T. Govindaraj et al. / IJAIR ISSN: 2278-7844 An Hybrid Five-Level Inverter Topology with Single-DC Supply fed Special electric Drive 1 1 Dr.T.Govindaraj and 2 T.Srinivasan , 2 Professor and Head , M.E., PED Scholar, Department of EEE, Muthayammal Engineering College,India Srini070@gmail.com Abstract—In this paper, a new single-phase, five-level inverter topology with a single-dc source is presented. The proposed topology is obtained by cascading a three-level flying capacitor inverter with a flying H-bridge power cell. This topology has redundant switching states for generating different pole voltages. By selecting appropriate switching states, the capacitor voltages can be balanced instantaneously (as compared to the fundamental) in any direction of the current, irrespective of the load power factor. Another important feature of this topology is that if any H-bridge fails, it can be bypassed and the configuration can still operate as a three-level inverter at its full power rating. This feature improves the reliability of the circuit. A induction motor is run with the proposed topology for the full modulation range. The effectiveness of the capacitor balancing algorithm is tested for for the full range of speed and during the sudden acceleration of the motor. Index Terms—Flying capacitor (FC), H-bridge, induction motor drive, multilevel inverter, Special Electric Drive I. INTRODUCTION MULTILEVEL inverters have changed the face of medium- and high-voltage drives. The most popular topologies of multilevel converters are the neutral point-clamped inverter (NPC), the flying capacitor inverter (FC) , and the cascaded H-bridge (CHB) inverter[1]. Each one of these inverters has its own merits and demerits. In the NPC inverter, multiple dc sources are generated by splitting a single-dc bus voltage using capacitor banks. This configuration has large number of clamping diodes and presents the problem of dc bus capacitor unbalance especially with high number of voltage levels. An interesting work for balancing capacitor in NPC inverter that can be operated in limited modulation range has been presented in . A pulse-width modulation (PWM) control scheme to balance the dc link capacitor voltages of the NPC inverter, connected in cascade with a two level inverter to realize a five level inverter structure for an openend winding induction motor, is proposed. The concept of FC inverter was introduced first in 1992[1]. In this configuration, multiple capacitors of different voltage magnitudes are used to generate multiple voltage levels.The advantages include modularity, lack of clamping diodes, lack of problems like unbalance in the split dc -link capacitors, etc. Also, as in the NPC case, single supply can be used to generate multiple pole voltage levels. Many strategies for balancing the capacitor voltages have evolved over time. However, generating more voltage levels in a FC inverter requires larger number of capacitors. Interesting derivatives of this configuration have been presented and where more levels have been achieved by cross connecting the capacitors using additional switches. Operation of FC inverter with improved reliability has been presented , where additional circuitry is provided to bypass the faulty cell. However, in this scheme, the devices have to be sufficiently overrated to operate at full power level when the faulty cell is bypassed. The operation of FC inverter with asymmetrical capacitor voltages to generate more voltage levels has been presented[1]. The multilevel CHB inverter with isolated supplies presented in has many advantages compared to the NPC and FC topologolies. The CHB configuration does not require clamping diodes and the input power is distributed among different input sources that makes it more suitable for certain applications. One additional advantage of the CHB converter is that if any device fails in the H-bridges, the inverter can still be operated at reduced power level and, hence, this configuration is fault tolerant to some extent. The concept of using CHBs with capacitors and their voltage balancing has been introduced . The advantages include more redundant states, better voltage balancing, lack of diodes, and fault tolerant operational ability by bypassing the faulty H-bridge cells. This configuration is especially suitable for applications like STATCOM. DC-voltage ratio control strategy for a CHB converter fed with a single-dc source is presented. With this control strategy, a higher number of levels in output voltage waveform can be achieved with capacitor voltage balancing in a limited range of load power factor. This scheme is very much suitable for grid-connected applications. A multilevel configuration with improved reliability has been presented[1]. Many other multilevel inverter configurations have been developed based on the three conventional (NPC, FC, and CHB) topologies. A configuration in which two-level inverter is cascaded with multiple H-bridges has been presented , where more voltage levels can be generated. New multilevel inverter configurations for open-end winding induction motor formed by cascading two-level inverters and capacitor-fed H-bridges. Five-level active neutral point clamped (ANPC) inverter topology is another configuration{1]-[9]. © 2012 IJAIR. ALL RIGHTS RESERVED 542 T. Govindaraj et al. / IJAIR ISSN: 2278-7844 Fig. 1. Proposed single-phase power circuit formed by connection of a single-phase flying capacitor inverter with H-brige in series This five-level ANPC converter is being commercialized by ABB as the ACS2000 (up to 1.6 MW). Derivatives of CHB where different devices [Integrated GateCommutated Thyristor (IGCT) and insulated gate bipolar transistor (IGBT)] are used in such a way that the IGCT would switch at fundamental frequency and IGBT would switch at carrier frequency. The concept of a hybrid cascade converter topology with series-connected symmetrical and asymmetrical diode-clamped H-bridge cells has been presented in [3]. The hybrid clamped multilevel inverter topology is a hybrid of NPC topology and FC topology, which does not have neutral point fluctuation. The multilevel inverter proposed in this paper is a cascaded topology consisting of three-level FC inverters and capacitor-fed H-bridges, in which balancing of the capacitor voltages are possible independently of the load power factor. II. PROPOSED POWER CIRCUIT As shown in Fig. 1, the proposed topology has a threelevel FC inverter with dc bus voltage of VDC and FC voltage equal to VDC /2, which can generate voltages of 0, VDC /2, and VDC with respect to point 0. A capacitor-fed H-bridge is cascaded to each phase of the inverter. The voltage across the H-bridge capacitor has to be maintained at VDC /4. This combination can produce voltage levels of 0, VDC /4, VDC /2, 3VDC /4, VDC ,−VDC/4, and 5VDC /4. Out of these, the voltages −VDC /4 and 5VDC/4 are not used in the proposed inverter as they do not have redundant switching states to balance the capacitor voltages. The switching states of the useful voltage levels and their effects on the capacitor voltages based on the current direction are given in Table I. The capacitor voltages remain unaffected while producing the voltages VDC and 0. The capacitors can either be charged or discharged in any direction of the current for the voltages VDC /4, VDC /2, and 3VDC /4 as shown in Figs. 2-4, respectively. In each phase, the switches AS1, AS2, AS3, AS4 and AS1′ , AS2′ , AS3′ , AS4′are operated in complementary manner. The output voltage is based on the switching states that decide the path of the current flow. For voltage levels of VDC /4 and 3VDC /4, there are three redundant states. By switching between these three states the capacitors C1 and C2 can be charged or discharged for any direction of the current. The voltage level of VDC /2 has two redundant states. By switching between them, C1 can be charged or discharged based on the current direction. When VDC/2 is applied, the C2 is not affected. As the capacitors can be either charged or discharged by switching between the © 2012 IJAIR. ALL RIGHTS RESERVED 543 T. Govindaraj et al. / IJAIR redundant states, based on the current direction, quick capacitor voltage balancing is possible, irrespective of the load power factor. To maintain the capacitor voltages at a fixed value, the capacitor voltages are sampled at regular intervals and a hysteresis controller is used to switch between the redundant states based on the current direction to balance the capacitor voltages. The pole can generate one of the five voltage levels 0,VDC /4, VDC /2, 3VDC /4, and VDC. The effective voltage space vector formed based on the single-phase pole voltages is given by (1) Where VSV is the voltage space vector and VAO are the pole voltage in the single phase A respectively.A PWM generation based on the combination of the seven resulting switching vectors (0, A, B, C, A’, B’, C’) is called Space Vector Modulation. The amplitude and the orientation of the desired field are the inputs for the PWM generation. The inner circle in the hexagon limits the maximum amplitude for a field with few harmonics. The area between the inner circle and the hexagon is called “over modulation area” and adds harmonics in Fig. 2. ISSN: 2278-7844 single phase induction motor.first comparative analysis of Space Vector PWM with conventional SPWM for a five level Inverter is carried out. The Simulation study reveals that SVPWM gives 15% enhanced fundamental output with better quality i.e. lesser THD compared to SPWM. PWM strategies viz. SPWM and SVPWM are implemented in MATLAB/SIMULINK software and its performance is compared with conventional PWM techniques. Owing to their fixed carrier frequencies fc in conventional PWM strategies, there are cluster harmonics around the multiples of carrier frequency. PWM strategies viz. Sinusoidal PWM and SVPWM utilize a changing carrier frequency to spread the harmonics continuously to a wideband area so that the peak harmonics are reduced greatly[7]. TABLE I VARIOUS VOLTAGE LEVELS AND CAPACITOR STATES BASED ON THE SWITCHING STATES Fig. 2. Model space vector diagram Space vector Modulation Technique has become the most popular and important PWM technique for Three Phase Voltage Source Inverters for the control of AC Induction, Brushless DC, Switched Reluctance and Permanent Magnet Synchronous Motors. But in this paper, we use © 2012 IJAIR. ALL RIGHTS RESERVED 544 T. Govindaraj et al. / IJAIR Fig. 3. Switch transitions and current path for the redundant states of VDC /4 for a phase. (a) Current path for switch state of (0,0,0,1), (b) Current path for switch state of (0,1,1,0). (c) Current path for switch state of (1,0,1,0) ISSN: 2278-7844 Fig.5. Switch transitions and current path for the redundant states of 3VD C /4 for a phase. (a) Current path for switch state of (1,1,1,0). (b) Current path for switch state of (0,1,0,1). (c) Current path for switch state of (1,0,0,1). III. SALIENT FEATURES Fig.4. Switch transitions and current path for the redundant states of VD C /2 for a phase. (a) Current path for switch state of (1,0,0,0). (b) Current path for switch state of (0,1,0,0). The proposed single-phase topology uses 4 switches of voltage rating VDC /2 and 4 switches of voltage rating VDC /4 (total 8 switches), where VDC is the dc bus voltage. It has two capacitors per phase, one is rated at VDC/2 and the other is rated at VDC /4. So in total, the proposed single-phase configuration requires only two capacitors, while the conventional three-phase topology uses 12 switches of voltage rating VDC /2 and 12 switches of voltage rating VDC /4 (total 24 switches), where VDC is the dc bus voltage. It has two capacitors per phase, one is rated at VDC /2 and the other is rated at VDC/4.while the conventional five-level FC inverter requires nine capacitors. The asymmetrical FC configuration requires 12 switches of rating VDC /4, six switches of rating VDC /2, three capacitors of rating VDC/4, and three capacitors of rating VDC /2 for a threephase inverter. However, this configuration has limited range of power factor for five-level operation. The conventional five-level CHB configuration uses six isolated power supplies of voltage rating VDC/4 and 24 switches of voltage rating VDC/4.How ever, the proposed configuration uses just one dc source of magnitude VDC. The five-level NPC inverter requires four capacitors of rating VDC /4, © 2012 IJAIR. ALL RIGHTS RESERVED 545 T. Govindaraj et al. / IJAIR 36 clamping diodes of voltage rating VDC /4 and 24 switches of rating VDC /4. However, the proposed topology does not require any clamping diode[1]. The five-level ANPC topology requires three capacitors of voltage rating VDC /4 for three phases and two capacitors of voltage rating VDC /2. However, this configuration has neutral point fluctuation. The proposed configuration does not have any such problem as it has FC front end. The hybrid clamped multilevel topology requires more number of switches and clamping diodes as compared to the proposed configuration. Another important advantage of the proposed scheme is that if one of the devices in the H bridge fails, the H-bridge can be bypassed through a fast bypass switch or by routing the current through the devices in the complementary path and the inverter can work in threelevel mode at the full power rating. For example, if S3 or S4 fails then the current can be routed through S3′ and S4′ by switching them ON and removing the gating signals to S3 and S4 or vice versa. IV.SIMULATION DIAGRAM AND RESULTS ISSN: 2278-7844 The proposed five-level inverter circuit has been tested on a 230V, 50Hz , induction motor drive with V/f control scheme at a switching frequency of 1 kHz. This simulation diagram are drawn in MATLAB Software package. In this diagram, IGBT Switches are connected in structure of Flying capacitor cascaded with H-bridge. SVPWM technique are used in this project for controlling the inverter by giving gate pulse to IGBT Switches. The inverter dc-link voltage is set to 230 V. The hysteresis limit for the capacitor is set at 5% of the respective capacitor voltage. The capacitors are sized suitably so that the voltage of the capacitors would not cross the hysteresis limits in two switching cycles at full load current. The capacitance C is determined by (2) Where ∆VC is the capacitor voltage ripple, TS is the sampling time, and iL is the peak load current. The capacitor voltages are sampled every switching cycle (1ms in this case). A capacitance value of 4400 µF has been used for this single phase. The motor is run at various modulation indexes (VSV/VDC) of 0.2,0.4,0.6,0.8 at frequencies of 10,20,30,40Hz, respectively, at no load. Fig.6. Simulation diagram for hybrid five-level inverter topology with single DC Supply fed Single phase induction motor © 2012 IJAIR. ALL RIGHTS RESERVED 546 T. Govindaraj et al. / IJAIR ISSN: 2278-7844 In this project, modulation index is 0.8 is used in pulse generator. In SVPWM, we use the sine wave as a reference input and triangle wave also used for time delay to upper leg three switches. The negative value gain is given to the lower leg switches. The gate pulses are given to inverter through the subsystem. From subsystem the pulses are given to Goto and then Goto are linked with From blocks then pulses given to switches. Then output current and output voltage is determined from the simulation results. The single phase induction motor is connected in this circuit. The rotor speed and electromagnetic torque determined from this simulation. The THD analysis of output current and output voltage are determined by the simulation. The main advantages of this project is harmonics reduction. The THD percentage of output current is 7.80% and THD percentage of the output voltage is 23.41%. When compare to other topology it has better harmonic reduction properties. Fig.7. (c) Fig.7. (d) Fig.7. (a) Fig.7. (b) Fig.7.Simulation results for (a) Output current, (b) Output voltage Vao, (c) Rotor speed, (d) Electromagnetic torque Te Fig.8 (a) © 2012 IJAIR. ALL RIGHTS RESERVED 547 T. Govindaraj et al. / IJAIR ISSN: 2278-7844 [5] [6] [7] [8] [9 ] Fig.8 (b) Fig.8. Simulation diagram for THD analysis of (a) Output current (b) Output voltage of this project V. CONCLUSION In this paper, a new single-phase five-level inverter topology with a single-dc source has been proposed. This configuration is formed by cascading a three-level FC inverter and capacitor-fed H-bridges. The key advantages of this topology compared to the conventional topologies include reduced number of devices and simple control. An important feature of this inverter is the ability to balance the capacitor voltages irrespective of load power factor. Another advantage of this inverter is that if one of the Hbridge fails, it can operate as a three-level inverter at full power rating by bypassing the H-bridge. This feature of the inverter improves the reliability of the system.The proposed configuration has been analyzed and experimentally verified for various modulation indexes and frequencies by running a single phase squirrel cage induction motor in V/f control mode, at no load. The working of the capacitor balancing algorithm has been tested. The stable operation of the inverter for various modulation indexes and stability of the inverter voltage levels during rapid acceleration have been validated experimentally. REFERENCES [1] [2] [3] [4] P. Roshankumar, Student Member, IEEE, P. P. Rajeevan, K.Mathew, Student Member, IEEE,K. Gopakumar, Fellow, IEEE, Jose I. Leon, Member, IEEE, and Leopoldo G. Franquelo, Fellow, IEEE “A Five-Level Inverter Topology with Single-DC Supply by Cascading a Flying capacitor Inverter and an H-Bridge,” IEEE Trans. Power Electron., vol. 27, no.8, pp. 3505-3512, Aug.2012. P. P. Rajeevan, K. Sivakumar, C. Patel, R. Ramchand, and K. Gopakumar,“A seven-level inverter topology for induction motor drive using two-level inverters and floating capacitor fed H-bridges,” IEEE Trans. Power Electron., vol. 26, no. 6, pp. 1733-1740, Jun. 2011. A. Nami, F. Zare, A. Ghosh, and F. Blaabjerg, “A hybrid cascade converter topology with series-connected symmetrical and asymmetrical diodeclamped H-bridge cells,” IEEE Trans. Power Electron., vol. 26, no. 1,pp. 51-65, Jan. 2011. Farid Khoucha, Soumia Mouna Lagoun, Khoudir Marouani, Abdelaziz Kheloui, and Mohamed El Hachemi Benbouzid, Senior Member, IEEE,”Hybrid Cascaded H-Bridge Multilevel-Inverter Induction-Motor- Drive Direct Torque Control for Automotive Applications”, IEEE Trans. Ind. Electron., vol.57,no. 3, pp. 892-899, March. 2010. A. Lesnicar, and R. Marquardt,” An Innovative Modular Multilevel Converter Topology Suitable for a Wide Power Range”,IEEE Bologna power tech conf, june 23th -26th ,Bologna, Italy. Pablo Lezana, Member, IEEE, José Rodríguez, Senior Member, IEEE, and Diego A. Oyarzún,” Cascaded Multilevel Inverter With Regeneration Capability and Reduced Number of Switches IEEE Trans. Ind. Electron., vol.55,no. 3, pp. 1059-1066, March. 2008. K. Vinoth Kumar, Prawin Angel Michael, Joseph P. John and Dr. S. Suresh Kumar,” Simulation and comparison of spwm and svpwm control for three phase inverter”, ARPN Journal of Engineering and Applied Sciences, vol. 5, no. 7, july 2010. Mohammad Golkhah and Mohammad Tavakoli Bina,” Multilevel Converter Objectives: a Critical Evaluation and Combination of Available Natural-Commuted Topologies with Restructured Iron Cores”, roceedings of the World Congress on Engineering and Computer Science 2008 WCECS 2008, October 22 - 24, 2008, San Francisco, USA. Govindaraj Thangavel,” Finite Element Analysis of the Direct Drive PMLOM” In book: Finite Element Analysis - New Trends and Developments, Chapter: 6, InTech online Publisher,10 Oct 2012. Dr.Govindaraj Thangavel born in Tiruppur , India , in 1964. He received the B.E. degree from Coimbatore Institute of Technology, M.E. degree from PSG College of Technology and Ph.D. from Jadavpur University, Kolkatta,India in 1987, 1993 and 2010 respectively. His Biography is included in Who's Who in Science and Engineering 20112012 (11th Edition). Scientific Award of Excellence 2011 from American Biographical Institute (ABI). Outstanding Scientist of the 21st century by International Biographical centre of Cambridge, England 2011. Since July 2009 he has been Professor and Head of the Department of Electrical and Electronics Engineering, Muthayammal Engineering College affiliated to Anna University, Chennai, India. His Current research interests includes Permanent magnet machines, Axial flux Linear oscillating Motor, Advanced Embedded power electronics controllers,finite element analysis of special electrical machines,Power system Engineering and Intelligent controllers.He is a Fellow of Institution of Engineers India(FIE) and Chartered Engineer (India).Senior Member of International Association of Computer Science and Information. Technology (IACSIT). Member of International Association of Engineers(IAENG), Life Member of Indian Society for Technical Education(MISTE). Ph.D. Recognized Research Supervisor for Anna University,Satyabama University Chennai and CMJ University Meghalaya. Editorial Board Member for journals like International Journal of Computer and Electrical Engineering,International Journal of Engineering and Technology,International Journal of Engineering and Advanced Technology (IJEAT).International Journal Peer Reviewer for Taylor & Francis International Journal “Electrical Power Components & System” United Kingdom,Journal of Electrical and Electronics Engineering Research,Journal of Engineering and Technology Research (JETR),International Journal of the Physical Sciences,Association for the Advancement of Modelling and Simulation Techniques in Enterprises,International Journal of Engineering & Computer Science (IJECS),Scientific Research and Essays,Journal of Engineering and Computer Innovation,E3 Journal of Energy Oil and Gas Research,World Academy of Science, Engineering and Technology,Journal of Electrical and Control Engineering(JECE),Applied Computational Electromagnetics Society etc.. He has published Seventy Six research papers in International/National Conferences and Journals. Organized 20 National / International Conferences/Seminars. Received Best paper award for ICEESPEEE 09 conference paper. Coordinator for AICTE Sponsored SDP on Soft Computing Techniques In Advanced Special Electric Drives,2011.Coordinator for AICTE Sponsored National Seminar on Computational Intelligence Techniques in Green Energy, 2011.Chief Coordinator and Investigator for AICTE sponsored MODROBS Modernization of Electrical Machines Laboratory. © 2012 IJAIR. ALL RIGHTS RESERVED 548