Connecting Boxes with Surge Protection Device (SPD) CONTACT C ASE JUNIOR CLASS II W I T H S P D (S U R G E P R OT E C T I O N DEVICE) DIRECTIVES In compliance with ECC Directive Class II – IP44 following installation Standard NF EN 60439-3 CLASSIFICATION TO FIRE Glow wire cover 650°C CHARACTERISTICS In yellow thermoplastic, the Contact cases are made for the protection and connecting at the foot of the column during the use of incorporated luminaire apparatus. Can be installed within an 89mm column. 2-cable 16mm² or 3-cable 10mm² capacity terminal block (minimum capacity rigid 1.5mm²) fixed with a captive screw at the bottom of the case. Allows the passage of up to 2 lamp cables (2 x 2.5mm²) Accepts up to 2 circuit breakers modules (low size model) The Contact Junior is usually equipped of a Ph/N circuit breaker 4A fuse 10 x 38 Gg curve. TYPE 2 SPD (SURGE PROTECTION DEVICE) In compliance with NF EN 61643-11 D A T A 2 TERMINALS 4 TERMINALS Length 270 mm 270 mm Width 51 mm 51 mm Thickness 54 mm 54 mm 2 cables 2 x 16 mm2 4 x 16 mm2 101502 101503 2 x 10 mm2 4 x 10 mm2 Code 101504 101505 Weight 0.35 kg 0.35 kg Code 3 cables ABEL LIGHTING • 2 Contact case Junior Code 101503 Fastening Clic Earth terminal 2 x 16 mm2 optional Code 100036 CONTACT C ASE MEDIUM CLASS II W I T H S P D (S U R G E P R OT E C T I O N DEVICE) DIRECTIVES In compliance with ECC Directive Class II – IP44 following installation Standard NF EN 60439-3 CLASSIFICATION TO FIRE Glow wire cover 650°C CHARACTERISTICS In yellow thermoplastic, the Contact cases are made for the protection and connecting at the foot of the column during the use of incorporated luminaire apparatus. 2-cable 35mm² or 3-cable 25mm² capacity terminal block (minimum capacity rigid 6mm²) fixed with a captive screw at the bottom of the case. Allows the passage of up to 3 lamp cables (2 x 2.5mm²) Accepts up to 3 modules (circuit breakers or differential circuit breaker) The Contact Medium is usually equipped of a Ph/N circuit breaker 4A fuse 10 x 38 Gg curve. Contact case Medium Code 101507 Fastening TYPE 2 SPD (SURGE PROTECTION DEVICE) In compliance with NF EN 61643-11 Clic 15 340 mm Width 69 mm 69 mm Thickness 85 mm 85 mm 2 cables 2 x 35 mm2 4 x 35 mm2 101506 101507 2 x 25 mm2 4 x 25 mm2 Code 101508 101509 Weight 0.65 kg 0.65 kg 3 cables 3,5 11 6 120 340 mm 15 Length 140 100 4 TERMINALS 80 2 TERMINALS Code A 85 9,5 T 340 A 13,5 Earth terminal 2 x 35 mm2 optional Code 100045 30 D 30,5 69 ABEL LIGHTING • 3 CONTACT C ASE SENIOR CLASS II W I T H S P D (S U R G E P R OT E C T I O N DEVICE) DIRECTIVES In compliance with ECC Directive Class II – IP44 following installation CHARACTERISTICS In yellow thermoplastic, the Contact cases are made for the protection and connecting at the foot of the column during the use of incorporated luminaire apparatus. 2-cable or 3-cable 50mm² (minimum capacity rigid 6mm²) Allows the passage in the shape of a rain drop of up to 2 lamp cables (2 x 2.5mm²) Accepts up to 4 modules (circuit breakers or differential circuit breaker) The Contact Medium is usually equipped of a Ph/N circuit breaker 4A fuse 10 x 38 Gg curve. Contact case Senior Code 101511 TYPE 2 SPD (SURGE PROTECTION DEVICE) In compliance with NF EN 61643-11 Earth terminal 2 x 35 mm2 optional Code 100045 90 ø6 11,5 87 4 BORNES Length 435 mm 435 mm Width 90 mm 90 mm Thickness 87 mm 87 mm 2 cables 2 x 50 mm2 4 x 50 mm2 101510 101511 2 x 50 mm2 4 x 50 mm2 101512 101513 1 kg 1 kg Code 3 cables Code Weight 8 ø6 ABEL LIGHTING • 4 120 2 BORNES 15 A 140 100 T 422,5 435 A 399 D 82 5 18,5 17 F A Ç A D E C O N T A C T C A S E C L A S S II W I T H S P D (S U R G E P R O T E C T I O N DEVICE) DIRECTIVES In compliance with ECC Directive Class II – IP44 CLASSIFICATION TO FIRE Glow wire cover 650°C Contact case façade Code 101563 90 12 Ø6,5 295 237 Ø15 28 CHARACTERISTICS The Contact F cases are made for the protection and connecting of façade luminaire. Thermoplastic cases resistant to climate aging, to electric and thermic constraints 3 possible mass colored hues: - Light grey standard (close to RAL 7035 hue) - Light ivory (close to RAL 1015 hue) - Black (close to RAL 9004 hue) Hood blind fastening for a nicer design Hood mounted on a hinge Hood locking with a captive screw To be put on a façade, a column or a bracket by ø 6mm maximum screws and bolts or a 10-20mm width/ thickness 0.4. coil Possibility of lodging a modular apparatus of up to 3 17.5mm size modules 2 watertight chicanes for 3 x 2.5mm² cables (2 x 6mm² is the maximum size) Application temperature: from -25 to over 40°C TYPE 2 SPD (SURGE PROTECTION DEVICE) In compliance with NF EN 61643-11 75 CASE CODE F GREY 101563 - F1 1Ph/N (1 module) with 6A 10 X 38 curve Gg circuit breaker + SPD D A T A Length 295 mm Width 75 mm Thickness 90 mm Weight 0.3 kg CASE CODE F BLACK 101564 - F1 1Ph/N (1 module) with 6A 10 X 38 curve Gg circuit breaker + SPD CASE CODE F BEIGE 101565 - F1 1Ph/N (1 module) with 6A 10 X 38 curve Gg circuit breaker + SPD ABEL LIGHTING • 5 P R O T E C T I O N AGAINST LIGHTNING WHY PROTEC T O N ESELF AGAINST LIGHTNING LIGHTNING AREAS LThe lightning level (LL) is the number of days per year when we hear thunder in a given area or territory. The lightning density (LD) indicates the number of lightning strikes per km², per year in a given area or territory.. QA1: negligible risk QA2: indirect risk QA3: direct risk, risk due to material exposure LIGHTNING LEVEL IN FRANCE (LL) LIGHTNING DENSITY IN FRANCE (NG) THE NEEED FOR PROTECTION 2 MAIN RISKS LED lighting are now widely used, especially for their long life span quality. But, in operation, this technology is sensitive to general transitory over voltages caused by lightning, which aggress power arrestors and LDE components, and therefore reduce that life span drastically. • Aging of LED components > Degraded performance ABEL LIGHTING • 6 • LED or drivers destruction > Partial or total loss of the lighting network P R O T E C T I O N AGAINST LIGHTNING WHY PROTEC T O N ESELF AGAINST LIGHTNING “OVERVOLTAGE” RISKS FOR LED LIGHTING NETWORK POSSIBLE CAUSES FOR THE DESTRUCTION OF DRIVERS AND LED “Lightning” overvoltage are a risk for the LED lighting networks. • Luminaires are directly connected to (Class 1) or indirectly (Class2) to the earth network system. • In case of close lightning strikes (up to 100m), pulsed currents will generate very high potential differences between the network connection and the earth. >Sensitive equipment (drivers, LED) will be submitted to overvoltage, in excess to their robustness. >Destruction of apparatus CONSEQUENCES OF LIGHTNING OVERVOLTAGE ON LED EQUIPMENT • Destruction - - Breakdown of components and drivers - - Fusing of IC (circuit board) - - LED destruction • Weak driver robustness (switch mode power supply without transformer, components and construction sometimes “economical”, isolation distances reduced) • Weak LED robustness (semiconductors) • Reduced LED isolation/ radiator • Capacitive impedance = current in-rush and malfunction COMPARISONS OF IMPEDENCES IN DIFFERENT LIGHTING TECHNOLOGIES LED HID Capacitive Inductive • Disturbances - - Degraded operating (Loss of control) - - Unexpected switching off • Accelerated aging -- Important reduction of component life span -- Important reduction of lighting performances >Capacity breakdown ABEL LIGHTING • 7 P R O T E C T I O N AGAINST LIGHTNING WHY PROTEC T O N ESELF AGAINST LIGHTNING LIGHTNING PROPAGATION MODES After effects of lightning Indirect effects of lightning on installations can be segmented into 3 cases. Differential mode Common mode Lightning conductor Case 1 Case 2 • CASE 1 By lightning strike close to an electric line. It is the electromagnetic which induces a strong current and overvoltage of the line. • CASE 2 By direct lightning strike on an overhead electric line. Overcurrent and overvoltage can then be propagated some kilometers away from the impact point. In both cases, the danger for the electric installation comes from the power supply network. > Cases 1 and 2 are differential modes ABEL LIGHTING • 8 Case 3 • CASE 3 By lightning strike close to lighting installations. The earth is then charged and increases in potential. The network being potentially lower, a current is created which will run through the electric installation by entering the earth. The current between earth and neutral/Phase can reach 10Kv.The overcurrent goes from the earth towards neutral. > Case 3 is a prevalent mode which is the most common in exterior lighting. P R O T E C T I O N AGAINST LIGHTNING WHY PROTEC T O N ESELF AGAINST LIGHTNING LIGHTNING PROPAGATION MODES After effects of lightning on a LED lighting network After effects of an impact close to a network Common mode (case 3) Up to 100m TRANSATORY OVERVOLTAGES These are voltage pulses’ disturbances of strong amplitude, generated especially by lightning (indirect effect) and spread over the networks. U U Voltage U High amplitude (in Kilovolts) • Current standard test curves - - 8/20 μs : indirect effects - - 10/350 μs : direct impacts • Voltage standard test curves - - 1.2/50 μs : indirect effects Very short duration (in Microseconds) ABEL Time laps LIGHTING • 9 P R O T E C T I O N AGAINST LIGHTNING H OW PROTEC T O N ESELF AGAINST LIGHTNING Operating principle Limit the voltage at equipment terminals Overvolt age Exterior Network Protected equipment Nominal charging current Protection level LV Surge Protection Device Passing the pulsating current SURGE PROTECTION DEVICES (SPD) Surge protection devices are made to limit the level of atmospheric origin overvoltage stemming from the distribution network to a compatible voltage impact test level of installation materials (Up). They protect the installations against overvoltage induced in the electric channels, but do not generally protect against direct lightning strikes neither on network distribution lines nor on light fittings. Terminology: The surge protection device (SPD) is a piece of material; the overvoltage arrestor is a component of the surge protection device. ABEL LIGHTING • 10 The 2 essential parameters for efficiency: In: Nominal charging current, to be over 5kA (for head installation arrestor) Up: Protection level, to be as reduced as possible (for 230V, Up<2.5kV electric network) ) P R O T E C T I O N AGAINST LIGHTNING H OW PROTEC T O N ESELF AGAINST LIGHTNING 3 types of surge protection devices According to levels of wanted protection, surge protec tion devices are installed in different places in the installation, as head or fine protectors. Exterior network Low voltage First surge protection device WITHIN THE FLOW BOX • Type 1 Surge protection devices with a very high capacity to pass, they are made to protect the head of installations equipped with lightning conductor. Output current In ≥12.5Ka (10/350 µs curve), Up 2.5 ≤ kVc Second surge protection device Flow box Localization of the surge protection device: < 10m from the luminaire to be protected Surge protection devices for low voltage network or • Type 2 Surge protection devices with a very high capacity to pass, they are made to protect the head of installations equipped with lightning conductor. Output current In ≥5Ka (8/20 µs curve), Up ≤ 2.5 kVc To ensure optimal overvoltage protection, SPD connection conductors must be as short as possible (≤ 0.5m in all) Earth SPD conductors must have a 4mm2 copper minimum section and 10mm2 with a lightning rod. The installed SPD must allow for an Up voltage < 2.5Kv for a 10/350 µs curve (type1) or 8/20 µs (Type2) The SPD is linked to protections so as to be disconnect when EoL is reached. WITHIN THE FOOT OF THE COLUMN •Type 2 Surge protection devices (respecting installation rules as defined beforehand) WITHIN THE CLASS 1 (L-N-G) LUMINAIRE • Type 3 Surge protection device Exclusively used for fine protection of receivers and are to be installed behind a type 1 or type 2. Combination between voltage Un = 10Kv (1.2/50 µs curve) and In intensity= 5 kA (8/20 µs curve), Up ≤2.5Kv. The Surge protection device is linked to Gg curve fuse protecting the luminaire. At the EoL of the SPD, the fuse blow disconnects the SPD from the luminaire. ABEL LIGHTING • 11 P R O T E C T I O N AGAINST LIGHTNING WHERE TO I N S TA L L T H E S U R G E PROTECTION D E V I C E ( S P D ) T Y P E 2 / 3 ? UNDERGROUND PUBLIC LIGHTING INSTALLATION 2 possibilities to protect the installation • A Type 2 Surge protection device in each Contact case at the foot of the luminaire column. Or • A Type 2 Surge protection device at the installation’s departure level linked to Type 3 Surge protection devices in Class 1 luminaires. ABEL LIGHTING • 12 P R O T E C T I O N AGAINST LIGHTNING WHERE TO I N S TA L L T H E S U R G E PROTECTION D E V I C E ( S P D ) T Y P E 2 / 3 ? OVERHEAD PUBLIC LIGHTING INSTALLATION 2 possibilities to protect the installation • A Type 2 Surge protection device in the façade case close to the luminaire. Or > In both cases, the surge protection device mainly protects the luminaire against a differential mode overvoltage. • A Type 2 Surge protection device at the installation’s departure level linked to Type 3 Surge protection devices in Class 1 luminaires. ABEL LIGHTING • 13 P R O T E C T I O N AGAINST LIGHTNING HOW A TO TYPE I N S TA L L 2/3 S P D ? Class 1 luminaire Class 2 luminaire Fuse RCD Cabling diagrams Network Network CLASS 1 LUMINAIRE TT DIAGRAM CLASS 2 LUMINAIRE TT DIAGRAM In this case, nothing ambiguous, efficient protection in both common and differential modes. SPD efficiency? Good Protection in both common and differential modes? Yes Residual Current Device (RCD) of Type S is mandatory upstream from the arrestor Arrestor efficiency? Good Protection in both common and differential modes? Yes Residual Current Device (RCD) of Type S is mandatory within the home case OPTIMIZED CONNECTIVITY The 50cm rule The cumulated lengths L1 + L2 + L3 must be inferior to 50cm so as to limit any deterioration of the arrestor’s Up level. TN diagram Identical dispositions, the nature of the protections are altered. The RCD can be replaced by fuses according to established conditions in norm C17-200. Active conductor L1 F F : Fuse SPD : Surge Protection Device L2 SPD L3 EARTH ABEL Earthing system LIGHTING • 14 It is imperative to respect this rule so as to guarantee the arrestor’s efficiency. P R O T E C T I O N AGAINST LIGHTNING HOW TO CHOOSE T H E S U R G E PROTECTION D E V I C E ( S P D ) ? IMPORTANT TECHNICAL CHARATERISTICS • Choice of max continuous “Uc” voltage adapted to the network - 320 Vac. To ensure maximum protection of the LED lighting network against lightning, the following points must be undergone: • Choice in «In» current - Adapted to the risk (10kA – 1 strike) • SPD on each luminaire’s AC input (head or foot of the column) • Choice of «Up» level - Adapted to the robustness of the equipment to protect (1.5kV) • SPD on control circuit’s input (DALI, 0-10V, RS485, DMX....) if any. • Suitable location for the SPD - - < 10 m from the pieces of equipment to protect • SPD in the control box • Optimized cabling of the SPD - - 50 cm rule HOW TO PROTECT A DUAL HOUSING Only available for the Senior Case Class 2 luminaire Class 2 luminaire Class 2 luminaire Fuse Fuse Network Network Fuse Network Advantage -- Space saving Inconvenience -- Single protection for both luminaires Advantage - Individual protection of each luminaire Inconvenience - High space requirement ABEL LIGHTING • 15 P R O T E C T I O N AGAINST LIGHTNING S P D FOR L E D A N D E L E C T R O N I C LIGHTING SYSTEMS’ CHARATERISTICS • • • • • • • Type 2 SPD (or 3) for LED and electronic lighting Very compact (low profile) DIN rail mounting Connection: screw terminal block Status signaling AC disconnection at EoL Complies with NF EN 61643-11 AC Network LED system Single phase net work t ype 230277 Vac Single phase 230-277 Vac Max IL current line 5A Permanent voltage Uc max 320 Vac Max. output current 1 strike@ 8/20 µs In max 10 kA Nom. output current 15 strikes@ 8/20 µs In 5 kA Combined wave per formance 1.2/50 µs - 8/20 µs Uoc 10 kV / 5 kA Protection level (In) Up 1.5 kV Adm. shor t circuit current Isccr 10 000 A MECHANICAL CHAR ACTERISTICS Lin Lout Nin Nout AC NETWORK LED SYSTEM LED V GDT Thermal disconnector Internal Dimensions See diagram Connection to AC net work Terminal block screw 1.5mm2 max. Connection to the ear th Conductor 2mm2 – 60cm long Disconnection Deactivation safet y device AC load break Green LED extinction Mounting Symmetrical DIN rail Operational temperature -40/+85°C Box Protection class UL94V0 Thermoplastic 10 000 A COMPLIANT TO STANDARDS V : Varistor Ft : thermal fuse LED : disconnection indicator T° : thermal disconnection system GDT : gas discharge tube ABEL LIGHTING • 16 NF EN 61643-11 France Low voltage surge arrestor – Test Class II & III IEC 61643-11 International Low voltage SPD – Test Class II & III ACCESSORIES GARL AND BOX 90 Ø 6,5 12 CHARATERISTICS Contact G boxes are used for the protection and connecting of luminous garlands. They are to be mounted on the columns. Thermoplastic cases resistant to climate aging, to electric and thermic constraints 3 possible mass colored hues: - Light grey standard (close to RAL 7035 hue) - Light ivory (close to RAL 1015 hue) - Black (close to RAL 9004 hue) To be put on a façade, a column, a bracket or a light control desk using ø 6mm maximum screws and bolts or a 10-20mm width/thickness 0.4. coil Possibility of lodging a modular apparatus of up to 3 17.5mm size modules 2 watertight chicanes for 3 x 2.5mm2 cables (2 x 6mm2 is the maximum size) 237 28 NORMS In compliance with EEC norms – Class II – IP44. Garlands and luminous decorations are Class II public lighting installations, and are to be protected by a 30 mA differential system to be compliant with standard NFC 17200. 295 Ø 15 75 CONTACT G With standard 16 A socket (2 poles + T) 100112* Grey 100113* Ivory 100114* Black - G 1 Ph/N circuit breaker (1 module) with 6A 10 X 38 curve Gg 100118 Grey 100120 Ivory 100122 Black - G3 1 differential circuit breaker 10 A curve B 30Ma (1 pole + N) (2 modules) Box with Standard socket *Must be protected upstream by a 30 Ma differential protection DATA Length 295 mm Width 75 mm Thickness 90 mm Weight G1: 0.5 kg / G3: 0.56 kg Garland Contact box Code 100118 ABEL LIGHTING • 17 ZI Cana Est - Rue François Labrousse BP 80005 - 19317 Brive Cedex - France Tel. +33 555 23 07 90 Fax +33 555 23 07 91 abel.brive@abeleclairage.com www.abeleclairage.com Certifié Certifié ISO 9001 ISO 14001 Qualité Environnement 2015 Edition Photographies : @CITEL @Nicolas Barbarin @Xavier Boymond @Fotolia Non-contractual photographs: descriptions and information herein are provided for indicative purposes only. ABEL reserves the right to make any technical or aesthetic changes deemed necessary to improve their presented products, without notice.