Contactor-Based Automatic Transfer Switches

Contactor-Based
Automatic Transfer Switches
Product Focus
Open Transition
Closed Transition
Delayed Transition
Bypass Isolation
40 – 1200 Amps
Built With Years of Experience
Powered With Innovation
Delivered With Reliability
A History of Experience,
Innovation and Reliability
As a premier industrial manufacturer, Eaton’s electrical
business is one of the world’s
leading suppliers of electrical
control products and power
distribution equipment with
yearly sales of over $2.5 billion.
Eaton’s electrical products
include a complete line of low
and medium voltage assemblies from substations,
switchgear and panelboards
to loadcenters, transformers
and safety switches. These
products are used wherever
there is a demand for electrical
power in residences, high-rise
apartment and office buildings,
commercial sites, hospitals
and factories.
Built With Experience
Powered With Innovation
Delivered With Reliability
For over a century, Eaton has
focused on providing quality
power-centric products and
services. In today’s business
environment, customers like
you are driving our transformation from a leading global
electrical components provider
into a customer-centric solutions partner who understands
your business. We do this
through in-depth collaboration
with customers and subject
matter experts studying
the issues inherent to the
electrical power distribution
and control systems.
Eaton continues to meet
changing industry needs
by providing a broad range
of automatic transfer switches.
These switches may be
grouped into a basic, enhanced
or premium set of features
that will meet your application
requirements. Eaton has
used industry-leading breakerbased designs for years and
now has a line of contactorbased designs.
Power outages due to bad
weather or utility failure have
grown increasingly costly and
more disruptive to businesses
and homeowners. A backup
power system will keep your
computers, security system,
heating or refrigeration system,
cash registers, home health
care equipment, or any system
that uses electric power,
energized and operational.
The demands for reliability have
increased. Eaton meets those
expectations by the stringent
UL姞1008 automatic transfer
switches with a world-class
product delivery system.
Eaton is one of the pioneering
electrical manufacturers
and has been focused on
providing reliable backup power
systems with transfer switch
equipment for over 75 years.
These designs can be matched
to a family of automatic transfer
switch controllers that will
meet your specific needs.
Identify your application, define
your needs, and select the
solution from Eaton.
Eaton will provide the individual
transfer switch built to exacting
standards or supply the same
transfer switch in an integrated
lineup with other Eaton gear.
For startup service, application
support, and emergency
support, call Eaton Electrical
Services & Systems at
1-800-498-2678.
EATON CORPORATION Contactor-Based Transfer Switches — Introduction
3
ContactorBased Transfer
Switches
Switch Type —
Overview and
Standards
Solutions Overview
Enhanced Solution
TRANSFER SWITCH STANDARDS
Eaton’s Cutler-Hammer
automatic transfer switches
are designed to provide you
with a full offering of transfer
switches to solve your industry
and application needs. Eaton
offers the industry’s most complete line of contactor-based,
breaker-based, and Magnumbased transfer switches.
The Enhanced Solution meets
all of the basic automatic
transfer switch needs. In addition to meeting the most basic
transfer switch requirement,
the Enhanced Solution allows
for optimal control and
improved flexibility. This
solution set allows you to
choose from either a contactorbased or breaker-based design.
UL 991
This wide range of selections
enables you to identify your
application needs and the benefits you expect to realize, and
then choose the solution best
for you. The corner stone of all
of these offerings is the proven
design experience and reliability
built into all Cutler-Hammer
transfer switches.
Premium Solution
The Premium Solution is
offered for those applications
requiring continuity of power
during the transfer and routine
test. This solution set offers
both contactor-based and
breaker-based designs with
drawout capability.
Basic Solution
The Basic Solution offers a
transfer switch that meets the
most basic and cost-effective
requirement needs for an automatic, manual or non-automatic
transfer switch.
This solution set allows you
to choose from either a
contactor-based or a breakerbased design and match
that power-switching device
with our basic transfer
switch controller.
Switch Types Available
•
Open Transition
•
Closed Transition
•
Delayed Transition
•
Bypass Isolation
UL Standards for Safety Tests for Safety-Related
Controls Employing Solid-State Devices
UL 1008
Dielectric Test
NEMA姞 ICS 109.21
Impulse Withstand Test
IEEE姞 472 (ANSI C37.90A) Ringing Wave Immunity/Voltage Surge Test
EN55022
(CISPR11): Conducted and Radiated Emissions
EN61000-4-2 Class B
Level 4 ESD Immunity Test
EN61000-4-3
(ENV50140) Radiated RF, Electromagnetic
Field Immunity Test
EN61000-4-4
Electrical Fast Transient/Burst Immunity Test
EN61000-4-5
IEEE C62.41: Surge Immunity Test
EN61000-4-6
(ENV50141) Conducted Immunity Test
EN61000-4-11
Voltage Dips and Interruption Immunity
FCC Part 15
Conducted/Radiated Emissions (Class A)
CISPR 11
Conducted/Radiated Emissions (Class A)
IEC 1000-2
Electrostatic Discharge Test
IEC 1000-3
Radiated Susceptibility Tests
IEC 1000-4
Fast Transient Tests
IEC 1000-5
Surge Withstand Tests
CSA姞 Conformance
C22.2 No. 178-1978 (Reaffirmed 1992)
UL 869A
Reference Std for Service Equipment
UL 50/508
Enclosures
NEMA ICS 1
General Standards for Industrial Control Systems
NEMA ICS 2
Standards for Industrial Control Devices,
Controllers and Assemblies
NEMA ICS 6
Enclosures for Industrial Controls and Systems
NEMA ICS 10-1993
AC Automatic Transfer Switches
ANSI C33.76
Enclosures
NEC姞 517, 700, 701 and 702 National Electrical Code姞
NFPA姞 70
National Electrical Code
NFPA 99
Health Care Facilities
NFPA 101
Life Safety Code
NFPA 110
Emergency and Standby Power Systems
EGSA 100S
Standard for Transfer Switches
CSA C22.2 No. 178-1978
Canadian Standards Association
EATON CORPORATION Contactor-Based Transfer Switches — Switch Type — Overview and Standards
5
Make the Right Decision:
• Identify Your Application
• Define Your Needs
• Determine Your Right Solution
• Select Eaton
ATS SOLUTION GUIDE: Highlighting Contactor-Based Designs
1
Eaton
Solution
Premium
Solution
Continuity of Power
During Retransfer
Critical Load Transfer
Applications
Customer
Benefits
Enhanced
Solution
Momentary Loss of Power
Acceptable During Retransfer
Optimal Control &
Improved Flexibility
Moderate Investment
Basic Solution
Momentary Loss of Power
Acceptable During Retransfer
• Soft Load Ramping
• 30 Cycle, 85 kA Short-Time Ratings
• Integral Overcurrent Protection Available
• Drawout Design
—
• Greater Reliability to Avoid Lost Revenue and Production Time
• Safe Preventative Maintenance without Power Interruption
• No Power Interruption During Switch Inspection or Testing
• 30 Cycle, 85 kA Short-Time Ratings
• Integral Overcurrent Protection Available
• Integrated Service Entrance Solution
• Interchangeable Bypass and Switch Devices
• Drawout Design
—
• Greater Reliability to Avoid Lost Revenue and Production Time
• Safe Preventative Maintenance without Power Interruption
• No Power Interruption During Switch Inspection or Testing
• Interchangeable Bypass and Switch Devices
• Drawout Design Standard
• Front Access Standard
• Dual ATS
—
• Greater Reliability to Avoid Lost Revenue and Production Time
• Lower Energy Costs Realized from Managing Demand Charges
• No Power Interruption During Generator Set Testing
• 30 Cycle, 85 kA Short-Time Ratings
• Integral Overcurrent Protection Available
• Integrated Service Entrance Solution
• Drawout Design Available
—
• Greater Reliability to Avoid Lost Revenue and Production Time
• Lower Energy Costs Realized from Managing Demand Charges
• No Power Interruption During Generator Set Testing
• Paralleled in Less than 100 ms
• Programmable Field Settings
• Communication Capability
—
• Ability to Transfer Large Motor or Inductive Loads
• Allows Loads to Re-Energize after Transfer at Normal Inrush Currents
• Avoid Higher Starting Currents which Increase Energy Costs
• 30 Cycle, 85 kA Short-Time Ratings on Power Circuit Breaker
• Integral Overcurrent Protection Available
• Integrated Service Entrance Solution
—
• Ability to Transfer Large Motor or Inductive Loads
• Allows Loads to Re-Energize after Transfer at Normal Inrush Currents
• Avoid Higher Starting Currents which Increase Energy Costs
• Multi Tap Transformer Voltage Selection Available
• Easily Adjustable Time Delays for the Neutral Position
—
• Ability to Transfer Large Motor or Inductive Loads
• Allows Loads to Re-Energize after Transfer at Normal Inrush Currents
• Avoid Higher Starting Currents which Increase Energy Costs
• 30 Cycle, 85 kA Short-Time Ratings on Power Circuit Breaker
• Integral Overcurrent Protection Available
• Integrated Service Entrance Solution
• Drawout Design Available
—
• Simplest of Transfer Switching Solution
• Safe Manual Transfer Under Load
• Equal Withstand, Interrupting and Closing Ratings
• Integral Overcurrent Protection Available
• Integrated Service Entrance Solution
Open Transition
Breaker-Based
(100 – 1000 A)
• Most Simple Operation
• Most Cost-Effective
• Application Flexibility
• Most Compact Offering
• Multi Tap Transformer Voltage Selection Available
Open Transition
Contactor-Based
(100 – 600 A)
• Permits Safe and Convenient Non-auto Transfer Under Load
• 30 Cycle, 85 kA Short-Time Ratings on Power Circuit Breaker
• Integral Overcurrent Protection Available
• Drawout Design Available
—
• Permits Safe and Convenient Manual Transfer Under Load
• Most Cost-Effective Manual Transfer
• Equal Withstand, Interrupting and Closing Ratings
• Integral Overcurrent Protection Available
• Deadfront Design
—
• Continuity of Power for UPS Applications
• Required UPS Bypass Signal Prevents Unauthorized Bypass
• High Interrupting Ratings
• Reliable Manually Initiated Electrical Operation
—
Least Critical Load
Transfer Applications
Basic Control & Flexibility
Minimum Investment
Special Solution
6
Key
Features
• Greater Reliability to Avoid Lost Revenue and Production Time
• Continuity of Power Through Synchronization of Sources
• Lower Energy Costs Realized through Managing Demand Charges
• No Power Interruption During Switch Inspection or Testing
Maximum Control &
Ultimate Flexibility
Maximum Investment
Agriculture
EATON CORPORATION Contactor-Based Transfer Switches — ATS Solution Guide
1 Emphasis In Bold Print
Commercial
Industrial
Utilities
Institutions
—
—
Soft Load
Magnum-Based
(600 – 5000 A)
Soft Load
Magnum-Based
(600 – 5000 A)
Closed Transition
Bypass Isolation
Magnum-Based
(200 – 5000 A)
Closed Transition
Bypass Isolation
Magnum-Based
(200 – 5000 A)
Closed Transition
Bypass Isolation
Magnum-Based
(200 – 5000 A)
Closed Transition
Bypass Isolation
Contactor-Based
(100 – 1200 A)
Closed Transition
Bypass Isolation
Contactor-Based
(100 – 1200 A)
Closed Transition
Magnum-Based
(200 – 5000 A)
Government
Communications
Data Center
Soft Load
Magnum-Based
(600 – 5000 A)
Soft Load
Magnum-Based
(600 – 5000 A)
Soft Load
Magnum-Based
(600 – 5000 A)
Closed Transition
Bypass Isolation
Magnum-Based
(200 – 5000 A)
Closed Transition
Bypass Isolation
Magnum-Based
(200 – 5000 A)
Closed Transition
Bypass Isolation
Magnum-Based
(200 – 5000 A)
Closed Transition
Bypass Isolation
Magnum-Based
(200 – 5000 A)
Closed Transition
Bypass Isolation
Contactor-Based
(100 – 1200 A)
Closed Transition
Bypass Isolation
Contactor-Based
(100 – 1200 A)
Closed Transition
Bypass Isolation
Contactor-Based
(100 – 1200 A)
Closed Transition
Bypass Isolation
Contactor-Based
(100 – 1200 A)
Closed Transition
Bypass Isolation
Contactor-Based
(100 – 1200 A)
Closed Transition
Magnum-Based
(200 – 5000 A)
Closed Transition
Magnum-Based
(200 – 5000 A)
Closed Transition
Magnum-Based
(200 – 5000 A)
Closed Transition
Magnum-Based
(200 – 5000 A)
Closed Transition
Magnum-Based
(200 – 5000 A)
Closed Transition
Magnum-Based
(200 – 5000 A)
Closed Transition
Contactor-Based
(40 – 1200 A)
Closed Transition
Contactor-Based
(40 – 1200 A)
Closed Transition
Contactor-Based
(40 – 1200 A)
Closed Transition
Contactor-Based
(40 – 1200 A)
Closed Transition
Contactor-Based
(40 – 1200 A)
Closed Transition
Contactor-Based
(40 – 1200 A)
Closed Transition
Contactor-Based
(40 – 1200 A)
Delayed Transition
Breaker-Based
(30 – 5000 A)
Delayed Transition
Breaker-Based
(30 – 5000 A)
Delayed Transition
Breaker-Based
(30 – 5000 A)
Delayed Transition
Breaker-Based
(30 – 5000 A)
Delayed Transition
Breaker-Based
(30 – 5000 A)
—
—
Delayed Transition
Contactor-Based
(40 – 1200 A)
Delayed Transition
Contactor-Based
(40 – 1200 A)
Delayed Transition
Contactor-Based
(40 – 1200 A)
Delayed Transition
Contactor-Based
(40 – 1200 A)
Delayed Transition
Contactor-Based
(40 – 1200 A)
—
—
Open Transition
Magnum-Based
(200 – 5000 A)
Open Transition
Magnum-Based
(200 – 5000 A)
Open Transition
Magnum-Based
(200 – 5000 A)
Open Transition
Magnum-Based
(200 – 5000 A)
Open Transition
Magnum-Based
(200 – 5000 A)
—
—
Open Transition
Breaker-Based
(30 – 1000 A)
Open Transition
Breaker-Based
(30 – 1000 A)
Open Transition
Breaker-Based
(30 – 1000 A)
Open Transition
Breaker-Based
(30 – 1000 A)
Open Transition
Breaker-Based
(30 – 1000 A)
—
—
Open Transition
Contactor-Based
(40 – 1200 A)
Open Transition
Contactor-Based
(40 – 1200 A)
Open Transition
Contactor-Based
(40 – 1200 A)
Open Transition
Contactor-Based
(40 – 1200 A)
Open Transition
Contactor-Based
(40 – 1200 A)
—
—
Non-Auto
Magnum-Based
(200 – 5000 A)
Non-Auto
Magnum-Based
(200 – 5000 A)
—
—
—
—
—
Manual or Non-Auto
Breaker-Based
(30 – 1000 A)
Manual or Non-Auto
Breaker-Based
(30 – 1000 A)
—
—
—
—
—
Maintenance Bypass
Breaker-Based
(100 – 1000 A)
Maintenance Bypass
Breaker-Based
(100 – 1000 A)
Maintenance Bypass
Breaker-Based
(100 – 1000 A)
Maintenance Bypass
Breaker-Based
(100 – 1000 A)
Maintenance Bypass
Breaker-Based
(100 – 1000 A)
Maintenance Bypass
Breaker-Based
(100 – 1000 A)
Maintenance Bypass
Breaker-Based
(100 – 1000 A)
EATON CORPORATION Contactor-Based Transfer Switches — ATS Solution Guide
7
ContactorBased Transfer
Switches
Switch Type —
Open Transition
1. Contactor-Based ATS with
ATC-300 Controller
1
Product Description
Features
The automatic open transition
contactor-based transfer switch
is the most basic design that
will provide a fully functioning
automatic transfer switch.
An automatic open transition
transfer switch may be used for
those applications where emergency backup power is required
but a momentary loss of power
is acceptable on the retransfer
from emergency to normal.
Standard Features
Electrical Ratings
•
Voltage and
frequency sensing
•
Multiple field programmable
or settable time delays
•
Switch position indication
•
Source availability indication
•
Source 1 and 2
auxiliary contacts
•
Mimic diagram
•
Programmable plant exerciser
System test pushbutton
•
40 – 1200 amperes
•
•
Up to 600 volts
Optional Features
•
2-, 3- or 4-pole
•
Surge suppression options
•
NEMA 1, 3R
•
Spacer heater
•
100% rated
•
Metering options
•
Stainless steel cover
for controller
Commercial Design
Highlights
UL 1008 WITHSTAND AND CLOSE-ON RATINGS (KA)
UL 1008 Ampere Rating
100
200
260
320
400
600
800
1000
1200
480 Volts
•
UL 1008 front access
•
High withstand and
closing ratings
•
Compact design
DIMENSIONS IN INCHES (MM)
600 Volts
Any
Breaker
Specific
Breaker
Any
Breaker
Specific
Breaker
10,000
10,000
35,000
35,000
35,000
50,000
50,000
50,000
50,000
30,000
30,000
50,000
50,000
50,000
65,000
65,000
65,000
65,000
10,000
10,000
35,000
35,000
35,000
50,000
50,000
50,000
50,000
22,000
22,000
42,000
42,000
42,000
65,000
65,000
65,000
65,000
Ampere
Rating
Height
Width
Depth
Weight in lbs. (kg)
40 – 100
38.68 (982.4)
18.31 (465.1)
13.34 (339.0)
156 (71)
150 – 200
38.68 (982.4)
18.31 (465.1)
13.34 (339.0)
164 (74)
225 – 400
48.74 (1238.0)
25.25 (641.4)
13.84 (339.0)
260 (118)
600 – 1200
79.35 (2015.5)
25.25 (641.4)
22.46 (570.5)
600 (272)1
1 Subtract 20 lbs. for 2-pole and add 50 lbs. for 4-pole.
EATON CORPORATION Contactor-Based Transfer Switches — Switch Type — Open Transition
9
ContactorBased Transfer
Switches
Switch Type —
Closed Transition
2. Closed Transition ATS with
ATC-800 Controller
2
Product Description
Features
The automatic closed transition
contactor-based transfer switch
is the most basic design that
will connect both sources
before the transfer occurs.
An automatic closed transition
transfer switch may be used
for those applications where
emergency backup power is
required but a momentary loss
of power is not acceptable on
the retransfer from emergency
to normal. Closed transition
permits periodic testing of the
emergency source without
interrupting power to the loads.
Standard Features
Electrical Ratings
Optional Features
100
200
260
320
400
600
800
1000
1200
•
Multiple field programmable
time delays
•
Switch position indication
•
Source availability indication
•
Source 1 and 2
auxiliary contacts
•
Mimic diagram
•
Programmable plant exerciser
•
System test pushbutton
•
Load shed from emergency
40 – 1200 amperes
•
2- or 4-position test switch
•
Up to 600 volts
•
Multi-meter options available
•
2-, 3- or 4-pole
•
•
NEMA 1, 3R, 12
Selectable automatic or
non-automatic operation
•
100% rated
•
Space heaters
•
Surge suppression
•
Remote communications
•
UL 1008 3-position
contactors
•
High withstand and
closing ratings
•
Compact design
DIMENSIONS IN INCHES (MM)
UL 1008 WITHSTAND AND CLOSE-ON RATINGS (KA)
480 Volts
Voltage and
frequency sensing
•
Commercial Design
Highlights
UL 1008 Ampere Rating
•
600 Volts
Any
Breaker
Specific
Breaker
Any
Breaker
Specific
Breaker
10,000
10,000
35,000
35,000
35,000
50,000
50,000
50,000
50,000
30,000
30,000
50,000
50,000
50,000
65,000
65,000
65,000
65,000
10,000
10,000
35,000
35,000
35,000
50,000
50,000
50,000
50,000
22,000
22,000
42,000
42,000
42,000
65,000
65,000
65,000
65,000
Ampere
Rating
Height
Width
Depth
Weight in lbs. (kg)
40 – 100
38.68 (982.4)
18.31 (465.1)
13.34 (339.0)
156 (71)
150 – 200
38.68 (982.4)
18.31 (465.1)
13.34 (339.0)
164 (74)
225 – 400
48.74 (1238.0)
25.25 (641.4)
13.84 (339.0)
260 (118)
600 – 1200
79.35 (2015.5)
25.25 (641.4)
22.46 (570.5)
600 (272)1
1 Subtract 20 lbs. for 2-pole and add 50 lbs. for 4-pole.
EATON CORPORATION Contactor-Based Transfer Switches — Switch Type — Closed Transition
11
ContactorBased Transfer
Switches
Switch Type —
Delayed
Transition
3. Delayed Transition ATS with
ATC-300 Controller
3
Product Description
Features
The automatic delayed transition contactor-based transfer
switch is used in applications
where it is advantageous to
have a time delay in the neutral
position. This adjustable delay
allows motor and transformer
loads to decay thus allowing
normal inrush currents with
the transfer.
Standard Features
Electrical Ratings
100
200
260
320
400
600
800
1000
1200
•
Multiple field programmable
time delays
•
Switch position indication
•
Source availability indication
•
Source 1 and 2
auxiliary contacts
•
Mimic diagram
40 – 1200 amperes
•
Programmable plant exerciser
•
Up to 600 volts
•
System test pushbutton
•
2-, 3- or 4-pole
•
Load shed from emergency
•
NEMA 1, 3R
•
100% rated
Optional Features
•
UL 1008 3-position
contactor
•
High withstand and
closing ratings
•
Compact design
•
2- or 4-position test switch
•
Multi-meter options available
•
Selectable automatic or
non-automatic operation
•
Space heaters
•
Surge suppression
DIMENSIONS IN INCHES (MM)
UL 1008 WITHSTAND AND CLOSE-ON RATINGS (KA)
480 Volts
Voltage and
frequency sensing
•
Commercial Design
Highlights
UL 1008 Ampere Rating
•
600 Volts
Any
Breaker
Specific
Breaker
Any
Breaker
Specific
Breaker
10,000
10,000
35,000
35,000
35,000
50,000
50,000
50,000
50,000
30,000
30,000
50,000
50,000
50,000
65,000
65,000
65,000
65,000
10,000
10,000
35,000
35,000
35,000
50,000
50,000
50,000
50,000
22,000
22,000
42,000
42,000
42,000
65,000
65,000
65,000
65,000
Ampere
Rating
Height
Width
Depth
Weight in lbs. (kg)
40 – 100
38.68 (982.4)
18.31 (465.1)
13.34 (339.0)
156 (71)
150 – 200
38.68 (982.4)
18.31 (465.1)
13.34 (339.0)
164 (74)
225 – 400
48.74 (1238.0)
25.25 (641.4)
13.84 (339.0)
260 (118)
600 – 1200
79.35 (2015.5)
25.25 (641.4)
22.46 (570.5)
600 (272)1
1 Subtract 20 lbs. for 2-pole and add 50 lbs. for 4-pole.
EATON CORPORATION Contactor-Based Transfer Switches — Switch Type — Delayed Transition
13
ContactorBased Transfer
Switches
Switch Type —
Bypass Isolation
4. Bypass Isolation Switch with
ATC-300 Controller
4
Product Description
•
A Bypass Isolation Transfer
Switch may be used to provide
emergency power to life safety
and other critical loads where
maintenance of the main transfer switch, without interruption
of power to the load, is either
desirable or required.
100 – 1200 amperes
•
Up to 600 volts
•
2-, 3- or 4-pole
•
NEMA 1 and 3R enclosures
•
100% rated
Commercial Design
Highlights
•
UL 1008
•
Easy access
•
100
200
260
320
400
600
800
1000
1200
480 Volts
Top/bottom entry
•
Isolated entry exit area
Compartment barriers
•
Single motion rack with
door closed
•
Extended battery backup
•
Dual drawout ATS
•
Interchangeable
contactors
•
Reliable microprocessor logic
•
Designed to safely
withstand fault currents
•
Eliminates need for
complex interlocks
•
Cutler-Hammer drawout
cassette design
•
No service interruption
when bypassing to the
same source
•
Drawout capabilities on both
ATS and bypass portions
•
Ability to test power
switching elements during
drawout process
•
Power switching
devices completely
interchangeable between
ATS and bypass portions
•
Capability to have a
dual ATS — controller
will work with the ATS
and bypass contactor
•
Open or closed transition
Improved safety
•
Field Entry/Exit modification for Top/Bottom/Both
DIMENSIONS IN INCHES (MM)
UL 1008 WITHSTAND AND CLOSE-ON RATINGS (KA)
UL 1008 Ampere Rating
•
•
Features
Electrical Ratings
•
Installation flexibility
600 Volts
Any
Breaker
Specific
Breaker
Any
Breaker
Specific
Breaker
10,000
10,000
35,000
35,000
35,000
50,000
50,000
50,000
50,000
30,000
30,000
50,000
50,000
50,000
65,000
65,000
65,000
65,000
10,000
10,000
35,000
35,000
35,000
1
1
1
1
22,000
22,000
42,000
42,000
42,000
1
1
1
1
Ampere
Rating
Height
Width
Depth
Weight in lbs. (kg)
40 – 200
90.00 (2286.0)
46.00 (1168.4)
32.00 (813.0)
1800 (817)
300 – 400
90.00 (2286.0)
46.00 (1168.4)
32.00 (813.0)
1800 (817)
500 – 600
90.00 (2286.0)
46.00 (1168.4)
32.00 (813.0)
1800 (817)
600 – 1200
90.00 (2286.0)
46.00 (1168.4)
32.00 (813.0)
1850 (840)
1 Consult Factory
EATON CORPORATION Contactor-Based Transfer Switches — Switch Type — Bypass Isolation
15
ContactorBased Transfer
Switches
Controller
Features
5. Contactor-Based Design ATS Showing
Optional Controllers Available
5
Design Highlights
•
Mimic diagram with source
available and connected
LED indications
•
Field selectable fixed
time delays
•
Permits system testing via a
front screen test pushbutton
•
Complies with UL 1008/
CSA 22.2-178
•
Generator Test Selectable —
OFF, 7, 14, 28-day interval
ATC-800 Controller
General Description
The ATC-800 closed transition
controller was designed with
operational simplicity in mind.
The user-friendly front panel
interface simplifies routine
operation, programming, data
presentation and setting
adjustments. An LCD-based
display provides the flexibility
of a back-lit display for
enhanced visibility.
Design Highlights
ATC-300 Controller
•
LCD-based display for programming, system diagnostic
and Help Message display
•
Mimic diagram with source
available and connected
LED indications
•
Stores customer/factory
established parameters in
nonvolatile memory
•
Field programmable
time delays
•
Displays real time and
historical information with
a time-stamped history log
•
Permits system testing via a
front screen test pushbutton
•
Programmable plant exerciser
— OFF, daily, 7, 14, 28-day
interval selectable run times
General Description
From installation to programming
to usage, the ATC-300 open
transition controller was
designed with operational
simplicity in mind. The userfriendly front panel interface
simplifies routine operation,
programming, data presentation
and setting adjustments. An
LCD-based display provides the
flexibility of a back-lit display for
enhanced visibility.
Design Highlights
Product Description
ATC-100 Controller
The automatic transfer switch
controller is a key component
within the automatic transfer
switch. It provides the intelligence to sense the proper
conditions to initiate a transfer
and a retransfer of the contactor.
Eaton’s Cutler-Hammer
automatic transfer switches
come with the design flexibility
of being applied with one of
three controllers. All three
controllers provide the basic
functions needed to perform
an automatic transfer.
General Description
16
The ATC-100 controller was
designed as a multi-function
microprocessor open transition
controller with simplified
customer settings. The front
panel interface displays source
availability and connection status
as well as convenient engine
start and test buttons. Controller
parameters are set via jumpers
on the printed circuit board.
•
LCD-based display for programming, system diagnostic
and Help Message display
•
Mimic diagram with source
available and connected
LED indications
•
•
Stores customer/factory
established parameters in
nonvolatile memory
Communicate via Modbus
communication protocol
•
Complies with UL 1008/
CSA 22.2-178
•
Field programmable
time delays
•
Load monitoring, delayed,
in-phase and closed transition
•
Displays real time and
historical information with
a time-stamped history log
•
Permits system testing via a
front screen test pushbutton
•
Programmable plant exerciser
— OFF, daily, 7, 14, 28-day
interval programmable
run times
•
Complies with UL 1008/
CSA 22.2-178
EATON CORPORATION Contactor-Based Transfer Switches — Controller Features
AUTOMATIC TRANSFER SWITCH CONTROLLERS
Description
ATC-100
ATC-300
ATC-800
System Application Voltage
120/240 V, 208 V Single-Phase
Up to 600 Vac
Up to 600 Vac
Voltage Measurements of:
Source 1 and 2
Voltage Measurement Range
120 – 480 Vac
95 Vac – 145 Vac
Source 1 and 2 —
VAB, VBC and VCA
0 – 790 Vac rms
65 Vac – 145 Vac
Source 1, 2 and Load —
VAB, VBC and VCA
0 – 700 Vac rms
65 Vac – 145 Vac
Source 2
50 – 60 Hz
Source 1 and 2
40 – 70 Hz
Source 1 and 2
40 – 80 Hz
-20 to +70ºC
-30 to +85ºC
0 to 95% Relative Humidity
(Non-condensing)
Resistant to Ammonia,
Methane, Nitrogen, Hydrogen,
and Hydrocarbons
-20 to +70ºC
-30 to +85ºC
0 to 95% Relative Humidity
(Non-condensing)
Resistant to Ammonia,
Methane, Nitrogen, Hydrogen,
and Hydrocarbons
-20 to +70ºC
-30 to +85ºC
0 to 90% Relative Humidity
(Non-condensing)
Resistant to Ammonia,
Methane, Nitrogen, Hydrogen,
and Hydrocarbons
Mimic Diagram with LED Indication
Unit Status. Source 1 and 2 —
Available and Connected (5 Total)
Unit Status. Source 1 and 2 —
Available and Connected (5 Total)
Main Display
N/A
N/A
N/A
NEMA 1 and 3R
LCD-Based Display
English, French
N/A
NEMA 1, 12 and 3R,
UV Resistant Faceplate
Automatic, Test and Program
Mode. Source 1 and 2 —
Available, Connected and
Preferred. Load Energized (10 Total)
LED Display
English
PONI/INCOM
NEMA 1, 12, 3R and 4X UV
Resistant Faceplate
Selectable 2 or 15 Seconds
5 Minutes — Fixed
1 Minute — Fixed
3 Seconds — Fixed
N/A
0 – 1800 Seconds
0 – 1800 Seconds
0 – 1800 Seconds
0 – 120 Seconds
0 – 120 Seconds
N/A
N/A
N/A
N/A
Selectable Day, Off, 7, 14, 28
Day Interval, 15 Minutes Run Time,
No Load
N/A
N/A
N/A
N/A
Utility/Generator or Dual Utility
0 – 6 Seconds
10 – 30 Seconds
0 or 1 (1 = Enabled)
5% – 20% (DO)
Dropout -2% – 3% (PU)
OFF, ABC, CBA
0 or 1 (1 = Enabled)
N/A
1 – 120 Seconds
(Form C Contact)
Selectable — Off, Daily or 7, 14, 28
Day Intervals, 0 – 600 Minutes,
Load or No Load
N/A
N/A
N/A
0 or 1 (1 = Enabled)
Utility/Generator or Dual Utility
N/A
N/A
N/A
N/A
Voltage Specifications
Operating Power
Frequency Specifications
Frequency Measurements of:
Frequency Measurement Range
Environmental Specifications
Operating Temperature Range
Storage Temperature Range
Operating Humidity
(Non-condensing)
Operating Environment
Front Panel Indication
Display Language
Communications Capable
Enclosure Compatibility
Programming Selections
Time Delay Normal to Emergency
Time Delay Emergency to Normal
Time Delay Engine Cooldown
Time Delay Engine Start
Time Delay Neutral
Time Delay Source 2 Fail
Time Delay Voltage Unbalance
Voltage Unbalance 3-Phase
% of Unbalanced Voltage Dropout
Phase Reversal 3-Phase
In-Phase
Load Sequencing
Pre-Transfer Signal
Plant Exerciser
Preferred Source Selection
Commitment to Transfer in TDNE
Re-transfer Mode
Auto Daylight Savings Time Adjustment
System Selection
Closed Transition Frequency Difference
Closed Transition Voltage Difference
N/A
N/A
N/A
N/A
0 – 1800 Seconds
0 – 1800 Seconds
0 – 1800 Seconds
0 – 120 Seconds
0 – 120 Seconds or Based on
Load Voltage Decay of 2% –
30% of Nominal
0 – 6 Seconds
N/A
—
N/A
N/A
N/A
Up to 10 Devices (via Sub-network)
0 – 120 Seconds
Up to 10 Devices (via Sub-network)
Selectable — Disabled or 7
Day Interval, 0 – 600 Minutes,
Load or No Load
Source 1 or 2 or None
Enabled or Disabled
Automatic or Manual
—
Utility/Generator or Dual Utility or
Dual Generator
0.0 – 3.0 Hz
1 – 5%
Note: Features are order specific. Not all features are supplied as standard.
EATON CORPORATION Contactor-Based Transfer Switches — Automatic Transfer Switch Controllers Chart
17
ContactorBased Transfer
Switches
Ordering
Information
and Basic
Components
6. Typical Contactor-Based
Design Components
CONTACTOR-BASED AUTOMATIC TRANSFER SWITCH CATALOG NUMBERING SYSTEM
AT C 3 C2 X 3 0400 X S U
Type
Certification
Enclosure
AT = Automatic
BI = Bypass
Isolation
Open
Transition
CB = Bypass
Isolation
Closed
Transition
CT = Closed
Transition
DT = Delayed
Transition
Voltage
Mechanism
Amperes
C1 = Closed
Transition
C2 = 2-Position
C3 = 3-Position
Number
of Poles
Switch
E = Drawout
X = Fix Mount
2 = 2-Pole
3 = 3-Pole
4 = 4-Pole
Logic
1 = ATC-100
3 = ATC-300
8 = ATC-800
Orientation
0040 = 40 A
0080 = 80 A
0100 = 100 A
0150 = 150 A
0200 = 200 A
0225 = 225 A
0260 = 260 A
0400 = 400 A
0600 = 600 A
0800 = 800 A
1000 = 1000 A
1200 = 1200 A
A = 120 V, 60 Hz
B = 208 V, 60 Hz
E = 600 V, 60 Hz
G = 220 V, 50 Hz
H = 380 V, 50 Hz
K = 600 V, 50 Hz
M = 230 V, 50 Hz
N = 401 V, 50 Hz
O = 415 V, 50 Hz
W = 240 V, 60 Hz
X = 480 V, 60 Hz
Z = 365 V, 50 Hz
K
S
J
R
= Open
= NEMA 1
= NEMA 12
= NEMA 3R
U = UL Listed
R = UL Recognized
C = Contactor
Automatic Transfer
Controller(ATC-100)
6
Neutral
Connection
Normal
Power Source
Transfer
Mechanism
18
Load Lugs
Logic Panel
Emergency
Power Source
Space Heater
EATON CORPORATION Contactor-Based Transfer Switches — Ordering Information and Basic Components
•
Monitors power sources
•
Initiates transfer adjustable
settings for time delays
via jumpers
•
Optional ATC-300 controller
•
Space heater (optional)
•
Transfer mechanism —
2-position mechanism,
motor operated
7. Automatic Transfer Switch Integrated
Into a Switchboard Lineup
ContactorBased Transfer
Switches
Integrated
Solutions
Integrated Solutions
8. Location of Satellite Facilities
7
Minimize initial equipment
costs, reduce installation time,
and increase system reliability.
These are goals of all involved
in placing electrical distribution
equipment in service — from
the design engineer, to the
electrical contractor, and
especially with the end user
of the equipment.
Eaton believes the transfer
switch equipment is an
integral part of the distribution
equipment. This fundamental
belief is why Eaton offers
various types of transfer
switches for the design
engineer, electrical contractor
and the user to choose from.
Eaton offers Contactor-Based,
Molded Case and Circuit
Breaker style switches.
All Eaton transfer switches
are designed to meet the
requirements set forth by UL
1008, however, all transfer
switches are not created equal.
You can be assured of safe and
reliable operation from all types
of transfer switches that
Eaton offers.
8
EATON CORPORATION Contactor-Based Transfer Switches — Integrated Solutions
19
Eaton Corporation is a diversified industrial manufacturer ranked among
the largest Fortune 500 companies. The electrical group is Eaton’s largest
division and is a global leader in electrical control, power distribution,
power quality, automation, and monitoring products and services.
Eaton’s electrical products include brands such as Cutler-Hammer姞,
MGE Office Protection Systems, Powerware姞, Holec姞 and MEM姞.
Eaton provides PowerChain Management姞 solutions to serve the needs
of the industrial, institutional, IT, data center, mission critical, utility,
residential and OEM markets worldwide.
PowerChain Management solutions help enterprises achieve sustainable
and competitive advantages through proactive management of the
power system as a strategic, integrated asset throughout its life cycle.
With Eaton’s distribution, generation and power quality equipment;
full-scale engineering services; and information management systems,
the power system is positioned to deliver powerful results: greater
reliability, operating cost efficiencies, effective use of capital, enhanced
safety and risk mitigation.
Eaton Corporation
Electrical Group
1000 Cherrington Parkway
Moon Township, PA 15108
United States
877-ETN-CARE (877-386-2273)
Eaton.com
PowerChain Management, Cutler-Hammer
and Magnum are registered trademarks or
trademarks of Eaton Corporation. NEMA is
the registered trademark and service mark
of the National Electrical Manufacturers
Association. UL is a registered trademark
of Underwriters Laboratories Inc. National
Electrical Code and NEC are registered
trademarks of the National Fire Protection
Association, Quincy, Mass. CSA is a registered trademark of the Canadian Standards
Association. BOCA is a registered trademark
of Building Officials and Code Administrators
International, Inc. Uniform Building Code
(UBC) is a trademark of the International
Conference of Building Officials (ICBO).
© 2008 Eaton Corporation
All Rights Reserved
Printed in USA
Publication No. BR01602001E / Z6960
June 2008