A Self-Boost Charge Pump Topology for a Gate Drive High-Side Power Supply Shihong Park Thomas M. Jahns Department of Electrical and Computer Engineering University of Wisconsin – Madison Madison, WI 53706 USA Abstract - A self-boost charge pump topology is proposed for a high-side isolated power supply with high voltage isolation and high current capability for use in IPEM gate drives. The topology uses a single power supply in a transformerless configuration. The proposed technique provides additional attractive features, including elimination of phase leg switching to refresh the upper switch gate supply capacitor. A piecewise linear model of the proposed charge pump is derived and the circuit’s operating characteristics are analyzed. Simulation and experimental results are provided to verify the desired operation of the new charge pump circuit. A new charge pump topology is proposed for high-side gate drive power supplies that avoid the problems of existing VDC D1 D2 VCC R3 CL CH S2 Gate Drive & Level Shift & Protections D3 OUTPUT I. INTRODUCTION A. Background Bootstrap circuits are widely used in power integrated circuits to provide the isolated power supply for high-side gate drives. They are preferred over high-frequency transformer circuits due to their simplicity and basic compatibility with integrated circuit implementation, making them well suited for achieving low cost and high reliability. However, the bootstrap technique imposes some significant limitations due to its periodic charging time requirements that can interfere with the desired gate drive operation under some important operating conditions. One approach that has been proposed to overcome these problems uses an auxiliary bootstrapped charge pump [1]. This technique can provide the needed power for a high-side gate drive without interfering with the switching sequence. However, it is not widely used due to its higher complexity and its requirements for high-voltage level shifting to supply the auxiliary switches. Another technique that applies charge pump techniques to deliver power to a floating voltage reference is described in [2]. It has a simple topology and overcomes the limitation of conventional bootstrap high-side power supplies by transferring charge even when the output terminal remains in its high-voltage state. However, this technique suffers in high current applications from high power losses in the charge pump oscillator and high voltage ripple due to large voltage These surges caused by output node state changes. disadvantages limit this technique to gate drive applications with low current supply requirements. RG Driver S1 VPULSE Fig. 1 Proposed charge pump circuit configuration for an inverter phase leg high-side power supply D1 D3 + _CL S1 Fig. 2 Charging mode (S1 is on and S2 is off) + CL_ + _CH R3 S2 OUTPUT Fig. 3 Boost mode (S1 is off and S2 is on) D2 + CL_ + _CH S2 This work was supported primarily by the ERC Program of National Science Foundation under Award Number EEC-9731677. R3 VCC OUTPUT Fig. 4 Pumping mode (S1 is off and S2 is on) techniques while retaining the advantages of simplicity and IC implementation compatibility. The proposed topology uses a modified charge-pump configuration to deliver power from the low side to the high side. Fig. 1 shows the proposed topology with a standard inverter phase leg configuration. B. Operating Principles The operation of this new charge-pump circuit can be divided into the following three modes: Charge, Boost and Pump mode. Each mode will be described individually, assuming that the upper phase-leg switch is on so the output node voltage is nearly VDC. Charging Mode (Fig. 2) The boost capacitor CL in Fig. 1 is charged by VCC through D1 and D3 when the switch S1 turns on as shown in Fig. 2. S2 and D2 remain in their off-states since the gate-source voltage VGS2 is forced to –VD3 during the charging mode. D1, D2, S1 and S2 must all be high-voltage devices that can sustain voltages up to the dc link voltage VDC. D3 can be a lowvoltage diode because the maximum reverse voltage is lower than VCC. A Schottky diode is preferred for D3 in order to minimize its voltage drop and resulting conduction losses. Boost Mode (Fig. 3) When S1 turns off, the voltage VL on the boost capacitor CL starts to charge the gate capacitance of S1, CGATE1 , through R3. Assuming that CL is much bigger than CGATE1, the decrease in voltage VL is negligible. The value of R3 determines the turnon time of S2, but does affect the magnitude of the voltage decrease. Once CGATE1 is charged, there is no additional current flow or loss in R3. The voltage at the negative (lower) terminal of CL rises from ground level to VDC (the output node voltage) as switch S1 turns off and the drain-source voltage of S2 decreases as shown in Fig.3. Pumping Mode (Fig. 4) After S2 fully turns on, the charge in the boost capacitor CL is transferred to the high-side capacitor CH that serves as the local supply for the high-side switch gate. This pump mode ends when S1 is turned on again by the external control. Continuous switching of S1 insures that gate drive charge is available at all times to the high-side switch. C. Paper Organization In this paper, models for each of the three modes will be analyzed in Section II using linearized diode and MOSFET models that include the effects of load current. For high voltage applications, the voltage drops caused by the internal resistances of the diode and MOSFET become significant as the current level increases. Steady-state operation is also analyzed illuminating the effects of important parameters including frequency, duty cycle, delay times and switching times. Following this analysis, simulation and experimental results are presented in Section III to verify the model and demonstrate the circuit’s operating characteristics. II. CHARGE PUMP CIRCUIT ANALYSIS Figure 5 shows the voltage-current characteristics of a common piecewise linear diode model that will be used in this simplified analysis. The V-I characteristics of the diode can be defined by two parameters – the voltage drop VD and the on-state resistance rd. As note above, a Schottky diode is a good choice for D3 in order to minimize this voltage drop. The Schottky diode forward voltage drop is typically 0.1~0.2V whereas the comparable voltage for a standard silicon junction diode is 0.7V. The MOSFET will be modeled as a simple resistor rds after it turns on. The reverse leakage current of the MOSFET and diode are ignored in this analysis. IGBTs could be used instead of MOSFETs for a high-voltage application (>600V), but the forward voltage drop of an IGBT is typically higher than that of a MOSFET for low current conditions. ∆i 1 = ∆v rd V VD Fig. 5 Linearized diode model The voltage waveforms across the boost and high-side capacitors during the three operating modes are shown in Fig. 6. The input control pulse signal VPULSE and the switch S1 drain-source voltage VDS1 are also shown in this figure to help explain the circuit’s operation and operating characteristics. The equations for the boost capacitor voltage VL(t)and the high-side capacitor voltage VH(t) will be analyzed for each of the three operating modes using equivalent circuits. The value of VH(t) under steady-state conditions will also be calculated as function of the boost time t21 to illustrate the control principles for the new charge-pump circuit. A. Charging Mode Equivalent Circuit and Analysis During the charging mode, switch S1 is on and switch S2 is in its off state. The boost capacitor CL is charged through D1, D3 and S1. The equivalent circuit for a charging mode is shown in Fig. 7. The maximum charging voltage of CL is VL,MAX=VCC-VD1-VD3 and the equivalent resistor value is REQ=rd1+rd3+rds1. The boost capacitor voltage VL(t) can be calculated as follows: v L ( t ) = v L (0) + [VL,MAX − v L ( 0)](1 − e −t REQ ⋅CL ) (1) VH(t) VH,max VH(0) VH,min V H ( t ) = V H ( 0) − VL(t) VL,min Boost Boost Charge Pump VH (t ) = VH (0) + − Vpulse VCC (C L + C H ) 2 0 f C + CH 1 ⋅ L REQ 2 C L ⋅ C H REQ=rd1+rd3+rds1 t =1/f t 21 = t 2 - t1 = δ2/f + CL _ VL,MAX = VCC - VD1 -VD3 Fig. 6 Self-boost charge pump waveforms It is worth noting that the same voltage VL,MAX appears across resistor R3 during the charging mode, resulting in power dissipation in R3 during this interval. IL CH R3 During the boost mode, S1 turns off, D3 transitions to its off-state, and the gate capacitance of S2 is charged so S2 begins to turn on. Figure 8 shows the equivalent circuit during this operating mode. The voltage of CL (and Cgate) following completion of this gate charging is CL ⋅VL (0) CL + C gate + + _VL(0) VH_ Fig. 7. Charging mode model B. Boost Mode Equivalent Circuit and Analysis VL = (4) IL t CL + C H V ' L (0) = V L (0) − V D 2 t t1 t2 −t (1 − e τ ) − R EQ2 = rd 2 + rds 2 1 - δ1 - δ2 f δ1 C LV ' L (0) + C H VH (0) (1 − e τ ) CL + CH R EQ 2 C L2 I L where τ = gnd gnd (3) −t t VDS,S1 VDC IL ⋅t CH C. Pumping Mode Equivalent Circuit and Analysis The pumping mode begins when S2 fully turns on while S1 remains off. The equivalent circuit for this pumping mode is shown in Fig. 9, where the equivalent resistance REQ2 is made up of the equivalent resistances of diode D2 and switch S2. The high-side capacitor voltage VH can be derived as follows: VL,max VL(0) VL(0) is negligible, and R3 does not affect the final voltage value. The gate drive circuit is modeled by a constant load current IL that flows at all times. The high-side capacitor CH is discharged by this load current IL during both the charge and boost modes. Thus, the equation for the high-side capacitor voltage VH during the boost mode can be expressed simply as follows: `(2) where Cgate is an effective gate capacitance of S2. It is evident in equation (2) that if CL is much bigger than Cgate, the voltage decrease of CL compared to its initial value + VL _ VL(0) CL + Vgate _ Cgate + VH_ V(0) = -VD3 Fig. 8. Boost mode model CH IL REQ2=rd2+rds2 + VL _ V'L(0) + CL VH_ CH IL does not change for a given switch S2 and a given value of R3, making t21 a key parameter under higher frequency conditions. Closer examination reveals that the time interval t21 can be separated into two subintervals consisting of a delay time tD and fall time tF corresponding to the turn-on modes of switch S2 as shown in Fig. 10. During tD, the gate node is charged up to the threshold voltage VTH. At that point, the drain current starts to flow in S2 and VDS falls during tF while the gate-source voltage VGS remains nearly constant at VTH due to the Miller effect. Fig. 9. Pumping mode model VGS The second term in equation (4) represents the voltage transferred from the low side. The third and fourth terms describe the voltage drop due to the equivalent resistor and the load current respectively. VTH+IL/gm D. VH under Steady-State Conditions -Vd3 Under steady-state conditions, the maximum and minimum voltage levels of VH and VL remain constant. Using these constraints, the minimum value high-side capacitor voltage during steady state conditions can be calculated as follow: VH , min = V H , max − IL (δ 1 + δ 2) CH ⋅ f t VDS VDC (5) VON where VH , MAX = VCC − VD1 − VD2 − VD 3 − I L ⋅ REQ 2 1−δ1− δ 2 (6) tD t tD + tF Fig. 10 Waveforms of VGS and VDS for S2 during t21 interval and δ1 and δ2 are duty cycle variables as defined in Fig. 6. In equation (5), the second term represents the ripple voltage amplitude ∆VH so that this equation can be rewritten as follows: V H ,min = V H ,max − ∆V H ∆V H = IL (δ 1 + δ 2) CH ⋅ f Intervals tD and tF can be calculated as follows [4]: t D = R3 ⋅ C EQ 2 ⋅ ln VCC − V D1 − V D 2 VCC − V D1 − 2 ⋅ VD 2 − VTH − gm / I L V DC ⋅ R3 ⋅ C GD (9) (10) (7) tF = (8) where VTH = Gate threshold voltage [V] VDC = DC link voltage [V] gm = Device transconductance [A/V] IL = Load inductor current [A] CGD = Device gate-collector capacitance [F] In order to reduce the ripple voltage amplitude, either the value of the high-side capacitance CH must be increased or a higher frequency f is required. However, the switching losses in switches S1 and S2 make it undesirable to raise the frequency too high. Lowering the duty cycle interval δ2 makes it possible to transfer more charge from the low to high sides which helps to reduce the ripple voltage amplitude. However, it is important to recognize that lowering δ2 corresponds to reducing the value of resistor R3 which causes higher power dissipation in R3 during the charging mode. E. Calculation of Boost Time t21 As the operating frequency f increases, the effect of the boost time t21 (see Fig. 6) on the output voltage is more significant because the ratio of charging to discharging time decreases if t21 is fixed in value. It should be noted that t21 V L (0) − VTH − gm / I L III. SIMULATION AND EXPERIMENTAL RESULTS Simulations and experimental tests were carried out to verify the proposed charge pump operation. Figure 11 shows the test circuit that was used for the laboratory tests. The simulations have been run using PSPICE with the same test circuit. The devices used the switches S 1 and S 2 are both the same MOSFET type BUZ50B rated at 1000V and 3A, and manufactured by Infineon. Diode types 1N4007 and 1N5818 were selected for the high-voltage diode D2 and the lowvoltage Schottky diode D3, respectively. The reverse blocking voltage of the 1N4007 diode is 1000V, the same as the MOSFET voltage rating. The test conditions used for both the experimental tests and the simulation are as follows: Vdc = 600V Vcc = 20V f = 5kHz R3 = 2kΩ CH =10uF Rg = 2kΩ Ro = 600Ω The value of Ro was set to 600Ω to adjust the load current to approximately 28 mA for a VH value of 17V. CL = 10uF D2 D1 measured Fig. 12 waveform is caused by the reverse recovery current of diode D2 when S1 turns on. Stored charge in CH is reversibly transferred to VL during the D2 reverse recovery time. It is possible to measure the value of the S1 turn-on interval t21 directly from the experimental waveforms in Fig. 12. Even though the duty cycle of VPULSE (i.e., δ 1 ) is set at 50%, the actual duty cycle of the CH charging interval (=1- δ1 - δ2) is approximately 40%, meaning that the t21 turn-on interval 15 Vpulse D1N4007 D1N4007 Vcc R3 2k CL 10uF CH 10uF Ro Experimental Results 10 5 0 Simulation Results -5 S2 VH 18 BUZ50B D3 D1N5818 17.5 17 600 Vds1 VDC 400 200 Rg 0 100 S1 VPULSE 2k BUZ50B From equation (6), the maximum high-side capacitor voltage can be calculated to be I L ⋅ R EQ 2 1−δ1−δ2 (11) = 20 - 0.8 - 0.8 - 0.3 - (0.028*8*2.5)=17.54V In this calculation, it is assumed that the VD1=VD2=0.8V and VD3=0.3V because D1 and D2 are high-voltage diodes and D3 is a Schottky diode. The sum of the duty cycles δ1+δ2 is assumed to be 0.6 based on observations of typical circuit operation. The ripple voltage can be calculated from (7): ∆V H = I L ⋅ 1 ⋅ (δ 1 + δ 2) CH ⋅ f 300 400 500 Time [us] 600 700 800 Fig. 12 Overlaid simulation and experimental results for VPULSE, VH and VDS1 Fig. 11 Self-boost charge pump test circuit V H ,MAX = VCC − V D 1 − V D 2 − V D 3 − 200 (12) = 0.028* (0.6)/(10e-6 * 5000) = 0.34V Figure 12 shows experimental waveforms and overlaid simulation results for the input control voltage VPULSE, the high-side capacitor voltage VH ,, and the switch S1 drainsource voltage VDS1 under steady-state conditions. The calculated maximum capacitor voltage VH,Max and ripple voltage ∆ VH from the equations demonstrate satisfactory agreement with the measured values. The simulation and experiment results also show a good agreement. The sudden drop in the capacitor voltage VH at the beginning of the charging mode that is visible in the reduces the charging duty cycle by approximately 10% (i.e., δ2 =0.1). Reducing the value of δ1 will cause the ripple voltage amplitude ∆VH to decrease. IV. CONCLUSION This paper has presented a new charge pump topology for a gate drive high-side power supply. The model of each mode was derived based on piecewise linear device models. Each model provides good predictions of operation and design considerations under transient as well as steady-state conditions. This new power supply circuit provides the following attractive features comparing to conventional techniques: • Simple charge-pump configuration requiring no highfrequency magnetic components • Independent operation without phase-leg refresh switching requirements • High steady-state current supply capability for highperformance gate drives • All parts compatible with future IPEM designs. Both simulation and experimental results have been presented to confirm the operating characteristics of the selfboost charge pump circuit and its model. Work is continuing to explore how these techniques can be best utilized in future generations of IPEM gate drive circuits. V. REFERENCES [1] G. F. W. Khoo, Douglas R. H. Carter, and R. A. McMahon, “Analysis of a Charge Pump Power Supply with a Floating Voltage Reference”, IEEE Transactions on Circuits and Systems, vol. 47, no. 10, Oct. 2000. [2] Ray L. Lin and Fred C. Lee, “Single-Power-Supply-Based Transformerless IGBT/MOSFET Gate Driver with 100% High-Side Turn-on Duty Cycle Operation Performance Using Auxiliary Bootstrapped Charge Pumper”, 1997 PESC Conference Record, Vol.: 2, June 1997, pp. 1205-1209. [3] “HW Floating MOS-Gate Drive ICs,” IR Application Note AN-978, International Rectifier Corp. [4] B.Jayant Baliga, Power semiconductor devices, PWS Publishing Company, 1995, pp. 387-397.