Food Service Boards Sustainable solutions for a life on the go English Showing the way in sustainable food service board packaging The pace at which people lead their lives in the modern world means they have less spare time than ever before. As a consequence, packaging needs to provide convenience for a busy life on the go. In addition, the range and diversity of food products continues to grow, making it increasingly important for brand owners to clearly differentiate themselves from competitors and ensure their products stand out on the shelf. Packaging plays a fundamental role in communicating brand personality and the promise of the product experience. It is the face of the brand, the ‘silent salesman’ on the shelf, defining the brand and helping maintain and grow market share. to show they share their customers’ concerns and are acting on them. Stora Enso has a long history of close collaboration with the food industry packaging converters in developing safe, ecologically friendly packaging. Fibre-based packaging is the sustainable option, providing optimal performance in protection, branding, product safety and recyclability without compromising its positive environmental effects. As consumers become increasingly concerned about their carbon footprint, resource sustainability and recycling, it is becoming critical for brand owners 2 The raw material for Stora Enso products comes from sustainably managed forests that sequester Natural reasons for choosing fibre-based packaging by Stora Enso •Comes from a traceable renewable resource • Helps mitigate climate change • Has good strength properties •Effectively protects against physical damage and contamination •Offers numerous possibilities for creativity in packaging design •Delivers excellent printing results for high product visibility • Is fully recyclable CO2 and help mitigate climate change. We support forest certification everywhere we operate and are a strong advocate and driver of biodiversity. Produced from traceable and renewable resources, fibre-based packaging offers brand owners the opportunity to firmly establish their green credentials. The exceptional quality of Stora Enso baseboards, and an extensive range of polymer coatings, combine to make Cupforma, Trayforma and Primeforma products an excellent choice for a wide variety of food and beverage-related applications. 3 Coatings for enhanced performance and protection The barrier coating of packaging boards means applying polymers in extremely thin layers on the baseboard. The main function of the coating is to protect the contents against humidity, oxygen and grease. What’s more, the creative use of different coatings in combination with the right baseboard, optimises package performance, ensures high visual quality, saves materials and simplifies both converting and packaging. Ultimately, of course, it helps to reduce the food waste. Coating Options Biopolymer PE Stora Enso produces a wide selection of boards for the food service market and provides the largest variety of polymer-coatings including PE, compostable biopolymer, high-barrier and heat-resistant coatings. 4 High-barrier Heat-resistant (PET) PE-LD Low-density polyethylene PET Polyethylene terephthalate EVOH Ethylene vinyl alcohol Here is a brief description of them: The key feature of PE-coating is humidity protection. It is typically used in liquid packages, drinking cups, frozen food, ice cream and yoghurt, and for many moisture sensitive dry foods. Stora Enso also offers PE-Green coating, which is made of renewable raw materials. The coating is made from sugarcane, which means that none of the raw materials come from fossil sources and the barrier provides the necessary protection for the contents. Our compostable biodegradable coating option is available for a number of our board grades. Biopolymers are tailormade biodegradable coatings offering humidity and grease barriers, as well as sealability. Biopolymers are based on raw materials that come from natural crops or from fossil sources, or combinations of these. Biopolymer coated paperboard breaks down to humus and CO2. Compostability is one option to recover packaging waste. In recycling schemes, biodegradable products are primarily sorted into the collection of compostable materials. In case there is no composting infrastructure, recycling and recovery of biodegradable materials together with PE-coated materials are viable options. Recycling schemes of used cartons vary in different countries and regions. Sealability 3 Grease 2 1 Oxygen 0 Heat resistance Humidity PE-Coating Sealability Grease 3 2 1 Oxygen 0 Heat resistance Humidity Biopolymer Coating Sealability Grease 3 2 1 0 Heat resistance Oxygen Humidity High-barrier Coating Sealability High-barrier coatings use EVOH and PE to provide outstanding protection against oxygen, humidity and odour. High-barrier coated boards are also grease-resistant. Highbarrier coating is ideal for packaging sensitive food products requiring a long shelf-life. Typical uses include chocolate, cereals and dairy products. Grease 3 2 1 0 Heat resistance Oxygen Humidity Heat-resistant Coating (PET) The key feature of heat-resistant coating is obviously described in the name. PET-coating provides heat-resistance, acts as an excellent grease barrier and possesses solid WVTR (water vapour transmission rate) properties. Barrier Performance: 1 Moderate 2 Good 3 Excellent 5 Cups to be proud of – Cupforma product range Cupforma – for a range of integrated applications Stora Enso Cupforma is a safe, food contact approved baseboard offering purity and versatility for all your needs. Outstanding performance The Cupforma family All cupstock grades offer outstanding performance in such vital areas as strength, formability, convertibility, printability and runnability. The middle layer can also be enhanced with CTMP (Chemi-Thermo-Mechanical Pulp) which translates into lighter basis weight and thus better material efficiency. Products made of Cupforma boards are used for a wide variety of food service and food packaging applications. Cupforma baseboards offer uncoated and clay-coated options for cups and plates. They can also be coated with thin layers of polymer compounds to create a unique range of individual and integrated applications. This includes serving hot and cold beverages, ice cream, yoghurt and other dairy products, dry foods and even portioning the most aroma-sensitive spices. All food packaging materials produced by Stora Enso are safe and food-contact approved. Production sites have certified hygiene management systems. 8 Cupforma Natura offers a really economical and ecological alternative for drinking cup manufacturers. Cups made of the Cupforma Natura are light but their functionality is good, thanks to the new structure of the board. Cupforma Natura PP is a board grade for microwaveproof cups. Both the board and the coating of Cupforma Natura PP are crafted to withstand heat, which makes consumption and serving of such foods, soups and drinks very convenient. Another useful member of the family is Cupforma Dairy, a specially developed two side PE-coated dairy board that ensures full product protection and offers excellent sealing properties with paper-based, or other lid materials. More convenience Double wall cups have great insulation against heat The superb performance is reached via an air gap that maximizes insulation. The double wall cups are rigid, safe – yet light – resulting in great user convenience. Stora Enso offers various material options for the outer wall, depending on the desired look – matte, glossy or embossed. Cupforma Ice is a paperboard for attractive ice cream packages in a range of sizes. The advanced construction of the board provides a lower weight than usual, which helps cut back on raw materials and spare the environment. The originality of Cupforma Special lies in the innovative construction of the baseboard. A clay coated SBS structure, enhanced by a CTMP mid-layer, allows the same stiffness and package performance to be maintained with a lower board basis weight. Thus it lessens the burden on the environment, especially when compared with plastics. Combined with high purity, Cupforma Special makes an excellent choice for everything from ice cream cartons to spice containers. Natural reasons for choosing Cupforma • Outstanding performance • Unique range of applications • Optimal barrier, sealing and printability • Uncoated and clay-coated options • Recyclable In addition to their high performance characteristics, all members of the Cupforma family deliver excellent results in offset, flexographic and digital printing. Bleached cup board is ideal for hot and cold beverages, ice cream and dry foods. 9 Trayforma – exceptional formability Packaging needs to combine high quality innovative graphics with original design and be available in a variety of shapes and sizes to meet the diverse needs of today’s demanding brand owners and consumers. Stora Enso Trayforma boards offer exceptional formability and printability giving numerous creative packaging possibilities. Easily convertible and stable boards Trayforma boards are easily convertible and extremely stable, offering many opportunities for shelfdifferentiation. Specially developed for use as pressed or folded trays, bowls and plates, Trayforma SBS board can be pressed into multi-compartment trays ideal for a wide selection of convenience foods. Great print results enhance visibility Pigment coated Trayforma Special, for lids and folded trays, has a CTMP mid-layer giving it increased stiff- 10 ness, runnability and high yield. The wide printable area of a folded tray offers a wealth of opportunities for graphic designers to exercise their creative talents. Great design combined with the superb print results clay coated Trayforma delivers, enhances the visibility and on-shelf differentiation of branded products. Dual ovenability convenience Trayforma boards have been developed to warm-up or heat prepared and semi-prepared foods in their original packaging, in either a microwave or conventional oven. This dual ovenability is a convenience highly appreciated by time-pressured consumers. Natural reasons for choosing Trayforma • Outstanding formability • Excellent convertibility and printability • Possibility for white or black coating • Safe to use in both microwave and conventional oven • Freezer to oven flexibility Black and White PET for high temperatures PET coating provides a high degree of protection from humidity, oxygen, grease, and good heat-resistance. The food side of the packaging coated with white PET will remain pure white even when exposed to high temperatures. The black PET option provides the same performance, but adds another option to the overall visual look of the product. 11 Tamfold – the lightness of all-round performance 12 Natural reasons for choosing Tamfold • Great stiffness and bulk • Reliable and versatile • Exceptional runnability • Good value for money • No added OBA Tamfold is an excellent board for demanding packaging applications that require stiffness, bulk and superior runnability and it has a reputation as a reliable and versatile board that lives up to almost any packaging challenge. Tamfold offers excellent value and performance in food, chocolate and pharmaceutical packaging. It is particularly well suited for food service, such as clamshells used for fast food packaging, since there is no added OBA (Optical Brightening Agents). The continuous product development of Tamfold has resulted in excellent stiffness and bulk attributes, and the board also has a good visual appearance and performs well in printing and converting processes including digital printing. In addition, both laser and inkjet coding can be used, as well as Braille embossing and other special finishing effects. 13 All-round printability While flexographic printing is the main and most cost effective method for printing packaging materials in large volumes digital printing has opened up a whole new world of possibilities for tailoring and localizing food and beverage packaging. Printing costs come down while customer value goes up. The cost effective test marketing of brand concepts, merchandising and tailored sales promotions are just some of the more immediate ideas digital printing makes possible. Digital printing techniques place new and ever higher demands on board qualities and properties. Smoothness, surface structure, chemical, electrical and thermal properties are just a few of the factors directly affecting digital print quality. To meet these demands Stora Enso collaborates with printers, converters and end users to ensure our boards more than meet the demands and expectations of our customers. Packaging with a good family tree Environmental management is a top corporate priority for Stora Enso and we address environmental issues in all our operations. Our raw materials come from legal and traceable forest sources. We strive to develop products and services that minimize environmental impact, and can be recycled, recovered as energy, or disposed of safely. Our packaging boards have a good family tree – literally! Redesigning the Future Stora Enso Renewable Packaging Consumer Board Tel.+358 2046 121 renewablepackaging.storaenso.com 08.2014 Covers printed on Ensocoat 2S 220 g/m2, a renewable fibre-based board material. Inner pages printed on LumiSilk 200 g/m2 with Renewable Packaging