Building Operators Association of Colorado $3.00 www.boac-colorado.org April 2011 Inside This Issue . . . Denver— New Rebates for Energy Savings Colorado Springs—Maintenance of Life Safety Systems VOA Painting Party Anatomy of a Boiler Failure—A Different Perspective - Part 2 New Members! Correction! Joel Acosta & Kevin Constant Sarah Hanus Sally Hagan Cushman & Wakefield Conserve-A-Watt FSGI Tom Hartford & Nathan Smith Ron Zielke & Sheila Barbee Haymen CO DPC Development CO Wayne Larsen Hortencio Oregon Bob Shields Renewing: Jon Rasch Transwestern Jerry Manion Kim Lewis Caleb Dillon Ruben Ramirez Hot-Shots ESCO Rich Ramero Steve Kirouac Tony Griffe Carol McCright Kaiser Permanente Brian Remington Bruce Meyer Jay McDonald Mike Walker Jim Palombo Belfor Cushman & Wakefield Denver Options Jeff Chartier Richard Barkley Matt Parker Rocky Mtn Mechanical Sys Jim Dolye Atlers at Vail Guy Dreier Harry Gorham Tom Schlader Terry Elliott Jack Kaufman Lion Square Nick Hanstein Jack Smith/Steve McIntosh Shaun McCarty Mitch Gorsevski Super-Tech Filter DPC Development CO Alan Rice Randy Roach Kevin Walsh Sondra McCoy Bill Todd Millice Group Ltd BOMA Centennial Realty Advisors Wayne Summers Brett Cooley Spencer Frank Engineer Extraordinaire Haymen Co Pat Gorham Jim Wessels Jon Booth Joe Shelly Callahan Management Tower Management CO Daniel Waggner Brian Smith CBRE Faith Enterprises 1 Denver Chapter Monthly Meeting Topic: New Rebates for Energy Savings Derek Shockley, Xcel Energy Xcel Rebates, new rebates for energy savings Where: Plaza Tower One 6400 S Fiddlers Green Circle Greenwood Village PARKING VALIDATION Provided Derek Shockley is the Trade Relations Manager for Xcel Energy. He is responsible for managing the trade partner activities for commercial demand side management programs throughout Colorado. He has a diversified background in the energy industry that includes planning, marketing, sales, and project development work in the areas of demand side management, national accounts, new business start-ups, and applied research. Derek holds a Bachelor Business Administration, Emphasis Finance degree from Washburn University. He has been nationally recognized by the Edison Electric Institute, and the Electric Power Research Institute for his work promoting efficient and environmentally friendly end-use technologies. When: Wednesday, April 20th Check in 11:00 am Cost: $20.00/members $25.00/non-members RSVP: April 15th 5:00 pm. Reservations: web site admin@boac-colorado.org or 303-374-8888 Upcoming Meetings: Subject to Change May-Flame spray to show how to repair large shafts and metal items-unknown speaker June-Denver Fire Dept. How to deal with inspections from the Fire Dept. unknown speaker July - Vibration and balancing on fans and motors-unknown speaker Aug-Golf April - Preferred Painting May - Mathias Lock and Key June - Frontier Mechanical July - Haynes Mechanical August - Rocky Mountain Mechanical 2 Colorado Springs Chapter Monthly Meeting Topic: Maintenance of Life Safety Systems Jeff Hanenberg, the Colorado Springs Fire Marshal will be presenting on building maintenance as it pertains to fire and life safety systems. He will identify common causes of property damage and preventative measures that we can take as we maintain our facilities. He will also discuss code compliance issues. See you there! Speaker: Jeff Hanenberg, Fire Code Inspector When: Thursday, April 14th @11:30 am Where: Antler’s Grille Executive Board Room Cost: $20.00 First Time VisitorsFREE John RSVP: Joel Copley at 719-599-3900 or email to jacopley@trane.com WELCOME NEW DENVER BOARD MEMBERS: President - Mike Walker Vice President - Tamra McChesney Past President - Brian Remington Secretary - Brian Botcher Treasurer - Pat Gorham Speaker Chair - Wayne Summers Asst. Speaker Chair - Billy Bratton Membership Chair - Brian Smith Technology Chair - Jon Rasch If you have any questions or suggestions, please feel free to approach any one of them! 3 Is Your BOAC Membership Up To Date? To check to see if your membership is past due, log in to the web site, email admin@boaccolorado.org or call 303-377-8888. Job Opening: St. Andrews United Methodist Church in Highlands Ranch. We are fairly large, at 95,000 Sq.-Ft. We have a Central System chiller, AHU HVAC system, and state of the art BAS and security. We are in need of a Facilities Manager. The salary range is $44,000 to $52,000. The responsibilities are significant, but basically include the MEP, plus janitorial personnel and landscape, security, and general maintenance. Contact Dave Willetts at 303-797-1294 during the day. ome Welc ime! gt Sprin Work/Play Time? What About Helping to Make Someone’s Life Easier… Volunteers of America ALWAYS Needs our Help! Contact Harry Gorham at 303-460-9264 or Pat Gorham at 303-804-4703 to find out how you, your friends and your company can make a difference! State Board Chair Kim Lewis 303-232-0090 Denver Board Colorado Springs Board President Mitch Wibbels 719-491-7088 Vice President Paul Ritter 719-473-8200 Chapter Secretary John Darnielle 719-650-0894 Chapter Treasurer State Contractor Heather Gorham admin@boac-colorado.org Chapter Treasurer Pat Gorham Phone 303-374-8888 303-804-4703 Fax 1-888-316-1896 Speaker Chair Wayne Summers Committee Member Harry Gorham 303-419-6128 303-460-9264 Joel Copley 719-599-3900 Vice Chair Billy Bratton 303-913-2583 President Mike Walker 303-221-4644 State Secretary Mary McAllister Vice President 303-573-9000 State Treasurer Michael Benoit Chapter Secretary 303-573-9000 4 Tamra McCnesney 303-904-7943 Brian Botcher 303-466-8800 Kevin Donnley 719-757-3020 Anatomy of a Boiler Failure—A Different Perspective - Part 2 By Gary J. Bases Good boiler design practice The report states that the boiler’s lower vestibule was full of flyash and had been for a very long time. Post-accident operator interviews suggest the flyash may be have been there as long as 10 years. Poor maintenance and inspection practices ignored this enclosed space. Not surprisingly, this lack of attention is common throughout the power industry. The boiler is a 1957 vintage 120-MW coal-fired radiant power boiler. This was a common boiler design for virtually all utility boilers built from the mid-1940s through the 1960s. It was not until 1964 that the membrane tube wall design was developed and became the norm in utility boiler practice. During this time period approximately 400 boilers of this design were built in the U.S., and most are still in operation. All of these boilers had similar steam capacity, tube wall construction, vestibules, and refractory/tube wall design. Does the boiler cross-section in Figure 5 look familiar to you? 5 5. A typical 1957 vintage one-pass boiler that is susceptible to a failure similar to that experienced at Salem Harbor Unit 3. There are approximately 400 of these boilers in active service today. Source: BRIL Inc. These are considered flat-studded or tangential-type boilers. They do not have membrane tube walls, but rather use either flat-studded tubes or bare loose tubes to form the boiler and furnace walls. To keep the fire (and flyash) inside the firebox, refractory is applied over the outside of the tubes to form a protective, insulating wall. Boilers of this type used either an “all-refractory design” with refractory (1 to 2 inches thick) on the back side of the tubes or an “inner-cased design,” which uses a thin layer of refractory applied flush with the back side of the tubes and a 10-gauge metal casing installed over the refractory-backed tubes. The all-refractory design was less costly, especially in areas such as vestibules and enclosures, and was therefore the most commonly used design. For this discussion, I focus on the “all-refractory design.” In essence, the refractory must keep the fire inside the box in order to keep the boiler operating efficiently and to prevent flyash from penetrating or entering the vestibules in and around the boiler (Figures 6 and 7). (Please note that the following photographs were not taken at Salem Harbor Unit 3 but at units of the same boiler design and configuration.) 6. A typical refractory failure inside a boiler vestibule. Courtesy: BRIL Inc 7. A typical refractory failure inside a lower furnace vestibule that’s similar to that of Salem Harbor Unit 3. Courtesy: BRIL Inc. 6 8. A typical refractory failure in the superheater vestibule. Note the furnace wall with exposed metal. Courtesy: BRIL Inc. 9. A typical burner area inside a windbox with exposed metal welded to tubes. Courtesy: BRIL Inc. 7 BOAC Community Service Your BOAC Efforts at work….. 8 CBRE—Plaza Tower One Painting Party March 12th Left to Rt: Tia Cross, Harry Gorham, Dan Simpson, Jing Jing Zhou, Sheri Zeterower, Noelle Debarr, Pat Gorham 9 BOAC P.O. Box 2559 Denver, CO 80201 April 2011 Newsletter Please Expedite