Hybrid Cascade Multilevel Inverter Using a Single DC Source for Energy Quality V. Fernão Pires * д, J. Fernando Silva д and P. Rodrigues, Instituto Superior Técnico / Univ. Técnica de Lisboa, Lisboa, Portugal Sup. Tecnologia Setúbal / Inst. Politécnico Setúbal, Setúbal , Portugal д CIEEE, Lisboa, Portugal * Escola Abstract— In this document a new hybrid multilevel inverter using a single DC source for Energy Quality is proposed. This power converter uses one three phase bridge inverter and three single-phase inverters. However, this topology uses only one DC source and three capacitors. Due to the type of the topology, this power converter works as three single-phase inverters. In order to maximize the inverter output voltage levels there is an asymmetry between the amplitude of the three phase bridge inverter DC source and the single-phase inverters’ capacitors’ voltages. To control the three-phase inverter a SPWM modulator is used. Since the three single-phase inverters do not have DC sources an algorithm is required to maintain the capacitor voltage balanced. In this work a sliding mode control based approach is used to control the capacitor voltage of the single-phase inverters. In order to verify the proposed topology and proposed system converter, several simulation results are presented. Index Terms— Hybrid multilevel inverter, single DC source, sliding mode controller, power converter. I. INTRODUCTION In recent years multilevel inverters have become a very interesting field of study in what regards their industrial application. This converter type allows for synthesizing of a sinusoidal voltage waveform starting from several levels of dc voltages. However, besides that advantage there are other important advantages such as reduced switching losses, low dv/dt’s and reduced common mode voltages. Due to these characteristics several multilevel inverter topologies have been developed and studied [1-2]. The majority of applications for these multilevel inverters can be found in electric vehicles, interfaces for renewable energies, manufacturing plants and energy conversion. The diode-clamped multilevel converter is one of the most used multilevel topologies. This power converter consists of two capacitor voltages in series and uses the central tap as the neutral [3-5]. However, this power converter needs a complex control system in order to balance the capacitor voltages. The flying capacitor converter is another of the important multilevel topologies [6-9]. This multilevel structure does not need clamping diodes, but still has dc-link voltage unbalancing problems. The third important multilevel topology is the cascade Hbridge inverter [10-13]. This last multilevel inverter has become very important due to its modular structure and easiness of operation. Another advantage is that does not have the voltage balancing problems common to dc capacitors of diode-clamped or flying multilevel inverter. However, this topology has an important disadvantage related with the required number of isolated dc sources. In order to maximize the number of the inverter output voltage levels, the amplitude of all DC sources devoted to supply the H-bridge cells must obey a certain relation [14]. A multilevel power converter with the structure of the cascade H-bridge inverter, but using only one DC source, was also proposed [15-18]. This topology uses an Hbridge with a dc source and another H-bridge where the dc voltage source is only a capacitor. In this paper, instead of a classical multilevel inverter, a hybrid multilevel inverter with a single DC source is proposed. The proposed topology includes a three-phase H-bridge inverter supplied by a dc voltage and three single-phase H-bridge inverters with a capacitor as DC voltage supply. To maximize the output voltage levels of the hybrid multilevel inverter, the single-phase inverters’ voltage is half the value of the three-phase bridge inverter DC source. To control this multilevel structure two control loops are used. For the three-phase H-bridge inverter a SPWM modulator, controlled by a proportional-integral (PI) controller, is used to control the d component of the three-phase currents. For the single-phase H-bridge inverters a sliding mode controller (to maintain the capacitor voltage near the required value), and a simple integral controller for the q component of the three-phase currents are used. This paper is organized in five sections. Besides this introduction, the proposed topology of the hybrid multilevel inverter using a single DC source is presented in section II. The control system for the proposed multilevel inverter is described in section III. Several simulation results of the power converter (with the correspondent control system) are presented in section IV. In section V the conclusions of this work are presented. II. HYBRID MULTILEVEL TOPOLOGY USING A SINGLE DC SOURCE The classical multilevel inverter consists of one threephase H-bridge inverter supplied by a DC voltage source and three single-phase H-bridge inverters, also supplied by a DC voltage source. The new topology proposed, uses only one dc source and three capacitors for the single phase H-bridge inverters (Fig. 1). For each arm of hybrid multilevel inverter the voltage output is the sum of two output voltages from both inverters: the three-phase inverter voltage and the correspondent single-phase voltage in that arm. In this way, it is possible to use a hybrid multilevel inverter without using more bridge inverters, more power switches or more power sources. This topology can also work as three single-phase multilevel inverters. T T 1 1 vPWM dt v1 dt T 0 T 0 (2) Using equation (1) in (2), the control relation is obtained (3). T 1 vPWM K vC ref vC iL dt L iL t 0 (3) T 0 In order to implement this controller, equation (3) can be considered the sliding surface of a sliding mode controller, where the switching law can be implemented using two hysteretic comparators. The difference between the capacitors voltages output and its reference will have an error, eV, and will serve as a control variable for the switches from the single-phase inverters in order to reduce/eliminate this error. Equation 5 shows this error relation. In order to have stability in the system, the error needs to fulfill the condition: Fig. 1.Proposed hybrid multilevel inverter with a single DC source. The single-phase H-bridge inverter capacitor voltages are maintained close to VDC/2, which optimizes the number of different levels generated by the inverter. In this way, the inverter generates seven different voltage levels. III. CONTROL STRATEGY ev deV 0 dt (4) The error condition will follow the hysteretic comparators limits to switch on or off the semiconductors from the single-phase inverter. Two limits were chosen, where ε1 is bigger than ε2. This procedure will be able to charge and discharge the capacitors according to difference between capacitor voltage and reference. The proposed multilevel inverter will be controlled by suitable controllers (for the single-phase and the threephase inverters) to ensure tracking of the d. q components of the three-phase current references (idref, iqref). T 1 vPWM K vCref vC iL dt L iL t eV T 0 A. Single-phase bridge inverters The single-phase bridge inverters can not supply active power, only reactive power, since their dc supply capacitor voltages must be almost constant. Since only reactive power can be supplied, the single-phase inverter will be considered to be behaving as a negative (or positive) inductor L. In order to ensure that the capacitor voltage is constant, a virtual resistor rL (representing the losses of the inverter) should be considered. This resistor value must be proportional to the difference between the capacitor voltage reference vCref and the capacitor voltage vC. The virtual resistor is given by rL=K(vCref - vC), where K is a chosen constant, inversely proportional to the inverter current iL maximum magnitude. According to this consideration, the AC output voltage v1 fundamental component of the single-phase inverter is expressed as: Since the single-phase inverter will be controlled to behave as an inductor L, the needed iqref error must define the L value present in (3). To obtain a suitable L value controller, it is considered that AC currents must be sinusoidal (with magnitude slowly varying in time, regarding the period T) with iq= LG(s), where G(s) is the converter transfer function. Therefore, a relatively slow first order system (with time constant tp) is needed: v1 L diL di rL iL L L K vCref vC iL dt dt (1) iq iqref i i 1 G 1 ( s) iqref iq iq qref q L 1 st p st p st p (5) (6) Considering, for simplicity, that G(s)=10-3, the previous equation results in an integral controller (Fig. 2). This simplification is considered, since the variable L must change slowly, and feedback ensures some gain insensitivity. In this way, the time constant tp must be bigger than 20 ms. Considering vPWM the three-level PWM inverter voltage, in order to achieve the desired converter voltage the following relation must be achieved: Fig. 2. Block diagram of the iq current loop. B. Three-phase bridge inverter The id component error will control the modulation index m of the SPWM used in the three-phase inverter, through the use of a PI compensator [21-22]. The block diagram of the system controller (related with the id component) is presented in Fig. 3. The first block represents the PI controller, the second one the power converter (and correspondent modulator) and the third one is the load, assumed inductive for simplification purposes. Fig. 3. Block diagram of the id current loop. Fig. 4. Result of the output voltage waveform. From the closed loop transfer function (Fig. 3), the parameters of the PI controller can be obtained. Equations (7) and (8) provide these parameters, which allow for cancelling of the load pole with the PI’s zero. 2 /2 is used as the required damping factor of the resulting second order system. KP Lo 2 K td (7) KI Ro 2 K td (8) IV. R ESULTS To evaluate the dynamic performances of the proposed hybrid cascaded multilevel inverter and the control system, numerical simulations have been carried-out. The parameters of the simulated system are presented in table I. Fig. 5. Result of the output currents waveforms. The output voltage of the proposed multilevel inverter is presented in Fig. 4. As can be seen in this figure, the output voltage has seven levels. This is achieved due to the relation between the amplitude of the DC voltage source and the capacitors’ voltage. The DC voltage of the capacitors is regulated to half the value of the DC source voltage. Fig. 5 shows the three-phase output currents waveforms. From this result it is possible to verify that the multilevel inverter provides near-sinusoidal currents. The capacitor voltage as a function of time is plotted in Fig. 6. This result shows that the capacitor voltage is balanced. TABLE I PARAMETERS OF THE SYSTEM Description DC Source voltage Capacitor voltage reference Frequency Capacitor Load inductor Load resistor Value 400 V 200 V 50 Hz 10 mF 5 m 10 Ω Fig.6. Result of the capacitor voltage waveforms. In order to verify the transient response of the system, simulations for a sudden change on the output currents have been made. Figs. 7-9 show the obtained results for a current decrease of 30% in 0.1 s. Fig. 7 shows the obtained output voltage waveform. The output currents waveforms are presented in Fig. 8. From this result it is possible to verify that the currents’ amplitude change for the desired value. This result also shows that the current distortion is almost the same. The capacitor voltage waveform is presented in Fig. 9. This result shows that the capacitor voltage is always regulated even for transient responses. The ripple of the capacitor voltage is reduced, which also happens to the amplitude of the output currents. As can be seen by these results, the proposed control system is stable for different conditions. The proposed control system also allows for the obtainment of fast regulation with capacitor voltage balancing. Fig.9. Result of the capacitor voltage waveforms for a change in the current reference. V. CONCLUSIONS Fig.7. Result of the output voltage waveform for a change in the current reference. (reduz a corrente em 30%) A hybrid cascade multilevel inverter using a single DC source has been proposed in this paper. In the proposed scheme a three phase bridge inverter (supplied by a DC source and three single phase bridge inverters) is used. Due to the design of this topology, this multilevel inverter can work as three single phase power converters. The voltage amplitude of the DC source doubles the singlephase inverter capacitor voltages. This allows for maximizing of the inverter output voltage levels. To control the multilevel inverter, suitable controllers for the three inverter and single phase inverters were used. For the three-phase inverter, the classical SPWM was used. A sliding mode approach was used to regulate the singlephase inverters’ capacitor voltage. From the obtained results it was possible to verify the effectiveness of the proposed topology and system controller. REFERENCES [1] [2] [3] Fig.8. 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