24 Power 0.5 to 100 W Connectors 50 Ω TNC, SMPX, SMB, SMC, SMA, QN, QMA, QMA IP68, QLA, PC7, SK (2.92 mm), PC 2.4, N, MMCX, MCX, C, BNC, BMA, 7/16, 1023 Frequency range from DC up to 50 GHz VSWR refer to datasheet HUBER+SUHNER Light weight and high reliability SUCOFLEX® TVAC – Thermal vacuum microwave assembly Features and benefits • Extended temperature range • Low outgassing in accordance with ECSS-Q-ST-70-02 and NASA Ref. Pub. 1124 • Longer lifetime, lower costs • Excellent performance to price ratio • Perfectly matched cables and connectors from one manufacturer • Vented connectors Thermal vacuum CW power handling CW power max. vs. frequency 5000.0 4500.0 4000.0 Pmax. [W] 3500.0 3000.0 2500.0 2000.0 1500.0 1000.0 500.0 0.0 0.5 3 5.5 8 10.5 13 15.5 18 Frequency [GHz] 32071 with TNC connectors SUCOFLEX 106 with TNC connectors Derating SUCOFLEX 104P 1.6 1.5 1.6 1.4 1.4 1.3 1.3 1.2 1.2 1.1 1.1 1.5 Derating factor Derating factor Derating 32071 and SUCOFLEX 106 1.0 0.9 0.8 0.7 0.6 1.0 0.9 0.8 0.7 0.6 0.5 0.5 0.4 0.4 0.3 0.3 0.2 0.2 0.1 0.1 0.0 SUCOFLEX 104P with TNC connectors 0 10 20 Altitude [km] T = –55 °C 30 40 T = 25 °C 50 0.0 T = 85 °C 0 10 20 30 Altitude [km] T = 125 °C 40 50 T = 155 °C These derating factors should be used as guidance only for estimating the power handling of 32071,SUCOFLEX 106 and SUCOFLEX 104P at this combination of altitude and temperature. To obtain garanteed performance, additional application details will be required. Please contact our local sales representative for this information. HUBER+SUHNER Light weight and high reliability 25 SUCOFLEX® TVAC – Thermal vacuum microwave assembly Assembly: SUCOFLEX 103E with straight SK male connectors Frequency range DC - 33 GHz Connectors vented 11_SK-312_TVAC Cable SUCOFLEX 103E (jacket in polyurethane) VSWR / return loss 1.18 / 21.5 dB 1.25 / 19 dB 1.35 / 16.5 dB Insertion loss assembly nom. 1.34 dB/m + 0.22 dB / max.. 1.47 dB/m + 0.22 dB (up to 18 GHz) nom. 1.87 dB/m + 0.29 dB / max.. 2.05 dB/m + 0.29 dB (up to 33 GHz) Armour no Temperature range –55 °C … +85 °C Remark: Although SK connector is used, assembly can be used up to 33 GHz only, due to cut-off frequency of the cable. Benefit: 0.5 dB/m lower insertion loss @ 33 GHz. (DC – 15 GHz) (15 - 18 GHz) (18 - 33 GHz) Assembly: SUCOFLEX 103EA with straight SK male connectors Frequency range DC - 33 GHz Connectors vented 11_SK-312_TVAC Cable SUCOFLEX 103EA (jacket and armour in polyurethane) VSWR / return loss 1.18 / 21.5 dB 1.25 / 19 dB 1.35 / 16.5 dB Insertion loss assembly nom. 1.34 dB/m + 0.22 dB / max.. 1.47 dB/m + 0.22 dB (up to 18 GHz) nom. 1.87 dB/m + 0.29 dB / max.. 2.05 dB/m + 0.29 dB (up to 33 GHz) Armour type A (steel spring, steel braid, polyurethane jacket) Temperature range –55 °C … +85 °C Remark: although SK connector is used, assembly can be used up to 33 GHz only, due to cut-off frequency of the cable benefit: 0.5 dB/m lower insertion loss @ 33 GHz. (DC – 15 GHz) (15 - 18 GHz) (18 - 33 GHz) Optimised cable assembly configuration saves 0.5 dB insertion loss/m at 33 GHz. dB/m @ 25 °C Cable attenuation SUCOFLEX 102 vs. SUCOFLEX 103 2.4 2.2 2 1.8 1.6 1.4 1.2 1 0.8 0.6 0.4 0.2 0 0 3 6 9 12 15 18 21 24 27 Frequency [GHz] SUCOFLEX 102 26 HUBER+SUHNER Light weight and high reliability SUCOFLEX 103 30 33 SUCOFLEX® TVAC – Thermal vacuum microwave assembly Assembly: SUCOFLEX 104 with straight SMA male connectors Frequency range DC - 18 GHz Connectors vented 11_SMA-454_TVAC Cable SUCOFLEX 104 (jacket in FEP) VSWR / return loss 1.25 / 19 dB Insertion loss assembly nom. 0.88 dB/m + 0.18 dB / max.. 0.97 dB/m + 0.18 dB (up to 12 GHz) nom. 1.10 dB/m + 0.22 dB / max.. 1.21 dB/m + 0.22 dB (up to 18 GHz) Armour no Temperature range –55 °C … +125 °C (DC – 18 GHz) Assembly: SUCOFLEX 104 with straight PC35 male connectors Frequency range DC - 26.5 GHz Connectors vented 11_PC35-411_TVAC Cable SUCOFLEX 104 (jacket in FEP) VSWR / return loss 1.25 / 19 dB 1.35 / 16.5 dB Insertion loss assembly nom. 1.10 dB/m + 0.22 dB / max.. 1.21 dB/m + 0.22 dB (up to 18 GHz) nom. 1.37 dB/m + 0.26 dB / max.. 1.51 dB/m + 0.26 dB (up to 26.5 GHz) Armour no Temperature range –55 °C … +100 °C (DC – 18 GHz) (18 - 26.5 GHz) Assembly: SUCOFLEX 104E with straight SMA male connectors Frequency range DC - 18 GHz Connectors vented 11_SMA-454_TVAC Cable SUCOFLEX 104E (jacket in polyurethane) VSWR / return loss 1.25 / 19 dB Insertion loss assembly nom. 0.88 dB/m + 0.18 dB / max.. 0.97 dB/m + 0.18 dB (up to 12 GHz) nom. 1.10 dB/m + 0.22 dB / max.. 1.21 dB/m + 0.22 dB (up to 18 GHz) Armour no Temperature ange –55 °C … +85 °C (DC – 18 GHz) Assembly: SUCOFLEX 104E with straight PC35 male connectors Frequency range DC - 26.5 GHz Connectors vented 11_PC35-411_TVAC Cable SUCOFLEX 104E (jacket in polyurethane) VSWR / return loss 1.25 / 19 dB 1.35 / 16.5 dB Insertion loss assembly nom. 1.10 dB/m + 0.22 dB / max.. 1.21 dB/m + 0.22 dB (up to 18 GHz) nom. 1.37 dB/m + 0.26 dB / max.. 1.51 dB/m + 0.26 dB (up to 26.5 GHz) Armour no Temperature range –55 °C … +85 °C (DC – 18 GHz) (18 - 26.5 GHz) HUBER+SUHNER Light weight and high reliability 27 SUCOFLEX® TVAC – Thermal vacuum microwave assembly Assembly: SUCOFLEX 104EA with straight SMA male connectors Frequency range DC - 18 GHz Connectors vented 11_SMA-454_TVAC Cable SUCOFLEX 104EA (jacket and armour in polyurethane) VSWR / return loss 1.25 / 19 dB Insertion loss assembly nom. 0.88 dB/m + 0.18 dB / max.. 0.97 dB/m + 0.18 dB (up to 12 GHz) nom. 1.10 dB/m + 0.22 dB / max.. 1.21 dB/m + 0.22 dB (up to 18 GHz) Armour type A (steel spring, steel braid, polyurethane jacket) Temperature range –55 °C … +85 °C (DC – 18 GHz) Assembly: SUCOFLEX 104EA with straight PC35 male connectors Frequency range DC - 26.5 GHz Connectors vented 11_PC35-411_TVAC Cable SUCOFLEX 104EA (jacket and armour in polyurethane) VSWR / return loss 1.25 / 19 dB 1.35 / 16.5 dB Insertion loss assembly nom. 1.10 dB/m + 0.22 dB / max.. 1.21 dB/m + 0.22 dB (up to 18 GHz) nom. 1.37 dB/m + 0.26 dB / max.. 1.51 dB/m + 0.26 dB (up to 26.5 GHz) Armour type A (steel spring, steel braid, polyurethane jacket) Temperature range –55 °C … +85 °C (DC – 18 GHz) (18 - 26.5 GHz) Assembly: SUCOFLEX 104P with straight SMA male connectors Frequency range DC - 18 GHz Connectors vented 11_SMA-454_TVAC Cable SUCOFLEX 104P (jacket in FEP) VSWR / return loss 1.25 / 19 dB Insertion loss assembly nom. 1.23 dB/m + 0.18 dB / max.. 1.35 dB/m + 0.18 dB (up to 12 GHz) nom. 1.56 dB/m + 0.22 dB / max.. 1.72 dB/m + 0.22 dB (up to 18 GHz) Armour no Temperature range –55 °C … +125 °C (DC – 18 GHz) Assembly: SUCOFLEX 104P with straight PC35 male connectors 28 Frequency range DC - 26.5 GHz Connectors vented 11_PC35-411_TVAC Cable SUCOFLEX 104P (jacket in FEP) VSWR / return loss 1.25 / 19 dB 1.35 / 16.5 dB Insertion loss assembly nom. 1.56 dB/m + 0.22 dB / max.. 1.72 dB/m + 0.22 dB (up to 18 GHz) nom. 1.98 dB/m + 0.26 dB / max.. 2.17 dB/m + 0.26 dB (up to 26.5 GHz) Armour no Temperature range –55 °C … +100 °C HUBER+SUHNER Light weight and high reliability (DC – 18 GHz) (18 - 26.5 GHz) SUCOFLEX® TVAC – Thermal vacuum microwave assembly Assembly: SUCOFLEX 104P with straight TNC male connectors Frequency range DC - 18 GHz Connectors vented 11_TNC-476_TVAC Cable SUCOFLEX 104P (jacket in FEP) VSWR / return loss 1.25 / 19 dB Insertion loss assembly nom. 1.23 dB/m + 0.18 dB / max.. 1.35 dB/m + 0.18 dB (up to 12 GHz) nom. 1.56 dB/m + 0.22 dB / max.. 1.72 dB/m + 0.22 dB (up to 18 GHz) Armour no Temperature range –55 °C … +125 °C (DC – 18 GHz) Assembly: SUCOFLEX 104PEA with straight SMA male connectors Frequency range DC - 18 GHz Connectors vented 11_SMA-454_TVAC Cable SUCOFLEX 104PEA (jacket and armour in polyurethane) VSWR / return loss 1.25 / 19 dB Insertion loss assembly nom. 1.23 dB/m + 0.18 dB / max.. 1.35 dB/m + 0.18 dB (up to 12 GHz) nom. 1.56 dB/m + 0.22 dB / max.. 1.72 dB/m + 0.22 dB (up to 18 GHz) Armour type A (steel spring, steel braid, polyurethane jacket) Temperature range –55 °C … +85 °C (DC – 18 GHz) Assembly: SUCOFLEX 104PEA with straight PC35 male connectors Frequency range DC - 26.5 GHz Connectors vented 11_PC35-411_TVAC Cable SUCOFLEX 104PEA (jacket and armour in polyurethane) VSWR / return loss 1.25 / 19 dB 1.35 / 16.5 dB Insertion loss assembly nom. 1.56 dB/m + 0.22 dB / max.. 1.72 dB/m + 0.22 dB (up to 18 GHz) nom. 1.98 dB/m + 0.26 dB / max.. 2.17 dB/m + 0.26 dB (up to 26.5 GHz) Armour type A (steel spring, steel braid, polyurethane jacket) Temperature range –55 °C … +85 °C (DC – 18 GHz) (18 - 26.5 GHz) Assembly: SUCOFLEX 104PEA with straight TNC male connectors Frequency range DC - 18 GHz Connectors vented 11_TNC-476_TVAC Cable SUCOFLEX 104PEA (jacket and armour in polyurethane) VSWR / return loss 1.25 / 19 dB Insertion loss assembly nom. 1.23 dB/m + 0.18 dB / max.. 1.35 dB/m + 0.18 dB (up to 12 GHz) nom. 1.56 dB/m + 0.22 dB / max.. 1.72 dB/m + 0.22 dB (up to 18 GHz) Armour type A (steel spring, steel braid, polyurethane jacket) Temperature range –55 °C … +85 °C (DC – 18 GHz) HUBER+SUHNER Light weight and high reliability 29 SUCOFLEX® TVAC – Thermal vacuum microwave assembly Assembly: SUCOFLEX 106 with straight TNC male connectors Frequency range DC - 8 GHz Connectors vented 11_TNC-682 (TVAC) Cable SUCOFLEX 106 (jacket in FEP) VSWR / return loss 1.33 / 17 dB (DC – 8 GHz) Insertion loss assembly nom. 0.49 dB/m + 0.15 dB / max.. 0.53 dB/m + 0.15 dB (up to 8 GHz) Armour no Temperature range –55 °C … +125 °C Assembly: SUCOFLEX 404 with straight PC35 male connectors Frequency range DC - 26.5 GHz Connectors vented 11_PC35-409_TVAC Cable SUCOFLEX 404 (jacket in FEP) VSWR / return loss 1.22 / 20 dB 1.28 / 18 dB Insertion loss assembly nom. 0.92 dB/m + 0.22 dB / max.. 0.98 dB/m + 0.22 dB (up to 18 GHz) nom. 1.14 dB/m + 0.26 dB / max.. 1.21 dB/m + 0.26 dB (up to 26.5 GHz) Armour no Temperature range –55 °C … +125 °C (DC – 18 GHz) (18 - 26.5GHz) Assembly: SUCOFLEX 404A with straight PC35 male connectors 30 Frequency range DC - 26.5 GHz Connectors vented 11_PC35-409_TVAC Cable SUCOFLEX 404A (armour in polyurethane) VSWR / return loss 1.22 / 20 dB 1.28 / 18 dB Insertion loss assembly nom. 0.92 dB/m + 0.22 dB / max.. 0.98 dB/m + 0.22 dB (up to 18 GHz) nom. 1.14 dB/m + 0.26 dB / max.. 1.21 dB/m + 0.26 dB (up to 26.5 GHz) Armour type A (steel spring, steel braid, polyurethane jacket) Temperature range –55 °C … +85 °C HUBER+SUHNER Light weight and high reliability (DC – 18 GHz) (18 - 26.5GHz) 32071 - High power thermal vacuum microwave assembly Electrical specifications Impedance (nominal) 50 Ω Operating frequency DC - 14 Insertion loss (nom/max.), (assembly 1 m length with straight and swept SMA male connector) 0.16/0.19 0.52/0.55 Insertion loss variation vs. temperature < 0.0015 Return loss (min) (cable only) –27 RF leakage (cable only) 90 Withstand voltage – cable assembly (at sea level) > 10’000 Capacitance Time delay Phase variation vs. temperature The 32071 cable is optimised for extremely high power handling applications. The dielectric core construction is comprised of concentric layers of expanded PTFE tape to provide uncompromising mechanical strength and durability along with a high velocity of propagation. These features minimise the attenuation and improve the thermal conductivity of the dielectric core. The result is lower power dissipation and heat generation with improved heat transfer capacity. The cable assemblies are ideal solutions for high power TVAC testing applications. Features and benefits • • • • • • • • • • • • Frequency range up to 14 GHz Ultra high power applications Straight TNC, N and SC connectors Extensive thermal ageing and stabilisation of the cable assembly is a standard manufacturing process High reliability All connectors are positively vented at both the mating interface and the cable/connector internal junction and designed in accordance with ECSS-E-20-01 Low outgassing in accordance with ECSS-Q-ST-70-02 and NASA reference publication 1124 Connector materials selected for low PIM and non-magnetic applications Connector surfaces treated to provide an emissivity value of greater than 0.95 for excellent heat transfer performance Connectors incorporate an integrated heat sink Capable of 500 WCW power handling in an ambient environment of +150C and vacuum conditions Multipaction free with 8 dB margin and designed in accordance with ECSS-E-20-01 dB@2 GHz dB@14 GHz °K–1 dB@14 GHz dB > 10 6 MΩ*m Resistance – insulation cable High power assembly - cable 32071 GHz max. V 85.94 pF*m–1 4.29 ns*m–1 < 1’500 ppm Materials and finishes Cable centre conductor silver plated OFHC copper Cable dielectric tape wrapped PTFE Cable shield silver plated copper helical foil Cable braid silver plated copper round wire braid Cable jacket extruded FEP Connector centre contacts beryllium copper, gold plated Connector insulator fluoroloy H Connector body beryllium copper, silver plated internal surfaces, black oxide external surfaces Connector nut beryllium copper, black oxide finish Processes Assembling in clean room general working area 100’000 100’000 Pre-ageing of cables before assembly process Thermal conditioning MIL-STD-202, Method 107 Soldering processes, workmanship and inspection J-STD-001ES Cable mechanics Minimum bending radius – static Minimum bending radius – dynamic Cable retention force 50.8 mm 152.4 mm 135 N Weights of the assembly Cable 32071 208.4 g*m -1 Environmental specifications Temperature range –65 to 150 Radiation – gamma 30 °C Mrad Vibration: sinus, random, shock according to customer-specific levels using published methods: MIL-STD-202; MIL-STD-810; MIL-STD-883 Out gassing accord. to ESA-PSS-01-702 and NASA reference publication 1124 TML < 1%, CVCM < 0.1% HUBER+SUHNER Light weight and high reliability 31 Thermal vacuum hermetic sealed adaptors HUBER+SUHNER offers a wide array of hermetic feed-thru style adaptors that offer both in-series and between series interface solutions for TVAC testing applications. The hermeticity is provided through a glass-fired seal within the adaptor body. The glass material is selected to provide the best electrical performance while also matching the coefficient of thermal expansion of the surrounding body and contact as closely as possible to prevent any loss of hermeticity. All of the hermetic adaptors are 100% tested for hermeticity in accordance with ASTM E-498, MIL-STD-202, and MIL-STD-883. The guaranteed leakage rate is less than 1 X 10E-8 ccm/second of helium under a pressure differential of 15 psig (1 bar). 2.9 mm jack - 2.9 mm jack, jack hermetic / 29485G-4 Impedance nominal 50 Ω Frequency max. 40 GHz Insertion loss max. 1.00 dB VSWR max. 1.50 : 1 Temperature range –55 °C to + 125 °C Standard MIL-STD-348 Hermetic seal MIL-STD-202 and MIL-STD-883 TNC jack - TNC jack, bulkhead, hermetic / 29396G-1 Impedance nominal 50 Ω Frequency max. 10 GHz Insertion loss max. 0.60 dB VSWR max. 1.35 : 1 Temperature range –55 °C to + 125 °C Standard MIL-STD-348 Hermetic seal MIL-STD-202 and MIL-STD-883 N jack - N jack, bulkhead, hermetic / 29304G 32 Impedance nominal 50 Ω Frequency max. 11 GHz Insertion loss max. 0.80 dB VSWR max. 1.20 : 1 Temperature range –55 °C to + 125 °C Standard MIL-STD-348 Hermetic seal MIL-STD-202 and MIL-STD-883 HUBER+SUHNER Light weight and high reliability Thermal vacuum hermetic sealed adaptors SMA jack - SMA jack, bulkhead, hermetic / 29285G Impedance nominal 50 Ω Frequency max. 22 GHz Insertion loss max. 0.55 dB VSWR max. 1.30 : 1 (10 GHz) / 1.45 : 1 (22 GHz) Temperature range –55 °C to + 125 °C Standard MIL-STD-348 Hermetic seal MIL-STD-202 and MIL-STD-883 SMA jack - N jack, hermetic / 29033-0G Impedance nominal 50 Ω Frequency max. 8 GHz Insertion loss max. 0.35 dB VSWR max. 1.25 : 1 Temperature range –55 °C to + 125 °C Standard MIL-STD-348 Hermetic seal MIL-STD-202 and MIL-STD-883 SMA jack - TNC jack, bulkhead, hermetic / 29003-0-3G Impedance nominal 50 Ω Frequency max. 10 GHz Insertion loss max. 0.35 dB VSWR max. 1.20 : 1 Temperature range –55 °C to + 125 °C Standard MIL-STD-348 Hermetic seal MIL-STD-202 and MIL-STD-883 HUBER+SUHNER Light weight and high reliability 33 Technology driver In order to be able to provide passive RF or microwave components for space applications with product features according to our customers’ requirements, HUBER+SUHNER closely monitors the technology drivers which constantly push the limits of product performance figures. As in many other industries, some widely-known performance drivers are: ever increasing bandwidth, increase in operating frequency and size/miniaturisation. Furthermore, all aspects related to signal transmission characteristics are also important due to the cascading and combing of carrier systems. These features include, for example, passive intermodulation, corona, multipaction and return loss levels within the RF sub-systems. Not surprisingly, weight plays a major role in all space flight applications and special attention is paid to the overall product weight during the product development process. In parallel to these design efforts, the passive components are optimised for transmission of RF power. Instead of focusing solely on designs for even higher power levels, HUBER+SUHNER is committed to keeping or reducing the current component size whilst not compromising on acceptable power levels. The most critical product feature, however, is stability versus change in environmental conditions. This includes temperature changes and cycling, mechanical manipulation (vibration, shock, bending, etc.) and is evaluated through a rigorous in-house testing and qualification programme. All these measures ensure that HUBER+SUHNER is able to provide a high performance and high reliability passive component to our customers which meets the outstanding technical requirements of todays’ space products. 34 HUBER+SUHNER Light weight and high reliability Up screening Up screening is the process through which standard components and processes are inspected and tested to spaceflight level requirements to qualify them for use in space applications. This process includes serialising each component within the manufacturing lot and subjecting the components to the screening requirements of MIL, ESA, and/or NASA specifications along with any tailored customer requirements. The components must pass all of the test profiles successfully to be considered up screened. During the screening testing, additional variables and attributes data is recorded, verifying the electrical and mechanical performance of the components to provide evidence of the successful completion of the entire screening test process. This data is then collated and supplied to the customer along with the components in an End Item Data Package (EIDP). If the use of single component manufacturing lots, is required by the customer this additional screening will be performed to select the appropriate manufacturing lot that will qualify for up screening. Please contact HUBER+SUHNER to discuss your specific needs in selected up screened hardware solutions that can offer a significant cost and lead-time reduction for your space or vacuum application. Heritage • MCX connectors • MULIFLEX 86 cable Special applications The first two Galileo satellites have been orbiting the earth since October 2011. They were joined by a second pair in October 2012. These four satellites are being used to test the infrastructure’s functional capacity, both in space and on the ground. A further 14 satellites will then enter orbit during 2013 and 2014, featuring radio frequency assemblies from HUBER+SUHNER for connecting the navigation antenna to the satellite. As the radio frequency power was increased during Galileo’s development, the various components involved also needed to be modified to meet the new requirements. HUBER+SUHNER is providing cable assemblies with MMBX type connectors that are capable of transferring the higher power level required. These connectors feature a special design with excellent properties that better shields the inner and outer conductors from each other using overlapping insulators in the connector and on the transition to the cable. This prevents resonance, which could cause the emission of undesirable electrons to snowball and impair the transfer (multipactor effect). HUBER+SUHNER has already delivered around 4‘500 components to its direct customer for use in 18 satellites. To ensure that the individual parts meet the strict ESA requirements for use in space, they are assembled in a special cleanroom at HUBER+SUHNER in Herisau, Switzerland. HUBER+SUHNER has demonstrated its expertise to the ESA and the direct customer alike and is regularly called upon to help solve problems. An excellent basis for navigating the road ahead together. HUBER+SUHNER Light weight and high reliability 35 High power - multicarrier application Under the auspices of the European Space Agency (ESA), a European consortium comprising HUBER+SUHNER (Switzerland), LEMA/EPFL (Switzerland), TU Darmstadt (Germany) and ESTEC/ESA (Netherlands) was created and charged with the investigation and development of small-sized, high-power coaxial connectors. The project duration for the theoretical studies, design and manufacturing of prototype hardware and the power testing was two years. From this research, HUBER+SUHNER has developed a space connector that has the dimensions of a standard SMA connector, but in terms of power capability comes close to the TNC connector. This new male connector is called Power Sub-Miniature (PSM) and is fully optimised with regard to RF-breakdown, corona, multipaction and passive intermodulation effects as well as thermal power dissipation (patents are pending). Multipaction Multipaction is a discharge effect that can occur in RF components operating under high power and vacuum conditions. When free electrons oscillate synchronously with the RF field, an avalanche reaction, i.e. an exponential multiplication of the electron population can occur and lead to one or several discharges. These discharges lower the impedance and therefore increase the reflections and, due to the additional loss, the temperature of the device is increased. Sustained multipaction discharges cause outgassing of the walls and even ionisation breakdown, which may physically damage the device and completely disrupt its performance. Corona Corona (ionization) breakdown is an RF gas (such as air) breakdown effect where an initially low electron density increases due to the acceleration force of the high power RF field, in an avalanche-like manner. This changes the isolating gas into conducting plasma. As a gas is required for ionisation breakdown, corona effect cannot occur in vacuum like multipaction. Most likely corona occurs at low pressures around 100 Pascal corresponding to an altitude of 10 to 50 km. Breakdown must be considered for ground, airborne and some space components, because RF components operating in space often have to be tested on the ground at full power. Additionally they can be required to operate during launch. PIM Passive Intermodulation (PIM) is an interference effect that always occurs when two or more RF-signals are combined in RF devices like cables, connectors and filters. The origin of the interference is a non-linearity of the devices. In high-power multichannel systems, these nonlinearities generate higher order harmonics of the fundamental frequencies. At least two fundamental signals and their harmonic product mix together to generate a predictable set of new frequencies with power levels that depend on the powers of the fundamental signals and especially on the degree of non-linearity of the devices. The result is that certain parts of the frequency spectrum become unusable for the receive portion of the communication system. Very low PIM power levels are sufficient for this effect, i.e. sometimes as low as -120dBm (10-15W) . While careful allocation of receive and transmit frequencies can help to avoid this problem, spectrum crowding and assigned frequency allocation may make this impossible. PSM connectors have been developed taking in account these three physical limitations for best performance in the different applications. 36 HUBER+SUHNER Light weight and high reliability PSM - Space flight Power Sub Miniature connectors Electrical data A new kind of low weight, high power PSM connector for space application. This PSM connector combines the lowweight characteristics of the SMA and the high power capability of the TNC connector. The standard SMA connector is used worldwide in a variety of applications in large quantities. For space applications, however, this type of connector is severely limited in microwave CW power capability. This is due to the design of the connector which is not optimised for corona, multipaction and simple overheating effects. For any application with 10 W or more CW power, space grade TNC connectors have to be used that are much larger and heavier and, in many cases, oversized for the application. Impedance 50 Ω Frequency range DC … 18 GHz Return loss see table below Insertion loss 0.05 dB typ. RF leakage < — 90 dB Working dielectric and RF voltage driven by multipactor requirements Corona threshold CW 10 min. L-band (1 GHz C-band (4 GHz) Ku-band (11.6 GHz) > 80 W (CW) > 60 W (CW) > 60 W (CW) High power handling CW 10 min. L-band (1 GHz C-band (4 GHz) Ku-band (11.6 GHz) > 100 W (CW) > 100 W (CW) > 100 W (CW) Multipactor threshold 1 ms, 2 % duty cycle P-band (430 MHz) L-band (1 GHz C-band (4 GHz) Ku-band (11.6 GHz) > 1500 W > 1500 W > 720 W > 600 W PIM performance L-band, carriers: 1/2 GHz 2 x 20 W 2 x 50 W –170 dBc –145 dBm Insulation resistance > 10 MΩ Contact resistance – Centre conductor – Outer conductor < 2 mΩ < 2 mΩ Return loss Frequency (typical values) 2 GHz 10 GHz 15 GHz Connector straight 30 dB (1.07) 25 dB (1.12) 21 dB (1.20) Mechanical performance The future prove interface • • • • • • High power handling capability like TNC Small size and low weight like SMA Multicarrier capability Multipaction, corona and PIM optimised Multipaction threshold > 1500 W in P- and L-band Cable assemblies, panel connectors and adaptors Durability 100 matings Mating/unmating torque < 150 Ncm Recommended mating torque 100 Ncm Prove torque 150 Ncm Coupling mechanism retention force 250 N Cable retention force > 250 N Centre contact retention 27 N Mass 0.004 kg (flange connector) Environmental specifications TNC SMA PSM Temperature range –65 … +160°C (thermal vacuum test) Vibration i.a.w. levels specified in ECSS 3402 § 9.10 Shock i.a.w. levels specified in ECSS 3402 § 9.11 Connector part Material Plating Bodies copper-beryllium alloy gold Pin contacts copper-beryllium alloy gold Coupling nuts copper-beryllium alloy ceramic coating Insulators PTFE — HUBER+SUHNER Light weight and high reliability 37 Online platform The longstanding experience and know-how of our engineers allow HUBER+SUHNER to operate on a global scale, yet with a local approach according to each market. As a one-stop-shop for connectors, cables, cable assemblies, cable systems, antennas and lightning protectors in our three core technologies, we can address our clients' needs for crosstechnological solutions in the communication, transportation and industrial markets. HUBER+SUHNER maintains its competitiveness by continuously innovating products and services in an environmentally beneficial and sustainable manner. We add new technologies and abilities to our portfolio of competences to ensure our long-term success. Please view our selection of products at www.hubersuhner.com 38 HUBER+SUHNER Light weight and high reliability Online catalogues RF microwave assemblies General catalogue minibend™ General catalogue Microwave components General catalogue RF coaxial connectors General catalogue Test+Measurement Brochure HUBER+SUHNER Light weight and high reliability 5 HUBER+SUHNER is certified according to EN (AS) 9100, ISO 9001, ISO 14001, ISO/TS 16949 and IRIS. Waiver Fact and figures herein are for information only and do not represent any warranty of any kind. 92300157 /09.2013 HUBER+SUHNER AG Radio Frequency Division Degersheimerstrasse 14 9100 Herisau Switzerland Phone. +41 71 353 4111 Fax +41 71 353 4444 hubersuhner.com