LIGHTING: MORE THAN JUST AN LED power protect connect control & www.avnet-abacus.eu/lighting LIGHTING: More than just an LED The secret to a successful lighting application design relies on more than simply choosing the right LED. Avnet Abacus can help you specify the right components for your application. Our dedicated team of lighting product specialists will help specify interconnect, device control, thermal management, power & protection components that are designed specifically for solid state lighting applications. 2 w w w. a v n e t - a b a c u s . e u CONTENTS POWER 4 PROTECT 12 INTERCONNECT 16 DEVICE CONTROL 24 ILLUMINATION 26 LINECARD 28 3 POWER Avnet Abacus offers a specially selected range of constant-current and/or constant-voltage AC/DC modules from Meanwell, Emerson Network Power, Excelsys Technologies and Aimtec. These solid state lighting power solutions are suitable for both indoor and outdoor LED lighting applications including street lighting, architectural lighting, signage and displays. Many products in the range offer high IP ratings and tolerances to both hot and cold conditions. Offered in a variety of formats including open-frame and sealed units, the product range provides high performances over a range of output voltages and currents. All modules in the range come with stringent safety ratings and compliances. Engineering and demo kits are available to give those designers seeking customised power support for individualistic designs a head start. In addition to a broad portfolio of power modules, Avnet Abacus also offer a comprehensive range of highly integrated high power constant current LED driver ICs from Power Integrations. These driver ICs are selected specifically for use in LED applications where offline power supplies are required at universal input line cord voltages from 85 to 265 VAC. Topologies include: boost, buck, buck-boost and flyback. 4 w w w. a v n e t - a b a c u s . e u POWER MODULES Excelsys LXC30 Series (30W Constant Current) The LXC30 series of constant current LED power supplies can deliver up to 30W of output power in an extremely compact package size. The LXC30 series of constant current power supplies provides up to 2500mA of output current and 85V output voltage solutions for specific LED requirements. Features » High Efficiency (up to 86%) » Constant Output Current » Active PFC (Typical 0.86) » IP67 Waterproof » OVP, SCP » -35 to 60° C operation » Universal Input 90264VAC » UL8750 recognised » EN61347-1, -2-13 compliant Applications » LED lighting » LED street lamps Excelsys LXC50 Series (50W Constant Current) The LXC50 series of constant current LED power supplies can deliver up to 50W of output power in an extremely compact package size. The LXC50 series of constant current power supplies provides up to 3000mA of output current and 142V output voltage solutions for specific LED requirements. Features » High Efficiency (up to 88%) » Constant Output Current » Active PFC (Typical 0.87) » IP67 Waterproof » OVP, SCP » -35 to 60° C operation » Universal Input 90264VAC » UL8750 recognised » EN61347-1, -2-13 compliant Applications » LED lighting » LED street lamps Excelsys LXV75 Series (75W Constant Voltage) The LXV75 series of constant voltage LED power supplies can deliver up to 75W of output power in an extremely compact package size. The LXV75 series of constant voltage power supplies provides a range of output voltage solutions for specific LED requirements. Features » High Efficiency 93% » IP67 Waterproof » Active PFC (Typical 0.99) » OVP, SCP, OTP » -35 to 70° C operation » Wide Input 90-305VAC option » UL8750 recognised » EN61347-1, -2-13 compliant Features » High Efficiency 93% » IP67 Waterproof » Active PFC (Typical 0.96) » OVP, SCP, OTP » -35 to 70° C operation » Wide Input 90-305VAC option » UL8750 recognised » EN61347-1, -2-13 compliant Applications » LED lighting » LED street lamps Excelsys LXV100 Series (100W Constant Voltage) The LXV100 series of constant voltage LED power supplies can deliver up to 100W of output power in an extremely compact package size. The LXV100 series of constant voltage power supplies provides a range of output voltage solutions for specific LED requirements. Applications » LED lighting » LED street lamps www.avnet-abacus.eu/lighting 5 POWER Excelsys LXV150 Series (150W Constant Voltage) The LXV150 series of constant voltage LED power supplies can deliver up to 150W of output power in an extremely compact package size. The LXV150 series of constant voltage power supplies provides a range of output voltage solutions for specific LED requirements. Features » Constant Voltage Power » Active PFC (0.99 Typical) » High Efficiency 94% » IP67 Waterproof » Active PFC (Typical 0.97) » OVP, SCP, OTP » -35 to 70° C operation » Universal Input 90-264VAC » UL8750 recognised » EN61347-1, -2-13 compliant Features » High Efficiency 93% » IP67 Waterproof » Active PFC (Typical 0.97) » OVP, SCP, OTP » -35 to 70° C operation » Universal Input 90-264VAC » UL8750 recognised » EN61347-1, -2-13 compliant Applications » LED lighting » LED street lamps Features » High Efficiency 94% » IP67 Waterproof » Active PFC (Typical 0.99) » OVP, SCP, OTP » -35 to 70° C operation » Wide Input 90-305VAC » UL8750 recognised » EN61347-1, -2-13 compliant Applications » LED lighting » LED street lamps Applications » LED lighting » LED street lamps Excelsys LXV200 Series (200W Constant Voltage) The LXV200 series of constant voltage LED power supplies can deliver up to 200W of output power in an extremely compact package size. The LXV200 series of constant voltage power supplies provides a range of output voltage solutions for specific LED requirements. Excelsys LXV300 Series (300W Constant Voltage) The LXV300 series of constant voltage LED power supplies can deliver up to 300W of output power in an extremely compact package size. The LXV300 series of constant voltage power supplies provides a range of output voltage solutions for specific LED requirements. Mean Well LP Series (18-100W Constant Voltage or Constant Current) Mean Well’s LP series products are designed for outdoor lighting applications with a wide temperature tolerance and waterproof design. 6 Features » 18W~100W » IP67 design w w w. a v n e t - a b a c u s . e u » Economical design, low cost » Withstand 300VAC surge input for 5 seconds » -30~70℃ wide operation range » Wire input/output connection » UL 1310 Class 2 compliant Applications » LED lighting » LED street lamps » Moving sign applications » High dust / moisture applications Mean Well PLN Series (20-96W Constant Current & Constant Voltage - C.C. and C.V. Mode) Mean Well’s PLN series products are designed for outdoor lighting applications with a wide temperature tolerance and waterproof design. Features » 20W~96W » Fully isolated plastic case with IP64 level » Built-in active PFC function » UL1310 class 2 power unit » User adjustable output voltage and current protection level » Suitable for LED lighting and moving sign applications » Cable input/output connection Applications » LED lighting » LED street lamps » Moving sign applications » High dust / moisture applications Mean Well PLC Series (30-96W Constant Current & Constant Voltage - C.C. and C.V. Mode) Mean Well’s PLC series products are designed for outdoor lighting applications with a wide temperature tolerance and waterproof design. with screw terminal style of I/O » Built-in active PFC function, PF>0.9 for 75% of load or higher » Screw terminal block input/output connection Applications » LED lighting » LED street lamps » Moving sign applications » High dust / moisture applications Features » 30W~96W » Fully isolated plastic case Mean Well CEN Series (60-96W Constant Current & Constant Voltage - C.C. and C.V. Mode) Mean Well’s CEN series products are designed for outdoor lighting applications with a wide temperature tolerance and waterproof design. Features » 60W~96W » IP66 design » Built-in active PFC function » Adjustable output voltage and current level » Cable input/output connection » High dust / moisture applications Applications » LED lighting » LED streetlamps » Moving sign applications Mean Well CLG Series (60-150W Constant Current & Constant Voltage - C.C. and C.V. Mode) Mean Well’s CLG series products are designed for outdoor lighting applications with a wide temperature tolerance and waterproof design. Features » 60W~150W » IP67 / IP65 design for indoor and outdoor installations » Built-in active PFC function » Constant current level adjustable through output cable or internal potential meter (CLG-150) » Cable input/output connection Applications » LED lighting » LED street lamps » Moving sign applications » High dust / moisture applications www.avnet-abacus.eu/lighting 7 POWER Mean Well HLG Series (80-320W Constant Current & Constant Voltage - C.C. and C.V. Mode) Mean Well’s HLG series products are designed for outdoor lighting applications with a wide temperature tolerance and waterproof design. Features » 80W~320W » 95% high efficiency » IP67 / IP65 design for indoor and outdoor installations » Built-in active PFC function » Optional dimming function (1~10VDC, PWM signal or resistor), except for HLG-240(H) » Cable input/output connection function, PF>0.9 for 50% of load or higher » 295VAC surge input for 30 seconds » Constant voltage design » Screw terminal block input/output connection Applications » LED lighting » LED streetlamps » Moving sign applications Applications » LED lighting » LED streetlamps » Moving sign applications » High dust / moisture applications Mean Well ULP Series (150W Constant Voltage) Mean Well’s ULP series products are designed for economic indoor lighting applications where ingress protection is not required Features » 150W » High efficiency up to 93% » Built-in active PFC Mean Well PLP Series (20-60W Constant Current & Constant Voltage - C.C. and C.V. Mode) Mean Well’s PLP series products are designed for economic indoor lighting applications where ingress protection is not required Features » 20W~60W » Built-in active PFC function, PF>0.9 for 75% of load or higher » Adjustable output voltage » JST input/output connectors Applications » LED lighting » LED streetlamps » Moving sign applications 3-120W, AMEGRx 8-25W AMEPRx 7-30W Applications » Street signs » Traffic lights » Architectural » Industrial lighting applications Aimtec Low and Mid Power AC/DC LED Drivers 8 Aimtec has unveiled a new range of AC/DC constant current LED drivers from 3W for a single LED to over 120W for multiple LEDs. Some models have special output currents for use specifically with Sharp LED arrays. SERIES: AMERx w w w. a v n e t - a b a c u s . e u Features » Waterproof: IP67 rating » Above 25W with PFC. » Very compact sizes » Short circuit protected » High output currents up to 4A Aimtec Low Power DC/DC LED Drivers Aimtec has introduced the first two series of its new line of step-down DC-DC LED drivers. Available in compact DIP14, DIP16 and DIP24 packages, the AMLDIZ and AMLDL-Z series of feature rich LED drivers meet the rigorous demands for environment friendly LED lighting solutions. Features » Board mount » Dimming function AMLD-IZ » Up to 1200mA » Wide (7:1) input voltage range 5 - 36V AMLDL-Z » Up to 1000mA | LED driver » Wide (4:1) input voltage range 7 - 30V Applications » Advertising displays » Road and rail traffic signs and signals » Exterior and interior lighting for automotive Emerson Network Power TLP150 Series 150W Power Supply Emerson Network Power TLP150 Series 150W power supplies are being deployed around the world in contemporary LED direct lighting fixtures for public installations including urban and suburban areas with vehicle traffic, pedestrian areas and transport terminals. Features » Active Power Factor Correction (Active PFC) enables significant energy savings over traditional external lighting solutions. » 150 W on main channel with only 200 LFM » Low profile fits 1U apps » Active PFC and EN610003-2 compliant » Integrated Or-ing diode » Active current sharing » Integrated control and monitoring features » Overcurrent, overvoltage and overtemperature protection » Compliance to EN55022-B conducted noise standard » 12 V fan output, 5 V standby output (optional) Applications » LED lighting Emerson Network Power DA4 Series Wall-Mount Switching Power Supply Emerson Network Power DA4 Series wall-mount switching power supplies can be used to drive a wide variety of LED lighting applications including portable, area, spot and rechargeable battery lighting. The regulated output voltage and constant current from 300 mA up to 750 mA with 3 to 8 Watts of total power and 15 ms typical hold up time makes these compact power supplies ideal for LED lighting. Features » Universal input of 90 to 264 Vac » Choice of AC-plug configurations for North American, European and Asian operation » Overload and short circuit protection as well as builtin EMI filtering (CISPR Class B) » Ergonomic design. Only 60mm wide x 28mm deep x 45.8mm high » Incorporating a moldedin 2 metre cord with a 2.5mm barrel jack for the output » Designed to meet EN55082-1 electromagnetic susceptibility » Operating temperature from 0 to 50° C Applications » LED lighting 9 www.avnet-abacus.eu/lighting POWER DISCRETE COMPONENT SOLUTIONS FOR POWER CAPZero™ Zero Loss X-Capacitor Discharge ICs Designed to reduce unnecessary power loss in switching supplies associated with the X capacitor discharge resistors to meet zero-load and noload regulations Features » Eliminates power wasted in X capacitor bleed resistors » Reduces standby loss in centrally-controlled LED and electronic ballast designs » High surge withstand capability » Ideal for dimmable street and large area lighting LinkSwitch™-PH High-Efficiency, PFC + Dimmable LED Driver ICs to 50 W LinkSwitch-PH dramatically simplifies implementation of LED drivers requiring Power Factors greater than 0.9, TRIAC dimming, and high efficiency. This highly integrated controller introduces a new control technique that provides very high power factor and accurate output current control, and eliminates passive circuitry required for power factor correction, optocoupler and secondary current control circuitry. Features » Single-stage PFC and accurate constant current control for LED lighting » Flicker-free PWM and TRIAC dimming » Fully isolated primary side regulation » Fast start-up with no blinking and no perceptible delay Applications » LED drivers, etc. LinkSwitch™-PL PFC + Dimmable LED Driver ICs for Non-Isolated Applications to 16 W Designed for compact LED replacement lamps, LinkSwitch-PL enables very small and low cost TRIAC dimmable, single-stage, power factor corrected, constant current drivers for solid state lighting. LinkSwitch-PL is optimized for direct LED current sensing, operates over a wide input voltage range and delivers output power up to 16 W. Its innovative control algorithm provides flicker-free TRIAC dimming with minimal external components. Features » Single-stage PFC and accurate constant current output for LED lighting » Very low component count, small solution size » Fast start-up with no blinking and no perceptible delay » Supports all TRIAC dimmers TOPSwitch™-JX High-Power, Isolated Flyback for Non-PFC LED Drivers Up to 177 W 10 TOPSwitch-JX cost effectively incorporates a 725 V power MOSFET, high voltage switched current source, multi-mode PWM control, oscillator, thermal shutdown circuit, fault protection and other control circuitry onto a monolithic device. w w w. a v n e t - a b a c u s . e u Features » Multi-mode controller + switching MOSFET maximizes efficiency across entire load range » Excellent for high power ballasts and auto-dimming applications » Less than 100 mW input power with 30 mW standby load » Suitable for constant voltage LED driver units from 10 to 177 watts TinySwitch™-III Simple, Isolated Flyback for Non-Dimming, Non-PFC LED Drivers to 28 W TinySwitch-III incorporates a 700 V power MOSFET, oscillator, high voltage switched current source, current limit (user selectable) and thermal shutdown circuitry. The controller consists of an oscillator, enable circuit (sense and logic), current limit state machine, 5.85 V regulator, BYPASS/ MULTI-FUNCTION pin undervoltage, overvoltage circuit, and current limit selection circuitry, over- temperature protection, current limit circuit, leading edge blanking, and a 700 V power MOSFET. Features » Flyback ON/OFF controller + switching MOSFET simplifies design » Tight I2f tolerance maximizes power delivery, reduces cost of transformer and power components » Universal input designs up to 28 watts LinkSwitch™-II Isolated Accurate Constant Current for Non-Dimming, Non-PFC LED Drivers The LinkSwitch-II dramatically simplifies low power CV/CC charger designs by eliminating an optocoupler and secondary control circuitry. The device introduces a revolutionary control technique to provide very tight output voltage and current regulation, compensating for transformer and internal parameter tolerances along with input voltage variations. Features » Primary side control IC + switching MOSFET provides accurate output current control » Universal input designs up to 6 watts of LED drive » Enables low component count and small size in an isolated flyback solution » Advanced protection built-in, external component variance compensation LinkSwitch™-TN Non-Isolated, Non-PFC, Non-Dimming LED Drive Applications Designed to replace all linear and capacitor-fed (cap dropper) non-isolated power supplies in the under 360 mA output current range at equal system cost while offering much higher performance and energy efficiency. Features » Ideal for wide input range, buck, buck-boost and flyback topologies » Lowest component count LED drive solution » Universal input design enables one SKU solution for single worldwide design » Comprehensive protection features Applications: » Constant current LED lighting HiperPLC™ Combined PFC and LLC Offline Controller for High-Power LED Drivers Hiper family products use the same proven topology as TOPSwitch, cost effectively integrating the high voltage power MOSFET, PWM control, fault protection and other control circuitry into a single CMOS chip. Features: » High-power LED lighting systems to 500 W » High efficiency resonant topology » Comprehensive fault handling and current limiting » Highly integrated, eliminates external components found in traditional discrete PFC and LLC stages www.avnet-abacus.eu/lighting 11 PROTECT Lighting applications present the designer with a unique set of challenges that need to be overcome in order to protect the device and ensure efficient and long term operation. Lighting design using power LEDs is fundamentally different to building conventional incandescent lamps. An LED light comprises multiple individual emitters connected in series, and a suitable ballast or controller must maintain a constant current to achieve the desired level of illumination. This has implications for the capacitive and resistive components used in conjunction with the semiconductor devices managing the current and voltage supplied to the LED string. Whereas components for conventional ballasts are typically chosen on price, solid-state technology requires higher-quality products to withstand the very high thermal loads. They also need to match the very long operating life of the LEDs themselves. Although LED lighting creates more light and less heat with the available energy, it still generates a proportion of heat – quite a lot in the case of the latest high brightness products. The small and delicate semiconductor devices at the centre of an LED design have definite limits on their ability to tolerate heat. Good thermal management remains as important for efficient LED applications as it was with less efficient established sources. To address these challenges, Avnet Abacus has a portfolio of circuit protection devices, thermal management solutions, resistors, varistors, capacitors and thermistors. 12 w w w. a v n e t - a b a c u s . e u THERMAL MANAGEMENT Aavid Thermalloy Heatsinks for LEDs Made of solid materials such as copper and aluminium. Can be formed to almost any shape as dictated by the available space in the application. It is possible to provide a complete housing including a heatsink and a socket for the LED. Features: » Stamped or extruded versions » Choice of fin configurations » Suitable for natural or forced convection with a fan » Wide product range including standard products and custom solutions Applications: » Single or multiple LED cooling » LED Flood cooling » LED Ring cooling » LED Line cooling Produced from compressed pure graphite up to a thickness of 1.5mm, graphite sheets provide superior heat dissipation compared to metal heatsinks in planar directions. Features: » Highly flexible and robust » Easy to change shape of design » Excellent dissipation of heat through a metal housing » Easily combined with copper plates » Lightweight Applications: » Housing for mobile devices » Custom built lightweight heatsinks Features: » High thermal conductivity » Flexible, easy to cut or trim » Lightweight » Stable up to 500° C » Zero power draw Applications: » Notebooks, DVDs, DVCs, mobile phones » Semiconductor manufacturing equipment (sputtering, dry etching, steppers) » Optical communications equipment Features: » Can be electrically isolating or conductive » Good thermal transfer and thin bonding » No mechanical support required to make contact between the devices » Can be used for plastic, ceramic or metal packages Applications: » Power devices » Engine control units » ABS systems » High power LEDs ARX Graphite Sheets Panasonic Pyrolytic Highly Oriented Graphite Sheet Panasonic’s PGS (Pyrolytic Graphite Sheet) is a heat sink sheet with high thermal conductivity and high flexibility. PGS is made of graphite with a structure that is close to a single crystal. This is achieved by a highly oriented polymer film sheet. 3M Thermally Conductive Adhesive Tape 3M's thermally conductive adhesive tapes are designed to provide an efficient heat transfer path between heat generating components and heat sinks or other cooling devices. www.avnet-abacus.eu/lighting 13 PROTECT Power Passives and Protection Avnet Abacus supply a complete range of passives and protection devices for specialist applications developed for the lighting market. This is in addition to general commodity passive products. Our team of experienced product specialists will be able to assist in the best possible selection of products for your specific application. To address the challenges of high temperature operation and the requirement for constant current, Avnet Abacus has a complete portfolio of resistors, varistors, capacitors, thermistors and chokes in values and ratings suitable for solid-state lighting applications. 14 w w w. a v n e t - a b a c u s . e u Varistors When installing solid state lighting systems it is vital to consider the vulnerability of devices to overvoltage. Even voltage pulses of very low energy can produce interference and damage. With its extremely attractive price/performance ratio, the varistor is an ideal component for limiting surge voltage and current as well as for absorbing energy. Power Resistors LEDs have a much longer life span than traditional incandescent light bulbs as long as the temperature is adequately controlled. It remains essential to consider thermal requirements at the onset of the design in order to create a reliable system, so the simplicity of inserting a high power resistor that can limit current and dissipate power is a tremendous advantage. Thermistors PTC thermistors and their pronounced change in resistance with temperature are ideally suited to control the LED forward current in all kinds of lighting applications. They can, for example, be used to realise a derating of the forward current at high temperatures to protect the LED chip from damage or accelerated aging. Alternatively they can be used to realise a simple over temperature protection. Polymer Capacitors In order to meet the increasingly demanding requirements of solid state lighting applications, ultra low ESR and high ripple capacitors are essential for new designs. With the often limited space constraints, polymer technologies are the ideal solution, ensuring consistent decoupling performance over the full product lifetime. Power Inductors and Chokes Efficiency is key to LED lighting power supply design and so specifying the right magnetics is crucial to avoid any EMC noise or power loss issues. Modern power chokes and inductors offer high heat resistance, excellent DC bias characteristics and great reliability at high temperatures with a high tolerance for vibration and very low DC resistance. 15 www.avnet-abacus.eu/lighting INTERCONNECT LED applications present a unique set of challenges and subsequent product requirements. Fixture assembly and installation in the field demand a versatile range of interconnection solutions enabling multiple individual units to be connected. These units could be PCBs or standalone modules for scalable applications such as architectural cove lighting, signage or emergency lighting. When selecting a connector for a particular application, electrical, mechanical, and environmental performance requirements need to be identified and considered to optimise the selection. Electrically, expected current and voltage levels encountered during steady-state and transient conditions need to be evaluated. Mechanically, physical size constraints, mating direction, wire dress, and even latching techniques come into play. The end environment that the connector will be exposed to is also critical in selecting the right connector as it must be able to withstand thermal, moisture and chemical conditions. The Avnet Abacus lighting portfolio includes module-to-module, boardto-board, wire-to-board and wire-to-wire interconnects with current and voltage ratings compatible with LED applications to enable space-efficient assembly and installation. Working with our franchised suppliers and specialist partners, Avnet Abacus also provides cabling solutions to custom lengths as kits of components or complete cable/connector assemblies ready to install in the field. 16 w w w. a v n e t - a b a c u s . e u WIRE-TO-WIRE Tyco Electronics Nector S-Line Connector Tyco Electronics' NECTOR S-line connector is designed according to the IEC 60320 standard for lighting in industry applications, where size and easy interconnections are key requirements. It is installable in small fixtures within furniture, ceilings walls and floors. Features » 2 pole appliance wiring system » 7.5mm dia for 8mm holes » Multiple coding options » 6 way distributor + PCB alt » Low voltage up to 250V » Multiple accessories Applications » Lighting wiring in home, office and retail. » Mountable lighting (such as fluorescent tubes and energy saving lamps). Tyco Electronics LIGHT-N-LOK Connector Tyco Electronics' LIGHT-N-LOK connector system for fluorescent ballast lighting applications provides a hot-pluggable disconnect to allow safe field servicing without exposing personnel to electrical shock hazards. » UL/CSA approved Features » 2 or 3 pole » 6A 600VAC » Single part number for mated pair » Dual latch design » Poke-in terminals 0.8mm² solid wire » Integral strain relief » Keyed housings to prevent mismatch Applications » Commercial lighting applications for UL2459 » Hot-pluggable interconnect for fluorescent ballast applications » Meets new NEC and CEC requirement Tyco Electronics SlimSeal Solid State Lighting (SSL) Connectors Tyco Electronics' SlimSeal Solid State Lighting (SSL) connectors are developed for indoor/outdoor lighting applications, and well suited for any application where low power (5 amp, 300 volts maximum), sealing (IP67) and UV resistant (UL F1) connections are required. Features » 2, 3 and 4 position » wire-to-wire and wire-toboard configurations » Low profile, protected latch » Polarized housing » Positive latching » Shadow minimizing rounded corners » UV resistant material » Optional grounding pin The connector’s main area of application is in the fields of plant construction and machine building. The connector is used for measuring and controlling applications as well as for power supply. The series is comprised of a large selection of housings and shapes and offers models with screw, solder and crimp termination. Applications » Office / residential » Architectural LED lighting fixtures » Commercial/ residential refrigeration lighting » Indoor/outdoor use » Street lighting » Tunnel lighting Amphenol eco|mate Features: » Circular Connectors with 3+PE and 6+PE contacts » Housing components made from premium molding material » Cable housing straight or angled » Protection class IP 65/67 in mated condition in accordance with DIN EN 60526 » Clamping ring or internal strain relief Applications » Plant construction and machine building » Entertainment / stage lighting LIGHT-N-LOK, NECTOR, SlimSeal, TE (logo) and Tyco Electronics are trademarks of the Tyco Electronics group of companies and its licensors. www.avnet-abacus.eu/lighting 17 INTERCONNECT FEATURE PRODUCTS Molex Multi-Drop Sealed Connector The Multi-Drop Sealed Connector and Cable system features rugged IP-66 and -67 interface seals using field-termination cable-pierce technology to offer a simple, free-form, pluggable connector string Features » UV protected housings, gel mats and connector interfacial seal » 50-cycle durability » Lead-in chamfers on housings Applications » Lighting & power applications » Security systems & sensors in office buildings » Road infrastructure » Car parks » Public transport Amphenol LTW Outdoor Waterproof LED Hybrid Connector Amphenol LTW offers a range of innovative waterproof products for external LED Lighting applications, designed and manufactured to be high/low temperature resistant, UV resistant and dust, sands and corrosion proof. All products meet IP66, IP67, IP68 or IP69K. Features » Power and data transmission » UL standard and fire rating UL94VO » operating temperature -40˚C - 105˚C » current rating 5A - 25A Applications » Outdoor displays / TV » Traffic signals » Outdoor lighting Molex Passive-Safety Pole Connector Molex has designed the Passive-Safety Pole Connector to meet the new European requirement which states that all road-side lighting and electrified signage must have a power quick-disconnect system. The system must disconnect the electrical supply to the pole or sign within 0.4 seconds of impact. Features » Connector and cable are pre-assembled to guarantee quality » Built-in pole fixing strap » Low extraction forces » IP68 sealed » Waterproof cap » Meets EN12767 for passive safety of roadside lighting and signage 18 w w w. a v n e t - a b a c u s . e u Applications » Street lighting » Traffic lights » Traffic bollards or posts » Anywhere on roads, highways & motorways where power is used » Any application where a power quick-disconnect is required WIRE-TO-BOARD Tyco Electronics Poke-In Wire Lighting Connector Tyco Electronics' poke-in connector is a low profile, surface mount (SMT), twoposition connector ideally suited for use in PCB-based LED strings, lighting controls, and other applications that can benefit from an easy poke-in wire termination to the PCB. Available in surface mount tape and reel packaging, the connector is designed to accept a wide range of wires. Features » 1 or 2 pole » 5A 250VAC » SMT and through hole versions » White or black housing » Low profile @ 3.9mm » Low insertion force versions » Gel filled versions for indoor / outdoor applications » 0.4 to 0.8mm² solid » 0.5 to 0.8mm² pre-bond stranded » 0.8mm² stranded wire » Side by side stackable » Rounded corners to minimise shadowing » Tape & reel, plus vacuum ‘pick-able’ » 17 variants Applications: » LED channel letter lighting strips » General illumination LED fixtures » Backlight engines » Outdoor LED street and walkway lighting » Architectural cove and valence lighting » Digital signage Tyco Electronics Hermaphroditic Wire to Board Connector Tyco Electronics' new wire-to-board plug connector mates to the new series of surface mount hermaphroditic blade and receptacle board-to-board connectors. The connector provides power to the first LED printed circuit board in a string of rigid printed circuit board light strips. Features » 2, 4 or 6 poles » Compliment existing board to board parts » Positive latch using modified PCB housing » 0.3 to 0.8mm² stranded wire » Optional dust cap » Cable Assemblies available » UL recognised Applications » LED lighting controls » LED lighting strips » Channel lighting Tyco Electronics Low Profile Micro MATE-N-LOK Connector Tyco Electronics has extended its line of Micro MATE-N-LOK soft-shell connectors with a new lowprofile version with a slim vertical height of less than 4.7 mm, about 45% lower than existing members of the family. The low profile makes the connectors well suited to space-constrained LED lighting applications. Features » 2, 3 or 4 pole » 5A 250VAC » SMT and Sub 4.7mm ht' » Black or white housing » Side mounted latch feature » Polarised housings » 3mm pitch » Adopts std MNL contacts » 0.4 to 0.6mm² and 0.1mm² wire ranges Applications » Ideal for LED lighting applications » Consumer lighting shelf/cabinet, under counter, cove lighting » Commercial lighting signage, refrigeration, display cases 19 www.avnet-abacus.eu/lighting INTERCONNECT Tyco Electronics Inverted SMT Thru Board Connector Tyco Electronics' SMT thruboard connector provides a means to bring power from the underside of an FR4 or aluminum-clad pc board, eliminating issues of dressing wires on the top side of LED boards. Features » 2, 3, 4, 5 or 6 pole » 3A using 0.2mm² wire » 50VAC / 50VDC op voltage » Adopts std “mini CT” product » 94 V0 rated thermoplastic » Surface Mount Hold downs for stability and mating force resistance » Connector placed through cutout in PCB Tyco Electronics' IDC SMT and thru-hole wire-to-board connectors are designed for quick, tool-less termination of discrete wires onto LED printed circuit boards. Features » 1, 2, 3 & 4 positions » Closed end & feed through » 18-24 AWG stranded and solid wire » Dual IDC slots for redundancy Applications » LED lighting controls » General illumination LED fixtures » Connecting strings of pcb LED light modules In SSL applications specifically, these connectors bring power & signal onto the PCB or to daisy chain multiple boards in a long string. While the IDC contact provides a gas-tight connection to conductor of the wire, the housing has been designed to grab the insulation of the wire to provide a positive strain relief even in the harshest conditions. stability on the PCB. » 2p and 3p configuration » End stackable for higher pin counts. Applications » LED lighting controls » Indoor and outdoor lighting fixtures » General LED illumination fixtures Tyco Electronics IDC SSL Connector AVX SSL - Discrete Wire IDC 20 Features: Series 9175 » 26 AWG to 28 AWG wires » Insulation diameter from 0.7mm to 1.0mm » 1 amp current rating » Split SMT tail design to provide maximum w w w. a v n e t - a b a c u s . e u Series 9176 » 18 AWG to 24 AWG wires » Insulation diameter from 1.1mm to 2.1mm. » Dual contact connectors support a 10 amp current rating » Two large SMT solder tails per wire to provide maximum stability on the PCB » Available in 1p-3p configuration » End stackable for higher pin counts » Optional locking strain relief caps that act as the termination tool for severe vibration applications. Series 9177 » 14 AWG to 20 AWG wires » Insulation diameter from 2.75mm to 4.25mm » Dual contact connectors support a 15 amp current rating with two large SMT solder tails per wire to provide maximum stability on the PCB » Available in 1p-3p configuration » End stackable for higher pin counts Hirose DF57 Series -1.2mm Pitch, Wire to Board Connector for Power Supplies Hirose has launched the new DF57 range of headers, sockets and crimp contacts to meet with the demand for smaller yet better performing connectors. The connector has been designed with space saving in mind, it only occupies 18mm² or 23mm² approximate board space for the two and three contact positions respectively, the height profile is a mere 1.4mm. Features » 2 amp current rating per contact » ’Swing Lock’ offers a unique double locking mechanism which can withstand a minimum of 5N of cable pull force » Blade contacts prevent damage against cable wrenching forces » Long contact mating length of 0.42mm. » Available in two or three positions » AWG 30 - 28 cable sizes. Applications » LED displays » Touch panels » Small motors » Industrial robots » LED lighting modules » Digital cameras AVX SSL - Discrete Wire IDC Contact & Cap The 917X series of surface mount Insulation Displacement Connectors (IDC) were developed to meet the harsh automotive and industrial market applications for connecting individual wires directly to a PCB ranging from 14 AWG to 28 AWG. These contacts bring power and signal onto the PCB or are used to daisy chain multiple boards together in a long string. Features » Tested to automotive levels of shock, vibration, and temperature cycling » Gas-tight connection to conductor of the wire » Optional cap provides a positive strain relief even in the harshest conditions » 18 AWG to 24 AWG wires » Insulation diameter ranging from 1.1mm to 2.1mm. » Dual beam contacts support a 10 amp current rating » Large SMT solder base to provide maximum stability on the PCB. Features » Wire to board connector » 1, 2, 3, 4, 6 & 8 horizontal SMT mounting » Uses considerably less PCB area than competitive products. On a 4 way connector size, our PCB footprint is 90 sq-mm, competition is 160 sq-mm. » White (standard) or black (optional) » Suitable for any gauge wire between 18AWG and 24AWG, solid or stranded wire » Max operating voltage of 250V Applications » Connecting discrete wires to PCB » Daisy chaining PCBs AVX 9276 Poke-Home Wire to Board Connector This new connector has been designed principally for use in the industrial and lighting markets and terminates wires to PCB in a solderless operation. Available in 1, 2, 3, 4, 6 & 8 way horizontal SMT mounting. The connector is available in either white (standard) or black (optional). Applications » Bringing power & signal to PCB » Daisy chaining PCBs www.avnet-abacus.eu/lighting 21 INTERCONNECT BOARD-TO-BOARD Tyco Electronics Hermaphroditic Blade and Receptacle Connector Tyco Electronics' hermaphroditic blade and receptacle in-line connector from Tyco Electronics is designed to make connecting of aluminum-clad printed circuit boards for LED lighting applications that include lighting controls and LED light modules faster and easier. Features » 2, 4 or 6 poles » 6A, 125VDC / 125VDC » SMT and low profile @ 3.9mm » Black or white housing » 1 part for both mating halves » Articulates from 90 to 180 deg » Mate & un-mate vertically & horizontally Applications: » LED lighting modules » Incandescent lighting strips » Channel lettering Tyco Electronics Miniature Hermaphroditic Board-to-Board Connector Tyco Electronics' miniature hermaphroditic boardto-board connector is specially designed for LED printed circuit boards used in various applications. It is a simple SMT connector and is intended for use with in-line board-to-board applications. Features » 2,4 and 6 position » Hermaphroditic connector mates to itself » Low profile with small mating length 11mm » Connector height:2.3mm » Pitch 3.0mm » SMT version Applications » LED cabinet lighting » LED furniture lighting » LED advertisement lighting » LED refrigerator lighting » LED decoration lighting » LED spot lighting Features » 1-Piece Card Edge connector » Dual contact beams to guarantee a high contact force on standard 1.6mm PCB’s » Available in 2 to 5 positions » 2.0mm pitch centres to provide a 3 amp continuous rating » Available in black and white Applications » Coplanar PCB mating in SSL products » LED linear lighting strips AVX SSL - One Piece Card Edge Connector The 9159 series of board-toboard interconnect system allows two PCB’s to be mated end-to-end creating strips of LED lighting. Designed specifically for the unique Solid State Lighting (SSL) market requiring coplanar (horizontal-tohorizontal) PCB mating. 22 w w w. a v n e t - a b a c u s . e u AVX Two Piece Board-to-Board Connector The AVX board-to-board and wire-to-board interconnect systems allows two PCBs to be mated endto-end creating strips of LED lighting. Features » Single-sided SMT; supports FR4 & metal PCB » 5 Amp current rating » 5.5mm mated width » Gold plated BeCu spring contacts Applications » Coplanar mating in SSL products » LED linear mating strips Features » 2-position connection » Connector assembly fits onto 16.50mm wide PCB » 7.0mm PCB spacing Applications » T8-T12 fluorescent retrofit LED bulbs » LED lighting strips » LED lighting controls » Channel lettering Tyco Electronics Screw Down Jumper Assembly Tyco Electronics' screw down jumper assembly simplifies the manufacturing process for SSL applications by providing electrical connection between two PCBs arranged in a string of LED PCBs Tyco Electronics G13 Style SMT Assembly and End Cap Cover Tyco Electronics' G13 style SMT assembly and end cap cover are designed for use on PCB LED strip lighting modules in T8 & T12 fluorescent retrofit LED tubes Features » 2-position assembly » End cap cover designed to interface with G13 style SMT assembly, heat sink & tube. » 0.5" pin centreline Applications » Standard T8 & T12 fluorescent fixtures 23 www.avnet-abacus.eu/lighting DEVICE CONTROL Each solid state application will have its own unique demands when it comes to the requirements of the device control. Whether the application requires the ability to dim the light levels, change colours, run through a pre-programmed sequence or even turn on and off at a specified time or when triggered by movement or changes in ambient light levels, Avnet Abacus has the product solution to meet your needs. From relays to sensors, from switches to keypads, our exceptionally broad product offering and wealth of expertise enable us to recommend the very best solution for your application requirements. 24 w w w. a v n e t - a b a c u s . e u Relays Our extensive range of relay products include power, automotive and solid state relays Power relays are used to switch high currents and to safely make or break the connection to the power source. They also protect semiconductor parts from high peak inrush currents. Solid state relays (SSR) can be used if the application demands controllers that give logical commands such as traffic lights. SSR will switch high currents as well as lower ones. Automotive relays are useful if there is a limited voltage (12/24VDC) and / or harsh environmental conditions. They can switch very high currents without being damaged. Switches For Solid State Lighting (SSL) power rocker switches, power rotary switches and pushbutton switches are likely to be a first choice. For design reasons also toggle switches and full metal pushbutton switches (i. e. anti-vandal versions) may also be taken into consideration. Dimmer applications would use either potentiometers for analogue inputs or rotary encoders for fully digital controls. Specifying the appropriate DC current contact rating for the switch is vital. Sensors Lighting applications will often require sensors to switch or control the application. Commonly motion sensors or ambient light level sensors will be used to turn a lighting application on. 25 www.avnet-abacus.eu/lighting ILLUMINATION Solid State Lighting (SSL) is being increasingly adopted across numerous applications due to the increasing capabilities of the technology together with its low heat generation, reduced energy dissipation and long product life characteristics. LEDs are available across an enormous range of brightnesses, colours and voltages providing bright, true saturated colours and a wide temperature range making each application unique and truly bringing the product and product environment to life. Each application has a slightly different design requirement and Avnet Abacus, together with our sister company EBV, is able to deliver expertise through every aspect of your SSL design. EBV can provide an exceptional level of service and support for your complex illumination needs including LEDs, LED modules, LED drivers, controls and optics from some of the world’s leading LED lighting manufacturers. This matched with Avnet Abacus’ expertise across the power supply, protection, connection and electromechanical control elements of your design ensures that you get the complete solution for your design. 26 w w w. a v n e t - a b a c u s . e u Optics Avago Carclo Technical Plastics • LED • Echelon Everlight Fraen Corporation • • Freescale • Ledil Luminus Osram Vishay Lighting Controls • • • • • www.ebv.com 27 www.avnet-abacus.eu/lighting Motors Heaters Microphones Enclosures, PCB Hardware & Accessories Liquid level and flow sensors Gas / humidity & temperature sensors Light and infra-red sensors Inclin’ / acceler’ / vibr’ / position sensors Pressure / force / load sensors Magnetic sensors Thermal printers Potentiometers Encoders Heatsinks Fans AC/DC /blower Contactor relays Solid state relays PhotoMOS Power relays Automotive relays Signal relays Circuit breakers Reed switches Keylock switches Keypads & keyboards/touch panel switches Multi control switches Snap-action/detector switches Tact switches Rotary switches Rocker/toggle/slide switches Push switches DIP switches EMECH Stainless steal/security/rugged switches European linecard Aavid Thermalloy • Alpha 3 • Alps • • • • • • • • • • • • • ARX • • • • • • • Bourns C&K Switches • • • • • • • • • • • • • • • • • • • EPCOS (TDK-EPC) • • • • • • • • • • • • • • Grayhill Harwin • ITW Switches • • • • • • • • knitter-switch • • • • • • • • • Panasonic • • • • • • Panasonic EW* • • • • • • • • • • • • • Schurter • • • • • Tyco Electronics • • • • • • • • • • • • • • Vishay • Weidmüller • Eledis 28 3M • • • • • • • • • • • • • Alpha 3 • • • • • Alps • • Amphenol • • • • • • • • • • • • • • • • • • • • • • • • • • • • AVX Interconnect • • • • • • • • • • • • Bourns • Dubilier • • • • • • • • • • • • • • • • • • • • • FCI • • • • • • • • • • • • • • • • • • Glenair • • • • • • • Harwin • • • • • • • • Hirose • • • • • • • • • • • • • • • • • ITT • • • • • • • • • • • • • Molex* • • • • • • • • • • • • • • • • • • • • • Samtec • • • • • • • • • • • • • • • • • • Schurter • • • • • Tyco Electronics • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • Weidmüller • • • • • • • • • • • • • • • • • • w w w. a v n e t - a b a c u s . e u Accessories, pins & contacts Wire-to-wire Wire-to-board - headers/receptacles/others Wire-to-board - IDC 2.54/2.00/1.27 Wire-to-board - FFC/FPC Terminal faston Terminal Blocks Sockets - battery/fuse Sockets - SIMM/DIMM Sockets - PLCC/PGA/BGA Sockets - DIL/SIL RF Coax Rectangular - military and aerospace Rectangular - heavy duty Power IEC - distribution units Power IEC - connectors/entry modules Memory card - Smart Card/SIM Memory card - multimedia/PC cards Lighting I/O - USB/Firewire I/O - modular jacks and plugs/SDL I/O - DVI / HDMI / SCSI I/O - DSUB and accessories I/O - audio / signal / mobile Fibre optics Circular - military and aerospace Circular - medical Circular - industrial Circular - heavy duty Cable assemblies Cable - FFC/ribbon flat/round Board-to-board Automotive connectors INTERCONNECT Backplane - DIN 41612/2mm/high speed * Panasonic Electric Works • • • • • • • * limited regional availability **Piezo buzzers, sounders and transducers Active Components Tantalum capacitors SMD / SMD low ESR Tantalum capacitors leaded / leaded low ESR Resistive wire wound Resistive trimmer pots Resistive SMD Resistive precision pots Resistive networks/arrays Resistive metal film Resistive melf Electromagnetic / ** Magnetic ferrites Magnetics coil/inductors/chokes Frequency control resonators Frequency control crystals / oscillators Filters & Antennas Film capacitors suppression Film capacitors SMD Film capacitors leaded Electrolytic capacitors snap-in & large can Electrolytic capacitors SMD Electrolytic capacitors leaded Circuit protection - varistors Circuit protection - thermistors Circuit protection - resettable devices Circuit protection - fuses / fuseholders Ceramic capacitors trimmer caps Ceramic capacitors safety caps Ceramic capacitors MLCC Ceramic capacitors leaded Ceramic capacitors single layer PASSIVE • • • • • • • • • • • • • • • • • • • • • • • • • • • • • EPCOS (TDK-EPC) • • • • • • • • • • • • Fox Crystal • • Kemet • • • • • • • • • • • • • • Kingbright • Kingstate • Microcrystal • NIC • • • • • • • • • • • • • • • • • • • Nichicon • • • • Panasonic • • • • • • • • • • • • • • Schurter • Toko • • • Tyco Electronics • • • • • • • • • • • • • • • • Vishay • • • • • • • • • • • • • • • • • • • • • • • • • • • • Vitrohm • • • • • Yageo • • • • • • • • • • AVX Dubilier • • • • • • Enersys • Panasonic • • • • • • Tadiran • VARTA • • • • • Lithium Polymer Lithium Ion Nickel Metal Hydride Sealed Lead Acid RECHARGEABLE Lithium Thionyl Chloride Lithium Alkaline Zinc Carbon PRIMARY Alpha 3 • • • • Emerson Network Power • • • • • Enpirion • EPCOS (TDK-EPC) • • • • Ericsson • Excelsys • • Lineage • • • Mean Well • Murata Power • • • • • Power Integrations Power One • • • • Pulse • • Schaffner • • • • Schurter • • BATTERIES Power Conversion Transformers and Ferrites Inductors and Chokes Chassis Filter LED Power Din Rail Power 19” Rack Power DC DC Power AC DC Power POWER IEC Inlet Filters and Output Filters Bourns • • • • Dubilier • • • • • • • • • • • • • 29 ABOUT AVNET ABACUS A vnet Abacus is a pan-European distributor of interconnect, passive, electromechanical, power supply and battery products (IP&E). Our widespread local presence means that you get the product choice, financial strength, logistics and fulfilment benefits that you would expect from a global distributor, with the personal service and regional presence of a local supplier. Our extensive product range and industry leading supplier linecard is supported by our team of over 50 product specialists based across Europe, ensuring that you receive the highest level of product, service and technical expertise available. Our product specialists work with you, the customer, to integrate your requirements with the components and assemblies we supply to create a unique product solution that meets and exceeds the design brief. Key facts > 137 local and multi regional linecard suppliers, supported by 51 panEuropean suppliers > A pan-European team of over 50 dedicated product specialists > Over 100 account managers backed up by 150 sales assistants across Europe > 40 offices in 18 countries > 110,000 product lines, with an inventory value of €60m > 13,700 active customers > Central warehouses in Tongeren, Belgium and Newcastle-under-Lyme, UK > Gross sales FY10: €270m > HQ in Munich, Germany > Over 430 employees across Europe > Part of Avnet Inc., a Fortune 500 company and one of the world’s largest broadline distributors of electronic components 30 w w w. a v n e t - a b a c u s . e u AVNET ABACUS OFFICES Austria Schönbrunner Str. 297-307 A-1120 Vienna +43 1 86642-0 +43 1 86642 250 wien@avnet-abacus.eu Belgium Eagle Building Kouterveldstraat 20 B-1831 Diegem +32 (0)2 7099 002 +32 (0)2 7099 801 diegem@avnet-abacus.eu Belarus c/o Avnet Abacus Russia Office 26, Building 2 10 Korovinskoye Shoussee, 127486 Moscow 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This document provides a brief overview only and is not intended to be complete or binding offer. Product information, including information related to a product's specifications, uses or conformance with legal or other requirements, is obtained by Avnet from its suppliers or other sources deemed reliable and is provided by Avnet on an 'As Is' basis. Avnet makes no representation as to the accuracy or completeness of the product information and Avnet disclaims all representations, warranties and liabilities under any theory with respect to the product information, including any implied warranties of merchantability, fitness for a particular purpose, title and/or non-refringement. All product information is subject to change without notice. AVA.LIGHTING.SHORTFORM.1010 w w w. a v n e t - a b a c u s . e u