Dublin Institute of Technology ARROW@DIT Doctoral Science 2010-01-01 Visible and Hyperspectral Imaging Systems for the Detection and Discrimination of Mechanical and Microbiological Damage of Mushrooms Edurne Gaston (Thesis) Dublin Institute of Technology Follow this and additional works at: http://arrow.dit.ie/sciendoc Part of the Environmental Microbiology and Microbial Ecology Commons Recommended Citation Gaston, E.: Visible and Hyperspectral Imaging Systems for the Detection and Discrimination of Mechanical and Microbiological Damage of Mushrooms. Doctoral Thesis. Dublin Institute of Technology, 2010. This Theses, Ph.D is brought to you for free and open access by the Science at ARROW@DIT. It has been accepted for inclusion in Doctoral by an authorized administrator of ARROW@DIT. For more information, please contact yvonne.desmond@dit.ie, arrow.admin@dit.ie. This work is licensed under a Creative Commons AttributionNoncommercial-Share Alike 3.0 License Visible and hyperspectral imaging systems for the detection and discrimination of mechanical and microbiological damage of mushrooms Edurne Gaston Estanga, B.Sc. A thesis submitted to Dublin Institute of Technology in fulfilment of the requirements for the degree of DOCTOR OF PHILOSOPHY School of Food Science and Environmental Health College of Science Dublin Institute of Technology Supervisors: Dr. Jesús M. Frías Celayeta Dr. Patrick J. Cullen 2010 Abstract Horticultural products such as mushrooms are exposed to environmental conditions during their postharvest life, which may affect product quality. Loss of whiteness during storage is particularly important in the mushroom industry. Rough handling and distribution, fruiting body senescence and bacterial infections are among the main causes of mushroom discolouration. The aim of this work was to study the use of visible and hyperspectral imaging (HSI) systems for the detection and discrimination of mechanical and microbiological damage of mushrooms. This piece of research involved a) monitoring the browning of mushroom with visible computer imaging systems, b) investigating the effect of mechanical damage on the kinetics of enzymes responsible for mushroom browning, c) exploring the potential use of Vis-NIR HSI to predict PPO activity in mushroom caps and d) studying the potential application of Vis-NIR HSI for microbial and viral detection on mushroom caps and for their discrimination from mechanical damage. Results presented in this thesis show that the efficacy of commercial webcams was limited in the detection of mechanical damage on mushroom caps. Damage increased the activity of PPOs on mushroom pileipellis, but the effect of the extent of damage was not significant at the levels of study. Vis-NIR HSI showed some potential as a tool to estimate the activity of PPO enzymes on mushroom caps. The combination of HSI with chemometric tools allowed for the differentiation of mechanically and microbiologically damaged mushroom classes. Results from this study could be used for developing non-destructive monitoring systems for mechanical and microbiological damage detection and discrimination. The potential application of such systems as on-line process analytical tools would facilitate rapid assessment of mushroom quality. i Declaration I certify that this thesis which I now submit for examination for the award of Doctor of Philosophy (PhD) is entirely my own work and has not been taken from the work of others, save and to the extent that such work has been cited and acknowledged within the text of my work. This thesis was prepared according to the regulations for postgraduate study by research of the Dublin Institute of Technology and has not been submitted in whole or in part for another award in any institute. The work reported on in this thesis conforms to the principles and requirements of the Institute’s guidelines for ethics in research. The Institute has permission to keep, lend or copy this thesis in whole or in part, on condition that any such use of the material of the thesis be duly acknowledged. Signature Date Edurne Gaston Estanga (candidate) ii 09.08.2010 We shall not cease from exploration And the end of all our exploring Will be to arrive where we started And know the place for the first time. T.S. Eliot, 1942. iii Acknowledgements This thesis belongs not only to me, but also to the many people who have contributed to make this achievement possible. It is a pleasure to thank all the people who have generously shared their time and knowledge with me: Dr. Jesús M. Frías, for the many things I learnt while working by his side. Dr. PJ Cullen, for playing strategically and showing support when it was most needed. Dr. Carl Sullivan, for all his selfless help in experimental design. Prof. Colm O’Donnell, for a warm welcome in UCD. Dr. Aoife Gowen, for the supervision that supervisors don’t have time for. Carlos Esquerre, for being open to discuss hyperspectral and chemometric issues. Dr. Paula Bourke and Dr. Patricia Nobmann, for providing the tips a chemist needs to deal with microbes. Ted Cormican and Dr. Helen Grogan, for the provision of mushrooms and kind advice. Noel Grace and Tony Fitzpatrick, for helping out with the things a student in a lab needs helping out with. Seán Dowling, for proofreading the thesis thoroughly. The academic, administrative, technical and research staff in both institutions. On a personal level, some people have been invaluable: Aitor, thanks to whom following this path has felt so natural. Aoife O’Gorman, for holding out her hand to me. Arturo, for his ability to adapt and the very special person he is. Carl, for innumerable expressions of affection. Haizea, for the enormous amount of patience she has had with me. Héctor, for being one phone call away, day or night! Josu, for sharing a home with me. Laura Álvarez, Leixuri and Patricia, for being there on good and bad days. Laura Massini, for sharing her taste for music and art. iv Nagore, for being the mate my soul needs. Seán, for loving me tenderly. Txopin, for being there when she was and was not among us. Vasilis, for some special moments when the going was tough. There are lots of people who have made Dublin a very special place to be: Adriana, Alka, Anne, Aoife Kelly, Aoife Smith, Beatriz, Bérengère, Celine, Colette, Dharmendra, Diarmuid, Esther, Flórence, Jacek, Jane, Jesús, John, Khadija, Larry, Laura Thornton, Lorena, Lubna, Maeve, Manuel, Mary, Mato, Michael, Mohammed, O’Toole family, Prabhash, Sapna, Santos, Sergi, Sharon, Sofia, Sonal, Sylvain, Tommek, Ulla, Urtzi, Wojtek and Zied. The following, being “so far, so close”, have contributed enormously to my well-being: Ainara, Aintzane, Andrea, Ane, Antton, Bengoa family, Estanga-Mujika family, Gaston-San Juan family, Iñaki Etaio, Iñaki Rikarte, Joseba, Kintana, Laura, Lope, Maider, Mederi, Mery, Mikel, Mónica, Natxo, Nuria, Oihane, Patxi, Pily, Unai and Urko. My final words go to my family, my treasure. Their support and faith in me, together with my persistence, have been the key to success. A big Thank you goes to: My parents, for an outstanding example of modesty and hard work. Natalia, for being generous and protective. Lidia, for her devotion, clarity and candour. Maria, for moments of creativity and mischief. Rakel, for being open to share worries and thoughts, and for her wise words. Andoni, Iker, Gari and Pablo, for caring for me, each in different ways. My nephews and nieces - Eñaut, Ander, Beñat, Aiert, Naroa, Laida and Jone - for welcoming me with their biggest smiles every time we meet. v Abbreviations list a* CIELAB greenness/ redness value b* CIELAB blueness/yellowness value CCD Charge-coupled device CIELAB Colour space defined by the International Commission on Illumination. CV Computer vision ΔE Total colour difference EAU Enzyme activity units GSV Grayscale value HSI Hyperspectral imaging λ Wavelength LOD Limit of detection LV Latent variable # LV Number of latent variables L* CIELAB lightness/darkness value MD Mushrooms subjected to mechanical damage MLR Multiple linear regression MSC Multiple scatter correction MVX Mushroom virus X PC Principal component PCA Principal component analysis PCR Principal component regression PLS-DA Partial least squares-discriminant analysis PLSR Partial least squares regression PPO Polyphenol oxidase PT Mushrooms inoculated with P. tolaasii RGB Red, green, blue vi RMSECV Root mean squared error of cross-validation RMSEP Root mean squared error of prediction ROI Region of interest RPD Ratio of percentage deviation SNV Standard normal variate U Undamaged mushrooms Vis-NIR Visible near-infrared vii Table of contents 1. INTRODUCTION ....................................................................................................... 1 2. LITERATURE REVIEW ............................................................................................ 4 2.1 An insight into mushrooms ......................................................................................... 5 2.1.1 History of mushroom cultivation ........................................................................... 5 2.1.2 The Fungi kingdom .............................................................................................. 6 2.1.3 Morphology of mushrooms .................................................................................. 6 2.1.4 Mushroom growing .............................................................................................. 8 2.1.5 Irish mushroom industry..................................................................................... 10 2.2 Key issues for the mushroom industry ..................................................................... 12 2.2.1 Mushroom shelf-life............................................................................................ 12 2.2.2 Variability ........................................................................................................... 13 2.3 Mushroom quality ..................................................................................................... 16 2.3.1 Mushroom colour as a quality parameter........................................................... 17 2.4 Mushroom discolouration ......................................................................................... 19 2.4.1 Why brown? ....................................................................................................... 20 2.4.2 Causes of discolouration in healthy mushrooms ............................................... 24 2.4.3 Causes of discolouration in diseased mushrooms............................................. 27 2.5 Computer imaging for product quality measurement................................................ 31 2.5.1 The necessity for automating quality assessment ............................................. 31 2.5.2 Computer vision ................................................................................................. 32 2.5.3 Hyperspectral Imaging ....................................................................................... 38 2.6 Spectral data pre-processing techniques ................................................................. 52 2.6.1 Standard normal variate..................................................................................... 53 2.6.2 Multiplicative scatter correction .......................................................................... 54 2.6.3 Differentiation: Savitzky-Golay ........................................................................... 55 viii 2.7 Chemometrics .......................................................................................................... 56 2.7.1 Qualitative data analysis .................................................................................... 56 2.7.2 Quantitative data analysis .................................................................................. 58 3. AIM AND OBJECTIVES ......................................................................................... 61 4. EFFICACY OF A VISIBLE IMAGING SYSTEM TO DIFFERENTIATE AND MONITOR THE BROWNING OF MUSHROOMS .......................................................... 63 4.1 Introduction ............................................................................................................... 64 4.2 Materials and methods ............................................................................................. 65 4.2.1 Mushroom supply............................................................................................... 65 4.2.2 Simulated process and transport damage protocol ........................................... 66 4.2.3 Image acquisition system................................................................................... 68 4.2.4 Experimental design .......................................................................................... 69 4.2.5 Image acquisition ............................................................................................... 69 4.2.6 Image analysis ................................................................................................... 70 4.3 Results and discussion ............................................................................................. 72 4.3.1 Standardisation of damage protocol .................................................................. 72 4.3.2 Browning kinetics ............................................................................................... 75 4.3.3. Limit of detection ............................................................................................... 87 4.3.4 Time to discrimination ........................................................................................ 93 4.4 Conclusions .............................................................................................................. 95 5. THE EFFECT OF MECHANICAL DAMAGE ON THE ENZYME ACTIVITY OF MUSHROOMS ............................................................................................................... 97 5.1 Introduction ............................................................................................................... 98 5.2 Materials and methods ........................................................................................... 100 5.2.1 Sample preparation.......................................................................................... 100 5.2.2 Experimental design ........................................................................................ 101 ix 5.2.3 Extract preparation........................................................................................... 101 5.2.4 Spectrophotometric assay ............................................................................... 101 5.2.5 Data analysis ................................................................................................... 102 5.3 Results and discussion ........................................................................................... 103 5.3.1 RGB images of undamaged and damaged mushrooms .................................. 103 5.3.2 PPO kinetics .................................................................................................... 104 5.3.3 The effect of Damage, Temperature and Day on enzyme activity ................... 107 5.4 Conclusions ............................................................................................................ 111 6. PREDICTION OF PPO ACTIVITY USING VIS-NIR HYPERSPECTRAL IMAGING ON MUSHROOM CAPS .............................................................................................. 113 6.1 Introduction ............................................................................................................. 114 6.2 Material and methods ............................................................................................. 116 6.2.1 Sample preparation.......................................................................................... 116 6.2.2 Experimental design ........................................................................................ 116 6.2.3 Hyperspectral imaging ..................................................................................... 116 6.2.4 Enzyme extraction ........................................................................................... 118 6.2.5 Image processing and data analysis................................................................ 118 6.3 Results and discussion ........................................................................................... 124 6.3.1 Spectral variation arising from mushroom shape............................................. 124 6.3.2 Spectra............................................................................................................. 126 6.3.2 Enzyme activity ................................................................................................ 126 6.3.3 Modelling.......................................................................................................... 127 6.4 Conclusions ............................................................................................................ 137 7. VIS-NIR HYPERSPECTRAL IMAGING FOR THE DETECTION AND DISCRIMINATION OF BROWN BLOTCH ON MUSHROOM CAPS .......................... 139 7.1 Introduction ............................................................................................................. 140 x 7.2 Materials and methods ........................................................................................... 141 7.2.1 Sample preparation.......................................................................................... 141 7.2.2 Preparation of pathogenic P. tolaasii solution .................................................. 142 7.2.3 Hyperspectral imaging ..................................................................................... 144 7.2.4 Confirmation of P. tolaasii ................................................................................ 144 7.2.5 Image processing............................................................................................. 144 7.2.6 Partial least squares- discriminant analysis (PLS-DA) ..................................... 145 7.2.7 Prediction maps ............................................................................................... 146 7.2.8 Mushroom classification................................................................................... 148 7.3 Results and discussion ........................................................................................... 151 7.3.1 RGB images..................................................................................................... 151 7.3.2 Confirmation of P. tolaasii ................................................................................ 152 7.3.4 Spectra............................................................................................................. 153 7.3.5 PLS-DA analysis .............................................................................................. 155 7.3.6 Prediction maps ............................................................................................... 157 7.3.7 Mushroom classification................................................................................... 161 7.4 Conclusions ............................................................................................................ 163 8. HYPERSPECTRAL IMAGING FOR THE DISCRIMINATION OF MUSHROOMS INFECTED WITH MUSHROOM VIRUS X ................................................................... 164 8.1 Introduction ............................................................................................................. 165 8.2 Materials and methods ........................................................................................... 166 8.2.1 Sample preparation.......................................................................................... 166 8.2.2 Experimental design ........................................................................................ 166 8.2.3 Image acquisition ............................................................................................. 167 8.2.4 Data analysis ................................................................................................... 167 8.3 Results and discussion ........................................................................................... 168 8.4 Conclusions ............................................................................................................ 171 xi 9. OVERALL CONCLUSIONS AND RECOMMENDATIONS .................................. 172 REFERENCES ............................................................................................................. 176 LIST OF PUBLICATIONS ............................................................................................ 203 Journal publications ...................................................................................................... 204 Conference abstracts ................................................................................................... 204 xii List of figures Figure 2.1 Diagram of mushroom tissues. ................................................................... 7 Figure 2.2 Mushroom growing systems. .................................................................... 10 Figure 2.3 CIELAB diagram. ...................................................................................... 18 Figure 2.4 Structure of phenol. .................................................................................. 20 Figure 2.5 Natural melanogenous phenols present in A. bisporus. ........................... 21 Figure 2.6 Hydroxylation of a monophenol (Cresolase activity)................................. 21 Figure 2.7 Oxidation of an o-diphenol (Catecholase activity). ................................... 21 Figure 2.8 Structure of a melanin. ............................................................................. 22 Figure 2.9 A. bisporus caps showing typical symptoms of bacterial blotch. .............. 28 Figure 2.10 A. bisporus caps showing symptoms of MVX disease. .......................... 30 Figure 2.11 Diagram of a typical computer vision system. ........................................ 34 Figure 2.12 Hypercube structure. .............................................................................. 40 Figure 2.13 Unfolding of a hypercube. ....................................................................... 41 Figure 2.14 Methods for acquiring three dimensional hypercubes. ........................... 42 Figure 2.15 Diagram and image of a pushbroom hyperspectral imaging system. ..... 43 Figure 2.16 Schematic diagram of hyperspectral data analysis process. .................. 45 Figure 2.17 Effects of pre-processing techniques on mushroom spectra. ................. 55 Figure 4.1 Stages in mushroom harvesting and transportation. ................................ 64 Figure 4.2 Devices tested for inducing mechanical damage in mushrooms. ............. 67 Figure 4.3 Average CIELAB colour coordinates as a function of damage time. ........ 73 Figure 4.4 Average CIELAB colour coordinates and their calibration curves as a function of damage time. ........................................................................................... 74 Figure 4.5 Grayscale Value (GSV) of mushrooms as a function of storage time. ..... 76 Figure 4.6 Delta Grayscale Value (ΔGSV) of mushrooms as a function of storage time. ........................................................................................................................... 77 xiii Figure 4.7 Delta Grayscale Value (ΔGSV) of the MD 20 / C 3 experiment as a function of storage time. ............................................................................................ 79 Figure 4.8 White-referenced Corrected ∆GSV (∆GSVref) of mushrooms as a function of storage time. .......................................................................................................... 80 Figure 4.9 White-referenced Corrected ∆GSV (∆GSVref) of the MD 20 / C3 experiment as a function of storage time. ..................................................................................... 81 Figure 4.10 Weighed ∆GSV (∆GSVref.w) of mushrooms as a function of storage time. ................................................................................................................................... 83 Figure 4.11 GSVref.w time derivative (D∆GSVref.w) of mushrooms as a function of storage time. .............................................................................................................. 84 Figure 4.12 Weighed GSV (GSVref.w) of mushrooms as a function of storage time. .. 86 Figure 4.13 Weighed ∆GSV (∆GSVref.w) of MD mushrooms as a function of storage time. ........................................................................................................................... 89 Figure 4.14 D∆GSVref.w derivative (D∆GSVref.w) of MD mushrooms as a function of storage time. .............................................................................................................. 91 Figure 4.15 Weighed GSV (GSVref.w) of MD mushrooms as a function of storage time. ................................................................................................................................... 92 Figure 5.1 Cresolase and catecholase activities of catechol oxidase. ....................... 98 Figure 5.2 Representative RGB images of various damage levels at day 0 of storage. ................................................................................................................................. 103 Figure 5.3 Representative RGB images of various damage levels at different days of storage. .................................................................................................................... 104 Figure 5.4 PPO enzyme activity as a function of storage time. ............................... 105 Figure 5.5 Effect of first-order factors on the enzyme activity of mushrooms. ......... 108 Figure 5.6 Effect of second-order Damage*Time interaction on the enzyme activity of Rep.1 mushrooms. .................................................................................................. 109 Figure 5.7 Effect of the third-order interaction (i.e. Damage*Temperature*Time) on the enzyme activity of Rep. 1 mushrooms. .............................................................. 111 xiv Figure 6.1 Schematic representation of a hyperspectral imaging hypercube. ......... 115 Figure 6.2 Pushbroom hyperspectral imaging system ............................................. 117 Figure 6.3 Diagram showing modelling strategies 1 and 2. ..................................... 119 Figure 6.4 Typical hyperspectral image of the surface of a mushrooms. ................ 125 Figure 6.5 Summary of spectral and enzymatic characteristics of the data set. ...... 127 Figure 6.6 Predicted PPO vs measured PPO activity. ............................................. 131 Figure 6.7 Undamaged mushroom caps. ................................................................ 133 Figure 6.8 Damaged mushroom caps. .................................................................... 133 Figure 6.9 Prediction of an imaginary line drawn through the centre of mushroom caps. ........................................................................................................................ 136 Figure 7.1 Decision tree for mushroom hypercube classification. ........................... 149 Figure 7.2 Histograms showing number of mushrooms as a function of the percentage of pixels in the BINPT binary images. ..................................................... 150 Figure 7.3 Representative RGB images of the mushrooms under investigation. .... 151 Figure 7.4 Colonies in PAB plates. .......................................................................... 152 Figure 7.5 Mean spectra of the mushroom classes under investigation. ................. 153 Figure 7.6 RMSECV and performance statistics of PLS-DA models as a function of the number of LV. .................................................................................................... 155 Figure 7.7 Prediction images of mushrooms (after no erosion in Step 2). ............... 157 Figure 7.8 Effect of varying the radius of the SE in Step 2. ..................................... 159 Figure 7.9 Effect of the omitting/incorporating Step 4. ............................................. 161 Figure 8.1 PCA scores plot for Vis MSC-corrected spectra representing control mushrooms and mushrooms infected with different strains. .................................... 169 Figure 8.2 PCA scores plot for Vis raw reflectance spectra representing control mushrooms and mushrooms infected at different timing/concentrations. ................ 170 Figure 8.3 PCA scores plot for NIR MSC-corrected reflectance spectra representing different storage days. ............................................................................................. 171 xv List of tables Table 4.1 Experimental design. ................................................................................. 69 Table 4.2 GSV-derived parameters calculated in order to cancel the different sources of noise in the signal. ................................................................................................. 71 Table 4.3 Limits of detection (LODs) set using the different GSV-derived parameters. ................................................................................................................................... 71 Table 4.4 Total colour difference (ΔE) as a function of damage time. ....................... 75 Table 4.5 Estimation of the weight of the reference tile for each camera. ................. 82 Table 4.6 LOD values and minimum and maximum values of MD mushrooms for each camera and parameter. ..................................................................................... 87 Table 4.7 Time to discrimination of all cameras and damage levels, based on LODΔGSVref.w and (ΔGSVref.w )MD . ................................................................................ 93 Table 4.8 Maximum time for MD/U discrimination of each camera and damage level, based on LODDΔGSVref.w and D∆GSVref.w. ...................................................................... 94 Table 4.9 Time to discrimination of each camera and damage level, based on LODGSVref.w and (GSVref.w )MD ...................................................................................... 95 Table 5.1 ANOVA of Damage, Temperature and Time factors and their interactions on Rep. 1 data. ........................................................................................................ 107 Table 6.1 Ratio percentage deviation (RPD) for the different model strategies, spectral pre-processing techniques and chemometric methods under investigation. ................................................................................................................................. 128 Table 7.1 Performance statistics at spectra level of PLS-DA models built on reflectance spectra. ................................................................................................. 156 Table 7.2 Performance statistics at pixel level of PLS-DA models built on raw reflectance spectra. ................................................................................................. 162 Table 8.1 Experimental design of the first study. ..................................................... 166 xvi Table 8.2 Experimental design of the second study. ............................................... 167 Table 8.3 Chemometric tools employed and main purpose of utilisation................. 168 Table 8.4 Summary of results obtained. .................................................................. 169 xvii 1. INTRODUCTION Chapter 1. Introduction Button mushroom (Agaricus bisporus) production is a fermentation industry that is able to produce quality protein from cellulose-based agricultural by-products. White button mushrooms are one of the most important horticultural crops grown in Ireland, with an export value exceeding €100 million in 2008 (Bord Bía, 2009). The Irish mushroom sector is competing with other producing countries such as Poland and the Netherlands in the British import market, which puts it under pressure to develop market led value added products. Fresh mushrooms are highly perishable and have a short shelf-life compared to most vegetables. They are very sensitive to (post-)harvest practices, including unhygienic growing conditions, rough handling and distribution, which can cause irreversible injuries and enhance mushroom cap discolouration. Loss of whiteness has an important economical impact on the Irish mushroom industry, since the colour of the cap is the first characteristic consumers notice when purchasing mushrooms. There is a definite need for research in the fields of i) physical and biological factors involved in the loss of mushroom whiteness and ii) techniques for its detection/discrimination. Computerised image analysis offers advantages over human-assisted visual assessment of produce, such as objectivity, accuracy, consistency and reduced labour costs and time of analysis. In recent years, several techniques combining machine vision and artificial intelligence have proven effective for mushroom inspection. Hyperspectral Imaging (HSI) is an emerging technique that combines conventional imaging and spectroscopy. This integrated feature expands the capability for detecting chemical constituents and intrinsic characteristics of a product. Simple computer and hyperspectral imaging systems offer promising scope for research in the field of rapid detection, identification and discrimination of blemishes on mushrooms caps. A summary of this thesis and its division into relevant chapters is outlined below: 2 Chapter 1. Introduction Chapter 2: Literature review, which presents published information in the field and results relevant to the topic of this thesis. Chapter 3: Aim and objectives of the thesis. Chapter 4: Efficacy of a visible imaging system to differentiate and monitor the browning of mushrooms, where inexpensive webcams were used to follow the browning kinetics of sound and bruised mushrooms. Chapter 5: The effect of mechanical damage on the enzyme activity of mushrooms, which investigates how the kinetics of mushroom polyphenol oxidases (PPOs) are affected by damage and storage. Chapter 6: Prediction of polyphenol oxidase activity using Vis-NIR hyperspectral imaging on mushroom caps, which explores the correlation between the spectral response of mushroom caps and the activity of the PPO enzymes responsible for mushroom browning. Chapter 7: Vis-NIR hyperspectral imaging for the detection and discrimination of brown blotch disease on mushrooms caps, which studies the ability of this technique to identify and differentiate microbial lesions on mushroom caps. Chapter 8: Hyperspectral imaging for the discrimination of mushrooms infected with Mushroom Virus X, which investigates the ability of this technique to discriminate mushrooms subjected to viral infection fro control ones. Chapter 9: Overall conclusions and recommendations, where the findings of this piece of research are summarised and some guidelines for future work are provided. 3 2. LITERATURE REVIEW Chapter 2. Literature review 2.1 An insight into mushrooms 2.1.1 History of mushroom cultivation Mushrooms have been part of fungal diversity for around 300 million years. Prehistoric humans probably used mushrooms collected in the wild as food and possibly for medicinal purposes. After the intentional cultivation of plants for food by early civilisations, it was inevitable that mushrooms would eventually be deliberately grown too. Mushroom cultivation did not come into existence until the 7th century, when the Chinese cultivated Auricularia auricula on wooden logs. These mushrooms were grown outdoors without using any specially prepared spawns. There are historical records showing that other species were cultivated in a similar manner during the following centuries. The biggest technological advance in the field happened around AD 1600, when Agaricus bisporus (A. bisporus), commonly known as champignon or button mushroom, was first cultivated in France. The first cultivation techniques used horse manure as a substrate. After mushroom bed harvest, the substrate was broken up, dried and reused to inoculate new beds by inserting small masses of it into fresh manure. One of the biggest problems of using blocks of manure for spawning was that they usually contained a host of other microorganisms that could interfere with the development of the mycelium and fruiting bodies of A. bisporus. Later developments in mushroom growing included indoor cultivation and the use of a pure culture spawn, which was produced from germinating spores and contained only the living mycelium of the desired mushroom species. The use of pure culture spawns extended quickly throughout Europe and the USA (Chang and Miles, 2004). 5 Chapter 2. Literature review 2.1.2 The Fungi kingdom Fungi were historically ranked with plants. However, they are sufficiently and significantly distinct to place them in an autonomous kingdom: Myceteae. The present ranking is justified by an assemblage of specific and non-specific natural characteristics. Characteristics specific to fungi are the presence of special chemicals which are rare elsewhere, the diversity and complexity of their life cycles, nutrition by absorption and the possibility of growth dependent entirely upon asexual reproduction. Fungi have ultrastructural similarities with the plant kingdom, especially at the cellular level. Both plants and fungi possess a cell wall, although there are differences in their composition. The mode of nutrition of fungi is heterotrophic in respect of carbon (i.e. they lack the ability to form organic compounds for their cellular growth from carbon dioxide in the atmosphere and need to find it in their environment), as is the case in the animal kingdom, but unlike animals, it is absorptive rather than digestive (Courtecuisse and Duhem, 1995). A mushroom is a macrofungus with a distinctive fruiting body which can be either above or under ground. This broad definition of mushrooms includes edible and non-edible, poisonous and also medicinal species (Chang and Miles, 2004). In what follows the term mushroom will refer to A. bisporus fruiting body, unless otherwise specified. 2.1.3 Morphology of mushrooms The fruiting body of A. bisporus mushrooms has three differentiated parts, which are represented in Figure 2.1: 6 Chapter 2. Literature review • The cap is fleshy and hemispherical and protects the reproductive tissues. Its colour ranges from white to cream at first, and becomes brown with age and damage. • The gills are situated underneath the cap and are responsible for spore production. They comprise a series of radial lamellae whose colour is pink at first and becomes brown as spores mature. A veil covers the gills in the early stage of development and then breaks as part of the natural senescence process, leaving the gills exposed. • The stipe is cylindrical and lifts the cap above the ground so that spores can be released. The stalk is the link between the aerial fruiting body and the underground vegetative structure of the mushroom (Courtecuisse and Duhem, 1995). Figure 2.1 Diagram of mushroom tissues. The vegetative structure of the mushroom is called the mycelium, which comprises microscopic tubular structures called hyphae. These filaments grow only at the tip or at specialised regions and form a system of branching threads and cordlike strands that branch out throughout the soil, compost or other material on which the mushroom is growing. After a period of growth, and under favourable conditions, the established (matured) mycelium produces the fruiting body (Chang and Miles, 2004). 7 Chapter 2. Literature review 2.1.4 Mushroom growing Good mushroom substrate (i.e. compost) and the right environmental conditions are the two basic requirements for mushroom growing (MacCanna, 1984). As compost quality is largely outside the control of mushroom growers, their main contribution to final product quality is crop management. This task involves controlling temperature, relative humidity, watering, ventilation and CO2 levels (Teagasc, 1994). Modern mushroom houses are equipped with computerised environmental control systems for this purpose. The steps involved in the mushroom growing process are: • Compost preparation: The objective of composting is to convert the raw materials into a highly selective and nutritious medium for the growth of mushrooms (MacCanna, 1984). Many agricultural by-products are used to make mushroom substrate. Straw-bedded manure and hay or wheat straw are the common bulk ingredient (Beyer, 2003). Conversion is achieved by the natural microorganisms that inhabit these materials and which multiply in great numbers to attack them. As the sole source of nutrients for the mushrooms, the quality of the compost affects all aspects of mushroom production including yield, crop quality, crop timing and disease susceptibility (MacCanna, 1984). Generally, the substrate is prepared by specialised companies that supply the growers with ready-to-use compost. This process can take as little as 10 days. • Spawn running: a pure culture of mushroom mycelium is added to the compost and allowed to colonise it. The spawn produces heat so temperature becomes an important factor to control during this period. High relative humidity and high CO2 levels are important conditions too (Teagasc, 1994). • Casing: mushroom casing is a layer of organic material (usually neutralised peat) which is applied to the surface of the spawn-run compost (Teagasc, 1994). The function of a casing layer is to trigger the mushrooms to switch from vegetative 8 Chapter 2. Literature review growth to reproductive or fruiting growth (Beyer, 2003). Temperature, relative humidity, CO2 and watering must be controlled between the precise day of casing and crop initiation (Teagasc, 1994). • Breaking: a major change in the growing conditions is needed to initiate the development of mushrooms. When the mycelium is clearly visible in the crevices of the casing, changes in air conditions, such as introducing fresh air, decreasing the temperature, reducing the CO2 level and maintaining the relative humidity, will cause breaking and subsequent pinning. A few days after the beginning of the breaking, the pins will be visible as white clusters, which are formed by the fusion of mycelial strands (Teagasc, 1994). • Harvest: the first flush of mushrooms occurs 2-3 weeks after casing and lasts for 3-5 days. The crop develops in four flushes in weekly cycles. The first two flushes usually provide 70% of the total yield. Harvesting must occur when the cap is at its maximum size before the veil has stretched and opened, exposing the gills. Care must be taken not to remove excessive casing, which would remove the pinheads required to form later flushes. When the mushroom cycle is complete, the spent compost is killed off using steam. All spent casing, compost and mushroom waste must be removed to reduce the chances of contaminating the subsequent crops (Beyer, 2003). There are two systems of growing crops in mushroom houses: i) Single-layer bag-growing in tunnels (Figure 2.2.a). It is a simple and effective method where specialised companies make and supply the mushroom producers with ready-to-use compost bags that contain mushroom spawn mixed through it. The large volume of air over the cropping surface and the deep layer of compost in each plastic bag favour the growth of good quality mushrooms. The easy disposal of cropping remains allows for efficient environmental control and better 9 Chapter 2. Literature review hygiene practices. One of the disadvantages of the bag system is that it requires a high manual labour input (Teagasc, 1994). ii) Multi-layer systems on shelves (Figure 2.2.b), which can double, triple or quadruple the output of a tunnel (Grogan, 2008a). This method allows mechanised compost filling/emptying and facilitates the use of automated harvesting equipment, which results in a reduction in labour input. (a) (b) Figure 2.2 Mushroom growing systems. (a) Single-layer bag-growing. (b) Multi-layer metal structure for growing in shelves. The last official figures from the March 2006 Census showed that 34% (i.e. 44 out of 129) of Irish mushroom farms were shelf farms (Teagasc, 2006). Although there is no later official data, mushroom experts have knowledge of an increase in the number of shelf-based farms (Grogan, 2008b). 2.1.5 Irish mushroom industry The development of the mushroom industry has been a big success for Irish horticulture (Teagasc, 1994; Grogan, 2008a). From small beginnings, the industry has grown to the stage where Ireland is now a major producer of fresh mushrooms and the third largest fresh A. bisporus exporter in Europe, after Poland and the Netherlands (Van Horen, 10 Chapter 2. Literature review 2008). Over 45,000 tonnes of mushrooms, representing 80% of total mushroom production in the country, are exported annually to the UK markets (Teagasc, 2007). In the 1980s the Irish mushroom industry was the first to try out a new concept of growing called the “satellite” system. It consisted of a small number of centralised composting facilities that supplied compost in bags to many small and medium-sized growers. The so-called “Phase 3” compost was spawn-run compost and was ready for casing when delivered to the grower. The use of this substrate increased crop yield and reduced overall cycle length. Mushrooms were then returned to a central depot and marketed collectively, resulting in a very efficient production and marketing system (Grogan, 2008a). Between 2000 and 2004, Ireland was ranked third in the world for fresh-mushroom exports, after China and the Netherlands (Grogan, 2008a). However, there has been a dramatic increase in mushroom production in Poland in recent years, and it is now the biggest producer and exporter in Europe (Van Horen, 2008). The competition between Poland and the Netherlands has had a knock-on effect on established mushroom industries throughout Europe, where the industry is consolidating into larger, more productive farms with increased mechanisation and centralised management. The numbers of farms has declined in most European mushroomproducing countries, including Ireland. There has been a decrease of 83% in the number of Irish mushroom growers since 2000. Many small inefficient farms have closed and the units remaining have generally increased in size. The farms continuing in production have had to increase output and efficiency (Grogan, 2008a). The only way to remain profitable is by producing quality mushrooms more efficiently. In Ireland, this has been achieved by increasing production and improving quality. There has been a major change from the small scale, labour-intensive system of growing in bags in a single-layer to larger scale, multi-layer systems on shelves. The use of Phase 11 Chapter 2. Literature review 3 compost has increased yields and cut down cycles, which has increased the annual production per tunnel. The Irish industry needs to continue producing high quality mushrooms that will allow it to compete in the export market. To continue to successfully compete for a significant share of the European fresh mushroom market, Irish growers will also have to face several challenges in the years ahead, such as increased quality and environmental regulation, shortage of skilled labour, reduced availability of pesticides (i.e. disease control with few or no chemicals) and increased costs of production (Grogan, 2008a). Despite the difficulties of the past few years, growers are investing in improving the growing system, which will allow the Irish industry to maintain a strong position in the European export market place (Grogan, 2008a). 2.2 Key issues for the mushroom industry 2.2.1 Mushroom shelf-life Whole mushrooms have a short shelf-life compared to most vegetables. Due to their thin and porous cap cuticle, the respiration rate and water loss of mushrooms are relatively high compared to other vegetables and fruits (Kader, 1985). Maturation and senescence are phenomena which, together with microbial activity, contribute to natural postharvest deterioration of fresh mushrooms (Beelman, 1987). Mushrooms are very perishable products. Usually, their shelf-life is 1 to 3 days at ambient temperature and 5 to 10 days under refrigeration conditions (Gormley, 1975; Burton, 1989; Lee, 1999). Extending the shelf-life is desirable because a short life restricts export potential. A few extra days of shelf-life would compensate for time in 12 Chapter 2. Literature review transit and give more flexibility to processors, retailers and consumers (Brennan et al., 2000). Recent research in the area of mushroom shelf-life has focused on developing postharvest technologies and improving packaging design for shelf-life extension. Compost supplementation during cultivation and various chemical and physical treatments during postharvest have been tested for extending the shelf-life of mushrooms. Packaging, coating, refrigeration and dipping in sorbitol are the most common methods used for extending the shelf-life of mushrooms (Roy et al., 1993; Eissa, 2007; Aguirre, 2008). Appropriate packaging can delay development of deterioration and senescence of mushrooms after harvest. Some researchers have investigated the effect of modified atmosphere packaging (MAP) on fresh mushrooms (Roy et al., 1995; Barron et al., 2002; Kim et al., 2006; Mahajan et al., 2008). Although different films have been utilised, polyvinyl chloride (PVC) is still the most commonly employed commercial packaging film for mushrooms. A recent study by Taghizadeh et al. (2010) showed that perforated polyethylene terephthalate (PET) film is a viable alternative to the conventional polyvinyl chloride (PVC) film, facilitating an increase in mushroom shelf-life. Although postharvest treatments delay mushroom senescence and extend shelf-life, the product quality during storage is very much dependent on the quality of the harvested mushroom (Flegg et al., 1985). 2.2.2 Variability One of the main problems in mushroom technology (as with many fresh products) is the uncontrollable effect that product variability has on the management of the product (Aguirre et al., 2008c). Quality control 13 during postharvest requires precise Chapter 2. Literature review methodologies to assess the acceptability of fresh produce of varying batches, growers, cultivation practices and postharvest treatments (Mohapatra et al., 2010). A batch may be defined as all individuals sharing the same harvest date, grower and cultivar (Schouten and Van Kooten, 1998). If all individuals in a batch were identical and stored under the same conditions, they should all reach the quality limit at the same time (Schouten et al., 2004). However, this is not the norm, as different units of an individual batch tend to behave differently. Biological variation can be described as the composite of biological properties that differentiate individual units of a batch (adapted from Tijskens and Konopacki, 2003. Due to these differences between individuals, batches behave differently, depending on the magnitude of variation in the product and on the magnitude on the batch (Tijskens et al., 2003). During growth, small local differences in growing conditions integrate into a considerable variation in maturity at the moment of harvest (Tijskens et al., 2008). Further variation in postharvest storage behaviour can be interpreted as the expression of the same generic product behaviour, only the choice of time zero from which moment the produce is being observed is randomly determined by the moment of harvest. As fruits and vegetables are not harvested at such a homogeneous stage, variation will exist both at harvest and during postharvest storage (Hertog et al., 2004). The management of variability remains one of the greatest challenges for food technologists. What differentiates the postharvest chain from most other handling chains is i) the fact that postharvest deals with living tissue that is inherently changing with time and ii) the large sources of biological variance. Postharvest product behaviour is inherently affected by omnipresent biological variation. Postharvest management aims at controlling the average batch behaviour and limiting biological variation as much as possible. Sorting and grading the product at the different stages in the postharvest chain are essential tasks for this purpose (Hertog et al., 2007). 14 Chapter 2. Literature review Currently, the horticultural industry is not capable of differentiating its postharvest treatments to such an extent that it can actually take into account batch specific handling requirements. Much more insight is required into the dynamics of quality change in general and the propagation of biological variance through the postharvest chain. Identification and quantification of the different sources of variance is of utmost importance to compare batches and to predict how an initial variance in quality attributes propagates over time (Hertog et al., 2007). Biological variance has also gained interest within the postharvest community. Data generated in postharvest research are characterised by a large amount of biological variance, which obscures the behaviour of interest, complicating the interpretation of the data. Traditionally, postharvest scientists have tended to ignore the behaviour of the individual objects and have focused on the averaged batch behaviour based on large sample sizes. Only recently, awareness of the added value of reporting data from individual objects has increased and new impetus has been given to include biological variance into postharvest data analysis. Several (statistical) modelling techniques have been applied in order to account for biological variance. These vary from models that can be solved analytically to analyse the effect of experimental design parameters, via hybrid techniques which combine analytical and numerical techniques, to pure numerical models for dynamic simulations based on ordinary differential equations and/or partial differential equations (Nicolaï et al., 2001; 2006b). Aguirre et al. (2008b; 2008c) and Mohapatra et al. (2008) tackled the mushroom product variability issue by incorporating a mixed-effects model approach into their modelling strategy. Mixed effect models present a statistical framework that allows for a simultaneous characterisation of the main effects that are going to influence an experiment, together with the estimation of the different components that affect the variability intrinsic to the problem being observed (Pinheiro and Bates, 2000). Therefore, 15 Chapter 2. Literature review mixed-effects models may be useful for those cases where one has to deal with withinsubject as well as between-subject variability, such as harvested mushrooms. 2.3 Mushroom quality Quality is a difficult term to define. It can be defined as the extent to which a product meets the consumers’ expectations (Hewett, 2006). ElMasry et al. (2007) defined the quality of a fresh product as a measure of the characteristics or attributes that determine the suitability of the product to be eaten as fresh or stored for reasonable periods without deterioration. Taking these two definitions into consideration, the quality of a horticultural product could be considered to be a multi-concept (encompassing physical, physiological, nutritional, and pathological attributes) that needs to meet several consumers’ expectations. Quality in mushrooms can be assessed as a combination of visual appearance, freshness, colour, size, maturity stage, development stage, firmness, turgor, microbial growth, clarity, lack of blemishes/blotches and weight loss (Burton, 1989; Carey and O'Connor, 1991; Vízhányó and Felföldi, 2000). Consumers base their judgement on the following factors: freshness, colour, size, texture, cleanliness, maturity and flavour (Burton, 1986; 2004). High quality mushrooms are defined as fresh, white, unblemished, firm, clean and with a closed veil (Berendse, 1984; Eastwood and Burton, 2002). Mushroom quality determining attributes may be influenced by pre- and postharvest factors. Pre-harvest aspects include strain, composting, casing, watering and temperature regime, atmosphere composition and flush number. Postharvest factors include picking, chilling, packaging and transportation. During this time, mushroom quality becomes dependent on environmental factors such as temperature, relative humidity and the gaseous composition of the storage atmosphere (Aguirre et al., 2008a).The importance of systems for the commercial cooling of mushrooms, such as 16 Chapter 2. Literature review vacuum cooling, has been reported in the past (Gormley, 1975; 1991). Vacuum cooling, achieved by evaporating part of the moisture of mushrooms under vacuum conditions, has been adopted commercially in Ireland and other parts of Europe to cool mushrooms uniformly (Sun and Zheng, 2006). The main processes which contribute to loss in quality after harvest are discolouration, loss of closedness, weight loss and changes in the texture of mushrooms (Berendse, 1984; Burton and Noble, 1993). Loss of quality happens as a result of biochemical and microbial degradative processes and improper handling during harvest, packaging and transport. In the latter case, loss of quality is largely the result of bruising, initiated by mechanical damage leading to the enzymatic oxidation of natural phenols. Within all the parameters, the colour of the cap is the most important quality indicator of fresh mushrooms, since it is the first characteristic consumers notice. Any brown patches on white mushrooms are easily seen and viewed by consumers as an indicator of low quality (Burton, 2004). 2.3.1 Mushroom colour as a quality parameter Colour plays a major role in the assessment of the external quality of foods. It is considered a fundamental physical property of most agricultural products and foods (Mendoza et al., 2006). The agricultural industry uses measurements of colour mainly for three reasons: i) colour serves as instant indicator of product quality, since it has been widely demonstrated that it correlates well with other physical, chemical and sensorial indicators of product quality, ii) colour measurements have been employed to develop optimal storage policies with the aim to maintain appealing appearance through the shelf-life and iii) the most important use of colour is to provide a buying criterion in the purchase of products (Abdullah et al., 2004). 17 Chapter 2. Literature review Colour is basically specified by the geometry and spectral distributions of three elements: the light source, the reflectivity of the sample and the visual sensitivity of the observer. Human vision has three sets of sensors with peak sensitivities at light frequencies of 580 nm for red, 540 nm for green and 450 nm for blue. While a grayscale image typically reflects the light intensity over a single band in the electromagnetic spectrum, a colour image reflects the intensity over the red, green and blue bands of the spectrum. Light at any wavelength in the visual spectral range from 400 to 700 nm will excite one or more of these sensors. Our perception of which colour we are seeing is determined by which combination of sensors are excited by how much. In food research, colour is frequently represented using L*a*b* colour space, which was specified by the Commission Internationale de l’Éclairage (CIE) in 1976. This colour model (also known as CIELAB) permits an objective colour representation and its use is essential for applications where the results must match those of human perception (Sangwine, 2000). L* is the lightness component that goes from 0 (black) to 100 (white), and parameters a* (from green to red) and b* (from blue to yellow) are the two chromatic components, varying from -120 to +120, as shown in Figure 2.3. Figure 2.3 CIELAB diagram. 18 Chapter 2. Literature review Conventional colour specification instruments, such as colorimeters, can provide readings in L*a*b* colour space. Although these instruments are generally suitable for use with food materials, they are inherently unsuitable for assessing the colour distribution and colour uniformity measurements of many whole foods (Mendoza et al., 2006). Alternatively, computer vision (CV) systems have been developed in response to the lack of spatial resolution of the conventional instrumental techniques. These systems not only offer a methodology for measurement of uneven colouration, but they can also be applied to the measurement of other attributes of total appearance (Hutchings, 1999). CV systems acquire images by means of digital or video cameras, which are powerful enough for colour studies. A digital colour image is represented in RGB form with three components (red, R; green, G; blue, B) per pixel in the range of 0-255 and conventionally stored using eight bits per colour component. These three intensity images are electronically combined to produce a digital colour picture (Russ, 2005). Calibrated average colour measurements using computer vision techniques have proven to closely correlate with those from visual assessment (Mendoza and Aguilera, 2004). Many image analysis-based quality assessment methods use grayscale imaging for produce grading (Vízhányó and Felföldi, 2000). Grayscale values can be obtained from RGB colour pictures by applying transformation algorithms (Aguirre et al., 2008b). 2.4 Mushroom discolouration A healthy crop of growing mushrooms is expected to be white in colour. Loss of whiteness during storage results in large economic losses every year and is a particularly important issue for the mushroom industry (Burton, 1988). Considerable 19 Chapter 2. Literature review research effort is required to increase understanding of the physical and physiological factors involved in mushroom discolouration. Bruise prevention is necessary but only possible when the factors responsible for bruise development are known. There are several factors that induce mushroom discolouration: i) Healthy mushrooms lose their colour due to two main reasons: a) natural deterioration/senescence processes and b) mechanical damage leading to bruising. ii) Mushrooms can also develop brown colouration when subjected to pathogen attack, which can be of either a) microbial or b) viral origin. 2.4.1 Why brown? The brown colour is the result of melanins, i.e. chemicals made via a series of biochemical and chemical reactions involving phenolic compounds and enzymes, which are all naturally present in mushrooms (Jolivet et al., 1998). The structure of phenol (C6H5OH) is that of a hydroxyl group (-OH) bonded to a phenyl ring (-C6H5), as shown in Figure 2.4. HO Figure 2.4 Structure of phenol. Polyphenolics are a multiplicity of different phenolic compounds, that is, compounds composed of aromatic benzene rings(s) substituted with hydroxyl groups, including all functional derivatives. The main natural melanogenous phenols present in A. bisporus mushrooms are shown in Figure 2.5. 20 Chapter 2. Literature review O HN O2 H2N O OH glutaminyl-4-hydroxybenzene HO NH2 H2N p-aminophenol HO NH2 O OH phenylalanine OH tyrosine Figure 2.5 Natural melanogenous phenols present in A. bisporus. Development of browning is the consequence of a series of complex reactions where polyphenol oxidase (PPO) and peroxidase (POD) enzymes play an important role (Jolivet et al., 1998; Bandyopadhyay et al., 2009). The first two steps in the multipart browning pathway are: i) Hydroxylation of monophenols into o-diphenols (known as monophenolase or cresolase activity), as shown in Figure 2.6. HO R R O2 HO HO AH2 monophenol A o-diphenol Figure 2.6 Hydroxylation of a monophenol (Cresolase activity). ii) Oxidation of o-diphenols into corresponding o-quinones (known as diphenolase or catecholase activity), as shown in Figure 2.7. O HO R R O2 O HO o-diphenol AH2 A o-quinone Figure 2.7 Oxidation of an o-diphenol (Catecholase activity). Both oxidation steps happen at the expense of molecular oxygen. Quinones, which are slightly coloured, undergo further reactions (i.e. oxidations and polymerisations), leading to high molecular mass dark pigments called melanins (e.g. Figure 2.8). 21 Chapter 2. Literature review O O NH * * HN n Figure 2.8 Structure of a melanin. PPOs are also knows as tyrosinases. In what follows, the terms PPO and tyrosinase will be used interchangeably. The pathways and mechanisms of enzymatic oxidation of phenols are complex. Two non-exclusive explanations have been proposed for this multipart process: i) The breakdown of intracellular membranes allows melanogenous substrates to come into contact with tyrosinases. The location of fungal PPOs is not entirely clear but they generally appear to be cytoplasmatic enzymes (Mayer, 2006). At early stages of development, phenols and enzymes are separated by intracellular membranes. A disruption of membranes within the cytoplasm results in the mixing of phenols and tyrosinases, giving rise to a brown pigment. This disruption could result from an internal disorganisation caused by environmental stress, such as bruises and injuries derived from external damage to mushrooms. ii) The activation of inactive (latent) enzymes. Mushroom tyrosinases are known to occur largely in a latent or inactive state. The mechanism of fungal tyrosinase activation remains unclear (Mayer, 2006), although it is suggested that it is the consequence of a conformational enzymatic change or a protein solubilisation (Halaouli et al., 2006). The amount of mushroom enzymes present in the latent state is still a matter of debate, ranging from less than 1% (Flurkey and Ingebrightsen, 1989) to 30-40% (Burton, 1988). Proteinases have been shown to 22 Chapter 2. Literature review fluctuate during the flushing pattern of mushroom cropping and a very large increase in the level of a particular proteinase, serine proteinase, has been observed in mushrooms after harvest (Burton et al., 1997). Serine proteinases have been shown to activate tyrosinases in vitro (Espin et al., 1999). Therefore, it is possible that the increase in serine proteinase activity leads to an activation of tyrosinases and causes the increase in tissue browning after harvest. Tolaasin, a toxin produced by Pseudomonas tolaasii (P. tolaasii) during infection of mushrooms is also thought to activate tyrosinases. Studies by Soler-Rivas et al. showed that tolaasin is involved in the tyrosinase activation process (SolerRivas et al., 1997; 2001). Alternatively, the browning reaction in A. bisporus is perhaps a response to pathogen infection. The browning reaction catalysed by tyrosinase may be involved in a defence mechanism against bacterial infections (Soler-Rivas et al., 1997). If a measurable proportion of tyrosinase is in the active form, then its activity is in great excess relative to the phenolic compound levels and therefore the phenol levels would be the limiting factor controlling the extent of browning (Burton et al., 1993). Jolivet et al. (1995) compared tyrosinase and phenolic compound levels in two white A. bisporus strains with different abilities to brown. The content of phenolic compounds in the mushroom pileipellis (i.e. cap skin) was nearly sevenfold higher in the more sensitive strain, whereas no significant difference in enzyme activity (neither active nor latent) was observed between the two strains. These authors concluded that the phenol content present in the upper part of the mushroom was the limiting factor of the natural browning process occurring during storage and could largely explain the different susceptibilities of the strains. 23 Chapter 2. Literature review 2.4.2 Causes of discolouration in healthy mushrooms 2.4.2.1 Senescence When the mushroom is harvested, it is cut off from its source of food and water. The mushroom responds quickly to harvesting, switching on stress genes as a response to the wound damage. The nutrients and water within the fungi are mobilised and redistributed; the respiration rate is increased under water stress and nutritional limitations. The cell reserves of carbohydrates and the protein content of the mushroom fall rapidly. Different tissues respond differently. The stipe is used as a nutrient sink to fuel much of the continued development in the cap and gills. A gene involved in cell wall polysaccharide formation is believed to drive cap expansion, after which the mushroom flattens and the protective veil breaks. The mushroom ages further and appears darker and less firm. Under these conditions, the cellular structures start to break down. This natural oxidative process is known as senescence (Eastwood and Burton, 2002; Burton, 2004) and involves degradation of the cellular and sub-cellular structures and macromolecules, as well as mobilisation of the products of the degradation to other parts of the fungi. Tissue browning increases during post-harvest storage (Burton et al., 1987b). Cooling reduces nutrient use and movement and it is a good way of minimising post-harvest discolouration (Burton et al., 1987a). Modified atmosphere packaging, which involves wrapping the mushrooms in semi-permeable plastic films, can reduce the availability of oxygen and delay browning (Burton et al., 1987b). Since Gormley and O’Sullivan (1975) reported the relationship between different quality levels in A. bisporus mushrooms and Hunter L-value, colorimeters have been widely used to assess the effects of senescence on the colour of mushrooms (Gormley, 1987; Brennan and Gormley, 1998; Kim et al., 2006; Mohapatra et al., 2010). Recently, Aguirre et al. (2008b) monitored the browning and brown spotting due to senescence with 24 Chapter 2. Literature review inexpensive webcams. The RGB space of the images taken by these devices was converted into an 8-bit grayscale space; average grayscale value was employed as a measurement of the loss of whiteness and its standard deviation was used as a contrast measurement to follow the appearance of brown spotting. 2.4.2.2 Mechanical damage For healthy mushrooms, the second cause of browning is mechanical damage. Mushrooms bruise very easily; a small amount of mechanical force can cause an indentation in the mushroom surface which rapidly develops a dark brown discolouration (Burton, 2004). During cultivation, some mushrooms may grow too close to each other and come into contact, developing signs of bruising. Small insects can also damage the cap tissue. Further damage to mushrooms is caused by human handling, through a process known as “slip-shear”, which comprises a downwards force and sideways movement (Burton et al., 2002). This occurs when the hand slips over the mushrooms during picking. After harvest, bruising can result from mushrooms being rubbed against each other and against other surfaces during packaging and transportation practices (Burton et al., 2002; Burton, 2004). Mushrooms must be handled with extreme care at all times if bruising is to be avoided. Mushroom bruisability can vary from crop to crop and even within a crop. Sensitivity to mechanical damage is not only determined by genetics but also by mushroom growing conditions, such as agronomic and environmental (Burton, 2004). The strain and flush number can have a major effect on bruisability and making the right choice is critical for minimising detrimental effects. The major agronomic and environmental factors influencing mushroom sensitivity to bruising include casing water content, humidity and to a lesser extent calcium chloride irrigation. To reduce bruising, mushrooms should be grown wet and allowed to dry out somewhat towards the end of the growth period and prior to cropping (Burton et al., 2002). Calcium chloride irrigation (0.3-0.5%) can 25 Chapter 2. Literature review effectively reduce the problem when bruising becomes a frequent problem on a farm (Burton and Beecher, 2000). The compost composition has a minor effect (Burton, 2004). Picking, handling, packaging and transport must be performed with extreme care in order to avoid additional damage to the mushroom surface (Gormley, 1987). If the mushroom does not detach easily from the soil during picking, it can be injured by the force of the hand. This is particularly evident when two or three fingertips are used to pull, so growers often use a whole hand grip (Knee and Miller, 2002). Mushrooms should be picked gently, as dry as possible, into the tray from which they are going to be marketed. Appropriate selection of the packaging technique and materials (tray and film) are of considerable importance in minimising quality loss. An efficient distribution system where mushrooms are transported under refrigeration conditions and where vibrations are minimised is essential. In past years, several studies investigated the ability of CV systems and various spectroscopic techniques to detect bruises in agricultural products such as apples (Xing and De Baerdemaeker, 2007; Xing et al., 2007; ElMasry et al., 2008), potatoes (Thybo et al., 2004), cucumbers (Ariana et al., 2006), peaches and apricots (Zwiggelaar et al., 1996). Recent work by Gowen et al. (2008b) investigated the potential of a hyperspectral imaging system for the detection of bruise damage on the mushroom surface. In this study, mushrooms were damaged by controlled vibration to simulate damage caused by transportation. The authors concluded that HSI combined with principal component analysis was useful for this purpose, with correct classification ranging from 79% to 100%. Esquerre et al. (2009) used visible near-infrared (Vis-NIR) spectroscopy to detect the chemical changes induced by controlled vibrational damage and modelled them using multivariate data analysis. The authors were able to correctly classify undamaged 26 Chapter 2. Literature review mushrooms from damaged ones with 99% accuracy. O’Gorman et al. (2010) investigated the combined use of Fourier Transform Infrared Spectroscopy (FTIR) and chemometrics to identify mushrooms subjected to mechanical damage. The authors developed models that correctly classified mushrooms with >90% accuracy. 2.4.3 Causes of discolouration in diseased mushrooms 2.4.3.1 Microbial spoilage Brown blotch or bacterial blotch disease is the most serious bacterial disease of the cultivated white button mushrooms (Fermor et al., 1991), because of the large economic losses associated with it. Other microbiologically induced diseases that cause mushroom spotting include ginger botch, wet bubble, dry bubble, cob web, Aphanochadium cap spotting, Hormiactics cap spot, Gliocadium diseases and Trichoderma diseases (Fletcher and Gaze, 2008). Although bacterial spoilage does not cause any health problems, it can result in a loss in consumer appeal in the market place (Soler-Rivas et al., 1999). Brown blotch is a bacterial disease caused by Pseudomonas tolaasii (P. tolaasii) (Paine, 1919). This bacterium was officially positioned in the taxonomic group of fluorescent Pseudomonas biotype II. More recent studies have disagreed with this placement and its position in the systematic classification is still unclear due to the high heterogeneity of the group (Rainey et al., 1992; Wells et al., 1996). Cutri et al. (1984) reported the existence of two variants of P. tolaasii for mushrooms: a non-pathogenic and a pathogenic. Although the non-pathogenic form might present different colonies, the pathogenic (also known as smooth form) presents small, semimucoid, opaque and non-fluorescent colonies in Pseudomonas agar F (Zarkower et al., 1984). As a pathogen, P. tolaasii is not host specific, as it can infect almost all species of mushrooms and also some vegetable and fruit plants. P. tolaasii can be identified based 27 Chapter 2. Literature review on the Mushroom tissue block rapid pitting and White Line in Agar pathogenicity tests (Wong and Preece, 1979). Colonisation of mushroom caps by the bacterium results in brown discolouration, appearing as brown/creamy lesions on the damaged area (pileus and stipe). The symptoms (Figure 2.9) are induced by tolaasiin, a toxin produced by the pathogenic form of P. tolaasii. Figure 2.9 A. bisporus caps showing typical symptoms of bacterial blotch. (Soler-Rivas et al., 1999). Tolaasin was reported to be a membrane-permeabilising compound with both ion channel-forming and biosurfactant properties (Brodey et al., 1991; Hutchison and Johnstone, 1993). Thus, browning symptoms, assisted in their early stages of development by the ability of the bacteria to attach to mycelial surfaces, result from a membrane breakdown, allowing contact between tyrosinase and phenolic substrates, leading to oxidation. Moreover, a study by Soler-Rivas et al. (1997) showed that tolaasin is also involved in the tyrosinase activation process. After contact with bacteria or toxin extract, the amount of active tyrosinase measured in the infected tissue increased in the sensitive strains and remained unchanged in the resistant one. The authors suggested the occurrence of a non-proteolytic factor in the toxin preparation was directly responsible for the activation of the enzyme. Partially purified or purified tolaasin extract induced a specific messenger RNA encoding tyrosinase when applied to A. bisporus and activated tyrosinase (Soler-Rivas et al., 2001). 28 Chapter 2. Literature review Many investigations have been carried out to find an adequate method to prevent or control the disease. Manipulation of the environmental conditions (i.e. relative humidity, temperature, ventilation, disinfection, etc.) has proved essential but not sufficient (Nair, 1974; Rainey et al., 1992). Calcium chloride and chlorinated compounds are currently the most utilised chemicals for brown blotch disease (Royse and Wuest, 1980; Geels et al., 1991; Solomon et al., 1991). The potential of several other chemicals, such as disinfectants and antibiotics, was studied but none met the requirements of efficacy and non-toxicity (Wong and Preece, 1985). Nowadays, other procedures for control are being developed, such as selection and production of resistant strains (Soler-Rivas et al., 1999). Advances in strain hybridisation, molecular biology and techniques for production of transgenic mushrooms could contribute to the solution by developing disease resistant A. bisporus strains. Recent studies in the field of brown blotch detection include the work of Vízhányó and Felföldi (2000), who tested the potential of a machine vision system to recognise and identify brown blotch and ginger blotch diseases, both of which cause discolouration of mushroom caps. Results from this study will be discussed in Chapter 7. 2.4.3.2 Viral infection Mushroom virus diseases have been detected in many mushroom-growing countries all over the world (Elibuyuk and Bostan, 2010). La France virus was the first viral pathogen which affected mushroom cultivates in the USA and UK in the 1960s. Sinden and Houser (1950) for the first time noticed the symptoms of this very infectious disease of A. bisporus mushrooms leading to large scale losses in yield and brown and malformed crops. Epidemiological research indicated that the disease was predominately spread through spores from infected mushrooms and also by infected mycelium carried over from one crop to the next (Schisler et al., 1967). 29 Chapter 2. Literature review More recently, in 1996, a virus-like disease occurred on several mushroom farms in Britain, which soon became more widespread (Grogan et al., 2004). A correlation was made between the presence of novel double-stranded RNA and the occurrence of the virus-like symptoms on the British mushrooms farms (Grogan et al., 2003), and the disease was called Mushroom Virus X (MVX). MVX is an enigmatic disease which causes crop delay, pinning disruption, poor quality and occasionally brown or offcoloured mushrooms (Figure 2.10). This browning is restricted to the surface of the cap. Figure 2.10 A. bisporus caps showing symptoms of MVX disease. (Aguirre, 2008). It is proving difficult and time consuming to characterise the exact aetiology of MVXassociated cropping problems. MVX is unlike La France virus in that La France is most problematical when virus infected spores or mycelium infect the crop at spawning and is less problematical if infection takes place later. In contrast, epidemiological research indicates that MVX infected mycelium can cause severe effects when introduced at either spawning or casing. Further experiments indicate that the expression of the brown mushroom symptom occurs within a narrow window of opportunity, as only when infection takes place at the casing time are the brown symptomatic mushrooms produced consistently. This suggests a complex interaction between the infective agent and the actively differentiating tissue within the mushroom cap. The absence of symptomatic mushrooms in an “infected” crop makes the ultimate control of the problem more difficult, as growers will be unaware that there is a potential 30 Chapter 2. Literature review problem on the farm. Improvements in farm hygiene aimed at preventing the contamination of crops with potentially infected spores and mycelial debris at spawning and casing are essential procedures to bring MVX disease under control. MVX was brought under control in Britain through improvements in farm hygiene aimed at preventing contamination. In Ireland, however, the brown mushroom symptom still persists and the transient nature of its expression indicates that there is still a reservoir of infected material within the industry (Grogan, 2008c). 2.5 Computer imaging for product quality measurement 2.5.1 The necessity for automating quality assessment The assurance of quality is one of the most important goals of any industry. With increased expectations for food products of high quality and safety, the need for accurate, fast and objective methods for quality determination continues to grow. The quality assurance methods used in the food industry have traditionally involved human visual inspection. Such methods are tedious, laborious, time-consuming, inconsistent and costly. In general, automation of a quality assessment operation not only optimises quality assurance but, more importantly, it also helps in removing human subjectivity and inconsistency. Moreover, automation usually increases productivity. If quality evaluation is achieved automatically, production speed and efficiency can be improved drastically in addition to increased evaluation accuracy, with an accompanying reduction in production costs (Elmasry and Sun, 2010). Measuring the physical properties of fruit and foodstuffs has always been of crucial and increasing concern in the food industry. Traditionally, food engineers and technologists have approached food property measurements in two ways: sensory and objective evaluation. The development of instrumentation technologies means that some of the 31 Chapter 2. Literature review measurements which were previously measurable via human senses can now be made artificially. 2.5.2 Computer vision Computer vision (CV) provides an automated, non-destructive and cost-effective technique for food characteristic determination, and has found a variety of different applications in the food industry. The technology aims to duplicate the effect of human vision by electronically perceiving and understanding an image (Sonka et al., 1999). This inspection approach, based on image analysis and processing, simulates artificially the human thinking process and helps make accurate, quick and very consistent judgements (Abdullah et al., 2004). Since computer vision operates at visible wavelengths, it can only produce images registering the external view of the object and not its internal view. CV is the construction of explicit and meaningful descriptions of physical objects from images (Ballard and Brown, 1982). Machine vision includes the capturing, processing and analysis of images, facilitating the objective and non-destructive assessment of visual quality characteristics in food products (Timmermans, 1998). 2.5.2.1. Components Computer vision systems acquire images with an image sensor and use dedicated computing hardware and software to analyse the images with the objective of performing a predefined visual task. The hardware configuration of computer-based machine vision systems is relatively standard. Typically, a vision system is composed of the following basic components: illumination device, a camera, a frame-grabber, computer hardware and software (Abdullah, 2008), as shown in Figure 2.11 and discussed below: 32 Chapter 2. Literature review • Illumination: the provision of correct and high quality illumination is decisive. Engineers and machine vision practitioners have long recognised lighting as being an important piece of machine vision systems. However, choosing the right lighting strategy remains a difficult problem, as there is no specific guideline for integrating lighting into machine vision applications. The intensity and homogeneity of the illumination system can greatly influence the quality of the image and plays an important role in the overall efficiency and accuracy of the system (Novini, 1995). In the vast majority of machine vision applications, image acquisition deals with reflected light. Therefore, it is of utmost importance to know how to control the reflection so that the image appears of a reasonable good quality. Traditionally, the most common illuminants have been fluorescent and incandescent bulbs, even though other light sources (such as light-emitting diodes (LEDs) and electroluminescent sources) are also useful. Fluorescent bulbs are efficient and provide a more uniform dispersion of light from the emitting surface, which means they normally do not require the use of diffusing optics to disseminate the light source over the field of view. The elimination of natural light effects from the image collection process is also considered of importance, with most modern systems having built-in compensatory circuitry (Brosnan and Sun, 2004). • Camera: there are many types of cameras, ranging from the older pick-up tubes to the most recent solid-state imaging devices, such as Complementary Metal Oxide Silicon (CMOS) cameras. The latter is the dominant technology for cameras, and revolutionised the science of imaging with the invention of the charge-coupled device (CCD). Both monochrome and colour cameras have been used throughout the food industry for a variety of applications (Leemans et al., 1998; Manickavasagan et al., 2008). 33 Chapter 2. Literature review • Frame-grabber: this is the component that converts pictorial images into numerical form. In this process, called digitisation, an image is divided into a two dimensional grid of small regions containing picture elements defined as pixels. • Computer hardware and software determine the image processing and image analysis steps, which are considered to be the core of computer vision (Krutz et al., 2000). Image processing aims to enhance the quality of an image in order to remove defects associated with image acquisition. Image analysis is the process of distinguishing regions of interest (ROIs) of an object from the background and producing quantitative information. Camera Illumination system Sample Frame-grabber Figure 2.11 Diagram of a typical computer vision system. (Abdullah, 2008). Owing to the imperfections of image acquisition systems, the images acquired are subject to “defects” that will affect the subsequent processing. Therefore, it is preferable to correct the images, after they have been acquired and digitised, by operations known as image pre-processing steps. Following pre-processing, the images are segmented, separating them into regions of similar image characteristics in an attempt to automatically recognise the objects of interest in the images. After the segmentation, the 34 Chapter 2. Literature review pixels in an image are analysed. These measurements are the core elements in a computer vision system, because they carry the information that can be used for quality evaluation and inspection. A great number of methods have been developed for the acquisition of object measurements, including size, shape, colour and texture. The final step will be to classify the objects into one of the finite sets of classes, which generally involves comparing measured features with those of known objects. 2.5.2.2 Applications Since its origin in the 1960s, the implementation of CV in industry has experienced significant growth, with its applications expanding in diverse fields: medical diagnostic imaging, factory automation, remote sensing, forensics and autonomous vehicle and robot guidance (Brosnan and Sun, 2004). The main purpose of the application of CV systems is to aid or enhance tasks normally performed by humans (Blasco et al., 2009). Computer vision systems are being used increasingly in the food industry. These systems offer the potential to automate manual grading practices thus standardising techniques and eliminating tedious and sometimes subjective human inspection tasks. In the last years, rapid scientific and technological advances have increasingly taken place regarding the quality inspection, assurance, classification and evaluation of a wide range of food and agricultural products. • CV has been used in bakery products where appearance is an important quality attribute, correlating with product flavour and influencing the visual perceptions of consumers. Computer vision has been used to evaluate the internal and external appearance of bakery products (Sapirstein, 1995; Abdullah et al., 2000; Davidson et al., 2001). 35 Chapter 2. Literature review • Visual inspection is used extensively for the quality assessment of meat products applied to processes from the initial grading to consumer purchases (Basset et al., 2000; Tan et al., 2000). • The use of CV systems in the fish industry has proved successful in reducing human inspection labour and costs (Strachan and Kell, 1995) and in discriminating between fish species (Zion et al., 1999; Storbeck and Daan, 2001). • Machine vision has been used in vegetable grading and inspection applications , as well as for quality assessment purposes (Howarth and Searcy, 1992; Hayashi et al., 1998). It has also been used for classification, defect detection, quality grading and variety classification of fruits (Brosnan and Sun, 2004). • Machine vision has also been applied successfully in the inspection of prepared foods, cereal grains and food containers (Seida and Frenke, 1995; Sun, 2000; Manickavasagan et al., 2008). A recent book edited by Da-Wen Sun (2008) presents extensive coverage of the application of computer vision in areas such as fresh and cooked meats, poultry, seafood, agricultural products (e.g. apples, citrus, strawbery, table olives and potatoes), grains (e.g. wheat, rice and corn) and other foods (e.g. pizza, cheese, bakery, noodles and potato chips). With respect to the topic of this thesis, some of the most relevant applications reported in that book are: • Defect recognition and classification in apples, including fungal attack, and mechanical bounds (Leemans and Kleynen, 2008). • Defect recognition in citrus fruits, including mechanical damage (Moltó and Blasco, 2008). 36 Chapter 2. Literature review • Bruise detection in strawberries (Shrestha et al., 2001). • Detection of bruises and necrosis on peeled potatoes (Marique et al., 2005). 2.5.2.3 Application in mushrooms The application of image analysis for mushroom testing was initiated in the 1990’s, when van den Vooren et al. (1992) developed a CV system and applied various image analysis techniques to obtain morphological parameters from grayscale images. The main purpose was to perform variety tests of mushrooms [Agaricus bisporus (Lange) Imbach] to grant Dutch plant breeders’ rights. This system allowed for correct identification of 80% of the cultivars tested. Heinemann et al. (1994) investigated the potential of a monochrome camera for mushroom grading (in terms of size, shape, colour, veil opening and stem cut). An average misclassification rate of 20% was reported, which compared favourably to the ability of human inspectors. The development of such a system helped standardise the quality evaluation of mushrooms in Pennsylvania mushroom farms, which, up to that time, had been performed by hand, making it a labour intensive, subjective and not very consistent task. Reed et al. (1995) also used camera based technology to select mushrooms by size for picking by a mushroom harvester. A CV system developed by Van Loon (1996) measured the developmental stage of mushrooms and findings indicated that cap opening correlated well with development. Vízhányó and Felföldi (2000) used mushroom images recorded by a machine vision system to recognise and identify discolouration caused by bacterial disease and to differentiate it from senescence (i.e. natural browning) . Aguirre et al. (2008b) used grayscale images to examine the influence of relative humidity and temperature on the browning and brown spotting of mushrooms, finding optimal storage conditions to minimise the rate of browning and appearance of spotting. 37 Chapter 2. Literature review 2.5.2.4 Limitations CV has some drawbacks that make it unsuitable for certain industrial applications. It is inefficient in the case of objects of similar colours, inefficient in the case of complex classifications, unable to predict quality attributes (e.g. chemical composition) and it is inefficient for detecting invisible defects (Elmasry and Sun, 2010). Since machine vision is operated at visible wavelengths, it can only produce an image registering the external view of the objects and not its internal view. Situations exist whereby food technologists need to look inside the object in a non-invasive and non-destructive manner. Internal structures are difficult to detect with relatively simple traditional imaging methods, which cannot provide enough information for detecting internal attributes (Du and Sun, 2004). Experience acquired over the experimental studies of this thesis revealed that the lack of stability of some of the simplest sensors and the effect of external factors (e.g. illumination conditions, camera location, sample morphology, etc) on the quality of the acquired also limit the use and adoption of this technology. 2.5.3 Hyperspectral Imaging Conventional CV systems may be useful for many food sorting operations, but they tend to be poor identifiers of surface features sensitive to wavebands other than RGB. To overcome this, spectral imaging systems (i.e. multispectral, hyperspectral and ultraspectral) have been developed to combine images acquired at a number of narrow wavebands, sensitive to the features of interest of the object (Gowen et al., 2010). In particular, visible (Vis) and near-infrared (NIR) spectroscopy are established techniques for chemical determination of foods. Hyperspectral imaging, also known as chemical or spectroscopic imaging, is an emerging technology that integrates conventional imaging and spectroscopy to attain both spatial and spectral information from an object. Imaging is essentially the science of 38 Chapter 2. Literature review acquiring spatial and temporal data from objects using a digital camera, whereas spectroscopy is the science of acquiring and explaining the spectral characteristics of an object to describe the light intensities emerging from its molecules at different wavelengths and thus providing a precise fingerprint of that object. HSI was developed to integrate spatial (imaging) and spectroscopic information -which otherwise cannot be achieved with either conventional imaging or spectroscopic techniques (Elmasry and Sun, 2010). Gowen et al. (2007) described this technology as an emerging process analytical tool for food quality and safety control and reviewed its origins, technical aspects and applications. HSI was originally developed for remote sensing applications (Goetz et al., 1985) but has since found application in diverse fields such as astronomy (Hege et al., 2003), agriculture (Monteiro et al., 2007), pharmaceuticals (Gowen et al., 2008a) and medicine (Zheng et al., 2004). HSI has more recently emerged as a powerful process analytical tool for the analysis of food (ElMasry et al., 2007; Naganathana et al., 2008). The non-destructive, rugged and flexible nature of HSI makes it an attractive process analytical technology for identification of critical control parameters that impact on finished product quality of an industrial process (Lewis et al., 2005). It is expected that when HSI technology becomes more advanced technologically with cheaper instruments and faster imaging speed, it will be increasingly adopted as a process analytical tool for the food industry. 2.5.3.1 Hypercube formation Hyperspectral image data consist of several congruent images representing intensities at different wavelength bands and spatial positions. Hyperspectral images, also known as hypercubes, are three-dimensional blocks of data, comprising two spatial and one wavelength dimension (Figure 2.12). A hypercube consists of a series of contiguous sub-images, each of which represents the intensity and spatial distribution of the tested 39 Chapter 2. Literature review object at a certain wavelength. Equally, every pixel in a hyperspectral image contains the spectrum (i.e. information about chemical composition) of that specific position along the wavelength range. The resulting spectrum acts like a fingerprint, which can be used to characterise the composition of that particular pixel. Single wavelength image Pixel spectrum Figure 2.12 Hypercube structure. Technically speaking, the hyperspectral data are characterised by the following features (Elmasry and Sun, 2010): • Hypercubes are inherently high dimensional since they are, by definition, composed of large numbers of spectral bands. Even though high dimensionality offers access to rich information content, they also represent a dilemma for data processing. • Data volumes are very large and suffer from collinearity problems, which means large parts of the data might be redundant. This has implications on storage, management, processing and analysis of the images. • The hypercube can be viewed in the spatial domain as images at different wavelengths or in the spectral domain as spectral vectors at all the wavelengths, as shown in Figure 2.13. For instance, if one hyperspectral image has 40 Chapter 2. Literature review dimensions of 250 columns × 200 rows × 125 wavelengths, this hypercube can be interpreted as 125 single channel images each with 50000 ( = 250 × 200) pixels. Alternatively, the same image cube can be viewed as 50000 spectra, each with 125 wavelength points. m*n rows m rows K columns (wavelengths) n columns Raw hyperspectural data with dimension of mxnxK Unfolded hyperspectural data with dimension of (mxn)xK Figure 2.13 Unfolding of a hypercube. (Elmasry and Sun, 2010) It is currently not feasible to obtain information in all three dimensions of a hypercube simultaneously; instruments can only capture one- or two- dimensional subsets of the datacube, and thus require the temporal scanning of the remaining dimension(s) to obtain the complete hypercube. Generally, two dimensions are obtained at a time, and the third dimension is created by stacking several two-dimensional planes in sequence. There are three ways to build one spectral image: area scanning, point scanning and line scanning, all shown in Figure 2.14. Area scanning involves keeping the image field of view fixed and obtaining images one wavelength after another. Point scanning measures the spectrum of a single point and then the sample is moved and another spectrum is taken. The sample is moved in the x and y directions point-by-point using a computer-controlled stage. Line scanning or pushbroom systems construct the 41 Chapter 2. Literature review hypercube by acquiring spectral measurements from a line of samples which are simultaneously recorded by an array detector. This system also requires relative movement between the object and the detector, but the sample is moved line-by-line in this case. The resultant hypercube is stored in Band Interleaved by Line (BIL) format. This method is particularly well suited to conveyor belt systems and may therefore be more practicable than the former ones for food industry applications. Area scanning Point scanning λ λ λ y y x Line scanning x y x Figure 2.14 Methods for acquiring three dimensional hypercubes. Hypercubes contain two spatial (x,y) and one spectral (λ) dimensions. Arrows represent scanning directions and gray areas represent data acquired at a time (Qin, 2010). 2.5.3.2 Components Typical pushbroom hyperspectral imaging systems contain the following components: objective lens, spectrograph, camera, acquisitions system, translation stage, illumination and computer, as shown in Figure 2.15. Each of these components has its own characteristics that influence the total accuracy of the system. The camera, spectrograph and illumination conditions are the factors that determine the spectral range of the system: Vis-NIR systems range between 400-1000 nm, and often utilise CCD cameras. The sample is usually diffusely illuminated by a tungsten-halogen or LED lamp. A beam of light reflected from the sample enters the objective lens and is separated into its component wavelengths by diffraction optics contained in the 42 Chapter 2. Literature review spectrograph; a two-dimensional image (spatial dimension × wavelength dimension) is formed in the camera and saved on the computer. The sample is moved past the objective lens on a motorised stage and the processes repeated; two-dimensional line images acquired at adjacent points on the sample are stacked to form a threedimensional hypercube which may be stored on a computer for further analysis. Slit Spectrograph Camera M irr or Objective Figure 2.15 Diagram and image of a pushbroom hyperspectral imaging system. (Gowen et al., 2010). 2.5.3.3 Analysis of images The analysis of hyperspectral data aims to reduce the dimensionality of the data while retaining important spectral information with the power to classify important areas of a scene. The following are typical steps in the analysis of hyperspectral images (Gowen et al., 2007; Elmasry and Sun, 2010), as outlined in Figure 2.16: 43 Chapter 2. Literature review • Calibration is performed prior to sample data acquisition with the objective of accounting for the background spectral response of the instrument and the “dark” response of the CCD camera detector. • Pre-processing is usually carried out to remove non-chemical biases from the spectral information and prepare the data for further analysis. Pre-processing of spectral data is often of vital importance if reasonable results are to be obtained from the spectral analysis step. Pre-processing includes spectral and spatial operations. o There are a number of techniques used for spectral pre-processing, such as normalisation, mean centring, standard normal variate (SNV), multiplicative scatter correction (MSC) and differentiation (SavitzkyGolay). Some of these techniques will be described in section 2.6. o Spatial pre-processing is usually performed to remove noise (e.g. by filtering) and enhance the spatial properties of an image. Other steps usually carried out at the pre-processing stage include segmentation operations, such as thresholding and masking, to differentiate the object of interest from the redundant background information in the hypercube. • Spectral data analysis attempts to address what different components are present in the sample and how they are distributed. Many chemometric tools fall under this category. Data analysis is performed using multivariate analysis by one or more chemometric tools, including correlation, classification and spectral deconvolution techniques. Classification techniques, which can be qualitative/ quantitative and unsupervised/supervised, enable the identification of regions of the hypercube with similar spectral characteristics. Section 2.7 of this thesis includes descriptions of various classification techniques. To build concentration maps for determining the estimated concentrations of different components present in the tested sample and their spatial distribution, a 44 Chapter 2. Literature review quantitative assessment should be performed using a standard analytical method. Multivariate chemometric techniques can be used to build the calibration models to relate spectral data to the actual quantitative data. Moreover, with the aid of multivariate analysis, dimensionality and collinearity problems of hyperspectral data can be reduced or eliminated by selecting the spectral data at certain important wavelengths. Selection of important wavelengths is an optional step but reduces the size of the required measurement data while preserving the most important information contained in the data space. • Image processing is performed to convert the contrast developed by the previous steps into a picture showing component distribution. Grayscale or colour mapping with intensity scaling is frequently used to display compositional contrast between pixels in an image. Reflectance calibration Pre-processing Spectral data analysis Image processing Figure 2.16 Schematic diagram of hyperspectral data analysis process. 2.5.3.4 Application of HSI to food quality and safety HSI has recently emerged as a useful tool for quality analysis of consumer goods (e.g. food and pharmaceutical products). Due to the current high cost of HSI systems amd long scanning times, most food related research has been geared towards the 45 Chapter 2. Literature review identification of important wavebands that will be employed in the development of low cost multispectral imaging systems. Hyperspectral imaging, like other spectroscopic techniques, can be performed in reflectance, transmission or fluorescence mode. The majority of published studies have been carried out in the reflectance mode (Gowen et al., 2007), which is usually performed in the Vis-NIR (400-1000 nm) or NIR (1000-1700 nm) range. Reflectance HSI has been used to detect defects and contaminants, as well as for evaluating the quality of fruits, vegetables, meat and fish products, as described below: • Defect detection: Cheng et al. (2004) and Liu et al. (2005) conducted used a HSI systems operating in the 430-930 nm region and reflectance mode to identify chilling damage in cucumbers. Ariana et al. (2006) investigated the use of NIR reflectance HSI (900-1700 nm) for detection of bruises on pickling cucumbers, and later extended the study by investigating the application of Vis-NIR transmittance HSI (450-1000) for the same purpose (Ariana and Lu, 2008b). Nicolaï et al. (2006a) developed a NIR reflectance HSI system (900-1700 nm) to detect bitter pit defect in apples. The system was capable of identifying bitter pit lesions invisible to the naked eye, although reduced luminosity at the image edges caused some misclassification errors. ElMasry et al. (2009) investigated the use of a Vis/NIR HSI system (400-1000 nm) and ANN for the detection of chilling injury in apples. o Bruise detection: Bruising is one of the most important and prevalent surface defects in horticultural products, and a frequent cause of value loss in the market. Xing et al. developed a Vis-NIR (400-1000 nm) HSI system to identify bruises on apples and tested it on different varieties (Xing et al., 2005; Xing and De Baerdemaeker, 2005; Xing et al., 2007). A 46 Chapter 2. Literature review four wavelength multispectral system identified bruises with high accuracy. The same research group also developed a multispectral imaging system to discriminate between bruises and the stem-end/calyx on apples (Xing et al., 2006), a well known problem in the apple sorting technology world. Elmasry et al. (2008) developed a system operating in the same wavelength region but with a different apple variety, and found that, by selecting a three wavelength multispectral system, bruised and sound apples could be successfully distinguished. o Disease detection: Qin et al. (2009) developed a HSI system (450-930 nm) to detect citrus canker in grapefruits, which is a severe disease that can affect the peel of most commercial citrus varieties. The use of the Spectral Information Divergence (SID) classification method, which is based on quantifying the spectral similarities by using a predetermined canker reference spectrum, allowed for correct classification accuracy of 96.2%. Gómez-Sanchis et al. (2008a) studied the feasibility of detecting rot caused by Penicillium digitatum (fungi) in mandarins with a HSI system operating in the 320-1100 nm range. The study concluded that the minimum number of bands to optimise successful classification was 20 and obtained 91% correct classification. • Contaminant detection: The research group of Kim et al. (2001) developed a laboratory-based HSI system with a spectral range of 430-930 nm to conduct food quality and safety research. The system was used in reflectance HSI experiments for the detection of defects and faecal contaminants on apple surfaces (Kim et al., 2002; Mehl et al., 2004; Liu et al., 2007). Simple universal 47 Chapter 2. Literature review algorithms were developed to detect faeces, although performance was poor when the layers of contaminants were thin. Park et al. (2006) investigated the performance of a Vis-NIR hyperspectral reflectance imaging system for poultry surface faecal contaminant detection. The system allowed for the selection of relevant wavelengths and led to the construction of a multispectral imaging system. Further investigations (Park et al., 2007) employed the same system to identify the type and source of faecal contaminants. • Quality evaluation: Polder et al. (2002) showed that a hyperspectral reflectance system in the spectral region 396-736 nm was more effective than RGB imaging for discriminating ripeness level in tomatoes, regardless of the illumination conditions. Elmasry et al. (2007) used a Vis-NIR HSI system (400-1000 nm) for nondestructive determination of strawberry quality. Optimal wavelengths were obtained from PLS analysis, and MLR was then used to predict moisture content, total soluble solids content and pH. Similar systems were used to evaluate pork quality and marbling level (Qiao et al., 2007; Liu et al., 2010). Ariana and Lu (2008a; 2008c) developed and applied a HSI system operating under simultaneous reflectance (400-675 nm) and transmittance (675-1000 nm) modes for external and internal quality evaluation of pickling cucumbers. The method was based on the premise that reflectance in the visible region is useful for detecting external characteristics, while transmittance in the near-infrared region is suited to internal quality evaluation. The feasibility of a HSI system operating in the 1000-1700 nm region as an accurate, objective and fast tool for apple fruit maturity determination was investigated by Menesatti et al. (2008). Traditionally, the reference method for measuring the maturity index of apples was the starch-iodine test, after which 48 Chapter 2. Literature review experts assigned a starch index score to each sample by comparing them to reference colour charts. The aim of the work was to study the relationship between NIR spectral images and starch/starch free patterns, to indirectly measure the maturity stage and avoid experts’ subjectivity in the assignment of starch index. PLS-DA models were used to classify pixels using their reflectance spectrum; > 80% and >66% correct classifications were obtained with models built on individual apples and apple batches, respectively. The use of hyperspectral imaging in fish production has recently been reported in the literature. ElMasry and Wold (2008) used an online hyperspectral imaging system (460-1040 nm) for quantitative measurements of moisture and fat distribution of fish fillets. Menesatti et al. (2010) used a system working in the 400-970 nm spectral range to provide qualitative evaluation of fish freshness. An objective technique based on a combination of HSI and geometric morphometric tools was presented. This study represented an important methodological evolution in the assessment of fish freshness, as it minimised the error associated with the subjective choice of fish areas by operators. 2.5.3.5 Application of HSI to mushrooms The application of HSI for quality prediction of A. bisporus mushroom slices during storage was investigated by Gowen et al. (2008c). The instrument operated in reflectance mode in the 400-1000 nm region. MLR models were developed based on average spectral data to study the correlation between reflectance values at certain wavelengths and various quality parameters, such as moisture content, colour and texture. The ability of two and four parameter MLR models to predict the quality parameters under study was compared and the latter was found to be better. The same research group investigated the application of the system described above to detect damage on the cap of whole mushrooms (Gowen et al., 2008b). As mushrooms 49 Chapter 2. Literature review commonly exhibit surface browning due to physical impact during picking, packaging and distribution, the mushrooms under study were damaged by controlled vibration to simulate transport. In this case, two data reduction methods were investigated: in the first, PCA was applied to the hypercube of each sample, and the PC 2 scores image used for identification of bruise damaged regions of the mushroom surface; in the second, PCA was applied to a dataset comprising of average spectra from regions of normal and bruise damaged tissue. In this case, it was observed that normal and bruised tissues were separable along the PC 1 axis. The second method performed better when applied to a set of independent samples. Due to the high amount of moisture content in mushrooms, storage at temperatures below 0°C causes freezing damage and water loss after thawing and also leads to enzymatic browning. A study was carried out to investigate the potential use of the aforementioned system for identification of A. bisporus mushrooms subjected to freeze damage before damage was visibly evident (Gowen et al., 2009). Mean reflectance spectra of selected ROIs were corrected using SNV transformation. A procedure based on PCA and LDA was developed for classification of both selected spectra and whole mushrooms into undamaged and freeze damaged groups. It was found that after only 45 min thawing, when freeze-thaw damage was not visible to the naked eye, freeze damaged mushrooms could be classified with high accuracy ( >95% correct classification). Moisture content is one of the most important parameters affecting mushroom quality and shelf-life, and its measurement is also very important in the production of dried mushrooms. Taghizadeh et al. (2009) investigated the potential of their HSI system to predict moisture content of white button mushrooms. Mushrooms were subjected to dehydration at controlled temperature for different time periods to obtain representative samples at different moisture levels. Average reflectance spectra of the samples were obtained and SNV transformation was found to be the best approach to build PLS 50 Chapter 2. Literature review regression models to predict mushroom moisture content. The implemented method highlighted contrast between areas of different moisture content to achieve better knowledge of dehydration over the mushroom surface. The shelf-life of mushrooms packaged using different polymer top-films and perforation sizes was also investigated using the same HSI system to extract imaging data through the packaging film (Taghizadeh et al., 2010). Quality indicators such as weight loss, colour, maturity index and in-pack gas composition were measured and PLS regression models were built to correlate HSI data with measured quality parameters. Results demonstrated that HSI can be used for rapid evaluation of mushroom quality, facilitating the non-destructive evaluation of the effect of the packaging systems on mushroom shelf-life. The results obtained also showed that the PET film perforated with holes of 1 mm in diameter was superior in terms of maintaining overall quality. Perforated PET packaging film proved a viable alternative to the conventional PVC film, facilitating an increase in mushroom shelf-life from 10 to 14 days. 2.5.3.6 Advantages Hyperspectral imaging offers many advantages over conventional analytical methods (Gowen et al., 2007). It is a non-contact, non-destructive method for which no sample preparation is required. It attains spectral and spatial information simultaneously. By combining the chemical selectivity of spectroscopy with the power of image visualisation, HSI enables a more complete description of constituent concentration and distribution throughout heterogeneous samples. This ability to identify spatial distribution of chemical and physical components in a sample makes HSI stand out over traditional analytical methods. HSI is also a sensitive technique to detect minor components of samples and accepts samples of various geometries. Its labour, time, reagent and waste management costs are low. All these features make hyperspectral imaging the most 51 Chapter 2. Literature review complete and versatile tool of all the imaging and spectroscopic techniques known to date. 2.5.3.7 Limitations There are a few major barriers to the widespread adoption of HSI in the food industry. The first is the high purchase cost. Since this technology is emerging as a tool for food applications, there are only a few commercial suppliers. The second limiting factor is sample geometry. In the case of non-flat samples, signal differences may arise from changes in the length from the detector to areas on the sample with variable height. Non-destructive correction of such morphologically-induced spectral variability may be obtained by developing application-specific post-processing algorithms. Another limitation is the image acquisition time. Depending on sample size and image resolution, acquiring an image can take from seconds to minutes, while processing and classification time are largely dependent on computer capabilities. 2.6 Spectral data pre-processing techniques In NIR spectroscopy, the reflected energy is a mixture of diffuse and specular reflections which are dependant on the scattering nature and absorption characteristics of the sample (Dhanoa et al., 1994). Scattering is the process by which light is deviated by non-uniformities (e.g. size and nature of particles) in the sample. Without this effect, light would be either transmitted through or absorbed by the sample, and reflectance analysis would be impossible (Isaksson and Næs, 1988). Scattering of light is an important basis for useful spectroscopic analysis; it is, however, a rather complicated phenomenon and a major source of variation in NIR spectra. Scattering effects are frequently encountered when obtaining diffuse spectra of solid and semi-solid materials (Burger and Geladi, 2007). Scattering effects vary from sample to 52 Chapter 2. Literature review sample and are both additive and multiplicative in nature (Dhanoa et al., 1994). Additive effects cause vertical displacement or “shift”, whereas multiplicative effects results in a non-unity slope for each spectrum when compared to an “ideal” or reference spectrum. The difference in scattering from sample to sample can completely dominate the visual inspection of spectra. Data pre-processing is useful to eliminate systematic variations unrelated to analyte concentration in the sample (Azzouz et al., 2003). The methods of standardisation or correcting for particle size effects in NIR spectroscopy include standard normal variate (SNV) transformation, multiplicative scatter correction (MSC) and differentiation. All these transformations are applied before entering the calibration process and beneficial effects have been reported in the literature (e.g. simpler calibration models are obtained, which are believed to be based on more chemical information). Some commonly employed techniques are described below. Figure 2.17 shows the effects of different pre-processing techniques on a set of 500 mushroom spectra. 2.6.1 Standard normal variate This pre-processing step removes the multiplicative interference of scatter (Barnes et al., 1989). The correction is applied independently for each individual spectrum and at each wavelength using Equation 2.1. SNVij = ri j − ri l ∑ (r j =1 ij − ri ) 2 /(l − 1) Equation 2.1 where SNVij is a single data point corresponding to the standard normal variate of spectrum i at wavelength j, rij is the reflectance value of spectrum i at wavelength j, ri is the average value of spectrum i across all the wavelengths and to the number of wavelengths in spectrum i . 53 l corresponds Chapter 2. Literature review 2.6.2 Multiplicative scatter correction This pre-processing method simultaneously corrects for both multiplicative and additive scatter effects (Isaksson and Næs, 1988) by estimating the relation of the scatter of each sample with respect to the scatter of a sample reference (Geladi et al., 1985). Thus, the same level of scatter for all spectra is obtained. First, a reference spectrum is selected, denoted by the vector r , which usually is the spectrum mean of all the spectra in the calibration data set. Every spectrum is then corrected using a linear equation in Equation 2.2: ri = a1+br +ei Equation 2.2 where ri is a vector corresponding to spectrum i , the constant a is the bias indicating a constant linear absorption additive effect with respect to the mean spectrum r , 1 = (1,...,1)T is a vector of length l (i.e. the number of wavelengths in ri ) consisting of ones, the constant effects and b is the slope indicating the influence of absorption multiplicative ei is the residuals vector giving the differences between ri and r . These residuals vectors are assumed to contain information about the chemical variance. The new corrected spectrum r i is obtained by means of the expressions in Equation 2.3 and Equation 2.4: ri − a1 e =r+ i b b e rli = r + i b Equation 2.3 Equation 2.4 54 Chapter 2. Literature review 2.6.3 Differentiation: Savitzky-Golay Differentiation takes differences between adjacent points in the spectrum and uses the resulting differences as spectral variables (Isaksson and Næs, 1988). In this sense, the additive part of the shift caused by the scatter effect is eliminated. Slope changes from sample to sample can also be removed by taking second derivatives, i.e. taking differences between adjacent derivative points. First and second order differentiation reduce peak overlap and eliminate constant and linear baseline drift, respectively (Osborne and Fearn, 1986). The Savitzky-Golay method fits a curve through a small section of the spectrum and then finds the slope of the tangent of this curve at the central point (Davies, 2007). (a) 100 (b) 2 80 1 60 0 40 -1 20 -2 0 2800 3350 -3 2800 3900 Wavenumber (cm-1) 3350 3900 Wavenumber (cm-1) (c) 120 (d) 3 2 100 1 80 0 60 -1 40 20 2800 -2 3350 -3 2800 3900 Wavenumber (cm-1) 3350 3900 Wavenumber (cm-1) Figure 2.17 Effects of pre-processing techniques on mushroom spectra. (a) Absorbance spectra; (b) Spectral pre-processing by SNV; (c) Spectral preprocessing by MSC and (d) 1st order Savitzky-Golay differentiation. 55 Chapter 2. Literature review 2.7 Chemometrics Chemometrics are required to interpret spectral data which otherwise would be difficult to understand. Chemometrics is a discipline using mathematical and statistical methods for the selection of the optimal experimental procedure and data treatment for data analysis (Massart et al., 1997). Qualitative analysis of spectral data means classification of samples according to their spectral characteristics. Once the classification of samples has been achieved, it can be useful to know more precisely to what extent samples are different. Therefore, the development of quantitative models appears necessary. The subsections below will detail the most interesting statistical methods that have been successfully employed in HSI. For a detailed list of chemometric tools applicable in qualitative and quantitative analysis of spectral data, see Roggo et al. (2007). 2.7.1 Qualitative data analysis The techniques for spectral data classification can be divided into two categories: unsupervised and the supervised. • As regards unsupervised classification, samples are classified without prior knowledge, except for the spectra. Then the clusters need to be associated to different sample characteristics. Principal component analysis (PCA) is probably the most popular technique of this type and will be described in this section. Other unsupervised methods include hierarchical and non-hierarchical clustering analysis, such as Gaussian mixture models and K-means. • Supervised techniques are the ones in which prior knowledge (i.e. the category membership of samples) is required. Thus, the classification model is developed on a training set of samples with known categories (Massart et al., 2003). Then the model performance is evaluated by comparing the classification predictions to the 56 Chapter 2. Literature review true categories of the validation samples. Partial least squares-discriminant analysis (PLS-DA) falls into this category. Other supervised methods include correlation and distances based methods (e.g. Euclidean or Mahalanobis), discriminant analysis, K nearest neighbours (KNN), modelling methods (e.g. soft independent modelling of class analogy (SIMCA)) and non-linear methods such as artificial neural networks (ANN) and support vector machines (SVM). 2.7.1.1 Principal component analysis (PCA) This unsupervised method is frequently used for data compression and exploratory analysis in spectroscopy (Davies, 2005). It is a feature reduction method which forms the basis of multivariate data treatment. PCA is used to visualise the data. One of the most important PCA applications is the reduction of the number of variables (scores) and the representation of a multivariate data table in a low dimensional space (Martens and Naes, 1996). In HSI, PCA enables the reduction of the many (typically>100) spectral dimensions of a hypercube to a smaller number of principal component (PC) scores (typically<10) which capture the maximum variation in the data. The new variables (loadings) are linear combinations of the original ones and a matrix of loadings can be interpreted as the contribution of the different wavelengths in the spectra towards a particular PC. 2.7.1.2 Partial least squares-discriminant analysis (PLS-DA) This supervised method is an interesting alternative when dimension reduction is needed and supervised classification is sought (Chevallier et al., 2006). The basics of PLS-DA consist firstly in the application of a PLS regression (refer to section 2.7.2.3) on variables which are indicators of the groups. This step identifies latent variables (LV) in the features space which have maximal covariance within the predictor variables. The second step of PLS-DA is to classify observations from the results of PLS regression on 57 Chapter 2. Literature review indicator variables. The more commonly used method is simply to classify the observations in the group giving the largest predicted indicator variable. 2.7.2 Quantitative data analysis 2.7.2.1 Multiple linear regression (MLR) This regression allows establishing a link between a reduced number of wavelengths and a property of samples (Roggo et al., 2007). The prediction of the searched property can then be described with the following formula: k yi = b0 + ∑ bj x j + ei j =1 Equation 2.5 where yi is the observation of interest, such as chemical concentration, bj is the computed constant coefficient for j = 0 to k, wavelength and xi the reflectance at each considered ei is the prediction error. Each wavelength is studied one after the other and correlated with the studied property. The selection is based on the predictive ability of the wavelength. There are three modes of selection, which are: forward, backward and stepwise. 2.7.2.2 Principal component regression (PCR) This regression method is divided into two steps: first, the spectral data are treated with PCA. Then, a MLR is performed on the scores as predictive variables (Roggo et al., 2007). The prediction equation is written as follows: 58 Chapter 2. Literature review Ysampling = Tsampling b Equation 2.6 where T is the matrix of the new dimensional coordinates, Ysampling the reference values and b is the coefficient vector. One of the advantages of using this method is that PCA suppresses spectral collinearity. One of its drawbacks is that there is no guarantee that the computed PCs will be correlated to the property of interest. 2.7.2.3 Partial least squares regression (PLSR) In this method, regressions are computed with least squares algorithms. The goal of PLSR is to establish a linear link between the matrix of independent variables (i.e. spectral data, X ) and the vector representing dependent variable (i.e. reference values, y ). This technique is modelling both X and y in order to find out the variables in the X matrix that will best describe the y vector (Roggo et al., 2007). This can be explained by the representation of the spectra in the space of wavelengths, in order to show directions that will be a linear combination of wavelengths called factors which best describe the studied property. In the case of hyperspectral imaging, PLS implementation reduces the dimensionality of the experimental data (wavelengths) into independent factors or latent variables (LV). The PLS algorithm according to Geladi and Kowalski (1986b; 1986a), Haaland and Thomas (1988a; 1988b) and Osborne et al. (1997) determines a set of orthogonal projection axis W, called PLS-weights, and wavelength scores T. Then, regression coefficients b are obtained by regressing y onto the wavelength scores T as follows: 59 Chapter 2. Literature review y = XWa*b = Tab W* = W(P' * W)−1 Equation 2.7 where y is the vector containing the predicted values of the attribute of interest, a is ' the number of PLS factors, and P is the matrix of wavelength loadings. PLSR and PCR are both methods to model a response variable when there are a large number of predictor variables and those predictors are highly correlated or even collinear (MathWorks, 1994-2010). Both methods construct new predictor variables as linear combinations of the original predictor variables, and both require the determination of the optimal number of components (Engelen and Hubert, 2005). If the components are chosen too small, too much information in the data is lost and the regression model will fit the data poorly. Assigning a large number of components leads to overfitting, which implies that the model will fit the calibration data very closely, but it will probably not be accurate in predicting the response value of new samples. The way PCR and PLSR construct those components is different (MathWorks, 19942010). PCR creates components to explain the observed variability in the predictor variables, without considering the response variable at all. On the other hand, PLSR does take the response variable into account, and therefore often leads to models that are able to fit the response variable with fewer components. PLSR has the advantages of PCR without the drawbacks, given that the latent variables are selected according to the covariance matrix between the data and the investigated parameter. 60 3. AIM AND OBJECTIVES Chapter 3. Aim and objectives The work presented in this thesis aims to investigate the use of visible and hyperspectral imaging systems for the detection and discrimination of mechanical, microbiological and viral damage of mushrooms. To achieve this aim, the following objectives were set: • To develop injury protocols in order to produce controlled and reproducible mechanical and microbiological damage to mushrooms. • To conduct image analysis experiments of mechanically damaged mushrooms using a simple computer imaging device, in order to assess the ability of such systems to monitor different levels of impact damage and discriminate between them. • To carry out enzymatic assays on mushrooms subjected to various intensities of impact damage, in order to study the effect of mechanical damage on the activity of polyphenol oxidases. • To couple the results obtained in enzymatic assays with hyperspectral images, in order to appraise the performance of hyperspectral imaging systems in the prediction of enzyme activity. • To perform image analysis experiments of mushrooms subjected to microbial damage using a hyperspectral imaging system, in order to evaluate the potential of this technology to detect microbial spoilage and to differentiate it from impact damage. • To conduct image analysis experiments of mushrooms infected with Mushroom Virus X using a hyperspectral imaging system, in order to appraise the ability of this technology to differentiate MVX infected mushrooms from sound ones. 62 4. EFFICACY OF A VISIBLE IMAGING SYSTEM TO DIFFERENTIATE AND MONITOR THE BROWNING OF MUSHROOMS Chapter 4. Visible imaging 4.1 Introduction Horticultural products such as mushrooms are exposed to external mechanical forces during their postharvest life (i.e. picking, packaging and distribution, Figure 4.1). Bruising is the most common type of postharvest mechanical injury (Van Zeebroeck et al., 2007). Mushroom bruising and cap discolouration are visible and direct consequences of individuals impacting either each other or a hard surface (Siyami et al., 1988). Bruised mushrooms are more likely to be rejected by consumers. There are two main colour attributes of mushrooms which consumers use to accept or reject the products, i) the general browning of the cap and ii) the appearance of brown spots (Burton, 2004). Figure 4.1 Stages in mushroom harvesting and transportation. Left to right: growing, harvesting, transportation (Gowen et al., 2010). Finding standard damage methodologies is one of the most studied aspects of impact damage analysis (Menesatti et al., 2002). Previous studies on hard fruit varieties (e.g. pomaceae and drupaceae) employed free drop and instrumented pendulum devices to simulate and standardise the damage incurred during produce transport and handling (Menesatti et al., 1999; Menesatti and Paglia, 2001; Van Zeebroeck et al., 2003). A study by Berardinelli et al. (2003) employed a vibrating table to reproduce stress during transportation of more sensitive produce such as shell eggs. Image analysis is a non-destructive technique that allows the kinetics of both individual mushrooms and batches to be followed during postharvest storage of the product. Computerised image analysis techniques offer a methodology to measure uneven 64 Chapter 4. Visible imaging colouration of mushrooms and may offer several advantages over visual assessment, such as being cost-effective and producing immediate objective results (Vízhányó and Felföldi, 2000). Aguirre et al. (2008b) conducted image analysis experiments to examine the browning and brown spotting processes in mushrooms. Grayscale information was extracted from RGB images obtained by inexpensive webcams throughout storage and the data were used to build models to study the dependence of the quality decay process on storage conditions. Mushroom bruising and browning are important for producers, as these deterioration processes may be an influential factor in the acceptance/rejection of mushrooms by retail stores and subsequent economical gain/loss. Together with identifying the origin of mechanical impacts and determining ways of minimising them, developing damage detection tools for the industry is essential in order to reduce losses. Designing reproducible and controllable damage protocols which allow in-depth study of browning kinetics could aid such developments. The objective of this work was to evaluate the ability of a simple RGB imaging system to monitor the browning of mushrooms damaged using simulated process and transport impact and to differentiate it from the natural decay kinetics of undamaged control mushrooms. In this way, the aforementioned study (Aguirre et al., 2008b) was expanded to consider mushroom bruising damage. 4.2 Materials and methods 4.2.1 Mushroom supply A. bisporus mushrooms (strain Sylvan A15, Sylvan Spawn Ltd., Peterbourough, UK) were grown in plastic bags and tunnels in Kinsealy Teagasc Research Centre (Kinsealy, Co. Dublin, Ireland) following common practices in the mushroom industry. Spawn running and casing took place throughout the six weeks prior to mushroom cropping. 65 Chapter 4. Visible imaging Only uniform, undamaged, closed cap mushrooms from the first and second flush with a cap diameter of 3-5 cm were hand-picked, placed in a metal grid and carefully transported to the laboratory in purpose-built containers, to minimise mechanical damage during transportation. Mushrooms arrived at the laboratory premises within 1 h after harvesting; mushrooms which were free from defects were stored overnight at 4°C. Before damaging, samples were cleaned with a paintbrush in order to remove any compost/soil particles that could affect subsequent experiments, without causing mechanical damage to the mushroom pilei. 4.2.2 Simulated process and transport damage protocol 4.2.2.1 Selection of means of damage The study of damaged samples requires standardising the damage, which entails selecting an appropriate means of producing the injury. Several devices, such as penetrometer, Instron testing instrument, shaking sieve and shaking table (Figure 4.2) were considered and tested for damage production purposes at initial stages of this study. The aim was to produce controllable, uniform and reproducible damage whose effect could be detected and measured by a simple RGB imaging device. The shaking table (Figure 4.2.d) met all these requirements and was therefore selected. This device produced damage by vibration and induced the formation of a uniform yellow-brown colour film on mushroom caps. Different levels of damage could be obtained by varying the shaking amplitude and/or shaking time. 66 Chapter 4. Visible imaging Figure 4.2 Devices tested for inducing mechanical damage in mushrooms. (a) Penetrometer; (b) Instron testing machine; (c) Shaking sieve and (d) Shaking table. 4.2.2.2 Description of damage protocol Samples were subjected to vibrational damage to simulate crop handling and transport from farm to retail store. Mushrooms were damaged in batches of 600 g (approx) units inside polystyrene plastic boxes whose internal dimensions were 290 × 200 × 105 mm. Mechanical damage was induced by using a Gyratory Shaker Model G2 shaking table (New Brunswick scientific Co., Edison, N.J., USA) at 300 rpm amplitude and controlled time. Different shaking times led to different damage levels, which resulted in different colour differences. Damage time ranged from 1 min to 20 min. 4.2.2.3 Standardisation of damage protocol In order to scale damage in an objective way, discolouration induced by different shaking times was measured with a colorimeter. Colour was measured every 2 min within the first 20 min of damage and every 5 min after that until 1 h of damage at 300 rpm amplitude. The colour was recorded by a HunterLab colorimeter (Colour Quest XE Hunter Lab, Virginia, USA) which reported results in CIELAB colour space, i.e. lightness variable L* and chromacity coordinates a* (greenness/redness) and b* (yellowness). The colour of each mushroom was measured from the middle region of the cap and from two side regions and average values were calculated. The average colour of four randomly 67 Chapter 4. Visible imaging selected mushrooms was reported for each time point; 76 mushrooms were used in total. The damage protocol was standardised by calculating the following parameters: i) Loss of lightness per unit of damage time. ii) Gain of yellowness per unit of damage time. iii) Total colour difference, defined as ΔE = (L - L*i ) + ( a*0 - a *i ) + ( b*0 - b*i ) 2 * 0 2 2 Equation 4.1 where the 0 subscript refers to colour measurements at time t0 and the i subscript refers to colour measurements after shaking time ti. 4.2.3 Image acquisition system Two light sources of 40W fluorescent lamps illuminated the inside of an environmental incubator (MLR-350 HT, SANYO Electric Biomedical Co. Ltd., Japan). Four commercial webcams (Live!Cam Notebook Pro Creative webcams, Dublin, Ireland) were installed inside the chamber, each of which monitored a group of 12 mushrooms. All the cameras had CMOS sensors and recorded information in VGA format (i.e. 640 × 480 pixel resolution). Two circular polarising filters with a diameter of 27 mm (Hama, Dublin, Ireland) were attached to each camera to prevent excessive light saturation of the sensors. For each experiment and camera, six mechanically damaged (MD) and six undamaged (U) mushrooms were randomly displayed on an area of approx. 200 × 250 mm. Black cardboard was used as background for image acquisition. Two 650 × 600 mm paper colour standards were used as reference tiles and randomly placed in the field of vision 68 Chapter 4. Visible imaging of the camera: Ice White (Canford Paper, Dublin, Ireland) whose colour coordinates were L* = 93.33, a* = 2.05 and b* = 13.66 and Nutmeg (Murano Paper, Dublin, Ireland) whose coordinates were L* = 61.35, a* = 8.76 and b* = 15.87. The colour of the tiles was monitored throughout the duration of the study to ensure there was no colour degradation affecting the tiles during the duration of the experiment. 4.2.4 Experimental design Seven shaking times (1 min, 2 min, 3 min, 4 min, 5 min, 10 min and 20 min) led to seven damage levels (MD 1, MD 2, MD 3, MD 4, MD 5, MD 10 and MD 20). A number of 336 samples were used following a full factorial design with two factors (damage and camera) with seven and four levels, respectively. Damage and camera levels of each experiment are listed in Table 4.1. Experiment number Table 4.1 Experimental design. MD 1-MD 20 indicate damage level. 1 2 3 4 5 6 7 C1 MD 1 MD 2 MD 3 MD 4 MD 5 MD 10 MD 20 Camera C2 C3 MD 2 MD 3 MD 3 MD 4 MD 4 MD 5 MD 5 MD 10 MD 10 MD 20 MD 20 MD 1 M D1 MD 2 C4 MD 4 MD 5 MD 10 MD 20 MD 1 MD 2 MD 3 4.2.5 Image acquisition Accelerated browning kinetics experiments were performed in an environmental incubator at 25°C and 90% relative humidity controlled conditions. Pictures were taken before injury (t0), immediately after damage (t0’) and then hourly (ti) over a period of 12 h. Both mushrooms and tiles were monitored throughout the duration of each experiment. RGB images were obtained with a resolution of 640 × 480 pixels and analysed using 69 Chapter 4. Visible imaging image processing software (ImageJ, Image Processing and Analysis in Java, NIH, Maryland, USA). 4.2.6 Image analysis RGB images were converted into an 8-bit grayscale image using the transformation in Equation 4.2. Grayscale Value = Red + Green + Blue 3 Equation 4.2 For each experiment and camera, all converted images were stacked in order of increasing storage time prior to ROI selection. For each mushroom, the same ROI comprising the whole cap area was selected throughout the stack. Similarly, ROIs comprising the whole area of the tiles were selected. 4.2.6.1 Browning kinetics The average Grayscale Value (GSV) was utilised as a measurement of general mushroom cap browning. This parameter ranges from 255 (saturated white) to 0 (black); loss of mushroom cap whiteness and subsequent discolouration produce a decrease in the grayscale value. The GSV of the reference tiles was monitored to account for variations in the lighting conditions and camera settings inside the chamber. Other parameters were also calculated in order to cancel the different sources of noise in the signal. Table 4.2 contains a summary of such parameters and the rationale behind these parameters will be discussed in the “Results and discussion” section of this chapter. 70 Table 4.2 GSV-derived parameters calculated in order to cancel the different sources of noise in the signal. Abbrev. Parameter name Calculation Equation no. Equation 4.3 By measuring the difference between images taken at t0 and at ti, this parameter eliminates the effect of initial (i.e. prior de damage) mushroom colour differences. ΔGSVref = ΔGSV - ΔGSVtile Equation 4.4 Cancel the noise effect of varying lighting conditions inside the chamber during the course of the experiment. ΔGSVref .w = ΔGSV - weighttile ×ΔGSVtile Equation 4.5 Eliminate the variations of sensitivities of the different cameras at different locations. Equation 4.6 Calculate the slope of the ΔGSVref.w curve at each time point. ΔGSV Delta GSV ΔGSV = GSVt0 - GSVti ΔGSVref Corrected ∆GSV ΔGSVref.w Weighed ∆GSV DΔGSVref.w ΔGSVref.w derivative Explanation DΔGSVref .w = d ΔGSVref .w dt = ΔGSVref .wt − ΔGSVref .wt i−1 i ti − ti −1 71 GSVref Corrected GSV GSVref = GSV - GSVtile Equation 4.7 This parameter is similar to ΔGSVref, except that it does not contain information obtained prior to damage. GSVref.w Weighed GSV GSVref .w = GSV - weighttile × GSVtile Equation 4.8 This parameter is similar to ΔGSVref.w, except for the information obtained prior to damage, which is not included. Table 4.3 Limits of detection (LODs) set using the different GSV-derived parameters. Abbrev. Parameter used Calculation LODΔGSVref.w ΔGSVref.w LODΔGSV = ( ΔGSVref .w ) + 3 × σ ( ΔGSV LODDΔGSVref.w DΔGSVref.w LODDΔGSV = ( DΔGSVref .w ) + 3 × σ ( DΔGSV LODGSVref.w GSVref.w LODGSV = ( GSVref .w ) − 3 × σ (GSV U Explanation Equation 4.9 Set the ΔGSVref.w value above which mushrooms would be classified as damaged. Equation 4.10 Set the DΔGSVref.w value below which mushrooms would not be classified as damaged any more. Equation 4.11 Set the GSVref.w value below which mushrooms would be classified as damaged. ref . w U U U ) Equation no. ) ref . w U ) ref . w U 4.2.6.2 Limit of detection (LOD) The minimum distinguishable signal of a device can be defined as the sum of the mean blank signal plus a multiple of the standard deviations of the blank (Skoog et al., 1998). Minimum distinguishable signal = blank + n×σblank Equation 4.12 In this study, the blank or indistinguishable signal was the average of U mushroom images and the standard deviation was multiplied three times (i.e. n = 3). Three LODs were set using the minimum indistinguishable signal of three of the aforementioned parameters, as shown in Table 4.3. LODΔGSVref.w and LODDΔGSVref.w required imaging the mushrooms prior to damage and LODGSVref.w did not. 4.2.6.3 Time to discrimination The storage time after which each camera could discriminate between each level of damage and no damage was established by performing analysis of variance (ANOVA) between the LOD and the average signal of MD mushrooms. ANOVA was carried out using R (R Development Core Team, 2007). 4.3 Results and discussion 4.3.1 Standardisation of damage protocol The vibrational impact damage generated by the shaker induced uniform damage on mushroom caps. The extent of the injury was confined to the outer layer of the cap, 72 which developed a yellow-brown colour film depending on the duration of the shaking period. Damage intensity could be easily controlled by modifying the shaking time. Brennan and Gormley (1998) identified lightness (L*) and yellowness (b*) as the most important colour indicators of mushroom quality. Figure 4.3 illustrates how these two parameters varied with increasing damage time. The average value of 12 measurements and their corresponding standard deviations are shown. L* value decreased with increasing damage time and showed a linear behaviour at low damage levels. b* value exhibited an increasing trend with damage time and behaved linearly at low damage levels. The repeatability of the method was good; low standard deviation indicated that mushrooms treated under similar time and amplitude conditions showed CIELab colour scale similar degrees of discolouration. 100 90 80 70 60 50 40 30 20 10 0 L* b* 0 10 20 30 40 50 60 Damage time (min) Figure 4.3 Average CIELAB colour coordinates as a function of damage time. Red horizontal line indicates limit of acceptable mushroom quality. Gormley and O’Sullivan (1975) correlated L* values with sensory analysis in order to develop an objective mushroom grading scale. According to this criterion, L* >93, “excellent” quality; 90<L*<93, “very good” quality; 86 <L*<89, “good” quality; 80<L*<85 “reasonable” quality; 69<L*<79, “poor” quality, not acceptable for wholesale; L*<69 “very poor” quality, not acceptable for retail. The initial lightness of the samples collected for 73 this study was close to 100 and that could explain why relatively long damage times were needed to get below the acceptable limit of quality (i.e. L* = 79, shown in red in Figure 4.3). Average L* went below 80 only after 30 mins of damage. As this study aimed at investigating mushrooms with the highest quality within the customer acceptability range, only damage times of up to 20 mins were selected (i.e. MD 1 to MD 20) for kinetics studies. Figure 4.4 represents average lightness decrease and yellowness increase over that period of time, where L* and b* parameters showed a linear behaviour with R2 of 0.94 and 0.97, respectively. 100 CIELab colour scale 90 80 L* = ‐0.66 x Time + 99.81 R2 = 0.94 70 60 50 40 L* b* = 0.60 x Time + 14.63 R2 30 = 0.97 b* 20 10 0 0 5 10 15 20 Damage time (min) Figure 4.4 Average CIELAB colour coordinates and their calibration curves as a function of damage time. In this way, the effects of the damaging time on the colour parameters were set as follows: i) Loss of lightness: 0.66 units / min of damage. ii) Gain of yellowness: 0.60 units / min of damage. iii) ΔE values for damage times of up to 20 min are shown in Table 4.2. 74 Table 4.4 Total colour difference (ΔE) as a function of damage time. Damage time (min) 2 4 6 8 10 12 14 16 18 20 ΔE 5.22 6.69 7.80 9.43 11.65 13.82 17.40 16.97 16.76 21.01 All of these values are specific to the model, operative amplitude and sample load of the shaker, which in this study were Gyratory Shaker Model G2 (New Brunswick scientific Co., Edison, N.J., USA), 300 rpm and load of 600 g (approx.) of mushrooms with 3-5 cm cap diameter, respectively. 4.3.2 Browning kinetics The whiteness of both MD and U mushrooms decreased with time as shown in Figure 4.5, where GSV (255 for white and 0 for black) is represented as a function of storage time. Blue and pink lines correspond to MD and U mushrooms, respectively. 75 MD U 0 C4 MD 1 5 10 0 C4 MD 2 C4 MD 3 5 10 0 C4 MD 4 C4 MD 5 5 10 C4 MD 10 C4 MD 20 GSV [0-255] 200 150 100 50 C3 MD 1 C3 MD 2 C3 MD 3 C3 MD 4 C3 MD 5 C3 MD 10 C3 MD 20 C2 MD 1 C2 MD 2 C2 MD 3 C2 MD 4 C2 MD 5 C2 MD 10 C2 MD 20 200 150 100 50 200 150 100 50 C1 MD 1 C1 MD 2 C1 MD 3 C1 MD 4 C1 MD 5 C1 MD 10 C1 MD 20 200 150 100 50 0 5 10 0 5 10 0 5 10 0 5 10 Storage time [h] Figure 4.5 Grayscale Value (GSV) of mushrooms as a function of storage time. MD (blue) and U (pink) represent damaged and undamaged mushroom, respectively. C 1-C 4 indicate camera number and MD 1-MD 20 indicate damage level. All mushrooms showed a decreasing trend with time; the drop was very slight for U mushrooms and more pronounced for MD mushroom. Loss of whiteness increased with shaking duration. U and MD lines overlapped in some of the graphs and sample spread was wide in most cases. The sources of these variations are thought to be i) biological variability of fresh produce and ii) specific position of each mushroom in the chamber. The relative position of the camera with respect to the light sources and the relative 76 position of a mushroom with respect to the camera resulted in lighting differences within a group of mushrooms. Delta Grayscale Value (∆GSV), which is the difference between the image taken at t0 (i.e. before damage) and the image at any other time point (i.e. ti), was calculated for each mushroom and time point. In this way, natural colour variability among undamaged mushrooms was eliminated and only discolouration due to damage was considered. Figure 4.6 shows ∆GSV kinetics for all cameras and damage levels. MD U 0 C4 MD 1 5 10 0 C4 MD 2 C4 MD 3 5 10 0 C4 MD 4 C4 MD 5 5 10 C4 MD 10 C4 MD 20 ΔGSV [0-255] 100 50 0 -50 100 50 0 -50 C3 MD 1 C3 MD 2 C3 MD 3 C3 MD 4 C3 MD 5 C3 MD 10 C3 MD 20 C2 MD 1 C2 MD 2 C2 MD 3 C2 MD 4 C2 MD 5 C2 MD 10 C2 MD 20 100 50 0 -50 C1 MD 1 C1 MD 2 C1 MD 3 C1 MD 4 C1 MD 5 C1 MD 10 C1 MD 20 100 50 0 -50 0 5 10 0 5 10 0 5 10 0 5 10 Storage time [h] Figure 4.6 Delta Grayscale Value (ΔGSV) of mushrooms as a function of storage time. MD (blue) and U (pink) represent damaged and undamaged mushroom, respectively. C 1-C 4 indicate camera number and MD 1-MD 20 indicate damage level. 77 U and MD mushrooms appeared more separated for most plots in this figure. Data from the pictures taken prior to damage were useful for separating U and MD lines, reducing data variability and allowing for better visualisation for the purpose of assessing the nature of the browning kinetics. ∆GSV resulted in being a better indicator than GSV for visualisation of the damage browning kinetics of mushrooms. 4.3.2.1 Signal drift When having a closer look at any of the plots in Figure 4.5 or Figure 4.6, considerable signal noise was observed in all mushroom colour kinetic patterns. The occurrence of the drift was random. Small increases of GSV in Figure 4.6 (and small decreases of ∆GSV in Figure 4.6) had no physical meaning and could not be justified from a biological perspective, as mushrooms can only discolour with time (i.e. decrease and increase their GSV and ∆GSV values, respectively). All the mushrooms within a batch (i.e. monitored by the same camera) followed the same noise pattern. Figure 4.7 demonstrates that these variations were also present in the patterns of the two reference tiles, whose values should not vary in an ideal situation. The similarity of all the mushroom and tile patterns monitored under the same camera and experiment suggested a lack of stability of the chamber illuminants and/or the webcam sensors. The information contained in the reference tiles regarding illumination instability was incorporated by calculating a new parameter, corrected ∆GSV (∆GSVref), which is the difference between the ∆GSV of the mushroom and tiles monitored by the same camera. ∆GSVref used the Ice White tile as a reference and its kinetics for all cameras and damage levels are shown in Figure 4.8 78 MD U White tile Nutmeg tile C3 MD 20 100 ΔGSV [0-255] 80 60 40 20 0 0 2 4 6 8 10 12 Storage time [h] Figure 4.7 Delta Grayscale Value (ΔGSV) of the MD 20 / C 3 experiment as a function of storage time. MD (blue) and U (pink) represent damaged and undamaged mushroom, respectively. Circles and lines show individual and average behaviour of all the mushrooms of each type, respectively. 79 MD U 0 C4 MD 1 5 10 0 C4 MD 2 C4 MD 3 5 10 0 C4 MD 4 C4 MD 5 5 10 C4 MD 10 C4 MD 20 ΔGSVref [0-255] 100 50 0 -50 C3 MD 1 C3 MD 2 C3 MD 3 C3 MD 4 C3 MD 5 C3 MD 10 C3 MD 20 C2 MD 1 C2 MD 2 C2 MD 3 C2 MD 4 C2 MD 5 C2 MD 10 C2 MD 20 100 50 0 -50 100 50 0 -50 C1 MD 1 C1 MD 2 C1 MD 3 C1 MD 4 C1 MD 5 C1 MD 10 C1 MD 20 100 50 0 -50 0 5 10 0 5 10 0 5 10 0 5 10 Storage time [h] Figure 4.8 White-referenced Corrected ∆GSV (∆GSVref) of mushrooms as a function of storage time. MD (blue) and U (pink) represent damaged and undamaged mushroom, respectively. C 1-C 4 indicate camera number and MD 1-MD 20 indicate damage level. Signal fluctuations were reduced, which can be observed in more detail in Figure 4.9, where the reduction of the noise signal was particularly noticeable in U samples. 80 MD U C3 MD 20 100 ΔGSV [0-255] 80 60 40 20 0 0 2 4 6 8 10 12 Storage time [h] Figure 4.9 White-referenced Corrected ∆GSV (∆GSVref) of the MD 20 / C3 experiment as a function of storage time. MD (blue) and U (pink) represent damaged and undamaged mushroom, respectively. Lines show average behaviour of all of the MD and U samples monitored. 4.3.2.2 Normalisation of cameras within the imaging system The importance of the reference tile in decreasing the illumination noise was found to be different for each camera, which could be attributed to different effects of the light source to each camera and different sensitivity between cameras. A different “weight” could be assigned to each camera in the imaging system by analysing the signal of all the undamaged control mushrooms. By doing this, all the cameras could be normalised to the same units. A linear mixed effect model was used to estimate the “weight” of each reference tile (i.e. the estimated “weight” of the effect of the position and sensitivity of each camera), allowing for each individual U mushroom in 81 a camera to have a random intercept, with a common time slope and different reference tile slopes for each camera. The results of the estimation can be seen in Table 4.5. Table 4.5 Estimation of the weight of the reference tile for each camera. Camera C1 C2 C3 C4 Estimate 0.52 0.90 0.90 0.90 Std. error 0.025 0.036 0.035 0.028 The differences in the values of the estimates were influenced by both the differences in cameras and the variability between batches of mushrooms. C 1 presented different average signal with respect to U mushrooms. This may point to differences in detection of mushroom damage depending on the location and/or sensitivity of the camera. The weight for each tile was incorporated into a new parameter, i.e. weighed ∆GSV (∆GSVref.w), which is the difference between the ∆GSV of the mushrooms and that of the tile multiplied by its weight. Figure 4.10 shows ∆GSVref.w kinetics for all cameras and damage levels. ∆GSVref.w kinetics were very similar to those of ∆GSVref, as all the estimates of C 2, C 3 and C 4 are 0.90 (i.e. close to 1). In the case of C 1, the estimate was 0.52, which meant the difference between ∆GSVref. and ∆GSVref.w would be slightly bigger. The differences in the slope of ∆GSVref.w curves of damaged and undamaged mushrooms at initial stages of storage led to some consideration on the calculation of derivatives and their use as a tool for early discrimination of damage. DΔGSVref.w, the time derivative of weighed ΔGSV, was calculated as described in section 4.2.6.1 and is presented as a function of storage time in Figure 4.11. 82 MD U 0 C4 MD 1 5 10 0 C4 MD 2 C4 MD 3 5 10 0 C4 MD 4 C4 MD 5 5 10 C4 MD 10 C4 MD 20 ΔGSVref.w [0-255] 100 50 0 -50 100 50 0 -50 C3 MD 1 C3 MD 2 C3 MD 3 C3 MD 4 C3 MD 5 C3 MD 10 C3 MD 20 C2 MD 1 C2 MD 2 C2 MD 3 C2 MD 4 C2 MD 5 C2 MD 10 C2 MD 20 100 50 0 -50 C1 MD 1 C1 MD 2 C1 MD 3 C1 MD 4 C1 MD 5 C1 MD 10 C1 MD 20 100 50 0 -50 0 5 10 0 5 10 0 5 10 0 5 10 Storage time [h] Figure 4.10 Weighed ∆GSV (∆GSVref.w) of mushrooms as a function of storage time. MD (blue) and U (pink) represent damaged and undamaged mushroom, respectively. C 1-C 4 indicate camera number and MD 1-MD 20 indicate damage level. 83 MD U 0 dt 15 10 5 0 -5 -10 DΔGSVref.w = dΔGSVref.w [0-255] C4 MD 1 5 10 0 5 10 C4 MD 2 C4 MD 3 C4 MD 4 0 C4 MD 5 5 10 C4 C4 MD 10 MD 20 C3 MD 1 C3 MD 2 C3 MD 3 C3 MD 4 C3 MD 5 C3 C3 MD 10 MD 20 C2 MD 1 C2 MD 2 C2 MD 3 C2 MD 4 C2 MD 5 C2 C2 MD 10 MD 20 C1 MD 1 C1 MD 2 C1 MD 3 C1 MD 4 C1 MD 5 C1 C1 MD 10 MD 20 15 10 5 0 -5 -10 15 10 5 0 -5 -10 15 10 5 0 -5 -10 0 5 10 0 5 10 0 5 10 0 5 10 Storage time [h] Figure 4.11 GSVref.w time derivative (D∆GSVref.w) of mushrooms as a function of storage time. MD (blue) and U (pink) represent damaged and undamaged mushroom, respectively. C 1-C 4 indicate camera number and MD 1-MD 20 indicate damage level. 84 Chapter 4. Visible imaging First derivatives produced peaks where the original kinetics had maximum slope and crossed zero when the original line had a peak, thus were not easy to interpret. As can be seen in Figure 4.11, MD and U mushrooms showed different derivative values at initial times of storage, when the slopes of ∆GSVref.w curves were different (refer to Figure 4.10). On the contrary, MD and U mushrooms could not be separated at a later stage by calculating derivatives, which could be explained by the homogeneity of the slope of both mushroom types in Figure 4.10. This meant that the use of derivatives would only be an effective alternative at initial stages of storage. As described in section 4.3.2, having some previous knowledge (i.e. prior to damage) of the state of each individual mushroom decreased noise signals and allowed for a more precise inspection of the kinetics of mushroom browning. In this way, discrimination between MD and U mushrooms was facilitated. Despite the fact that this information would not available in a real retail situations, the study of these indexes helped to ascertain the behaviour of the browning kinetics and therefore to identify appropriate strategies for early browning detection. In this way, it was observed that the shape of the noise-cancelled browning kinetics followed a parabolic trend, whose time derivative peaked at short storage times and eventually cancelled. In attempting to study the kinetics with the only information that would normally be available in real retail situations, weighed GSV (GSVref.w) was calculated as indicated by Equation 4.8. This parameter accounted for reference and webcam correction, but did not include the information contained in images taken prior to damage. The kinetics of GSVref.w for all cameras and damage levels are presented in Figure 4.12. 85 Chapter 4. Visible imaging MD U 0 C4 MD 1 5 10 0 C4 MD 2 C4 MD 3 5 10 0 C4 MD 4 C4 MD 5 5 10 C4 MD 10 C4 MD 20 GSVref.w [0-255] 100 50 0 -50 C3 MD 1 C3 MD 2 C3 MD 3 C3 MD 4 C3 MD 5 C3 MD 10 C3 MD 20 C2 MD 1 C2 MD 2 C2 MD 3 C2 MD 4 C2 MD 5 C2 MD 10 C2 MD 20 100 50 0 -50 100 50 0 -50 C1 MD 1 C1 MD 2 C1 MD 3 C1 MD 4 C1 MD 5 C1 MD 10 C1 MD 20 100 50 0 -50 0 5 10 0 5 10 0 5 10 0 5 10 Storage time [h] Figure 4.12 Weighed GSV (GSVref.w) of mushrooms as a function of storage time. MD (blue) and U (pink) represent damaged and undamaged mushroom, respectively. C 1-C 4 indicate camera number and MD 1-MD 20 indicate damage level. It is believed that the calculation of some of the parameters described above could have been avoided if more robust cameras, such as CCD cameras, had been employed. Currently, low cost CCD cameras with better colorimetric properties than CMOS sensors and enhanced image acquisition capacity are available in the market. 86 Chapter 4. Visible imaging 4.3.3. Limit of detection The average signal of all of the undamaged mushrooms monitored by each camera was employed to set the LOD of each device. For each of the last three parameters or signals mentioned above (i.e., ∆GSVref.w, D∆GSVref.w and GSVref.w) and camera, a LOD ( LODΔGSVref.w , LODDΔGSVref.w and LODGSVref.w , respectively) was calculated as described in section 4.2.6.2. Each of these LODs was used as a critical value for MD and U mushroom discrimination. Table 4.6 contains LOD values for the different parameters and cameras. The minimum and maximum signal observed among MD mushrooms is also displayed for each parameter and camera. Table 4.6 LOD values and minimum and maximum values of MD mushrooms for each camera and parameter. C1 LODΔGSVref.w ΔGSVref.w range Min Max LODDΔGSVref.w DΔGSVref.w range Min Max LODGSVref.w GSVref.w range Min Max Camera C2 C3 C4 32.26 10.57 20.84 18.88 -22.99 127.95 -0.022 76.32 -8.69 99.14 4.85 76.54 3.52 -2.05 -3.40 -3.22 -2.28 16.88 -2.29 12.95 -1.88 16.46 -3.25 14.96 73.97 -28.01 6.81 -28.82 -3.97 119.62 -63.51 81.76 -62.1 61.06 -62.87 29.88 As can be seen in Table 4.6, the LOD of the four cameras in the imaging system differed from each other, sometimes even in one order of magnitude. These differences could be due to differences in location inside the environmental chamber, as luminosity showed slight variations with location. The differences in LOD values could also be affected by the variations in the detection sensitivity and range of the camera detectors. This emphasised the need to calibrate camera sensors individually in the system and “train” them with samples of both types (MD and U) before proceeding to discrimination. 87 Chapter 4. Visible imaging A system for damage detection is something that could be applied in the management of mushroom inventories (i.e. to establish a system of produce perishability in the store by triggering batch disposal after its signal on the shelf is over the LOD). However, it is necessary to establish how early this detection can happen. If the imaging system takes more than 3 days to reject a sample, it is likely that its usefulness will be limited, as the turnover of the product will easily compensate for damage signs after that time. On the other side, if the cameras can detect the damage early enough, they may be employed to discard the produce before it arrives at the retail store (or while on display), preventing consumer dissatisfaction and preserving brand image. Figure 4.13 shows ∆GSVref.w values of MD mushrooms (blue) for all cameras and damage levels. The horizontal pink line represents the individual LODΔGSVref.w for each webcam, which separates the damaged and undamaged prediction regions of the plot (i.e. below the LODΔGSVref.w line represents undamaged; above represents damaged). 88 Chapter 4. Visible imaging 0 2 4 6 8 12 C4 MD 1 C4 MD 2 0 2 4 6 8 12 C4 MD 3 C4 MD 4 0 2 4 6 8 12 C4 MD 5 C4 MD 10 C4 MD 20 100 50 0 C3 MD 1 C3 MD 2 C3 MD 3 C3 MD 4 C3 MD 5 C3 MD 10 C3 MD 20 C2 MD 1 C2 MD 2 C2 MD 3 C2 MD 4 C2 MD 5 C2 MD 10 C2 MD 20 ΔGSVref.w [0-255] 100 50 0 100 50 0 C1 MD 1 C1 MD 2 C1 MD 3 C1 MD 4 C1 MD 5 C1 MD 10 C1 MD 20 100 50 0 0 2 4 6 8 12 0 2 4 6 8 12 0 2 4 6 8 12 0 2 4 6 8 12 Storage time [h] Figure 4.13 Weighed ∆GSV (∆GSVref.w) of MD mushrooms as a function of storage time. MD (blue) and U (pink) represent damaged and undamaged mushroom, respectively. C 1-C 4 indicate camera number and MD 1-MD 20 indicate damage level. The horizontal line (pink) represents LOD∆GSV of each camera. All the blue points which were above the pink line represented the mushrooms which the camera could identify as being damaged. It was expected that the cameras would perform better for highest damage levels, when the discolouration was more intense. As the level of damage decreased, more points fell below the pink line, which means the camera would not be able to detect the damage on those mushrooms. In some cases, cameras did not show discriminative ability at early stages of storage but were able to 89 Chapter 4. Visible imaging identify the damage as the storage time increased. C 1 showed the poorest overall performance, as it was unable to discriminate between undamaged mushrooms and mushrooms with low-intensity damage (i.e. MD<5). This may be explained by the low sensitivity to U mushrooms (refer to weight estimates in Table 4.5). Figure 4.14 shows D∆GSVref.w of MD mushrooms for all cameras and damage levels. The horizontal pink line represents the individual case, above the LODDΔGSVref.w of each camera; in this LODDΔGSVref.w line represents damaged and below represents undamaged. As D∆GSVref.w calculated the slope of the ∆GSVref.w signal at each time point, it was expected that the cameras would lose their ability to discriminate between U and MD mushrooms as the storage time increased. For low-intensity damage, only the first D∆GSVref.w points fell above the line, which meant the cameras could identify the damage only at very early stages of storage. As the level of damage increased, D∆GSVref.w was able to discriminate for longer storage periods. D∆GSVref.w value might be a good criterion to consider when ∆GSVref.w is not (i.e. early hours of storage), and vice versa. The complementary use of both criteria might allow for uninterrupted discrimination of MD mushrooms during storage. 90 Chapter 4. Visible imaging 0 2 4 6 8 12 C4 MD 1 C4 MD 2 0 2 4 6 8 12 C4 MD 3 C4 MD 4 0 2 4 6 8 12 C4 MD 5 C4 C4 MD 10 MD 20 dt C3 MD 1 C3 MD 2 C3 MD 3 C3 MD 4 C3 MD 5 C3 C3 MD 10 MD 20 C2 MD 1 C2 MD 2 C2 MD 3 C2 MD 4 C2 MD 5 C2 C2 MD 10 MD 20 15 10 5 0 DΔGSVref.w = dΔGSVref.w [0-255] 15 10 5 0 15 10 5 0 C1 MD 1 C1 MD 2 C1 MD 3 C1 MD 4 C1 MD 5 C1 C1 MD 10 MD 20 15 10 5 0 0 2 4 6 8 12 0 2 4 6 8 12 0 2 4 6 8 12 0 2 4 6 8 12 Storage time [h] Figure 4.14 D∆GSVref.w derivative (D∆GSVref.w) of MD mushrooms as a function of storage time. MD (blue) and U (pink) represent damaged and undamaged mushroom, respectively. C 1-C 4 indicate camera number and MD 1-MD 20 indicate damage level. The horizontal line (pink) represents LODDΔGSVref.w of each camera. Figure 4.15 shows weighed GSV (GSVref.w) of MD mushrooms (blue) for all cameras and damage levels. The horizontal pink line represents the individual camera; in this case, above the LODGSVref.w of each LODGSVref.w line represents undamaged; below represents damaged. 91 Chapter 4. Visible imaging 0 2 4 6 8 12 C4 MD 1 C4 MD 2 0 2 4 6 8 12 C4 MD 3 C4 MD 4 0 2 4 6 8 12 C4 MD 5 C4 MD 10 C4 MD 20 GSVref.w [0-255] 100 50 0 -50 C3 MD 1 C3 MD 2 C3 MD 3 C3 MD 4 C3 MD 5 C3 MD 10 C3 MD 20 C2 MD 1 C2 MD 2 C2 MD 3 C2 MD 4 C2 MD 5 C2 MD 10 C2 MD 20 100 50 0 -50 100 50 0 -50 C1 MD 1 C1 MD 2 C1 MD 3 C1 MD 4 C1 MD 5 C1 MD 10 C1 MD 20 100 50 0 -50 0 2 4 6 8 12 0 2 4 6 8 12 0 2 4 6 8 12 0 2 4 6 8 12 Storage time [h] Figure 4.15 Weighed GSV (GSVref.w) of MD mushrooms as a function of storage time. MD (blue) and U (pink) represent damaged and undamaged mushroom, respectively. C 1-C 4 indicate camera number and D 1-D 20 indicate damage level. The horizontal line (pink) represents LODGSV of each camera. As observed in the two previous figures, discrimination improved as the level of damage increased. As can be seen in the above figure, almost all of the points corresponding to low-intensity damage mushrooms appeared above the horizontal line, which meant damage was not detected in the mushrooms. Overall, the performance of this parameter was poorer than that of previous parameters, which confirmed that having information prior to damage aided in the discrimination of bruised samples. 92 Chapter 4. Visible imaging Once the limit of detection was established, it was necessary to determine at which point the sensors would detect the different levels of damage. While there might be some small level of damage which might fall outside the scope of the sensors, as the injury became more intense, the signal would eventually reach the LOD at a certain time during the monitoring of the storage of the mushrooms. 4.3.4 Time to discrimination The time of MD/U discrimination for each damage level and camera was obtained as the result of ANOVA performed between individual LOD values and the average behaviour of MD mushrooms. Where some knowledge prior to damage was available, ANOVA tested LODΔGSVref.w against (ΔGSVref.w )MD ; in the case of the time derivatives, ANOVA tested LODDΔGSVref.w against (DΔGSVref.w )MD ; when t0 information was not available, ANOVA tested LODGSVref.w against (GSVref.w )MD . Table 4.7 shows the times to discrimination when images were taken prior to damage. Table 4.7 Time to discrimination of all cameras and damage levels, based on Damage level LODΔGSVref.w and (ΔGSVref.w )MD . MD 1 MD 2 MD 3 MD 4 MD 5 MD 10 MD 20 Results show that the cameras C1 10h >12h >12h >12h 0h 2h 0h C 2, Camera C2 C3 7h >12h 0h 1h 0h 1h 0h 1h 0h 0h 0h 1h 0h 1h C4 1h 0h 1h 0h 9h 0h 0h C 3 and C 4 were able to detect damage intensities higher than 2 min of vibrational bruising (i.e. loss of 1.34 units of L* value due 93 Chapter 4. Visible imaging to damage) at an early stage of storage, i.e. immediately after damage or after 1 h of storage. 1 min damage (i.e. loss of 0.67 units of L* value due to damage), on the contrary, caused very slight discolouration and thus was harder to detect with the webcams. The camera C 1 showed lower sensitivity than the rest and was not able to differentiate between undamaged and low-intensity (i.e. MD<5, which corresponds to loss of <3.34 unit of L value due to mechanical damage) damaged mushrooms throughout a storage period of 12h. For higher damage intensities, C 1 was able to discriminate within the first two hours of storage. As can be seen from the results in Table 4.7, each camera recorded damage differently depending on location and illumination conditions, and therefore the camera variable was an important factor to consider. Table 4.8 shows the time points after which each camera was not be able to discriminate between MD and U mushrooms when using the DΔGSVref.w signal. Table 4.8 Maximum time for MD/U discrimination of each camera and damage level, LODDΔGSVref.w and D∆GSVref.w. Damage level based on MD 1 MD 2 MD 3 MD 4 MD 5 MD 10 MD 20 C1 1h 1h 1h 2h 4h 5h Camera C2 C3 3h 4h 1h 3h 2h 5h 1h 3h 1h 6h 3h 3h 2h C4 1h 1h 3h 2h 2h 5h The empty cells indicate that derivatives were not useful at all for MD/U discrimination in some cases. In general, derivatives were only useful for discrimination at very early stages of storage, after which ∆GSVref.w could potentially start being used for discrimination purposes. 94 Chapter 4. Visible imaging Table 4.9 shows the time points after which each camera was able to discriminate between MD and U mushrooms based on the GSVref.w signal, when no previous knowledge was available. Table 4.9 Time to discrimination of each camera and damage level, based on Damage level LODGSVref.w and (GSVref.w )MD . MD 1 MD 2 MD 3 MD 4 MD 5 MD 10 MD 20 C1 >12h >12h >12h 0h 3h 0h 0h Camera C2 C3 >12h >12h >12h >12h 7h >12h >12h >12h >12h >12h 3h >12h 0h 0h C4 >12h >12h >12h >12h >12h 1h 4h The results confirmed that the ability of the webcams to discriminate was significantly lowered when using GSVref.w as a differentiating tool (i.e. when information prior to damage was not available). In a real retail situation, most cameras would not be able to detect low-intensity damage within the first 12 h of storage. The performance of the cameras improved for higher damage intensities (i.e. loss of >6.70 units of L value due to damage), with times to discrimination of 1 to 4 hours after damage in most cases. 4.4 Conclusions It was previously found that colour change due to damage had a physiological basis (enzyme activity together with mechanical damage promote browning) and that discolouration increased with time. It was also reported that simple RGB imaging systems were useful for the inspection of natural browning and brown spotting processes in mushrooms. 95 Chapter 4. Visible imaging The hypothesis tested in this chapter was that the colour change due to deliberately induced browning may be monitored by visible imaging systems and employed to identify mechanically damaged mushrooms. Results presented in this chapter showed that such systems could be used to detect and monitor browning of individual mushrooms in a batch. Under controlled illumination conditions, the use of a reference tile minimised noise arising from fluctuations in the illumination conditions. Different image analysis criteria were tested based on i) Average Grayscale Value of the mushroom caps (two different criteria, depending on the availability of information previous to damage) and ii) Time Derivative of the Average Grayscale Value of the mushroom caps. From the data obtained with undamaged control mushrooms, limits of detection for individual devices and all criteria were estimated. These LODs were employed to determine the time to discrimination of mechanically damaged mushrooms. It was found that the use of an average grayscale value criteria was suitable to discriminate mushrooms but required some time to pass after damage for discrimination to be possible (over 12 h for low-intensity damage, and a maximum of 9 hours for highintensity damage). On the other hand, the use of time derivative based criteria enabled the discrimination of damaged mushrooms soon after damage. However, the efficacy of this criterion decreased after a certain storage time had passed. Having information about the colour of mushrooms prior to purposely induced damage allowed for earlier discrimination between damaged and undamaged mushrooms. The time to discrimination was longer for almost all cameras and damage levels when this information was not available. Results from this study together with further investigations could potentially lead to the development of an inexpensive and very simple monitoring system for the identification of mechanically damaged mushrooms. 96 5. THE EFFECT OF MECHANICAL DAMAGE ON THE ENZYME ACTIVITY OF MUSHROOMS Chapter 5. PPO kinetics 5.1 Introduction Browning of mushrooms is the major cause of quality loss that accounts for reduction in their market value. The development of brown colour is the consequence of a series of complex reactions where enzymes such as polyphenol oxidases (PPOs) and peroxidases (PODs) play a very important role (Bandyopadhyay et al., 2009). The activity of PPOs has been reported to be more important than the activity of PODs in mushroom browning (Mohapatra et al., 2008). PPOs are a family of copper containing enzymes, which include laccases and catechol oxidases (also called tyrosinases). The physiological importance of laccases in A. bisporus is very limited because of their low levels (Turner, 1974), which suggests that catechol oxidases play a central role in the enzymatic browning of mushrooms. Catechol oxidases (Figure 5.1) show cresolase activity by hydroxylating some monophenols into o-diphenols, while their catecholase activity is denoted by specifically oxidising o-diphenols into quinones (Jolivet et al., 1998). Tyrosinases may be devoid of any cresolase activity; even when the latter is present, its activity is usually much lower than the catecholase activity. In the absence of extraneous oxidative enzymes, the measurement of the catecholase or coupled cresolase-catecholase reactions may be colorimetric, since the o-quinone product produces some colour (Mason, 1955; Mayer and Harel, 1979). O HO R R O2 HO R O2 O HO monophenol AH2 A o-diphenol AH2 A o-quinone Figure 5.1 Cresolase and catecholase activities of catechol oxidase. These two reactions (i.e. hydroxylation and oxidation) are the first two steps in the complex browning pathway that takes place in mushrooms when polyphenolic substrates come into contact with PPOs. Although substrates and enzymes are 98 Chapter 5. PPO kinetics originally separated by intracellular membranes, environmental stresses such as mechanical damage can cause internal disorganisation and initiate the series of reactions that lead to melanin formation. The higher levels of polyphenols and PPOs in the pileipellis than in other parts of the fungi (Burton, 1988) explain why brown discolouration resulting from mechanical damage is largely confined to the skin tissue of the mushroom. Due to the large air spaces below the outer layer, this skin is only loosely attached to the main flesh of the cap and its cells find very little support from the inner layer of cells. Therefore, most of the energy of mechanical damage is absorbed by pileipellis cells (Burton et al., 2002; Burton, 2004), resulting in a high degree of cell disruption and discolouration of this tissue. The production of melanins constitute a mechanism of defence and resistance to stresses such as free radicals, dehydration and extreme temperatures (Halaouli et al., 2006), and contribute to the fungal cell-wall resistance against hydrolytic enzymes in avoiding cellular lysis (Bell and Wheeler, 1986). Consumer preference for fresh produce makes the management of PPO activity a problem in the production, distribution and retail of fresh horticultural produce. An appropriate knowledge of when this physiological response occurs, its intensity and its characteristics is of importance to improve the shelf-life of these products. It is believed that the increase in enzyme activity resulting in browning is produced as a physiological response to environmental conditions. Studies in plants highlighted the role of PPO in the resistance to stress (e.g. pathogen attack, wounding and herbivore attack). A major difficulty is always to determine whether PPO is the direct reason for browning or whether the browning reaction is a secondary result of other metabolic events (Mayer, 2006). Many published papers report correlations between the levels of PPO activity and environmental factors or changes during food processing or storage. In the case of mushrooms, various studies modelled the postharvest browning as affected by the storage conditions (Burton and Noble, 1993; Lukasse and Polderdijk, 2003; Bobelyn et 99 Chapter 5. PPO kinetics al., 2006; Mohapatra et al., 2008). Hughes (1958) reported that the response of mushroom enzymes to environmental stress can be heightened when mechanical damage has occurred. Gormley (1967) explained that vibrations taking place when mushrooms are transported cause brown marks on the cap due to release of polyphenol oxidase enzymes. The aim of this study was to evaluate the effect of mechanical damage on the activity of mushroom polyphenol oxidases. The interactive effects of mechanical damage (Damage), storage temperature (Temperature) and storage time (Time) on the activity of tyrosinase were also investigated. 5.2 Materials and methods 5.2.1 Sample preparation For mushroom growing and harvest, refer to section 4.2.1. For details on the damage protocol, refer to section 4.2.2.2. After damage, mushrooms were placed on polystyrene trays in groups of 10 and overwrapped with PVC film. The trays were refrigerated (GRAM K400LU, Denmark). Refrigeration conditions and damage levels will be described in section 5.2.2. At each time point during storage, one tray of each damage level was randomly selected and removed from storage approximately 15 min prior to analysis commencement. Wrapping was removed and the mushrooms in each packet were randomly divided into two groups of five mushrooms. Each of these subgroups was used to obtain one enzyme extract, making two extract replicates per packet. Enzyme activity analysis was performed in triplicate for each extract. 100 Chapter 5. PPO kinetics 5.2.2 Experimental design Mushrooms of three damage levels [undamaged (U), 10 min damage (MD 10) and 20 min damage (MD 20)], stored at two different storage temperatures (5 ±1 °C and 10 ±1 °C), were monitored throughout five time points (days 0, 1, 2, 3 and 6 of storage). The experiment was replicated, making two independent mushroom sets: Rep. 1 and Rep. 2. 549 mushrooms were used following a design with three factors (Damage, Temperature and Time) with three, two and five levels, respectively. 114 experimental points were obtained in total. 5.2.3 Extract preparation Mushroom homogenates were prepared in duplicate from each sample tray, as follows: 5 g of the mushroom pileipellis (i.e. outer skin of the cap) were extracted using a sterile sharp knife, chopped and placed in a Turrax homogeniser (ULTRA-TURRAX T25, Janke & Kunkel IKA Labortechnik, Germany) in a 1:4 (w: v) ratio with 0.5 M phosphate buffer, pH 6.5, containing 50 g/L polyvinylpirrolidone (Sigma-Aldrich). Homogenisation was carried out for 1 min at 4°C and 8000 rpm. The homogenate was centrifuged (2K15 Laborzentrifugen, SIGMA, Germany) at 12,000 g for 35 min at 4°C. The supernatant was collected by filtration through no. 1 Whatman paper and used as crude enzyme extract. Extracts were kept at 4°C in the dark until spectrophotometric assay (within 2 h). 5.2.4 Spectrophotometric assay PPO activity was measured spectrophotometrically by a modified method based on those of Galeazzi et al. (1981) and Tan and Harris (Tan and Harris, 1995). The reaction mixture contained 0.1 mL crude enzyme extract and 2.9 mL substrate solution (0.011 mol/L catechol (Sigma-Aldrich) as substrate in 0.05 mol/L phosphate buffer, pH 6.5). The rate of catechol oxidation was followed at 410 nm (UV2 UV/vis Spectrometer, 101 Chapter 5. PPO kinetics UNICAM, UK) and 25°C. The maximum slope of the straight-line section of the activity curve was used to express the enzyme activity (EAU / g of fresh mushroom). A unit of enzyme activity was defined as an increase of 0.001 absorbance units per minute. Enzyme activity was calculated according to the following equation: Activity = Slope × 60 × V v × 0.001× m Equation 5.1 where V was the volume of filtrate obtained after centrifugation (mL), v was the volume of filtrate in the cuvette (mL) and m was the initial mass of mushroom pileipellis (g). Enzyme activity was measured in triplicate for each mushroom extract and the average value computed. Two activity values were obtained per mushroom tray. 5.2.5 Data analysis The significance of the factors (Damage, Time) and their interactions (Damage*Time, Temperature*Time, Damage*Temperature*Time) were tested by analysis of variance (ANOVA). Differences were reported as significant to 95% Tukey’s HSD interval. R (R Development Core Team, 2007) and SPSS (SPSS, 2006) were used for data analysis. 102 Chapter 5. PPO kinetics 5.3 Results and discussion 5.3.1 RGB images of undamaged and damaged mushrooms Figure 5.2 shows representative RGB images of the three damage levels that were under investigation in this study: (a) undamaged (U), (b) 10 min damage time (MD 10) and (c) 20 min damage time (MD 20). The images were taken shortly after inducing the damage. (a) (b) (c) Figure 5.2 Representative RGB images of various damage levels at day 0 of storage. (a) undamaged mushroom; (b) mushroom damaged for 10 min (MD 10) and (c) mushroom damaged for 20 min (MD 20). U mushrooms were generally white in appearance, in spite of some unavoidable small discoloured regions. Small regions of damage, typically caused by stress to the delicate mushrooms surface, may have arisen during picking, packaging and transportation. MD 10 mushrooms showed some slight signs of browning on the mushroom surface, while the mushrooms with the highest damage intensity (MD 20) exhibited a more uniform brown discolouration over the entire mushroom surface. As the storage time increased, slight signs of natural senescence became visible on undamaged mushrooms, which exhibited isolated brown spots together with loss of cap firmness. Textural changes are thought to be due to water loss and degradation of the organic molecules forming the tissue membranes (Zhu et al., 2006). The slight brown colour that damaged mushrooms exhibited just after being damaged developed further 103 Chapter 5. PPO kinetics at initial stages of storage and became very evident by day 1-2 of storage. Damaged mushroom caps were dark, dry and shrunken by the end of the storage period. To illustrate these changes, representative RGB images of U (top row) and MD 10 (bottom row) mushrooms stored at 5°C on days 0, 3 and 6 of storage are shown in Figure 5.3 (a) (b) (c) Figure 5.3 Representative RGB images of various damage levels at different days of storage. Top row: undamaged (U) mushroom; Bottom row: mushroom damaged for 10 min (MD 10); (a) day 0 of storage at 5°C; (b) day 3 of storage at 5°C and (c) day 6 of storage at 5 at 5°C. 5.3.2 PPO kinetics Figure 5.4 shows the PPO kinetics over the storage period, for all damage levels, storage temperatures and repetitions. The difference between damaged and undamaged mushroom enzyme levels is one of the most obvious characteristics of these graphs. Enzyme activity levels of undamaged mushrooms remained low (i.e. <20000 EAU / g) and relatively stable throughout the experiments at both storage temperatures. This indicated that the storage conditions did 104 Chapter 5. PPO kinetics neither induce stress nor trigger enzymatic expression over the course of 5 days storage when no mechanical damage had occurred. The general pattern of tyrosinase activity of damaged mushrooms, on the other hand, showed that activity increased with storage time, reached a maximum level and then started to decrease gradually. U MD 10 MD 20 0 1 T = 10°C Rep. 1 2 3 6 T = 10°C Rep. 2 Enzyme Acvitity [EAU / g of pileipellis] 80000 60000 40000 20000 T = 5°C Rep. 1 T = 5°C Rep. 2 80000 60000 40000 20000 0 1 2 3 6 Storage time [days] Figure 5.4 PPO enzyme activity as a function of storage time. All damage levels, storage temperatures and repetitions are represented. This trend was in agreement with results reported by Tao et al. (2007) and Mohapatra et al. (2008), who monitored the enzyme activity of undamaged mushrooms over longer storage periods. This showed that the enzymatic expression due to mushroom 105 Chapter 5. PPO kinetics damaging was similar to the one that naturally occurs in senescent mushrooms, the difference being that both the increase and the decrease of enzyme activity were observed at earlier stages of storage in this study. Results suggested that damaging induced enzyme activation/expression. The previously reported stress-causing nature of mechanical damage (Hughes, 1958) may support this finding. It is also well known that PPO levels of plants increase when these are exposed to stress (Mayer, 1987). However, at this stage it is not clear whether the raised levels of PPOs in the mushrooms were part of a response reaction to injury or simply the result of cellular disruption. In any case, damaging may have caused the breakdown of intracellular membranes, allowing phenols and enzymes to be in contact, starting a series of reactions that give rise to brown colour. A study by Partington et al. (1999) monitored the changes in the location of PPO in potatoes after impact injury and found that the enzyme, initially located in starch grains and the cytoplasm of undamaged tissue, became more distributed in the vacuolar region several hours after mechanical bruising. It is also unclear whether damage caused a transition from the latent to active state of the enzymes or just an over expression of the active form of PPO. Providing an explanation of the mechanism behind the results observed goes beyond the scope of this investigation. Fundamental biochemical studies could provide this information. As can also be seen in Figure 5.4, the first batch of mushrooms showed higher enzymatic levels than mushrooms belonging to the second batch. ANOVA results showed that the two mushroom sets (i.e. Rep.1 and 2) behaved significantly differently (p<0.05). Possible reasons contributing to these variations are: • Biological variation: postharvest behaviour of horticultural products is known to be affected by biological variation. Batch-to-batch variability was reported to be an important issue in A. bisporus mushroom quality management, representing 106 Chapter 5. PPO kinetics an average of 22% of the variability observed in various quality indicators (Aguirre et al., 2008c). Burton (2004) reported that mushroom bruisability varied from crop to crop, which could be due to genetics and/or mushroom growing conditions. Mohapatra et al. (2008) observed 30% to 41% variability in enzyme activity measurements and attributed it to batch-to-batch variability. • Enzyme assay: the assay of tyrosinase activity raises difficult questions, since this enzyme catalyses two different reactions. Although cresolase activity has usually been indicated as being much lower than catecholase activity, VamosVigyazo (1981) reported that catecholase/cresolase ratio can vary from 40:1 to 1:1. Monitoring PPO in crude extracts can be further complicated by the presence of laccase and peroxidase activities in these extracts. Finally, owing to their reactivity, o-quinones are prone to undergo side-reactions, resulting in the non-linearity of plots pfabsorbance vs. quinone production. Due to significant differences observed between the two mushroom sets, further statistical analysis was performed separately for Rep.1 and Rep.2. The two sets will be treated as different sample groups in further discussion. 5.3.3 The effect of Damage, Temperature and Day on enzyme activity ANOVA of the factors and their interactions was performed as described in section 5.2.5 and results are shown in Table 5.1. Table 5.1 ANOVA of Damage, Temperature and Time factors and their interactions on Rep. 1 data. Factor Damage Time Damage*Time Temperature*Time Damage*Temperature*Time Residuals DF 2 4 8 5 10 30 Sum sq 1.81e+10 5.93e+09 2.66e+09 3.00e+09 1.79e+09 4.2027e+08 107 Mean Sq 9.05e+09 1.48e+09 4.57e+08 5.99e+08 1.79e+08 1.40e+07 F value 645.70 105.77 32.64 42.75 12.81 Pf(>F) <2.2e-16 <2.2e-16 9.45e-13 9.23e-13 2.65e-08 Chapter 5. PPO kinetics The significance of the Damage factor (Figure 5.5.a) confirmed that mechanical damage had an effect on tyrosinase activity values. For all batches and storage temperatures, higher activity levels of PPO enzymes were observed in damaged mushrooms than in undamaged mushrooms. Possible explanations for this phenomenon have been discussed in section 5.3.2. Pairwise comparisons among the different levels of the Damage factor showed that the difference in PPO activity levels of MD 10 and MD 20 damage levels was not significant. This could imply that the stress caused by MD 10 damage level was sufficiently high to generate the maximum expression of enzyme activity and further damage did not contribute to further activation of PPO. The Day factor also had a significant effect on enzyme activity levels (Figure 5.5.b), which confirmed that the changes in enzyme activity described in section 5.3.2 were significant. Pairwise comparisons among the means of different days showed that differences were significant between days 0 and 1 of storage, days 1 and 2 of storage and days 3 and 6 of storage, but not between days 2 and 3 of storage. This was in agreement with the shape of the kinetics of MD mushrooms, where days 2 and 3 appeared on top of the curve. (b) Enzyme Acvitity [EAU / g of pileipellis] Enzyme Acvitity [EAU / g of pileipellis] (a) 50000 40000 30000 20000 10000 U MD 10 MD 20 45000 40000 35000 30000 25000 20000 15000 0 Damage 1 2 3 Day Figure 5.5 Effect of first-order factors on the enzyme activity of Rep.1 mushrooms. (a) Damage and (b) Day 108 6 Chapter 5. PPO kinetics Second order Damage*Time interaction also had a significant effect on enzyme activity levels, which meant that Damage influenced the kinetics of PPO significantly (i.e. the extent of damage had a significant effect on the way time affected activity). This effect is shown in Figure 5.6. Enzyme Acvitity [EAU / g of pileipellis] 0 Damage : U 1 2 3 6 Damage : MD 10 Damage : MD 20 60000 50000 40000 30000 20000 10000 0 1 2 3 6 0 1 2 3 6 Day Figure 5.6 Effect of second-order Damage*Time interaction on the enzyme activity of Rep.1 mushrooms. Day-to-day variation of U mushrooms was small in comparison to that of MD mushrooms, but still significant. PPO activity of MD mushrooms increased at the beginning of the storage period, reached a maximum level and started to decrease gradually. The increase did not happen immediately after damage (mean PPO activities of U and MD samples were not significantly different on day 0) but at a later stage during storage. This suggests that mushroom physiology requires some time to activate and respond to stress induced by damage. By day 1, all MD samples showed significantly higher activity values than the U mushrooms, and this trend remained throughout the duration of the experiment. The activity of MD mushrooms exhibited a maximum peak on day 1, 2 or 3 of storage and decreased gradually until the end of the monitoring. Presumably, after the peak, the metabolism would be more limited by the depletion of nutrients and therefore the stress levels of enzyme activity might not be maintained. 109 Chapter 5. PPO kinetics The significance of the Temperature*Time interaction showed that storage temperature influenced PPO kinetics too (i.e. the temperature had a significant effect on the way time affected activity). PPO activity values were higher when mushrooms were stored at 10°C, and the difference between the two storage temperatures was greater for mushrooms belonging to the first batch. Mohapatra et al. (2008) found that enzyme activity underwent a transition to “stressed” levels faster when the storage temperature was increased, but did not show that the enzyme activity depended on storage temperature. Their study concluded that storage temperature ranging from 3°C to 15°C did not affect enzyme activity. The significance of the third order interaction of the three factors, Damage*Temperature*Time (shown in Figure 5.7), indicated that Temperature influenced the way Damage affected the day-to-day evolution of PPO too (i.e. different storage temperature influenced the way damage activated PPO kinetics differently). The following figure serves as a summary of all the previously mentioned effects and observations. 110 Chapter 5. PPO kinetics 0 1 2 3 6 Temperature : 10°C Temperature : 10°C Temperature : 10°C Damage : U Damage : MD 10 Damage : MD 20 Enzyme Acvitity [EAU / g of pileipellis] 80000 60000 40000 20000 Temperature : 5°C Temperature : 5°C Temperature : 5°C Damage : U Damage : MD 10 Damage : MD 20 0 80000 60000 40000 20000 0 0 1 2 3 6 0 1 2 3 6 Day Figure 5.7 Effect of the third-order interaction (i.e. Damage*Temperature*Time) on the enzyme activity of Rep. 1 mushrooms. 5.4 Conclusions It was previously reported that tyrosinase plays a crucial role in mushroom browning. It was also found that, during postharvest storage, the physiological response of mushrooms to environmental stress can be more intense when mechanical damage has taken place. This piece of research studied the effect of mechanical damage on the enzymatic activity of tyrosinase. Second and third order interaction with storage temperature and time were also investigated. Damage by vibrational shaking intended to simulate transport conditions was found to cause an increase in the expression of polyphenol oxidase enzyme, which is the main causal agent for the development of brown colour. The extent of damage to which 111 Chapter 5. PPO kinetics mushrooms were subjected was not significant in this study. This suggested there was an upper limit impact level where enzyme expression is not further affected by damage. PPO kinetics of mechanically damaged mushrooms showed that the maximum enzyme expression happened at least two days after injury, which showed that the physiological response to stress was not immediate. The storage temperature had a lower but still significant effect on mushroom kinetics, which indicated that temperature needed to be controlled in the prevention of browning development on mushroom caps. Results from this study highlighted the importance of mechanical damage to the quality of transported mushrooms, even when the effects of the injury are judged to be within acceptable levels by the consumer. The physiological response happened not immediately after damage but later during storage, and the control of storage temperature might limit its extent but would not prevent it. 112 6. PREDICTION OF PPO ACTIVITY USING Vis-NIR HYPERSPECTRAL IMAGING ON MUSHROOM CAPS Chapter 6. Prediction of PPO using HSI 6.1 Introduction The role of PPO enzymes in the browning of mushrooms and the need to control their activity was highlighted in previous chapters. Current methods to perform tyrosinase assays include spectrophotometric, manometric, radiometric and chronometric techniques (Falguera et al., 2010), as well as the use of oxygen electrodes that follow the oxygen uptake throughout oxidation reactions (Jolivet et al., 1998). All of these techniques require previous preparation of crude extracts, which adds labour and time cost to the analysis. Rapid spectroscopic techniques show potential for replacement of slow and/or expensive analytical measurements while retaining sufficient accuracy (Zeaiter et al., 2005). Hyperspectral imaging (HSI) combines conventional imaging with spectroscopy to simultaneously acquire spatial and spectral information from an object. This technology has recently emerged as a powerful process analytical tool for food analysis (Gowen et al., 2007) and offers several advantages over traditional methods, such as minimal sample preparation, its non-destructive nature and fast acquisition times (Elmasry and Sun, 2010). Hyperspectral imaging data are three-dimensional blocks of data called hypercubes, comprising two-spatial and one spectral dimension (Figure 6.1). Hypercube classification enables the identification of regions with similar spectral characteristics. Since regions of a sample with similar spectral properties have similar chemical composition, hypercube classification allows for the visualisation of the concentration and spatial distribution of biochemical constituents over the sample. Due to the large size of hypercubes, multivariate analytical tools, such as stepwise multiple linear regression (MLR), principal component regression (PCR) and partial least squares regression (PLSR) are usually employed for hyperspectral data mining and identification of key wavelengths for the development of automated multispectral sensors. 114 Chapter 6. Prediction of PPO using HSI Figure 6.1 Schematic representation of a hyperspectral imaging hypercube. Recent studies have demonstrated HSI to be a useful technology for the investigation of mushroom quality deterioration, bruise and freeze damage detection, prediction of moisture content and shelf-life evaluation (Gowen et al., 2008b; 2008c; 2009; Taghizadeh et al., 2009; 2010). So far, hyperspectral imaging has not been employed to study the activity of enzymes in mushrooms. Short wavelength infrared hyperspectral imaging was recently used to predict α-amylase activity at early germination stages in two classes of wheat kernels and R2 values of 0.54 and 0.73, respectively, were achieved (Xing et al., 2009). Given that PPOs play a key role in the mushroom browning process and that current extraction activity measurement techniques are time consuming (as an example, in this study, 1.5-2 hours were needed to obtain an extract and measure its activity), it would be desirable to have a fast and non-destructive system that could estimate enzyme activity on mushroom caps. The development of a hyperspectral imaging system with the ability to make simultaneous predictions on multiple mushroom caps could enable faster detection of produce likely to lose market value and hence reduce economical losses in the industry. The aim of the present study was to investigate the potential of Vis-NIR (445-945 nm) hyperspectral imaging for the prediction of PPO enzymes activity on mushroom caps. 115 Chapter 6. Prediction of PPO using HSI 6.2 Material and methods 6.2.1 Sample preparation Refer to section 5.2.1. All the mushrooms in each package were scanned with the hyperspectral imaging equipment prior to the enzyme extraction procedure. In this way, one scan per mushroom and two extracts per package were obtained at each sampling point. A total number of 549 mushrooms were scanned and 114 extracts were obtained. 6.2.2 Experimental design Refer to section 5.2.2. 6.2.3 Hyperspectral imaging 6.2.3.1 Acquisition system Hyperspectral images were obtained using a pushbroom line-scanning HSI instrument (DV Optics Ltd, Padua, Italy, Figure 6.2). The instrument comprised a moving table, illumination source (150 W halogen lamp source attached to a fibre optic line light positioned parallel to the moving table), mirror, objective lens (16 mm focal length), Specim V10E spectrograph (Spectral Imaging Ltd, Oulu, Finland) operating in the wavelength range of 400-1000 nm (spectroscopic resolution of 5 nm), CCD camera (Basler A312f, effective resolution of 580 × 580 pixels by 12 bits), acquisition software (SpectralScanner, DV Optics, Padua, Italy) and a personal computer. A cylindrical diffuser was placed in front of the fibre optic line light to produce a diffuse light source. In this study, only spectral data within the wavelength range of 445-945 nm were used, as 116 Chapter 6. Prediction of PPO using HSI beyond this range the noise level of the camera detector was high and affected the signal efficiency. Lens Spectrograph Mirror CCD Camera Sample Light source Optical fibres Moving table Figure 6.2 Pushbroom hyperspectral imaging system (image courtesy of P. Menesatti, CRA-ISMA, Rome, Italy). 6.2.3.2 Reflectance calibration Reflectance calibration was carried out prior to mushroom image acquisition in order to account for the background spectral response of the instrument and the “dark” camera response. The bright response (‘W’) was obtained by collecting a hypercube from a uniform white ceramic tile; the dark response (‘dark’) was acquired by turning off the light source, completely covering the lens with its cap and recording the camera response. The corrected reflectance value (‘R’) was calculated from the measured signal (’I’) on a pixel-by-pixel basis as shown in Equation 6.1 (Ariana et al., 2006): Ri = (Ii − darki ) (Wi − darki ) Equation 6.1 where i is the pixel index, i.e. i =1,2,3,…,n and n is the total number of pixels. 117 Chapter 6. Prediction of PPO using HSI 6.2.4 Enzyme extraction Mushroom homogenates were prepared in duplicate from each mushroom tray. Refer to section 5.2.3. 6.2.5 Image processing and data analysis Reflectance data were saved in ENVI header format using the acquisition software and then exported to MATLAB (MathWorks, 2007). 6.2.5.1 Masking A masking step was carried out to separate the mushroom pixels from the background. The mask was created by thresholding the mushroom image at 940 nm, where a pixel threshold value of 0.2 was used to segment the mushroom from the background. All background regions were set to zero and the non-zero elements of the image were used to extract one mean spectrum for each mushroom. 6.3.5.2 False RGB images False RGB images were obtained by extracting mushroom images at wavelengths 460 nm (blue), 545 nm (green) and 645 nm (red) and stacking them. 6.2.5.3 Model building One of the main challenges involved in building predictive models with hyperspectral image data is that such images contain a vast amount of spectral data, whilst only one or a few measurements of the variable of interest can be taken for each sample studied. In this particular study, the reference method for enzyme extraction involved using the pileipellis of three to five mushrooms to obtain one single enzyme extract. Consequently, three to five hyperspectral images were matched with one single enzyme activity value in regression modelling. 118 Chapter 6. Prediction of PPO using HSI When developing regression models with hyperspectral data, it is common practice to extract the mean spectrum of each sample and use it to build a prediction model to estimate an attribute (Burger and Geladi, 2006). With that approach in mind, two different modelling strategies were used: i) Strategy 1: The first strategy extracted the mean spectrum of each mushroom and assigned the same enzyme activity value to all the mushrooms used in obtaining one particular extract. A training set of nTRAIN_1=280 and a test set of nTEST_1=269 were used for this strategy. ii) Strategy 2: The second strategy computed the mean spectra of all the mushrooms used to obtain one enzyme extract and assigned the enzyme activity value of that extract to the resulting spectrum. A training set of nTRAIN_2=60 and a test set of nTEST_2=54 were used for this strategy. Both modelling strategies are shown in Figure 6.3. EXPERIMENTAL DATA 1 EAU value j spectra Day Damage Package Extract PPO activity Mushroom λ1 λ2 λ3 … λi 1 R1,1 R1,2 R 1,3 … R1,i 0 U 1 1 EAU1 … … … … … … j Rj,1 Rj,2 Rj,3 … Rj,i R1,i 0 U 1 2 EAU2 1 R1,1 R1,2 R 1,3 … … … … … … … k Rk,1 Rk,2 R k,3 … Rk,i Mushroom λ1 λ2 λ3 … λi STRATEGY 1 Day Damage Package Extract PPO activity EAU1 1 R1,1 R1,2 R1,3 … R1,i EAU value * j times j spectra 0 U 1 1 EAU1 … … … … … … 0 U 1 2 EAU1 j Rj,1 R j,2 Rj,3 … Rj,i EAU2 1 R1,1 R1,2 R1,3 … R1,i EAU2 … … … … … … EAU2 k Rk,1 Rk,2 Rk,3 … Rk,i STRATEGY 2 Day Damage Package Extract PPO activity Mushroom λ1 λ2 λ3 … λi 1 EAU value 1 average spectrum 0 U 1 1 EAU1 1-j R1 R2 R3 … Ri 0 U 1 2 EAU2 1-k R1 R2 R3 … Ri Figure 6.3 Diagram showing modelling strategies 1 and 2. 119 Chapter 6. Prediction of PPO using HSI The following spectral pre-processing methods were used in order to remove nonchemical biases, such as scattering effects and variations arising from mushroom surface curvature, from the spectral information: standard normal variate (SNV) (Barnes et al., 1989) and multiplicative scatter correction (MSC) (Geladi et al., 1985). The rationale behind these pre-treatments was introduced in section 2.6. MSC aims to reduce the effects of scattering in a set of spectra by performing linear regression on a “target” spectrum. Two different target spectra led to two different MSC methods: i) “Set MSC”, where the mean spectrum of each mushroom was corrected using the mean spectrum of the data set as the target spectrum. ii) “Sample MSC”, where the spectrum of each pixel in a mushroom was corrected using the mean spectrum of that mushroom as the target spectrum. The mean sample MSC corrected spectrum for each mushroom was obtained and used for the model. To improve normality of the distribution of the reference variable, enzyme activity values were transformed into natural logarithmic units and mean centred. Three regression methods were used to build models for enzyme activity prediction: i) Multiple linear regression (MLR): this was the most simple approach for model building. Optimal wavelengths for enzyme activity prediction were selected by the “forward” method in best subsets stepwise linear regression using the “leaps” package in R (R Development Core Team, 2007). Forward stepwise regression is based on the procedure of sequentially introducing wavelengths into the model, one at a time (Chong and Jun, 2005). Multicollinearity of predictor variables is problematic for MLR models based directly on spectroscopic values, resulting in unstable model predictions (Fekedulegn et al., 2002). The variance inflation factor (VIF) measures how much the variance of an estimated regression coefficient is increased because of collinearity. It is an index 120 Chapter 6. Prediction of PPO using HSI commonly used to measure the collinearity between variables in regression models: typically, predictor variables with VIF>10 are considered to be highly correlated. In order to test the predictor wavelengths for multicollinearity, the VIF of each predictor was calculated using the “DAAG” package in R (R Development Core Team, 2007). ii) Principal component regression (PCR): principal component analysis (PCA) reduces the dimensionality of spectral data by transforming them into principal component scores in order of decreasing variance. The autoscaled matrix of spectral values was transformed into PC space by representing the original data in the directions defined by orthogonal eigenvectors using R (R Development Core Team, 2007). PCR models were developed using PC space scores instead of wavelength space values. Analysis of variance (ANOVA) was employed using R (R Development Core Team, 2007) to compare models with increasing number of PCs. The decision on the number of PCs to be taken for each model was made based upon ANOVA test results. Only significant components (p<0.05) were included in the model. iii) Partial least squares regression (PLSR): this technique is commonly used when predicting a response from many measured variables which may be collinear. PLSR was applied using the “pls” package in R (R Development Core Team, 2007). Leave-one-out (LOO) cross-validation was used on the training set. LOO takes out one of the samples in the set, does the calibration on the remaining samples and uses the calibration to predict the sample that was left out. The exercise is repeated leaving out another sample and getting another prediction and it is repeated until all the samples have been left out and predicted. Performance of the prediction models was evaluated using the root of the mean of the sum of squared differences between predicted and measured enzyme activity values of the training set (RMSECV, Equation 6.2) and the number of latent variables required (# LV). The optimal number of latent variables for 121 Chapter 6. Prediction of PPO using HSI inclusion in the PLSR models was estimated using the method described by Martens and Dardenne (1998). ∑( n RMSECV = i =1 y − y i i ) 2 df Equation 6.2 where y i is the predicted enzyme activity value of the i th observation, yi is the measured enzyme activity value of the i th observation and df are the degrees of freedom. The experiment was carried out two times, making two independent mushroom sets: a training set (nTRAIN_1=280 mushrooms and nTRAIN_2=60 extracts) and a test set (nTEST_1=269 mushrooms and nTEST_2=54 extract). Overall, 549 mushrooms were used to obtain 114 extracts in total. All of the models were built on training sets and then applied to independent test sets of samples. The ratio of percentage deviation (RPD), which is the ratio of the standard deviation of the laboratory measured (reference) data to the root-mean-square of cross-validation (RPDTRAIN) or root-mean-square error of prediction (RPDTEST) (Williams, 1987), was used to assess model performance. 122 Chapter 6. Prediction of PPO using HSI m n SDTRAIN = ∑ ( yi − yTRAIN )2 i =1 SDTEST = n Equation 6.3 ∑(y j =1 j − yTEST ) 2 m Equation 6.5 ∑( m RMSEP = j =1 y − y j j ) 2 df Equation 6.6 RPDTRAIN = SDTRAIN RMSECV RPDTEST = SDTEST RMSEP Equation 6.7 Equation 6.4 where yTRAIN is the average enzyme activity value of all the observations ( n ) in the training set; m is the number of samples in the test set; y j is the measured enzyme activity value of the j th observation; yTEST is the average enzyme activity value of all the observations ( m ) in the test set and l y j is the predicted enzyme activity value of the j th observation. Twenty four models (2 strategies × 4 pre-treatments × 3 regression methods) were classified in terms of their transferability, following the criteria outlined by Viscarra Rossel et al. (2007), based on which RPDTEST<1.0 indicates very poor model/predictions and their use is not recommended; 1.0<RPDTEST<1.4 indicates poor model/predictions where only high and low values are distinguishable; 1.4<RPDTEST<1.8 indicates fair model/predictions that may be used for assessment and correlation; 1.8<RPDTEST<2.0 indicates good models/predictions where quantitative predictions are possible; 2.00<RPDTEST<2.5 indicates very good, quantitative model/predictions and RPDTEST>2.5 indicates excellent model/predictions. 123 Chapter 6. Prediction of PPO using HSI 6.2.5.4 Prediction maps The two models whose performance was found to be best were selected and applied to each pixel in the hypercube data of individual mushrooms. This enabled the generation of virtual prediction images for enzyme activity. 6.3 Results and discussion 6.3.1 Spectral variation arising from mushroom shape Curvature inherent in the morphology of a sample introduces spectral variability into its hyperspectral image, and mushrooms are a good example of that. This can be seen in a typical hyperspectral image of a mushroom cap, as shown in Figure 6.4. In order to assess the effect of curvature, the mean hyperspectral image of this mushroom (Figure 6.4.a) was grouped into regions of similar spectral characteristics using k-mean clustering (Gowen and O'Donnell, 2009). The resultant regions, shown in Figure 6.4.b, formed concentric ovals and exhibited a decreasing trend in reflectance intensity from the centre of the mushroom to its edge. Mean and standard deviation spectra from each region are shown in Figure 6.4.c. As can be seen in this figure, the curvature of the mushrooms surface caused a scaling difference in the spectra: the intensity of the spectra decreased as the mushroom edge is approached. The overall spectra profile was similar for all regions. 124 Chapter 6. Prediction of PPO using HSI (a) (b) (c) 0.8 0.7 Reflectance [ ] 0.6 0.5 0.4 0.3 0.2 0.1 0 450 500 550 600 650 700 750 800 850 900 Wavelength [nm] Figure 6.4 Typical hyperspectral image of the surface of a mushrooms. (a) mean intensity image; (b) segmentation of the previous into regions of similar light intensity using k-mean clustering; (c) corresponding mean and standard deviation reflectance spectra for each region, showing the effect of curvature on spectral response. This effect is thought to be partly due to the relative difference in path length from different points of the curved mushroom surface to the detector (Gowen et al., 2008b): points on the mushroom surface that are nearer to the detector result in higher reflectance values than points that are further from the detector, such as those on the edge. Non-uniform lighting over the curved surface adds to spectral variation in regions of similar composition (Aleixos et al., 2002). The inherent curvature of samples is particularly problematic when surface classification is sought (e.g. defect or contaminant detection), as regions of similar composition but different location over the surface could potentially be classified as different due to the differences in their spectral amplitude. Several solutions have been proposed in the literature to overcome spectral variations over spherical surfaces (Gómez-Sanchis et al., 2008b), which include improvement of lighting conditions, adding image pre-processing steps and eroding the outline of the spheres. Following common practice in the development of regression models with HSI data (Burger and Geladi, 2006), this study obtained the mean spectrum of all the pixels in a mushroom. Such a solution does not compensate for spectral differences due to 125 Chapter 6. Prediction of PPO using HSI curvature but assumes that the effect of the morphology will be similar in all the samples. 6.3.2 Spectra Mean reflectance spectra obtained from the hyperspectral imaging data of undamaged mushrooms (U), mushrooms damaged for 10 min (MD 10) and mushrooms damaged for 20 min (MD 20) are shown in Figure 6.5.a. The mean reflectance of damaged samples was lower than the mean reflectance of non-damaged mushrooms over the entire spectral region. Bruising due to mechanical damage was expected to have led to loss of whiteness and lightness (L*) and therefore lower reflectance values. A remarkable difference in intensity was observed between U and MD 20 mushrooms, whereas the intensity of MD 10 spectra was intermediate between U and MD 20. Broad spectra in the visible-near infrared wavelength range are characteristic of undamaged mushrooms, corresponding to their white appearance (Gowen et al., 2008c). The greatest differences in shape between bruised and non-bruised samples arose in the 600-800 nm region, where undamaged mushrooms exhibited broader spectral features than the damaged mushrooms. The spectral differences mentioned above could be related to the formation of brown pigments (Gowen et al., 2009) mainly melanins, which derive from enzymecatalysed oxidation products called quinones. 6.3.2 Enzyme activity The average polyphenol oxidase enzyme activity of each mushroom group is shown in Figure 6.5.b. The higher activity values observed in bruised mushrooms are justified by the effect mechanical damage has on enzyme expression (refer to Chapter 5). 126 Chapter 6. Prediction of PPO using HSI (b) (a) 1 12 0.9 11.5 Reflectance [ ] ln(PPO activity [EAU / g]) U MD 10 MD 20 0.8 0.7 0.6 0.5 0.4 0.3 0.2 10.5 10 9.5 9 8.5 8 7.5 0.1 0 450 11 500 550 600 650 700 750 800 850 7 900 Wavelength [nm] U MD10 MD 20 Damage level Figure 6.5 Summary of spectral and enzymatic characteristics of the data set. (a) Mean raw reflectance spectra for mushroom at different damage levels. (b) Mean ±standard deviation of PPO activity as a function of damage level. 6.3.3 Modelling VIF was greater than 10 for every MLR model built with more than two wavelengths. Therefore, MLR models that used only two wavelengths were considered for further analysis. In the case of PCR models, the inclusion of the third PC was not always significant (p<0.05) so 2 and 3 PC models were considered for further sections. For all PLSR models, 2 was the optimal number of latent variables to include in the model. Previous studies in the field employed models that performed well using a low number of wavelengths (Gowen et al., 2008c), principal components (Gowen et al., 2008b; 2009) or PLS latent variables (Esquerre et al., 2009). Model performance in terms of RPD is shown in Table 6.1. RPDTRAIN is a measure of model performance within the model training data set and RPDTEST indicates how the model performed when applied to an independent model testing data set. RPDTEST was considered to be more adequate to assess model performance and further sections of this paper will focus only on RPDTEST values. 127 Table 6.1 Ratio percentage deviation (RPD) for the different model strategies, spectral pre-processing techniques and chemometric methods under investigation. MLR Strategy Pre-treatment 1* 2* 128 None SNV Set MSC Sample MSC None SNV Set MSC Sample MSC λ (nm) 450, 945 835, 560 835, 545 465, 945 470, 945 450, 465 450, 575 495, 945 PCR RPDTRAIN RPDTEST # PCs 1.87 1.02 1.52 1.91 1.28 1.22 1.15 1.35 1.47 1.06 1.14 1.43 1.16 1.07 0.89 1.22 3 2 2 3 2 1 1 2 PLSR RPDTRAIN RPDTEST 2.01 1.71 1.65 2.01 1.27 1.17 1.17 1.35 2.13 1.84 1.77 2.13 1.30 1.20 1.16 1.27 # LVs RPDTRAIN RPDTEST 2 2 2 2 2 2 2 2 1.95 1.63 1.62 1.95 1.25 1.17 1.17 1.33 1.16 1.22 1.20 1.14 0.97 0.85 0.81 1.22 MLR: multiple linear regression; PCR: principal component regression; PLSR: partial least squares regression; SNV: standard normal variate; MSC: multiple scatter correction; # PCs: number of principal components; # LVs: number of latent variables. RPDTEST<1.0 = “very poor”; 1.0<RPDTEST<1.4 = “poor”; 1.4<RPDTEST<1.8 = “fair”; 1.8<RPDTEST<2.0 = “good”; 2.00<RPDTEST<2.5 = “very good” and RPDTEST>2.5 = “excellent”. Chapter 6. Prediction of PPO using HSI 6.3.3.1 Strategy Overall, more transferable models were obtained when strategy 1 was employed. As can be seen in Table 6.1, for any pre-processing and chemometric technique combination, the RPD obtained under model strategy 1 (i.e. when the mean spectrum of each mushroom was extracted and the same enzyme activity value was assigned to all the mushrooms used for one extract) was higher than the RPD obtained under model strategy 2 (i.e. when the mean spectra of all the mushrooms used to obtain one enzyme extract was computed and the enzyme activity value of that extract was assigned to the resulting spectrum). In fact, strategy 2 only gave “poor” or “very poor” predictive models, whose RPDTEST ranged from 0.81 to 1.3. This could be because when the mean spectrum was computed for an extract under strategy 2, some features arising from the original spectral variability of the mushrooms within that extract might have been lost. This would result in partial loss of their transferability and a decrease in RPDTEST values. 6.3.4.2 Pre-treatment For MLR, raw reflectance spectral data and sample MSC corrected reflectance spectra led to better performance models than SNV or set MSC spectra. The better models were “fair” and the worse ones were “poor” (according to the previously mentioned RPD classification) and therefore discarded. Similar trends were observed in PCR models, where “very good” models were obtained with raw reflectance and sample MSC corrected reflectance spectra (RPDTEST=2.13 with 3 PCs), a “good” model with SNV pretreated reflectance data (RPDTEST=1.84 with 2 PCs) and a “fair” model with set MSC corrected reflectance spectra (RPDTEST=1.77 with 2 PCs). The number of PCs was lower in the case of SNV and set MSC but adding a third one did not significantly improve model performance or RPDTEST. For PLSR models, all pre-treatments resulted in “poor” models, whose highest RPDTEST was 1.22. 129 Chapter 6. Prediction of PPO using HSI 6.3.4.4 Regression method Under strategy 1, PCR models performed better than MLR or PLSR models for all of the pre-treatments. This happened for both training and test sets. The performance of MLR and PLSR models for the test set was not as good as it was for the training set, but that did not happen for PCR models, where RPDTEST values were higher than RPDTRAIN values. Under model strategy 2, all chemometric methods performed similarly for the training set. For the test set, PCR models performed better than MLR or PLSR but still “poor” predictions (RPDTEST<1.3) were obtained. PCR models developed on raw reflectance and sample MSC corrected reflectance data under model strategy 1 were selected as the best models and used in further analysis. The coefficient of determination and root mean-squared error of cross- validation/prediction for these models were: R2TRAIN_1=0.75, RMSECV=0.38 [ln(EAU/g)], R2TEST_1=0.78 and RMSEP=0.30 [ln(EAU/g)]. Root mean-squared errors of crossvalidation/prediction are frequently used to assess the performance of the regression and low values indicate good models. In Figure 6.6, enzyme activity values predicted by one of the selected models (model strategy 1, PCR, raw reflectance data) are plotted against experimental enzyme activity values, for (a) training and (b) test sets, respectively. 130 Chapter 6. Prediction of PPO using HSI (b) 11.0 10.0 RMSEP = 0.30 9.5 11.0 8.5 9.0 9.5 10.0 RMSECV = 0.38 2 RTEST = 0.78 9.0 ln(Predicted PPO Activity[EAU/g]) 2 RTRAIN = 0.75 8.5 ln(Predicted PPO Activity[EAU/g]) (a) 8.5 9.0 9.5 10.0 10.5 11.0 8.5 11.5 9.0 9.5 10.0 10.5 11.0 11.5 ln(PPO Activity[EAU/g]) ln(PPO Activity[EAU/g]) Figure 6.6 Predicted PPO vs measured PPO activity. Strategy 1, raw spectra, 3 PC PCR model. (a) training data set and (b) test data set. The range of measured reference values was wider in the training set than in the test set, where PPO activity levels were, in general terms, lower and confined to a narrower range of values. This scenario is not optimal for model testing but it is common when dealing with horticultural products, whose postharvest behaviour is known to be affected by biological variation. This variation was previously discussed in section 5.3.2. Some vertical scattering can be seen in this figure too, indicating variability in predicted values for mushrooms with similar reference enzyme activities. This would explain the relatively low values of the coefficients of determination obtained (R2TRAIN_1 =0.75 and R2TEST_1 =0.78). The horizontal scattering is mainly attributable to mushroom to mushroom variability. 6.3.4.5 Prediction maps Hyperspectral imaging has the ability to map the spatial distribution of components on a sample. The two selected models (model strategy 1, PCR, non-treated reflectance and sample MSC corrected reflectance) were applied to each pixel in the hypercube data of 131 Chapter 6. Prediction of PPO using HSI individual mushrooms and that enabled the generation of virtual prediction images for enzyme activity. In such images, the grayscale intensity is related to the value of the predicted enzyme activity in different regions of the mushroom cap: the lighter the colour, the higher the predicted activity value. Figure 6.7 and Figure 6.8 show the predicted distribution of enzyme activity over the cap of undamaged (U) and damaged (MD 20) mushroom samples, respectively. Each figure shows (a) false RGB images, (b) prediction maps based on the raw reflectance model and (c) prediction maps based on the sample MSC pre-treated reflectance model of four mushroom caps whose skin was processed together to obtain one single enzyme extract. The mean and standard deviation (SD) of the predictions, both in [ln(EAU/g)], are displayed below each map in (b) and (c). The values below the false RGB images correspond to the activity measurement obtained experimentally for each extract, which is the same for all of the mushrooms within each figure. The main difference between the prediction images of U and MD 20 was the grayscale intensity. The dark gray tonality in Figure 6.7.b and Figure 6.7.c indicated that the models predicted low activity values for U mushroom caps. MD 20 predictions, on the contrary, showed much lighter colours in Figure 6.8.b and Figure 6.8.c, which revealed higher predicted values for enzyme activity. At the time of scanning, damaged mushrooms looked different from undamaged ones and the corresponding extracts exhibited much higher enzyme activity, for which it was expected that the models would generate very different prediction images according to damage level. 132 (a) (b) (c) Measured= 9.33 Mean=9.08 ; SD=0.85 Mean=9.08 ; SD=0.26 Measured = 9.33 Mean=9.15 ; SD=0.81 (a) (b) (c) Measured = 10.98 Mean=11.31 ; SD=0.23 Mean=11.30 ; SD=0.13 Measured = 10.98 Mean=10.76 ; SD=0.32 Mean=10.72 ; SD=0.13 Measured = 10.98 Mean=10.82 ; SD=0.35 Mean=10.80 ; SD=0.13 Measured = 10.98 Mean=11.13 ; SD=0.30 Mean=11.11 ; SD=0.14 Mean=9.14 ; SD=0.085 133 Measured = 9.33 Measured = 9.33 Mean=9.26 ; SD=0.74 Mean=9.24 ; SD=0.087 Mean=9.41 ; SD=0.73 Mean=9.42 ; SD=0.073 Figure 6.7 Undamaged mushroom caps. (a) false RGB image; (b) prediction maps by raw reflectance model and (c) prediction maps by sample MSC corrected reflectance model. Figure 6.8 Damaged mushroom caps. (a) false RGB images, (b) prediction maps by raw reflectance model and (c) prediction maps by sample MSC corrected reflectance model. Chapter 6. Prediction of PPO with HSI For all of the mushrooms in Figure 6.7 and Figure 6.8, the mean predicted values by raw reflectance and sample MSC corrected reflectance models (displayed under each image in columns (b) and (c)) were very similar. This pointed to the result that both raw reflectance and sample MSC corrected reflectance models performed very similarly in terms of quantitative prediction. This was in agreement with the similarities observed previously in the coefficient of determination and the root-mean-square error of both models. However, the very different appearance of predictions maps in (b) and (c) means these two models had some dissimilarities too. • In the raw reflectance predicted images (Figure 6.7.b and Figure 6.8.b), the distribution of enzyme activity prediction was uneven throughout the cap. The relatively high standard deviation values under each map revealed this heterogeneity too. As clearly seen in Figure 6.7.b, the highest predicted values concentrated around the mushroom edges, (i.e the region showing higher level of bruising on false RGB images (Figure 6.7.a). This could be partly due to increased presence of brown coloured pigments at edge regions, which may be derived from PPO-mediated reaction products, but spectral differences related to mushroom curvature might also have affected the performance of the model differently in different regions of the cap. It was difficult to estimate the extent of such phenomena at this point. The lack of shading effects in Figure 6.8.b where predicted values did not show any clear morphological trend, suggested that the effect of sample curvature on the reflectance model may not be observable when the levels of damage and browning were high. • However, it is interesting to note that all the images within Figure 6.7.b and Figure 6.8.b revealed the ability of this model to point out the regions that looked “different” in false RGB images. The model captured the spectral variation arising from surface bruises/marks (e.g. confined regions which showed browner colour in false RGB images) and reflected it onto the prediction maps. For undamaged 134 Chapter 6. Prediction of PPO with HSI mushrooms, Figure 6.7.b exhibited lighter grayscale tonality (indicating higher predicted values) on the small regions that showed signs of brusing in Figure 6.7.a. Similarly, for damaged mushrooms, Figure 6.8.b presented darker colour (indicating lower predicted value) on those regions where browning had yet not developed in Figure 6.8.a. • Sample MSC corrected reflectance predicted images, on the other hand, appeared smoother than raw reflectance predictions. All the pixels within one sample MSC corrected reflectance prediction image had similar predicted values and therefore the grayscale intensity was very uniform and the SD values are low. The MSC correction estimates the relation of the scatter of each pixel with respect to the target spectrum (in this case, the mean spectrum of all the pixels) (Geladi et al., 1985). Thus, a similar level of scatter was obtained for all spectra and the effect that the morphology of the sample (i.e. mushroom curvature) could have on the model was diminished too. Figure 6.9 shows the enzyme activity prediction of imaginary lines drawn through the centre of each mushroom cap, shown in red in Figure 6.9.a. Figure 6.9.b shows how the raw reflectance model predicted the pixel values on those lines; the pixels that form the line are represented in the x axis, while the predicted enzyme activity values are shown in the y axis. The line in Figure 6.9.c corresponds to the prediction of the sample MSC corrected reflectance model. 135 Chapter 6. Prediction of PPO with HSI (b) 11.5 11 10.5 10 9.5 9 8.5 8 7.5 ln(PPO Activity[EAU/g]) = 9.33 0 20 40 60 80 100 120 140 12 11.5 11 10.5 10 9.5 9 8.5 8 7.5 160 0 20 40 Pixel number 12 11.5 11 10.5 10 9.5 9 8.5 8 7.5 0 20 40 60 80 100 Pixel number 60 80 100 120 140 160 Pixel number ln(Predicted PPO Activity[EAU/g]) ln(Predicted PPO Activity[EAU/g]) ln(PPO Activity[EAU/g]) = 10.98 (c) 12 ln(Predicted PPO Activity[EAU/g]) ln(Predicted PPO Activity[EAU/g]) (a) 120 140 160 12 11.5 11 10.5 10 9.5 9 8.5 8 7.5 0 20 40 60 80 100 120 140 160 Pixel number Figure 6.9 Prediction of an imaginary line drawn through the centre of mushroom caps. Top row: undamaged mushroom cap; bottom row: damaged mushroom cap. (a) False RGB image (imaginary line drawn in red); (b) corresponding prediction by raw reflectance model and (c) corresponding prediction by sample MSC corrected reflectance model. For an undamaged mushroom (see top row), the curved shape of the prediction line in (b) indicated that pixels from the centre and edge regions of the cap were predicted differently; the activity was low in the central region of the mushroom and increased gradually towards the edges. This was in agreement with what was observed in Figure 6.7.b and could be because the enzyme activity distribution was not uniform along the mushroom cap surface (which was not possible to prove in this study) or because this model was not able to deal with spectral differences arising from mushroom cap surface curvature. The line in (c), predicted by the sample MSC corrected reflectance model, was much flatter than the one in (b), which indicated that predictions along the imaginary line were more homogeneous and suggested enzyme activity was equally distributed over the mushroom cap. Despite the fact that both models predicted similar mean activity values (9.91 [ln(EAU/g)] and 9.94 [ln(EAU/g)], respectively), differences in pixel 136 Chapter 6. Prediction of PPO with HSI distribution suggested that the ability of each model to overcome spectral variability due to sample morphology was different. For damaged mushrooms (see bottom row), the line predicted by the reflectance model (b) was uneven but, as opposed to what was observed in the undamaged mushroom, it did not have a clear curved shape. In this case, the variation of predicted enzyme activity values across the imaginary line could be related to the level of damage/browning, whereas the relationship between predicted values and pixel position/surface curvature was not as clear as for undamaged mushrooms. The line in (c) was flatter than in (b), as observed for undamaged mushrooms. Raw reflectance and sample MSC corrected reflectance models predicted very similar mean enzyme activity values (10.36 [ln(EAU/g)] and 10.37 [ln(EAU/g)], respectively) and their distribution across the pixel line was more similar than in the case of undamaged mushrooms. 6.4 Conclusions Current methods employed for tyrosinase assay are time consuming. It was previously reported that rapid spectroscopic techniques may replace analytical measurements. The ability of a HSI system to predict PPO activity on mushroom caps was assessed in this study. Twenty four models employing different modelling strategies, pre-treatments and regression methods were developed and tested in terms of their ability to predict the PPO activity on mushroom caps. Two models, both three component Principal Component Regression (PCR) models built under strategy 1 (i.e. when the mean spectrum of each mushroom was extracted and the same enzyme activity value was assigned to all the mushrooms used to obtained one extract), one on non-pretreated reflectance data and the other one in sample MSC corrected reflectance data, were found to perform best at predicting enzyme activity. These models gave R2=0.75 and 137 Chapter 6. Prediction of PPO with HSI RMSECV=0.38 [ln(EAU/g)] for the training set and R2=0.78 and RMSEP=0.30 [ln(EAU/g)] for the test set PPO activity prediction maps were generated to gain an understanding of i) the distribution of the enzyme activity over the mushroom cap and ii) the effect of sample MSC pre-treatment on the predictive ability of the model. Non-pretreated reflectance model prediction maps showed that enzyme distribution was not uniform over the samples, suggesting that activity might be higher in the edge regions of the mushrooms. The effect of spectral variability due to sample curvature might have conditioned such a result. Sample MSC corrected reflectance model prediction maps did not exhibit any clear morphological trends and distributed predicted activity values uniformly over the mushroom surface. These results suggested that correcting original spectra using a common target spectrum could compensate for variability due to pixel location and generate models with enhanced transferability. Results revealed some potential of Vis-NIR hyperspectral imaging as a tool to estimate the activity of enzymes responsible for mushroom browning. The mushroom industry could benefit from such a tool for rapid identification of mushrooms of short shelf-lives and reduced marketability. 138 7. Vis-NIR HYPERSPECTRAL IMAGING FOR THE DETECTION AND DISCRIMINATION OF BROWN BLOTCH ON MUSHROOM CAPS Chapter 7. Detection of brown blotch with HSI 7.1 Introduction Cultivated mushrooms are susceptible to a variety of pests and diseases. Among them is Pseudomonas tolaasii (P. tolaasii), the causal agent of brown blotch disease (Paine, 1919) and the most important pathogenic bacterium of A. bisporus (Nair and Bradley, 1980). This disease has been detected and described worldwide and affects not only the button mushroom market but the mushroom market in general (Soler-Rivas et al., 1999). Brown blotch can cause a general loss of crop yield of 10% and a decrease in quality of another 10% (Rainey et al., 1992). The most typical symptoms of brown blotch are pitting and browning of mushroom tissues, induced by a watersoluble toxin, tolaasin (Moquet et al., 1996). This extracellular toxin is produced by the pathogenic form of P. tolaasii (Nutkins et al., 1991). The colonisation of mushroom caps by P. tolaasii results in the appearance of unappealing brown spots on the mushroom cap and stipe. Lesions are slightly concave blemishes, sometimes small, round or spreading in many directions (Olivier et al., 1978). When the damage is more intense, the spots are darker and sunken. Browning affects only the external layers of the cap tissue and is restricted to 2-3 mm below the surface of the cap. Lesions may coalesce to cover the entire mushroom surface. The mushroom industry is in need of objective evaluation methodologies to ensure that only high quality produce reaches the market (Heinemann et al., 1994). Studies in the field of brown blotch detection include the work of Vízhányó and Felföldi (2000), who tested the potential of a machine vision system to recognise and identify brown blotch and ginger blotch diseases, both of which cause discolouration in mushroom caps. A vectorial normalisation method was developed to decrease the effect of the natural loss of whiteness of the mushroom surface and increase the differences in the image caused by the disease. The method showed an ability to discriminate between discolouration caused by microbial disease and other sources of discolouration, such as natural 140 Chapter 7. Detection of brown blotch with HSI senescence. However, no attempt was made to discriminate brown blotch from bruises induced by mechanical stress, which is also an important source of discolouration and quality loss in the mushroom industry (Jolivet et al., 1998). Hyperspectral imaging (HSI) has been applied at various levels in the assessment of safety and quality of food, including constituent analysis, quality evaluation and detection of contaminants and defects (Gowen et al., 2007). Additionally, a number of researchers have reported the potential of HSI for identification of microorganisms of concern in food (Dubois et al., 2005; Escoriza et al., 2006). Recent advances in the detection of skin damage of other products include work by Ariana et al. (2006) with cucumbers and Nicolaï et al. (2006a) and ElMasry et al. (2009) with apples. As regards damage of microbial origin, Gómez-Sanchis et al. (2008a) proposed a hyperspectral imaging system for the early detection of rot caused by Penicillium digitatum (fungi) in mandarins. This method’s success in classifying rotten fruit was above 91% and it represented an alternative to the operationally inefficient sorting system previously used in the citrus industry. While evidence from the literature points to its feasibility, HSI has not been used to detect damage of bacterial origin in horticultural products. The objective of this study was to investigate the potential application of Vis-NIR HSI for brown blotch identification on mushroom caps and for its discrimination from mechanical damage injuries. 7.2 Materials and methods 7.2.1 Sample preparation For mushroom growing and harvest, refer to section 4.2.1. Mushrooms were harvested two times, making training (ntrain = 144) and test (ntest = 108) data sets. For each set of mushrooms, samples were divided in 3 groups (undamaged 141 Chapter 7. Detection of brown blotch with HSI (U), mechanically damaged (MD) and P. tolaasii inoculated mushroom (PT)) of equal size (ntrain,i = 48 and ntest,i = 36, where i = U, MD, PT). Each mushroom class was treated as follows: • U: No treatment. • MD: damaged as described in section 4.2.2.2. Damage time was 10 min (in this chapter, MD=MD 10). Samples were stored in the environmental incubator at 25°C and 90% RH for 24 h prior to imaging. • PT: samples were obtained by inoculating 4 drops of 10 µL/each of a solution of pathogenic P. tolaasii onto each clean cap at 4 × 106 cfu. Samples were stored in the incubator for 48 h at 25°C and 90% RH prior to imaging, to encourage appearance of brown blotch symptoms on the mushroom caps. A total number of 252 mushrooms were used in this experiment. 7.2.2 Preparation of pathogenic P. tolaasii solution Freeze-dried culture (DMS no. 19342) was purchased from Deutsche Sammlung von Mikroorganismen und Zellkulturen GmbH (DSMZ), Germany, resuspended in nutrient broth (NB, Scharlau, Dublin) and incubated at 25°C for 24 h. The pure culture was transferred into nutrient agar plates (NA, Oxoid, Dublin) and incubated at optimal conditions to obtain isolated colonies. Mushroom tissue block rapid pitting and White line in agar pathogenicity tests were carried out following the procedure of Wong and Preece (1979) to confirm culture pathogenicity on the inoculated mushrooms. 142 Chapter 7. Detection of brown blotch with HSI 7.2.2.1 Mushroom tissue block rapid pitting test The outer skin of a mushroom was peeled off and mushroom cap tissue blocks of approx. 15 × 15 × 5 mm were cut. Bacterial isolates were grown on Pseudomonas agar base (PAB, Oxoid, Dublin) at 25°C for 24 h and suspended in sterile distilled water ( 108 cfu mL-1 approx). Mushroom blocks were placed in duplicate on Petri dishes containing sterile water-moistened filter paper. The bacterial solution was inoculated onto the cut surface of one of the mushroom blocks and incubated at 25°C. Sterile water was inoculated onto the surface the other mushroom blocks for negative control. Pitting of the cut surface of mushroom tissue revealed pathogenicity of P. tolaasii on mushrooms. 7.2.2.2 White Line in Agar test Pseudomonas reactans (P. reactans) was streaked out in a line, directly from agar slope culture, across PAB in a Petri dish. This strain had been isolated and provided by Kinsealy Teagasc Research Centre. The P. tolaasii isolate to be tested was streaked immediately after on to the plates at right angles to the reacting organism (i.e. P. reactans). Plates were incubated at 25°C for 24 h for the production of a white line with the reacting organism. White line production in the agar between P. reactans and P. tolaasii was interpreted as positive interaction between colonies and a positive response for pathogenicity test. A loopfull of pathogenicity confirmed working culture was transferred to a sterile 0.8% saline solution (Sigma, Dublin). 4 droplets of 10 µL/each of a 108 cfu mL-1 solution were inoculated onto the cap, resulting in inoculation concentration of 4 × 106 cfu. 143 Chapter 7. Detection of brown blotch with HSI 7.2.3 Hyperspectral imaging Refer to section 6.2.3. In this case, the focal length of the objective lens was 25 mm. HSI images of U mushrooms were acquired on day 0 of the experiment. MD mushrooms were scanned after 24 h of storage. PT mushroom images were taken after 48 h of storage to allow for full development of browning and blotching. Reflectance data were saved in ENVI header format using the acquisition software. 7.2.4 Confirmation of P. tolaasii After image acquisition of PT mushrooms on day 2 of storage, 0.5 g of the pileipellis 10% of each mushroom class were extracted with a sharp sterile knife. Skins were suspended separately in 10 mL of a 0.8% saline solution. Samples were homogenised in a stomacher (Seward BA 7020, Seward, UK) for 60 s at high intensity. Serial dilutions of each suspension were prepared and transferred onto NA and PAB plates, which were incubated for 48 h at 25°C to obtain isolated colonies. The same procedure had been carried out after image acquisition of U mushrooms on day 0 and resulting colonies were used as negative controls. Serial dilutions of the pathogenic P. tolaasii solution that had been used to inoculate PT mushrooms were also prepared and transferred onto NA and PAB plates; the resulting colonies were used as positive controls. Mushroom tissue block rapid pitting and White line in agar tests were carried out to test for pathogenicity of isolated colonies. 7.2.5 Image processing For each mushroom hyperspectral image, 175 characteristic (i.e. U, MD or PT, depending on mushroom class) regions of interest (ROIs) were selected by using an interactive selection tool (“ROI tool”) available in the acquisition software. The ROIs 144 Chapter 7. Detection of brown blotch with HSI were 3 × 3 pixels in size and were selected from the central region of the mushroom cap, where possible. Selecting spectra from analogous surface areas in all the mushrooms aimed at minimising the scaling differences caused by mushroom surface curvature (Gowen et al., 2009). The mean reflectance spectrum (“R”) of each ROI was obtained by averaging the pixel spectra of the region. Spectral data of each mushroom set were used to build two-dimensional matrices, where each row represented the spectrum of one ROI. Prior to the development of multivariate models for damage class prediction, spectra were pre-processed using the Standard Normal Variate (SNV) transformation to reduce spectral variability due to non-chemical biases (Barnes et al., 1989). Training set matrices (raw and SNV-corrected) contained 8400 spectra and test set matrices (raw and SNV) contained 6300 spectra. 7.2.6 Partial least squares- discriminant analysis (PLS-DA) Partial least-squares discriminant analysis was applied to the training set matrices (raw and SNV-corrected, n=8400) using MATLAB 7.0 (MathWorks, 2007). The aim was to build models that would enable maximum separation of sample spectra into different classes depending on their physical condition. A two step model approach was taken for each set of spectra (i.e. raw and SNV): one model (namely “U/Dam” model) was developed to discriminate between undamaged (U) and damaged (Dam) spectra and another model (namely “MD/PT” model) was built to discriminate between the two classes of Dam, i.e. mechanical (MD) and microbiological (PT). Overall, four models were built: U/Dam_raw, U/Dam_SNV, MD/PT_raw and MD/PT_SNV. For this purpose, a dummy response variable, named Y, was constructed using analytical contrasts and assigned to each spectrum. For U/Dam models, Y = 0 for U spectra and Y = 1 for Dam spectra. For MD/PT models, Y = 0 for MD spectra and Y = 1 145 Chapter 7. Detection of brown blotch with HSI for PT spectra. In both cases, a cut-off value of 0.5 was used to classify spectra, as suggested by Esquerre et al. (2009); spectra with a predicted dummy variable <0.5 were identified as belonging to class 0, while those with predicted Y-value ≥0.5 were classified as belonging to class 1. Spectra from the training data set were split into 10 sections and continuous blocks cross-validation was performed. The decision on the number of latent variables (# LV) to select for each model was made based on the root-mean square error of crossvalidation (RMSECV), which is the mean of the sum of squared differences between the actual and the predicted value of the dummy variable. The models were also applied to the test set matrices (raw and SNV-corrected, n=6300), which represented independent sets of sample spectra. Performance of the classification models was evaluated on the basis of their sensitivity (number of spectra of a given type correctly classified as that type) and specificity (number of spectra not of a given type correctly classified as not of that type) on training and test sets. 7.2.7 Prediction maps An important feature of hyperspectral imaging is the ability to map the distribution of components/attributes on samples. In this case, developed PLS-DA models could be applied to entire hypercubes of mushrooms to form two dimensional prediction images where the damage class of each pixel as predicted by the PLS-DA models would be represented by its intensity (“I”). With this in mind, the following step-by-step procedure was carried out on all mushroom hypercubes: 1. Masking. This step was performed to separate the mushroom pixels from the background. The mask was created by thresholding the mushroom image at 940 nm, where a pixel threshold value of 0.1 was used to segment the mushroom 146 Chapter 7. Detection of brown blotch with HSI from the background. All background regions were set to zero and only the nonzero elements of the image were used in further steps. 2. Erosion. As all the spectra collected to build the models corresponded to interactively selected ROIs of the central part of the mushrooms, the image outline (i.e. edge) of the mushrooms was eroded to spectra showing differences due to sample curvature. This was done by eroding the masks using disk-shaped structuring elements (SE, whose radii increased from 0 – i.e. no erosion - to 40 pixels, in 10 pixel gaps), prior to the application of PLS-DA models. The effect of varying the radius of the SE on i) the area of the mask, ii) the pixel distribution of the predicted maps and iii) the performance statistics of the two models at a pixel level, based upon ANOVA results obtained using R(R Development Core Team, 2007), was studied. 3. Application of developed PLS-DA models. The U/Dam model was applied to eroded hypercubes and following this classification, the MD/PT model was applied only to the pixels previously classified as Dam. Three binary images (BinU, BinMD and BinPT, one for each damage class, where 1 indicated class membership and 0 indicated non-membership) were generated after classifying each pixel as “U” (IU/Dam<0.5), “MD” (IU/Dam>0.5 and IMD/PT<0.5) or “PT” (IU/PT>0.5 and IMD/PT>0.5) tissue. 4. Closing. As enzymatic browning was expected to develop uniformly across MD mushroom caps and bacterial lesions were expected to appear as brown spots of visible size, BinMD images were closed (Rocha et al., 2010) in order to avoid noise in the form of isolated PT pixels in such maps. The Closing morphological operator performs dilation followed by erosion; this was done using a diamondshaped SE with a radius of 3 pixels. The effect of omitting/incorporating Step 4 on i) the pixel distribution of the prediction maps and ii) performance statistics, based upon ANOVA results, was investigated. 147 Chapter 7. Detection of brown blotch with HSI 5. Concatenation: the three binary maps (i.e. BinU, BinMD and BinPT) were concatenated to build false colour maps where U, MD and PT classified pixels were represented in green, red and blue, respectively. 7.2.8 Mushroom classification Based on the percentage of pixels of each damage class on the prediction map, a decision tree (shown in Figure 7.1) was used to allocate each mushroom to one of the three mushroom classes. As the main objective of this work was to identify P. tolaasii inoculated mushrooms, the PT pixel percentage of the prediction maps was selected as the discrimination criteria and a cut-off value was established by exploring the pixel histograms of the BinPT images of U, MD and PT mushrooms (Figure 7.2). 148 Prediction map Count the number of U, MD and PT pixels in the prediction image Is the percentage of PT pixels greater than 2% ? Yes Classify the hypercube as PT No 149 Is the percentage of MD pixels greater than the percentage of U? No Classify the hypercube as U Figure 7.1 Decision tree for mushroom hypercube classification. U = undamaged; MD = mechanically damaged and PT = P. tolaasii inoculated. Yes Classify the hypercube as MD Chapter 7. Detection of brown blotch with HSI (b) 80 80 70 Number of mushrooms Number of mushrooms (a) 90 70 60 50 40 30 20 50 40 30 20 10 10 0 60 0 0.05 0.1 0.15 0.2 0.25 0.3 0.35 0.4 0 0 1 2 Percentage of PT pixels 3 4 5 6 7 Percentage of PT pixels (c) 5 Number of mushrooms 4.5 4 3.5 3 2.5 2 1.5 1 0.5 0 0 10 20 30 40 50 60 Percentage of PT pixels Figure 7.2 Histograms showing number of mushrooms as a function of the percentage of pixels in the BINPT binary images. (a) undamaged (U), (b) mechanically damaged (MD) and (c) P. tolaasii inoculated (PT) mushrooms. All the mushrooms (i.e. training and test set mushrooms) of each class were plotted together, making a total of 86 samples per mushroom class. A PT pixel percentage of 2% appeared to be a reasonable cut-off point, as all of the U mushroom predictions and almost all of the MD mushroom predictions exhibited lower values and almost all of the PT mushroom predictions showed higher values. After visual inspection of the two PT mushrooms that were below the cut-off value, it was observed that these two mushrooms did not develop any brown blotch on their caps, for which they could be left out for cut-off establishment purposes. As can be seen in the figure, when the number of PT pixels in the prediction image was higher than 2%, the mushroom was classified as PT. If the number of PT pixels was lower than 2% and the 150 Chapter 7. Detection of brown blotch with HSI amount of MD pixels was higher than the amount of U pixels, the mushroom was classified as MD. Finally, if the number of PT pixels was lower than 2% and the amount of MD pixels was lower than the amount of U pixels, the mushroom was classified as U. Sensitivity and specificity of the classification procedure were computed after the application of the decision tree to all of the mushroom hypercubes. 7.3 Results and discussion 7.3.1 RGB images Figure 7.3 shows representative colour images of the three mushroom classes under investigation in this study. Figure 7.3 Representative RGB images of the mushrooms under investigation. (a) undamaged (U); (b) mechanically damaged (MD) and (c) P. tolaasii inoculated (PT). Mushrooms labelled as U (Figure 7.3.a) were white in general appearance, although some of them showed some signs of natural discolouration. By day one of storage, MD samples (Figure 7.3.b) exhibited uniform browning over the entire mushroom surface. By day two of storage, P. tolaasii had colonised the cap of most PT mushrooms (Figure 7.3.c), which exhibited slightly concave brown-coloured spots, the typical symptoms of brown blotch disease. 151 Chapter 7. Detection of brown blotch with HSI 7.3.2 Confirmation of P. tolaasii The prevalence of Pseudomonas in mushroom surfaces is high, but only pathogenic P. tolaasii is capable of causing brown blotch. Two different types of colonies, whose colours were i) creamy and ii) green, were found in PAB plates of PT mushrooms, while only one type appeared in PAB plates of U mushrooms and the P. tolaasii inoculum; the colour of these colonies was creamy and green, respectively. Isolates of the two types found in PT mushroom plates were obtained by re-streaking representative colonies onto fresh PAB plates. Figure 7.4 shows growth in PAB plates of the two types of colonies of PT mushrooms (Figure 7.4.a, creamy colonies and Figure 7.4.b, green), the creamy colonies of U mushrooms (Figure 7.4.c) and the green colonies of the P. tolaasii inoculum (Figure 7.4.c). (a) (b) (c) (d) Figure 7.4 Colonies in PAB plates. (a) Creamy colonies in PAB plate of PT mushrooms, (b) Green colonies in PAB plate of PT mushrooms, (c) Creamy colonies in PAB plate of U mushrooms and (d) Green colonies in PAB plate of P. tolaasii inoculum. 152 Chapter 7. Detection of brown blotch with HSI The creamy colonies of PT mushrooms (Figure 7.4.a) were found to be similar to those found in U plates (Figure 7.4.c), and both gave a negative response to the Mushroom tissue block rapid pitting and White line in agar tests. The green colonies of PT mushrooms (Figure 7.4.b) were similar to those found in P. tolaasii inoculum plates (Figure 7.4.d) and both had a positive response to the two pathogenicity tests. These results confirm that the pitting observed in PT mushrooms was due to pathogenic P. tolaasii. 7.3.4 Spectra Mean spectra of the various spectra classes are shown in Figure 7.5:(a) non-pretreated reflectance spectra and (b) SNV-corrected reflectance spectra. (b) (a) 1.5 0.9 1 Reflectance [ ] 0.8 0.7 0.6 0.5 0.4 0.3 U MD PT 0.2 0.1 0 450 500 550 600 650 700 750 800 850 SNV Reflectance [ ] 1 0.5 0 -0.5 -1 -1.5 U MD PT -2 -2.5 -3 450 900 Wavelength [nm] 500 550 600 650 700 750 800 850 900 Wavelength [nm] Figure 7.5 Mean spectra of the mushroom classes under investigation. (a) Mean raw reflectance spectra and (b) Mean SNV-corrected reflectance spectra of selected regions of undamaged (U), mechanically damaged (MD) and P. tolaasii inoculated (PT) mushroom caps. In Figure 7.5.a, signal intensity and shape differences between U and MD spectra are remarkable. The mean MD spectrum exhibited lower reflectance values over the entire spectral region, as expected after bruising had led to loss of whiteness of the caps. The greatest differences in shape between MD and U spectra arose in the 600-800 nm 153 Chapter 7. Detection of brown blotch with HSI region, where the mean U spectrum exhibited broader features than the mean MD spectrum. Broad spectra in the visible-near infrared wavelength range are characteristic of undamaged mushrooms, corresponding to their white appearance. The spectral differences mentioned above could be related to the formation of brown pigments, mainly melanins, which derive from enzyme-catalysed oxidation products called quinones. The mean PT spectrum appeared to be more similar in shape to the mean MD spectrum, although its slope was not as linear as MD’s was in the 600-800 nm region. Spectral differences mainly arise from differences in sample composition, but differences in illumination conditions, sample height and curvature may also affect the spectral response of an object. Spectra pre-processing methods such as Multiplicative Scatter Correction (MSC) (Geladi et al., 1985) and SNV (Barnes et al., 1989) can be used to compensate for spectral variability caused by these external factors (Azzouz et al., 2003). The mean spectra of SNV-corrected reflectance spectra of U, MD and PT spectra are shown in Figure 7.5.b. Comparing U and MD spectra, MD exhibited higher SNVcorrected reflectance values in the 450-500 nm region and lower SNV-corrected reflectance in the 500-750 nm region. The oxidation of polyphenolic compounds and subsequent formation of brown-coloured pigments in the MD mushrooms might be partly responsible for this dissimilarity. In the 800-950 nm region, MD spectra showed higher values than U mushrooms. Overall, the shape of the mean spectrum of PT spectra was somewhat intermediate between the mean of U and MD spectra in the wavelength range of study. The visible end of the mean PT spectrum looked more similar to MD than to U, whereas its shape in the >700 nm region was very similar to the shape of U mushrooms. 154 Chapter 7. Detection of brown blotch with HSI 7.3.5 PLS-DA analysis Figure 7.6 shows RMSECV and performance statistics (i.e. sensitivity and specificity) of the four PLS-DA models developed, as a function of the number of latent variables (from 1 to 10). For both U/Dam models (Figure 7.6.a and Figure 7.6.b), RMSECV exhibited a “corner” (pointed with a red dash circle) at 2 LV. The performance statistics, which were very poor at 1LV, increased at that point and remained at similar levels thereafter. Consequently, 2 was considered to be the optimal # LV for models discriminating between U and Dam spectra. Both MD/PT models seemed to perform best when 4 LV were selected; RMSECV did not decrease significantly after that and performance statistics remained high. (b) (a) 1 1 U/Dam_raw 0.8 Sensitivity_train 0.6 Sensitivity_train 0.6 Specificity_train 0.4 U/Dam_SNV 0.8 Specificity_train 0.4 Sensitivity_test 0.2 Sensitivity_test 0.2 Specificity_test 0 0 2 4 6 8 Specificity_test 0 RMSECV 10 RMSECV 0 2 4 # LV 6 8 # LV (d) (c) 1 1 0.9 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0 MD/PT_raw 0.8 Sensitivity_train 0.6 Specificity_train 0.4 Sensitivity_test 0.2 Specificity_test 0 RMSECV 0 2 4 10 6 8 10 MD/PT_SNV Sensitivity_train Specificity_test Sensitivity_test Specificity_test RMSECV 0 # LV 2 4 6 8 10 # LV Figure 7.6 RMSECV and performance statistics of PLS-DA models as a function of the number of LV. (a) U/Dam_raw model, (b) U/Dam_SNV model, (c) MD/PT_raw model and (d) MD/PT_SNV model. RMSECV: root mean square error of cross-validation. 155 Chapter 7. Detection of brown blotch with HSI Numeric values of performance statistics of the selected models are shown in Table 7.1. Table 7.1 Performance statistics at spectra level of PLS-DA models built on reflectance spectra. Model U/Dam_raw U/Dam_SNV MD/PT_raw MD/PT_SNV # LV 2 2 4 4 Trainig set Sensitivity Specificity 0.997 1 0.973 0.999 0.988 0.983 0.963 0.998 Test set Sensitivity Specificity 0.832 1 0.825 0.999 0.661 0.984 0.641 0.998 When the models built with raw spectra were applied to the training set of spectra, almost perfect classification was achieved in the case of the U/Dam model (sensitivity = 0.997 and specificity = 1.000). The model performed slightly worse when built on SNVcorrected spectra (sensitivity = 0.973 and specificity = 0.999). In both cases, almost all of the Dam spectra were classified as such and none or only a few U were misclassified as Dam. When the MD/PT model was applied to the damaged spectra, the sensitivity of the raw model (sensitivity = 0.988) was slightly higher than that of the SNV-corrected model (sensitivity = 0.963), whereas the specificity of the MD/PT_raw model was lower than the MD/PT_SNV model’s (0.983 and 0.998, respectively). These results showed that almost all of the spectra of the mushrooms that had been inoculated with P. tolaasii were classified correctly and only a few or none of the spectra of the MD samples were misclassified as PT. When the models were applied to the test set of spectra, the sensitivity of the U/Dam_raw model was lower (sensitivity = 0.832) but still none of the U spectra were misclassified as Dam (specificity = 1.000). Performance statistics were quite similar for the U/Dam_SNV model (sensitivity = 0.825 and specificity = 0.999). When the MD/PT model was applied to the damaged spectra of the test set, a smaller percentage of raw PT spectra were classified correctly (sensitivity = 0.661) but almost none of the MD spectra were misclassified as PT (specificity = 0.984). As observed for the previous 156 Chapter 7. Detection of brown blotch with HSI model, the sensitivity of the MD/PT_SNV model was slightly lower (sensitivity = 0.641) and the specificity was higher (specificity = 0.998). 7.3.6 Prediction maps Figure 7.7 shows examples of prediction maps (with no erosion applied in Step 2) of (a) U, (b) MD and (c) PT mushrooms as a result of the application of raw (top row) and SNV-corrected (bottom row) PLS-DA models to the data hypercubes. Overall, predictions by models built on raw reflectance spectra appeared to be more appropriate than predictions by models built on SNV-corrected reflectance spectra: for each mushroom class, the corresponding pixel class was the main pixel class and pixels were distributed in an even manner. (a) (b) (c) Figure 7.7 Prediction images of mushrooms (after no erosion in Step 2). (a) undamaged (U); (b) mechanically damaged (MD) and (c) P. tolaasii inoculated (PT). Top row: PLS-DA models built on raw reflectance spectra. Bottom row: PLS-DA models built on SNV-corrected reflectance spectra. 157 Chapter 7. Detection of brown blotch with HSI In the example shown above, on the top row (i.e. predictions by models built on raw reflectance spectra), neither the map of the U mushroom nor the central region of the prediction of the MD mushroom showed misclassification, whereas most edge pixels of the latter were misclassified as U. Considering that all the spectra selected for model building belonged to central regions of the mushrooms, this misclassification could be related to the inability of the models to account for spectral differences due to mushroom surface curvature. Fewer pixels were misclassified in the prediction map of the PT mushroom, where some pixels were classified as MD. On the bottom row of Figure 7.7 (i.e. prediction maps by models built on SNV-corrected reflectance spectra), the maps of all mushroom types showed misclassification. For U and PT mushrooms, misclassification happened mainly but not only on the edges, where many U pixels were classified as MD. For MD mushrooms, misclassified pixels were distributed evenly along the mushroom surface. In this case, MD pixels were misclassified as PT. Considering that the main focus of this work lies in the identification of PT mushrooms, after visual inspection of the prediction maps (Figure 7.7), PLS-DA models built on nonpretreated spectra were considered more appropriate for this purpose. Models built on SNV-corrected reflectance spectra were therefore discarded and further sections of this paper will focus only on models built on the raw data. Effect of varying the radius of the SE in Step 2 Erosion of a binary image is a basic operation to wear the boundaries of regions away. This can be done to overcome the problem introduced by the edge effect, by which variability in reflection of light is introduced by spherical surfaces (Blasco et al., 2003). In this particular case, where PLS-DA models were built on spectra selected from central regions of the mushrooms, it was expected that these models would perform better on central areas of the mushrooms than on edge regions. For this reason, masks defining the mushroom region were eroded using SEs before the models were applied (see Step 158 Chapter 7. Detection of brown blotch with HSI 2 in Prediction maps section). This led to a decrease in misclassified pixels, which typically belong to edge regions and are shown in green in Figure 7.7.b, top row. Figure 7.8.a shows the effect that increasing the size of the structuring element used in this step (i.e. Step 2) had on the mask (top row) and on the prediction map (bottom row) of a MD class mushroom. (a) no erosion disk radius = 10 pixels disk radius = 20 pixels disk radius = 30 pixels (c) 100 1.000 90 0.980 0.960 0.940 0.920 80 Sensitivity [ ] Relative mask area [%] (b) disk radius = 40 pixels 70 60 50 40 30 20 U/Dam_train 0.900 0.880 0.860 0.840 MD/PT_train U/Dam_test MD/PT_test 0.820 0.800 10 0 0 10 20 30 0 40 10 20 30 40 Radius of structuring element [pixels] Radius of structuring element [pixels] Figure 7.8 Effect of varying the radius of the SE in Step 2. (a) Binary masks (top row) and prediction maps (bottom row) of a mechanically damaged (MD) mushroom, (b) Average relative mask area ± SD and (c) Sensitivity of PLS-DA models, as a function of the radius of the structuring element (SE) used for erosion in Step 2. As the radius increased (from left to right, from 0 -no erosion- to 40 pixels), the mask became smaller. Consequently, the number of MD class pixels that were misclassified (as U class) decreased progressively. Figure 7.8.b shows the decrease of the average relative area of the mushroom region as a function of the radius of SE, where the 159 Chapter 7. Detection of brown blotch with HSI relative area of each mask at a certain SE radius value is displayed as a percentage of the area of the mask when the radius was zero (i.e. when no erosion was applied) and the average and standard deviation values were obtained by considering all the mushrooms in the training and test data sets. Figure 7.8.c shows the sensitivity of the PLS-DA models built on raw reflectance spectra applied at a pixel level as a function of the radius of the SE. The sensitivity of the U/Dam model reached its maximum (sensitivity = 1) at a radius value of 20 pixels when applied to the training set and at a radius value of 40 (sensitivity = 0.972) when applied to the test set. The sensitivity of the MD/PT model was not affected by the radius and remained at its maximum (sensitivity = 1) for the training set, whereas, for the test set, it increased progressively until it reached its maximum (sensitivity = 0.944) at a radius value of 40 pixels. Modifying the radius of the SE did not affect (p>0.05) the specificity of the PLS-DA models (results not shown). Effect of omitting/incorporating Step 4: closing As the existence of isolated PT pixels in the prediction map had no physical meaning (brown blotch lesion on mushroom caps are detectable by the human eye), a closing step (see Step 4 of Prediction maps section) was incorporated to the prediction map routine. This step performed dilation followed by erosion on the BinPT images. Figure 7.9.a shows how the final prediction of a MD class mushroom looked when i) Step 4 was omitted and ii) Step 4 was incorporated in the routine. As can be observed in the figures, Step 4 removed PT class isolated pixels (blue) in the prediction image and converted them into pixels of class MD (red). The effect of such conversion on the performance statistics of the models at a pixel level was studied and only the specificity of the MD/PT_raw model on the test set was found to change significantly (p<0.05). Figure 7.9.b shows how specificity changed as the radius of the SE of Step 2 increased, when i) Step 4 was omitted (round marker) and ii) Step 4 was incorporated (square marker) in the routine. The specificity of the MD/PT_raw model 160 Chapter 7. Detection of brown blotch with HSI improved when this step was incorporated, which means more MD class mushrooms were correctly classified. This figure suggests that adding a closing step was important to achieve good levels of classification. (b) (a) (i) (ii) 1.000 0.900 Specificity [ ] 0.800 0.700 0.600 0.500 0.400 Omitting Step 4 0.300 Incorporating Step 4 0.200 0.100 0.000 0 10 20 30 40 Radius of structuring element [pixels] Figure 7.9 Effect of the omitting/incorporating Step 4. (a) the pixel distribution in the prediction map of a mechanically damaged (MD) mushroom when (i) Step 4 was omitted and (ii) Step 4 was incorporated. (b) the specificity of the MD/PT_raw model on the test set as a function of the radius of the structuring element (SE) used for erosion in Step 2. After studying the two effects, a disk radius of 40 pixels was selected for the SE of Step 2 and it was decided to include Step 4 in the generation of prediction maps. Further sections of this paper will only focus on results based on the use of the aforementioned steps. 7.3.7 Mushroom classification The application of PLS-DA models built on raw spectra to the totality of the entire hypercubes led to the performance statistics shown in Table 7.2. 161 Chapter 7. Detection of brown blotch with HSI Table 7.2 Performance statistics at pixel level of PLS-DA models built on raw reflectance spectra. Model U/Dam_raw MD/PT_raw Training set Test set Sensitivity Specificity Sensitivity Specificity 1 1 0.972 1 1 0.979 0.944 0.972 For the training set mushrooms, both the sensitivity and the specificity of the U/Dam_raw model were 1, which means there was no misclassification at all. For the same samples, the sensitivity of the MD/PT_raw model was 1 and its specificity was 0.979. Only 1 out of 48 MD mushroom was misclassified as a PT mushroom. The models performed quite similarly for the mushroom hypercubes of the test set: for the U/Dam_raw model, sensitivity = 0.972 and specificity = 1. Only 2 out of 72 Dam mushrooms were misclassified as U, and none of the U was misclassified as Dam. For the MD/PT_raw model, sensitivity = 0.944 (only 2 out of 36 PT mushrooms were not classified as such) and specificity = 0.972 (only 1 MD mushroom was misclassified as being PT). These results show the models performed well when applied at a pixel level and confirm they could be used to classify independent sets of mushrooms with high levels of accuracy. Overall, the correct classification of the models presented in this study is higher than the classification of the algorithms by Vízhányó and Felföldi (2000), which correctly classified 81% of the diseased areas of test mushrooms using conventional computer imaging. While those algorithms discriminated diseased spots from healthy senescent mushroom parts, the models developed in this paper discriminate microbial spoilage from both undamaged and mechanically damaged samples. The correct discrimination between PT and MD mushrooms ensure no misclassification of samples whose colour analysis might be similar and hence avoid “false positives”. 162 Chapter 7. Detection of brown blotch with HSI 7.4 Conclusions It was previously reported that brown blotch is an important bacterial disease in the mushroom industry. A conventional computer imaging system was found useful for the discrimination between diseased and sound mushrooms. In order to study the potential of HSI technology, the ability of a HSI system to discriminate brown blotch diseased mushrooms from undamaged and mechanically damaged mushrooms was assessed. Results presented in this work show that raw reflectance data of mushroom caps could be used to classify mushrooms according to their damage class (i.e. undamaged, mechanically damaged or brown blotch diseased). PLS-DA models were developed to initially sort mushrooms into undamaged or damaged classes and to further classify the damaged into mechanically damaged or microbiologically diseased classes. The application of the models at a pixel level together with the use of a decision tree allowed for correct classification of >95%. This study demonstrates the potential use of hyperspectral imaging as an automated tool for detection of brown blotched mushrooms and for their discrimination from mechanically damaged mushrooms. Knowledge gained in this research could be incorporated towards the development of a sensor to detect and classify mushroom damage of different sources. Such a system could aid the industry in increasing quality control standards by correctly identifying low quality produce. However, further research and evaluation at industrial scale are required to facilitate its adoption. 163 8. HYPERSPECTRAL IMAGING FOR THE DISCRIMINATION OF MUSHROOMS INFECTED WITH MUSHROOM VIRUS X Chapter 8. Discrimination of MVX with HSI 8.1 Introduction Mushroom Virus X (MVX) appeared for the first time in Britain in 1996 (Grogan et al., 2004). The main symptoms associated with it are: pinning disruption, crop delay, premature opening of the cap, brown coloured mushrooms, malformations and loss of yield (Adie et al., 2004). In Ireland, the main symptom observed is the appearance of brown and off-coloured mushrooms. One of the problems this infection presents is that, while mushrooms may be harvested in good condition, the quality may deteriorate rapidly during postharvest storage, with the mushrooms going brown or developing an off-colour. Mushroom browning during storage and distribution may present a risk to the mushroom grower in terms of brand image, consumer perception of Irish mushrooms and rejected produce. As part of a collaborative work with the project “Mushroom Virus X disease: Understanding the factors which trigger brown mushroom symptom expression as a means to improved diagnosis and control” (Stimulus funded project RSF 07-547), coordinated by researchers in Kinsealy Teagasc Research Centre, the Agri-Food and Biosciences Institute (AFBI, Loughall) and Dublin Institute of Technology, the potential of hyperspectral imaging for the discrimination of mushrooms infected with MVX was investigated. Previous results from this project indicated that MVX infection occurs very rapidly in the farm, but that the typical symptoms (creamy/brown mushrooms) occur only under very specific conditions. The testing methods for MVX infection involve the detection of double-stranded RNA (Grogan et al., 2003) as part of a costly and labour intensive determination procedure. Thus, it would be very useful to develop rapid methods for early detection of MVX infected mushrooms not showing the typical symptoms. Such methods would facilitate fast and early monitoring of the infection, allowing for the control of the disease before production was affected. 165 Chapter 8. Discrimination of MVX with HSI The objective of this work was to study the possibility of using visible (Vis) and near infrared (NIR) hyperspectral imaging (HSI) for the discrimination of mushrooms infected with MVX. 8.2 Materials and methods Experiments involved scanning mushrooms that had been infected with various strains of MVX at different concentrations and stages of mushroom cultivation. 8.2.1 Sample preparation For mushroom growing and harvest, refer to section 4.2.1. Following arrival in the laboratory, mushrooms were stored at 4°C for 3 days. 8.2.2 Experimental design 8.2.2.1 Study of the effect of MVX strain This experiment aimed at investigating whether different MVX strains cause different symptoms in mushroom. The various strains used for mushroom infection are listed in Table 8.1 Table 8.1 Experimental design of the first study. Mushroom class Control (n = 30) A (n = 30) B (n = 30) C (n = 30) Specifications of the infection procedure Strain Concentration Time A 15 0.01 % End of spawn-run MVX 2735 0.01 % End of spawn-run MVX 4569 0.01 % End of spawn-run MVX 4614 0.01 % End of spawn-run 166 Chapter 8. Discrimination of MVX with HSI 8.2.2.2 Study of the effect of infection time/MVX concentration This experiment aimed at investigating whether the timing and concentration of the MVX infection caused different symptoms within the mushrooms. Table 8.2 shows the different treatments used to infect the mushrooms. Table 8.2 Experimental design of the second study. Mushroom class Control (n = 30) D (n = 30) E (n = 30) B (n = 30) Specifications of the infection procedure Strain Concentration Timing A 15 0.01 % End of spawn-run MVX 4569 25 % Spawning MVX 4569 0.01 % Spawning MVX 4569 0.01 % End of spawn-run Both studies were carried out using two consecutive flushes (2 replicates). 8.2.3 Image acquisition 8.2.3.1 Vis-NIR imaging Refer to section 6.2.3. 8.2.3.2 NIR imaging A pushbroom line-scanning instrument (refer to section 6.2.3.1) operating in the wavelength range of 880-1720 nm (spectroscopic resolution of 7 nm) was employed. HSI images were acquired using both instruments on days 0, 1, 2 and 3 of storage. 8.2.4 Data analysis Mean reflectance and sample MSC spectra were extracted from each mushroom cap. SNV and Savitzky-Golay 1st and 2nd derivative corrections were applied to raw spectral data. 167 Chapter 8. Discrimination of MVX with HSI Table 8.3 shows the chemometric tools which were applied to Vis and NIR data separately. Table 8.3 Chemometric tools employed and main purpose of utilisation. Analysis PCA PCA PLS-DA PLSR Study of the Vis/NIR correlation Main purpose To discriminate between mushroom classes To discriminate between storage days To predict mushroom class To predict mushroom age To discriminate between mushroom classes Each analysis was applied to all the spectral pre-treatments described above. 8.3 Results and discussion At the time of harvest, most infected mushrooms were asymptomatic or only showed slight signs of browning to the naked eye. No evidence of browning developed during storage time. Researchers in Kinsealy confirmed that L* measurements of MVX-infected mushrooms harvested for this experiment showed less variation in colour than mushrooms harvested for previous experiments, i.e. there were less symptomatic mushrooms than in previous experiments. It was previously reported that the expression of brown symptoms occurs within a narrow window of opportunity and that it is difficult to produce consistently symptomatic mushrooms. The conditions that need to be recreated for MVX-infected mushrooms to show symptoms are unknown, which makes the study of this phenomenon difficult. Table 8.4 summarises the results of the classification of MVX asymptomatic mushrooms using HSI and the different classification methods. 168 Chapter 8. Discrimination of MVX with HSI Table 8.4 Summary of results obtained. Analysis PCA PCA PLS-DA PLSR Vis/NIR correlation Main purpose To discriminate between classes To discriminate between days To prediction mushroom class To predict mushroom age To discriminate between classes Results No separation between clusters No separation between clusters Very poor predictions Poor predictions Similar correlations Figure 8.1.a shows PCA scores plot for Vis MSC-corrected reflectance data of control mushrooms (green) and MVX infected mushrooms (red), on day 3 of storage. As can be seen in the figure, the two clusters did not separate. Figure 8.1.b shows PCA scores for Vis MSC-corrected reflectance data of mushrooms infected by different MVX strains, on day 3 of storage. As can be seen in the figure, the three clusters did not separate. Neither Vis-NIR nor NIR HSI could differentiate between control and asymptomatic MVX-infected mushrooms or between different mushroom strains. (a) (b) 0.08 0.08 Control MVX 0.04 0.04 0.02 0.02 0 0 -0.02 -0.02 -0.04 -0.04 -0.06 -0.06 -0.08 -0.08 -0.1 -1 -0.8 -0.6 Class A Class B Class C 0.06 PC 2 PC 2 0.06 -0.4 -0.2 0 0.2 0.4 0.6 0.8 -0.1 -1 -0.8 -0.6 -0.4 -0.2 0 0.2 0.4 0.6 0.8 PC 1 PC 1 Figure 8.1 PCA scores plot for Vis MSC-corrected spectra representing control mushrooms and mushrooms infected with different strains. (a) Control and MVX-infected mushrooms. Day 3 of storage. (b) Mushrooms infected with different MVX strains. Day 3 of storage. Figure 8.2.a shows PCA scores plot for Vis raw reflectance data of control mushrooms (green) and MVX infected mushrooms (red), on day 3 of storage. As can be seen in the figure, the two clusters did not separate. 169 Chapter 8. Discrimination of MVX with HSI Figure 8.2.b shows PCA scores for Vis raw reflectance data of mushrooms infected at different timing/concentrations, on day 3 of storage. As can be seen in the figure, the three clusters did not separate. Neither Vis-NIR nor NIR HSI could differentiate between control and asymptomatic MVX-infected mushrooms or between different infection timing/concentrations. (a) (b) 0.1 0.1 Control MVX 0.05 0 0 PC 2 0.05 D E B -0.05 -0.05 -0.1 -0.1 -0.15 -1 -0.5 0 0.5 -0.15 -1 -0.5 0 0.5 PC 1 Figure 8.2 PCA scores plot for Vis raw reflectance spectra representing control mushrooms and mushrooms infected at different timing/concentrations. (a) Control and MVX-infected mushrooms. Day 3 of storage. (b) Mushrooms infected at different timing/concentrations. Day 3 of storage. Figure 8.3.a shows PCA scores plot for NIR MSC-corrected reflectance data of control mushrooms on different days of storage. As can be seen in the figure, the four clusters did not separate. Figure 8.3.b shows PCA scores for NIR MSC-corrected reflectance data of mushrooms infected with MVX 4569 strain at 0.01% at the end of spawn-run. As can be seen in the figure, the four clusters did not separate. Neither Vis-NIR nor NIR HSI could differentiate between control and asymptomatic MVX-infected mushrooms or between different infection timing/concentrations. 170 Chapter 8. Discrimination of MVX with HSI (b) 0.15 0.1 0.1 0.05 0.05 0 0 PC 2 PC 2 (a) 0.15 -0.05 -0.1 -0.15 -0.2 -0.8 -0.05 -0.1 Day Day Day Day -0.6 0 1 2 3 Day Day Day Day -0.15 -0.4 -0.2 0 0.2 0.4 0.6 -0.2 -1.2 -1 0 1 2 3 -0.8 PC 1 -0.6 -0.4 -0.2 0 0.2 0.4 0.6 PC 1 Figure 8.3 PCA scores plot for NIR MSC-corrected reflectance spectra representing different storage days. (a) Control mushrooms. (b) Mushrooms infected with 4569 strain at 0.01% at the end of spawn-run. In summary, none of the spectral pre-treatments, modelling strategies and wavelength ranges proved useful in the discrimination of mushroom infected with MVX. 8.4 Conclusions The potential of HSI technology with regard to discriminating MVX infected mushrooms when symptoms are present should not be disregarded, given that there are some areas of the spectrum that seem to point to small differences. Future studies with symptomatic mushrooms are recommended. Alternative spectroscopy techniques in other areas of the spectrum with richer metabolic activity, and the use of imaging techniques to study different tissue parts and locations in the mushrooms might offer successful alternatives to RNA analysis. In this way recommendations to use FTIR or Raman spectroscopy or microscopy might prove successful in the study of the propagation of this disease. 171 9. OVERALL CONCLUSIONS AND RECOMMENDATIONS Chapter 9. Conclusions and recommendations This study employed visible and hyperspectral imaging systems for the detection and discrimination of mechanical, microbiological and viral damage. Various imaging experiments were conducted involving undamaged mushrooms, mushrooms subjected to various levels of impact damage, mushrooms inoculated with a solution of pathogenic Pseudomonas tolaasii and mushrooms infected with Mushroom Virus X. In summary, this study draws the following conclusions: i) The employment of a visible imaging system allowed for the monitoring of the browning due to mechanical stress and the identification of samples subjected to damage. ii) It was found that an average grayscale value could be useful to discriminate between undamaged and mechanically damaged mushrooms. Incorporating the information contained in images acquired prior to damage induction allowed for faster differentiation between mushroom types. iii) Attention should be paid to external variables such as changes in the illumination conditions, location of the devices and sensitivity of the sensors, all of which can affect the performance of inexpensive visible cameras. iv) Vibrational damage induced in mushrooms caused an increase in the activity of the enzymes responsible for mushroom browning. v) At the levels of study, the extent of damage did not affect significantly the increase in enzyme activity, which suggested there could be a threshold above which enzyme expression would not be further affected by the level of damage. vi) The increase in mushroom activity did not happen immediately after damage but during storage time, reaching its maximum on day 1, 2 or 3 of storage depending on the level of damage and the storage conditions. 173 Chapter 9. Conclusions and recommendations vii) Increasing the storage temperature increased the levels of browning related enzyme activity. viii) Vis-NIR hyperspectral imaging reflectance data combined with chemometric tools resulted in models with an ability to predict enzyme activity in mushrooms. ix) The predictive ability of these models could be enhanced by incorporating corrections that compensate for spectral variation due to sample morphology. x) Hyperspectral imaging reflectance data could be used to classify mushrooms according to the type of damage (i.e. microbiological or mechanical) with high levels of accuracy. xi) Hyperspectral imaging was unable to identify mushrooms infected with Mushroom Virus X that were not showing typical browning symptoms. Further studies with symptomatic mushrooms to clarify whether this technique has potential for the detection of MVX viral infection in mushrooms are recommended. Overall, results from this study showed Vis-NIR HSI has potential to supplement and/or replace classical analytical/microbiological assays, with a view to reducing time and labour costs in the mushroom industry. The industry could also benefit from results presented in this study by employing hyperspectral imaging as a tool for the identification of mushrooms of reduced marketability. Additional research and trials at industrial scale are necessary to facilitate adoption of such techniques by industry. With a view to extending the work presented in this thesis, the following recommendations are made: i) Pilot studies using conventional imaging techniques in real retail and packaging line situations would help to confirm the suitability of this technique for the mushroom industry. Such investigation could also aid further implementation of other imaging systems (i.e. hyperspectral imaging systems) in the future. 174 Chapter 9. Conclusions and recommendations ii) A systematic study of the tyrosinase activity in the different mushroom strains used in the industry, with the scope of identifying the steps along the production/retail chain where increases in enzyme activity would most likely occur, would help to avoid mushroom browning. iii) Hyperspectral imaging experiments at laboratory scale using i) mechanically damaged produce classified by current grading standards and ii) mushrooms belonging to confirmed microbiological outbreaks would validate the application of hyperspectral imaging for early detection of problems associated with mushroom production. In this way, a collaborative assay involving the conventional P. tolaasii analysis in Kinsealy and hyperspectral imaging of mushrooms from outbreaks in Ireland would help to establish the usefulness of hyperspectral imaging in the early detection of this microbial disease. iv) The possibility of developing a combined computer vision-hyperspectral imaging systems should be considered. Multispectral systems, which operate at <10 wavelengths, are faster and more affordable than hyperspectral systems. 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Zheng, G., Chen, Y., Intes, X., Chance, B. and Glickson, J. D. (2004). Contrastenhanced near-infrared (NIR) optical imaging for subsurface cancer detection. Journal of Porphyrins and Phthalocyanines, 8(9), 1106-1117. 201 References Zhu, J., Wang, Z. and Xu, Y. (2006). Effects of postharvest storage temperature and its fluctuations on the keeping quality of Agaricus bisporus. International Journal of Food Engineering, 2(1), art. 3. Zion, B., Shklyar, A. and Karplus, I. (1999). Sorting fish by computer vision. Computers and Electronics in Agriculture, 23(3), 175-187. Zwiggelaar, R., Yang, Q., Garcia-Pardo, E. and Bull, C. R. R. (1996). Use of spectral information and machine vision for bruise detection on peaches and apricots. Journal of Agricultural Engineering Research, 63(4), 323-331. 202 LIST OF PUBLICATIONS Journal publications • Gaston, E., Frias, J.M., Cullen, P.J., O’Donnell, C.P. and Gowen, A.A (2010). Visible near-infrared hyperspectral imaging for the identification and discrimination of brown blotch disease on mushroom (Agaricus bisporus) caps. Accepted for publication in Journal of Near Infrared Spectroscopy on 20.09.2010. • Gaston, E., Frias, J.M., Cullen, P.J., O’Donnell, C.P. and Gowen, A.A (2010). Prediction of polyphenol oxidase activity using visible and near-infrared hyperspectral imaging on mushroom (Agaricus bisporus) caps. Journal of Agricultural and Food Chemistry 58 (10), 6226-6233. • Gowen, A.A., O’Donnell, C.P., Taghizadeh, M., Gaston, E., O’Gorman, A., Cullen, P.J., Frias, J.M., Esquerre, C. and Downey, G. (2008). Hyperspectral imaging for the investigation of quality deterioration in sliced mushrooms (Agaricus bisporus) during storage. Sensing and Instrumentation for Food Quality and Safety 2 (3), 133-143. Conference abstracts • Gaston, E., Frias, J.M., Cullen, P.J., O’Donnell, C.P. and Gowen, A.A (2009). Hyperspectral imaging for the detection and discrimination of brown blotch disease on Agaricus bisporus mushroom caps. IFT 2009 Annual Meeting and Food Expo. Anaheim-USA. 6th -9th June 2009. • Gowen, A., Gaston, E., O’Gorman, A., Esquerre, C., Taghizadeh, M., Cullen, P.J., Barry-Ryan, C., O’Donnell, C.P., Downey, G. and Frias, J.M. (2009). Postharvest mushroom quality assessment by hyperspectral imaging and metabolomics. All Ireland Mushroom Conference and Trade Show. MonaghanIreland. 21st May 2009. • Gaston, E., Frias, J.M., Cullen, J.M., Sullivan, C., O’Gorman, A., Barry-Ryan,C. and Aguirre, L. (2008). Efficacy of a simple computer imaging system to 204 differentiate and monitor the browning of mushrooms. 6th International Conference on Mushroom Biology and Mushroom Products. Bonn-Germany. 30th September-3rd October 2008. • Aguirre, L., Gaston, E., Frias, J.M., Barry-Ryan, C. and Grogan, H. (2008). Image analysis of mushrooms stored in controlled environmental conditions. 6th International Conference on Mushroom Biology and Mushroom Products. BonnGermany. 30th September-3rd October 2008. • Aguirre, L., Gaston, E., Frias, J.M., Barry-Ryan, C. and Grogan, H. (2008). Respiration rate (RR) & transpiration rate (TR) in mushroom (Agaricus bisporus) under environmental storage conditions. 6th International Conference on Mushroom Biology and Mushroom Products. Bonn-Germany. 30th September-3rd October 2008. • O’Gorman, A., Frias, J.M., Barry-Ryan, C., Gaston, E. and Downey, G. (2008). The use of infra-red spectroscopy coupled with chemometric tools to evaluate between damaged and undamaged mushrooms. 6th International Conference on Mushroom Biology and Mushroom Products. Bonn-Germany. 30th September-3rd October 2008. • Gaston, E., Frias, J.M., Cullen, P.J., Gowen, A.A., Taghizadeh, M. and O’Donnell, C.P. (2008). The effect of mechanical damage on the kinetics of PPO activity and correlation with hyperspectral imaging. 38th Annual Research Conference on Food, Nutrition & Consumer Sciences. Cork-Ireland. 4th September 2008. • Gowen, A.A., O'Donnell, C., Taghizadeh, M., Gaston, E., O' Gorman, A., Cullen, P.J., Frias, J.M., Esquerre, C. and Downey, G. (2008). Partial least squares regression for prediction of mushroom (Agaricus bisporus) slice quality during storage. CAC2008, 11th conference on Chemometrics in Analytical Chemistry. Montpellier-France. 30th June-4th July 2008. 205