Breaker-based transfer switches Proven design experience and reliability Automatic Manual Non-Automatic 30–1000A 2 EATON CORPORATION Breaker-based transfer switches Built with years of experience Powered with innovation Delivered with reliability A history of experience, innovation and reliability As a premier industrial manufacturer, Eaton’s electrical business is one of the world’s leading suppliers of electrical control products and power distribution equipment, with yearly sales of over $2.5 billion. Eaton’s electrical products include a complete line of low and medium voltage assemblies, from substations, switchgear and panelboards, to loadcenters, transformers and safety switches. These products are used wherever there is a demand for electrical power in residences, high-rise apartment and office buildings, commercial sites, hospitals and factories. Built with experience Powered with innovation Delivered with reliability For over a century, Eaton has focused on providing quality power-centric products and services. In today’s business environment, customers like you are driving our transformation from a leading global electrical components provider into a customer-centric solutions partner who understands your business. We do this through in-depth collaboration with customers and subject-matter experts studying the issues inherent in the electrical power distribution and control systems. Eaton continues to meet changing industry needs by providing a broad range of automatic transfer switches. These switches may be grouped into a basic, enhanced or premium set of features that will meet your application requirements. Eaton has used industry-leading breaker-based designs for years and now has a line of contactor-based designs. Power outages due to bad weather or utility failure have grown increasingly costly and more disruptive to businesses and homeowners. A backup power system will keep your computers, security system, heating or refrigeration system, cash registers, home health care equipment, or any system that uses electric power energized and operational. The demands for reliability have increased. Eaton meets those expectations by the stringent ULT 1008 automatic transfer switches with a world-class product delivery system. Eaton is one of the pioneering electrical manufacturers and has been focused on providing reliable backup power systems with transfer switch equipment for over 75 years. These designs can be matched to a family of automatic transfer switch controllers that will meet your specific needs. Identify your application, define your needs and select the solution from Eaton. Eaton will provide the individual transfer switch built to exacting standards or supply the same transfer switch in an integrated lineup with other Eaton gear. For startup service, application support and emergency support, call Eaton Electrical Services & Systems at 1-800-498-2678. EATON CORPORATION Breaker-based transfer switches 3 4 EATON CORPORATION Breaker-based transfer switches Breaker-based transfer switches Switch type—overview and standards Solutions overview Enhanced solution Eaton’s automatic transfer switches are designed to provide you with a full offering of transfer switches to handle your industry and application needs. Eaton offers the industry’s most complete line of contactor-based, breakerbased and MagnumE-based transfer switches. The enhanced solution meets all of the basic automatic transfer switch needs. In addition to meeting the most basic transfer switch requirement, the enhanced solution allows for optimal control and improved flexibility. This solution set allows you to choose from either a contactor-based or a breaker-based design. This wide range of selections enables you to identify your application needs and the benefits you expect to realize, and then choose the solution best for you. The cornerstone of these offerings is the proven design experience and reliability built into all Eaton transfer switches. Basic solution The basic solution offers a transfer switch that meets the most basic and cost-effective requirements for an automatic, manual or non-automatic transfer switch. This solution set allows you to choose from either a contactorbased or a breaker-based design and match that power-switching device with our basic transfer switch controller. Premium solution The premium solution is offered for those applications requiring continuity of power during the transfer and routine test. This solution set offers both contactor-based and breakerbased designs with drawout capability. Switch types available • Open transition • Closed transition • Delayed transition • Bypass isolation Transfer Switch Standards UL 991 UL 1008 NEMAT ICS 109.21 IEEET 472 (ANSI C37.90A) EN55022 EN61000-4-2 Class B EN61000-4-3 EN61000-4-4 EN61000-4-5 EN61000-4-6 EN61000-4-11 FCC Part 15 CISPR 11 IEC 1000-2 IEC 1000-3 IEC 1000-4 IEC 1000-5 CSAT conformance UL 869A UL 50/508 NEMA ICS 1 NEMA ICS 2 NEMA ICS 6 NEMA ICS 10-1993 ANSI C33.76 UL standards for safety tests for safety-related controls employing solid-state devices Dielectric test Impulse withstand test Ringing wave immunity/voltage surge test (CISPR11): Conducted and radiated emissions Level 4 ESD immunity test (ENV50140) Radiated RF, electromagnetic field immunity test Electrical fast transient/burst immunity test IEEE C62.41: Surge immunity test (ENV50141) Conducted immunity test Voltage dips and interruption immunity Conducted/radiated emissions (Class A) Conducted/radiated emissions (Class A) Electrostatic discharge test Radiated susceptibility tests Fast transient tests Surge withstand tests C22.2 No. 178-1978 (reaffirmed 1992) Reference standard for service equipment Enclosures General standards for industrial control systems Standards for industrial control devices, controllers and assemblies Enclosures for industrial controls and systems AC automatic transfer switches Enclosures NECT 517, 700, 701 and 702 National Electrical CodeT National Electrical Code NFPAT 70 NFPA 99 NFPA 101 Health care facilities NFPA 110 EGSA 100S CSA C22.2 No. 178-1978 Life Safety CodeT Emergency and standby power systems Standard for transfer switches Canadian Standards Association EATON CORPORATION Breaker-based transfer switches 5 Make the right decision: • Identify your application • Define your needs • Determine your right solution • Select Eaton ATS Solution Guide: Highlighting Contactor-Based Designs A Eaton Solution Customer Benefits Key Features Agriculture Premium solution Greater reliability to avoid lost revenue and production time Continuity of power through synchronization of sources Lower energy costs realized through managing demand charges No power interruption during switch inspection or testing Soft load ramping 30 cycle, 85 kA short-time ratings Integral overcurrent protection available Drawout design — Greater reliability to avoid lost revenue and production time Safe preventative maintenance without power interruption No power interruption during switch inspection or testing 30 cycle, 85 kA short-time ratings Integral overcurrent protection available Integrated service entrance solution Interchangeable bypass and switch devices Drawout design Interchangeable bypass and switch devices Drawout design standard Front access standard Dual ATS — Continuity of power during retransfer Critical load transfer applications Maximum control and ultimate flexibility Maximum investment Greater reliability to avoid lost revenue and production time Safe preventive maintenance without power interruption No power interruption during switch inspection or testing Greater reliability to avoid lost revenue and production time Lower energy costs realized from managing demand charges No power interruption during generator set testing 30 cycle, 85 kA short-time ratings Integral overcurrent protection available Integrated service entrance solution Drawout design available Greater reliability to avoid lost revenue and production time Paralleled in less than 100 ms Lower energy costs realized from managing demand charges Programmable field settings No power interruption during generator set testing Communication capability Enhanced solution Ability to transfer large motor or inductive loads 30 cycle, 85 kA short-time ratings on power circuit breaker Allows loads to re-energize after transfer at normal inrush currents Integral overcurrent protection available Momentary loss Avoid higher starting currents, which increase energy costs Integrated service entrance solution of power acceptable Ability to transfer large motor or inductive loads Multi-tap transformer voltage selection available during retransfer Allows loads to re-energize after transfer at normal inrush currents Easily adjustable time delays for the neutral position Avoid higher starting currents, which increase energy costs Optimal control Ability to transfer large motor or inductive loads 30 cycle, 85 kA short-time ratings on power circuit breaker and improved flexibility Allows loads to re-energize after transfer at normal inrush currents Integral overcurrent protection available Avoid higher starting currents, which increase energy costs Integrated service entrance solution Moderate investment Drawout design available Simplest of transfer switching solution Equal withstand, interrupting and closing ratings Safe manual transfer under load Integral overcurrent protection available Integrated service entrance solution Basic solution Most simple operation Most compact offering Most cost-effective Multi-tap transformer voltage selection available Momentary loss Application flexibility of power acceptable Permits safe and convenient non-auto transfer under load 30 cycle, 85 kA short-time ratings on power circuit breaker during retransfer Integral overcurrent protection available Drawout design available Least critical load Permits safe and convenient manual transfer under load Equal withstand, interrupting and closing ratings transfer applications Most cost-effective manual transfer Integral overcurrent protection available Deadfront design Basic control and flexibility Minimum investment Special solution Continuity of power for UPS applications A Emphasis in yellow bars. 6 EATON CORPORATION Breaker-based transfer switches Required UPS bypass signal prevents unauthorized bypass High interrupting ratings Reliable, manually initiated electrical operation — — — — — — Open transition Breaker-based (100–1000A) Open transition Contactor-based (100–600A) — — — Commercial Industrial Utilities Institutions Government Communications Data Center — — Soft load Magnum-based (600–5000A) Soft load Magnum-based (600–5000A) Soft load Magnum-based (600–5000A) Soft load Magnum-based (600–5000A) Soft load Magnum-based (600–5000A) Closed transition Bypass isolation Magnum-based (200–5000A) Closed transition Bypass isolation Magnum-based (200–5000A) Closed transition Bypass isolation Magnum-based (200–5000A) Closed transition Bypass isolation Magnum-based (200–5000A) Closed transition Bypass isolation Magnum-based (200–5000A) Closed transition Bypass isolation Magnum-based (200–5000A) Closed transition Bypass isolation Magnum-based (200–5000A) Closed transition Bypass isolation Contactor-based (100–1200A) Closed transition Bypass isolation Contactor-based (100–1200A) Closed transition Bypass isolation Contactor-based (100–1200A) Closed transition Bypass isolation Contactor-based (100–1200A) Closed transition Bypass isolation Contactor-based (100–1200A) Closed transition Bypass isolation Contactor-based (100–1200A) Closed transition Bypass isolation Contactor-based (100–1200A) Closed transition Magnum-based (200–5000A) Closed transition Magnum-based (200–5000A) Closed transition Magnum-based (200–5000A) Closed transition Magnum-based (200–5000A) Closed transition Magnum-based (200–5000A) Closed transition Magnum-based (200–5000A) Closed transition Magnum-based (200–5000A) Closed transition Contactor-based (40–1200A) Delayed transition Breaker-based (30–5000A) Delayed transition Contactor-based (40–1200A) Open transition Magnum-based (200–5000A) Closed transition Contactor-based (40–1200A) Delayed transition Breaker-based (30–5000A) Delayed transition Contactor-based (40–1200A) Open transition Magnum-based (200–5000A) Closed transition Contactor-based (40–1200A) Delayed transition Breaker-based (30–5000A) Delayed transition Contactor-based (40–1200A) Open transition Magnum-based (200–5000A) Closed transition Contactor-based (40–1200A) Delayed transition Breaker-based (30–5000A) Delayed transition Contactor-based (40–1200A) Open transition Magnum-based (200–5000A) Closed transition Contactor-based (40–1200A) Delayed transition Breaker-based (30–5000A) Delayed transition Contactor-based (40–1200A) Open transition Magnum-based (200–5000A) Closed transition Contactor-based (40–1200A) — Closed transition Contactor-based (40–1200A) — — — — — Open transition Breaker-based (30–1000A) Open transition Contactor-based (40–1200A) Non-auto Magnum-based (200–5000A) Manual or non-auto Breaker-based (30–1000A) Open transition Breaker-based (30–1000A) Open transition Contactor-based (40–1200A) Non-auto Magnum-based (200–5000A) Manual or non-auto Breaker-based (30–1000A) Open transition Breaker-based (30–1000A) Open transition Contactor-based (40–1200A) — Open transition Breaker-based (30–1000A) Open transition Contactor-based (40–1200A) — Open transition Breaker-based (30–1000A) Open transition Contactor-based (40–1200A) — — — — — — — — — — — — Maintenance bypass Breaker-based (100–1000A) Maintenance bypass Breaker-based (100–1000A) Maintenance bypass Breaker-based (100–1000A) Maintenance bypass Breaker-based (100–1000A) Maintenance bypass Breaker-based (100–1000A) Maintenance bypass Breaker-based (100–1000A) Maintenance bypass Breaker-based (100–1000A) EATON CORPORATION Breaker-based transfer switches 7 8 EATON CORPORATION Breaker-based transfer switches Breaker-based transfer switches Switch type—automatic open transition Product description • Switch position indication Eaton’s breaker-based transfer switches are designed for a variety of standby power applications for critical loads. • Source availability indication • Source 1 and 2 auxiliary contacts • Mimic diagram • Programmable plant exerciser • Safe manual operation under full load with permanently affixed operating handle • System test pushbutton • Load shed from emergency Electrical ratings Wall-Mount ATS With ATC-300 Controller • Molded-case and circuit breaker 30–1000A • 100% rated switches • Two-, three- or four-pole • Up to 600 Vac, 50/60 Hz • NEMA 1, 3R, 12, open • CSA C22.2 No. 178 • Suitable for service entrance • Integral overcurrent protection Industrial design highlights • 2- or 4-position test switch • Double-throw, mechanically interlocked transfer mechanism • Multiple meter options available • • High withstand and closing ratings Selectable automatic or non-automatic operation • Space heaters • UL 1008 • Load sequencing contacts • 100% rated switches • Surge suppression • Remote communications • Controller availability: Features Standard features • • Wall-Mount ATS with ATC-300 Controller UL 1008 Withstand and Close-On Ratings (kA) UL 1008 Three-Cycle “Any Breaker” Rating Voltage and frequency sensing Multiple field-programmable time delays • ATC-100 • ATC-300 • ATC-600 Molded-Case Transfer Switches—Dimensions in Inches (mm) Rating When Used with Upstream Fuse Switch Rating Amperes 240 Vac 480 Vac 600 Vac Maximum Fuse Rating Fuse Type 600 Vac 30–100 150 150–225 225 300 400 600 800 1000 100 1900 100 100 100 100 100 65 65 65 65 65 (240 Vac) 65 65 65 65 1 50 1 50 1 25 25 25 25 25 25 25 25 25 200 400 400 400 400 600 1200 1600 1600 J, T J, T J, T J, T J, T J, T J, T L L 200 200 200 200 200 200 200 200 200 A Four-pole 480 Vac are rated 35 kA. Optional features Switch Rating Amperes Switch Type Enclosure A (Height Enclosure B (Width) Enclosure C (Depth) Weight in lbs (kg) 30–100 150–225 30–100 150 150–225 150–225 150 400 600 600 800 800–1000 HFD 2 HFD 2 HFD 3 HFD 3 HFD 2 HKD HKD HLD HLD 2 HMDL HMDL 2 HNB 47.74 (1212.6) 47.74 (1212.6) 47.74 (1212.6) 47.74 (1212.6) 35.61 (904.5) 48.00 (1219.2) 56.00 (1422.4) 53.00 (1346.2) 64.00 (1625.6) 76.74 (1949.2) 76.74 (1949.2) 76.74 (1949.2) 20.81 (528.6) 20.81 (528.6) 20.81 (528.6) 20.81 (528.6) 20.06 (509.5) 20.81 (528.6) 20.81 (528.6) 25.81 (655.6) 25.81 (655.6) 25.81 (655.6) 25.81 (655.6) 25.81 (655.6) 17.22 (437.4) 17.22 (437.4) 17.22 (437.4) 17.22 (437.4) 13.34 (338.8) 18.40 (467.4) 18.40 (467.4) 18.40 (467.4) 18.40 (467.4) 19.50 (495.3) 19.50 (495.3) 19.50 (495.3) 232 (105) 232 (105) 240 (190) 240 (190) 150 (68) 305 (138) 295 (134) 425 (193) 475 (214) 480 (218) 510 (232) 540 (245) B 240/120V, single-phase, three-wire or 208V, three-phase, four-wire systems only. C With multi-tap voltage selection panel. EATON CORPORATION Breaker-based transfer switches 9 10 EATON CORPORATION Breaker-based transfer switches Breaker-based transfer switches Manual and non-automatic Electrical ratings Electrical ratings • 40–1000A • 40–1000A • Two-, three- or four-pole • Two-, three- or four-pole • 100% rated • 100% rated • NEMA 1, 3R, 4, 4X, 12 or open • NEMA 1, 3R, 4, 4X, 12 or open Industrial design highlights Molded-case switch power contact assemblies Positive mechanical and electrical interlocking • Positive mechanical interlocking • Permanently affixed manual operating handle • Permanently affixed manual operating handle • Pushbutton operation • Service entrance option • 100% rated switches • UL 1008 • 100% rated switches • UL 1008 Manual Wall-Mount Transfer Switch Non-Automatic Wall-Mount Features Manual molded-case switches Product description Eaton’s breaker-based manually operated transfer switches are designed for a variety of standby power applications for critical loads. In the event of a primary power source interruption, the user can manually transfer the load circuits to the standby power source. Non-automatic molded-case switches • Positive mechanical interlocking • Deadfront • Permanently mounted manual operating handle • Optional space heaters • Manually initiated, manually operated • Controller availability: • No controller provided UL 1008 Withstand and Close-On Ratings (kA) UL 1008 Three-Cycle “Any Breaker” Rating Features • High withstand, totally enclosed for maximum arc suppression and isolation during power transfer. • Optional trip units offer system overcurrent protection. • Optional space heaters • Deadfront • Manually initiated, electrically operated • Controller availability: Product description Eaton’s breaker-based non-automatic transfer switches are designed for a variety of standby power applications for critical loads. Non-automatic transfer switches are used in applications where a manually initiated transfer is desirable. Even though the transfer is manually initiated, the actual transfer is electrically operated from a door mounted pushbutton. • No controller provided, motor operator only Molded-Case Transfer Switches—Dimensions in Inches (mm) Rating When Used with Upstream Fuse Switch Rating Amperes 240 Vac 480 Vac 600 Vac Maximum Fuse Rating Fuse Type 600 Vac 30–100 150 150–225 225 300 400 600 800 1000 100 1900 100 100 100 100 100 65 65 65 65 65 (240 Vac) 65 65 65 65 1 50 1 50 1 25 25 25 25 25 25 25 25 25 200 400 400 400 400 600 1200 1600 1600 J, T J, T J, T J, T J, T J, T J, T L L 200 200 200 200 200 200 200 200 200 A Four-pole 480 Vac are rated 35 kA. Industrial design highlights • • Switch Rating Amperes Switch Type Enclosure A (Height Enclosure B (Width) Enclosure C (Depth) Weight in lbs (kg) 30–100 150–225 30–100 150 150–225 150–225 150 400 600 600 800 800–1000 HFD 2 HFD 2 HFD 3 HFD 3 HFD 2 HKD HKD HLD HLD 2 HMDL HMDL 2 HNB 47.74 (1212.6) 47.74 (1212.6) 47.74 (1212.6) 47.74 (1212.6) 35.61 (904.5) 48.00 (1219.2) 56.00 (1422.4) 53.00 (1346.2) 64.00 (1625.6) 76.74 (1949.2) 76.74 (1949.2) 76.74 (1949.2) 20.81 (528.6) 20.81 (528.6) 20.81 (528.6) 20.81 (528.6) 20.06 (509.5) 20.81 (528.6) 20.81 (528.6) 25.81 (655.6) 25.81 (655.6) 25.81 (655.6) 25.81 (655.6) 25.81 (655.6) 17.22 (437.4) 17.22 (437.4) 17.22 (437.4) 17.22 (437.4) 13.34 (338.8) 18.40 (467.4) 18.40 (467.4) 18.40 (467.4) 18.40 (467.4) 19.50 (495.3) 19.50 (495.3) 19.50 (495.3) 232 (105) 232 (105) 240 (190) 240 (190) 150 (68) 305 (138) 295 (134) 425 (193) 475 (214) 480 (218) 510 (232) 540 (245) B 240/120V, single-phase, three-wire or 208V, three-phase, four-wire systems only. C With multi-tap voltage selection panel. EATON CORPORATION Breaker-based transfer switches 11 12 EATON CORPORATION Breaker-based transfer switches Breaker-based transfer switches Maintenance bypass Product description Features The maintenance bypass switch consists of two molded-case switches interconnected by a unidirectional, motor-driven transfer mechanism to achieve closed transition (make-beforebreak) switching between the power supply originating from the load side of the UPS equipment (Normal) and directly from the utility power supply (Bypass) originating upstream of the UPS equipment. Local operation and status are provided on the door-mounted device panel. Electrical operation of the switch is inhibited by the lockout contact supplied from the UPS logic. • Make-before-break electrical operation • Lock-out circuit to be wired into the UPS bypass authorization • Pilot device to show “Lockout” enabled • Pilot devices to show UPS position “Normal” and “Bypassed” • Manually initiated electrical operation • Solid neutral connections Incoming from Switchboard UPS Input Breaker Electrical ratings Maintenance Bypass Switch • Molded-case switch 100–1000A • Two-, three- or four-pole • Up to 600 Vac • 60 Hz • NEMA 1, 3R, 4, 4X, 12, open UPS System MBH Industrial Design Highlights Standard Withstand, Closing and Interrupting Ratings (kA) 1 Ratings When Used with Upstream Circuit Breaker Transfer Switch Rating Amperes Suggested Breaker Rating 2 240V 480V 100 100 100 150 225 150 225 300 400 600 800 1000 • UL 1008 • 100% rated switch Computer Loads Lockout Circuit Maintenance Bypass Application Drawing Rating When Used with Upstream Fuse NEMA 1 Enclosure Dimensions in Inches (mm) 600V Maximum Fuse Rating Fuse Type 480V 65 25 200 J, T 200 100 100 65 65 25 25 400 1400 J, T J, T 200 200 300 100 65 25 400 J, T 2 200 400 600 800 1000 65 65 65 65 35 50 50 50 25 25 25 25 600 800/1200 1200/1600 1600 J, T J, T L L 200 100/200 100/200 200 Ampere Rating Height Width Depth Weight in lbs (kg) 100–150 225–400 600–1200 24.50 (622.3) 37.50 (952.5) 51.50 (1308.1) 22.88 (581.2) 38.88 (987.6) 38.88 (987.6) 10.28 (261.1) 10.28 (261.1) 17.78 (451.6) 232 (105.3) 232 (105.3) 540 (245.2) 1 Tested in accordance with UL 1008. 2 For maximum breaker rating in circuits where the transfer switch is evaluated as a “motor branch circuit conductor,” refer to the NEC Section 430.25 for sizing. 3 Also can use Class RK5 fuse with 100 kA rating. Note: To attain the maximum rating shown in the chart, when protected by an upstream breaker, the upstream device must have an equivalent interrupting rating. EATON CORPORATION Breaker-based transfer switches 13 14 EATON CORPORATION Breaker-based transfer switches Breaker-based transfer switches Service entrance rated Benefits • All installation loads are protected against extended power loss • Lockable disconnect position permits safe downstream maintenance • Eliminates need for separate upstream protective and service disconnect devices • Combined service disconnect, overcurrent protection and ATS functions substantially reduce overall equipment and installation costs, and save space • • Fewer components and power interconnections maximize circuit integrity and minimize maintenance requirements Quick restoration of circuit after a trip (versus a fused circuit requiring fuse availability) • Trip on a fault prohibits transfer to emergency source • Fused circuit allows testing of switch by simulating a true power failure Typical Wall-Mount SE Rated Switch With Eaton’s service entrance rated transfer switches, installation can be made directly at the point of service entrance— while simultaneously eliminating the need for separate upstream fault protection and their respective power interconnections. Features Service Entrance Label Conventional approach • Automatic transfer switch • Separate generator breaker Separate generator breaker enclosure Separate service entrance disconnect • UL 1008 service entrance listed transfer switch • • Service disconnect “both off” capability • Integral overcurrent protection • • • Lockout (when in disconnected position only) • Indication of service disconnect • Integrated design • Disconnecting neutral assembly • • Ground fault protection capability—all ratings (Required by code on ratings 480V and 1000A or higher) Keyed service entrance switch Separate service entrance disconnect enclosure • Power cable/bus interconnections • Installation of the separate components • Additional space requirement • Added maintenance • UL 891 compliance Utility Service Service Disconnect G Generator Breaker ATS Load Conventional Approach Eaton approach Eaton’s approach uses a breaker-based automatic transfer switch that is easily applied to service entrance applications by adding an overcurrent trip to the switch and then including the service entrance option. This means that the combined service entrance rated ATS is installed directly at the point of service entrance. • Transfer switch with service entrance rating • Single enclosure • Reduced power cable/bus interconnections • Reduced space requirements • UL 1008 compliance Utility Service Service Disconnect G Generator Breaker ATS Load Eaton Approach EATON CORPORATION Breaker-based transfer switches 15 Breaker-based transfer switches Controller features Design highlights • Mimic diagram with source available and connected LED indications • Field-selectable fixed time delays • Permits system testing via a front screen test pushbutton • Complies with UL 1008/CSA 22.2-178 • Generator Test Selectable— Off, 7, 14, 28-day interval, 15-minute run time ATC-300 controller General description From installation to programming to usage, the ATC-300 open transition controller was designed with operational simplicity in mind. The userfriendly front panel interface simplifies routine operation, programming, data presentation and setting adjustments. An LCD-based display provides the flexibility of a back-lit display for enhanced visibility. ATC-600 controller General description The ATC-600 open transition controller was designed with operational simplicity in mind. The user-friendly front panel interface simplifies routine operation, programming, data presentation and setting adjustments. An LCD-based display provides the flexibility of a back-lit display for enhanced visibility. Design highlights • LCD-based display for programming, system diagnostic and Help Message display • Mimic diagram with source available and connected LED indications • Stores customer/factory established parameters in nonvolatile memory • Field-programmable time delays • Displays real time and historical information with a time-stamped history log • Permits system testing via a front screen test pushbutton • Programmable plant exerciser—OFF, 7-day interval selectable run times • Communicate via Modbus� communication protocol • Complies with UL 1008/CSA 22.2-178 • Load monitoring, delayed, in-phase and closed transition Design highlights • Wall-Mount Design Showing Optional Controllers Available Product Description The automatic transfer switch controller is a key component within the automatic transfer switch. It provides the intelligence to sense the proper conditions to initiate a transfer and a retransfer of the contactor. Eaton’s automatic transfer switches come with the design flexibility of being applied with one of three controllers. All three controllers provide the basic functions needed to perform an automatic transfer. 16 ATC-100 controller General description The ATC-100 controller was designed as a multi-function microprocessor open transition controller with simplified customer settings. The front panel interface displays source availability and connection status, as well as convenient engine start and test buttons. Controller parameters are set via jumpers on the printed circuit board. EATON CORPORATION Breaker-based transfer switches • LCD-based display for programming, system diagnostic and Help Message display Mimic diagram with source available and connected LED indications • Stores customer/factory established parameters in nonvolatile memory • Field-programmable time delays • Displays real time and historical information with a time-stamped history log • Permits system testing via a front screen test pushbutton • Programmable plant exerciser—OFF, daily, 7, 14, 28-day interval programmable run times • Complies with UL 1008/CSA 22.2-178 Automatic Transfer Switch Controllers Description ATC-100 ATC-300 ATC-600 System Application Voltage Voltage Specifications Voltage measurements of: Voltage measurement range Operating Power Frequency Specifications Frequency measurements of: Frequency measurement range Environmental Specifications Operating temperature range Storage temperature range Operating Humidity (Noncondensing) Operating Environment 120/240V, 208V single-phase Up to 600 Vac Up to 600 Vac Source 1 and 2 120–480 Vac 95–145 Vac Source 1 and 2—VAB, VBC and VCA 0–790 Vac rms 65–145 Vac Source 1, 2 and Load—VAB, VBC and VCA 0–700 Vac rms 65–145 Vac Source 2 50–60 Hz Source 1 and 2 40–70 Hz Source 1 and 2 40–80 Hz –20 to 70ºC –30 to 85ºC 0 to 95% relative humidity (noncondensing) Resistant to ammonia, methane, nitrogen, hydrogen and hydrocarbons –20 to 70ºC –30 to 85ºC 0 to 95% relative humidity (noncondensing) Resistant to ammonia, methane, nitrogen, hydrogen and hydrocarbons –20 to 70ºC –30 to 85ºC 0 to 90% relative humidity (noncondensing) Resistant to ammonia, methane, nitrogen, hydrogen and hydrocarbons Front Panel Indication Mimic diagram with LED indication Unit status. Source 1 and 2—available and Unit status. Source 1 and 2—available and connected (5 total) connected (5 total) Main display Display language Communications Capable Enclosure Compatibility Programming Selections Time delay normal to emergency Time delay emergency to normal Time delay engine cooldown Time delay engine start Time delay neutral N/A N/A N/A NEMA 1 and 3R LCD-based display English, French N/A NEMA 1, 12 and 3R, UV-resistant faceplate Selectable 2 or 15 seconds 5 minutes—fixed 1 minute—fixed 3 seconds—fixed N/A 0–1800 seconds 0–1800 seconds 0–1800 seconds 0–120 seconds 0–120 seconds Time delay Source 2 fail Time delay voltage unbalance Voltage unbalance three-phase Percent of unbalanced voltage dropout Phase reversal three-phase In-phase Load sequencing Pre-transfer signal N/A N/A N/A N/A N/A N/A N/A N/A 0–6 seconds 10–30 seconds 0 or 1 (1 = enabled) 5%–20% (DO) dropout –2% to 3% (PU) OFF, ABC, CBA 0 or 1 (1 = Enabled) N/A 1–120 seconds (Form C contact) Plant exerciser Selectable day, OFF, 7, 14, 28-day interval, 15 minutes run time, no load N/A N/A N/A N/A Utility/generator or dual utility Selectable—OFF, daily or 7, 14, 28-day intervals, 0–600 minutes, load or no load N/A N/A N/A 0 or 1 (1 = Enabled) Utility/generator or dual utility Preferred source selection Commitment to transfer in TDNE Re-transfer mode Auto daylight saving time adjustment System selection Automatic, test and program mode. Source 1 and 2—available, connected and preferred. Load energized (10 total) LED display English PONI/INCOM NEMA 1, 12, 3R and 4X UV-resistant faceplate 0–1800 seconds 0–1800 seconds 0–1800 seconds 0–120 seconds 0–120 seconds or based on load voltage decay of 2%–30% of nominal 0–6 seconds N/A — N/A N/A N/A Up to 10 devices (via sub-network) 0–120 seconds up to 10 devices (via sub-network) Selectable—disabled or 7 day interval, 0–600 minutes, load or no load Source 1 or 2 or none Enabled or disabled Automatic or manual — Utility/generator or dual utility or dual generator NNote: Features are order-specific. Not all features are supplied as standard. EATON CORPORATION Breaker-based transfer switches 17 Breaker-based transfer switches Ordering information and basic components Industrial Molded-Case Transfer Switch Catalog Numbering System AT V 3 KD A 3 0400 X S U Type AT = Automatic MT= Manual NT = NonAutomatic MB= Maintenance Bypass Orientation C = Horizontal V = Vertical Logic 1 = ATC-100 3 = ATC-300 I = ATC-600 X = No Logic E = Electromechanical Amperes Frame Size (Ampheres) Molded-case device 1 FD= 30–150 KD= 225–300 LD= 400 MD= 600 NB= 800–100 Switch A = S1 (MCS) S2 (MCS) B = S1 (MCB) S2 (MCB) C = S1 (MCB) S2 (MCS) D = S1 (MCS) S2 (MCB) Number of Poles 2 = Two-pole 3 = Three-pole 4 = Four-pole 0030 = 30A 0070 = 70A 0100 = 100A 0150 = 150A 0200 = 200A 0225 = 225A 0300 = 260A 0400 = 400A 0600 = 600A 0800 = 800A 1000 = 1000A 1200 = 1200A Voltage A= B= E = G= H= K = M= N= O= W= X = Z = 120V, 60 Hz 208V, 60 Hz 600V, 60 Hz 220V, 50/60 Hz 380V, 50 Hz 600V, 50 Hz 230V, 50 Hz 401V, 50 Hz 415V, 50 Hz 240V, 60 Hz 480V, 60 Hz 365V, 50 Hz 1 Wall-Mount Enclosure K = Open S = NEMA 1 J = NEMA 12 R = NEMA 3R Certification U = UL listed R = UL recognized X = No listing Breaker-Based Design Source 1 and Load Power Cable Connections Control Service Disconnect (Service Equipment Rated Switches Only) Surge Protective Device (SPD) (Optional) Automatic Transfer Controller (ATC-300) • Monitors Power Sources • Initiates Power Transfers Customer Control Connections Permanently Affixed Manual Transfer Handle Provides Safe Manual Transfer Under Full Load Service Disconnect Switch (Keyed) (Service Equipment Rated Switches Only) Power Switching Panel (With Deadfront Cover Installed) Transformer Panel • Steps Line Power Down to 120 Vac for Logic and Electrical Operator • Available Multi-Tap Voltage Selector Source 2 Power Cable Connections Space Heater (Optional) Typical Wall-Mount ATS with Service Entrance Rating 18 EATON CORPORATION Breaker-based transfer switches Breaker-based transfer switches Integrated solutions Integrated solutions Minimize initial equipment costs, reduce installation time and increase system reliability. These are the goals of all involved in placing electrical distribution equipment in service—from the design engineer, to the electrical contractor, and especially with the end user of the equipment. Eaton believes the transfer switch equipment is an integral part of the distribution equipment. This fundamental belief is why Eaton offers various types of transfer switches for the design engineer, electrical contractor and the user to choose from. Eaton offers contactor-based, molded-case and circuit breaker style switches. All Eaton transfer switches are designed to meet the requirements set forth by UL 1008; however, all transfer switches are not created equal. You can be assured of safe and reliable operation from all types of transfer switches that Eaton offers. Switchboard Lineup with Integrated Breaker-Based Design ATS Integrated solutions may come directly from one of the Eaton manufacturing plants or take advantage of the extensive network of regional Satellite plants located across the country. The plants specialize in providing a multitude of integrated solutions for requiring fast service needs. Highly trained and experienced personnel will manage your order and ensure that you receive on-time delivery of high-quality equipment that meter your specifications. For more information, contact your local Eaton representative or authorized distributor. Satellite Facility Locations EATON CORPORATION Breaker-based transfer switches 19 Eaton’s Electrical Sector is a global leader in power distribution, power quality, control and automation, and monitoring products. When combined with Eaton’s full-scale engineering services, these products provide customerdriven PowerChainE solutions to serve the power system needs of the data center, industrial, institutional, public sector, utility, commercial, residential, IT, mission critical, alternative energy and OEM markets worldwide. PowerChain solutions help enterprises achieve sustainable and competitive advantages through proactive management of the power system as a strategic, integrated asset throughout its life cycle, resulting in enhanced safety, greater reliability and energy efficiency. For more information, visit www.eaton.com/electrical. Eaton Corporation Electrical Sector 1111 Superior Ave. Cleveland, OH 44114 United States 877-ETN-CARE (877-386-2273) Eaton.com © 2011 Eaton Corporation All Rights Reserved Printed in USA Publication No. BR01602002E / Z10439 February 2011 PowerChain Management is a registered trademark of Eaton Corporation. 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