Determination of consolidation parameters of a sludge using the “Seepage Induced Consolidation Test” La détermination des paramètres de consolidation d’une boue utilisant le “Seepage Induced Consolidation Test” Barbetti Luca Laboratory of Geotechnics – Ghent University ABSTRACT The author is involved in a scientific research project at the Ghent University –Laboratory of Geotechnics, funded by the Flemish Environmental Technology platform (MIP). The aim of this research is to possibly modify the consolidation behaviour of dredged material of mineral origin, as well as to look after a possible stiffness increase of the slurries, by adding flocculants. This paper will discuss in more detail the “seepage induced consolidation test”. Indeed, this setup will be used to determine consolidation and hydraulic conductivity parameters for the very soft soil and has a great potential to reduce the consolidation period, while measuring accurately the changes in void ratio and permeability for a large variety of very small effective stresses. The analysis of the test data is based on the large strain consolidation theory using the SICTA programme (Abu-Heyleh et Znidarcic, 1992) with solver engine in a spread sheet frame. In the newly developed experimental set-up it was tried to improve the reliability and repeatability of the testing method as well as to automate all testing steps. The new equipment and test analysis are shown in this paper together with some preliminary results on a reference kaolin clay material. RÉSUMÉ Le but de cette recherche scientifique au labo de Géotechnique de l’université de Gand est d’essayer de modifier le comportement de consolidation de matériaux de dragage d’origine minérale et de manipuler éventuellement la rigidité de ces matériaux, par l’utilisation des additifs de floculation. Cette investigation a été réalisée dans le cadre d’un programme de recherche exécuté grâce au support de la direction MIP en Flandre. Cette contribution présente en détail la méthode “seepage induced consolidation test”. Ce type d’essai est utilisé pour déterminer les paramètres de consolidation et la conductivité hydraulique d’un sol mou, limitant le temps de consolidation et de mesure de la variation des vides et de la perméabilité sous des contraintes effectives très faibles. L’analyse des résultats démarre de la théorie de consolidation à grande déformation et elle se présente à l’aide du programme numérique SICTA programme (Abu-Heyleh et Znidarcic, 1992) avec un solveur moteur en tableur. Dans ce nouveau type d’essai développé, la fiabilité, la reproductibilité des résultats et l’automatisation de l’essai ont été améliorées. Le nouvel équipement est présenté dans cette contribution avec un exemple d’interprétation préliminaire des résultats d’un matériel de référence comme l’argile kaoline Keywords : SIC test, large strain consolidation, sludge, kaolin 1 INTRODUCTION There are a number of experimental setups proposed in the literature that attempts to predict the consolidation characteristics and parameters for the high water content soils (Imai, 1979; Znidarcic and Liu, 1989). These experimental setups, known as “Seepage Induced Consolidation Tests”, have a number of advantages: - compressibility and hydraulic conductivity relationships are obtained from a single test; - relationships are obtained for a single hydraulic gradient; - test is well suited for measurements in the low effectivestress range and - the hydraulic consolidation test generally reduces the total testing time for highly compressible materials. Based on the original concept by Imai (1979) and on the test setup proposed by Znidarcic and Liu (1989), it was tried with our work to improve the reliability and the repeatability of the results and to automate all test setup. 2 2.1 EXPERIMENAL SETUP Test equipment The seepage induced consolidation setup developed at the Laboratory of Geotechnics of Ghent University may be divided in the following elements as showed in figure 1: a differential pressure (DT), a linear-potentiometer device (LVDT), a flow pump, a load air-pressure controlled frame (LC), a data acquisition system and a local water cell. The cylindrical soil sample is located within a transparent acrylic cylinder PMMA with a diameter of 90 mm and maximum height of 250 mm. The sample sits between two perforated POM plates, that together with two filter papers for clay (to avoid clogging of the plates and flushing out of the particles clay), represent the drained boundary conditions of the sample. The bottom of the cell and the perforated bottom plate have to be saturated with water before starting the test in order to avoid presence of air bubbles that can give problems of pressures readings during the test. A differential transducer DT is used to measure differential pressures in the range 0-30 kPa. The DT has two pressure ports in the cell (at top and at bottom), the generated pore water pressures inside the sample are measured in the time giving also an index of the consolidation degree process. The flow pump system is a Harvard Apparatus Model pump33 and it is composed by a drive motor, two syringes (internal diameter of 16.9 mm) and 4 automatic switch valves that control the water flow. The motor is controlled digitally, allowing the selection of its speed and movement in both directions. Figure 1. Seepage induced consolidation test setup – Laboratory of Geotechnics, Ghent University The cell is also provide by a plunger that is leaned on the perforated plastic top plate, the porous plate together with the weight of the plunger apply circa 0.6 kPa on the sample, this small initial load is used to avoid piping on the sample caused mostly by the pump rates and by the soft initial state of the soil. A load air-controlled frame is used to apply stresses though the plunger with a maximum of 150 kg, corresponding to a pressure of 250-200 kPa on the sample. To have accurate measurements of settlement and height change of the sample it is used a linear-potentiometer, LRW2F-25-S, that measures deformation of the sample taking readings between the top plate of the cell (zero-fix value) and the settlement of the plunger (together with the sample) inside the cell. 2.2 Testing procedure The slurry is mixed at the desired density in a cylinder container in the rotate table with a velocity of 10 rpm for circa one hour, in the meantime the cell is prepared and all lines and the bottom part are saturated with water, it is tried to avoid presence of air bubbles in the close system that can cause errors in pressure readings when the test is running. The homogeneous slurry is poured into the cell; changes in height of the sample are regularly registered in the time till it is assumed that we reached the end of sedimentation and selfweight consolidation (constant height). At this point, a filterclay paper (to avoid losing of materials), the top perforated plate and the plunger are sunk into the cell to create a small initial overpressure (circa 0.6 kPa). This initial stress level is used to avoid piping due to pump rates during the followings stages. Consolidation and steady state are reached. The second part of the test is defined by a seepage induced consolidation through the pump: a flow rate is imposed across the sample. The imposed seepage force speeds up the consolidation process at a certain stress level during which the sample consolidates and the induced pressure difference across the sample increases. Measurements of changing in height and differential pressures between the top and the bottom of the sample are registered by the DT and LVDT, the process reaches the steady state when these values stabilize. The selection of the range of pump rates is closely related to the type of slurry and its consolidation behaviour. The seepage consolidation through the pump is normally performed in different steps, using 2-3 different pump rates, the increase of stress level can be controlled by choosing higher flux rates. From a certain stress level (~ 10 kPa), loads can be applied using the loading frame. Measurements of change in height and differential pressure are registered till a steady state. At the end of each loading step, the pump is used to perform a permeability test. The flux rate is chosen to be small enough to not induce significant additional seepage stresses on the sample that should be anyway counted in the real total stress applied. Double initial drainage (from top and bottom of the cell) and other data must be specified as input in the process of parameter estimation for which the steady-state of the seepage induced consolidation is simulated. The boundary conditions during the test are: - imposed flow rate by a pump, v, which is known from the experiment; and - free surface void ratio or the void ratio at zero effective stress, eoo, which is measured performing simple free sedimentation column test (d= 70 mm). 2.3 Methods of analysis The test analysis is based on the one-dimensional finite strain consolidation theory developed by Gibson et al. (1967). The governing equation is given by: ⎡ ⎤ d σ v ∂e ⎥ ∂e d ⎛⎜ k ⎞⎟ ⎤⎥ ∂e ∂ ⎢ k (G s − 1)⎡⎢ de = ⎜ 1 + e ⎟ ⎥ ∂z ∂z ⎢ γ (1 + e ) de ∂z ⎥ ∂t ⎝ ⎠⎦ ⎣⎢ ⎢ w ⎥ ' ⎣ (1) ⎦ where z is the material coordinate positive downward and t is time. At the permanent stage of seepage induced consolidation, the equation becomes: Figure 2. Seepage induced consolidation test setup – Laboratory of Geotechnics, Ghent University All sensors are connected to a computer through an Agilent Data Logger controlled by a Labview program, a visual programming language. This feature is important to have a continuous check of the test and to determine the steady state conditions. (G s − 1)⎡⎢⎣ ded ⎛⎜⎝ 1 +k e ⎞⎟⎠ ⎤⎥⎦ dedz d σ ' de ⎤ d ⎡⎢ k v ⎥=0 dz ⎢ γ (1 + e ) de dz ⎥ ⎣ w ⎦ since the void ratio is time independent. (2) This equation is equivalent to (Silva, 1999): ( w ) (3) A= from which one we can obtain: z vγ σ ' (z ) = σ ' + γ w (G s − 1)z + ∫ w (1 + e )dz 0 0 0 k (4) in this equation the first term represents the effective stress given by the weight of the top POM plate and the plunger, the second term represents the self-weight effective stress and the last term represents the stress due to the seepage forces. Using this equation, the effective stress at the bottom is given by: σ' hs v γ w (1 + e )dz = σ ' + γ w (G s − 1 )h s + ∫ 0 0 k bteor W d G γ A s w (6) (7) To solve the one-dimensional finite strain consolidation theory, it is considered that the steady state condition in the seepageinduced consolidation test is controlled by the material stress– deformation relationships proposed by Liu and Znidarcic (1991): e = A (σ '+ z ) B ( e / e00 ) 1/ B C = −1 k eD (10-11-12) The aim of this paper is to show the starting test results proving the efficiency of the test setup and the working of the equipment. The experimental setup therefore was initially tested using a reference material, a Rotoclay HB Kaolin with a Gs=2.65. It was prepared a slurry mixing kaolin with de-ionized water without the addition of flocculants agents. The initial density used for this test was 1.1 ton/m³. In the first part of test there were performed three seepage consolidation phase using three increasing values of pump rates, 2.62x10-07 m/s, 5.24x0-07 m/s and 1.05x10-06 m/s; effective stresses, which were achieved in the sample, were in the range 0.5-3 kPa. The three green points, showed in figure 3 and 4, represent values obtained by the seepage consolidation induced from the bottom of the cell by the pump. During the second phase the sample was loaded at two different stresses, 10 and 20 kPa, the two red points in figure 3 and 4 represent values of void ratio and permeability measured at these two values of effective stress. (8) and by the density–hydraulic conductivity relationship proposed by Somogyi (1979): k = Ce D σv PARTIAL RESULTS 3 where Wd is the dry wet of the sample and A is the area of the sample cross the section. Knowing the void ratio distribution, it is also possible to find the sample height by the equation: h s hteor = ∫ (1 + e ) dz 0 Z = (5) and Hs= sample solid height is defined as h = s e 00 ZB To have a certain accuracy on the curve obtained from this test, it is needed to perform at least two or three seepage induced test at different increasing values of flow rates and at least a couple of loading test. Under a relatively large range of stress level (0.1- 200 kPa), the soft sample is compressed into a uniform layer at different steps. As it was shown, the measured consolidation properties are the permeability, k, the effective stress at a certain void ratio, σ’ and their corresponding void ratio, e. void ratio γ d σ ' (z ) k k v − G −1 s 1+ e (1 + e ) dz (9) In these two equations e stands for void ratio and σ′ stands for effective stress. The model parameters (A, B, C, D and Z) are material characteristics used to predict consolidation behavior, for all levels of stress, of soft soils which are determined from the results of seepage induced consolidation test by using the two compressibility-hydraulic conductivity equations and a parameter estimation algorithm. The analysis is based on the methods used in the SICTA program (Abu-Heyleh and Znidarcic, 1992) but it is executed using a solver engine in a spreadsheet program. This algorithm accomplishes numerical simulation of a test performed on a soft soil sample and minimizes the difference between the experimentally obtained results and numerically calculated values. Using the experimental results from the seepage induced consolidation tests (eoo, height sample and differential pressure) and the parameter estimation algorithm SICTA, the coefficient parameters, A, B, C, D, and Z can be determined. These parameters are needed to model the consolidation behaviour of 10 9 8 7 6 5 4 3 2 1 0 0,001 0,01 0,1 1 10 100 1000 effective stress (kPa) Figure 3. Results from SIC test of compressibility curve of slurry prepared with kaolin and de-ionized water at initial density of 1.1 ton/m³ void ratio v = high water content soils in the field under self-weight or surcharge loading, therefore determination of realistic values for them is crucial for the prediction of field behaviour. These five coefficient parameters are determined as follows: 10 9 8 7 6 5 4 3 2 1 0 1,E-10 1,E-09 1,E-08 1,E-07 1,E-06 1,E-05 permeability (m/s) Figure 4. Results from SIC test of permeability curve of slurry prepared with kaolin and de-ionized water at initial density of 1.1 ton/m³ Figure 5 shows the five experimental points measured during the test all fitting the values predicted using the SICTA program and determining the five material coefficients using the results from the SIC test. particles and clay structures, and to define the effect of the mixing method on the sludge, double porosity or homogeneous mixing of the slurry. ACKNOWLEDGEMENTS measured values 0,12 predicted values height (m) 0,1 0,08 0,06 0,04 0,02 0 0,1 1 10 100 effective stress bottom (kPa) Figure 5. Results from SIC test of compressibility curve for slurry prepared with kaolin and de-ionized water at initial density of 1.1 ton/m³ The ongoing research SIC tests results on minerals slurries with addition of flocculating agents will be shown at this 17th International Conference on Soil Mechanics and Geotechnical Engineering in Alexandria in the paper “Determination of consolidation parameters of dredging and industrial waste sludge” (P.O. Van Impe, W.F. Van Impe; 2009). 4 CONCLUSIONS AND FUTURE WORKS The first series of results presented in this paper shows as SIC test equipment can be used in order to predict compressibility and hydraulic conductivity behaviour of soft soils. In our future research we will focus on the study of soft clayey mineral slurries, and try to understand if using additives have any impact on the consolidation of the slurry and on its permeability in function of effective stress and time. Variables of our studies will be: - use of different initial density of the slurry (slurries mixed with flocculants at low 1.1 ton/m³ and high initial density, 1.4 ton/m³); - mixing methods of flocculants (in-line mixing at low initial density, mechanical and injection mixing at high initial density, low and high energy of mixing); - type of flocculants (anionic, cationic and non-ionic, artificial and natural) and its efficiency in function of the storage time. Together with SIC tests other standard and non standard tests will be performed to determine shear strength development in presence of flocculants at different stress level; the stiffness of the consolidating soil behaviour will be studied, using bender elements. The samples used for the SIC tests will be also subjected to xray tomography analysis, it will be possible to have nondestructive 2D and 3D images of the consolidated sample, algorithms analysis to determine porosity, pore size distributions, particle sizes and orientation of the structure of the slurry in presence or not of flocculants. These analyses will help us to study the behaviour of the flocculants with the clay The author gratefully acknowledges Dr. Eng. P.O. Van Impe, director of this research project and Prof. Dr. Eng W.F. Van Impe as the director of the Laboratory of Geotechnics of Ghent University. The author is also thanking the Flemish Environmental Technology Platform (MIP) for funding the research and to the others research and industrial partners: the Flemish Institute for Technological Research (VITO), the Division of Soil and Water Management of the Catholic University of Leuven (KUL), the College of Ostend-Bruges (KHBO), MWH, ENVISAN, Rasenberg Milieu, DEME Environmental Contractors DEC, Ghent Dredging, WVRB, Port of Antwerp, Agency for Maritime and Coastal Services, Nyrstar and Tessenderlo Chemie. REFERENCES Been, K., Sills, G.C., 1981. Self weight consolidation of soft soils: an experimental and theoretical study. Geotechnique 31, (4) 519-535 Berilgen, S.A, Berilgen, M.M., Ozaydin, I.K., 2006. Compression and permeability relationships in high water content clays. 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