34 | CabinetMaker+FDM LIGHTING by Alan Richman LED lighting offers new opportunities Considered by some to be the next revolution in cabinetry, LED lighting is changing the world of cabinet design, while pumping up profits for professionals. L Let there be light. That Biblical pronouncement gives a pretty good pedigree to everything else that has come after in the world of illumination. This includes LED lighting, which some consider “the next revolution in cabinetry.” Chris Johnston, national sales manager for the Commercial Division at Nora Lighting in Commerce, Calif., says, “Once a fad, LED is now an acceptable and viable means to illuminating a home or business. Just in the past year the technology has advanced tenfold, improving the light output while reducing the cost to the end user.” Joey Shimm, director of marketing for Outwater Plastics Industries, in Bogota, N.J., agrees that LED lighting “is on the fast track to replacing all other light sources.” This is in spite of what he calls “initial growing pains, new-to-market high cost and less than desired early performance.” The future of LED lighting is so assured in the mind of Art Kubach, a principal at TC Millwork in Bensalem, Pa., that he says the ability to seamlessly integrate LED solutions into finished products means professional woodworkers will have to “really think differently about how they engineer and build things.” LED, of course, stands for light-emitting diode, defined as a semiconductor device that emits visible light when electric current passes through it. Features and benefits The reasons that LEDs are attractive to cabinetmakers and their clients include all of Nora LED puck lights shown in a kitchen application. the following, according to Jenna Kaba, marketing coordinator for Norcross, Ga.-based Hera Lighting. LEDs are low profile and sleek fixtures that can easily be incorporated into furniture and cabinets. Features include low energy consumption, no heat or UV, long lifetime of 50,000 hours, high color rendering,good quality of light, and low voltage. (See sidebar above for full list.) In this long list, one that must stand out for www.CabinetMakerFDM.com | September 2013 | CabinetMaker+FDM | Features and benefits of LED lighting ❯ No heat or UV ❯ Add value to kitchens with ambient and task lighting ❯ Long lifetime of 50,000 hours, which means never having to change a light bulb ❯ High color rendering, good quality of light ❯ Low voltage so there is no fire or shock risk ❯ HVAC/energy savings ❯ Shatterproof ❯ Plug and play systems that can connect to one driver ❯ UL-listed as a complete system ❯ LM79-tested Hera LED application for a built-in bar. Gera Glasablage is used in a shelf lighting application. wood professionals is the added-value opportunity. Kaba says, “Lighting adds value to any kitchen and automatically makes it appear high end.” Because the lighting now comes as part of a “complete package with cabinetry,” increased profits should result, she states. Emphasizing the small size of many LED products, Johnston notes that they can be incorporated rather easily into tape lighting, edge-lit panels and other formerly hardto-access applications. Paraphrasing the Star Trek prologue, he says, these thin, flexible light sources are “going places where no light has gone before. Under furniture, behind pictures and mirrors, around outdoor seating areas and planters, along bar tops and shelves, in home theaters, and of course, coves, niches, and under, in and on top of cabinets. Offered in standard, highoutput and color-changing tape light versions, the technology allows for endless possibilities.” Who has what Shimm says Outwater’s Tri-Mod LED backlighting panels are only 1/16th inch thick, making them “a great way to uniformly backlight graphics, posters and promotional messages without | September 2013 | Get information FAST from suppliers: http://CabinetMakerFDM.hotims.com 35 36 | CabinetMaker+FDM LED LIGHTING At Nora Lighting, the LED line includes: tape lights; edge-lit panels; puck lights; retrofit downlights any hot spots or uneven light dispersion.” He sees for home and office; track and rail fixtures for home stores, restaurants, museums and exhibit booths, as and retail sites; pendants; step and brick lights; and well as commercial and residential buildings as good emergency/exit signs. settings for these uses. In addition, he says, the panels “The new versatility and choice of LED fixtures can also be readily used to illuminate all types of have made them a practical solution for all installatranslucent surfaces, including onyx or Corian countions from home and office to commercial, retail and tertops and backsplashes. institutional lighting,” says Johnston. “With this in mind,” Shimm continues, “It is no He is particularly high on the Standard, Hy-Brite, surprise that LED lightHigh Output and RGB color ing has realized broad changing tape lights, as well acceptance by numerous as the Nora LED Lightbar industries that had initially Plus linear lightbar, which shunned its use. It has rapmay be installed under cabiidly evolved into an obvious nets and features powerful choice.” Based on steadily 400-plus lumen output per increasing sales figures for foot while only consuming LED lighting over the past an energy-saving 8W per few years, the manufacturing foot. community appears to agree. And how about those LED product variacompact (2 ¾ inch wide and tions are numerous. Kaba ½ inch deep) slim-line pucks describes Hera’s Stick-LED that are designed for display as miniature linear LED Nora LightBar Plus closeup and kitchen application. shelves, furniture cabinets, lighting with an integrated jewelry cases and other acconnecting system. She cent niches? Johnston says says, “These ultra-compact strips of LED lighting are they install with a single screw bracket, can be “daisyperfect for furniture, cabinets, displays and closet chained,” and are dimmable, with a dimming power interiors.” supply. Hera also offers a TwinStick-LED, an R55-LED “At TC Millwork,” says Kubach, “Our latest ofand an AKOD-LED. The R55 is the next generation fering is a three-watt puck that is very low profile. of LED spotlight, “an improvement for the KB12It produces almost 1,000 lux at 16 inches with color LED,” says Kaba, but able to use the same mounting rendition at 93.5 right on the black body curve. This hole. Luminous efficacy is 55 lm/W, she reports. is basically considered museum-quality lighting using “The brand new AKOD-LED (full name Afvery little energy.” fordable Kitchen, Office and Display Lighting) is a He adds, “We will be launching and incorporatcomplete LED lighting solution which offers a very ing the first OLED (organic LED) strip light into our low profile and integrated on/off switch,” says Kaba. Smartwall shelving in the third quarter of this year. We Although it is “specifically designed with office feel that this will be where indoor lighting goes in the applications in mind,” she says it also works well in near future. What makes OLEDs special is the fact that residential cabinets and retail displays.” The product they are self-emissive, as thin as your credit card, will comes in three sizes and offers dimming capabilities. soon be producing 80 lumens per watt (135 lumens www.CabinetMakerFDM.com | September 2013 | Cutting the fine line between perfection and obsession. Festool’s durable and versatile new Carvex is unlike any jigsaw you’ve ever used. A versatile quick-change system of baseplates is ready for your full range of applications, while zeroclearance splinterguards, triple-blade guidance, and stroboscopic lights combine for straight and true cuts with virtually zero tearout. With the robust Carvex, you’ll cut through the heart of your most challenging tasks. Visit www.festooljigsaws.com to learn what makes a Festool jigsaw different from all the others. 38 | CabinetMaker+FDM LED LIGHTING product. It’s totally seamless and wireless for the customer,’ per watt within a year). And they Kubach says.” are not single-point lights, which Forth said TC Millwork makes is a big detraction with LED from a wide variety of display proda visual perspective.” ucts for use on their Smartwall, TC Millwork’s Smartwall to include straight and slanted deserves a fuller description. As shelves, shadow boxes, step reported by Karl Forth in 2012, shelves and a lit clear shelf with “LED technology is at the heart a proprietary design strip LED of TCM’s Smartwall. Using the light with a groove that it fits company’s Leggero lightweight into. There are no wires, only two shelves, proprietary wiring harOutwater Plastics offers this ribbon flex light. magnets that are used with the nesses are built into a shelf core contact points inside the shelf. and wired to embedded LED At Interzum this past May, puck lights. The shelf then makes its connection to Gera Leuchten of Sankt Gangloff in Thuringia, Gerthe powered standards. The lit shelves can be placed many, presented its modular Gera Lighting Systems anywhere on the wall and it lights up and connects 4 and 6, as well as the LED-based Avion standard automatically. ‘You bring the light directly to the lamp, which was unveiled along with an optimized, www.CabinetMakerFDM.com | September 2013 | CabinetMaker+FDM | electronic control for lighting colors. The company said its ScanAndLight technology, which measures and controls the light of each lamp in the surrounding room, can now be adapted “even more effectively” for the well-being of particular users. In a press release, Gera stated, “Targeted microelectronic control of the LED color components permits the creation of a constantly adapting light mood throughout the entire room, which is perceived as being completely natural by the human eye.” The new version of the Gera ScanAndLight solution is even more flexible and mobile than in the past, according to the company. The control data now are simply transmitted to the light sources wirelessly, whereas they needed to be sent to a computer for further processing in the original version—with each individual light source connected by means of cables. Now, the data can be controlled either by means of a simple wall switch, a remote control device or—irrespective of location—using mobile terminal devices such as smart¬phones, PC tablets and laptops. In addition to creating various room ambiences, the revised version offers the benefit that the lighting systems can be controlled and monitored as part of an overall building automation system. This permits, for instance, timer-controlled lighting as a form of burglary protection. Turning its attention to color, Gera Leuchten introduced a simple light control for adjusting white color components by means of a sensor switch. “We have once again dramatically increased the range of white and color gradations. With the new electronic control, adding white can result in lower color saturation and hence generate gentle pastel hues,” explained Thomas Ritt, the firm’s designer and product manager. Getting in on the act Where are the customers most likely to purchase | September 2013 | Get information FAST from suppliers: http://CabinetMakerFDM.hotims.com 39 40 | CabinetMaker+FDM LED LIGHTING LED lighting? Kubach responds, “I think retail, museums, and office furniture are going to be your easiest sales and deliver the biggest ROI.” The Pennsylvania millworker, who also offers his own line of lighting products, says every retail store fixture is a potential site for LED lighting. “Your aim should be to bring the light to the product, and LED technology enables you to do that,” he explains. Kubach goes on to warn cabinetmakers and furniture manufacturers that lighting is not the place to stint on quality. “The quality of the light is everything,” he says. “There are many inexpensive LED knockoffs in the marketplace. And when you plug them in, that’s just what they look like—inexpensive knockoffs.” What’s the point of creating a very high-quality fixture or piece of furniture if you then introduce a poor light? You would only defeat your own purpose, he points out. With fine quality LED lighting in place, you minimize customer service callbacks, says Kubach. “Don’t cheat on the light engine, The key is to select a unit with the highest color rendition, best lumens-per-watts performance, properly heat sunk, and integrated into a good looking housing with great optics—for as little glare and best light spread as possible,” he says. ❮ Alan Richman, former editor of Wood Digest and Cabinet Manufacturing & Fabricating, is a New Jersey-based freelance writer specializing in the woodworking industry. He has been a contributor to CabinetMaker+FDM since 2007. Contact him at alanrichman@ yahoo.com. www.CabinetMakerFDM.com | September 2013 |