LED Street Lighting: A Handbook for Small Communities Anne Kimber, Jonathan Roberts, Joel Logan, Iowa Association of Municipal Utilities (IAMU) And Mike Lambert, Brooks Borg Skiles Architecture Engineering LLP / KCL Engineering Funded by: American Public Power Association DEED program and The Iowa Energy Center Disclaimer While IAMU has attempted to make the information and materials in this handbook current, IAMU cannot represent nor endorse the accuracy or reliability of any of the information or material. This handbook and information which is made available, is provided "as is" without warranty of any kind, either expressed or implied, including, but not limited to, the implied warranties of merchantability, fitness for a particular purpose, or non-infringement. IAMU shall not be liable for any special, direct, indirect, incidental, or consequential damages, including, without limitation, loss of revenues, profits or data, whether in an action in contract, negligence, or other tortuous action, which may result from the use of this handbook or the materials and information contained herein. Copyright The American Public Power Association (APPA) owns all rights, title and interest in “LED Street Lighting: A Handbook for Small Communities” (Handbook), including ownership of the copyright. APPA has provided the Iowa Energy Center with a non-exclusive, non-transferable, royalty-free license to use this Handbook for the purpose of use, reproduction and distribution for noncommercial, educational purposes. ii Table of Contents Disclaimer.........................................................................................................................................ii Copyright ..........................................................................................................................................ii Executive Summary..........................................................................................................................v Acknowledgements......................................................................................................................... vi Introduction .................................................................................................................................... 1 Technical Background ..................................................................................................................... 2 Advantages of LED Street Lighting .............................................................................................. 2 LED Light Characteristics ............................................................................................................. 6 Design Considerations for LED Street Lights ............................................................................... 8 LED Technology ......................................................................................................................... 11 Federal and State Rules and Design Standards Governing Street Lighting .............................. 13 Impacts of LED Technology on Roadway Lighting Design ......................................................... 13 New LED Roadway Lighting: Three Example Designs ................................................................... 16 Sample Roadway Lighting Descriptions .................................................................................... 16 Typical Residential Street .......................................................................................................... 17 Typical Collector Road ............................................................................................................... 19 Typical Downtown Main Street District .................................................................................... 21 Tools to evaluate the costs and benefits of an LED retrofit ......................................................... 24 Street Light Inventory................................................................................................................ 24 LED Street Light Financial Calculators: MSSLC and IAMU ........................................................ 26 Developing a Request for Proposals ............................................................................................. 27 Guide to the DOE MSSLC Specification ..................................................................................... 28 Case studies .................................................................................................................................. 30 Case Study 1: Algona, Iowa ...................................................................................................... 32 Case Study 2: Auburn, Iowa ..................................................................................................... 37 iii Case Study 3: Independence, Iowa ........................................................................................... 40 Case Study 4: Montezuma, Iowa ............................................................................................... 43 Case Study 5: Mount Pleasant, Iowa ......................................................................................... 47 Case Study 6: Muscatine, Iowa ................................................................................................. 51 Case Study 7: Pocahontas, Iowa ............................................................................................... 55 Case Study 8: Spencer, Iowa .................................................................................................... 58 Case Study 9: Waverly, Iowa .................................................................................................... 61 References .................................................................................................................................... 64 MSSLC Model Specification for LED Roadway Luminaires ........................................................... 67 iv Executive Summary This handbook is written for a small community considering an LED streetlight retrofit. It can be used as background to learn about LED street lighting, to analyze the costs and benefits of an LED streetlight retrofit, to develop specifications leading to bid documents, and to learn from other small communities’ recent projects. Funded by the American Public Power Association’s Demonstration of Energy Efficient Developments (DEED) program and the Iowa Energy Center, the handbook includes 9 case studies of small Iowa communities that installed retrofit LED luminaires in 2011 and 2012, a calculator to determine costs and payback, technical considerations in street light design and luminaire specifications, three simple roadway designs for new installations, and guidance for developing RFPs for luminaires. v Acknowledgements We wish to thank the cities that assisted with the development of the handbook: Algona Municipal Utilities, the City of Auburn, Independence Light and Power, Montezuma Municipal Light and Power, Mount Pleasant Municipal Utilities, Muscatine Power and Water, the City of Pocahontas, Spencer Municipal Utilities, and Waverly Light and Power. We are also grateful for the help provided by Edward Smalley from the Department of Energy Municipal Solid-State Street Lighting Consortium, by Jason Tuenge from the Pacific Northwest National Laboratory, and by Clayton Gordon from the Illuminating Engineering Society of North America. This project was supported by the Iowa Energy Center under Grant 11D-01, and by a grant from the American Public Power Association’s Demonstration of Energy Efficient Developments (DEED). vi Introduction LED street lighting is a technology that continues to evolve and develop and the way we light roadways today could be very different than a decade from now. However, for those communities who invest now, there are many tools available to assure they select the appropriate fixture for their applications. These communities then have the ability to take the savings and invest in other services, such as police and fire. Edward Smalley, Director of the Department of Energy (DOE) Municipal SolidState Street Lighting Consortium (MSSLC), July 2012. Many Iowa municipal utilities replaced their existing streetlights with Light Emitting Diode (LED) streetlights1 between 2010 and 2012. These communities turned their attention to energy efficiency in street lighting in part because street lighting energy consumption has been a significant part of a city’s energy use: in a study of 17 Iowa communities involved in the Iowa Association of Municipal Utilities (IAMU) 2010 Whole Town Audit project2, street lights consumed an average of 26% of municipal energy use. A street lighting project remains one of the most visible energy efficiency projects a small community can undertake, and, because streetlight expenses are borne by the whole community, efficiency improvements similarly benefit the entire community. Grant funding from the Iowa Community Grants program and from the federal American Recovery and Reinvestment Act (ARRA) Energy Efficiency and Conservation Block Grant (EECBG) program enabled communities to buy down the cost of LED luminaires3, at the same time that rapid advancements in LED street light technology were occurring and prices were decreasing. During this period, the Department of Energy (DOE) provided new guidance on LED street lighting design and project information through the Municipal Solid-State Street Lighting Consortium (MSSLC). The timing was right for communities to pursue street lighting projects, but most small communities lacked readily available independent sources of information to help 1 LED lighting is one type of solid state lighting (SSL), that produces visible light through electroluminescence, rather than by heating up a metal filament (incandescent lighting), exciting a gas (fluorescent lighting), or creating an arc that produces a plasma (high intensity discharge lighting such as high pressure sodium or metal halide ). 2 Funded by the American Public Power Association DEED program and the State of Iowa Community Grants program 3 “Luminaire” – a complete lighting unit consisting of a lamp or lamps together with the parts designed to distribute the light, to position and protect the lamps and to connect the lamps to the power supply. Sometimes includes ballasts and photocells. Per IES RP-8. 1 them determine whether an LED street light project had merit and how to select luminaires that would perform at least as well as their current lighting, while meeting roadway lighting standards. Their challenges and solutions are the basis for this guide. Technical Background Embarking on an LED lighting project can be daunting because there are many new products and claims as the industry evolves. There may be uncertainty about how a community will react to new lighting and concern about whether new lighting will provide adequate safety to drivers and pedestrians. Historically LED roadway lighting has been more expensive than other standard options, like High Pressure Sodium (HPS) lighting, leading to uncertainty about whether the energy and maintenance savings from an LED retrofit will be worth the effort. Here are some Frequently Asked Questions and answers from technical resources and recent community experiences: Advantages of LED Street Lighting Why do we have street lighting? Street lighting is as commonplace as roads themselves. Street lighting is used extensively in urban settings, along small town downtown main streets, in residential neighborhoods, in commercial districts, in industrial parks, at interstate highway interchanges, and rural intersections. While most people take street lighting for granted, good street lighting contributes to the safe movement of vehicles and pedestrians, the aesthetics of an area, and the ability of commerce to extend into the evening and nighttime hours. According to the American National Standard Practice for Roadway Lighting (1)4, street lighting provides four main functions: Reduction in night accidents, attendant human misery, and economic loss; Aid to police protection and enhanced sense of personal security; Facilitation of traffic flow; Promotion of business and the use of public facilities during the night hours. Different areas of a community have different requirements for street lighting. Along a downtown main street with businesses operating in the evening, top safety concerns may include sidewalks, street-side parking, intersections, and crosswalks. The area will need to be 4 Numbers in parentheses refer to literature cited in the References section 2 lighted to provide safety for the pedestrians, vehicles traveling down the street, and vehicles entering and exiting parking spaces. If the community wants to create an inviting atmosphere, the aesthetics of the lighting come into play. The area may need to be lit to a higher level than necessary for safety, and specialty decorative luminaires may be used. Along major roadways through the community, safety for vehicles and pedestrians may be the main concern. On local roads in residential areas, with limited traffic and pedestrian usage at night, lower light levels may be sufficient for safety and a sense of security. How is LED lighting different than other street lighting technologies such as high pressure sodium, metal halide or mercury vapor lamps? Since High Intensity Discharge (HID) lamps are high-intensity near-point sources, the optical design for these luminaires can cause the area directly below the luminaire to have a much higher illuminance than areas farther away from the luminaire (hot spots). In contrast, the smaller, multiple point-source and directional characteristics of LEDs can allow better control of the distribution with a resulting improvement in uniformity (2). Will LED street lighting improve the lighting quality? Any street lighting project should seek to maintain or enhance the ability of the lighting to perform the four functions given above. A primary consideration should be how the street lighting system illuminates the target area. LED street lighting offers several advantages over traditional technology that may improve overall lighting quality: Uniformity: LED luminaires consist of arrays of many LED chips, with each chip producing a point source of light. These many small sources of light allow the optics of an LED luminaire to distribute the light more effectively than luminaires using HID lamps bulbs. This can result in the illumination levels being more uniform—there is less difference between the minimum and maximum light illumination levels. Correlated Color Temperature: The color of the light produced by a light source is quantified as the correlated color temperature (CCT) (2). HPS lamps produce light with a CCT of around 2,000 Kelvin, while the most efficient LED luminaires produce light with a CCT of 4,000 K or higher. HPS light is yellow orange, while LED light is bright white to bluish-white. Growing evidence is showing that the higher blue light content of LEDs contribute to visibility at the light levels associated with street lighting (4). Color Rendering Index: The ability of a light source to show the color of objects is called the color rendering index (CRI). HPS lamps have a very poor CRI of around 22. Under lights with poor CRI, there is little contrast between colors, and visual 3 performance is decreased. Research has found that visual performance improves under LED lighting compared to HPS lighting (5). Will LED street lighting save energy? One of the most touted benefits of LED street lighting is their lower energy use compared to standard street lighting technologies such as HPS. In most applications, LED street lights do save energy. As documented in the Iowa community case studies, LED street lighting has reduced energy consumption of the retrofitted luminaires between 29% and 63%. The energy savings for a specific project depend on many factors, including existing lighting technology, new lighting technology, control strategies, and whether or not the illumination level is changed during the retrofit. The efficiency of a light source in producing light is measured as light output (lumens) per power input (watts), and is referred to as luminous efficacy (lumens per watt). Traditionally HPS lamps have been used because of their high efficacy. However, the efficacy of an HPS luminaire depends not only on the efficacy of the HPS lamp but also on how well the optics get the light out of the luminaire and deliver to the area to be illuminated. Over the past several years great progress has been made in improving the efficacy of LED street light luminaires, such that they are now comparable to HPS luminaires. LED luminaires are also better at directing the light where it is needed, and thus they waste less of the light output of the luminaire. HPS and metal halide lamps are high intensity near point sources of light. The optics of near point source light often causes the area directly below the luminaire to be over lit, while areas farther away from the luminaire are under lit. The over lit area under the luminaire can represent wasted light and wasted energy. In contrast, the many small LED light sources in an LED luminaire allow the luminaire optics to direct the light to where it is needed. This results in a much more even illumination, without the bright spot beneath the luminaire. A well designed LED street lighting layout should be able to have a more uniform distribution of light with lower maximum illuminance values and lower energy consumption than traditional street lighting technology. This has been documented in the Iowa case studies described in the report and several DOE GATEWAY Demonstration projects. When selecting an LED luminaire, it is important to make sure the illuminance provided is adequate but not excessive. Some existing street light configurations may be over lighting an area. In Auburn, Iowa, 400 Watt HPS were used along residential streets and the result was excessive light levels, wasted energy, and high electricity costs. When the city retrofitted these luminaires to LED luminaires, they installed a luminaire marketed to replace a 150 Watt HPS lamp rather than a 400 Watt lamp. The result is greater energy and cost savings, and an appropriate illuminance level. A report by Efficiency Vermont (6) provides additional guidance 4 on eliminating unnecessary street lighting. Computer modeling using photometric files or installing several test luminaires is very helpful in determining if LED luminaires will provide adequate visual acceptability. Do LED street lights last longer than HID lighting? A well designed LED street luminaire should have a longer useful life than a HPS or metal halide lamp. As with HID luminaires, an LED luminaire is made up of many components, and the failure of any individual component could be the end of the LED luminaire’s life. LED chips don’t typically fail by “burning out” as traditional HPS or metal halide lamps do. Rather, LED chips gradually get dimmer over a long period of time. Therefore, an LED luminaire will need to be replaced when the light output has diminished to point where it is not providing adequate illumination. An LED luminaire is typically deemed to not provide sufficient light when the output has diminished to 70% of the original output. This is referred to as the L70 lumen maintenance life of a luminaire. There is no standard for measuring or estimating the life or reliability of LED streetlights, and manufacturers make a variety of life expectancy claims. When purchasing LED street lights, it is strongly recommended to obtain a good warranty from the manufacturer. A warranty of at least five years should be requested. How will LED street lights reduce our maintenance costs? Because good LED luminaires have a much longer life than HPS or metal halide lamps, they have the potential to lower maintenance costs. Whether a community performs group relamping or performs maintenance on an as needed basis as lights burn out, LED luminaires should reduce the frequency and cost of repairs. Maintenance crews will then have more time for other work. When installing long life LED luminaires, it is important to think about the other components that could also fail. If other components consistently fail before the luminaires, then the full maintenance savings will not be realized. For example, if the street lights are controlled by photocontrols, long life photocontrols should be installed along with the LED luminaires. Common, low cost photocontrols may not last as long as an LED luminaire, and early failure will mean emergency maintenance to replace just the photocontrol. LED street lights are expensive, and our city is trying to cut costs. Will installing LED street lights reduce our costs? Currently high quality LED luminaires are generally more expensive than equivalent HPS or metal halide luminaires. However, LED street lighting can reduce energy and maintenance costs while improving lighting quality. When evaluating different types of street lighting, it is important to 5 consider the costs over the lifetime of the luminaire. Beyond the initial cost of the luminaire, the energy and maintenance costs of the luminaire must be estimated. The MSSLC and IAMU have developed spreadsheet based calculators to analyze the financials of a street light retrofit project. More information on these calculators is contained in the section titled “LED Street Light Financial Calculators: MSSLC and IAMU.” LED Light Characteristics LED lighting is very white. In other installations, has the public liked the change from the yellow-orange of HPS to the white-blue of LED? Many people like the whiter light and better color rendering index of LED street lights, however the change in lighting will likely not be universally praised. Before performing a mass retrofit of street lights, it is wise to install a test section of lights and then solicit public feedback on the test installation. A test installation of one or several city blocks in a prominent location in the community is typical for obtaining community feedback. The feedback can be used to improve on plans for future retrofits of street lights to LED luminaires. The case study section of this handbook contains details on LED street light retrofit projects from communities across Iowa. Anecdotally, these projects have received positive feedback from the public in the community and surrounding communities. The MSSLC website, http://www1.eere.energy.gov/buildings/ssl/resources.html, contains links to DOE GATEWAY demonstration project reports that assess the performance of LED lighting in actual installations. Several of these reports contain the results of surveys of public perception of LED street lighting compared to the incumbent technology. Are there health benefits or concerns with LED street lights? Currently there is significant research being conducted on the health effects of night time lighting in general. It is known that the eye provides input to the brain for both visual and nonvisual neurological functions. The eye provides input to the pineal gland, which regulates the production and secretion of the hormone melatonin. Melatonin, which is produced in larger quantities at night than during the day, helps regulate the human’s circadian rhythm. The circadian rhythm, in turn, regulates many physiological rhythms of the body. Research has shown that melatonin production is suppressed when humans are exposed to light at night. It has also been found that melatonin suppression in humans is most strongly influenced by light in the blue portion of the spectrum. In 2010 the DOE hosted a panel of experts in nighttime light exposure to discuss the current state of science on the effects of the nighttime light exposure on health. The discussion is summarized in a white paper, “Light at Night: The Latest Science” (7). The conclusion of the 6 paper was, “Given the available research, it is unclear what changes, if any, should be made to current best-practice lighting design.” The panel provided a list of research questions that needed to be answered and other steps that need to be taken to address potential negative effects from night time lighting. Our community is concerned about light pollution and improving dark skies. Do LED street lights reduce light pollution? The effect of excess night lighting on the health of humans and wildlife has gained scrutiny in recent years. The satellite image below of North America shows the significant amount of light directed or reflected upward at night. Every small town and large metropolitan area is clearly visible in outer space from the glow of street lights and other outdoor lighting. While some light pollution is unavoidable, much of the light emitted upward represents a waste of light and of energy. Figure 1. Nighttime light of North American as seen from space. Source: NASA 5 Debate exists as to whether or not LED street lighting will reduce light pollution. On the one hand, because most LED luminaires contain many small point light sources, the light output can often be more easily controlled and directed where it is needed. This can result in the LED luminaire needing to output less light compared to a HID luminaire to provide equivalent or 5 http://www.nasa.gov/vision/earth/lookingatearth/NIGHTLIGHTS.html 7 better roadway lighting. Also because most LEDs are inherently directional, the luminaires can be easily designed to minimize or eliminate the amount of light that exits the luminaire at high angles and contributes to sky glow. On the other hand, the greater content of blue wavelength light from LED products is somewhat more easily scattered by the atmosphere and could create more sky glow than with light from HPS (8, 9). The International Dark Sky Association (IDA) has worked to promote awareness of the problem of light pollution and advocate solutions. The IDA partnered with the Illuminating Engineering Society to develop a Model Lighting Ordinance (10). Communities can adopt the MLO to regulate and reduce light pollution and glare. We get complaints about street lights shining in people’s windows? Will LED street lights solve this problem? Complaints about street lights shining in a bedroom window is due to light trespass—the light from the street light is going beyond its intended target (the road and sidewalk) and is shining on a nearby residence. A traditional strategy to deal with this issue is to install an external light shield on the backside of the luminaire. LED streetlights have the potential to eliminate light trespass without the use of such a shield. Because the light from an individual LED is easily controlled with optics, LED luminaires can be designed with very sharp light cutoffs. When selecting an LED luminaire, look at the light distribution pattern and select the best distribution for your application. With the right light distribution, it is possible to light the intended target, with little or no light directed onto adjacent properties. Design Considerations for LED Street Lights Are there best practice design guides for street lighting? In North America, cities use the ANSI/IESNA RP-8, American National Standard Practice for Roadway Lighting, or the American Association of State Highway and Transportation Officials (AASHTO) GL-6 Roadway Lighting Design Guide (11). Both were published in 2005. How do we know if a luminaire’s light distribution is appropriate? The light distribution pattern from street lights is classified into seven major standard types by the IESNA. These distribution patterns are shown in Figure 2. As can be seen below, some distributions are appropriate for roadways, and others are for intersection or area lighting. Information on a luminaire’s light distribution pattern should be contained in the literature from the manufacturer. Frequently, manufacturers provide the same luminaire with multiple light distribution patterns. 8 A luminaire should not be selected based on its light distribution pattern alone. Photometric calculations should be performed to determine if the luminaire will provide adequate lighting. As discussed above the IESNA RP-8 can be followed as a standard for street lighting. Figure 2. Luminaire light distribution patterns. Modified with permission from Lighting for Exterior Environments (RP-33-99) published by the Illuminating Engineering Society of North America. Are there any local, state, or national regulations regarding street lighting? Regulations regarding street lighting within a community have been set by local jurisdictions. Some jurisdictions have adopted the ANSI/IESNA RP-8, “American National Standard Practice for Roadway Lighting”, which specifies minimum illuminance levels for roadway lighting. Other jurisdictions may have developed their own standards. However, many small communities have no standards for street lighting, and base their street lighting decisions on rules of thumb. Before proceeding with an LED street lighting project, a community should check local, county, and state regulations to determine if there are any regulations that apply to them. In addition to standards for minimum illuminance, some jurisdictions have adopted ordinances to limit light pollution such as the International Dark-Sky Association MLO as a guide for communities wanting to limit light pollution. These ordinances may specify characteristics a luminaire must have, maximum illuminance levels, and prohibitions on certain lighting techniques. Again, an LED lighting retrofit should comply with any light pollution ordinances if they exist. See the section titled “Federal and state rules and design standards governing roadway lighting” for more information on street lighting regulations. Should we hire a lighting professional to help select the LED luminaires and the layout? A community may currently follow a basic model of street lighting using different wattages of lights in different locations, and this model may have stayed the same for many years. LED 9 lighting is a fundamentally different technology than traditional sources such as HPS or metal halide lamps. A qualified lighting designer will be able to develop a roadway lighting plan that takes advantage of all the benefits that LED luminaires offer. This can be especially helpful for designing for a new development. Because of the rapidly changing field of LED lighting, and wide range in performance of LED luminaires, selecting the best luminaire for application can be challenging. Working with a lighting professional to develop a specification for a formal request for proposals and review the applications received can ease the burden on city staff and help the city select a high quality luminaire at a good price. Can we install the LED luminaires on the existing poles and arms? In a retrofit project, it is possible that the existing pole location or spacing is not optimal. However, it is often impractical or impossible to relocate the poles to optimal locations. If the community does not have a lighting standard, then it is only necessary to ensure that the LEDs provide adequate illumination. This may mean matching the existing illumination level, or reducing the illumination level if the existing level is deemed excessive. Most LED luminaires designed to replace existing HPS or metal halide luminaires are designed to fit on the same arms as the old luminaires. Ask the manufacturer what mounting configurations are available, and if there are options, make sure to specify the configuration that works with the existing arms. We have decorative luminaires on Main Street and the decorative LED luminaires are very expensive. Does it make sense to replace these street lights with LED luminaires? The handbook focuses on barn light and cobra head replacements because these projects are relatively straightforward to analyze and implement. Many communities have decorative street lighting in their downtown areas, or historic areas. If your community is considering retrofitting decorative street lighting, be aware that specifying retrofits for decorative lighting is not as simple as retrofitting barn lights or cobra heads, because there are many options for decorative street lighting but, today, not as many cost-effective options to replace the luminaire within the decorative luminaire. For example, a 2011 DOE MSSLC study of decorative LED street lighting in Sacramento (12) found that the costs to retrofit with LED were greater than the energy savings benefit. Rapid technology advances should bring down the costs of decorative LED retrofits, and we anticipate that communities will want to pursue these retrofits because of the aesthetic benefits of LED light to downtown areas and because citizens may want similar lighting quality throughout their community. 10 LED Technology How do we know if we are getting a good product? In order to ensure your community selects a product that best meets its needs, it is recommended that a product specification be developed and distributed to potential suppliers. A request for specification should list all the criteria that the LED luminaire should meet. Developing a specification can be daunting, but fortunately, the MSSLC has developed a model specification that a community can customize to meet its needs (13). For more information on using the MSSLC model specification, see the section titled Developing a Request for Proposals on page 27. Are there standard LED replacement luminaires for existing luminaires? The LED lighting industry is evolving very rapidly, and manufacturers are constantly improving and updating LED street light luminaires. While the common luminaires for HPS and metal halide street lighting are relatively standardized, at this point there are no standard replacements for common HID luminaires. Manufactures are continually developing new designs, as they attempt to optimize LED configurations, optics, driver electronics, housings, and controls. One manufacturer’s replacement for a 100 Watt HPS luminaire may look significantly different than another manufacturer’s model. Because design modifications are being implemented so rapidly, a luminaire from a single manufacturer may change over the course of a year. Because of the variability in LED luminaire performance, some communities have chosen to test multiple LED luminaires in situ to determine which ones perform the best. Kansas City, Missouri, with support from the MSSLC, is conducting a demonstration project in which they are testing 9 different LED luminaires in residential and commercial applications to determine which ones perform the best (14). The MSSLC also supported a similar study in Portland, Oregon that compared the performance of three LED luminaires, one induction luminaire, and one ceramic metal halide luminaire along a residential collector road (15). A similar study was completed recently in Pittsburgh by the Remaking Cities Institute (16). Should we use an LED lamp that simply screws into the existing high pressure sodium or metal halide luminaire? The optics required to control and direct LEDs are distinctly different that the optics needed to direct the light from a conventional HID lamp. Therefore, the full benefit of improved lighting quality and energy savings may not be realized if an existing luminaire is retrofitted to accommodate LED technology. A high quality luminaire specifically designed for LED street lighting will optimize light distribution. 11 LED luminaires must also manage the heat produced by the LEDs. As LED chips heat up their efficacy and life decrease. Again, a luminaire designed specifically for LEDs should have proper thermal management. Are there any replaceable parts in an LED street light? What happens when the light “burns out”? The individual chips in a well-designed luminaire are unlikely to burn out in the same way that traditional light bulbs burn out. LED chips are much more likely to dim slowly over a long period of time. Eventually they will have dimmed to a point where they are no longer producing adequate light. A common metric for defining the end of life for an LED luminaire is the point at which the LEDs have dimmed to 70% of their original light output. This is called the L70 of the luminaire. A typical LED street fixture, or luminaire, is made up of the housing, LED chips, driver (similar to the ballast for HID lamps), a photo control and wiring. In a well-designed luminaire, it is likely that the LED chips will last longer than the driver or photo control. Should we use standard photocells to control LED luminaires? Standard photo controls are typically designed to have lives that roughly correspond to the life of standard lighting technologies—HPS or metal halide lamps. Because LED luminaires can have significantly longer lives than standard lighting technology, standard photo controls should not be used with LED luminaires. If standard photo controls are used with LEDs, unnecessary maintenance costs will be incurred as the photo controls will need to be replaced before the end of life of the LED luminaires. Long life photo controls should be used with LED luminaires. Are there more advanced ways to control LED luminaires? One very promising quality of LED street lighting is their ability to be used with advanced control strategies. HPS or metal halide lamps have limited advanced control opportunities because they have an initial warm up period, a restrike period, and have limited dimming capabilities. In contrast, LEDs are instant on and can be effectively dimmed. The controllability of an LED street light offers the promise of additional energy savings while maintaining appropriate light levels. For example, a road may need higher levels of lighting in the evening and early nighttime when traffic levels are high. Later, in the middle of the night, when traffic levels have dropped, a lower light level may be appropriate. LED street lights could be operated at full output during the hours with high traffic, and then be dimmed when traffic is lower. Operating the LED luminaires at a lower light level for part of the night will save energy and can extend the life of the luminaire. 12 Federal and State Rules and Design Standards Governing Street Lighting Before proceeding to design a project and specify luminaires, communities need to understand the rules that apply to any street lighting project. Within the corporate limits of a city the standards and design of roadway lighting have been a local matter, so that pole spacing, pole height and lighting illuminance have been determined by local standards. Projects may however also be subject to recent new state laws setting minimum efficacy (lumens per watt) standards for retrofit luminaires. IAMU contacted the DOE MSSLC, Edison Electric Institute (EEI), the National Association of Regulatory Commissioners (NARUC) and the International Dark Sky Association to determine whether there is a comprehensive list of state laws governing street light efficacy. There is no such list in 2012, but states are enacting new laws governing roadway lighting efficacy. In 2010 Iowa enacted a new statute (17) requiring solid-state lighting (SSL) luminaires used for outdoor lighting to have a minimum efficacy of 66 lumens/watt, and in 2011 Minnesota enacted 216C.19, a statute requiring a minimum efficacy of 70 lumens/watt (18). It is likely that as LED roadway lighting becomes more common other states will adopt minimum efficacy standards, and these should be checked as part of due diligence in specifying luminaires. The National Standard Practice for Roadway Lighting, RP-8 has governed the design of roadway lighting beyond city corporate boundaries. The current version (2005) does not consider how light quality (e.g. the “white” light of LEDs versus the yellow of HPS) could affect the design parameters for different applications, but it is expected that the next revision will include considerations of light quality and spectrum. Iowa has a program of Statewide Urban Design and Specifications (SUDAS) for public improvements. These include specifications for roadway lighting (19) that reference ANSI/IESNA RP-8 but go beyond it to include design criteria and specifications for LED roadway lighting. The SUDAS standards also reference the 2010 Iowa law on minimum efficacy for solid-state lighting. Other states may have similar processes that reference the National Standard and add additional criteria for state roadway lighting. Impacts of LED Technology on Roadway Lighting Design The options for roadway lighting are changing rapidly, and as new lighting technology, such as LEDs, becomes available, design practices are also changing. This section describes lighting design criteria and discusses how these criteria are changing. In practice, RP-8 (R2005) is typically used to determine the light levels appropriate for different roadways- residential streets, collector streets, etc. RP-8 provides criteria for both illuminance 13 and luminance levels, as well as ratios of maximum/minimum, and average/minimum for both illuminance and luminance. Luminance can be thought of as the brightness of visible light produced by a luminaire in a particular direction. It is also the measure of the brightness of light that reflects from a road surface as seen by an observer. That means luminance is affected by the road surface characteristics, and RP-8 has factors to account for different surfaces that are applied to the luminance values seen by observers. Luminance is measured as candela per square meter (cd/m2), where candela is the measurement of the luminous intensity—or luminous flux (lumens) per unit solid angle (steradian)—thus 1 candela = 1 lumen/steradian (20). While luminance refers to street lighting design criteria, luminous flux is a characteristic of a luminaire, and manufacturers provide lumen ratings for their luminaires. The lumen rating takes into account the eye’s sensitivity to light at different wavelengths. It is the sum of the lighting power at each wavelength (the spectral power distribution of a luminaire) weighted by the eye’s response to each wavelength. Each source of light has its own spectral power distribution. In contrast, the input power to a luminaire is measured in Watts. The efficacy of a luminaire is measured in lumens/Watt (lm/W), which is the ratio of power emitted as light (photopicallyweighted) to the total input power to the luminaire. Roadway lighting design also includes calculation of required “illuminance”, measured in footcandles (lumens/ft2) or lux (lumens/m2), which represents the luminous flux projected on an area. Roadway lighting designs have been developed from illuminance or luminance values based on the way our eyes work in daylight, or “photopic” conditions: a luminance of at least 5 cd/m 2. At these light levels the cones in the retina of our eyes sense color, and are most sensitive to green light, with peak sensitivity occurring at 555 nanometers of wavelength. In contrast, in very low light “scotopic” conditions, such as a moonless night far away from street lights, with luminance of 0.001 cd/m2 or less, our vision is provided by the rods in our eyes. Scotopic vision is most sensitive in light that is more blue, with peak sensitivity occurring at 500 nm wavelength. Luminances ranging from 0.001 to 5 cd/m2 are termed “mesopic”. These are the light levels for which we provide street lighting (IESNA RP-8 recommends luminances of 0.3 to 1.2 cd/m2). In these conditions both rods and cones contribute to vision, and the result is that our eyes are more sensitive to white light than to light from HPS. Our increased sensitivity to white light at night means that less white light is required to provide the same visibility as a non-white light source, so that less energy is required for roadway lighting. 14 Figure 3 The photopic (black) and scotopic (green) luminosity functions, normalized for equal peak sensitivity (21). The horizontal axis is wavelength in nanometers (nm).Source: Wikipedia (22) The change from HPS to LED lighting has been challenging because designing to mesopic conditions has required a new way of calculating the effectiveness of white light. Current street light design standards, such as RP-8, and luminaire photometric performance are both based on photopic conditions. Both the International Council on Illumination (CIE) and the IESNA have provided recent guidelines for the calculations of appropriate light levels in mesopic conditions. In 2010 CIE published Recommended System for Mesopic Photometry Based on Visual Performance (23), which included lumen effectiveness multipliers to calculate the performance of white light. In June 2012, the IES published TM-12-12, Spectral Effects of Lighting on Visual Performance at Mesopic Lighting levels (4). IES TM-12-12 discusses using the ratio of the scotopic luminous flux to photopic luminous flux (the S/P ratio) to rank the performance of light sources as light levels decrease, and provides an extensive table of representative S/P ratios for different light source types including 250 HPS (S/P ratio 0.63) and White LED 4300 K (S/P ratio 2.04). TM-12-12 also provides a method to convert photopic luminance to mesopic luminance using an Effective Luminance Factor based on S/P ratio and the base photopic luminance. S/P ratios less than one (e.g., HPS) have a negative adjustment for white light effectiveness, meaning that the given photopic luminance will be 15 effectively reduced under mesopic conditions. Conversely, S/P ratios greater than one (like the LED 4300 K luminaire) have a positive adjustment for white light effectiveness, meaning the given photopic luminance will be effectively increased (24). The City of San Jose’s Streetlight Design Guide (February 2011) uses CIE lumen effectiveness multipliers to select luminaires for retrofit and new designs for mesopic conditions. Part of the calculations use an equation to estimate S/P ratio for any luminaire based on its Correlated Color Temperature (CCT). However, TM-12-12 notes that two luminaires with identical CCTs may have different spectral power distributions (SPD) which would mean that their S/P ratios could differ. Manufacturers may begin to include S/P ratios for their products now that TM-12-12 has been released. We expect that as roadway lighting designs for mesopic condition become more common, luminaire data for mesopic conditions will become more available. The IES Lighting Handbook conservatively recommends only applying mesopic multipliers on streets with a posted speed limit of 25mph or lower, but TM-12 does not specify any such restriction. New LED Roadway Lighting: Three Example Designs Sample Roadway Lighting Descriptions Following are three simple roadway lighting designs illustrating the kinds of roadway lighting applications a typical small community might encounter. These are intended as representative references only and not as complete lighting system designs considered suitable for a specific community's needs. These designs were prepared using the software package AGi32 (25). Roadway Classifications The ANSI/IESNA RP-8 Roadway Lighting standard lists various roadway classifications according to the nature and volume of the traffic carried, the types of community areas served, whether the road has access controls such as those for a freeway, and other stipulations. RP-8 names six road classifications, Freeway Class A, Freeway Class B, Expressway, Major, Collector and Local. Pedestrian Vehicle Conflict Areas Each of the six road types mentioned also have three Pedestrian Conflict Area categories named to help identify the likelihood of possible pedestrian and vehicle conflicts. These conflict areas are High, Medium, and Low and the category for an individual roadway can be determined by a count of pedestrians using both sides of the street or crossing at other than intersections. This count sampling is usually done along a typical one or two block area during the average annual first of hour of darkness. A High pedestrian vehicle conflict area would have more than 100 16 pedestrians, Medium is considered in the range of 11-100 pedestrians, and Low having less than 10 pedestrians. Pavement Classifications RP-8 also classifies pavement types according to the type of material used (concrete, asphalt, etc.) and the reflective properties of those materials. The four Pavement Classifications recognized by RP-8 are R1, R2, R3, and R4. It should be noted that, many roadway lighting calculations in North America are completed assuming the roadway under consideration is classified as R-3, which is asphalt having a dark rough surface. Lighting Calculations IES RP-8 contains three separate metrics for roadway lighting design calculations, which are illuminance, luminance, and Small Target Visibility (STV). In the United States, the majority of calculations are computed using the illuminance metric, which measures lumens of light arriving at a unit of road surface area (footcandles or lux). Each combination of individual roadway / pedestrian vehicle conflict / pavement classifications carries a specific recommended target illuminance or footcandle design criterion. Additional parameters for these recommendations deal with how evenly lighting is distributed along the roadway, and the metrics used for these considerations are uniformity ratios. Uniformity ratios measure differences between the maximum, minimum and average footcandle levels on the roadway area being considered. Typical Residential Street Many small community roadway systems are comprised largely of residential streets which are classified by the ANSI/IESNA RP-8 standard as local roads. The Low Pedestrian Vehicle Conflict category applies in many instances for these roads during hours of darkness. The sample local road lighting design represents a 24' wide two lane road, with 53 Watt LED luminaires placed on either side of the road in a staggered configuration on 130' spacing. The poles are 24' tall with a 4' long arm, and the LED luminaire type has a Type II distribution. The RP-8 illuminance recommendation for an R3 roadway of this type with low vehicle pedestrian conflict is 0.4 footcandles average. The recommended average to minimum footcandle uniformity ratio is 6:1. This sample layout calculation, using a light loss factor (LLF) of 0.725, results in 0.48 footcandles average with an average to minimum uniformity ratio of 2:1. The criteria for this example are summarized in Table 1. Diagrams of this layout are shown in Figure 4. 17 Table 1. Residential street model criteria. Residential Street Criteria Two lane local road Width 24 feet Speed Limit 25 mph Pedestrian-Vehicle Conflict Low Pole Placement Staggered Distance Between Poles 130 feet Fixture Mounting Height 25 feet Arm Length 4 ft Pole Setback from Curb 3 ft Pavement Classification R3 Luminaire Wattage 53 Lumens 3,913 IESNA Light Distribution Type II Average Illuminance (fc) 0.4 Avg/Min Illuminance Ratio 2.0 Figure 4. Schematic view of local roadway with staggered pole placement. 18 Figure 5. Local two lane roadway with staggered pole placement. Typical Collector Road A collector road is probably the highest road classification to be generally found in most small communities. This may be a State or US Highway passing through town, or a road connecting the local road system with a downtown or other commercial area. Speed limits may vary widely but in most cases would not exceed 45 MPH. Although there may exist the potential for pedestrian and vehicle conflict it is unlikely the medium category would ever be exceeded. The sample collector road lighting design included is a for a 52' wide two lane road, with luminaires placed on either side of the road in a staggered configuration on 140' spacing. The poles are 30' tall with a 6' long arm, and the LED luminaires are 210 Watts with a Type III distribution. The RP-8 illuminance recommendation for an R3 roadway of this type with medium vehicle pedestrian conflict is 0.9 footcandles average. The recommended average to minimum footcandle uniformity ratio is 4:1. This sample layout calculation results in0.92 footcandles average with an average to minimum uniformity ratio of 1.84:1. The criteria for this example are summarized in Table 2. Renderings of the collector street model are shown in Figure 6 and Figure 7. 19 Table 2. Collector street model criteria. Collector Street Criteria Four lane state or county road through town Width 52 feet Speed Limit 30 to 45 mph Pedestrian-Vehicle Conflict Medium Pole Placement Staggered Distance Between Poles 140 feet Fixture Mounting Height 30 feet Arm Length 6 ft Pole Setback from Curb 5 ft Pavement Classification R3 Luminaire Wattage 210 W Lumens 15,986 IESNA Light Distribution Type III Average Illuminance (fc) 0.92 Avg/Min Illuminance Ratio 1.84 Figure 6. Schematic of four lane collector road with staggered pole placement. 20 Figure 7. Four lane collector roadway with staggered pole placement. Typical Downtown Main Street District This area type is not specifically addressed separately by RP-8, however decorative street lighting projects for these commercial areas are common in many small communities. They may be generally characterized by the presence of both collector and local roadway intersections or any combination of the two roadway types. Because of the possibility of pedestrians walking in relatively close proximity to vehicular traffic, the lighting of adjoining intersections should be carefully considered. A pedestrian vehicle conflict category of medium would likely apply in many cases. The sample downtown Main Street lighting design included is for a 66' wide two lane road with adjacent parking and decorative post-top luminaires placed on either side of the road in an opposite configuration on 70' spacing. The poles are 16' tall and the luminaire type has a Type III distribution. Additionally, there are two roadway style luminaires at each intersection at opposite corners. As a general rule, intersection lighting should be greater than the lighting along the roadways involved. For this sample layout it is assumed that a local road is intersecting the Main Street collector road. The intersection poles are 30' tall with a 6' long arm, and luminaires are oriented diagonally across the intersection. The luminaires have a Type III distribution. The RP-8 illuminance recommendation for an R3 collector roadway with medium vehicle pedestrian conflict is 0.9 footcandles average. The recommended average to minimum 21 footcandle uniformity ratio is 4:1. The sample layout calculation results for the Main Street roadway are 1.16 footcandles average with an average to minimum uniformity ratio of 1.66:1 The RP-8 illuminance recommendation for an R-3 intersection of a collector and local road with medium vehicle pedestrian conflict is 1.6 footcandles average. The recommended average to minimum footcandle uniformity ratio is 4:1. This sample layout calculation results for the intersection are 1.62 footcandles average with an average to minimum uniformity ratio of 1.48:1. The criteria for main street model are shown in Table 3. Renderings of the main street light model are shown in Figure 8 and Figure 9. Table 3. Main street model criteria. Main Street Criteria Pole top luminaires and intersections Width 66 feet Speed Limit 25 MPH Pedestrian-Vehicle Conflict High Pole Placement Opposite Distance Between Poles 70 feet Fixture Mounting Height 16 feet Arm Length (Intersection) 8 ft Pole Setback from Curb 6ft Pavement Classification R3 Luminaire Watts: Intersection 210 W Lumens 15,986 Luminaire Watts: Roadway 86 W Lumens 4,630 IESNA Light Distribution Type III Average Illuminance (fc) 0.9 Avg/Min Illuminance Ratio 4.0 22 Figure 8. Schematic of downtown street lighting collector and local roads intersecting. Figure 9. Post-top street lighting along downtown collector roadway, and overhead lighting at intersection with local road. 23 Tools to evaluate the costs and benefits of an LED retrofit Street Light Inventory To plan an LED street light retrofit project, you first need to catalog your current street lights in order to estimate current energy use, and determine priorities for retrofit. The following example table is adapted from the DOE MSSLC system specification (13) could be used as a template for this inventory. Note: The table asks for an IES Pavement Classification: R1 = Portland cement concrete road surface; R2 = Asphalt road surface w/ an aggregate composed of a minimum of 60% gravel or 1020% artificial brightener in aggregate. (Not normally used in the USA.); R3 = Asphalt road surface (regular and carpet seal) with dark aggregates (e.g. trap rock, blast furnace slag); rough texture after some months of use (typical highways); R4 = Asphalt road surface with very smooth texture. Armed with the inventory you can estimate the existing annual kWh of energy consumption by the street lights you’re considering for retrofit. You will enter this information into the LED cost/benefit calculator described below. In addition, you will want to consider your current and projected energy costs to determine what your existing street lights are costing the city, and some reasonable projection of future energy costs. 24 STREET DESCRIPTION (street name or location) SITE PARAMETERS Roadway classification (freeway, major, collector, local) If local: Residential, Commercial or Industrial Lane Width (ft) ROADWAY DATA: Number of Lanes, Total on Both Sides of Median Shoulder Width, Drive lane to Edge of Pavement (ft) Median Width (ft) IES Pave. Class. R1 R2 Sidewalk Width (ft) SIDEWALK DATA: Edge of Sidewalk to Edge of Roadway Pavement (ft) LUMINAIRE CRITERIA LUMINAIRE TYPE: Describe current fixture (e.g. post-top, cobra head, barn light) LIGHTING TYPE: HPS, Mercury Vapor, Metal Halide, Induction, or Incandescent VOLTAGE: Nominal Luminaire Input Voltage NOMINAL LAMP WATTS Power rating of the lamp, eg 400 W, 250 W, 150 W, etc. BALLAST INPUT WATTS This is the power drawn by the ballast powering the lamp LIGHTING CONTROLS: LIGHT POLE DATA: POLE TYPE: FINISH: POLE/ARM LOADING: MOUNTING: R4 R3 Describe current lighting controls (e.g. photocell, timer) POLE AND MOUNTING CRITERIA Luminaire Mounting Height (ft) Arm Length, Horizontal (ft) Fixtures per Pole Pole Set-back from Edge of Pavement (ft) Distance between poles (ft) Layout One Side Opposite Staggered Describe the material pole is made of (e.g. wood, steel, etc.) Finish Color and Type Maximum Luminaire Weight Fixture Effective Projected Area (EPA), this is important for calculating the wind load on the arm and pole. The EPA of the replacement fixture should not exceed the rated EPA of the pole and arm. Post-top Side-arm 25 Trunnion/Yoke Median Swivel-tenon LED Street Light Financial Calculators: MSSLC and IAMU To determine if an LED street light retrofit project makes sense for a community, a financial analysis should be performed. A financial analysis may range from a back-of-the-envelope calculation to a complex determination of the project cash flow. While a community may choose to develop its own financial analysis, several tools have been developed specifically for financial analysis of street light retrofit projects. Two of these calculators include the MSSLC Retrofit Financial Analysis Tool, and the IAMU LED Street Light Retrofit Calculator. In February 2012 the DOE MSSLC released its Lighting Retrofit Financial Analysis Tool (26). This Excel spreadsheet tool enables the user to analyze the cost and return-on-investment from lighting retrofit projects. The MSSLC tool is well documented and comprehensive, with the ability to include, for example, price escalation rates, finance discount rate, multi-year projects, detailed installation and maintenance costs, and options for financing. The tool estimates the cash flow of the project over 15 years and provides several project metrics including simple payback, internal rate of return, net present value, energy and energy cost saved, maintenance savings, and reduction in greenhouse gas emissions. IAMU has developed a simplified street light retrofit financial calculator. The IAMU calculator is also an Excel-based calculator that allows users to calculate the annual energy and maintenance savings associated with an LED street light retrofit along with the simple payback of the project. To help facilitate the analysis of a retrofit project, the calculator contains information on a variety of generic common street lighting sources such as HPS and metal halide luminaires. User inputs include electricity rate, labor rates, information on existing luminaires and new luminaires, controls information, and other user defined costs. While incorporating key features of a basic financial analysis, the IAMU calculator should be useful for those not familiar with detailed financial analyses. 26 Developing a Request for Proposals LED retrofit streetlights can be a major investment in time and resources with long term impacts. The choice of luminaires affects initial costs and ongoing maintenance costs and affects the appearance and safety of your community. Using a bidding process helps you ensure that your community gets the best products at the best prices, especially in a market where the products are changing rapidly. The RFP process has been made easier since the publication in October 2011 of the DOE MSSLC Model Specification for LED Roadway Luminaires (13). The model specification has two alternative appendices: luminaires can be specified on the basis of roadway characteristics (the “system” appendix, including information about pole height, pole spacing and road use) or they can be specified just on required luminaire performance (the “material” appendix) without considering roadway features. For an individual community with a good inventory of the existing roadway lighting system, the MSSLC system specification alternative will be most appropriate. If you don’t have good information about your existing system, or if several communities are pursuing a joint purchase, the MSSLC material specification may be more appropriate. IAMU used the material specification in early 2012 when it was developing a joint purchase program for retrofit LEDs for 15 of its municipal utility members6. It customized the specification to add pricing for an optional warranty beyond the minimum five years, added a line in Appendix E asking for luminaire efficacy (lm/W), and required additional submittals on Buy American provisions (created an Appendix F). In addition, IAMU added a requirement that applicants provide references to projects where their products had been installed, and provide information on the volume of roadway lighting sales as a percentage of the applicant’s total business. IAMU requested applicants to provide pricing per luminaire for all components needed for installation, including the following: Luminaire Any wiring harnesses specific to the luminaire Hardware specific to the luminaire Replacement ballast The pricing was to exclude installation labor, the pole, the pole arm, or bucket truck costs. Separate pricing was required for the photocontrols and shipping costs. We also requested the For participants in the joint purchase, the existing lighting was a diverse mix of residential streets, collector streets, downtown areas and state highways within the city’s corporate limits. 6 27 period of time for which the prices would be effective (for example, bidder could specify that pricing is good for 180 days from selection of bidder). Finally, we encourage communities to publicize the RFP widely via one or more Plan Rooms websites, such as that of New Streetlights (27) or McGraw Hill Construction (28), or local organization websites. Guide to the DOE MSSLC Specification The specification’s main section has two sections, on general requirements, and on products. The general requirements section has the following subsections: 1. Applicable standards and references to publications: American National Standards Institute (ANSI), American Society for Testing Materials (ASTM), Council of the European Union, Federal Trade Commission, Illuminating Engineering Society of North America (IESNA) (including IES Lighting Handbook and RP-8), Institute of Electronic Engineers (IEEE), National Electrical Manufacturers Association (NEMA), National Fire Protection Association (NFPA) and Underwriters Laboratory (UL). 2. Related documents 3. Definitions 4. Quality Assurance: As part of quality assurance, the specification states that the Owner may request luminaire samples and may request LM-79 testing of these samples to verify performance. We encourage communities considering LED streetlights to request samples of luminaires. As DOE MSSLC states in their User’s Guide accompanying the specification, acquiring samples allows a community to evaluate the lead time for production and shipment, the quality of the product, ease of installation, the quantity and quality of illumination, and reaction by residents to the installed samples. 5. Lighting system performance criteria 6. Required submittals for each luminaire type defined in Appendix A. This section is extensive and includes the requirement for submittal of LM-79 reports, requirements of calculations for lumen maintenance, and Buy American documentation. Warranty (5 years standard). In the IAMU joint purchase specification we requested a cost option for a 10-year warranty. The product section includes requirements on the following: 1. Luminaire requirements 28 2. Product manufacturers 3. Manufacturer services. Appendix A: either material or system. If the material specification is chosen, the city provides data on each luminaire type and application it is seeking to replace. For example, it would complete an Appendix A for a 250 W HPS luminaire with a Type III distribution (see Case Studies section for examples). If the system specification is chosen, the city provides data on site geometry, photometric performance of the existing lighting system, and any other requirements for each luminaire type desired. Appendix B: Lumen maintenance: requires the applicant to submit calculations estimating lumen maintenance for each product. Appendix C: Product family testing. Not all luminaire configurations have LM-79 test reports. This appendix explains how to represent data for a luminaire that has not been specifically tested. Appendix D: Electrical Immunity: this Appendix describes the test procedure required for each luminaire submitted. Appendix E: Product Submittal Form: lists the criteria for which data is required for evaluation. This section can be modified to include, for example, luminaire efficacy. The model specification is included at the end of this handbook with the caution that the specification is a living document and we recommend using the documents from the DOE MSSLC website, http://www1.eere.energy.gov/buildings/ssl/specification.html, to ensure having the latest version. 29 Case studies For this Handbook, nine municipal utility communities were selected to profile LED retrofit projects implemented over the last two years. The towns selected are shown in Figure 10. Figure 10. Case study communities. Each of the nine case studies features a snap shot of key project metrics, a narrative of the project based on interviews with municipal employees leading the projects, and specification information about the LED luminaires used in each community’s retrofit project. The case studies include photos of the installations, and in some cases, field measurement (using the RP8 illuminance methodology) of lighting characteristics for a 2 cycle (3 pole) run of lights. We hope that the experiences of these municipal communities with their project successes and challenges will inform your decision making process as you consider future projects. An important note on the calculated simple payback periods displayed for each project is that they reflect the total project cost divided by projected annual energy cost savings. Each of these projects was a recipient of a grant funds that provided a 50% match. The simple payback (in years) to the communities based on dollars spent would be about half the values shown in 30 the summary tables. These numbers were provided to give a sense of the payback period without grant funding. Any consulting costs were included in the total project costs. The following table(s) presents the estimated annual kWh savings for each of these 9 municipally initiated LED Street Lighting retrofit projects featured in this handbook: Table 4. Summary of energy savings from LED street light retrofit projects featured in case studies. Case Study Total Number of Community Retrofits Algona 447 Auburn 24 Independence 204 Montezuma 41 Mount Pleasant 130 Muscatine 301 Pocahontas 255 Spencer 153 Waverly 1010 Totals 2565 Estimated Annual Energy Savings from LED Retrofits (kWh) 234,254 37,864 99,154 21,460 70,378 155,534 105,639 57,632 403,805 1,185,720 31 Energy Savings as Percentage of Original Energy Usage PreRetrofit 46% 78% 45% 41% 57% 51% 43% 29% 63% 50% Case Study 1: Algona, Iowa Algona is located in north-central Iowa. Algona Municipal Utilities (AMU) provides service to the community and to customers on 50 miles of rural line. AMU had three main goals for its retrofit street light project: 1) reduce energy consumption, 2) reduce maintenance costs and 3) improve light quality. While the utility had long promoted HPS street lights for their energy efficiency, it was aware that the quality of lighting could be improved. Both the AMU utility board as well as the City of Algona collaborated on the project, with the city purchasing the lights using financing from the utility and an ARRA Energy Efficiency and Conservation Block Grant (EECBG) that the city had received in 2010 for several energy efficiency projects. The city will repay the portion of the lighting costs not covered by the grant over 10 years. Algona focused its LED retrofit placement in areas of highest impact: all major traffic corridors, highways into, out of, and within the boundaries of Algona, as well as major collector streets. The project completed in 2012 replaces about half of Algona’s street lights, with about 450 lights yet to be replaced. The city is working with the utility to create a long-term street light 32 plan to replace all streetlights with LED, upgrade to better poles and optimize pole spacing and location. AMU developed its project with the assistance of a lighting consultant and with IAMU. The utility involved several staff members in the project, including the general manager, assistant GM, the distribution superintendent, AMU line workers as well as accounting staff. The lighting consultant assisted by verifying the location of the street lights, the existing setback from the streets and, the width of the right-of-ways to make sure that the utility purchased the right type and output of light. For AMU the critical factors in selecting luminaires were energy efficiency, ease of installation, warranty, vendor and luminaire history from other projects, and proof that the luminaires met the “Buy American” provisions necessary for ARRA grant compliance. AMU also relied on the lighting consultants to develop appropriate specifications and proceed with a competitive bid process. The utility contacted and visited other communities that had implemented LED retrofit projects to understand better how the retrofits had changed the street light quality. AMU was a major part of a joint purchase of LED luminaires coordinated through IAMU. Participating in this competitive bidding process with other communities with similar projects played a key role in allowing Algona to achieve a low price while maintaining quality assurance. The utility publicized the project through local media, through board of trustees’ meetings, and through city council meetings. Sample luminaires were installed first, to check ease of installation, light quality and gauge public reaction. Positive comments from the installers and from the community gave the utility the green light to install 422 LED luminaires by the end of June 2012. An additional 25 will be installed in September 2012. AMU two-person crews were available and retrofitting HPS luminaires most days until all LED luminaires were installed. The utility had budgeted for crews to devote a half an hour to each installation or 1 man-hour for 2 employees billing for the half hour per installation. One of AMU’s challenges is that the downtown has decorative lighting and, currently LED replacement costs are relatively high, making the project not cost effective today. The utility anticipates community pressure to replace the downtown lighting, because there is an abrupt visual transition between the surrounding LED lights and the decorative HPS. A final piece of the retrofit puzzle is disposal of the HPS luminaires. AMU hired a contractor to dispose of the luminaires and found this solution to be simple and cost effective. The contractor provided a dumpster ahead of AMU’s installation; AMU did not have to separate the HPS bulb from the luminaire, as the luminaires had salvage value. Table 5 provides an illuminance estimate for the LED luminaire retrofits on one of Algona’s widest streets, Call Street, between Hall Street and Jones Street. The retrofit calculations feature a 104W LED luminaire with a Type III distribution. Call Street has a width of 62’ feet. The poles are arranged along one side. The street has an R3 pavement. The poles on this 33 street are approximately 25’ feet in height and are spaced 85’ feet apart from center to center. With respect to the illuminance method of roadway lighting design, the luminaire in use on this street delivers an average of 0.74 foot-candles (Fc) and a 2.47/1 average to minimum uniformity ratio. For the calculation a 0.75 light loss factor was used. The IES RP-8 illuminance recommendations for an R3 Collector Road with a Low Vehicle to Pedestrian Conflict Category is 0.6 foot-candles with a 4:1 average to minimum foot-candle uniformity ratio. Table 5. Algona Call Street Illuminance Calculations CalcType Units Illuminance Fc Algona - Call Street Retrofit Avg Max Min Avg/Min Max/Min 0.74 1.2 0.3 2.5 4 Figure 11. Cobra Head luminaire used for retrofit in Algona. 34 LED Retrofit Project Summary for: Algona, IA Total Costs (Luminaire cost, warranty, consulting fee, photo-controls, estimated installation labor) Total Luminaires Ordered Thru Purchase 150W HPS - 104W LED Replacements $288,815 447 55 250W HPS - 104W LED Replacements 28 250W HPS - 176W LED Replacements 364 19,521 $1,562 234,254 $18,740 Monthly kWh Savings Monthly Energy Cost Savings* Annual kWh Savings Annual Energy Cost Savings* Estimated kWh Savings at 70,000 hr Estimated Energy Cost Savings at 70,000 hr 3,743,782 $502,157 Estimated Payback Period (Energy Savings Only) Estimated Payback Period (Includes maintenance savings) *Estimate based on the following rate ($/kWh): 15.4 9.2 $0.080 Algona Annual LED kWh Usage vs HPS 600,000 kWh (Annual) 500,000 400,000 300,000 200,000 HPS kWh Annual Usage 551,792 LED kWh Annual Usage 317,539 100,000 0 All Luminaires 35 Algona Annual LED Energy Cost vs HPS $50,000.00 $ (Annual) $40,000.00 $30,000.00 $20,000.00 $10,000.00 $0.00 HPS Annual Energy Cost ($) $44,143 LED Annual Energy Cost ($) $25,403 All Luminaires 36 Case Study 2: Auburn, Iowa Auburn is a small community in central Iowa, with municipal electric, water, sewer, and garbage utilities. Most of the street light cost is paid by the electric utility. Auburn’s decision to initiate the project grew from its Whole Town Audit project in 2010 that enabled the community to analyze its municipal energy use and consider the savings potential from a street light retrofit. The City Council and a community energy efficiency committee worked with the City Clerk through the process to analyze energy use and choose energy efficiency projects. Auburn based its decision to join Algona and other communities in a joint purchase of LED retrofit street lights based on the competitive prices that had been achieved from the RFP. In 2009 and 2010 Auburn did an award-winning7 street-scape project with new Metal Halide street lights. The city chose not to replace those lights, but did replace all other street lights. Auburn hired its electric distribution contractor to install the new street lights. Twenty-four LED street light retrofits were installed by a two-person crew in 5 hours. The city has had positive comments from community members who feel that the new luminaires give out more light. This is in spite of the fact that Auburn replaced 400W HPS with 104 Watt LED luminaires. Auburn will continue to evaluate replacing security lights with LED luminaires. 7 Iowa League of Cities 2011 All Star Community Award 37 LED Retrofit Project Summary for: Auburn, IA Total Costs (Luminaire cost, warranty, consulting fee, photo-controls, estimated installation labor) Total Luminaires in project 400W HPS - 104W LED Replacements $12,422 24 24 3,155 $372 37,864 $4,468 Monthly kWh Savings Monthly Energy Cost Savings* Annual kWh Savings Annual Energy Cost Savings* Estimated kWh Savings at 70,000 hr Estimated Energy Cost Savings at 70,000 hr 605,136 $82,287 Estimated Payback Period (Energy Savings Only) 2.8 Estimated Payback Period (Includes maintenance savings) 2.4 *Estimate based on the following rate ($/kWh): $0.118 Auburn Annual LED kWh Usage vs HPS 60,000 kWh (Annual) 50,000 40,000 30,000 20,000 HPS kWh Annual Usage 48,776 LED kWh Annual Usage 10,000 10,911 0 All Luminaires 38 Auburn Annual LED Energy Cost vs HPS $7,000.00 $6,000.00 $ (Annual) $5,000.00 $4,000.00 $3,000.00 HPS Annual Energy Cost ($) $5,756 LED Annual Energy Cost ($) $2,000.00 $1,000.00 $0.00 $1,288 All Luminaires 39 Case Study 3: Independence, Iowa The City of Independence is located in eastern Iowa. Its municipal utility, Independence Light and Power (ILP) provides electric and telecom services. The City owns the street lights, and they are operated and maintained by ILP. ILP bills the city for street light energy use. Like Algona, Independence obtained ARRA funding for energy efficiency projects and was interested in upgrading its street lighting for better energy efficiency and lighting quality. ILP worked with the City Engineer and a consultant to categorize roadway use in order to specify proper lighting. Through this process, ILP was able to identify areas that were under-lit or that had dark regions between the HPS luminaires. The city increased its overall luminaire count, replacing 204 HPS lights with LED and adding 25 more LED luminaires. The city replaced both cobra head HPS luminaires and barn light HPS luminaires with LED cobra heads. The project took about 2 and a half years to complete, including analyzing roadway lighting requirements, seeking grant funding, and comparing about 30 types of LED luminaires. During Independence’s project, the State of Iowa was debating new standards for street light efficacy. This was an extra challenge for the project and the selection of luminaires, but ultimately the new standards helped provide clarity for the project. In selecting among products and vendors, ILP stressed the importance of having a good warranty, especially because the LED project was a new venture for them. 40 Installation took 137 man-hours to install 229 luminaires. For the retrofit luminaires, the utility was able to use existing poles, pole arms and existing circuits with very simple installation procedures. The utility has been pleased with the installation and has found that the actual energy savings have matched what was predicted. In addition, the lights were very well received by the public. The community did have concerns about LED luminaires not providing sufficient light in fog, and concerns about the quality of lighting in snow. ILP has found that the luminaires provide very bright reflected light from snow. The community plans to install more LEDs in the future. Like Algona, they are interested in a decorative lighting LED project, but the costs of these replacements are currently too high and the cost difference between the decorative HPS luminaires and the available decorative LED luminaires is not great enough to garner significant energy savings. LED Retrofit Project Summary for: Independence, IA Total Costs (Luminaire cost, warranty, consulting fees, photocontrols, estimated installation labor) Total Street Lights in Project 100W HPS - 141W LED Replacements 250W HPS - 141W LED Replacements LED Luminaire (New Installation) Monthly kWh Savings - Retrofit & New Install Monthly kWh Savings - 250W HPS Retrofit Only Monthly Energy Cost Savings* - Project Monthly Energy Cost Savings* - 250W HPS Retrofit Only Annual kWh Savings - Retrofit & New Install Annual kWh Savings - 250W HPS Retrofit Only Annual Energy Cost Savings* - Retrofit & New Install Annual Energy Cost Savings* - 250W HPS Retrofit Only Estimated kWh Savings at 70,000 hr - Retrofit & New Install Estimated Energy Cost Savings at 70,000 hr - Retrofit & New Install Estimated Payback Period (Energy Savings Only) - Retrofit & New Install Estimated Payback Period (Energy Savings Only) - 250W HPS Retrofit Only Estimated Payback Period (Includes maintenance savings) 250W HPS Retrofit Only *Estimate based on the following rate ($/kWh): 41 $139,690 229 57 147 25 6,747 8,263 $722 $884 80,969 99,154 $8,664 $10,610 1,294,020 $242,281 16.1 9.9 7.1 $0.107 Independence Annual LED Retrofit kWh Usage vs HPS kWh (Annual) 250,000 200,000 150,000 100,000 141,426 50,000 0 HPS kWh Annual Usage 222,395 LED kWh Annual Usage All Fixtures Independence Annual LED Retrofit Energy Cost vs HPS $25,000.00 $ (Annual) $20,000.00 $15,000.00 $10,000.00 $5,000.00 $0.00 HPS Annual Energy Cost ($) $23,796 $15,133 All Fixtures 42 LED Annual Energy Cost ($) Case Study 4: Montezuma, Iowa Montezuma is located in south-central Iowa, with municipal utilities that supply electricity, gas and water to the community. The city pays a flat fee each month to the utility for its street light energy costs, and the utility contributes any additional cost for, electricity, labor, and maintenance expenses. In 2010 the city and utility were able to secure ARRA EECBG funding to carry out a variety of energy efficiency projects. The LED retrofit project came about as the utility sought to save energy and correct an issue of differing color temperatures between its existing 250 W HPS and new Metal Halide lighting installed as part of a streetscape project. Grant funding paid for 50% of qualifying projects, with the utility providing matching funds. The utility participated in the previously described joint purchase with Algona, Auburn and other communities. In addition, the utility decided to engage a neutral, third party, lighting consultant to ensure that the luminaires specified as part of the joint purchase would be suitable for Montezuma’s conditions and to assist the utility in selecting 20 new steel poles of the proper height to replace wood poles. 43 The project was managed by the utility superintendent, and the LED luminaires were installed by the utility’s line crews. The installation took about 30 minutes per luminaire. Utility staff had considered other LED projects and had tested samples in the past, but had not committed to a retrofit because they were not confident that the retrofit luminaires would provide sufficient lighting and the price of LED luminaires had been deemed too high. For Montezuma, the RFP selection process and assistance from the consultant helped provide confidence that the retrofit luminaires would provide lighting at an affordable price and of the quality that was desired. Montezuma will continue to retrofit their street lighting system as time and money allow. The table below shows the estimated illuminance levels for the Main Street replacement in Montezuma, Iowa with LED roadway lighting intended to replace 250W HPS luminaires. This calculation is based on a 43' wide Collector Roadway with an R3 surface and a Medium Pedestrian / Vehicle conflict category. For this roadway class, the IES RP-8 illuminance recommendation is 0.8 footcandles average with an average to minimum uniformity ratio of 4:1. The 165' spacing of a 30' tall pole with 6' long arm set back from the curb 2.5' yields an average maintained illuminance value of 0 .89 footcandles with a 2.23 uniformity ratio. The performance of this arrangement will likely be a significant improvement over the old HPS lighting. Table 6. Montezuma Main Street Illuminance Calculations Montezuma - Main Street Retrofit CalcType Units Avg Max Min Avg/Min Max/Min Illuminance Fc 0.89 2.2 0.4 2.2 5.5 44 LED Retrofit Project Summary for: Montezuma, IA Total Costs (Luminaire cost, warranty, consulting fee, photo-controls, estimated installation labor) + New poles Total cost excluding new poles $53,930 $28,930 Total Luminaires Ordered Through Purchase 250W HPS - LED Replacements Monthly kWh Savings Monthly Energy Cost Savings* Annual kWh Savings Annual Energy Cost Savings* 41 41 1,788 $191 21,460 $2,296 Estimated kWh Savings at 70,000 hr Estimated Energy Cost Savings at 70,000 hr 342,965 $60,793 Estimated Payback Period (Energy Savings Only) 23.5 Estimated Payback Period (Includes maintenance savings) 14.2 Estimated Payback Period (Energy Savings Only) Excluding New Pole Cost 12.6 Estimated Payback Period (Includes maintenance savings) - Excluding New Pole Cost 7.6 *Estimate based on the following rate ($/kWh): $0.107 Montezuma Annual LED kWh Usage vs HPS 60,000 kWh (Annual) 50,000 40,000 30,000 HPS kWh Annual Usage 52,976 LED kWh Annual Usage 20,000 31,516 10,000 0 All Luminaires 45 Montezuma Annual LED Energy Cost vs HPS $6,000.00 $ (Annual) $5,000.00 $4,000.00 $3,000.00 $2,000.00 HPS Annual Energy Cost ($) $5,668 LED Annual Energy Cost ($) $3,372 $1,000.00 $0.00 All Luminaires 46 Case Study 5: Mount Pleasant, Iowa Mount Pleasant is located in southeast Iowa. Mount Pleasant Municipal Utilities (MPMU) pays for the cost of street lighting energy consumption. The city and utility wanted to pursue a decorative LED project for aesthetic improvements, especially for improved lighting along the main thoroughfare which has a lot of exposure to commercial and residential traffic, as well for the energy savings through retrofit of existing luminaires. In 2010 Mount Pleasant was successful in obtaining an EECBG grant to fund 50% of a decorative LED lighting project for new luminaires and for retrofit luminaires. The project was overseen by the Mount Pleasant municipal utility’s general manager and was a collaborative effort between several entities, including the municipal utility, the city council, the city engineer, and the Southeast Iowa Regional Planning Committee. The city used a competitive bid process to select the retrofit luminaires. In all, the city installed 210 decorative LED street lights, including 130 retrofits on existing poles and 80 new installations. Installation took place from November 2011 through May 2012. Two major factors make Mt Pleasant’s case study unique among the case studies featured in this handbook. Mt. Pleasant installed decorative lighting, which is typically much more 47 expensive than a cobra head retrofit. In addition, the project involved a significant amount of construction for placement of poles, wiring, machining of parts, below grade conduit placement, and other roadwork that are not present in the other cases. Another irregularity encountered in this project is that Mt. Pleasant’s existing luminaires had a 0.5 or 50% power factor. Low power factor draws more current than a high power factor. The higher currents have an adverse impact on the distribution system by increasing energy losses, and the added expense of larger wires and other equipment necessary to correct the imbalance. The utility felt that there was a significant benefit on the supply side in being able to install luminaires with a higher power factor (>0.9) to replace the lower power-factor luminaires. We note this because the lower power factor is not reflected in the kWh savings that are typically reported in these projects. The kWh savings are based on estimated real power flowing to the load over the course of an hour and do not incorporate the savings this project enables by reducing energy loss in the distribution system. The community response to the retrofit has been very positive, and Mount Pleasant plans to continue to retrofit HPS lighting in their community on a five-year plan. Utility staff feels that the project was successful in part because it was an example where several partners worked together to get a positive outcome, and made the LED retrofit part of a larger project with multiple community benefits. 48 Decorative Retrofit Table - Excludes New Installations 150W HPS Retrofit Only Monthly kWh Savings - 150W HPS - 92.4W LED Retrofit Only Monthly Energy Cost Savings* - 150W HPS - 92.4W LED Retrofit Only Annual kWh Savings - 150W HPS Retrofit Only Annual Energy Cost Savings* - 150W HPS Retrofit Only Estimated kWh Savings at 70,000 hr - 150W HPS Retrofit Only Estimated Energy Cost Savings at 70,000 hr - 150W HPS Retrofit Only Estimated Payback Period (Energy Savings Only) - 150W HPS Retrofit Only Estimated Payback Period (Includes maintenance savings) - 150W HPS Retrofit Only *Estimate based on the following rate ($/kWh): Mount Pleasant, IA 130 5,865 $697 70,378 $8,363 1,124,760 $192,593 43.9 30.5 $0.119 Mount Pleasant Annual LED Retrofit kWh Usage vs HPS kWh (Annual) 150,000 100,000 50,000 0 HPS kWh Annual Usage 122,990 84,990 Retrofit Luminaires 49 LED kWh Annual Usage Mount Pleasant Annual LED Retrofit Energy Cost vs HPS $ (Annual) $20,000.00 $15,000.00 $10,000.00 HPS Annual Energy Cost ($) $14,615 $5,000.00 $0.00 $10,099 Retrofit Luminaires 50 LED Annual Energy Cost ($) Case Study 6: Muscatine, Iowa Figure 12. Before and after photos of Muscatine’s LED Retrofit Project. Muscatine is a large community on the eastern border of Iowa along the Mississippi River. The municipal utility Muscatine Power and Water (MPW) provides all street lighting in Muscatine at no charge to the City. The utility has a history of promoting community energy efficiency and had wanted to try an LED street light for some time, but had found the initial costs to be too high ($600$800/luminaire). With the Utility Board’s and City’s support MPW was successful in obtaining 51 EECBG funding for half the cost of its project to install LEDs streetlights in areas where traffic was highest. Like Independence, MPW was selecting luminaires during the time when Iowa was evaluating a new lighting efficacy standard and delayed ordering luminaires until the new standard was in place in 2011. MPW project utilized the Department of Energy’s Municipal Solid-State Street Lighting Consortium (MSSLC) Model Specification to prepare its RFP. The MPW project utilized the System Specification. MPW provided the vendors with the specification incorporating specific characteristics (i.e. street dimensions, pole heights, arm lengths, pole setbacks, spacings, & desired photometric characteristics). The advent of the DOE Municipal Solid State Lighting Consortium, the development of the MSSLC specification, and the trainings offered by DOE were critical in assisting MPW to develop its project. MPW was one of the first municipal members of the MSSLC, and actively participated in national meetings and trainings, seeing the benefit in having a specification that any project could use as a template. After specifying desired characteristics in their bid documents, MPW selected their low bid and had samples provided so that they could evaluate performance in the field and gauge public acceptance. The utility found that even during the trial of these samples, community members were interested and very supportive of the project. The utility retrofitted 301 luminaires with two-person crews spending an average of 36 minutes total per installation. MPW found that installations went faster than anticipated. During installation the utility crews had a tremendous positive community response, with residents thanking the crews for installing the retrofit luminaires on their streets. Utility staff noticed that the LED luminaires they had chosen provided a better lighting distribution and eliminated the hot spots and shadows that had been cast by the previous HPS luminaires. Muscatine found a significant price drop in luminaires from the time they began planning their project to the time the project went out for bid, so that their actual cost was $46,000 lower than their budgeted amount for luminaires. They were able to use these savings as well as savings in labor costs to buy additional luminaires. MPW plans to use the same process as they retrofit more streets to LED street lights. They will adapt the MSSLC specification and obtain competitive bids to ensure they get appropriate luminaires for local conditions, at competitive prices. 52 LED Retrofit Project Summary for: Muscatine, IA Total Costs (Luminaire cost, warranty, consulting fee, photo-controls, estimated installation labor) Total Street Lights in Project 100W HPS - 93W LED Replacements 100W HPS - 116W LED Replacements 150W HPS - 93W LED Replacements 150W HPS - 116W LED Replacements 150W HPS - 139W LED Replacements 150W HPS - 162W LED Replacements 250W HPS - 93W LED Replacements 250W HPS - 116W LED Replacements 250W HPS - 139W LED Replacements 250W HPS - 162W LED Replacements Monthly kWh Savings Monthly Energy Cost Savings* Annual kWh Savings Annual Energy Cost Savings* $127,948 301 24 13 53 57 11 2 64 24 19 34 12,961 $907 155,534 $10,887 Estimated kWh Savings at 70,000 hr Estimated Energy Cost Savings at 70,000 hr 2,485,700 $303,158 Estimated Payback Period (Energy Savings Only) 11.8 Estimated Payback Period (Includes maintenance savings) 6.7 *Estimate based on the following rate ($/kWh): $0.070 Muscatine Annual LED kWh Usage vs HPS 350,000 kWh (Annual) 300,000 250,000 200,000 150,000 HPS kWh Annual Usage 304,537 LED kWh Annual Usage 100,000 149,003 50,000 0 All Luminaires 53 Muscatine Annual LED Energy Cost vs HPS $25,000.00 $ (Annual) $20,000.00 $15,000.00 $10,000.00 $5,000.00 $0.00 HPS Annual Energy Cost ($) $21,318 LED Annual Energy Cost ($) $10,430 All Luminaires 54 Case Study 7: Pocahontas, Iowa Pocahontas is a small community in northern Iowa. The community is served by a municipal utility managed by the City Administrator. The street lights in Pocahontas are paid from the city road use fund which reimburses the electric utility for usage of the lights. The utility estimates the annual usage of the street lights and uses this number for budgeting purposes. The idea for an LED retrofit street light project came from utility and city staff and, at the time they were contemplating this project there were few other installations in Iowa. Once staff began pursuing the project in earnest, they worked extensively with the (then) Iowa Office of Energy Independence and with a lighting designer, who assisted staff in navigating the available options. The city prepared a specification with the lighting designer’s assistance and sought bids for the project. Pocahontas, like Independence and Muscatine, was pursuing LED street lights at the time that Iowa was developing new minimum efficacy standards in Iowa for the use of LED/solid-state roadway lighting. Pocahontas waited to purchase luminaires until the new ruling, IAC Rule 199—35.15 (476), was established in late 2011. The city chose luminaires based on the low bid, a 10 year warranty, meeting the ‘Buy American’ grant requirement, and a recent large number of installations elsewhere. Pocahontas installed 255 lights in their retrofit project. The installation of the lights was completed within a two week period in late 2011, with installation taking about 15-20 minutes per luminaire. The city and utility staff have been pleased with the improved quality of light and with community response to the project. 55 LED Retrofit Project Summary for: Pocahontas, IA Total Costs (Luminaire cost, warranty, consulting fee, photo-controls, estimated installation labor) Total Street Lights in Project 150W HPS - LED Replacements 250W HPS - LED Replacements Monthly kWh Savings Monthly Energy Cost Savings* Annual kWh Savings Annual Energy Cost Savings* $163,652 255 180 75 8,803 $766 105,639 $9,191 Estimated kWh Savings at 70,000 hr Estimated Energy Cost Savings at 70,000 hr 1,688,295 $262,490 Estimated Payback Period (Energy Savings Only) 17.8 Estimated Payback Period (Includes maintenance savings) 10.0 *Estimate based on the following rate ($/kWh): $0.087 Pocahontas Annual LED kWh Usage vs HPS 300,000 kWh (Annual) 250,000 200,000 150,000 100,000 50,000 0 HPS kWh Annual Usage 245,127 LED kWh Annual Usage 139,488 All Luminaires 56 Pocahontas Annual LED Energy Cost vs HPS $25,000.00 $ (Annual) $20,000.00 $15,000.00 $10,000.00 $5,000.00 $0.00 HPS Annual Energy Cost ($) $21,326 LED Annual Energy Cost ($) $12,135 All Luminaires 57 Case Study 8: Spencer, Iowa The community of Spencer is located in northwestern Iowa. The city is served by a municipal utility (Spencer Municipal Utilities, SMU) that provides electric, water and telecom services. The City of Spencer pays the utility for the energy used by the city’s street lights. SMU bills the city annually based on an estimated cost. Spencer, like Pocahontas, was an early adopter of LED street light technology. In 2010 the city, utility and the Northwest Iowa Planning and Development Commission began to plan a retrofit project for improved lighting quality, reduced energy consumption and maintenance savings. The group was successful in obtaining EECBG funding to provide 50% of the project cost, with the city and SMU sharing the remaining cost. Utility staff managed the project, and the group also engaged a lighting designer to help them select appropriate products. The lighting designer assisted SMU in selecting five different vendors. SMU then ordered and tested products and ultimately selected a luminaire based on price, warranty and EECBG requirements. The installation of the LED luminaires was completed in October 2011, and took approximately 25 minutes per street light retrofit. The community response has been positive, and the group has been pleased with their decision to work with a lighting designer to ensure that the upfront costs were balanced by the energy savings, maintenance savings and enhancement to lighting quality. 58 LED Retrofit Project Summary for: Spencer, IA Total Costs (Luminaire cost, warranty, consulting fee, photo-controls, estimated installation labor) Total Street Lights in Project 250W HPS - 206W LED Replacements Monthly kWh Savings Monthly Energy Cost Savings* Annual kWh Savings Annual Energy Cost Savings* $125,217 153 153 4,803 $264.15 57,632 $3,170 Estimated kWh Savings at 70,000 hr Estimated Energy Cost Savings at 70,000 hr 921,060 $99,942 Estimated Payback Period (Energy Savings Only) 39.5 Estimated Payback Period (Includes maintenance savings) 20.0 *Estimate based on the following rate ($/kWh): $0.055 Spencer Annual LED kWh Usage vs HPS 250,000 kWh (Annual) 200,000 150,000 HPS kWh Annual Usage 100,000 50,000 0 197,691 140,059 All Luminaires 59 LED kWh Annual Usage Spencer Annual LED Energy Cost vs HPS $12,000.00 $ (Annual) $10,000.00 $8,000.00 $6,000.00 $4,000.00 HPS Annual Energy Cost ($) $10,873 $7,703 $2,000.00 $0.00 All Luminaires 60 LED Annual Energy Cost ($) Case Study 9: Waverly, Iowa The community of Waverly is located in northeastern Iowa and is served by its municipal utility, Waverly Light and Power (WLP). WLP provides street lighting services to the community at no charge. For 2 to 3 years the utility had been considering a retrofit street light project and would evaluate products periodically and test them around the city. They were also measuring the illuminance of their existing HPS luminaires on residential streets and major highways to determine where upgrades were most critical and had found several areas where the HPS lighting had poor distribution patterns and did not provide uniform lighting. As the utility replaces lights, they are bringing their streets into conformance with IES RP-8 criteria. WLP evaluated many alternatives and chose to pursue LED because the prices had declined significantly, from $1000 or $1500 for a 100 watt equivalent luminaire to under $400 by the time WLP started its project. WLP applied for and received EECBG funds for a 50% match program administered by the State of Iowa. The utility staff wanted to ensure that they selected luminaires with the most appropriate light distribution patterns and illuminances for their streetlight application, and hired a lighting consultant to assist them in drafting their RFP and selecting luminaires. 61 The utility purchased 1,010 LED luminaires, the majority of which were installed on residential streets to replace 100 W HPS luminaires. A few luminaires were installed on a collector road to replace 400 W HPS luminaires. Utility crews installed the luminaires, which took about 40 minutes per installation. The utility has been monitoring the energy consumption of the new luminaires and is finding that the energy savings match their projections. They have had positive comments from the community and plans to continue to replace HPS with LED as the costs for LED luminaires decline. LED Retrofit Project Summary for: Waverly, IA Total Costs (Luminaire cost, warranty, consulting fee, photo-controls, estimated installation labor) Total Street Lights in Project 100W HPS - 45W LED Replacements 100W HPS - 47W LED Replacements 100W HPS - 92W LED Replacements 250W HPS - 210W LED Replacements 400W HPS - 149W LED Replacements Monthly kWh Savings Monthly Energy Cost Savings* Annual kWh Savings Annual Energy Cost Savings* Estimated kWh Savings at 70,000 hr Estimated Energy Cost Savings 70,000 hr $558,503 1,010 448 506 5 18 33 33,650 $3,298 403,805 $39,573 6,453,510 $1,090,344 Estimated Payback Period (Energy Savings Only) Estimated Payback Period (Includes maintenance savings) *Estimate based on the following rate ($/kWh): 62 14.1 8.2 $0.098 Waverly Annual LED kWh Usage vs HPS 700,000 kWh (Annual) 600,000 500,000 400,000 300,000 HPS kWh Annual Usage 636,379 LED kWh Annual Usage 200,000 232,574 100,000 0 All Luminaires Waverly Annual LED Energy Cost vs HPS $70,000.00 $ (Annual) $60,000.00 $50,000.00 $40,000.00 $30,000.00 HPS Annual Energy Cost ($) $62,365 LED Annual Energy Cost ($) $20,000.00 $10,000.00 $0.00 $22,792 All Luminaires 63 References 1. American National Standard Practice for Roadway Lighting,” Illuminating Engineering Society of North America, ANSI/IESNA RP-8-00 (R2005). http://webstore.ansi.org/RecordDetail.aspx?sku=ANSI/IESNA+RP-8-00 2. DOE SSL Technology Fact Sheet, “LED Color Characteristics,” 2012. www.ssl.energy.gov/factsheets.html. 2012 3. Adapted from the DOE SSL Technology Fact Sheet, “Outdoor Area Lighting” 2008. Available online at www.ssl.energy.gov/factsheets.html. 4. IES TM-12-12 “Spectral Effects of Lighting on Visual Performance at Mesopic Lighting Levels, Illuminating Engineering Society of North America. 2012. http://www.ies.org/store/product/spectral-effects-of-lighting-on-visualperformance-at-mesopic-lighting-levels-1266.cfm 5. Advanced Street Lighting Technologies Assessment Project, City of San Jose, 2010. http://www.sanjoseca.gov/transportation/SupportFiles/greenvision/LEDStreetLightR eportSummary.pdf 6. Efficiency Vermont. Improving Efficiency in Municipal Street and Public Space Lighting. 2010. http://www.efficiencyvermont.com/docs/for_my_business/lighting_programs/EVT_ MunicipalStreetLightingGuide_Rev040111.pdf 7. “Light at Night: The Latest Science”. DOE EERE. 2010. http://apps1.eere.energy.gov/buildings/publications/pdfs/ssl/ssl_whitepaper_nov20 10.pdf 8. “Will switching to LED outdoor lighting increase sky glow?” A. Bierman. Lighting Research Center, Rensselaer Polytechnic Institute, Troy, New York. 2012. http://lrt.sagepub.com/content/early/2012/02/14/1477153512437147.abstract 9. “What is sky glow?” NLPIP Lighting Answers, Lighting Research Center, Rensselaer Polytechnic Institute, Troy, New York. 2003 revised 2007. http://www.lrc.rpi.edu/programs/nlpip/lightinganswers/lightpollution/skyGlow.asp 10. Model Lighting Ordinance, International Dark Sky Association. 2011. http://www.darksky.org/mlo 64 11. American Association of State Highway and Transportation Officials. Roadway Lighting Design Guide. 2005. https://bookstore.transportation.org/collection_detail.aspx?ID=42 12. "Assessment of LED Technology in Ornamental Post-Top Luminaires." 22 Jul. 2012. http://apps1.eere.energy.gov/buildings/publications/pdfs/ssl/2011_gatewaymsslc_sacramento.pdf 13. DOE MSSLC Model Specification for LED Roadway Luminaires. 2011. http://www1.eere.energy.gov/buildings/ssl/specification.html 14. Kansas City Missouri US DOE SSL Gateway Demonstration project. 2011. http://apps1.eere.energy.gov/buildings/publications/pdfs/ssl/msslcnc2011_kcmo.pdf 15. US DOE SSL Gateway Demonstrations. Demonstration Assessment of LED Roadway Lighting Cully Boulevard. 2012. http://apps1.eere.energy.gov/buildings/publications/pdfs/ssl/2012_gateway_cully.p df 16. Remaking Cities Institute. LED Street Light Research Project, Pittsburgh, Pennsylvania. 2011. http://www.cmu.edu/rci/images/projects/led-updated-web-report.pdf 17. Iowa Administrative Code Chapter 199 IAC 35.15(3) e. (476) and 199 IAC 36.8(3) 3. (476), as explained in Iowa Administrative Bulletin Volume XXXIII, Number 7, October 6, 2010, pages 553-555. 18. 2011 Minnesota Statutes 216C.19 Energy Conservation. Subdivision 1. Roadway lighting rules. https://www.revisor.leg.state.mn.us/statutes/?id=216C.19. 19. Design Manual Chapter 11- Street Lighting, 11-A General Information,” Iowa Statewide Urban Design and Specifications (SUDAS) R2013; “Design Manual Chapter 11- Street Lighting, 11-B1 Luminaires,” Iowa Statewide Urban Design and Specifications (SUDAS) R2013; “Design Manual Chapter 11- Street Lighting, 11-B2 LED lighting,” Iowa Statewide Urban Design and Specifications (SUDAS) R2013;“Design Manual Chapter 11- Street Lighting, 11C Facility Design,” Iowa Statewide Urban Design and Specifications (SUDAS) R2013 http://www.iowasudas.org/supplemental_design/Street_Lighting.pdf 20. Nomenclature and Definitions for Illuminating Engineering. The Illuminating Engineering Society. 2010. ANSI/IES RP-16-10 (http://www.ies.org/store/product/nomenclature-and-definitions-for-illuminatingengineeringbr-rp1605-1013.cfm). 65 21. The Lighting Handbook, 10th Edition. Illuminating Engineering Society. 2011 http://www.ies.org/handbook/ 22. Wikipedia. http://en.wikipedia.org/wiki/Luminosity_function. 23. Recommended System for Mesopic Photometry Based on Visual Performance. International Council on Illumination (CIE) 191:2010 http://www.cie.co.at/index.php?i_ca_id=788 24. City of San Jose Public Streetlight Design Guide, February, 2011. http://www.sanjoseca.gov/transportation/SupportFiles/greenvision/Public_Streetlig ht_Design_Guide.pdf 25. Lighting Analysts, Inc. (2012). AGi32 (Version 2.3) [Computer software]. Littleton, Colorado. 26. MSSLC Retrofit Financial Analysis Tool “Solid-State Lighting: MSSLC Retrofit Financial Analysis Tool." 2012. 22 Jul. 2012 http://www1.eere.energy.gov/buildings/ssl/financial-tool.html 27. http://www.newstreetlights.com/ 28. http://construction.com/dodge/ 66 MSSLC Model Specification for LED Roadway Luminaires 67 Model Specification for LED Roadway Luminaires Version 1.0 October 2011 1 Instructions for the Editor (Owner, Utility, or ESCO) This document, as downloaded in its original unedited form from the Consortium website, is intended to be used as a model or template specification. It should be customized as needed to meet the particular needs of each Owner, Utility, or ESCO. For example, a higher degree of corrosion resistance and/or electrical immunity may be required in some regions. The unedited template is not intended to serve as a standard specification, and therefore cannot result in a single list of qualified products; since criteria will vary from municipality to municipality, a product may qualify for one while not qualifying for another. The template is composed of two separate documents: 1. The body of the specification and appendices (beginning with Appendix B) included at the end. 2. Appendix A, to be inserted by the Editor (after printing) before Appendix B. The Editor may choose ONE of two versions of Appendix A, depending on available information. a. System Specification (application efficacy), which characterizes luminaire performance based on site characteristics such as mounting height, pole spacing, number of drive lanes, input power, and required light levels and uniformity. b. Material Specification (luminaire efficacy), which characterizes luminaire performance without consideration of site characteristics. These three files are kept separate to allow for independent maintenance, while preventing redundancies and contradictions between documents. Again, note that only ONE of the two versions of Appendix A should be used for any given luminaire type. If both versions were used for the same luminaire type, luminaire efficacy could (inappropriately) negate application efficacy, thereby potentially excluding superior luminaires from consideration. The submittal form in Appendix E is for use by manufacturers and should not be completed by the user. If the material in this document is unfamiliar, please consider hiring a qualified lighting consultant. NOTE: Hidden text in red italicized font provides guidance for the editor throughout these documents. The intent is for this guidance to be visible on-screen but invisible when printed as a final edited/customized specification. While viewing the document on your monitor, you should see red italicized text between the brackets here: [] If you don’t see the text, adjust your Options in Microsoft Word as follows: 2 o Under “Display” in Word 2007 or 2010, check the Hidden Text box (under Always Show These Formatting Marks On The Screen), and click OK. o For earlier versions of Word, adjust setting(s) in a similar manner. And in Print Preview, you should NOT see such text between the brackets here: [] If you DO see the text, uncheck the Print Hidden Text box in Word. The cover page and this page may be edited or removed as desired. 3 (insert owner/utility/esco name here) Specification for LED Roadway Luminaires PART 1 – GENERAL 1.1. REFERENCES Q1. Q2. The publications listed below form a part of this specification to the extent referenced. Publications are referenced within the text by their basic designation only. Versions listed shall be superseded by updated versions as they become available. Q3. A. American National Standards Institute (ANSI) 1. C136.2-2004 (or latest), American National Standard for Roadway and Area Lighting Equipment—Luminaire Voltage Classification 2. C136.10-2010 (or latest), American National Standard for Roadway and Area Lighting Equipment - Locking-Type Photocontrol Devices and Mating Receptacle Physical and Electrical Interchangeability and Testing 3. C136.15-2011 (or latest), American National Standard for Roadway and Area Lighting Equipment – Luminaire Field Identification 4. C136.22-2004 (R2009 or latest), American National Standard for Roadway and Area Lighting Equipment – Internal Labeling of Luminaires 5. C136.25-2009 (or latest), American National Standard for Roadway and Area Lighting Equipment – Ingress Protection (Resistance to Dust, Solid Objects and Moisture) for Luminaire Enclosures 6. C136.31-2010 (or latest), American National Standard for Roadway Lighting Equipment – Luminaire Vibration 7. C136.37-2011 (or latest), American National Standard for Roadway and Area Lighting Equipment - Solid State Light Sources Used in Roadway and Area Lighting B. American Society for Testing and Materials International (ASTM) 1. B117-09 (or latest), Standard Practice for Operating Salt Spray (Fog) Apparatus 2. D1654-08 (or latest), Standard Test Method for Evaluation of Painted or Coated Specimens Subjected to Corrosive Environments 3. D523-08 (or latest), Standard Test Method for Specular Gloss 4. G154-06 (or latest), Standard Practice for Operating Fluorescent Light Apparatus for UV Exposure of Nonmetallic Materials C. Council of the European Union (EC) 1. RoHS Directive 2002/95/EC, on the restriction of the use of certain hazardous substances in electrical and electronic equipment D. Federal Trade Commission (FTC) 1. Green Guides, 16 CFR Part 260, Guides for the Use of Environmental Marketing Claims E. Illuminating Engineering Society of North America (IESNA or IES) 1. DG-4-03 (or latest), Design Guide for Roadway Lighting Maintenance Adapted from the DOE MSSLC Model Specification for LED Roadway Luminaires, Version 1.0P a g e | 1 (insert owner/utility/esco name here) Specification for LED Roadway Luminaires F. G. H. I. 1.2. 2. HB-10-11 (or latest), IES Lighting Handbook, 10th Edition 3. LM-50-99 (or latest), IESNA Guide for Photometric Measurement of Roadway Lighting Installations 4. LM-61-06 (or latest), IESNA Approved Guide for Identifying Operating Factors Influencing Measured Vs. Predicted Performance for Installed Outdoor High Intensity Discharge (HID) Luminaires 5. LM-79-08 (or latest), IESNA Approved Method for the Electrical and Photometric Measurements of Solid-Sate Lighting Products 6. LM-80-08 (or latest), IESNA Approved Method for Measuring Lumen Maintenance of LED Light Sources 7. RP-8-00 (or latest), ANSI / IESNA American National Standard Practice for Roadway Lighting 8. RP-16-10 (or latest), ANSI/IES Nomenclature and Definitions for Illuminating Engineering 9. TM-3-95 (or latest), A Discussion of Appendix E - "Classification of Luminaire Lighting Distribution," from ANSI/IESNA RP-8-83 10. TM-15-11 (or latest), Luminaire Classification System for Outdoor Luminaires 11. TM-21-11 (or latest), Projecting Long Term Lumen Maintenance of LED Light Sources Institute of Electrical and Electronics Engineers (IEEE) 1. IEEE C62.41.2-2002 (or latest), IEEE Recommended Practice on Characterization of Surges in Low-Voltage (1000 V and less) AC Power Circuits 2. ANSI/IEEE C62.45-2002 (or latest), IEEE Recommended Practice on Surge Testing for Equipment Connected to Low-Voltage (1000 V and Less) AC Power Circuits National Electrical Manufacturers Association (NEMA) 1. ANSI/NEMA/ANSLG C78.377-2008 (or latest), American National Standard for the Chromaticity of Solid State Lighting Products National Fire Protection Association (NFPA) 1. 70 – National Electrical Code (NEC) Underwriters Laboratories (UL) 1. 1449, Surge Protective Devices 2. 1598, Luminaires 3. 8750, Light Emitting Diode (LED) Equipment for Use in Lighting Products RELATED DOCUMENTS A. Contract Drawings and conditions of Contract (including General Conditions, Addendum to the General Conditions, Special Conditions, Division 01 Specifications Sections and all other Contract Documents) apply to the work of this section. Adapted from the DOE MSSLC Model Specification for LED Roadway Luminaires, Version 1.0P a g e | 2 (insert owner/utility/esco name here) Specification for LED Roadway Luminaires a. See the separate Specification for Adaptive Control and Remote Monitoring of LED Roadway Luminaires for additional driver performance and interface requirements. 1.3. DEFINITIONS A. Lighting terminology used herein is defined in IES RP-16. See referenced documents for additional definitions. 1. Exception: The term “driver” is used herein to broadly cover both drivers and power supplies, where applicable. 2. Clarification: The term “LED light source(s)” is used herein per IES LM-80 to broadly cover LED package(s), module(s), and array(s). 1.4. QUALITY ASSURANCE A. Before approval and purchase, Owner may request luminaire sample(s) identical to product configuration(s) submitted for inspection. Owner may request IES LM-79 testing of luminaire sample(s) to verify performance is within manufacturer-reported tolerances. B. After installation, Owner may perform IES LM-50 field measurements to verify performance requirements outlined in Appendix A, giving consideration to measurement uncertainties outlined in IES LM-61. 1.5. LIGHTING SYSTEM PERFORMANCE A. Energy Conservation 1. Connected Load a. Luminaires shall have maximum nominal luminaire input wattage as specified for each luminaire type in Appendix A. 2. Lighting Controls a. See separate controls specification identified in section 1.2 above, if applicable. b. See section 2.1-B below for driver control interface and performance requirements. c. See section 2.1-K below for photocontrol receptacle requirements. B. Photometric Requirements 1. Luminaires shall meet the general criteria provided in the body of this specification and the particular criteria for each luminaire type defined in Appendix A. 1.6. REQUIRED SUBMITTALS FOR EACH LUMINAIRE TYPE DEFINED IN APPENDIX A Adapted from the DOE MSSLC Model Specification for LED Roadway Luminaires, Version 1.0P a g e | 3 (insert owner/utility/esco name here) Specification for LED Roadway Luminaires A. General submittal content shall include 1. Completed Appendix E submittal form 2. Luminaire cutsheets 3. Cutsheets for LED light sources 4. Cutsheets for LED driver(s) a. If dimmable LED driver is specified, provide diagrams illustrating light output and input power as a function of control signal. 5. Cutsheets for surge protection device, if applicable 6. Instructions for installation and maintenance 7. Summary of luminaire recycled content and recyclability per the FTC Green Guides, expressed by percentage of luminaire weight B. LM-79 luminaire photometric report(s) shall be produced by the test laboratory and include 1. Name of test laboratory a. The test laboratory must hold National Voluntary Laboratory Accreditation Program (NVLAP) accreditation for the IES LM-79 test procedure or must be qualified, verified, and recognized through the U.S. Department of Energy’s CALiPER program. For more information, see http://ts.nist.gov/standards/scopes/eelit.htm or www.ssl.energy.gov/test_labs.html. 2. Report number 3. Date 4. Complete luminaire catalog number a. Provide explanation if catalog number in test report(s) does not match catalog number of luminaire submitted i. Clarify whether discrepancy does not affect performance, e.g., in the case of differing luminaire housing color. ii. If nominal performance of submitted and tested products differ, submit additional LM-79 report(s) and derivation as indicated in Appendix C. 5. Description of luminaire, LED light source(s), and LED driver(s) 6. Goniophotometry 7. Colorimetry a. If a scotopic/photopic (S/P) ratio is not reported, a spectral power distribution table adequate for accurate calculation of the ratio shall be included. C. Calculations and supporting test data per Appendix B indicating a lumen maintenance life of not less than 36,000 operating hours D. Computer-generated point-by-point photometric analysis of maintained photopic light levels as per Appendix A Adapted from the DOE MSSLC Model Specification for LED Roadway Luminaires, Version 1.0P a g e | 4 (insert owner/utility/esco name here) Specification for LED Roadway Luminaires E. F. G. H. I. 1.7. 1. Calculations shall be for maintained values, i.e. Light Loss Factor (LLF) < 1.0, where LLF = LLD x LDD x LATF, and a. Lamp Lumen Depreciation (LLD) i. Shall be 0.70 (L70) for all luminaires as per IES HB-10. ii. Shall be the percentage of initial output calculated in section 1.6C. b. Luminaire Dirt Depreciation (LDD) = 0.90, as per IES DG-4 for an enclosed and gasketed roadway luminaire installed in an environment with less than 150 g/m3 airborne particulate matter and cleaned every four years. c. Luminaire Ambient Temperature Factor (LATF) = 1.00 Error! Hyperlink reference not valid. 2. Use of IES HB-10 mesopic multipliers a. Shall be disallowed herein, by assuming an S/P ratio of 1.00 for all luminaires. b. Shall only be permitted for luminaire types indicated in Appendix A for use in 25 mph speed zones, using nominal S/P ratio and bilinear interpolation. Mesopic multiplier(s) used shall be clearly indicated in the calculations. 3. Calculation/measurement points shall be per IES RP-8. Summary of Joint Electron Devices Engineering Council (JEDEC) or Japan Electronics and Information Technology Industries (JEITA) reliability testing performed for LED packages Summary of reliability testing performed for LED driver(s) Written product warranty as per section 1.7 below Safety certification and file number 1. Applicable testing bodies are determined by the US Occupational Safety Health Administration (OSHA) as Nationally Recognized Testing Laboratories (NRTL) and include: CSA (Canadian Standards Association), ETL (Edison Testing Laboratory), and UL (Underwriters Laboratory). Buy American documentation 1. Manufacturers listed on the current NEMA Listing of Companies Offering Outdoor Luminaires Manufactured in U.S.A. for Recovery Act Projects need only provide a copy of the document (http://www.nema.org/gov/economicstimulus). 2. Other manufacturers shall submit documentation as per the DOE Guidance on Documenting Compliance with the Recovery Act Buy American Provisions (http://www1.eere.energy.gov/recovery/buy_american_provision.html). WARRANTY A. Provide a minimum five-year warranty covering maintained integrity and functionality of 1. Luminaire housing, wiring, and connections Adapted from the DOE MSSLC Model Specification for LED Roadway Luminaires, Version 1.0P a g e | 5 (insert owner/utility/esco name here) Specification for LED Roadway Luminaires 2. LED light source(s) a. Negligible light output from more than 10 percent of the LED packages constitutes luminaire failure. 3. LED driver(s) B. Warranty period shall begin 90 days after date of invoice, or as negotiated by owner such as in the case of an auditable asset management system. PART 2 – PRODUCTS 2.1. LUMINAIRE REQUIREMENTS A. General Requirements 1. Luminaires shall be as specified for each type in Appendix A. 2. Luminaire shall have an external label per ANSI C136.15 3. Luminaire shall have an internal label per ANSI C136.22. 4. Nominal luminaire input wattage shall account for nominal applied voltage and any reduction in driver efficiency due to sub-optimal driver loading. 5. Luminaires shall start and operate in -20°C to +40°C ambient. 6. Electrically test fully assembled luminaires before shipment from factory. 7. Effective Projected Area (EPA) and weight of the luminaire shall not exceed the values indicated in Appendix A. 8. Luminaires shall be designed for ease of component replacement and end-of-life disassembly. 9. Luminaires shall be rated for the ANSI C136.31 Vibration Level indicated in Appendix A. 10. LED light source(s) and driver(s) shall be RoHS compliant. 11. Transmissive optical components shall be applied in accordance with OEM design guidelines to ensure suitability for the thermal/mechanical/chemical environment. B. Driver 1. Rated case temperature shall be suitable for operation in the luminaire operating in the ambient temperatures indicated in section 2.1-A above. 2. Shall accept the voltage or voltage range indicated in Appendix A at 50/60 Hz, and shall operate normally for input voltage fluctuations of plus or minus 10 percent. 3. Shall have a minimum Power Factor (PF) of 0.90 at full input power and across specified voltage range. 4. Control signal interface a. Luminaire types indicated “Required” in Appendix A shall accept a control signal as specified via separate controls specification referenced in section 1.2 above, e.g., for dimming. Adapted from the DOE MSSLC Model Specification for LED Roadway Luminaires, Version 1.0P a g e | 6 (insert owner/utility/esco name here) Specification for LED Roadway Luminaires C. D. E. F. G. H. I. J. b. Luminaire types indicated “Not Required” in Appendix A need not accept a control signal. Electrical immunity 1. Luminaire shall meet the “Basic” requirements in Appendix D. Manufacturer shall indicate on submittal form (Appendix E) whether failure of the electrical immunity system can possibly result in disconnect of power to luminaire. 2. Luminaire shall meet the “Elevated” requirements in Appendix D. Manufacturer shall indicate on submittal form (Appendix E) whether failure of the electrical immunity system can possibly result in disconnect of power to luminaire. Electromagnetic interference 1. Shall have a maximum Total Harmonic Distortion (THD) of 20% at full input power and across specified voltage range. 2. Shall comply with FCC 47 CFR part 15 non-consumer RFI/EMI standards. Electrical safety testing 1. Luminaire shall be listed for wet locations by an OSHA NRTL. 2. Luminaires shall have locality-appropriate governing mark and certification. Painted or finished luminaire components exposed to the environment 1. Shall exceed a rating of six per ASTM D1654 after 1000hrs of testing per ASTM B117. 2. The coating shall exhibit no greater than 30% reduction of gloss per ASTM D523, after 500 hours of QUV testing at ASTM G154 Cycle 6. Thermal management 1. Mechanical design of protruding external surfaces (heat sink fins) for shall facilitate hose-down cleaning and discourage debris accumulation. 2. Liquids or other moving parts shall be clearly indicated in submittals, shall be consistent with product testing, and shall be subject to review by Owner. IES TM-15 limits for Backlight, Uplight, and Glare (BUG Ratings) shall be as specified for each luminaire type in Appendix A. 1. Calculation of BUG Ratings shall be for initial (worst-case) values, i.e., Light Loss Factor (LLF) = 1.0. 2. If luminaires are tilted upward for calculations in section 1.6-D, BUG Ratings shall be calculated for the same angle(s) of tilt. Minimum Color Rendering Index (CRI): 60. Correlated Color Temperature (CCT) 1. If nominal CCT specified in Appendix A is listed in Table 1 below, measured CCT and Duv shall be as listed in Table 1. Table 1. Allowable CCT and Duv (adapted from NEMA C78.377) Manufacturer-Rated Allowable LM-79 Chromaticity Values Nominal CCT (K) Measured CCT (K) Measured Duv Q4. 2700 2580 to 2870 -0.006 to 0.006 Adapted from the DOE MSSLC Model Specification for LED Roadway Luminaires, Version 1.0P a g e | 7 (insert owner/utility/esco name here) Specification for LED Roadway Luminaires 3000 3500 4000 4500 5000 5700 6500 2870 to 3220 3220 to 3710 3710 to 4260 4260 to 4746 4745 to 5311 5310 to 6020 6020 to 7040 -0.006 to 0.006 -0.006 to 0.006 -0.005 to 0.007 -0.005 to 0.007 -0.004 to 0.008 -0.004 to 0.008 -0.003 to 0.009 2. If nominal CCT specified in Appendix A is not listed in Table 1, measured CCT and Duv shall be as per the criteria for Flexible CCT defined in NEMA C78.377. K. The following shall be in accordance with corresponding sections of ANSI C136.37 1. Wiring and grounding a. All internal components shall be assembled and pre-wired using modular electrical connections. 2. Mounting provisions a. Specific configurations are indicated in Appendix A 3. Terminal blocks for incoming AC lines 4. Photocontrol receptacle 5. Latching and hinging 6. Ingress protection 2.2. PRODUCT MANUFACTURERS A. Any manufacturer offering products that comply with the required product performance and operation criteria may be considered. 2.3. MANUFACTURER SERVICES A. Manufacturer or local sales representative shall provide installation and troubleshooting support via telephone and/or email. END OF SECTION Adapted from the DOE MSSLC Model Specification for LED Roadway Luminaires, Version 1.0P a g e | 8 (insert owner/utility/esco name here) Specification for LED Roadway Luminaires Adapted from the DOE MSSLC Model Specification for LED Roadway Luminaires, Version 1.0P a g e | 9 Appendix B Estimating LED Lumen Maintenance IES TM-21 allows for extrapolation of expected lumen maintenance from available test data. The extent of such extrapolation is limited by the duration of testing completed and the number of samples used in the testing. The TM-21 methodology shall be used by the manufacturer to determine lamp lumen depreciation (LLD) at end of lumen maintenance life per section 1.6-C. The applicant may estimate lumen maintenance in one of two ways: Option 1: Component Performance Under this compliance path, the applicant must submit calculations per TM-21 predicting lumen maintenance at the luminaire level using In Situ Temperature Measurement Testing (ISTMT) and LM-80 data. To be eligible for the Component Performance option, ALL of the conditions below must be met. If ANY of the conditions is not met, the component performance option may not be used and the applicant must use Option 2 for compliance. 1. The LED light source(s) have been tested according to LM-80. 2. The LED drive current specified by the luminaire manufacturer is less than or equal to the drive current specified in the LM-80 test report. 3. The LED light source(s) manufacturer prescribes/indicates a temperature measurement point (TS) on the light source(s). 4. The TS is accessible to allow temporary attachment of a thermocouple for measurement of in situ temperature. Access via a temporary hole in the housing, tightly resealed during testing with putty or other flexible sealant is allowable. 5. For the hottest LED light source in the luminaire, the temperature measured at the TS during ISTMT is less than or equal to the temperature specified in the LM-80 test report for the corresponding drive current or higher, within the manufacturer’s specified operating current range. a. The ISTMT laboratory must be approved by OSHA as a Nationally Recognized Testing Lab (NRTL), must be qualified, verified, and recognized through DOE’s CALiPER program, or must be recognized through UL’s Data Acceptance Program. b. The ISTMT must be conducted with the luminaire installed in the appropriate application as defined by ANSI/UL 1598 (hardwired luminaires), with bird-fouling appropriately simulated (and documented by photograph) as determined by the manufacturer. Adapted from the DOE MSSLC Model Specification for LED Roadway Luminaires P a g e | B-1 Option 2: Luminaire Performance Under this compliance path, the applicant must submit TM-21 calculations based on LM79 photometric test data for no less than three samples of the entire luminaire. Duration of operation and interval between photometric tests shall conform to the TM21 criteria for LED light sources. For example, testing solely at 0 and 6000 hours of operation would not be adequate for the purposes of extrapolation. Between LM-79 tests, the luminaire test samples must be operated long-term in the appropriate application as defined by ANSI/UL 1598 (hardwired luminaires). The test laboratory must hold NVLAP accreditation for the LM-79 test procedure or must be qualified, verified, and recognized through the U.S. Department of Energy (DOE)’s CALiPER program. The extent of allowable extrapolation (either 5.5 or 6 times the test duration) depends on the total number of LED light sources (no less than 10 and preferably more than 19) installed in the luminaire samples, as per TM-21. This compliance path poses a greater testing burden to luminaire manufacturers but incorporates long-term testing of other components in the system, such as drivers. Under either compliance path, values used for extrapolation shall be summarized per TM-21 Tables 1 and 2. Submitted values for lumen maintenance lifetime and the associated percentage lumen maintenance shall be “reported” rather than “projected” as defined by TM21. Supporting diagrams are requested to facilitate interpretation by Owner. Adapted from the DOE MSSLC Model Specification for LED Roadway Luminaires P a g e | B-2 APPENDIX C PRODUCT FAMILY TESTING LM-79 AND ISTMT It is recognized that due to the time and cost required for product testing, it would not be realistic to expect manufacturers offering a multitude of unique luminaire configurations to test every possible configuration. Therefore, the “product families” method may be utilized for LM-79 and ISTMT, whereby manufacturers identify a set of representative products for which test data can be used to demonstrate the accuracy of interpolated or extrapolated performance of product configurations lacking test data. Precedent for this approach can be found in LM-80. If the particular luminaire configuration submitted has not been tested, the performance may be conservatively represented by test data for another luminaire configuration having: The same intensity distribution (typically only applies to LM-79) The same or lower nominal CCT The same or higher nominal drive current The same or greater number of LED light source(s) The same or lower percentage driver loading and efficiency The same or smaller size luminaire housing. A more accurate estimate of performance can be obtained by linear interpolation between two or more tests differing in terms of the six parameters listed above. For example, consider a hypothetical luminaire offered in a single size housing, and having the following parameters: Three intensity distributions: IES Type II, III, or IV Three CCTs: 4000, 5000, and 6000K Three drive currents: 350, 525, and 700 mA Four LED quantities: 20, 40, 60, or 80 LEDs. Table C.1 illustrates a set of tests which could allow for accurate interpolation between tested configurations, given a single luminaire housing size and essentially constant driver efficiency; these 10 tests may provide representative data for the 108 possible product configurations. Note that normalized intensity distribution must not be affected by the other three parameters. Table C.1. Representative testing of a single luminaire housing size Tests Intensity distribution CCT Drive current # of LEDs (IES Type) (K) (mA) 1, 2, 3 II, III, IV 4000 700 80 4, 5 IV 5000, 6000 700 80 6, 7 IV 4000 325, 525 80 8, 9, 10 IV 4000 700 20, 40, 60 For example, the manufacturer could detail interpolation as shown in Table C.2, applying the following multipliers to the base test #2 to model a configuration with Type III intensity distribution, 5000K CCT, 525 mA drive current, and 40 LEDs: Ratio of test #4 lumens to test #3 lumens Ratio of test #7 lumens to test #3 lumens Ratio of test #9 lumens to test #3 lumens. Adapted from the DOE MSSLC Model Specification for LED Roadway Luminaires P a g e | C-1 Table C.2. Multipliers for Test #2 to yield: Type III , 5000K, 525mA, 40 LEDs Test # Intensity distribution CCT Drive current # of LEDs Multiplier (IES Type) (K) (mA) (lumens ratio) 2 III 4000 700 80 n/a 3 IV 4000 700 80 n/a 4 IV 5000 700 80 #4 / #3 7 IV 4000 525 80 #7 / #3 9 IV 4000 700 40 #9 / #3 Interpolation between minimal LM-79 and ISTMT data is more difficult if housing size increases with increasing wattage; it may not be clear whether the lowest-wattage configuration would be expected to “run cooler” than the highest-wattage configuration. In these circumstances, the adequacy of submitted data is subject to Owner approval. At this time, the “successor” method cannot be used; luminaires tested must utilize the LED light source(s) characterized by the submitted LM-80 report. Adapted from the DOE MSSLC Model Specification for LED Roadway Luminaires P a g e | C-2 APPENDIX D ELECTRICAL IMMUNITY Test Procedure Electrical Immunity Tests 1, 2 and 3, as defined by their Test Specifications, shall be performed on an entire powered and connected luminaire, including any control modules housed within the luminaire, but excluding any control modules mounted externally, such as a NEMA socket connected photo-control. A shorting cap should be placed across any such exterior connector. The luminaire shall be connected to an AC power source with a configuration appropriate for nominal operation. The AC power source shall have a minimum available short-circuit current of 200A. The luminaire shall be tested at the nominal input voltage specified in Appendix A, or at the highest input voltage in the input voltage range specified in Appendix A. Electrical Immunity test waveforms shall be superimposed on the input AC power line at a point within 6 inches (15cm) of entry into the luminaire using appropriate high-voltage probes and a series coupler/decoupler network (CDN) appropriate for each coupling mode, as defined by ANSI/IEEE C62.45-2002. The test area for all tests shall be set up according to ANSI/IEEE C62.45-2002, as appropriate. Prior to electrical immunity testing a set of diagnostic measurements shall be performed, and the results recorded to note the pre-test function of the luminaire after it has reached thermal equilibrium. These measurements should include at a minimum: a) For all luminaires, Real Power, Input RMS Current, Power Factor and THD at full power/light output b) For luminaires specified as dimmable, Real Power, Input RMS Current, Power Factor and THD at a minimum of 4 additional dimmed levels, including the rated minimum dimmed level Tests shall be applied in sequential order (Test 1, followed by Test 2, followed by Test 3). If a failure occurs during Test 3, then Test 3 shall be re-applied to a secondary luminaire of identical construction. Following the completion of Tests 1, 2, and 3, the same set of diagnostic measurements performed pre-test should be repeated for all tested luminaires, and the results recorded to note the post-test function of the luminaire(s). A luminaire must function normally and show no evidence of failure following the completion of Test 1 + Test 2 + Test 3 (for a single tested luminaire), or the completion of Test 1 + Test 2 on a primary luminaire and Test 3 on a secondary luminaire. Abnormal behavior during testing is acceptable. A luminaire failure will be deemed to have occurred if any of the following conditions exists following the completion of testing: a) A hard power reset is required to return to normal operation Adapted from the DOE MSSLC Model Specification for LED Roadway Luminaires P a g e | D-1 b) A noticeable reduction in full light output (e.g. one or more LEDs fail to produce light, or become unstable) is observed c) Any of the post-test diagnostic measurements exceeds by ±5% the corresponding pretest diagnostic measurement. d) The luminaire, or any component in the luminaire (including but not limited to an electrical connector, a driver, a protection component or module) has ignited or shows evidence of melting or other heat-induced damage. Evidence of cracking, splitting, rupturing, or smoke damage on any component is acceptable. Test Specifications NOTE: L1 is typically “HOT”, L2 is typically “NEUTRAL” and PE = Protective Earth. Test 1) Ring Wave: The luminaire shall be subjected to repetitive strikes of a “C Low Ring Wave” as defined in IEEE C62.41.2-2002, Scenario 1, Location Category C. The test strikes shall be applied as specified by Table D.1. Prior to testing, the ring wave generator shall be calibrated to simultaneously meet BOTH the specified short circuit current peak and open circuit voltage peak MINIMUM requirements. Note that this may require that the generator charging voltage be raised above the specified level to obtain the specified current peak. Calibrated current probes/transformers designed for measuring high-frequency currents shall be used to measure test waveform currents. Test waveform current shapes and peaks for all strikes shall be compared to ensure uniformity throughout each set (coupling mode + polarity/phase angle) of test strikes, and the average peak current shall be calculated and recorded. If any individual peak current in a set exceeds by ±10% the average, the test setup shall be checked, and the test strikes repeated. Table D.1: 0.5 µS – 100Hz Ring Wave Specification Parameter Test Level/Configuration Short Circuit Current Peak 0.5 kA Open Circuit Voltage Peak 6 kV Source Impedance 12 Coupling Modes L1 to PE, L2 to PE, L1 to L2 Polarity and Phase Angle Positive at 90° and Negative at 270° Test Strikes 5 for each Coupling Mode and Polarity/Phase Angle combination Time between Strikes 1 minute Total Number of Strikes = 5 strikes x 4 coupling modes x 2 polarity/phase angles Adapted from the DOE MSSLC Model Specification for LED Roadway Luminaires P a g e | D-2 = 40 total strikes Test 2) Combination Wave: The luminaire shall be subjected to repetitive strikes of a “C High Combination Wave” or “C Low Combination Wave”, as defined in IEEE C62.41.2-2002, Scenario 1, Location Category C. The test strikes shall be applied as specified by Table D.2. The “Low” test level shall be used for luminaires with Basic Electrical Immunity requirements, while the “High” test level shall be used for luminaires with Elevated Electrical Immunity requirements. Prior to testing, the combination wave generator shall be calibrated to simultaneously meet BOTH the specified short circuit current peak and open circuit voltage peak MINIMUM requirements. Note that this may require that the generator charging voltage be raised above the specified level to obtain the specified current peak. Calibrated current probes/transformers designed for measuring high-frequency currents shall be used to measure test waveform currents. Test waveform current shapes and peaks for all strikes shall be compared to ensure uniformity throughout each set (coupling mode + polarity/phase angle) of test strikes, and the average peak current shall be calculated and recorded. If any individual peak current in a set exceeds by ±10% the average, the test setup shall be checked, and the test strikes repeated. Table D.2: 1.2/50µS – 8/20 µS Combination Wave Specification Parameter Test Level/ Configuration 1.2/50 µS Open Circuit Voltage Peak Low: 6 kV High: 10kV 8/20 µS Short Circuit Current Peak Low: 3 kA High: 10kA Source Impedance 2 Coupling Modes L1 to PE, L2 to PE, L1 to L2 Polarity and Phase Angle Positive at 90° and Negative at 270° Test Strikes 5 for each Coupling Mode and Polarity/Phase Angle combination Time Between Strikes 1 minute Total Number of Strikes = 5 strikes x 4 coupling modes x 2 polarity/phase angles = 40 total strikes Test 3) Electrical Fast Transient (EFT): The luminaire shall be subjected to “Electrical Fast Transient Bursts”, as defined in IEEE C62.41.2 -2002. The test area shall be set up according to IEEE C62.45-2002. The bursts shall be applied as specified by Table D.3. Direct coupling is required; the use of a coupling clamp is not allowed. Adapted from the DOE MSSLC Model Specification for LED Roadway Luminaires P a g e | D-3 Table D.3: Electrical Fast Transient (EFT) Specification Parameter Test Level/ Configuration Open Circuit Voltage Peak 3 kV Burst Repetition Rate 2.5 kHz Burst Duration 15 mS Burst Period 300 mS Coupling Modes L1 to PE, L2 to PE, L1 to L2 Polarity Positive and Negative Test Duration 1 minute for each Coupling Mode and Polarity combination Total Test Duration = 1 minute x 7 coupling modes x 2 polarities = 14 minutes Adapted from the DOE MSSLC Model Specification for LED Roadway Luminaires P a g e | D-4 APPENDIX E PRODUCT SUBMITTAL FORM Luminaire Type8 Manufacturer Model number Housing finish color Tenon nominal pipe size (inches) Nominal luminaire weight (lb) Nominal luminaire EPA (ft2) Nominal input voltage (V) ANSI vibration test level Nominal BUG Ratings Make/model of LED light source(s) Make/model of LED driver(s) Dimmability Control signal interface Upon electrical immunity system failure Thermal management Lumen maintenance testing duration (hr) Reported lumen maintenance life (hr) 9 Warranty period (yr) Parameter Initial photopic output (lm) Maintained photopic output (lm) Lamp lumen depreciation Initial input power (W) Maintained input power (W) Initial LED drive current (mA) Maintained LED drive current (mA) Drive current used In-situ LED Tc (°C) 8 9 Level 1 (Normal) Level 2 (bridge/overpass) Dimmable Not dimmable Possible disconnect Moving parts No possible disconnect No moving parts Nominal value Tolerance (%) See Appendix A, and attach supporting documentation as required. Value shall be no less than as specified in section 1.6-C, and shall not exceed six times the testing duration indicated in the row above. Value shall be consistent with values submitted in the rows below for maintained light output, maintained input power, and maintained drive current. Model Specification for LED Roadway Luminaires Appendix A Application-Based System Specification Adapted from the DOE MSSLC Model Specification for LED Roadway Luminaires P a g e | D-2 Instructions for the Editor (Owner, Utility, or ESCO) This document provides System specifications, as opposed to Material specifications, to be appended to the main body of the Consortium template. Refer to the instructions provided at the beginning of the main document, which is downloaded from the Consortium website as a separate file. 1. Edit values and layout on the following pages as desired. The values indicated are SAMPLES ONLY and should be customized by the Editor. For example: a. Maximum input wattage should be carefully selected to meet energy savings criteria. An unrealistically low value could inadvertently eliminate viable options. b. Maximum BUG ratings should be carefully selected to balance safety, security, and obtrusive light criteria. Unrealistically low values could inadvertently eliminate viable options. c. Maximum effective projected area (EPA) should be based on the load capacity of the mast arm and pole, i.e., not necessarily based on the EPA of existing luminaires. 2. To add more luminaire types, copy-paste the contents of Page A-1 onto a new page, created by inserting a page break. 3. Delete/modify this page and the previous page as appropriate before appending to the main document ahead of Appendix B. Adapted from the DOE MSSLC Model Specification for LED Roadway Luminaires P a g e | D-3 APPENDIX A APPLICATION-BASED SYSTEM SPECIFICATION LUMINAIRE TYPE “A” SITE PARAMETERS ROADWAY DATA: SIDEWALK DATA: LIGHT POLE DATA: PHOTOPIC ILLUMINANCE: PHOTOPIC LUMINANCE: VEILING LUMINANCE: PHOTOPIC ILLUMINANCE: INPUT POWER: NOMINAL CCT: 1 BUG RATING: VOLTAGE: FINISH: WEIGHT: EPA: MOUNTING: VIBRATION: Lane width 13.5 ft Number of lanes, total on both sides of median 2 Shoulder width, drivelane to edge of pavement 4 ft Median width 0 ft IES pavement class. R1 R2 R3 R4 Posted speed limit ≤ 25 mph > 25 mph Sidewalk width 5 ft Edge of sidewalk to edge of roadway pavement 6 ft Luminaire mounting height 27 ft Arm length, horizontal 6 ft Luminaires per pole 1 Pole set-back from edge of pavement 2 ft In-line pole spacing (one pole cycle) 150 ft Layout One side Opposite Staggered Median PERFORMANCE CRITERIA: APPLICATION ROADWAY Maintained average horizontal at pavement 4.0 lux (0.4 fc) Avg:min uniformity ratio 6.0 : 1 Maintained average luminance n/a Avg:min uniformity ratio n/a Max:min uniformity ratio n/a Max. veiling luminance ratio 0.4 SIDEWALKS Maintained average horizontal at pavement 2.0 lux (0.2 fc) Avg:min uniformity ratio (horizontal) 4.0 : 1 Maintained min. vertical illum. at 4.9 ft, in directions of travel 1.0 lux (0.1 fc) PERFORMANCE CRITERIA: LED LUMINAIRE Max. nominal luminaire input power 103 W Rated correlated color temperature 4000 K Max. nominal backlight-uplight-glare ratings B1-U2-G1 Nominal luminaire input voltage 120 V Luminaire housing finish color Gray Maximum luminaire weight 30 lb 2 Maximum effective projected area 0.7 ft Mtg. method Post-top Side-arm Trunnion/yoke Swivel-tenon Tenon nominal pipe size (NPS) 2 inches ANSI test level Level 1 (normal) Level 2 (bridge/overpass) DRIVER: Control signal interface Not required Required 1 The deprecated “cutoff” classification system cannot be accurately applied to LED luminaires. Adapted from the DOE MSSLC Model Specification for LED Roadway Luminaires P a g e | D-2 Model Specification for LED Roadway Luminaires Appendix A Material Specification Adapted from the DOE MSSLC Model Specification for LED Roadway Luminaires P a g e | D-3 Instructions for the Editor (Owner, Utility, or ESCO) This document provides Material specifications, as opposed to System specifications, to be appended to the main body of the Consortium template. Refer to the instructions provided at the beginning of the main document, which is downloaded from the Consortium website as a separate file. NOTE: For any given luminaire type, the user should select either the System specification or this Material specification, but not both. The System specification is preferred, where practical, to provide greater assurance that quality and quantity of illumination will meet expectations. 1. Edit values and layout on the following pages as desired. The values indicated are SAMPLES ONLY and should be customized by the Editor. For example: a. Maximum input wattage should be carefully selected to meet energy savings criteria. An unrealistically low value could inadvertently eliminate viable options. b. Maximum BUG ratings should be carefully selected to balance safety, security, and obtrusive light criteria. Unrealistically low values could inadvertently eliminate viable options. c. Maximum effective projected area (EPA) should be based on the load capacity of the mast arm and pole, i.e., not necessarily based on the EPA of existing luminaires. 2. To add more luminaire types, copy-paste the contents of Page A-1 onto a new page, created by inserting a page break. 3. Delete/modify this page and the previous page as appropriate before appending to the main document, ahead of Appendix B. Adapted from the DOE MSSLC Model Specification for LED Roadway Luminaires P a g e | D-4 APPENDIX A MATERIAL SPECIFICATION LUMINAIRE TYPE “A” BENCHMARK LUMINAIRE: LENS: 1 IES FORWARD TYPE: 1 IES LATERAL TYPE: INPUT POWER: NOMINAL CCT: 2 PHOTOPIC DOWNWARD LUMINAIRE OUTPUT: 3 BUG RATING: VOLTAGE: FINISH: WEIGHT: EPA: MOUNTING: EXISTING LUMINAIRE TO BE REPLACED (FOR REFERENCE ONLY) Lamp wattage and type Initial downward luminaire output (lumens below horizontal) Light loss factor Flat (“cutoff” style) Sag/drop I II III IV V VS Very short Short Medium Long Very long PERFORMANCE CRITERIA: LED LUMINAIRE Max. nominal luminaire input power Rated correlated color temperature Minimum maintained luminaire output below horizontal 70 W HPS 4284 lm 0.76 103 W 4000 K 3256 lm Max. nominal backlight-uplight-glare ratings B1-U2-G1 Nominal luminaire input voltage 120 V Luminaire housing finish color Gray Maximum luminaire weight 30 lb 2 Maximum effective projected area 0.7 ft Mtg. method Post-top Side-arm Trunnion/yoke Swivel-tenon Tenon nominal pipe size (NPS) 2 inches VIBRATION: ANSI test level Level 1 (normal) Level 2 (bridge/overpass) DRIVER: Control signal interface Not required Required 1 See IES TM-3 and TM-15 for an explanation of this classification system. “Very” indicates out of defined range. 2 Mesopic multipliers are not applicable if speed limit and/or adaptation luminance are unknown. 3 The deprecated “cutoff” classification system cannot be accurately applied to LED luminaires. IAMU APPENDIX F BUY AMERICAN STATEMENT OF COMPLIANCE Statement of Compliance with the Buy American Provision of American Recovery and Reinvestment Act (ARRA) Manufacturers must show products purchased using funds provided by the American Recovery and Reinvestment Act meet Section 1605 (Buy American provisions) which provides provisions for purchase of manufactured goods produced in the United States. Date: Manufacturer: Manufacturing Location: Product Description: Manufacturer Catalog Number: Substantial Transformation Analysis Substantial transformation of components into manufactured goods must occur in the United States. Guiding Criteria YES NO 1. Were all of the components of the manufactured good manufactured in the U.S., and were all of the components assembled into the final production in the U.S.? (If the answer is yes, then it is clearly manufactured in the U.S., and the inquiry is complete.) 2. Was there a change in character for use of the good or the components in the U.S.? (These questions are asked about the finished good as a whole, not about each individual component.) Adapted from the DOE MSSLC Model Specification for LED Roadway Luminaires P a g e | D-6 If the answer is yes to any of 2a, 2b, or 2c, then the answer to question 2 is YES. a. Was there a change in the physical and/or chemical properties or characteristics designed to alter the functionality of the good? b. Did the manufacturing or processing operation result in a change of a product(s) with one use into a product with a different use? c. Did the manufacturing or processing operation result in the narrowing of the range of possible uses of a multi-use product? 3. Was/were the process(es) performed in the U.S. (including but not limited to assembly) complex and meaningful? (If the answer is yes to at least two of 3a, 3b, 3c, 3d, or 3e, then the answer to question 3 is yes.) a. Did the process(es) take a substantial amount of time? b. Was/were the process(es) costly? c. Did the process(es) require a number of different operations? d. Did the processes require particular high level skills? e. Was substantial value added in the process(es)? Adapted from the DOE MSSLC Model Specification for LED Roadway Luminaires P a g e | D-7