Data Center Power Chain Designs: Maximizing Uptime while minimizing Total Cost of Ownership (TCO) Jorge Aguinaga Sr. Product Line Manager, Power Quality - CPSD Electrical Sector - APAC – Eaton Corporation © 2013 Eaton. All Rights Reserved. Datacentres: • Mission critical applications • Fast growing, dynamic and competitive industry • Economic and environmental pressure • New technologies needed to support continuous Scalability Resiliency Efficiency © 2013 Eaton. All Rights Reserved. Safety 2 Maximize Uptime and Reduce TCO: Current issues © 2014 Eaton. All rights reserved. 3 3 Maximize Uptime and Reduce TCO: Current issues Efficiency • Cost pressure • Environmental oversight Scalability • Need to optimize capital expenditure • Need to react fast to customer needs Resiliency • It’s all about availability ....Service Level Agreements • Hardware & software...convergence Safety • Enhanced safety for operators & technicians • Product standards constantly evolving © 2014 Eaton. All rights reserved. 4 4 Data Center Power Chain Design: Maximize uptime and minimize TCO Efficiency: How to maximize availability and reduce operational costs… © 2014 Eaton. All rights reserved. 5 5 A typical power chain configuration © 2014 Eaton. All Rights Reserved. 6 Another typical power chain configuration © 2014 Eaton. All Rights Reserved. 7 Typical configurations render inadequate hardware utilization rates... • N+1, N+N, 2(N+1) UPS systems for maximimum resiliency • Higher redundancy results in lower load levels and lower efficiencies • Day one and actual final load levels often are far away from design load © 2014 Eaton. All rights reserved. 8 8 Optimizing hardware utilization rates is key to reduce your operational costs • Load optimized double conversion efficiency System automatically suspends and engages modules • Available at both UPS and system level / automatic module rotation © 2014 Eaton. All rights reserved. 9 9 Advanced algorithms maximize the utilization rate • • • • Technology that monitors the grid and automatically selects the optimal power protection option Continuous monitoring of UPS output voltage Inherent filtering against fast low energy transients Lifetime of UPMs components will increase use © 2014 Eaton. All rights reserved. 10 10 A paradigm shift is starting...although lots of paranoia.. © 2014 Eaton. All Rights Reserved. 11 The real efficiency curve.. Energy is #1 expense for a datacentre Typical load level of a UPS © 2014 Eaton. All Rights Reserved. 12 The real cost of inefficient power chain designs... Cost of losses: >10 k€ for every % of MW per year* *Based on EU-27 electricity price for industrial consumer, Eurostat 2012 Typical load level of a UPS © 2014 Eaton. All Rights Reserved. 13 Data Center Power Chain Design: Maximize uptime and minimize TCO Scalability: How to maximize availability and reduce operational costs… © 2014 Eaton. All rights reserved. 14 14 Scalable systems optimize CAPEX but... © 2014 Eaton. All Rights Reserved. 15 Scalability increases complexity Proper load sharing methods are must for a resilient, scalable and modular parallel operating UPS system © 2014 Eaton. All Rights Reserved. 16 Key considerations for a resilient and scalable design...maximize your uptime • A single shorted bypass SCR can paralyse whole system • Likelyhood increases with higher number of static switches • Backfeed protection with a shorted SCR detection • IEC62040-1:2008 Amendment 1:2013 © 2014 Eaton. All Rights Reserved. 17 Selectivity is a critical issue in resilient power chain designs Distributed Bypass: Centralised Bypass: • Reduced bypass capacity day one • Full bypass capacity on day one • Proper selectivity difficult to achieve • Less components • Easy solution • No redundancy • Higher capex © 2014 Eaton. All Rights Reserved. 18 Improving selectivity and lowering CAPEX.. Distributed Bypass with scalable UPS: • Best of both worlds • Full bypass capacity on day one • Power modules added as load grows © 2014 Eaton. All Rights Reserved. 19 Ease of expansion • Prepare for future expansion • Adding modules into UPS’s vs. adding UPS modules into system • Improved Opportunity-ToCash • Minimised downtime or even concurrently expandable © 2014 Eaton. All Rights Reserved. 20 Maximize uptime and minimize TCO Insider tips: How to maximize availability and reduce operational costs… © 2014 Eaton. All rights reserved. 21 21 Should a UPS trip when ambient is above 35°C? Or keep going as long as possible? Max operation point • Design for full load operation at max ambient temperature • Less heat generated at partial load levels 40° C • Switch to high-efficiency mode • Design for Maximu Normal m ambient ambient Abnorma l ambient • Avoid ”conditions apply” designs © 2014 Eaton. All Rights Reserved. 22 Did you know that…. Easy Capacity Test • Provides savings in annual battery autonomy tests DC AC DC • Reduces amount of work and need for rental equpiment AC DC DC DC AC • • Power discharged from the batteries is fed to other loads in parallel UPS system through static switch DC AC DC DC No need to transfer the load to other systems © 2014 Eaton. All rights reserved. 23 23 On-site testing – Case Study © 2014 Eaton. All Rights Reserved. 24 Data Center Power Chain Design: Maximize uptime and minimize TCO Closing thoughts… © 2014 Eaton. All rights reserved. 25 25 No more compromises… © 2014 Eaton. All Rights Reserved. 26 Closing thoughts • Economics, customer requirements and environmental regulations putting are severe pressure on datacentre designs • Scalable, redundant and resilient designs can be achieved while minimising operational costs and environmental footprint with new technologies • Design and component selection must be meticulously thought out for maximised availability - UPS’s are the heart of the electrical infrastructure that keeps the system going © 2014 Eaton. All Rights Reserved. 27 Thank you JorgeAguinaga@eaton.com © 2013 Eaton. All Rights Reserved. 28