Alf Isaksson, ABB Corporate Research, 2016-04-26 CPSoS in Industrial Automation Presentation at CPSoS Workshop Hannover Fair 2016-04-26 Outline § ABB & ABB Corporate Research § Future of automation? Internet of things, services and people § § Examples § § © ABB Group May 6, 2016 | Slide 2 Sustainability & Optimization Summary & Conclusions A global leader in power and automation technologies Leading market positions in main businesses ~140,000 © ABB Group May 6, 2016 | Slide 3 $ 40 billion In revenue (2014) employees Present in Formed in ~100 1988 countries merger of Swiss (BBC, 1891) and Swedish (ASEA, 1883) engineering companies Well positioned in attractive markets Power & automation demand drivers in three customer segments © ABB Group May 6, 2016 | Slide 4 Corporate Research Centers Västerås SE Baden CH Krakow PL Ladenburg DE Raleigh US Beijing CN Shanghai CN Bangalore IN © ABB Group May 6, 2016 | Slide 5 Close to major customers, universities and ABB‘s business responsible units Future of Automation © ABB Group May 6, 2016 | Slide 6 Industrial Digitalization What does that mean? Product offering & business models Distributionen Market channels Customer contacts Product development Production & maintenance Energy Collaboration with subsuppliers Subsupplier R&D Partner © ABB Group May 6, 2016 | Slide 7 Q, IT, etc Partner Partner Customers Production Distribution Subsupplier Maintenace Sales Subsupplier Purchasing Subsupplier Integration in energy system Market Trends The Five Major Trends that Manufacturers Must Follow Internet of Things Big Data Mobility The hype Analytics © ABB Group May 6, 2016 | Slide 8 Cloud Computing Market Trends The Five Major Trends that Manufacturers Must Follow What the customer really needs Safety Mobility Lower cost and simplified operations Internet of Things Production efficiency Better Big More asset Dataeffective utilitization decisions / ROA Internet Mobility of Things Analytics The hype © ABB Group May 6, 2016 | Slide 9 Cloud Computing Big Data Today’s automation systems Automation Network and Hierarchy © ABB Group May 6, 2016 | Slide 10 Today’s automation systems Automation Network and Hierarchy ERP MES Control DCS and PLC I/O Devices Physical Devices © ABB Group May 6, 2016 | Slide 11 What is happening next? Upper levels moving to the cloud ERP MES Control DCS and PLC I/O Devices Physical Devices © ABB Group May 6, 2016 | Slide 12 End of Isolated Solutions Balancing Between Control Systems Energy availability and pricing (smart grids) Grid control Industrial demand-side management Production Management (P&S, APC, Analytics, …) Integration of scheduling and control Process variations, e.g. quality, yield, disturbances (DCS) © ABB Group May 6, 2016 | Slide 13 Process control Examples Sustainability & Optimization © ABB Group May 6, 2016 | Slide 14 OPTIMAX® PowerFit Optimizing control of Virtual Power Pools Task • Aggregate many small production units and treat them like one big power plant • Exploit multiple forms of energy (e.g. el and heat) and storages Solution • Build overall plant model (exploiting Modelica multi-physics) • Formulate optimizing control task as mathematical program • Online optimization of set points and plant schedules Digitalization is crucial for the interconnection of power generation, consumption, storage and production May 6, 2016 Industrial demand side management in pulp & paper Coordination of production planning and energy management Mechanical pulp production § Most energy consuming production steps are moved to low cost times Paper output of plant is not reduced Spot Market Hourly Prices (1st week, December 2014) 80 60 40 20 0 t1 t6 t11 t16 t21 t26 t31 t36 t41 t46 t51 t56 t61 t66 t71 t76 t81 t86 t91 t96 t101 t106 t111 t116 t121 t126 t131 t136 t141 t146 t151 t156 t161 t166 § Thermo-mechanical pulp (TMP) production is highly integrated with other parts of paper plant Electricity Price [€/MWh] § Reduced pulp production Time [hours] Running Tasks with iDSM 4 2 t1 t6 t11 t16 t21 t26 t31 t36 t41 t46 t51 t56 t61 t66 t71 t76 t81 t86 t91 t96 t101 t106 t111 t116 t121 t126 t131 t136 t141 t146 t151 t156 t161 t166 0 16. April 2015 Shifting production to low cost times ABB Smart mine ventilation Healthy working environment and Energy efficiency Ventilation where needed Real-time feedback control First level § Second level ‒ Third level ‒ Fourth level ‒ Fifth level Extended lifetime of existing infrastructure Energy consumption reduction of 30-50% validated on site May 6, In 2016 cooperation with 17 Boliden PIMM Photo: Boliden Pilot for Industrial Mobile Communication in Mining With and without trim optimization © ABB Group May 6, 2016 | Slide 19 Advisory Trim – not in an optimal state © ABB Group May 6, 2016 | Slide 20 Advisory Trim – close to perfect © ABB Group May 6, 2016 | Slide 21 Summary and discussion © ABB Group May 6, 2016 | Slide 22 Summary & Conclusions Interesting Journey ahead for Academia & Industry § § Intranet of Things – Internet of Things § Intelligent devices equipped with sensors are providing large amounts of data that is today used in the automation system § Today’s essential requirements remain valid (safety, reliability), cyber security and data privacy become even more important Internet of people § § Internet of Services § § Smartphone a good example of this… Revolution or Evolution? § © ABB Group May 6, 2016 | Slide 23 Business model is key. Monitoring and analytics natural first step, but operations will follow. More complex systems need to become simpler to manage § § People will not be obsolete. They are still the decision makers. The answer lies still in the future… depends on you! Acknowledgements § The speaker is grateful to numerous colleagues at ABB for discussions and slides § In particular to Iiro Harjunkoski, Christopher Ganz, Rüdiger Franke, Sleman Saliba, Lennart Merkert, Kalevi Tervo, Jan Nyqvist and Tomas Lagerberg