LETTERS Subwavelength direct-write nanopatterning using optically trapped microspheres EUAN McLEOD AND CRAIG B. ARNOLD* Mechanical & Aerospace Engineering Department, Engineering Quadrangle, Princeton University, Princeton, New Jersey 08544, USA *e-mail: cbarnold@princeton.edu Published online: 8 June 2008; doi:10.1038/nnano.2008.150 A number of non-lithographic techniques are now available for processing materials on the nanoscale, including optical techniques1–7 capable of producing features that are much smaller than the wavelength of light used. However, these techniques can be limited in speed, ease of use, cost of implementation, or the range of patterns they can write. Here we report how Bessel beam laser trapping of microspheres near surfaces can be used to enable near-field direct-write8,9 subwavelength nanopatterning. Using the microsphere as an objective lens to focus the processing laser, we demonstrate arbitrary patterns and individual features with minimum sizes of 100 nm (which is less than one-third the processing wavelength) and a positioning accuracy better than 40 nm in aqueous and chemical environments. Submicron spacing is maintained between the near-field objective and the substrate without active feedback control. If implemented with an array of optical traps, this approach could lead to a high-throughput probe-based method for patterning surfaces with subwavelength features. Various optical nanopatterning techniques can overcome the theoretical diffraction limit of conventional focusing optics to create feature sizes that are smaller than half the optical wavelength, although aberrations and problems with alignment can make it difficult to perform such subwavelength nanopatterning in practice. Widely used strategies include multiphoton absorption1,2 and near-field effects3–7. Feature sizes on the order of tens of nanometres have been produced by illuminating the tip of an atomic force microscope with a laser to create near-field effects, but this approach—and similar approaches involving near-field scanning optical microscopes— require sophisticated feedback systems to maintain a precise spacing between the probe and the substrate5,6. Near-field effects can also be harnessed by coating a surface with a self-assembled array of microspheres7 and subsequently illuminating this surface with a laser pulse. This allows large areas to be patterned in a single shot, but only random10 and hexagonally-close-packed patterns7 have been demonstrated so far. Furthermore, the spacing between features can be no smaller than the radius of the microsphere. Optical trap-assisted nanopatterning addresses the challenges encountered with existing techniques. We combine the maskless rapid-prototyping capabilities of direct writing with the simplified alignment of Bessel beam optical traps and the high resolution of near-field enhancement. A Bessel beam is used to optically trap and manipulate a microsphere, which acts as a near-field lens for nanopatterning, as shown in Fig. 1a,b. Once trapped, the microsphere is illuminated with a pulsed gaussian beam and concentrates this light directly below the sphere, locally modifying the substrate. Despite the incident gaussian beam having a width of several micrometres, the intensity is controlled such that only locations with near-field enhancement are modified, resulting in features on the order of 100 nm, depending on the material response. In order to directly write two-dimensional (2D) user-defined patterns, we translate the substrate while keeping the trap fixed and fire laser pulses at predefined intervals. The particle remains in the trap for the duration of the experiment, except for isolated cases such as the particle adhering to the substrate under certain conditions or the stage moving exceedingly fast (see Supplementary Information). The trapping laser should not damage the bead or substrate, and should not be strongly attenuated by the fluid. The pulsed laser should exhibit similar qualities regarding the bead and fluid; however, strong absorption in the substrate is desirable. Thus, trapping wavelengths in the visible/near-infrared and processing wavelengths in the near-ultraviolet/visible generally work well for many material systems. Here, we used a trapping laser wavelength of 532 nm and a processing wavelength of 355 nm. Bessel beam traps differ from conventional optical tweezers in that they only exhibit significant gradients in the transverse directions, leading to particle confinement in two dimensions with a scattering force in the propagation direction11,12 (see Supplementary Information, Fig. S1). Solvent-mediated electrostatic double-layer repulsions between the charged surfaces of the sphere and substrate balance this scattering force, resulting in an equilibrium spacing on the order of 50 nm determined by the trapping laser intensity and system chemistry13,14 (see Supplementary Information, discussion and Figs S2 and S3). The result of this force balance is that the sphere self-positions in the propagation direction with accuracy on the order of 10 nm, regardless of existing large-scale features on the surface, thereby removing the need for feedback control of the particle – surface spacing. In addition, if the sphere is displaced from the central trap location, for example due to ablated material leaving the substrate surface, the trap provides a restoring force in all directions, returning the sphere to its equilibrium position. nature nanotechnology | VOL 3 | JULY 2008 | www.nature.com/naturenanotechnology © 2008 Macmillan Publishers Limited. All rights reserved. 413 LETTERS 0 White light 14 Propagation direction (nm) Axicon (for Bessel beams) 532 nm CW 355 nm pulsed Glass coverslip Spheres in solution Substrate Bandpass filter x-y stage Near-field focusing 50X 12 500 10 8 6 1,000 4 2 1,500 200 400 600 800 1,000 CCD Polarization direction (nm) Figure 1 Experimental setup and modelling. a, Schematic of the experimental setup, depicting the paths of the trapping laser (green) and the processing laser (purple), and the location of the sample. The white light is used in conjunction with the 50 objective and CCD camera to monitor the process. b, Artist’s impression showing a white microsphere that is optically trapped near the polyimide surface (orange) in the trapping laser beam (green). The processing laser covers a large area, but only reaches a high enough fluence for material processing directly beneath the microsphere. The grey slabs represent glass coverslips, and the aqueous environment is shown in pale blue. c, FDTD model of the intensity of light passing through a 0.76-mm polystyrene sphere (n ¼ 1.62) in water (n ¼ 1.34) above a polyimide substrate (n ¼ 1.7, absorption depth ¼ 200 nm). The horizontal black line represents the top of the polyimide substrate. The plane shown is parallel to the propagation and electric field polarization directions. Colour indicates the intensity enhancement relative to the incident wave. 1,400 FWHM (nm) 600 1,200 200 0 800 0 600 10 20 30 Laser fluence (mJ cm–2) 40 10 Number of spots Spot FWHM (nm) 1,000 400 400 200 0 0 500 1,000 1,500 2,000 2,500 3,000 3,500 Bead diameter (nm) 8 6 4 2 0 100 150 200 250 FWHM value (nm) Figure 2 Laser-written spot sizes. a, FWHM versus particle size for polystyrene spheres of several sizes and 0.52-mm silica spheres on a polyimide substrate. Filled symbols indicate experimental material data, and open symbols indicate results of the FDTD-based laser/material interaction model. This model assumes a threshold fluence of 48 mJ cm22 and a sphere – surface separation distance of 50 nm (see Supplementary Information for a discussion). The incident fluences are colour-coded as follows: 5 mJ cm22 (blue circles), 7 mJ cm22 (light blue triangles), 12 mJ cm22 (green triangles), 13 mJ cm22 (yellow triangles) and 35 mJ cm22 (red squares). Error bars show one standard deviation of spot sizes on either side of the mean based on an average of 50 – 100 spots per data point. One data point (star) is shown for silica spheres with 35 mJ cm22 incident laser fluence. b, Experimental (solid symbols) and simulated (open symbols) FWHM as a function of incident laser fluence for 1.00-mm spheres (vertical black box in a). Vertical error bars represent one standard deviation in the measured spot size, and horizontal error bars represent the shot-to-shot variation in laser pulses. c, Sample dataset illustrating the distribution in spot sizes for 0.76-mm polystyrene spheres with 12 mJ cm22 incident laser fluence. Optical trap-assisted nanopatterning comes with a large experimental parameter space that can be exploited to tailor feature sizes to different applications. In this study, we vary the microsphere material, substrate material, microsphere size, pulsed laser energy and spacing between adjacent spots. A summary of these results is presented in Fig. 2. Most of our data deals with polystyrene spheres, because the high refractive index makes spheres easy to trap and effective at concentrating light. We have also used silica spheres, 414 which exhibit lower-intensity enhancements and broadening of the enhanced region. A variety of substrates including polyimide thin films and sheets of polycarbonate, polyester and polyimide are nanopatterned, but we primarily use polyimide thin films as our model substrate because of its well understood response to laser irradiation at 355 nm and relatively low damage threshold. To understand the near-field effects of the pulsed laser, we refer to previous models of near-field enhancement using polystyrene nature nanotechnology | VOL 3 | JULY 2008 | www.nature.com/naturenanotechnology © 2008 Macmillan Publishers Limited. All rights reserved. LETTERS Figure 3 Nanopatterning a logo. Princeton University logo nanopatterned on polyimide film using 0.76-mm beads. The 5-mm-wide shield was created using overlapping subthreshold pulses (centres separated by 30 nm) at incident laser fluences of 3 mJ cm22. At this fluence, trenches rather than bumps were formed, as shown in the inset. Main scale bar, 2 mm; inset scale bar, 1 mm. The elevations shown range from 230 nm to þ10 nm. microspheres10, and generate finite-difference time-domain (FDTD) simulations. Figure 1c shows the result of a sample simulation of light being focused by a microsphere. Note that the characteristic near-field polarization-induced two-lobe intensity distribution only exists within a few nanometres of the sphere surface, and does not extend to the substrate due to the finite sphere-surface spacing. Therefore we do not expect to see this effect expressed in the experimentally patterned substrate. In order to develop our theoretical predictions of spot size, we first assume a threshold fluence for material modification of 48 mJ cm22 based on reported values15,16. The theoretical spot size is given by the maximum width of the region with fluence greater than the threshold, at a plane 50 nm below the sphere, as calculated by the FDTD simulation. This simple model for laser/material interaction is helpful in theoretically estimating the resulting feature size. A more accurate model would take into account other material parameters and mechanisms, such as the thermal diffusion length, chemical enhancement effects, pulse duration effects, absorption in an ablating plume, long-term incubation effects and so on. Such models may lead to nonlinear absorption effects, which have the potential to further reduce spot size17. See Supplementary Information, Figs S4 and S5, for an illustration of the effect the substrate and spacing have on the pulsed laser fluence enhancement. One of the most critical parameters is the size of the microsphere. As expected, smaller microspheres yield smaller spots, reflected in Fig. 2; however, increased brownian motion also reduces positional accuracy (see Supplementary Information). Experimentally, the optimal results are achieved with 0.76-mm polystyrene spheres, because they yield small spot sizes as predicted by our FDTD calculations while still retaining relatively good positioning accuracy and intensity enhancement. At low pulsed laser energies, the 0.76-mm spheres produce spot sizes that are 130 nm wide on average, with a standard deviation of 38 nm. We primarily use this bead size for creating complex features, as presented in Fig. 3. For larger spheres, the combination of longer focal lengths with larger effective apertures leads to similar intensity enhancements 8 4 FWHM = 102 nm 100 50 0 0 2 100 0 (nm) 100 50 0 3,000 0 2,000 (nm) 1,000 0 500 1,000 1,500 (nm) 2,000 200 (nm) 400 0 (nm) 50 100 150 (nm) 200 0 –10 –20 –30 400 600 250 600 (nm) 200 (nm) 50 0 0 0 200 150 100 (nm) (nm) (nm) (nm) (nm) 6 6 4 2 0 200 0 –200 2,000 0 2,000 100 200 (nm) 200 (nm) 1,000 100 0 (nm) 0 0 1,000 (nm) Figure 4 AFM characterization of various spot morphologies. a – f, Spot morphologies on a polyimide substrate (a – d,f) and a polycarbonate substrate (e). In all figures, the maximum height is red and the minimum height is blue. a, An individual bump created using a 0.49-mm sphere with an incident laser fluence of 7 mJ cm22. b, Line scan through a, showing that the FWHM of this spot is 102 nm, well below the l /2 diffraction limit. c, Volcano-shaped spot created using a 1.00-mm sphere with an incident laser fluence of 13 mJ cm22. This shape is typical of higher energy pulses. d, A ridge line created using individual 7 mJ cm22 pulses and a 0.76-mm bead. The pulses are spaced 50 nm apart. e, A single hole created on bulk polycarbonate. Unlike for polyimide, low to medium energy pulses form holes instead of bumps. f, A trench line created using overlapping pulses of 10 mJ cm22 and a 0.76-mm bead. The pulses are spaced 57 nm apart. nature nanotechnology | VOL 3 | JULY 2008 | www.nature.com/naturenanotechnology © 2008 Macmillan Publishers Limited. All rights reserved. 415 LETTERS (see Supplementary Information, Fig. S6), but the spot sizes rise in this range. Varying the pulsed laser energy induces several effects, such as changes in feature size, morphology, modification mechanisms and bead– surface adhesion. As expected, higher laser energies lead to increased feature sizes (Fig. 2b). Morphologically, we see that as the laser energy is increased, the features first take the form of bumps (Fig. 4a,b) and transition into bumps with craters (Fig. 4c). This effect has been well established in polyimide at larger size scales16,18. Interestingly, near the transition between these two regimes, spheres can be made to adhere to the surface. A higher energy pulse can detach the bead, which can still be used for further nanopatterning. We have successfully nanopatterned polyimide using incident laser fluences in the range of 2 –40 mJ cm22. At fluences above this, we approach the damage threshold for unfocused laser pulses and the resulting spot sizes become large. The direct-write nature of optical trap-assisted nanopatterning allows us to create both individual spots and continuous features composed of overlapping spots (Figs 3 and 4d,f ). In both geometries, a high degree of positional accuracy is necessary, and error is most obvious when trying to build a continuous structure. The continuous pattern shown in Fig. 3 is created using overlapping pulses with sub-threshold fluence (2.5 mJ cm22 compared to the 3 mJ cm22 threshold for 0.76-mm beads). Although a single pulse at this laser energy is not sufficient to form surface bumps, it can alter the polyimide surface chemistry19, and multiple overlapping pulses lead to the observed surface structuring. A statistical analysis of the central horizontal line of the pattern shows that the standard deviation of the central minimum is 38 nm, the mean full-width at halfmaximum (FWHM) is 263 nm, and the standard deviation in FWHM is 49 nm. For comparison, theoretical analysis indicates that the positional accuracy based on our experimental conditions is approximately 30 nm (see Supplementary Information). Accuracy can be improved by increasing the trapping laser power; however, this will also decrease the sphere – surface spacing. Optical trap-assisted nanopatterning could be extended in a number of ways. For instance, by using reactive fluids, mechanisms such as etching20 or deposition21,22 can be harnessed. Adding surfactants to modify the surface chemistry could also provide a means to independently tune the sphere–surface spacing without affecting the transverse positional accuracy. Moreover, the throughput of many direct-write, probe-based processes is limited by the use of a single probe; however, by using existing adaptive optics devices (such as spatial light modulators23,24 or tuneable acoustic gradient index lenses25,26) to generate addressable Bessel traps in parallel, and then illuminating all these traps simultaneously with a pulsed laser, it should be possible to significantly increase throughput. Furthermore, in contrast to other near-field techniques, the objective element can be easily released from the trap and replaced without removal and realignment of the substrate. Combining these ideas of being able to simultaneously hold and exchange different sized particles naturally leads to the concept of a complete nanopatterning toolset in which tools are changed ‘on the fly’ to give researchers great freedom over the size and morphology of the features they create. METHODS SAMPLE PREPARATION Polystyrene microspheres were obtained commercially from Bangs Labs (0.49 mm and 0.76 mm, no. PS03 N), Ted Pella (1.00 mm, no. 610-38), and 416 Polysciences (3.0 mm, no. 17134). Silica spheres were purchased from Bangs Labs (0.52 mm, no. SS03 N). These solutions are diluted with deionized water until the sphere concentration is sufficiently low such that multiple spheres do not enter the trapping region. In some solutions there is a trace amount of Triton X-100 surfactant. Polyimide (HD MicroSystems, no. PI2525) was spin-coated onto 150-mm-thick glass cover slips at 8,000 r.p.m. for 40 s. The resulting films were 3 mm thick. These films were baked for 30 min at 150 8C, and then for 30 min at 350 8C. A 1 – 5 ml drop of diluted microsphere solution was placed on the coated cover slip. A sealed cell was created using a gasket-shaped piece of double-sided tape (3M, no. 9589, 230 mm thick) in the middle and an uncoated cover slip on top. This cell was mounted on a manual/piezo-controlled xyz translation stage (ThorLabs, MAX301). SAMPLE EXPOSURE The sample cell was coarsely translated until a sphere was observed with white light illumination using a 50 microscope objective at the back of the sample and charge-coupled device (CCD) camera (Cohu 2622). The 400– 900 mW linearly polarized 532-nm continuous-wave (CW) trapping laser beam was directed through an axicon with cone angle 1788 and a 30 reducing telescope. The actual power going through the sphere is expected to be on the order of 0.1 – 1 mW because of losses and the relatively large transverse extent of our Bessel beam. Once a sphere was trapped, computer control directs the motion of the translation stage and triggered a pulsed linearly polarized 355-nm laser (Coherent Avia, 15-ns pulse length) according to user-defined programs. The pulsed laser was focused as an Airy disk to a 10-mm-diameter spot centred on the microsphere. This size was measured without a bead in the trap by increasing the pulsed laser energy high enough for the rings of the Airy disk to modify the polyimide. Pulsed laser energies in the range of 2– 30 nJ were used for nanopatterning (measured immediately before the cell using an Ophir PD10). The quoted fluences incident on the microsphere were calculated by dividing the pulse energy by the area of the laser beam at the surface, resulting in values in the range of 2– 40 mJ cm22. By increasing the laser energy beyond that used for nanopatterning, we found the threshold for material modification without a microsphere to be at 40 nJ, or 50 mJ cm22, in agreement with the literature16,18. SAMPLE ANALYSIS The cells were disassembled by soaking the double-sided tape in ethanol. Characterization of individual features written on the polyimide was performed using tapping-mode atomic force microscopy (AFM). Statistical data on spot sizes was obtained by capturing a single 2D AFM scan of 50– 100 spots and subsequently using image processing routines. High-pass and low-pass median filters were used to subtract the background and remove noise. For bumps, the peaks of each individual spot were located, and then an average distance calculated for each spot between its peak and nearby pixels that were 40 – 60% the height of that peak. Twice this average yields the FWHM for a single peak. For volcano-shaped structures, the centre of each spot was determined by finding the peaks in the 2D correlation function between the original image and an annulus with the approximate the dimensions of the spots. The FWHM was calculated relative to the local maximum of the cratered structure. FINITE-DIFFERENCE TIME-DOMAIN SIMULATION A finite-difference routine was written using the Yee Algorithm27. The domain was modelled using the dielectric constants for water, polystyrene and polyimide at 355 nm. Absorption was only considered within the polyimide. At the input face to the domain, a linearly polarized transverse electromagnetic wave of unit intensity was applied, propagating normal to the substrate. All other faces of the domain used a perfectly absorbing boundary condition28. The domain dimensions were at least three times the sphere radius (five times in the propagation direction) or twice the free-space wavelength. The number of cells in the domain was chosen so that there were at least 8 cells per wavelength and 15 cells per sphere radius. The simulation was run for sufficient time that a wave was able to propagate twice the length of the domain. Intensity and fluence enhancements were calculated by averaging the magnitude of the Poynting vectors over the last whole cycle. Feature widths were measured by calculating the width of the beam where the fluence was greater than 48 mJ cm22, assuming a sphere – surface spacing of 50 nm. The reasons for this spacing are discussed in the Supplementary Information. Received 21 February 2008; accepted 1 May 2008; published 8 June 2008. nature nanotechnology | VOL 3 | JULY 2008 | www.nature.com/naturenanotechnology © 2008 Macmillan Publishers Limited. All rights reserved. LETTERS References 1. Kawata, S., Sun, H.-B., Tanaka, T. & Takada, K. Finer features for functional microdevices. Nature 412, 697– 698 (2001). 2. Aeschlimann, M. et al. 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UV-laser-induced surface topology changes in polyimide. Appl. Phys. A 63, 337– 339 (1996). 16. Piglmayer, K., Arenholz, E., Ortwein, C., Arnold, N. & Bauerle, D. Single-pulse ultraviolet laserinduced surface modification and ablation of polyimide. Appl. Phys. Lett. 73, 847 –849 (1998). 17. Bauerle, D. Laser Processing and Chemistry (Springer, Berlin, 2000). 18. Malyshev, A. Y. & Bityurin, N. M. Laser swelling model for polymers irradiated by nanosecond pulses. Quant. Electron. 35, 825 –830 (2005). 19. Lu, Q.-H., Li, M., Yin, J., Zhu, Z.-K. & Wang, Z.-G. Polyimide surface modification by pulsed ultraviolet laser irradiation with low fluence. J. Appl. Polym. Sci. 82, 2739– 2743 (2001). 20. Minsky, M. S., White, M. & Hu, E. L. Room-temperature photoenhanced wet etching of GaN. Appl. Phys. Lett. 68, 1531 –1533 (1996). 21. Cole, H. S., Liu, Y. Y., Rose, J. W. & Guida, R. Laser-induced selective copper deposition on polyimide. Appl. Phys. Lett. 53, 2111– 2113 (1988). 22. Chen, D., Lu, Q. & Zhao, Y. Laser-induced site-selective silver seeding on polyimide for electroless copper plating. Appl. Surf. Sci. 253, 1573– 1580 (2006). 23. Grier, D. G. A revolution in optical manipulation. Nature 424, 810– 816 (2003). 24. Davis, J. A., Guertin, J. & Cottrell, D. M. Diffraction-free beams generated with programmable spatial light modulators. Appl. Opt. 32, 6368– 6370 (1993). 25. McLeod, E., Hopkins, A. B. & Arnold, C. B. Multiscale Bessel beams generated by a tunable acoustic gradient index of refraction lens. Opt. Lett. 31, 3155–3157 (2006). 26. Tsai, T., McLeod, E. & Arnold, C. B. Generating Bessel beams with a tunable acoustic gradient index of refraction lens. Proc. SPIE 6326, 63261F (2006). 27. Yee, K. S. Numerical solution of initial boundary value problems involving Maxwell’s equations in isotropic media. IEEE Trans. Antenn. Propag. AP-14, 302 –307 (1966). 28. Mur, G. Absorbing boundary conditions for the finite-difference approximation of the time-domain electromagnetic-field equations. IEEE Trans. Electromagn. C EMC-23, 377 –382 (1981). Supplementary Information accompanies this paper at www.nature.com/naturenanotechnology. Acknowledgements We thank J. Fleischer and M. Haataja for providing helpful insight and critiques, and N. Kattamis for providing helpful information regarding polyimide coating and thin film properties. Funding for this work was provided by Princeton University and Air Force Office of Scientific Research (AFOSR) (FA9550-08-1-0094). Author contributions E.M. performed the experiments. E.M. and C.B.A. conceived and designed the experiments, analysed the data, and co-wrote the paper. Author information Reprints and permission information is available online at http://npg.nature.com/reprintsandpermissions/. Correspondence and requests for materials should be addressed to C.B.A. nature nanotechnology | VOL 3 | JULY 2008 | www.nature.com/naturenanotechnology © 2008 Macmillan Publishers Limited. All rights reserved. 417 1 Supplementary Information Subwavelength direct-write nanopatterning using optically trapped microspheres: Euan McLeod and Craig B. Arnold Mechanical & Aerospace Engineering Department, Engineering Quadrangle, Princeton University, Princeton, NJ 08544 Supplemental Discussion: Positional Uncertainties The fundamental limit governing the positional accuracy of the technique is the Brownian motion of the microsphere within the optical trap. In our cylindrical geometry, the probability of finding a particle in a region between r and r + dr is given by, ⎛ U (r ) ⎞ P(r )dr = 2πrA exp⎜ − ⎟dr , ⎝ kT ⎠ (1) where A is a normalization constant, U(r) is the potential energy of the radiation field, k is Boltzmann’s constant, and T is the temperature. Although our 0.76 µm particles are larger than the optical trapping wavelength, we will still approximate the optical potential using the Rayleigh scattering model because it provides insight into the physics of the trap stability without requiring Mie theory calculations. The potential energy due to the gradient force on a Rayleigh particle is given in MKS units by1, 2πnb a 3 U (r ) = − c ⎛ (n p / nb )2 − 1 ⎞ ⎟ I (r ) , ⎜ ⎜ (n / n )2 + 2 ⎟ ⎠ ⎝ p b (2) where nb is the refractive index of the surrounding medium, np is the refractive index of the particle, a is the radius of the particle, c is the speed of light, and I(r) is the intensity of the trapping laser beam, in our case given by the profile shown in Fig. S1: I (r ) = P0 2 ⎛ 2.40r ⎞ J0 ⎜ ⎟, 2 0.85a ⎝ a ⎠ (3) assuming the Bessel beam is appropriately scaled so that the radius of the central lobe is equal to the radius of the trapped particle, P0 is the power in the central lobe of the Bessel beam, a is the particle radius, and 2.40 is first zero of J02(x). Using a polystyrene particle of radius a = 380 nm and a Bessel beam with 100 µW of power in the central lobe, we calculate the mean positional error to be r = 32 nm at room temperature. This positional error can be reduced by increasing the trapping laser © 2008 Nature Publishing Group 2 power, however there is an upper limit which depends on the electrostatic spheresurface repulsive force as discussed below. As a first approximation, we can treat the thermal field in the liquid as being constant in time. The continuous trapping laser will lead to an increased, but constant, temperature. This constant thermal field in the liquid has a minimal effect on the positional uncertainty. If instead of being at room temperature, the system were just below the boiling point of water at 373 K, then the positional uncertainty would increase to 36 nm. The processing laser will also have an effect on the thermal field within the liquid, however this effect should occur at timescales much shorter than our procedure, because we are using a nanosecond laser, but firing shots at rates less than 100 Hz. Hence, this should not affect positional error. Ablative material removal may temporarily displace the bead from the centre of the trap until the optical force restores the particle to the centre position. We observed this in the upper range of fluences used for nanopatterning, when features such as those in Fig. 4c were formed. In such situations writing rates need to be reduced somewhat to allow the bead to return to the centre of the trap before the subsequent shot. We wrote features at rates ranging from 1 to 100 Hz, depending on the distance between shots, laser trapping power, and pulsed laser fluence. Sample translation can also lead to positional error. If writing speeds are increased too much, the particle may be lost from the trap when the Stokes drag exceeds the trapping laser force on the particle. An external fluid flow would have the same effect. We found that writing speeds on the order of microns per second still provided consistent positioning accuracy. Sharp, pre-existing asperities can also lead to positional error because the resulting surface repulsion force is not normal to the trapping beam. However, a higher power trapping laser can help to mitigate these uncertainties. There are some factors which do not affect positional error that should be noted. First the optical scattering force induced on the bead from the pulsed laser is negligible compared to the continuous trapping laser force. At our fluences, the impulse from the pulsed laser is on the order of FA/ c , where F is the fluence, A is the cross-sectional area of the particle, and c is the speed of light2. This results in an impulse on the order of 10-18 N s. Assuming a Stokes drag force of -6πηav, where η is the dynamic viscosity of water and v is the particle velocity results in a maximum displacement on the order of Angstroms. Second, due to the low Reynolds number of the system, the motion of a microscopic particle in water is always overdamped, and therefore there is no significant harmonic motion of the particle within an optical trapping potential In future experiments, we will experimentally characterize the above effects on the positional accuracy of our technique. © 2008 Nature Publishing Group 3 Fig. S1. Bessel beam profiles. (A) Plan view showing the calculated transverse intensity variations of a Bessel beam. (B) Cross section of A illustrating the high intensity of the central peak. Supplementary Discussion: Sphere-Surface Spacing The sphere-surface spacing is determined by the balance between the laser forward radiation pressure force and a repulsive electrostatic double-layer force resulting in the self-positioning depicted in Fig. S3. As was done in the above Positional Uncertainties section, the probability of the spacing between the particle and substrate being between z and z + dz is given by, ⎛ U ( z ) + U dl ( z ) ⎞ P( z )dz = B exp⎜ − l ⎟dz , kT ⎠ ⎝ (4) where B is a normalization constant, and Ul(z) is the potential induced by the laser radiation pressure, and Udl(z) is the potential from the double layer. In order to keep the equations simple, we will assume Rayleigh regime optical trapping as above, a Debye length (κ-1) smaller than the microsphere radius, and equal surface potentials for the sphere and substrate (ψ0). With such assumptions, the potentials will be given by3, 4, 128π 5 a 6 I 0 nb U l ( z) = 3cλ4 ⎛ (n p / nb )2 − 1 ⎞ ⎜ ⎟ z ⎜ (n / n )2 + 2 ⎟ ⎝ p b ⎠ 2 ( ) U dl ( z ) = εε 0 aψ 0 log 1 + e −κz , 2 (5) (6) where I0 is the mean intensity incident on the microsphere, ε is the dielectric constant of water, and ε0 is the free-space permittivity. While the specific values of κ, ψ0, and Ι0 were not measured for our systems, we can use some reasonable test values to arrive at approximate sphere-surface spacings4. © 2008 Nature Publishing Group 4 Setting κ-1 = 100 nm and ψ0 = 90 mV and choosing the optical power passing through the bead to be P0 = 100 µW, the resulting mean surface spacing is z = 50 nm, and the positional error is given by (z 2 − z ) 2 1/ 2 = 9 nm. The mean surface spacing can also be determined by balancing the laser radiation pressure force with the electrostatic double layer repulsion (Fig S2). If the temperature were raised to 373 K, then the mean spacing would not change, and the spacing error would increase to 10 nm. Several effects can alter the equilibrium sphere-surface spacing. Adding more electrolyte to the trapping solution can decrease the Debye length, resulting in a closer spacing. Modifying the surface chemistry of the sphere and substrate will alter the surface potentials. Higher surface potentials increase sphere-surface spacing. Increasing the laser power will decrease sphere-surface spacing. However, because the electrostatic double-layer repulsion reaches a finite maximum at z = 0, there is an upper limit on the trapping laser power so as to avoid contact and the resulting Van der Waals adhesion between the sphere and the substrate (see Fig. S2). The factors in the above Positional Uncertainties section that lead to transverse positional uncertainties can also lead to longitudinal positional uncertainties. For most of our theoretical calculations, we have assumed a separation distance of 50 nm based on the above reasoning. Using this separation distance, we find good agreement between theoretical spot sizes and experimental predictions for small beads in Fig. 2. However, as predicted above, the spacing should have some dependence on sphere size, and this explains the discrepancies in Fig. 2 between the theory and experiment for larger bead sizes. In future experiments, we will incorporate an in situ apparatus for measuring spheresurface height, either based on total internal reflection microscopy5 or by comparing the diffraction rings of a trapped bead and a bead adhered to the substrate6. Fig. S2. Force balance between the laser and the electrostatic double layer. The forces are calculated by taking the derivatives with respect to z of Eqs. 5 and 6. The equilibrium sphere-surface separation will occur at z , where the absolute forces of the © 2008 Nature Publishing Group 5 double-layer and laser pressure are equal. According to the above theory, κ −1 is the 1 2 Debye length and Fmax = εε 0 aψ 0 κ . 2 Fig. S3. Self-positioning of particles using Bessel traps. (A) Standard Gaussian traps produce gradients in all three directions leading to a fixed position for the trapped particle. Therefore they do not maintain sphere-surface spacing as the substrate changes height, either due to roughness or existing surface features. (B) Bessel traps exhibit gradients in the transverse direction. A scattering force in the propagation direction causes the particle to be pushed towards the surface. Force balance due to repulsive forces from the fluid and substrate maintain sphere-surface spacing regardless of the absolute height of the substrate and enable the self-positioning effect. A B Fig. S4. FDTD Simulations for a 0.76 µm sphere illustrating the effect of the substrate on the pulsed laser fluence distribution. The sphere-substrate separation distance is 50 nm. (A) The width, in both the polarisation (dashed) and other transverse direction (solid), of the region where the fluence surpasses the material threshold (48 mJ cm-2) for © 2008 Nature Publishing Group 6 a 12 mJ cm-2 incident pulse. Thick black lines correspond to the model for an absorbing polyimide substrate. Thin red lines correspond to the model without a substrate. Note that at the substrate surface, the difference in spot size is less than 10% between the models with and without the substrate. This small change indicates the lack of a resonance between the sphere and substrate due to the highly absorbing nature of the dielectric substrate. This is investigated further in Fig. S5. (B) The intensity enhancement predicted as a function of the distance beyond the substrate. Colours are the same as in (A). Fig. S5. FDTD Simulations for a 0.76 µm sphere illustrating the effect of the spheresubstrate separation on the spot size at the surface. Hollow circles represent simulations for the system that have explicitly included a polyimide substrate. Dashed lines indicate estimates based on a model of a sphere surrounded entirely by water without a substrate. Colour indicates the incident laser fluence on the sphere. As can be seen by the good agreement between lines and circles, the substrate has a minimal effect on the spatial size of the sphere-focused pulse at the surface because the polyimide substrate is an absorbing dielectric. Spot sizes are calculated in the polarisation direction the same way as in Fig. S4: the width of the region where the fluence surpasses the material threshold (48 mJ cm-2). Note that for small spot sizes, maintaining accurate sphere-surface spacing is necessary to achieve consistent spot sizes. © 2008 Nature Publishing Group 7 Fig. S6. Simulated Intensity Enhancements. Calculations were performed with a polyimide substrate 50 nm away from polystyrene microspheres. Note that intensity enhancements fall rapidly for sphere sizes less than 0.76 µm, however they do not dramatically increase for larger spheres. Higher enhancements for larger spheres would be realized if the sphere-surface spacing were increased. REFERENCES: 1. 2. 3. 4. 5. 6. Harada, Y. & Asakura, T. 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