www.sinto.com
FlaSklESS
mOulDING lINES FBO
FLASKLeSS mOulDING lINE FBO III · Iv
Aside of tight-flask greensand moulding lines, Heinrich
Wagner Sinto also offers flaskless moulding machines with
horizontally parted moulds.
tHe aDvaNtaGES OF FBO mOulDING lINES
■ Rapid availability.
■ Environment friendly technology.
fBo machines are supplied as turnkey projects and
installed at floor level. A foundation pit may be required in
some cases, depending on the installation site. The installation of the additional lifting and transporting equipment
needs very little time and presents no problems so that the
complete system is rapidly available for production.
the self-contained system avoids over-filling with sand, thus
providing a clean working environment and human working
conditions.
■ High productivity.
the fBo moulding machine can produce moulds between
900 x 700 mm and 500 x 400 mm at rates from 80 to 160
moulds per hour.
■ Operating personnel is quickly trained.
FBO machines and their controls are ergonomically designed and operator friendly. The operating cycle is controlled
from the operator’s control panel/screen and training is
completed within a few operating hours.
In the development of the compaction system and the
mechanical handling system, special attention was given to
keep the noise levels to a minimum.
FBO lines meet all present day demands for environment
friendly technology.
■ Drag box shuttle.
A shuttle system enables the drag box to roll out of the machine for safe insertion of the core under good ergonomic
working conditions.
HigH cOmPactION
OUTSTANdING mOlD qualIty
the sand filling system facilitates the production of accurate moulds using bentonite bonded moulding sand. The
automatic pressure control mechanism of the sand inlet and
pressing unit ensures even sand compaction and high quality production of complicated castings even if these involve
deep pockets and thin walls.
the compaction process allows the height of the upper and
lower mould sections to be varied independently
of each other.
this significantly reduces sand consumption, improving
economy (optimising the casting / sand ratio).
ScHemAtic illuStrAtion of mOulDING PrOcESS
1
2
3
FBO mOulDING lINES OF mODular cONStructION
To enable the capacity of the FBO machines to be fully
utilised, a special mechanical handling system of modular
design was developed. the complete installation consists of
the following components:
■
■
■
■
■
■
flaskless moulding machine fBo
transporting system of mould packages
Weights, jackets and jacket cleaners
Weights and jacket transfer units
mould package push-off device
Automatic control system
4
5
Options:
■ Increasing production is possible by the installation
of a second FBO moulding machine
■ extension of the capacity of the mechanical
handling system
■ Core setting unit
■ Pattern plate heating
6
PrODuct SamPlES GrEy IrON
PrODuct SamPlES caSt StEEl
Bahnhofstraße 101 • D-57334 Bad Laasphe
Tel +49 (0) 2752 907-0 • Fax +49 (0) 2752 90
www.wagner-sinto.de
07-280
FBO raNGE OvErvIEw
D
B
A
All FBO moulding machines are available in either left hand or right hand operation.
Model
FBO III
FBO IV
A
S
Sand blast and hydraulic pressing
Standard
Standard
600 x 500
700 x 600
(Further mould sizes are available)
Mould compaction
Mould package size
B x L (mm)
Mould height (mm)
Dimensions (mm) A
B
C
D
Moulding speed,
without core insertion
(secs per mould)
Output approx. moulds/hour
Compression pressure N/cm2
Compressed air requirement
Nm3/mould
Power required kW
Additional equipment
130 – 200
3185
3630
3795
2987
3185
1140
180 – 250
4225
5035
4477
1470
30
22,5
36
120
160
100
max. 100
1,2
15
30
Pressure plate heating
2,5
52
HEINrIcH waGNEr SINtO
Maschinenfabrik GmbH SINTOKOGIO GROUP
Bahnhofstraße
Bad
LaaspheGermany
Bahnhofstraße 101
101 •· D-57334
57334 Bad
Laasphe,
Phone
(0) 2752
907-0
· Fax
(0) 2752
907-280
Tel
+49 +49
(0) 2752
907-0
• Fax
+49+49
(0) 2752
907-280
www.wagner-sinto.de
www.wagner-sinto.de
DIN EN ISO 9001:2000
Zertifikat: 09 100 72018
VO · 1000 · 09/11
Technical details subject to variation.