RPE/RSE/RPEW UNIT SERIAL NUMBER MANUAL NUMBER: 89763-B EFFECTIVE 5/2008 HIGHWAY EQUIPMENT COMPANY 1330 76TH AVE SW CEDAR RAPIDS, IOWA 52404-7052 PHONE: (319) 363-8281 FAX: (319) 632-3081 www.highwayequipment.com BUILDING THE BEST SINCE 1939 Copyright 2002 Highway Equipment Company, Inc. RPE/RSE/RPEW TABLE OF CONTENTS Warranty ........................................................................................................ 4 Preface ............................................................................................................ 5 Safety ............................................................................................................. 6 General Description ....................................................................................... 15 Dimensions ..................................................................................................... 16 Truck Hitch Instructions ................................................................................. 17 Truck Hitch Mounting............................................................................. 17 Storage..................................................................................................... 18 Operating Instructions ............................................................................. 18 Service Procedures .................................................................................. 19 Installation Instructions .................................................................................. 20 Mounting Plow & Drive Frame to Truck................................................ 20 Cutting Edge Attack Angle ..................................................................... 21 Reversing the Plow.................................................................................. 22 Torsion Spring Adjustment ..................................................................... 22 Lubrication & Maintenance ............................................................................ 23 Service Procedures .................................................................................. 23 Clean Up.................................................................................................. 24 Storage..................................................................................................... 24 Torque Chart .................................................................................................. 25 Instructions for Ordering Parts ...................................................................... 26 Please Give Part No., Description and Unit Serial No. 2 89763-B Page Rev. A RPE/RSE/RPEW TABLE OF CONTENTS Parts List RPE/RSE Moldboard .............................................................................. 27 RPEW Moldboard ................................................................................... 30 Frame – Hydraulic Reversing.................................................................. 32 Lift – Level .............................................................................................. 34 Parking Stand .......................................................................................... 35 Casters ..................................................................................................... 36 Shoes ....................................................................................................... 39 Curb Guard .............................................................................................. 42 Curb Shoe ................................................................................................ 43 Moldboard Wear Shoe............................................................................. 43 Plow Markers .......................................................................................... 43 Deflectors ................................................................................................ 44 Arms (Braces).......................................................................................... 46 Hydraulic Lines ....................................................................................... 47 Hitches – Plow Half ................................................................................ 48 Side Plates ............................................................................................... 51 Hitches – Truck Half ............................................................................... 52 Decals ...................................................................................................... 54 Please Give Part No., Description and Unit Serial No. 3 89763-B Page Rev. A INSERT CURRENT HI-WAY WARRANTY RPE/RSE/RPEW PREFACE PLEASE! ALWAYS THINK SAFETY FIRST!! The purpose of this manual is to familiarize the person (or persons) using this unit with the information necessary to properly install, operate, and maintain this system. These instructions cannot replace the following: the fundamental knowledge that must be possessed by the installer or operator, the knowledge of a qualified person, or the clear thinking necessary to install and operate this equipment. Since the life of any machine depends largely upon the care it is given, we suggest that this manual be read thoroughly and referred to frequently. If for any reason you do not understand the instructions, please call your authorized dealer or our Cedar Rapids, Iowa, Product Support Department at (319) 363-8281. It has been our experience that by following these installation instructions, and by observing the operation of the plow, you will have sufficient understanding of the machine enabling you to troubleshoot and correct all normal problems that you may encounter. Again, we urge you to call your authorized dealer or our Cedar Rapids Product Support Department if you find the unit is not operating properly, or if you are having trouble with repairs, installation, or removal of this machine. We urge you to protect your investment by using genuine HECO parts and our authorized dealers for all work other than routine care and adjustments. Highway Equipment Company reserves the right to make alterations or modifications to this equipment at any time. The manufacturer shall not be obligated to make such changes to machines already in the field. This Safety Section should be read thoroughly and referred to frequently. ACCIDENTS HURT !!! ACCIDENTS COST !!! ACCIDENTS CAN BE AVOIDED !!! Please Give Part No., Description and Unit Serial No. 5 89763-B Page Rev. A RPE/RSE/RPEW SAFETY TAKE NOTE! THIS SAFETY ALERT SYMBOL FOUND THROUGHOUT THIS MANUAL IS USED TO CALL YOUR ATTENTION TO INSTRUCTIONS INVOLVING YOUR PERSONAL SAFETY AND THAT OF OTHERS. FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN INJURY OR DEATH. In this manual and on the safety signs placed on the unit, the words “DANGER,” “WARNING,” “CAUTION,” “NOTICE” and “IMPORTANT” are used to indicate the following: DANGER Indicates an imminently hazardous situation that, if not avoided, WILL result in death or serious injury. This signal word is to be limited to the most extreme situations and typically for machine components that, for functional purposes, cannot be guarded. WARNING Indicates a potentially hazardous situation that, if not avoided, COULD result in death or serious injury, and includes hazards that are exposed when guards are removed. It may also be used to alert against unsafe practices. CAUTION Indicates a potentially hazardous situation that, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices. NOTICE! Is used for informational purposes in areas which may involve damage or deterioration to equipment but generally would not involve the potential for personal injury. IMPORTANT! Is used for informational purposes in areas which may involve damage or deterioration to equipment but generally would not involve the potential for personal injury. The need for safety cannot be stressed strongly enough in this manual. At Highway Equipment Company, we urge you to make safety your top priority when operating any equipment. We firmly advise that anyone allowed to operate this machine be thoroughly trained and tested, to prove they understand the fundamentals of safe operation. The following guidelines are intended to cover general usage and to assist you in avoiding accidents. There will be times when you will run into situations that are not covered in this section. At those times the best standard to use is common sense. If, at any time, you have a question concerning these guidelines, please call your authorized dealer or our factory at (319) 363-8281. Please Give Part No., Description and Unit Serial No. 6 89763-B Page Rev. A RPE/RSE/RPEW SAFETY AVOID ACCIDENTS Most accidents, whether they occur in industry, on the farm, at home, or on the highway, are caused by the failure of some individual to follow simple and fundamental safety rules or precautions. For this reason, most accidents can be prevented by recognizing the real cause and doing something about it before the accident occurs. Regardless of the care used in the design and construction of any type of equipment, there are many conditions that cannot be completely safeguarded against without interfering with reasonable accessibility and efficient operation. A CAREFUL OPERATOR IS THE BEST INSURANCE AGAINST AN ACCIDENT. THE COMPLETE OBSERVANCE OF ONE SIMPLE RULE WOULD PREVENT MANY THOUSAND SERIOUS INJURIES EACH YEAR. THAT RULE IS: NEVER ATTEMPT TO CLEAN, OIL OR ADJUST A MACHINE WHILE IT IS IN MOTION. NATIONAL SAFETY COUNCIL Please Give Part No., Description and Unit Serial No. 7 89763-B Page Rev. A RPE/RSE/RPEW SAFETY DECALS MAINTENANCE INSTRUCTIONS 1. Keep safety decals and signs clean and legible at all times. 2. Replace safety decals and signs that are missing or have become illegible. 3. Replaced parts that displayed a safety sign should also display the current sign. 4. Safety decals or signs are available from your dealer's Parts Department or our Cedar Rapids factory. INSTALLATION INSTRUCTIONS 1. Clean Surface Wash the installation surface with a synthetic, free-rinsing detergent. with a soap containing creams or lotion. Allow to dry. Avoid washing the surface 2. Position Safety Decal Decide on the exact position before application. Application marks may be made on the top or side edge of the substrate with a lead pencil, marking pen, or small pieces of masking tape. NOTE: Do not use chalk line, china marker, or grease pencil. Safety decals will not adhere to these. 3. Remove the Liner A small bend at the corner or edge will cause the liner to separate from the decal. Pull the liner away in a continuous motion at a 180-degree angle. If the liner is scored, bend at score and remove. 4. Apply Safety Decal a. Tack decal in place with thumb pressure in upper corners. b. Using firm initial squeegee pressure, begin at the center of the decal and work outward in all directions with overlapping strokes. NOTE: Keep squeegee blade even—nicked edges will leave application bubbles. c. Pull up tack points before squeegeeing over them to avoid wrinkles. 5. Remove Pre-mask If safety decal has a pre-mask cover remove it at this time by pulling it away from the decal at a 180 degree angle. NOTE: It is important that the pre-mask covering is removed before the decal is exposed to sunlight to avoid the pre-mask from permanently adhering to the decal. 6. Remove Air Pockets Inspect the decal in the flat areas for bubbles. To eliminate the bubbles, puncture the decal at one end of the bubble with a pin (never a razor blade) and press out entrapped air with thumb moving toward the puncture. 7. Re-Squeegee All Edges. Please Give Part No., Description and Unit Serial No. 8 89763-B Page Rev. A RPE/RSE/RPEW SAFETY DECALS CONTINUED Please Give Part No., Description and Unit Serial No. 9 89763-B Page Rev. A RPE/RSE/RPEW GENERAL SAFETY RULES Operation Section 1. Before attempting to operate this unit, read and be sure you understand the operation and maintenance manual. Locate all controls and determine the use of each. Know what you are doing! 2. When leaving the unit unattended for any reason, be sure to: a. Shut off vehicle engine. b. Place transmission of the vehicle in “neutral” or “park”. c. Set parking brake firmly. d. Lock ignition and take keys with you. e. Lock vehicle cab. f. If on steep grade, block wheels. These actions are recommended to avoid unauthorized use, runaway, vandalism, theft and unexpected operation during start-up. 3. Do not read, eat, talk on a mobile phone or take your attention away while operating the unit. Operating is a full-time job. 4. Guards and covers are provided to help avoid injury. Stop all machinery before removing them. Replace guards and covers before starting operation. 5. Stay clear of any moving members. Make adjustments in small steps, shutting down all motions for each adjustment. 6. Before starting unit, be sure everyone is clear and out of the way. 7. Do not allow anyone to ride on any part of unit for any reason. 8. Look for missing fasteners, looseness, wear and cracks. Replace immediately if required. Use only new SAE grade 8 screws and new selflocking nuts. 9. Inspect all bolts, screws, fasteners, mountings and other attachments periodically. Replace any missing or damaged parts with proper specification items. Tighten all bolts, nuts and screws to specified torques according to the torque chart in this manual. Please Give Part No., Description and Unit Serial No. 10 89763-B Page Rev. A RPE/RSE/RPEW GENERAL SAFETY RULES Operation Section 10. Starting fluids and sprays are extremely flammable. Don’t smoke. Stay away from flame or heat! 11. All vehicles should be equipped with a serviceable fire extinguisher of 5 BC rating or larger. 12. Hydraulic system and oil can get hot enough to cause burns. Before working on the system, wait until oil has cooled. 13. Wear eye protection while working around equipment. 14. Read and understand the precautionary decals on the plow. Replace any that become defaced, damaged, lost or painted over. Replacement decals can be ordered from your equipment dealer or from Highway Equipment Company by calling (319) 363-8281. Please Give Part No., Description and Unit Serial No. 11 89763-B Page Rev. A RPE/RSE/RPEW GENERAL SAFETY RULES Maintenance Section 1. Maintenance includes all lubrication, inspection, adjustments (other than operational control adjustments) part replacement, repairs and such upkeep tasks as cleaning and painting. 2. When performing any maintenance work, wear proper protective equipment—always wear eye protection—safety shoes can help save your toes—gloves will help protect your hands against cuts, bruises, abrasions and from minor burns—a hard hat is better than a sore head! 3. Use proper tools for the job required. Use of improper tools (such as a screwdriver instead of a pry bar, a pair of pliers instead of a wrench, a wrench instead of a hammer) not only can damage the equipment being worked on, but can lead to serious injuries. USE THE PROPER TOOLS. 4. When guards and covers are removed for any maintenance, be sure that such guards are reinstalled before unit is put back into operation. 5. Check all screws, bolts and nuts for proper torques before placing equipment back in service. Refer to torque chart in this manual. 6. Some parts and assemblies are quite heavy. Before attempting to unfasten any heavy part or assembly, arrange to support it by means of a hoist, by blocking or by use of an adequate arrangement to prevent it from falling, tipping, swinging or moving in any manner which may damage it or injure someone. Always use lifting device that is properly rated to lift the equipment. NEVER LIFT EQUIPMENT OVER PEOPLE. Please Give Part No., Description and Unit Serial No. 12 89763-B Page Rev. A RPE/RSE/RPEW GENERAL SAFETY RULES Maintenance Section 7. If repairs require use of a torch or electric welder, be sure that all flammable and combustible materials are removed. DO NOT weld or flame cut on any part containing oil, gasoline or their fumes or other flammable material, or any container whose contents or previous contents are unknown. 8. Keep a fully charged fire extinguisher readily available at all times. It should be a Type ABC or a Type BC unit. 9. Cleaning solvents should be used with care. Petroleum based solvents are flammable and present a fire hazard. Don’t use gasoline. All solvents must be used with adequate ventilation, as their vapors should not be inhaled. 10. Hydraulic fluid under high pressure leaking from a pin hole are dangerous as they can penetrate the skin as though injected with a hypodermic needle. Such liquids have a poisonous effect and can cause serious wounds. Get medical assistance if such a wound occurs. To check for such leaks, use a piece of cardboard or wood instead of your hand. The fine spray from a small hydraulic oil leak can be highly explosive—DO NOT SMOKE—STAY AWAY FROM FLAME OR SPARKS. Please Give Part No., Description and Unit Serial No. 13 89763-B Page Rev. A RPE/RSE/RPEW GENERAL SAFETY RULES Installation Section 1. Follow mounting instructions in the Installation section of this manual. If mounting conditions require deviation from these instructions refer to factory. 2. When making the installation, be sure that the lighting meets Federal Motor Vehicle Safety Standard (FMVSS) No. 108 and all applicable local and state regulations. 3. Do not weld on vehicle frame as such welding can lead to fatigue cracking and must be avoided. When drilling holes in frame member, drill only through the vertical web portions− do not put holes in top or bottom flanges. Refer to truck manufacturer’s recommendations. 6. Check for vehicle visibility. Reposition so that adequate visibility is maintained. 7. Add Caution, Warning, Danger and Instruction decals as required. Peel off any label masking which has not been removed. 8. Check installation completely to be sure all fasteners are secure and that nothing has been left undone. Please Give Part No., Description and Unit Serial No. 14 89763-B Page Rev. A RPE/RSE/RPEW GENERAL DESCRIPTION RPE: RSE: RPEW: Reversible Poly Trip Edge Reversible Steel Trip Edge Reversible Poly Trip Edge with Wings The DH 3000 Snowplow Hitch is designed so that it can be left on the truck during the off season. Moldboards come in a choice of poly or steel. Poly moldboards are 3/8” thick and backed with a steel framework and reinforcing ribs to avoid corrosion zones. The trip edge is designed to trigger upon contact with an obstacle, then reset to continue to move snow. The trip mechanism features heavy-duty construction with adjustable 3/4” (1.91 cm) horizontal torsion springs. Hydraulic cylinders reverse the plow for right- or left-hand discharge of snow. This product is intended for commercial use only. Please Give Part No., Description and Unit Serial No. 15 89763-B Page Rev. A RPE/RSE/RPEW DIMENSIONS MODEL RPE1036 RPE1042 RPE1136 RPE1142 RPE1242 RPEW1142 RPEW1242 RSE1036 RSE1042 RSE1136 RSE1142 RSE1242 LENGTH 10’ (3 m) 10’ (3 m) 11’ (3.35 m) 11’ (3.35 m) 12’ (3.66 m) 11’ (3.35 m) 12’ (3.66 m) 10’ (3 m) 10’ (3 m) 11’ (3.35 m) 11’ (3.35 m) 12’ (3.66 m) CUTTING WIDTH 8’ 0” (2.44 m) 8’ 0” (2.44 m) 8’ 9” (2.71 m) 8’ 9” (2.71 m) 9’ 6” (2.93 m) 8’ 9” (2.71 m) 9’ 6” (2.93 m) 8’ 0” (2.44 m) 8’ 0” (2.44 m) 8’ 9” (2.71 m) 8’ 9” (2.71 m) 9’ 6” (2.93 m) HEIGHT 36” (10.98 m) 42” (12.8 m) 36” (10.98 m) 42” (12.8 m) 42” (12.8 m) 42” (12.8 m) 42” (12.8 m) 36” (10.98 m) 42” (12.8 m) 36” (10.98 m) 42” (12.8 m) 42” (12.8 m) MOLDBOARD THICKNESS 3/8” (.95 cm) 3/8” (.95 cm) 3/8” (.95 cm) 3/8” (.95 cm) 3/8” (.95 cm) 3/8” (.95 cm) 3/8” (.95 cm) 3/16” (.48 cm) 3/16” (.48 cm) 3/16” (.48 cm) 3/16” (.48 cm) 3/16” (.48 cm) WEIGHT (LBS) 2100 2260 2180 2340 2420 2375 2455 2205 2365 2285 2445 2525 Please Give Part No., Description and Unit Serial No. 16 89763-B Page Rev. A RPE/RSE/RPEW TRUCK HITCH INSTRUCTIONS TRUCK HITCH MOUNTING The height above ground is approximately 15 inches, although it can vary depending on factors such as temperature, air pressure and load of the truck. NOTE: If wing is to be installed, please refer to wing’s operation manual for special truck hitch installation instructions. Some wings require side plate modifications or special side plates. Figure 1 – Mounting ITEM 1 2 3 4 5 6 7 8 9 10 11 12 DESCRIPTION Side Plate – LH Side Plate – RH 3/4 X 2-1/2 Cap Screws 3/4 X 2-1/4 Cap Screws 3/4 Lock Nuts 5/8 X 2-1/2 Cap Screws 5/8 X 2 Cap Screws 5/8 Lock Nuts Hitch Assembly Connection Angles Brackets Block Braces QTY 1 1 16 2 18 10 10 20 1 2 2 4 Position Side Plates (1 & 2) as shown in Figure 1 and mark hole locations. Trim Side Plates to fit. Drill 13/16” (.48 cm) holes through side plate and truck frame. Attach Side Plates loosely to truck using 3/4 x 2-1/2 hardware (3 & 5). Attach Hitch (9) to Side Plates using 5/8 x 2-1/2 hardware (6 & 8). Tighten all hardware to recommended torque. Attach Connection Angle (10) to each side of Hitch with remaining 3/4 hardware (4 & 5). Attach Brackets (11) to Connection Angles using 5/8 x 2 hardware (7 & 8). Mark the six hole locations on the truck frame. Drill 11/16” (1.75 cm) holes where marked. Attach Brackets to truck frame using remaining hardware. Weld two Block Braces (12) to each Connection Angle as shown in Figure 1. Paint parts to prevent rust formation. Please Give Part No., Description and Unit Serial No. 17 89763-B Page Rev. A RPE/RSE/RPEW TRUCK HITCH INSTRUCTIONS CONTINUED STORAGE Figure 2 – Truck Hitch Figure 3 – Storage Fully retract lift cylinder and remove Pin A (Figure 2) from lift arm. Raise the lift arm and rotate the cylinder up to the hitch. Lower lift arm to the storage position as shown in Figure 3. Secure with Link and Pin A. Secure the cylinder in the storage position using Pin B. CAUTION Make sure the lift arm is supported before removing Pin A. Otherwise, the lift arm will drop when the pin is removed, causing damage or injury. OPERATING INSTRUCTIONS Pull the plow lift lever to raise the plow. When the lever is released, the valve will return to a neutral hold position and the plow will remain in that position. Push the plow lift lever to lower the plow. When you release the lever, the valve will return to a neutral hold position. Some lift cylinders have a detent or (float) position on the lower (down) position. Hold lever in down position until plow has found its lowest level, then release lever. This allows the plow to properly follow the contour of the plowing surface. If the truck is equipped with a four-position plow lift valve with a detent in the down position, the plow will naturally find its lowest level to follow the contour of the plowing surface. NOTICE! Make sure plow will not drop instantly when lowering plow during snow plowing operation. The caster wheels might hang in a reversed position and a sudden drop will damage tires and hubs. A restrictor must be installed in the hydraulic line to the lift cylinder or the plow may lower too fast. Be sure the restriction to flow is in the down hydraulic circuit only. TRUCK HITCH INSTRUCTIONS CONTINUED Please Give Part No., Description and Unit Serial No. 18 89763-B Page Rev. A RPE/RSE/RPEW SERVICE PROCEDURES Initial 1. Check bolts for tightness. Torque loose bolts to the limits set forth in the torque specifications listed in this book. 2. Check that all pins are equipped with a keeper. 3. Adjust lifting devices or carrying devices for desired plow action. 4. Grease all fittings and exposed threads on adjusting screws. 5. Inspect all hydraulic hoses for possible chaffing or pinching. 6. Inspect all hydraulic fittings for signs of leakage. 7. Ensure both hydraulic quick coupler halves are free of contamination before coupling. After First 4 Hours 1. 2. Check all bolts for tightness. Replace as needed. Inspect all pins for loose or broken cotter pins. 8 – 10 Hours 1. 2. 3. 4. Grease all adjusting screws and grease fittings. Check all bolts for looseness or breakage. Replace if necessary. Inspect lift mechanism for wear. Inspect hydraulic components for leaks or wear. Annual 1. 2. 3. 4. Protect exposed cylinder rods with a thin film of grease during storage. Cover all quick couplers with the appropriate plugs and caps. Prime and paint all exposed metal surfaces. Drain and flush hydraulic system, if so equipped, clean tank and filter screen. Refill with high grade of hydraulic oil. 5. Drain the hydraulic system and change the filter every 500 hours or annually. Please Give Part No., Description and Unit Serial No. 19 89763-B Page Rev. A RPE/RSE/RPEW INSTALLATION INSTRUCTIONS Unpack and inspect plow and all loose parts for any damage that might have occurred in shipping. If any is found, or any shortages noted, notify your dealer immediately. A lifting device with a two-ton minimum lifting capacity is needed to mount the plow. Standard tools are required for installation and maintenance. Use only lifting devices that meet or exceed OSHA standard 1910.184. WARNING Never exceed work load limits or lift equipment over people. Loads may shift or fall if improperly supported, causing injury. MOUNTING PLOW AND DRIVE FRAME TO TRUCK The truck must have a minimum front axle capacity of 14,000 pounds to install the RPE, RPEW, or RSE plow. Place unit on a level surface, with the plow in the bulldoze position. Make sure hydraulic cylinders are both half extended so that the drive frame mounts perpendicular to the plow. Raise drive frame oscillating beam by means of crane on hydraulic jack until drive holes in oscillating beam reach 15” (38.1 cm). This drive height should be maintained to 15” (38.1 cm)±1 (Figure 4, following page). Cutting edge of plow must remain on level floor when raising oscillating beam. Drive truck into position. A second person should guide truck driver to move slowly forward until drive frame ears of oscillating beam fit between drive plates on truck. CAUTION Never stand between truck and drive frame when vehicle is being moved into position. Connect plow drive frame to the truck push frame (truck hitch) by inserting two drive pins. Secure drive pins with cotter pins or lynch pins. CAUTION Make sure the plow is securely attached to the truck body. Periodically check the hardware to make sure they are secure. Retighten as required. Please Give Part No., Description and Unit Serial No. 20 89763-B Page Rev. A RPE/RSE/RPEW INSTALLATION INSTRUCTIONS CONTINUED Figure 4 – Plow Installation CUTTING EDGE ATTACK ANGLE The cutting edge attack angle should be 15 degrees from vertical when the drive height of the plow is 15” (38.1 cm) (Figure 4). The braces should be mounted in rear holes (Hole B, Figure 4) of truss frame. When drive frame is used in a horizontal position (7 degrees from vertical), because a different truck hitch design is being used, the front holes (Hole A, Figure 4) of the truss frame should be used to mount the braces between frame and plow. CAUTION Make sure truck engine is shut off and auxiliary brakes of truck are engaged before adjusting cutting edge attack angles. CAUTION Make sure plow is secured to a crane and cannot fall backward or forward before disconnecting braces and adjusting cutting edge angle (attack angle) when plow, drive frame and truck are connected. Please Give Part No., Description and Unit Serial No. 21 89763-B Page Rev. A RPE/RSE/RPEW INSTALLATION INSTRUCTIONS CONTINUED REVERSING THE PLOW Lower the plow until cutting edge is back down on ground. The two hydraulic hoses coming out of cushion valve on drive frame must be connected to the hydraulic circuit of the truck. Install male and female quick couplers on the plow hoses. Connect the male and female quick couplers before storing the plow, to prevent dirt from entering the hydraulic system. Connect the male and female quick couplers to the truck quick couplers. Reverse plow a dozen times to make sure air is removed from the hydraulic system. The plow will shift back to the neutral hold position when the lever is released. TORSION SPRING ADJUSTMENT The torsion springs are factory set to maximum pressure. If the plow trips too hard, loosen one spring tension bolt all the way on one side of the plow. Place flat washer(s) to a maximum of 1/4” (.64 cm) under spring keeper and fasten tension bolt. Loosen second spring tension bolt all the way on other side of plow. Again, place flat washer(s) to a maximum of 1/4” (.64 cm) under spring keeper and fasten tension bolt. Test tripping action of plow and if plow still trips too hard, add washers to remaining springs. In order to remove torsion springs, lay plow with front (plowing surface) down on level surface. Loosen all spring tension bolts and remove bolts, nuts and spring keepers. Remove two bolts and lock nuts from hinge tube. CAUTION Make sure plow or trip edge assembly is properly braced and cannot fall before sliding the tube out of the plow/trip edge assembly. Damage or serious injury could occur if plow or trip edge assembly falls. Remove tube. Replace spring(s), clean and grease hinge tube and plow assemblies and slide hinge tube back into position. Mount hinge tube bolts and nuts. Fasten springs with tension bolts, lock nuts and spring keepers. CHECKING INSTALLATION Check over entire plow to be sure all fasteners are in place and properly tightened per Torque Chart in this manual. Please Give Part No., Description and Unit Serial No. 22 89763-B Page Rev. A RPE/RSE/RPEW LUBRICATION AND MAINTENANCE SERVICE PROCEDURES Initial 1. Check bolts for tightness. Torque loose bolts to the limits set forth in the torque specifications listed in this book. 2. Check that all pins are equipped with a keeper. 3. Adjust lifting devices for desired plow action. 4. Grease all fittings and exposed threads on adjusting screws. 5. Inspect all hydraulic hoses for possible chaffing or pinching. 6. Inspect all fittings for signs of leakage. 7. Ensure both hydraulic quick coupler halves are free of contamination before coupling. 8 – 10 Hours 1. Grease all fittings and coat adjusting rods with grease. 2. Spray lubricant on all pivot points on the plow, i.e. moldboard pivot pins. 3. Check all bolts for looseness or breakage. Tighten hardware to recommended torques. Replace any lost or damaged fasteners or other parts. 4. Inspect hydraulic components for damage or leaks. 5. Check cutting edge for wear. Replace cutting edge if worn within 1/2” (1.27 cm) to 3/8” (.48 cm) from the moldboard. CAUTION Do not let cutting edge wear closer than 1/2” to 3/8” from the bottom of the moldboard. Damage to the plow could occur. 6. Check skid shoes for wear. Replace skid shoes when the average thickness is 1/4” (.64 cm). 7. Check hitch locking mechanism to ensure plow is secure. 8. Inspect curb shoes for wear, replace if necessary. Annual 1. 1. 2. 3. 4. Protect exposed cylinder rods with a thin film of grease during storage. Cover all quick couplers with the appropriate plugs and caps. Prime and paint all exposed metal surface to prevent the formation of rust. Store the plow off of the ground on cribbing, if possible. Drain the hydraulic system and change the filter every 500 hours or annually. Please Give Part No., Description and Unit Serial No. 23 89763-B Page Rev. A RPE/RSE/RPEW LUBRICATION AND MAINTENANCE CLEAN UP For maintaining a minimum maintenance operation, this plow should be thoroughly washed every two to three days during the operating season. Hose the unit down under pressure to free all sticky and frozen material. It is important that the plow be thoroughly cleaned at the end of each operating season. All service procedures listed in this section should be closely followed. STORAGE Connect the male and female quick couplers before storing the plow, to prevent dirt from entering the hydraulic system. See “Storage” section under Truck Hitch Instructions for truck hitch storage information. Please Give Part No., Description and Unit Serial No. 24 89763-B Page Rev. A RPE/RSE/RPEW STANDARD TORQUES NATIONAL COARSE (NC) CAP SCREWS CAP SCREW GRADE IDENTIFICATION - MARKINGS ON HEAD SAE GRADE 5 THREE MARKS - 120 DEGREES APART SAE GRADE 8 SIX MARKS - 60 DEGREES APART TORQUE - FOOT-POUNDS CAP SCREW GRADE 5 GRADE 8 SIZE NC NF NC NF 5/16” 17 19 25 25 3/8” 30 35 45 50 7/16” 50 55 70 80 1/2” 75 90 110 120 9/16” 110 120 150 170 5/8” 150 170 220 240 3/4” 260 300 380 420 7/8” 430 470 600 660 1” 640 700 900 1,000 1-1/8” 800 880 1,280 1,440 1-1/4” 1,120 1,240 1,820 2,000 1-3/8” 1,460 1,680 2,380 2,720 1-1/2” 1,940 2,200 3,160 3,560 Please Give Part No., Description and Unit Serial No. 25 89763-B Page Rev. A RPE/RSE/RPEW INSTRUCTIONS FOR ORDERING PARTS Order from the AUTHORIZED DEALER in your area. 1. Always give the pertinent model and serial number. 2. Give part name, part number and the quantity required. 3. Give the correct street address to where the parts are to be shipped, and the carrier if there is a preference. Unless claims for shortages or errors are made immediately upon receipt of goods they will not be considered. Any part returns should be directed through the dealer from which they were purchased. When broken goods are received, a full description of the damage should be made by the carrier agent on the freight bill. If this description is insisted upon, full damage can always be collected from the transportation company. No responsibility is assumed for delay or damage to merchandise while in transit. Our responsibility ceases upon delivery of shipment to the transportation company from whom a receipt is received showing that shipment was in good condition when delivered to them. Therefore, claims (if any) should be filed with the transportation company and not with Highway Equipment Company. If your claims are not being handled (by the transportation company) to your satisfaction, please call the Parts Manager at Highway Equipment Company (319-363-8281) for assistance. Please Give Part No., Description and Unit Serial No. 26 89763-B Page Rev. A RPE/RSE/RPEW RPE/RSE MOLDBOARD Please Give Part No., Description and Unit Serial No. 27 89763-B Page Rev. A RPE/RSE/RPEW RPE/RSE MOLDBOARD CONTINUED ITEM 1 2 3 4 5 6 7 8 9 10 PART NO. 89158 89160 89159 89161 89162 89165 89167 89166 89168 89169 89122 89124 89123 89125 89126 89127 89129 89128 89130 89131 89462 89464 89466 89551 20682 89463 89465 89467 89472 89363 89352 89353 89354 89528 89532 DESCRIPTION Moldboard – Assembly RPE1036 Moldboard – Assembly RPE1042 Moldboard – Assembly RPE1136 Moldboard – Assembly RPE1142 Moldboard – Assembly RPE1242 Moldboard – Assembly RSE1036 Moldboard – Assembly RSE1042 Moldboard – Assembly RSE1136 Moldboard – Assembly RSE1142 Moldboard – Assembly RSE1242 Moldboard – Weldment RPE1036 Moldboard – Weldment RPE1042 Moldboard – Weldment RPE1136 Moldboard – Weldment RPE1142 Moldboard – Weldment RPE1242 Moldboard – Weldment RSE1036 Moldboard – Weldment RSE1042 Moldboard – Weldment RSE1136 Moldboard – Weldment RSE1142 Moldboard – Weldment RSE1242 Hinge – Weldment 10’ Hinge – Weldment 11’ Hinge – Weldment 12’ Bolt – Carriage 5/8 x 2-1/2 GR 8 Nut – Lock 5/8 Tube – Hinge 10’ Tube – Hinge 11’ Tube – Hinge 12’ Spring Keeper – TE & LOC Assembly Edge – Cutting 10’ Edge – Cutting 11’ Edge – Cutting 12’ Cap Screw – 5/8 x 2-3/4 GR 8 Cap Screw – 5/8 x 5 GR 8 Please Give Part No., Description and Unit Serial No. 28 QTY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 AR AR 1 1 1 AR AR 1 1 1 2 AR 89763-B Page Rev. A RPE/RSE/RPEW RPE/RSE MOLDBOARD CONTINUED ITEM PART NO. 11 12 13 14 15 89711 89713 89712 89714 89715 89115 89116 89117 89549 20716 89591 DESCRIPTION Following parts are used on RPE only: Moldboard – Poly RPE1036 Moldboard – Poly RPE1042 Moldboard – Poly RPE1136 Moldboard – Poly RPE1142 Moldboard – Poly RPE1242 Angle – Keeper 10’ Angle – Keeper 11’ Angle – Keeper 12’ Bolt – Carriage 5/8 x 2 GR 8 Washer – Lock 5/8 Nut – Hex 5/8 GR 8 QTY 1 1 1 1 1 1 1 1 AR AR AR AR – As Required Please Give Part No., Description and Unit Serial No. 29 89763-B Page Rev. A RPE/RSE/RPEW RPEW MOLDBOARD Please Give Part No., Description and Unit Serial No. 30 89763-B Page Rev. A RPE/RSE/RPEW RPEW MOLDBOARD CONTINUED ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 * - Not Shown PART NO. DESCRIPTION 89163 89164 89132 89133 89464 89466 89465 89467 * 89363 89353 89354 89472 89532 89528 89551 20682 89716 89719 89717 89720 89718 89721 89116 89117 89549 20716 89591 Moldboard – Assembly RPEW1142 Moldboard – Assembly RPEW1242 Moldboard – Weldment RPEW1142 Moldboard – Weldment RPEW1242 Hinge – Weldment 11’ Hinge – Weldment 12’ Tube – Hinge 11’ Tube – Hinge 12’ Keeper – TE & LOC Assembly Edge – Cutting 11’ Edge – Cutting 12’ Spring Cap Screw – 5/8 x 5 GR 8 Cap Screw – 5/8 x 2-3/4 GR 8 Bolt – Carriage 5/8 x 2-1/2 Nut – Lock 5/8 Moldboard – Poly RPEW1142 Moldboard – Poly RPEW1242 Moldboard – Poly LH RPEW1142 Moldboard – Poly LH RPEW1242 Moldboard – Poly RH RPEW1142 Moldboard – Poly RH RPEW1242 Angle – Keeper 11’ Angle – Keeper 12’ Bolt – Carriage 5/8 x 2 GR 8 Washer – Lock 5/8 Nut – Hex 5/8 GR 8 QTY 1 1 1 1 1 1 AR 1 1 AR 2 AR AR AR 1 1 1 1 1 1 1 1 53 66 66 AR – As Required Please Give Part No., Description and Unit Serial No. 31 89763-B Page Rev. A RPE/RSE/RPEW FRAME – HYDRAULIC REVERSING Please Give Part No., Description and Unit Serial No. 32 89763-B Page Rev. A RPE/RSE/RPEW FRAME – HYDRAULIC REVERSING CONTINUED ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 PART NO. DESCRIPTION 89118 89461 89460 89459 89416 89415 6069 89458 20719 89543 20128-X1 20714 89548 89547 89559 20702 20701 20844 89475 Frame – Kit Hydraulic Reversing A-Frame – Weldment Oscillating Frame – Weldment Thrust Pin – Weldment Hinge Pin – Brace 1-1/8 x 8-5/8 Pin – Brace 1-1/8 x 6-5/8 Fitting – Grease Washer – Hinge Pin Washer – Lock 1 Cap Screw – 1NC x 2-1/2 GR 8 Cap Screw – 1/2NC x 1-1/4 GR 8 Washer – Lock 1/2 Cap Screw – 1-1/4NC x 8 GR 8 Cap Screw – 1-1/4 x 6 GR 8 Nut – Lock 1-1/4NC Washer – Flat 1-1/4 Washer – Flat 1-1/8 Pin – Cotter 5/16 x 2-1/2 Pin – Cotter 3/8 x 2-1/2 Please Give Part No., Description and Unit Serial No. 33 QTY 1 1 1 4 4 1 1 1 1 1 1 2 2 4 8 8 8 8 89763-B Page Rev. A RPE/RSE/RPEW LIFT – LEVEL ITEM 1 2 3 PART NO. 89419 96645 89081 89080 DESCRIPTION Lift – Kit Level, Includes Items 1 - 3 Chain – Weldment Shackle Link – Grab Please Give Part No., Description and Unit Serial No. 34 QTY 2 1 2 89763-A Page Rev. B RPE/RSE/RPEW PARKING STAND ITEM 1 2 3 PART NO. 89447 89349 89616 89085 DESCRIPTION Stand – Kit Parking Support – Square Leg Pin Pin – Klik Please Give Part No., Description and Unit Serial No. 35 QTY 1 1 1 89763-A Page Rev. A RPE/RSE/RPEW CASTER – 10” SCREW ADJUSTABLE ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 PART NO. 89197 89400 89397 89594 89391 89398 89399 89394 89395 89402 89590 20716 89401 89527 20818 89589 6072 6069 20939 20831 DESCRIPTION Caster – Assembly Screw Adjustable 10” Caster – 10” Screw – Adjusting Spring – 2-7/8 x 4-1/2 Screw – Handle Spacer Bearing – Thrust Tube – Outer Nut – Weldment Lock Tube – Inner Nut – Hex 5/8NF GR 8 Washer – Lock 5/8 Shaft Cap Screw – 5/8NF x 2-1/4 GR 8 Pin – Cotter 1/8 x 1-1/2 Nut – Castle 1-1/4NF Fitting – Grease 1/4 Fitting – Grease 1/8 Pin – Roll 5/16 x 2 Pin – Cotter 3/16 x 2-1/2 Please Give Part No., Description and Unit Serial No. 36 QTY 1 1 1 1 1 1 1 1 1 4 4 1 4 1 1 1 1 1 1 89763-A Page Rev. A RPE/RSE/RPEW CASTER – 8” SCREW ADJUSTABLE ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 PART NO. 89198 89387 89397 89594 89391 89398 89399 89394 89395 89396 89590 20716 89540 89527 20818 20683 6072 6069 20939 DESCRIPTION Caster – Assembly Screw Adjustable 8” Caster – 8” Screw – Adjusting Spring – 2-7/8 x 4-1/2 Screw – Handle Spacer Bearing – Thrust Tube – Outer Nut – Weldment Lock Tube – Inner Nut – Hex 5/8NF GR 8 Washer – Lock 5/8 Cap Screw – 3/4NC x 5-1/2 GR 8 Cap Screw – 5/8NF x 2-1/4 GR 8 Pin – Cotter 1/8 x 1-1/2 Nut – Lock 3/4NC Fitting – Grease 1/4 Fitting – Grease 1/8 Pin – Roll 5/16 x 2 Please Give Part No., Description and Unit Serial No. 37 QTY 1 1 1 1 1 1 1 1 1 4 4 1 4 1 1 1 1 1 89763-A Page Rev. A RPE/RSE/RPEW CASTER – 8” BOLT ADJUSTABLE ITEM 1 2 3 4 5 6 7 8 9 PART NO. 89199 89387 89388 89590 20716 89540 89527 20683 6072 6069 DESCRIPTION Caster – Assembly Bolt Adjustable 8” Caster – 8” Tube – Outer Nut – Hex 5/8NF GR 8 Washer – Lock 5/8 Cap Screw – 3/4NC x 5-1/2 GR 8 Cap Screw – 5/8NF x 2-1/4 GR 8 Nut – Lock 3/4NC Fitting – Grease 1/4 Fitting – Grease 1/8 Please Give Part No., Description and Unit Serial No. 38 QTY 1 1 4 4 1 4 1 1 1 89763-A Page Rev. A RPE/RSE/RPEW MUSHROOM SHOE –SCREW ADJUSTABLE ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 PART NO. 89200 89385 89389 89594 89391 89390 89575 89394 89395 89393 89590 20716 89588 89527 20818 89561 6072 20834 20939 89392 89591 DESCRIPTION Shoe – Assembly Mushroom Screw Adj. Shoe – Mushroom Screw – Adjusting Spring – 2-7/8 x 4-1/2 Screw – Handle Spacer Pin – Pivot Tube – Outer Nut – Weldment Lock Tube – Inner Nut – Hex 5/8NF GR 8 Washer – Lock 5/8 Bolt – Plow 5/8NC Cap Screw – 5/8NF x 2-1/4 GR 8 Pin – Cotter 1/8 x 1 1/2 Pin – Clevis 1 x 6 Fitting – Grease 1/4 Pin – Cotter 1/4 x 2 Pin – Roll 5/16 x 2 Pivot – Connector Nut – Hex 5/8NC GR 8 Please Give Part No., Description and Unit Serial No. 39 QTY 1 1 1 1 1 1 1 1 1 4 6 2 4 1 1 1 1 1 1 2 89763-A Page Rev. A RPE/RSE/RPEW MUSHROOM SHOE – BOLT ADJUSTABLE ITEM 1 2 3 4 5 6 7 PART NO. 89201 89385 89386 89588 20716 89591 89527 89590 DESCRIPTION Shoe – Assembly Mushroom Bolt Adj. Shoe – Mushroom Tube – Weldment Bolt – Plow 5/8NC x 2 Washer – Lock 5/8 Nut – Hex 5/8NC GR 8 Cap Screw – 5/8NF x 2-1/4 GR 8 Nut – Hex 5/8NF GR 8 Please Give Part No., Description and Unit Serial No. 40 QTY 1 1 2 6 2 4 4 89763-A Page Rev. A RPE/RSE/RPEW RECTANGULAR SHOE – SCREW ADJUSTABLE ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 PART NO. 89202 89389 89394 89393 89403 89391 20818 89594 89390 6072 89561 20834 89404 89527 89590 20716 89395 20939 DESCRIPTION Shoe – Assembly Rectangular Screw Adj. Screw – Adjusting Tube – Outer Tube – Inner Shoe – Rectangular Screw – Handle Pin – Cotter 1/8 x 1 1/2 Spring – 2-7/8 x 4-1/2 Spacer Fitting – Grease 1/4 Pin – Clevis 1 x 6 Pin – Cotter 1/4 x 2 Chain – Weldment Safety Cap Screw – 5/8NF x 2-1/4 GR 8 Nut – Hex 5/8NF GR 8 Washer – Lock 5/8 Nut – Weldment Lock Pin – Roll 5/16 x 2 Please Give Part No., Description and Unit Serial No. 41 QTY 1 1 1 1 1 1 1 1 1 1 1 1 4 4 4 1 1 89763-A Page Rev. A RPE/RSE/RPEW CURB GUARD ITEM 1 2 3 4 PART NO. 89210 89449 89553 89591 20716 DESCRIPTION Guard – Kit Curb Guard – Weldment Curb Bolt – Carriage 5/8 x 3-1/2 GR 8 Nut – Hex 5/8NC GR 8 Washer – Lock 5/8 Please Give Part No., Description and Unit Serial No. 42 QTY 2 6 6 6 89763-A Page Rev. A RPE/RSE/RPEW * CURB SHOE ITEM 1 2 PART NO. 89572 89573 DESCRIPTION QTY Shoe – Curb RH Shoe – Curb LH 1 1 * MOLDBOARD WEAR SHOE ITEM 1 2 3 PART NO. 89209 89291 89552 20682 DESCRIPTION Shoe – Kit Moldboard Wear Shoe – Wear Bolt – Carriage 5/8NC x 3 GR 8 Nut – Lock 5/8NC QTY 2 4 4 * PLOW MARKERS ITEM 1 PART NO. 89569 DESCRIPTION QTY Markers – Plow 1 * - Not Shown Please Give Part No., Description and Unit Serial No. 43 89763-A Page Rev. A RPE/RSE/RPEW DEFLECTOR – RUBBER RPE/RSE ITEM 1 2 3 4 5 PART NO. DESCRIPTION 89222 89223 89224 89290 89456 89453 89289 89455 89452 89615 89457 89454 20131-X1 20680 Deflector – Kit Rubber 10’ Deflector – Kit Rubber 11’ Deflector – Kit Rubber 12’ Plate – Keeper 10’ Deflector Plate – Keeper 11’ Deflector Plate – Keeper 12’ Deflector Deflector – Rubber 10’ Deflector – Rubber 11’ Deflector – Rubber 12’ Angle – Deflector 10’ Angle – Deflector 11’ Angle – Deflector 12’ Cap Screw – 1/2NC x 2 GR 8 Nut – Lock 1/2NC QTY 1 1 1 1 1 1 1 1 1 AR AR AR – As Required Please Give Part No., Description and Unit Serial No. 44 89763-A Page Rev. A RPE/RSE/RPEW DEFLECTOR – RUBBER RPEW ITEM 1 2 3 4 5 6 7 8 PART NO. DESCRIPTION 89225 89441 89442 89443 89444 89445 89446 20131-X1 20680 Deflector – Kit Rubber Angle – Center Angle – End LH Angle – End RH Bar – Retaining Center Bar – Retaining End Deflector – Rubber Cap Screw – 1/2NC x 2 GR 8 Nut – Lock 1/2NC Please Give Part No., Description and Unit Serial No. 45 QTY 1 1 1 1 2 1 23 23 89763-A Page Rev. A RPE/RSE/RPEW ARMS (BRACES) ITEM 1 PART NO. 89107 DESCRIPTION Arms QTY 2 Please Give Part No., Description and Unit Serial No. 46 89763-A Page Rev. A RPE/RSE/RPEW HYDRAULIC LINES ITEM 1 2 3 4 5 6 7 8 PART NO. 89108 20677 89622 89623 89624 89625 89518 89626 89468 DESCRIPTION QTY Line – Kit Hydraulic Nut – Lock 5/16NC Cap – Pipe Valve – Cushion Adapter – Male Pipe Hose End – Male Pipe Cap Screw – 5/16NC x 2-1/2 GR 8 Hose – Hydraulic Cylinder – Single 2 2 1 2 8 2 13.1 2 Please Give Part No., Description and Unit Serial No. 47 89763-A Page Rev. A RPE/RSE/RPEW HITCH – HWPO/HWS PLOW HALF ITEM PART NO. 1 89101 * 89102 89535 20717 89106 2 3 4 DESCRIPTION Oscillating – Weldment HWPO Oscillating – Weldment HWS Cap Screw – 3/4NC x 1-3/4 GR 8 Washer – Lock 3/4 Washer – 3 x 3/8 QTY 1 1 1 1 1 * - Not Shown Please Give Part No., Description and Unit Serial No. 48 89763-A Page Rev. A RPE/RSE/RPEW HITCH – HWTL PLOW HALF ITEM 1 2 3 4 5 6 7 PART NO. 89105 89451 89450 89562 89101 89535 20717 89106 DESCRIPTION Adapter – Assembly TL Bar – Weldment Drive Pin – Drive Pin – Cotter 3/8 x 3 Oscillating – Weldment Cap Screw – 3/4NC x 1-3/4 GR 8 Washer – Lock 3/4 Washer – 3 x 3/8 Please Give Part No., Description and Unit Serial No. 49 QTY 1 1 2 1 1 1 1 89763-A Page Rev. A RPE/RSE/RPEW HITCH – HWMW PLOW HALF ITEM PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 89104 89146 89478 89420 89421 89477 89529 89591 20716 85767 89576 9342 89677 89620 20695 89643 89621 58567 89524 20714 * 89535 * 20717 * 89106 DESCRIPTION Hitch – Assembly Plow MW, Includes 1-19 Hitch – Plow Modification Pipe – 1/2 x 4-1/2 Lever – Weldment Lever – Weldment Tube – Steel Cap Screw – 5/8NC X 3-1/2 GR 8 Nut – Hex 5/8NC GR 8 Washer – Lock 5/8 Washer – Flat .625SAE Spring – 1/2 Yoke – 1/20NF Nut – Hex 1/2NF GR 8 Spring – 2-1/2 Washer – Flat 1/2 Nut – Hex 1/2NC GR 8 Pin – Clevis 1/2 Pin - Hair 1/2- 5/8 P Cap Screw – 1/2NC X 6 GR 8 Washer – Lock 1/2 Cap Screw – 3/4NC x 1-3/4 GR 8 Washer – Lock 3/4 Washer – 3 x 3/8 QTY 1 1 1 1 1 2 2 2 2 4 2 2 2 2 3 5 1 1 1 1 1 1 1 * - Not Shown Please Give Part No., Description and Unit Serial No. 50 89763-A Page Rev. A RPE/RSE/RPEW SIDE PLATES ITEM PART NO. 1 89089 89091 89093 89095 89097 89099 2 89090 89092 89094 3 4 5 6 89096 89098 89100 89537 89571 20179-X1 20682 DESCRIPTION HWPO/HWDP/HWTL/HWS Hitches: Side Plate – LH Side Plate – LH WS CUT Side Plate – LH SS CUT HWMW Hitches: Side Plate – LH Side Plate – LH WS CUT Side Plate – LH SS CUT HWPO/HWDP/HWTL/HWS Hitches: Side Plate – RH Side Plate – RH WS CUT Side Plate – RH SS CUT HWMW Hitches: Side Plate – RH Side Plate – RH WS CUT Side Plate – RH SS CUT Cap Screw – 3/4 x 2-1/2 GR 8 Nut – Lock 3/4 Cap Screw – 5/8 x 2-1/2 GR 8 Nut – Lock 5/8 QTY 1 1 1 1 1 1 1 1 1 1 1 1 16 16 AR AR AR – As Required Please Give Part No., Description and Unit Serial No. 51 89763-A Page Rev. A RPE/RSE/RPEW HITCH – TRUCK HALF Please Give Part No., Description and Unit Serial No. 52 89763-A Page Rev. A RPE/RSE/RPEW HITCH – TRUCK HALF CONTINUED ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 PART NO. 303644 303645 303646 303647 303648 89058 89057 89052 89727 89728 * 89053 89729 * 89054 * 89055 * 89056 89079 89086 89087 89073 20834 20700 89526 20682 89536 89571 89088 89077 89078 89082 89083 89084 89085 89065 89066 * 89048 DESCRIPTION Hitch – Assembly HWPO Hitch – Assembly HWDP Hitch – Assembly HWTL Hitch – Assembly HWMW Hitch – Assembly HWS Hardware – Kit, Includes Items 8–11, 14 Lift Arm – Assembly, Includes Items 15–18 Hitch – Weldment HWPO, Includes: Pin – Hitch Pin – Lynch Hitch – Weldment HWDP, Includes: Pin – Snap Hitch – Weldment HWTL Hitch – Weldment HWMW Hitch – Weldment HWS Link Pin – Weldment Pin – Lynch Pin – 1 x 5 Pin – Cotter Washer – Flat 1 Cap Screw – 5/8 x 2 GR 8 Nut – Lock 5/8 Cap Screw – 3/4 x 2-1/4 GR 8 Nut – Lock 3/4 Bracket – Connection Angle – Connection Brace – Block Lift Arm – Weldment Tube – Weldment Ext. Pin – with Handle Pin – Klik Cylinder – Single Cylinder – Double Decal – Warning Lift Arm QTY 1 2 2 1 2 1 1 1 1 2 2 3 6 6 10 10 2 2 2 2 4 1 1 1 1 1 1 1 * – Not Shown Please Give Part No., Description and Unit Serial No. 53 89763-A Page Rev. B RPE/RSE/RPEW DECALS ITEM 1 2 3 4 5 PART NO. 89076 89045 89047 89046 89574 39870 58631 37285 6276 DESCRIPTION Decal – Group Safety, Includes Items 1-3 Decal – Caution Read Manual Decal – Danger Pinching Hazard Decal – Warning Pinch Point Decal – Hi-Way Yellow (Poly) Decal – Hi-Way Black (Steel) Plate – Serial Group, Includes: Plate – Serial Screw – Drive Please Give Part No., Description and Unit Serial No. 54 QTY 1 2 2 3 3 1 1 4 89763-A Page Rev. B