2015-2016 TRAINING CURRICULUM Onsite. Online. On-Demand. Garage Gurus™ is your portal to the most comprehensive training and technical support available in the automotive aftermarket. It is designed to offer you the tools you need to succeed, delivered in the way that best suits your needs. WORKSHOP COURSES The in-class workshop experience allows students to work hand-in-hand with a Garage Gurus Master Trainer at one of our many conveniently located technical support centers. ONLINE TRAINING COURSES Online training is the newest addition to the Garage Gurus portfolio of world-class training. Online programs conveniently bring the world-class technical support center right to the student’s computer or tablet. WEBINAR COURSES Webinars are online technical training programs students can watch from the convenience of their own computers. It’s a great way to learn –and access is simple. Go to FMgaragegurus.com and register to get access and see all the training opportunities offered. FIELD CLINIC COURSES The field clinic brings the Garage Gurus ASE Certified Master Trainer to the technician’s location. A Garage Gurus Master Trainer delivers the latest in specific vehicle system training and diagnosis in a seminar-style setting. TABLE OF CONTENTS WORKSHOP COURSES............................. 3 ONLINE TRAINING COURSES............. 17 WEBINAR COURSES................................. 39 FIELD CLINIC COURSES.......................... 47 EVERYTHING YOU NEED TO KNOW. FMgaragegurus.com 2 WORKSHOP COURSES TABLE OF CONTENTS STEERING AND SUSPENSION Steering and Suspension Service................................................................................................................................4 Advanced Suspension System Diagnostics.................................................................................................................4 Advanced Steering System Diagnostics......................................................................................................................5 Advanced Alignment Diagnostics................................................................................................................................5 BRAKE Brake Diagnostics and Service....................................................................................................................................6 ABS Wheel Speed Sensor Diagnostics........................................................................................................................6 ABS/Stability Control and Traction Control Diagnostics..............................................................................................7 Electronic Brake Control (EBC) Found on Many Hybrid and Non-Hybrid Vehicles.....................................................7 IGNITION Ignition Failure Diagnostics..........................................................................................................................................8 Ignition Systems Diagnostics.......................................................................................................................................8 ENGINE AND SEALING Block Reconditioning and Sealing...............................................................................................................................9 Cylinder Head Reconditioning & Sealing.....................................................................................................................10 Gasket Failure Analysis................................................................................................................................................11 ELECTRICAL Automotive Electronics................................................................................................................................................12 On-Car Electrical System Testing.................................................................................................................................12 DRIVABILITY Engine Performance and Drivability.............................................................................................................................13 Mass Air Flow and Volumetric Efficiency Testing on Today’s Engine...........................................................................13 O2 and Wide Range Air:Fuel Sensor Diagnostics.........................................................................................................14 Diagnosing Variable Valve Timing Systems on Today’s Engines..................................................................................15 Electronic Engine Diagnostics......................................................................................................................................16 EVERYTHING YOU NEED TO KNOW. 3 STEERING AND SUSPENSION SS.101.1.WS | Steering and Suspension Service (Classroom and Hands-on) Workshop Length: 2 days (16 hours) *$250.00 U.S. 1.6 CEUs awarded This workshop combines classroom and hands-on activities to enhance the diagnostic and service skills of the professional undercar technician in the areas of suspension, steering and wheel alignment. Special emphasis is given to the effects of worn system components on handling, ride quality, tire life and the symptoms to expect if a part has failed. The relationships between component integrity, alignment geometry, vehicle handling and tire wear are stressed. Customer communication skills are presented to help the student explain the value of the suggested repair to the vehicle owner. Prerequisite: Minimum of 2 years automotive experience preferred. After completing this workshop, the student will: • Perform accurate vehicle inspections on suspension and steering systems utilizing Motorist Assurance Program (MAP) guidelines and communicate the results • Identify the components and operating characteristics of suspension and steering systems on current passenger cars and light trucks • Apply time-tested service techniques, tools and problem-solving parts to ensure accurate steering and suspension repairs in the minimum amount of time • Utilize the latest alignment equipment to adjust chassis components for optimum handling, ride quality and tire life SS.102.1.WS | Advanced Suspension System Diagnostics (Classroom) Workshop Length: 1 day (8 hours) *$125.00 U.S. 0.8 CEUs awarded This workshop enhances the skills of the professional undercar technician in the areas of today’s mechanical and electronic suspension systems. It includes a history of suspension system enhancements from variable valve ride control to modern Magna Ride systems and from straight axles to modern multilink designs. Operation and diagnosis of air, nitrogen and hydraulic suspension systems are included in this workshop. Numerous diagnostic strategies are discussed related to owner concerns of inadequate ride quality, handling issues and accelerated tire wear that may be caused by a suspension component failure. Prerequisite: Attendance of Steering and Suspension Service workshop or a minimum of 2 years as an undercar technician with ASE A4 certification (Automotive Suspension and Steering). After completing this workshop, the student will: • Identify the components and operation of late model ride control systems and related service procedures • Outline the history of suspension systems • Utilize scan tool for diagnosis and bidirectional commands • Demonstrate digital volt-ohm meter (DVOM) and scope testing methods on electronic suspension systems * Tuition includes lunch and classroom materials. Legend: FC - Field Clinic LMS - Online Training Course WEB - Webinar WS - Workshop SS - Steering and Suspension BRK - Brake IGN - Ignition ENG - Engine and Sealing ELC - Electrical DRV - Drivability 4 SS.103.1.WS | Advanced Steering System Diagnostics (Classroom) Workshop Length: 1 day (8 hours) *$125.00 U.S. 0.8 CEUs awarded This workshop enhances the skills of the professional undercar technician in the area of steering systems and controls and includes both hydraulic and electronic power steering (EPS) assist units. Steering systems have evolved from simple hydraulic linkage assist to modern EPS designs that can control both assist levels at various speeds and lock-to-lock turn ratios. Each systems component operation is discussed in detail and the strategies of operation are outlined as well as what to expect when a component fails. We include information on sensor recalibration and testing on both hydraulic and electrical assist units using mechanical and electronic testing methods. Prerequisite: Attendance of Steering and Suspension Service workshop or a minimum of 2 years as an undercar technician with ASE A4 certification (Automotive Suspension and Steering). After completing this workshop, the student will: • Identify the history of power steering system designs • Define the operation of various electronically assisted steering systems (column drive, rack drive, belt drive) • Demonstrate variable ratio system operation from various manufacturers • Diagnose hydraulic and electronic steering assist concerns and causes of noise and intermittent assist • Utilize scan tools and other methods to service the system and recalibrate sensors after repairs or wheel alignment SS.104.1.WS | Advanced Alignment Diagnostics (Classroom and Hands-on) Workshop Length: 1 day (8 hours) *$125.00 U.S. 0.8 CEUs awarded This workshop will enhance the skills of the professional undercar technician in the area of advanced and standard wheel alignment. It covers suspension and steering diagnosis due to bent parts from accidents and road hazards, vehicle modifications, tire/wheel resizing and height issues. A thorough understanding of camber, caster, toe, steering axis inclination (SAI), included angle, scrub radius and toe out on turns will assist the alignment technician in utilizing the aligner as a diagnostic tool. Related electronic systems will also be covered in this course. Vehicle component inspection and customer communication skills are also a necessary trait for any successful alignment tech and these are stressed in this workshop. Prerequisite: Attendance of Steering and Suspension Service workshop or a minimum of 2 years as an undercar technician with ASE A4 certification (Automotive Suspension and Steering). After completing this workshop, the student will: • Utilize the alignment machine as a diagnostic tool for the alignment and repair of vehicles involved in road hazard incidents and vehicle collisions • Identify root causes for uneven or erratic tire wear and peculiar handling problems and communicate the results effectively to the vehicle owner • Identify how vehicle modifications and tire/wheel changes affect alignment and dynamic operation • Analyze related electronic systems that interact with the chassis system in need of recalibration or adjustment after the alignment procedure STEERING AND SUSPENSION 5 BRAKE BRK.201.WS | Brake Diagnostics and Service (Classroom and Hands-on) Workshop Length: 2 days (16 hours) *$250.00 U.S. 1.6 CEUs awarded This workshop is designed with a combination of classroom and hands-on education to enhance the technician’s ability to properly diagnose and service automotive and light truck braking systems. We will define the function and diagnostic procedures for brake system components and discuss friction, hydraulic theory, operation and bleeding. Prerequisite: Minimum of 2 years automotive experience preferred. After completing this workshop, the student will: • Interpret the proper friction material per vehicle application • Apply hydraulic theory and use recommended brake service procedures to reduce diagnostic time and eliminate costly misdiagnosis • Identify measurements of runout and parallelism of brake rotors • Discuss hydraulic and friction failures on passenger cars and light trucks • Discuss components and operation of electronic parking brake systems BRK.202.1.WS | ABS Wheel Speed Sensor Diagnostics (Classroom and Hands-on) Workshop Length: 1 day (8 hours) *$125.00 U.S. 0.8 CEUs awarded This workshop is designed with a combination of classroom and hands-on education to enhance the technician’s ability to properly diagnose wheel speed sensors found on automotive and light truck anti-lock braking systems (ABS), stability control and traction control systems. We will discuss the operation of the most current wheel speed sensors (WSS) found on Teves, Bosch, Delphi, Kelsey Hayes/TRW and Advic ABS systems. The technician will use DVOMs and oscilloscopes to capture and analyze the waveforms on real world ABS/stability control equipped vehicles. Prerequisite: Attendance of the Brake Diagnostics and Service workshop or a minimum of 2 years automotive experience preferred. After completing this workshop, the student will: • Discuss the function and operation of wheel speed sensors found on ABS systems • Evaluate scan tool data and fault codes of WSS • Recognize the correct test procedures using scan tool data, oscilloscope, DVOM and Graphing for Testing sensors such as Magneto Resistive WSS • Identify base brake system issues that relate to unwanted ABS application and misdiagnosis * Tuition includes lunch and classroom materials. Legend: FC - Field Clinic LMS - Online Training Course WEB - Webinar WS - Workshop SS - Steering and Suspension BRK - Brake IGN - Ignition ENG - Engine and Sealing ELC - Electrical DRV - Drivability 6 BRK.203.1.WS | ABS/Stability Control and Traction Control Diagnostics (Classroom and Hands-on) Workshop Length: 1 day (8 hours) *$125.00 U.S. 0.8 CEUs awarded This workshop is designed with a combination of classroom and hands-on education to enhance the technician’s ability to properly diagnose automotive ABS, stability control and traction control systems. We will discuss the operation of the most current ABS/ stability control systems utilized by Domestic, Asian and European vehicle manufacturers. Teves, Bosch, Delphi, Kelsey Hayes/TRW and Advic systems will be discussed. Prerequisite: Attendance of the Brake Diagnostics and Service and ABS WSS Diagnostics workshops or a minimum of 2 years automotive experience preferred. After completing this workshop, the student will: • Discuss the function and components of ABS/stability control systems • Evaluate scan tool data and fault codes • Recognize the correct test procedures using scan tool data, oscilloscope, DVOM and graphing to view and diagnose yaw/lateral force and steering wheel position (SWP) sensors • Identify base brake system issues that relate to unwanted ABS application and misdiagnosis BRK.204.1.WS | Electronic Brake Control (EBC) Found On Many Hybrid and Non-Hybrid Vehicles (Classroom) Workshop Length: 1 day (8 hours) *$125.00 U.S. 0.8 CEUs awarded This workshop is designed for classroom education to enhance the technician’s ability to perform safety procedures to prepare a vehicle for base brake service with electronic brake control (EBC) found on many luxury and hybrid vehicles. We will discuss the strategy of brake components and apply pressure in addition to ABS/stability control systems found on EBC systems. Prerequisite: Attendance of the ABS WSS Diagnostics and ABS/Stability Control and Traction Control Diagnostics workshops or a minimum of 2 years automotive experience preferred. After completing this workshop, the student will: • Discuss the function and components of EBC systems • Evaluate scan tool data and fault codes (case studies) • Identify procedures to prepare the vehicle for base brake service • Discuss brake service issues that relate to base brake service and misdiagnosis BRAKE 7 IGNITION IGN.301.1.WS | Ignition Failure Diagnostics (Classroom and Hands-on) Workshop Length: 2 days (16 hours) *$250.00 U.S. 1.6 CEUs awarded This workshop is designed for technicians servicing drivability, emission and tune-up repair on today’s vehicle using a combination of classroom and hands-on education. Coil on Plug (COP) ignitions of all types will be discussed. Enhanced scan tool data used to diagnose P0300 misfire diagnostic trouble codes (DTCs) will be covered. Primary and secondary ignition waveform diagnostics will be performed hands-on in the service bays using a variety of lab scope test equipment to aid in diagnosis of No Code misfires. Mode 6 diagnostics are put to the test on problem vehicles. Emphasis will be placed on techniques to help the technician become more proficient at diagnosing problems such as hard start, no start and intermittent misfire related DTCs using aftermarket scan tools and test equipment for quick and accurate analysis. New industry tools for misfire diagnostics will be used in the service bays. The Automotive Electronics workshop is an excellent preface to this course. Prerequisite: Attendance of Automotive Electronics workshop or ASE Certification in A6 (Electrical/Electronics) or A8 (Engine Performance). After completing this workshop, the student will: • Distinguish the operational strategies used on today’s electronic ignition systems starting with the crank sensor and ending at the spark plug • Diagnose misfire concerns on gasoline engines employing enhanced scan tool data • Define differences between mechanical, fuel related and ignition misfires using advanced testing techniques • Apply Mode 6 diagnostics to repair P0300 misfire DTCs • Employ test methods for diagnosing Type A and B misfires utilizing scan tools, lab scopes, current probes and ignition/gas analyzers • Identify faults in primary/secondary ignition waveforms IGN.302.1.WS | Ignition Systems Diagnostics (Classroom and Hands-on) Workshop Length: 1 day (8 hours) *$125.00 U.S. 0.8 CEUs awarded This workshop is designed with a combination of classroom and hands-on education to enhance the professional level technician’s knowledge of modern ignition system diagnostics. P0300 misfire DTC diagnostic strategies will be covered using modern scan tools and ignition system testing equipment. Technicians will use digital storage oscilloscopes (DSOs), current probes, inductive wands and voltage leads to test modern ignition system components ranging from crankshaft and camshaft position sensors to today’s COP assemblies. Integrated ignition control module COPs will also be discussed and tested. The Automotive Electronics workshop is an excellent preface to this course. Prerequisite: Attendance of Automotive Electronics and On-Car Electrical System Testing workshops or ASE Certification in A6 (Electrical/Electronics) or A8 (Engine Performance). After completing this workshop, the student will: • Perform coil stress testing on COP assemblies • Accurately test crankshaft position and camshaft position sensors of all types • Distinguish the difference between conventional ignition coils and smart coil assemblies • Interpret ignition component DSO waveforms • Recognize different manufacturers’ operational strategy during misfire conditions • Understand fuel trim corrections during ignition misfire conditions • Perform ignition system diagnostics in a timely manner to get to the root cause of the misfire * Tuition includes lunch and classroom materials. Legend: FC - Field Clinic LMS - Online Training Course WEB - Webinar WS - Workshop SS - Steering and Suspension BRK - Brake IGN - Ignition ENG - Engine and Sealing ELC - Electrical DRV - Drivability 8 ENGINE AND SEALING ENG.401.1.WS Block Reconditioning and Sealing (St. Louis, MO only) (Classroom and Hands-on) Workshop Length: 4 Days (32 Hours) *$500.00 U.S. 3.2 CEUs awarded The workshop is designed with a combination of classroom and hands-on education for automotive repair technicians and machinists involved in engine rebuilding. Disassembly, cleaning, critical measurements and selection of the proper sequence in reconditioning will be thoroughly covered. Cylinder boring and honing, surface milling and connecting rod reconditioning will all be demonstrated using proven techniques and tools. Assembly preparation will also be discussed for engine components. The technician will leave with the knowledge to make a determination of what machine shop services are required along with selecting the proper replacement parts for performance and service life. Knowledge is gained on OE design changes for proper assembly and sealing of aluminum and cast iron engines. Prerequisite: Minimum of 2 years automotive experience preferred. After completing this workshop, the student will: • Apply disassembly and cleaning techniques for efficient service and to prevent costly damage • Identify the needs for machining, repair or replacement of lower block components through inspection and measurement of all components • Calculate and determine lower block machining in the areas of line honing, surface mill, cylinder bore/hone and connecting rod reconditioning • Recognize critical factors for gasket selection and installation • Analyze failed seals and gaskets to identify required steps and procedures to ensure a quality repair and prevent comebacks • Identify procedures and materials used in dry and fluid applications 9 ENG.402.1.WS | Cylinder Head Reconditioning & Sealing (St. Louis, MO only) (Classroom and Hands-on) Workshop Length: 4 days (32 hours) *$500.00 U.S. 3.2 CEUs awarded The workshop is designed with a combination of classroom and hands-on education for automotive technicians and machinists involved with cylinder head service and repair. Expand your knowledge of cylinder head reconditioning and sealing characteristics of head gaskets. Analyze components to identify required service and machining procedures. This class includes servicing aluminum and cast iron cylinder heads. Analyze different cleaning methods, milling, pressure testing, straightening, crack detection and repair. Repair techniques such as welding, oven straightening and stitching pins will be discussed with hands-on demonstrations and shop activities. Hands-on experience will be provided for aluminum and cast iron cylinder head reconditioning with quality parts, tools and equipment. Prerequisite: Minimum of 2 years automotive experience preferred. After completing this workshop, the student will: • Identify the correct cleaning procedure for cast iron and aluminum cylinder heads and their components to minimize time and prevent damage utilizing the following cleaning techniques: hot and cold wet cleaning, airless shot blasting, pyrolytic oven and glass beading • Perform critical measurements using various instruments — micrometers (inside diameter [I.D.] and outside diameter [O.D.]), vernier calipers and dial bore gauges • Identify integrity of cylinder head components through specification measurements • Perform failure analysis of cylinder head components (head gaskets and surface finish, valves, rocker arms, springs, retainers, guides and seats) • Categorize cylinder head service steps in preparation for milling, pressure testing, straightening, crack detection and crack repair • Differentiate techniques to repair cylinder heads in the areas of welding, oven and heat straightening, stitching pins and milling • Employ various equipment related to cylinder head reconditioning: ú Milling machine ú Crack detection for repair or replacement of casting assembly ú Guide and seat machine(s) ú Valve grinders • Apply experience to efficiently assemble cylinder head components: valve guides, valve seats, valves, seals and cylinder head components * Tuition includes lunch and classroom materials. Legend: FC - Field Clinic LMS - Online Training Course WEB - Webinar WS - Workshop SS - Steering and Suspension BRK - Brake IGN - Ignition ENG - Engine and Sealing ELC - Electrical DRV - Drivability 10 ENG.403.1.WS | Gasket Failure Analysis (Classroom) Workshop Length: 1 day (8 hours) *$125.00 U.S. 0.8 CEUs awarded This workshop enhances the skills of the professional underhood technician in the areas of interpreting gasket failure as it relates to modern emission control technology used today by all manufacturers. A sealed engine is a clean engine today as viewed by the Environmental Protection Agency (EPA). Leaking engine gaskets not only leave spots on the ground, but they can cause a vehicle to have excessive emission levels. Induction leaks, positive crankcase ventilation (PCV) system problems, crankcase leaks and cylinder head gasket failures will all be discussed in this class with the focus being placed on the impact these problems have on the OnBoard Diagnostics, OBD-II system. Lean DTCs (P0171/0174), misfire DTCs (P0300), and catalytic converter efficiency DTCs (P0420/ P0430) can all be the result of failed engine gaskets. We will discuss how to diagnose the symptoms that lead to these failures using the everyday modern diagnostic equipment in the repair shop. Prerequisite: Minimum of 2 years automotive experience preferred. After completing this workshop, the student will: • Distinguish the impact on the OBD-II system of failed engine gaskets versus a problematic sensor input (cause and effect) • Diagnose oil consumption related problems due to failed engine gaskets • Apply proper testing techniques that can be used to validate induction system leaks using both scan tool data, smoke machines and pressure transducer diagnostic tools • Employ test methods for diagnosing cylinder leakage due to head gasket failure • Identify faults within the PCV system and OBD-II ENGINE AND SEALING 11 ELECTRICAL ELC.501.1.WS | Automotive Electronics (Classroom/Lab) Workshop Length: 2 days (16 hours) *$250.00 U.S. 1.6 CEUs awarded Designed for technicians desiring educational instruction on one of today’s hottest subjects. Includes hands-on lab exercises diagnosing electrical circuit faults, voltage drop and current testing. This workshop will familiarize the technician with electricity, electronics and fundamental circuits. Become proficient with the diagnostic tools needed to service electrical systems. Learn skills necessary to develop diagnostic strategies and avoid lengthy trouble-shooting. Exercises will include use of diagnostic tools and demonstrations of various types of automotive electrical repairs. Quickly identify electrical failures and recommend the proper repair. An excellent preface to the following workshops: Brake Diagnostics and Service, Engine Performance and Drivability and Ignition Systems Diagnostics. Prerequisite: Minimum of 2 years automotive experience preferred. After completing this workshop, the student will: • Accurately define electrical and electronic components • Employ the diagnostic tools needed for electrical diagnosis • Utilize skills to develop diagnostic strategies and avoid lengthy diagnostic times while increasing profitability • Comprehend electrical schematics and apply knowledge to assist point of failure diagnostics • Test automotive electronic circuits • Identify electrical failures and recommend appropriate repair ELC.502.1.WS | On-Car Electrical System Testing (Classroom and Hands-on) Workshop Length: 2 days (16 hours) *$250.00 U.S. 1.6 CEUs awarded This workshop is designed for technicians who have an understanding of electrical theory and are ready to put it to use. The majority of this class will be spent in our state-of-the art shop working on vehicles with common, everyday automotive electrical test equipment. Diagnostic shortcuts will be highlighted. Electrical test equipment ranging from DVOMs to lab scopes will be covered. The hands-on application of current probes, logic/power probes, circuit fault finders, battery/charging system testers and pressure transducers will be performed on shop vehicles with symptoms related to the need of using these tools for diagnostic purposes. Communication faults responsible for vehicle network DTCs (U1000s) will be diagnosed on lab vehicles in our shop environment. Prerequisite: Attendance of Automotive Electronics, ASE Certification in A6 (Electrical/Electronics) or minimum of 2 years automotive experience preferred. After completing this workshop, the student will: • Set up and use a lab scope in a timely manner • Identify and test common vehicle electrical circuits (door lock switch/actuators, window motor/switches, lighting components, etc.) • Properly test critical sensor inputs on most electronic systems • Test controller area network (CAN) vehicle communication systems • Validate a vehicle’s battery and charging system * Tuition includes lunch and classroom materials. Legend: FC - Field Clinic LMS - Online Training Course WEB - Webinar WS - Workshop SS - Steering and Suspension BRK - Brake IGN - Ignition ENG - Engine and Sealing ELC - Electrical DRV - Drivability 12 DRIVABILITY DRV.601.1.WS | Engine Performance and Drivability (Classroom and Hands-on) Workshop Length: 2 days (16 hours) *$250.00 U.S. 1.6 CEUs awarded This workshop uses a combination of classroom and hands-on education to keep technicians current on changing engine management systems and diagnostic tools for Asian and Domestic vehicles. The most frequently seen emission-based DTC diagnostic routines will be reviewed in the classroom and applied in the service bays. The workshop will help technicians become more proficient in interpreting the information the scan tool provides for engine diagnostics. Real world problems will be diagnosed in our state-of-the-art service bays using modern diagnostic equipment. We will establish a foundation utilizing strategy-based diagnostics to reduce diagnostic time and prevent Check Engine Light comebacks. Learn to interpret scan tool information to gain diagnostic direction to repair today’s most-seen engine performance concerns. Prerequisite: Attendance of Automotive Electronics, On-Car Electrical System Testing, Ignition Systems Diagnostics workshops or ASE Certification in A6 (Electrical/Electronics) or A8 (Engine Performance) preferred. After completing this workshop, the student will: • Evaluate scan tool information on emissions/performance related parameter identification data (PIDs) by using the graphing function of the tool to trend important PID relationships • Diagnose emission related Check Engine Light problems on vehicles using generic and enhanced scan data analysis • Interpret important engine performance sensor information and vehicle operating system strategies • Recognize fuel system monitoring strategies, operation and diagnostic routines • Test for causes of the popular fuel system lean (P0171/P0174) and fuel system rich (P0172/P0175) DTCs on all makes, models and fuel injection types DRV.602.1.WS | Mass Air Flow and Volumetric Efficiency Testing on Today’s Engine (Classroom and Hands-on) Workshop Length: 1 day (8 hours) *$125.00 U.S. 0.8 CEUs awarded This workshop will concentrate on the most common drivability problems encountered on Asian and Domestic vehicles. Engine misfires are one of the highest causes of the Check Engine Light being illuminated. Technicians will learn to test the function of various engine management systems to validate root causes for many types of engine performance-related problems. System repairs will be performed in our state-of-the-art service bays. Explore the industry’s newest aftermarket test equipment and procedures available for fast, efficient vehicle repair. Prerequisite: Attendance of Engine Performance and Drivability, Ignition Systems Diagnostic, Automotive Electronics, On-Car Electrical System Testing, Diagnosing Variable Valve Timing Systems on Today’s Engines workshops or ASE Certification in A6 (Electrical/Electronics) or A8 (Engine Performance) preferred. After completing this workshop, the student will: • Apply conclusive in-bay tests to speed density and mass air flow equipped vehicles to verify fuel system control and to gain diagnostic direction for drivability complaints • Examine causes of misfire and fuel related DTCs using popular test equipment and scan tools • Utilize new scan tool information and techniques to reduce diagnostic time in the service bay for engine performance concerns • Diagnose engine breathing related faults (both intake and exhaust) using fuel trim and volumetric efficiency testing information via the scan tool 13 DRV.603.1.WS | O2 and Wide Range Air:Fuel Sensor Diagnostics (Classroom and Hands-on) Workshop Length: 1 day (8 hours) *$125.00 U.S. 0.8 CEUs awarded This workshop will concentrate on the most common drivability problems encountered on Asian and Domestic vehicles related to fuel control and exhaust sensor (O2 and Air:Fuel sensor) faults. Many manufacturers today have made the switch to using Wide Range Air:Fuel sensors over traditional O2 sensors to increase fuel economy and reduce vehicle emissions. The application of various diagnostic tests for both types of sensors will be demonstrated in the service bays using both scan tools and lab scopes. Technicians will learn to test the function of the engine management system and feedback control loop to validate root causes for many types of engine performance related problems. System testing will be performed in our state-of-the-art service bays. Explore the industry’s newest aftermarket test equipment and procedures available for fast, efficient vehicle repair. Prerequisite: Attendance of Engine Performance and Drivability, Mass Air Flow and Volumetric Efficiency Testing on Today’s Engines, Diagnosing Variable Valve Timing Systems on Today’s Engines, and Ignition System Diagnostics workshops or ASE Certification in A6 (Electrical/Electronics) or A8 (Engine Performance). After completing this workshop, the student will: • Review OBD-II monitor strategy pertaining to the testing of Air:Fuel and emission related sensors • Verify Air:Fuel (Lambda) sensor operation on car and test using proper techniques • Validate O2 sensor performance • Test O2 and Air:Fuel sensor heater circuit related DTCs • Efficiently diagnose O2 sensor performance, lack of switching, slow response, circuit high and circuit low DTCs in a timely manner • Examine causes of misfire and fuel-related DTCs using popular test equipment and O2 sensor scan data • Utilize new scan tool information and techniques to reduce diagnostic time in the service bay for engine performance concerns * Tuition includes lunch and classroom materials. Legend: FC - Field Clinic LMS - Online Training Course WEB - Webinar WS - Workshop SS - Steering and Suspension BRK - Brake IGN - Ignition ENG - Engine and Sealing ELC - Electrical DRV - Drivability 14 DRV.604.1.WS | Diagnosing Variable Valve Timing Systems on Today’s Engines (Classroom and Hands-on) Workshop Length: 1 day (8 hours) *$125.00 U.S. 0.8 CEUs awarded This workshop will focus on the different types of variable valve timing (VVT) systems used by vehicle manufacturers today. After multi-valve technology became standard in engine design, VVT became the next step to enhance engine output, increasing engine power and torque output along with reducing emissions. Without VVT technology, engineers previously had to choose the best compromise in valve/cam timing and ended up sacrificing one thing to gain in another area. VVT allows the best of both worlds – increased performance and economy and lower emissions. There are a multitude of DTCs that can set related to VVT faults stemming from oil contamination to inoperative cam actuators and oil control solenoids. We will explain the variations of VVT systems used by manufacturers today and look at diagnostic tests that can be performed on this system using the scan tool and other diagnostic equipment to confidently diagnose these systems before the costly and labor-intensive engine teardown for service. Prerequisite: Attendance of Engine Performance and Drivability, Ignition Systems Diagnostics, Mass Air Flow and Volumetric Efficiency Testing on Today’s Engines and O2 and Wide Range Air:Fuel Sensor Diagnostics workshops or ASE Certification in A6 (Electrical/Electronics) or A8 (Engine Performance) preferred. After completing this workshop, the student will: • Identify the VVT system types used by manufacturers • Relate to the scan tool parameters used by various manufacturers to validate camshaft control and operation • Understand the VVT DTC stored in the Powertrain Control Module (PCM) • Realize the importance of testing the crankshaft position and camshaft position sensors via a lab scope to validate camshaft to crankshaft correlation • Perform mechanical engine testing and diagnosis using electronic pressure transducers • Diagnose engine breathing related faults (both intake and exhaust) using fuel trim and volumetric efficiency testing information via the scan tool • Utilize new scan tool information and techniques to reduce diagnostic time in the service bay for VVT related faults or symptoms DRIVABILITY 15 DRV.605.1.WS | Electronic Engine Diagnostics (Classroom and Hands-on) Workshop Length: 1 day (8 hours) *$125.00 U.S. 0.8 CEUs awarded This workshop will focus on the different types of electronic engine diagnostic procedures used to diagnose today’s engines. Both in-cylinder pressure transducers and manifold vacuum transducers used with a digital storage oscilloscope (DSO) can reduce valuable diagnostic and teardown time on today’s VVT equipped multi-cam engines. Engine performance and emissions can be severely impacted by cam timing concerns caused from lack of oil, failed timing chain tensioners and/or stretched timing chains or belts. Volumetric efficiency reductions caused by lack of air flow concerns from restrictions in the intake or exhaust systems can cause low power concerns. Air leaks in the induction system cause Check Engine Lights and can be difficult to validate and pinpoint. Engine compression issues can be significant in size or very small, almost undetectable at times, leading to misfire DTCs. Relative compression testing can reduce the time it takes to validate a compression issue on an engine. These types of problems can skew the diagnostic information in the scan tool and can make it unreliable or unclear. In this class you will learn the benefits of modern diagnostic equipment and learn when and how to use these testing techniques on the vehicle. Prerequisite: Attendance of Engine Performance and Drivability, Ignition Systems Diagnostics, Mass Air Flow and Volumetric Efficiency Testing on Today’s Engines, O2 and Wide Range Air:Fuel Sensor Diagnostics and On-Car Electrical System Testing workshops or ASE Certification in A6 (Electrical/Electronics) or A8 (Engine Performance) preferred. After completing this workshop, the student will: • Identify what tests to apply to accurately pinpoint the cause of engine performance concerns such as lack of power, run roughs, vacuum leaks and engine misfire • Perform relative compression tests using both scan tools and lab scopes with a high amp current probe • Perform mechanical engine testing and diagnosis using electronic pressure transducers • Perform cranking vacuum tests on the engine using both the scan tool and a lab scope with vacuum transducer to validate air leaks • Validate engine camshaft to crankshaft correlation accurately using lab scope tests • Utilize new scan tool information and techniques to reduce diagnostic time in the service bay for VVT related faults or symptoms * Tuition includes lunch and classroom materials. Legend: FC - Field Clinic LMS - Online Training Course WEB - Webinar WS - Workshop SS - Steering and Suspension BRK - Brake IGN - Ignition ENG - Engine and Sealing ELC - Electrical DRV - Drivability 16 ONLINE TRAINING COURSES TABLE OF CONTENTS STEERING AND SUSPENSION Steering and Suspension Overview.............................................................................................................................19 Suspension Basics.......................................................................................................................................................19 Steering Basics............................................................................................................................................................19 Alignment Basics Part I................................................................................................................................................20 Alignment Basics Part II: Equipment............................................................................................................................20 Steering and Suspension Components.......................................................................................................................20 MOOG® Technologies..................................................................................................................................................21 BRAKE Fundamentals of Automotive Brake Systems..............................................................................................................22 Brake Systems, Inspection and Service.......................................................................................................................22 Brake Symptom Diagnostics........................................................................................................................................22 Low Copper Friction.....................................................................................................................................................23 Brake Friction Wear Analysis........................................................................................................................................23 ABS Fundamentals.......................................................................................................................................................23 Brake Rotor Inspection and Replacement...................................................................................................................24 Brake Caliper Replacement.........................................................................................................................................24 Change and Flush Brake Fluid.....................................................................................................................................24 Replace and Seat New Brake Pads.............................................................................................................................24 Hub Bearing Inspection................................................................................................................................................25 IGNITION Modern Ignition Systems – Ignition Coil Operation And Control (Primary & Secondary).............................................26 Modern Ignition Systems – Inputs................................................................................................................................26 Modern Ignition Systems – Misfire Monitoring.............................................................................................................26 Modern Ignition Systems – Basic Testing....................................................................................................................27 Modern Ignition Systems – Advanced Testing.............................................................................................................27 Modern Ignition Systems – Reading Spark Plugs........................................................................................................27 Ford Coil On Plug Ignition System Overview...............................................................................................................28 Ford Coil On Plug Ignition System Diagnostics...........................................................................................................28 Ford Coil On Plug Scope Testing.................................................................................................................................28 Toyota Ignition System Overview.................................................................................................................................29 Toyota Ignition System Diagnostics.............................................................................................................................29 Toyota Ignition System Scope Diagnostics..................................................................................................................29 GM Smart Coil Ignition System Overview....................................................................................................................30 GM Smart Coil Ignition System Diagnostics................................................................................................................30 GM Smart Coil Ignition System Scope Testing............................................................................................................30 EVERYTHING YOU NEED TO KNOW. 17 ENGINE AND SEALING Introduction/Sealing Segment Opportunities...............................................................................................................31 Engine Repair...............................................................................................................................................................31 Leak Repair..................................................................................................................................................................31 System-Specific Repair................................................................................................................................................31 Counter Skills...............................................................................................................................................................31 Performance and Marine..............................................................................................................................................31 Ford 6.0L Powerstroke Head Gasket – Diagnosis ......................................................................................................32 Ford 6.0L Powerstroke Head Gasket – Teardown........................................................................................................32 Ford 6.0L Powerstroke Head Gasket – Inspection & Analysis.....................................................................................32 Ford 6.0L Powerstroke Head Gasket – Machining......................................................................................................33 Ford 6.0L Powerstroke Head Gasket – Reassembly...................................................................................................33 Engine Surface Preparation..........................................................................................................................................33 Engine Surface Inspection...........................................................................................................................................34 Engine Surface Machining...........................................................................................................................................34 Variable Valve Timing – Overview And Functionality....................................................................................................34 Variable Valve Timing – Components...........................................................................................................................35 Variable Valve Timing – Troubleshooting Part I............................................................................................................35 Variable Valve Timing – Troubleshooting Part II............................................................................................................35 Variable Valve Timing – Maintenance/Service Procedure............................................................................................36 ELECTRICAL Basic Electrical Terminology........................................................................................................................................37 Electrical Theories........................................................................................................................................................37 Electrical Testing..........................................................................................................................................................37 DRIVABILITY O2 Vs. Air:Fuel Sensors – Basic Operation...................................................................................................................38 O2 Vs. Air:Fuel Sensors – Interpreting Scan Tool Data.................................................................................................38 O2 Vs. Air:Fuel Sensors – Diagnostics and Testing with a Lab Scope.........................................................................38 Legend: FC - Field Clinic LMS - Online Training Course WEB - Webinar WS - Workshop SS - Steering and Suspension BRK - Brake IGN - Ignition ENG - Engine and Sealing ELC - Electrical DRV - Drivability 18 STEERING AND SUSPENSION SS.101.1.LMS | Steering and Suspension Overview This online course is designed for the technician in the undercar/alignment area. It provides an overview of the entire suspension and steering systems used on common vehicle applications today. Special emphasis is placed on how all system components work in unison to provide proper handling, ride quality and tire wear. The importance of each component and system is related to wheel alignment and customer satisfaction. At the conclusion, the learner will see the value in listening to and analyzing the system, and communicating the results of a chassis inspection to the vehicle owner in order to restore proper alignment, system function and extended tire life. SS.102.1.LMS | Suspension Basics This online course is designed with a combination of media and online testing systems to enhance the technician’s ability to properly diagnose automotive and light truck suspension systems. We will define the function and diagnostic procedures for chassis system components and discuss suspension geometry, component parts and their relationship to wheel alignment. Customer communication skill tips are also included following the industry preferred Motorist Assurance Program (MAP) guidelines. Prerequisite: Minimum of 2 years automotive experience preferred. After completing this online course, the student will: • Identify the common suspension systems in use today • Practice discussing needs with the vehicle owner in an understandable fashion • Utilize acquired skills to test and locate problems in a common suspension system • Demonstrate inspection and proper service procedures on common suspension systems SS.103.1.LMS | Steering Basics The purpose of this online course is to familiarize the technician with the various automotive and light truck steering systems in use today. We will define system function, steering geometry and component relationship to wheel alignment. Proper diagnostic methods of components and vehicle symptoms are included. Industry preferred MAP inspection and communication guidelines are stressed. Prerequisite: Minimum of 2 years automotive experience preferred. After completing this online course, the student will: • Review the operation of modern steering systems and steering geometry • Demonstrate developed skills to locate concerns with steering components • Practice discussing inspection results of the steering system to the vehicle owner using MAP guidelines • Utilize acquired skills to perform quality steering system service 19 SS.104.1.LMS | Alignment Basics Part I This online course is designed to enhance the technician’s ability in the areas of modern wheel alignment geometry and service. Today’s wheel alignment is much more than just adjusting the angles to specs. The material will review diagnostic skills to reduce comebacks and make alignment more profitable. After completing this online course, the student will: • Explain the importance of wheel alignment and when it is necessary • Practice discussing the importance of proper chassis height and parts integrity and their relationship to wheel alignment • Interpret tire wear patterns and spot underlying causes • Educate the vehicle owner to desire quality repairs for extended tire life and optimum vehicle control and handling • Identify camber, caster and toe and their relationship to tire wear and handling • Interpret steering axis inclination (SAI), included angle and Ackermann angle to find collision damaged components SS.105.1.LMS | Alignment Basics Part II: Equipment This online course picks up where Alignment Basics Part I ends and includes the use and understanding of the typical alignment machine. Common errors are discussed, as well as the importance of good customer communication. A good alignment includes taking the time to perform a thorough inspection including chassis height and component parts. Valuable reference materials available from MOOG® are also covered in this module. After completing this online course, the student will: • Review the features of the modern alignment machine • Utilize alignment equipment to capture camber, caster, toe, SAI, included angle and toe out on turns (Ackermann angle) • Understand common errors made related to alignment • Understand the importance of good customer communication SS.106.1.LMS | Steering and Suspension Components This online course provides an overview of common steering and suspension components. The description, location and purpose of each component is described in detail. Special emphasis is placed on how each component works as part of a team to provide optimum tire life, good handling, ride quality and vehicle safety. Common driveline component descriptions are also included in this module. Wear characteristics are provided for key suspension and steering components to provide the technician with the knowledge needed to explain the importance of proper system repair to the vehicle owner. Legend: FC - Field Clinic LMS - Online Training Course WEB - Webinar WS - Workshop SS - Steering and Suspension BRK - Brake IGN - Ignition ENG - Engine and Sealing ELC - Electrical DRV - Drivability 20 SS.107.1.LMS | MOOG® Technologies This online course is designed to enhance the technician’s ability to understand the features and benefits of MOOG premium steering and suspension components. We will define the engineering designs, testing and advantages of MOOG components and educate the student in methods to convey this knowledge to the vehicle owner. The latest MOOG Problem Solvers are included in this module. After completing this online course, the student will: • Identify the differences between MOOG components and entry-level offerings • Practice discussing the needs with the vehicle owner in an understandable fashion • Recognize how to properly install MOOG suspension and steering components • Describe the advantages of using MOOG components on a vehicle STEERING AND SUSPENSION 21 BRAKE BRK.201.1.LMS | Fundamentals of Automotive Brake Systems This online course is designed with a combination of digital media and online testing to enhance the technician’s ability to identify and explain the major components in a vehicle brake system. After completing this online course, the student will: • Recognize the components and importance of the master cylinder • Identify disc brake caliper, wheel cylinder, drum and disc brake components and operation • Review characteristics and requirements of brake fluid BRK.202.1.LMS | Brake Systems, Inspection and Service This online course is designed with a combination of digital media and online testing to enhance the technician’s ability to identify proper inspection and service procedures for complete front disc brake service. After completing this online course, the student will: • Identify system components; location and proper inspection of brake rotors, friction and hydraulic system • Define customer brake concerns • Describe runout and parallelism (disk thickness variation) of a brake rotor • State recommended brake service procedures • Identify proper brake fluid bleeding procedures • Explain proper break-in procedures BRK.203.1.LMS | Brake Symptom Diagnostics This online course is designed with a combination of digital media and online testing to enhance the technician’s ability to identify common brake failures. After completing this online course, the student will identify symptom, cause and effect for the following customer concerns: • Low brake pedal • Brake pull • Soft brake pedal • Brake fade • Hard brake pedal • Pulsation Legend: FC - Field Clinic LMS - Online Training Course WEB - Webinar WS - Workshop SS - Steering and Suspension BRK - Brake IGN - Ignition ENG - Engine and Sealing ELC - Electrical DRV - Drivability 22 BRK.204.1.LMS | Low Copper Friction This online course is designed with a combination of digital media and online testing to enhance the technician’s ability to identify low copper friction legislation and the way it will change the brake business. We will identify specific requirements that will be required of brake pad manufacturers. After completing this online course, the student will: • Define the requirements of low copper friction legislation • Identify the function of copper in brake pads • Identify how copper in brake pads affects the environment • Describe the low copper content legislation in new brake pad formulation • Recognize the need to use quality OE21 low copper friction BRK.205.1.LMS | Brake Friction Wear Analysis This online course is designed with a combination of digital media and online testing to enhance the technician’s ability to identify disc brake friction pad wear. We will review the cause, effect and symptoms of irregular brake pad wear. Quality brake service procedures will be identified. After completing this online course, the student will analyze brake pads for the following type of wear and evaluate necessary repair procedures: • Identify normal wear • Identify brake pad taper wear • Identify premature wear • Identify brake pad excessive heat damage • Identify brake pad glazing • Recommend required quality brake service procedures to prevent these failures BRK.206.1.LMS | ABS Fundamentals This online course is designed with a combination of digital media and online testing to enhance the technician’s ability to identify and explain the major components in a vehicle with an anti-lock braking system (ABS). After completing this online course, the student will: • Recall the history of ABS • Describe ABS speed sensors • Identify ABS fundamentals, system components and operation • Recognize the operation of inlet and outlet valves BRAKE 23 • Analyze ABS system strategy BRK.207.1.LMS | Brake Rotor Inspection and Replacement This online course is designed with a combination of digital media and online testing to enhance the technician’s ability to identify and demonstrate the proper procedures to inspect and install a disc brake rotor. After completing this online course, the student will recognize the correct procedures to: • Measure minimum rotor thickness • Measure the rotor for parallelism • Recall the correct steps and procedure to remove and replace the rotor • Measure rotor runout • Adjust total indicated runout (TIR) BRK.208.1.LMS | Brake Caliper Replacement This online course is designed with a combination of digital media and online testing to enhance the technician’s ability to identify the proper procedures to inspect and install a disc brake caliper. After completing this online course, the student will recognize the correct procedures to: • Remove and inspect the caliper • Install and torque the disc brake caliper • Inspect and replace friction material • Bleed the air out of a new brake caliper • Inspect, clean and lubricate all seals brackets and hardware BRK.209.1.LMS | Change and Flush Brake Fluid This online course is designed with a combination of digital media and online testing to enhance the technician’s ability to recall the proper procedures to inspect, change, fill and flush a brake hydraulic system. After completing this online course, the student will recognize the correct procedures to: • Test the brake fluid • Open brake bleeder screws efficiently • Remove old fluid from the reservoir • Properly fill the brake hydraulic system • Inspect the brake hydraulic system • Complete the proper bleeding sequence and procedures BRK.210.1.LMS | Replace and Seat New Brake Pads This online course is designed with a combination of digital media and online testing to enhance the technician’s ability to identify proper procedures to inspect, replace and seat new brake friction pads. After completing this online course, the student will recognize the correct procedures to: • Remove the brake caliper • Install the brake caliper • Clean, inspect, lubricate and install new brake pads in the brake caliper • Test drive to properly break in (seat) the new brake friction material Legend: FC - Field Clinic LMS - Online Training Course WEB - Webinar WS - Workshop SS - Steering and Suspension BRK - Brake IGN - Ignition ENG - Engine and Sealing ELC - Electrical DRV - Drivability 24 BRK.211.1.LMS | Hub Bearing Inspection This online course is designed with a combination of digital media and online testing to enhance the technician’s ability to identify the proper procedures to clean, inspect and replace the hub bearing assembly. After completing this online course, the student will recognize the correct procedures to: • Clean the mounting flange • Measure the bearing end play • Measure the bearing runout • Replace the hub bearing assembly on the vehicle BRAKE 25 IGNITION IGN.301.1.LMS | Modern Ignition Systems – Ignition Coil Operation And Control (Primary & Secondary) This online course will cover the fundamentals of ignition coils. There will be an overview of coil design and operation. Methods on how to test different ignition types will be emphasized. Primary and secondary ignition patterns will be broken down into an understandable format. Ignition module control will be highlighted. After completing this online course, the student will: • Recognize the evolution of ignition coil design and the different types used by manufacturers • Understand ignition coil operation • Analyze a secondary ignition scope waveform • Identify different ignition control module types • Analyze a primary ignition scope waveform IGN.302.1.LMS | Modern Ignition Systems – Inputs This online course will identify the different ignition inputs used by the PCM to trigger the ignition system. We will review the different types of crankshaft position sensors (CKP) and camshaft position sensors (CMP) used by vehicle manufacturers. We will identify various locations of these components as well as Diagnostic Trouble Codes (DTCs) that can set when they fail. We will demonstrate what an intermittent CKP fault acts like through exploring a live vehicle demonstration captured on video. There will be several examples shown of bad components captured using both a scan tool and a digital storage oscilloscope (DSO). After completing this online course, the student will: • Identify different types of CKP and CMP sensors used today • Define the relationship of how these vital inputs are used by the vehicle’s Powertrain control module (PCM) • Recognize likely locations of these components on the vehicle • Choose the best avenue for testing for a particular CKP or CMP sensor related fault IGN.303.1.LMS | Modern Ignition Systems – Misfire Monitoring In this online course we will review how the PCM uses the CKP and CMP inputs to run misfire detection. The misfire monitor is one of the continuously ran On-Board Diagnostics (OBD) monitors whose logic is stored within the PCM. Engine misfires can lead to excessive hydrocarbon emissions and are mandated by the Federal Government to be detected by the vehicle’s engine management system. The reliability of this system is critical. The PCM uses the CKP and CMP sensors as its primary inputs to detect engine misfire. After completing this online course, the student will: • Understand misfire detection logic employed by the PCM • Differentiate between a Type A and Type B misfire • Recognize the relationship between the CKP and CMP • Identify when a CKP relearn is necessary to be performed • Understand how a misfire DTC sets Legend: FC - Field Clinic LMS - Online Training Course WEB - Webinar WS - Workshop SS - Steering and Suspension BRK - Brake IGN - Ignition ENG - Engine and Sealing ELC - Electrical DRV - Drivability 26 IGN.304.1.LMS | Modern Ignition Systems – Basic Testing In this online course we will look at basic ignition system tests that can be performed by most general technicians. The practice of using basic spark testers, a digital volt-ohm meter (DVOM), performing thorough visual inspections and using an inductance ignition tester will be discussed. After completing this online course, the student will: • Identify simple tests that can be performed during the initial diagnosis of an ignition misfire • Understand the path of least resistance when it comes down to pinpointing an ignition system fault • Recognize visual signs of fault within various ignition system components • Perform basic DVOM tests on the ignition system and coil IGN.305.1.LMS | Modern Ignition Systems – Advanced Testing In this online course we will look at the best diagnostic methods to use when trying to pinpoint an ignition system fault. Many OEs today advocate the use of a DSO for testing of many different vehicle systems. As with any modern-day vehicle repair, the use of the right tool for the job makes life easier. Many technicians struggle with learning the proper methods to test the performance of an ignition system. We will take the fear out of using DSOs and give several detailed examples of how and when to use the right tool for the job. After completing this online course, the student will: • Connect the DSO and test the primary voltage of an ignition system • Establish a relationship between the primary current and the primary voltage • Connect the DSO and test the secondary voltage output of an ignition coil • Set up a sync within an ignition waveform to identify faulted cylinders • Current ramp the primary side of an ignition coil using a low amp current probe IGN.306.1.LMS | Modern Ignition Systems – Reading Spark Plugs In this online course we will explain how to interpret different types of spark plug signs that are indicators of potential problems. We will dispel common misunderstandings amongst technicians as to what the definition of heat range is for a spark plug. Installation tips will be provided, as well as common things to watch for when setting the gap on a spark plug. After completing this online course, the student will: • Understand the heat range of a spark plug • Recognize the effects of induction cleaning on the spark plugs in your engine IGNITION 27 • Differentiate spark plug installation torque procedures for gasket style and tapered spark plugs • Identify different signs of failure on a spark plug (i.e. carbon tracking, voltage leaks, etc.) IGN.307.1.LMS | Ford Coil On Plug Ignition System Overview In this online course we will analyze the coil design used on most late model Ford Coil on Plug (COP) ignition systems. We will identify operating strategies, component locations and review some electrical schematics to identify circuit control. After completing this online course, the student will: • Identify all ignition components within the Ford COP ignition system • Review coil triggering strategies on most late model Ford vehicles • Interpret the flow of power and circuit control from reading an ignition wiring schematic IGN.308.1.LMS | Ford Coil On Plug Ignition System Diagnostics In this online course we will review diagnosing late model Ford Coil on Plug (COP) ignition systems. We will identify various scan tool parameters that are essential to diagnosing Ford’s COP systems. Identifying problem cylinders on Ford vehicles through the use of the scan tool varies compared to other vehicle manufacturers. Throughout this module we will dissect the changes through the years in scan data and focus on key parameters used to help pinpoint faults. After completing this online course, the student will: • Choose the right path in diagnosing a misfire concern on late model Ford vehicles • Use acceleration rate scan tool parameter identification data (PIDs) to interpret individual cylinder performance • Understand Ford’s power balance scan tool test • Access Mode 6 data and interpret the results • Identify if you are chasing a misfire problem due to an ignition fault or a fueling concern • Pinpoint operating strategy used when a Type A misfire occurs • Recognize if the misfire monitor is actually watching for misfire IGN.309.1.LMS | Ford Coil On Plug Scope Testing In this online course we will focus on using a digital storage oscilloscope (DSO) on late model Ford COP ignition systems. We will start by identifying proper connection methods to capture various types of ignition system waveforms. Emphasis will be place on performing Ford’s COP stress test and interpreting results. We will look at primary ignition coil current waveforms and primary voltage waveforms to validate ignition coil performance. Waveform captures between primary voltage and secondary voltage tests will be compared. Triggering components such as the crankshaft position sensor (CKP) and the camshaft position sensor (CMP) will be viewed and the relationships discussed as well as their purpose for proper ignition system control. Necessary scope settings will also be discussed. After completing this online course, the student will: • Define the procedures involved in acquiring primary and secondary ignition waveforms for Ford COP systems • Set up a DSO and low amp current probe to current ramp an ignition coil • Understand how to acquire waveforms for CKP and CMP sensors and understand their relationships • Recognize Ford’s operating strategy for their ignition systems • Identify important indicators within ignition system waveforms to identify faulty components Legend: FC - Field Clinic LMS - Online Training Course WEB - Webinar WS - Workshop SS - Steering and Suspension BRK - Brake IGN - Ignition ENG - Engine and Sealing ELC - Electrical DRV - Drivability 28 IGN.310.1.LMS | Toyota Ignition System Overview In this online course we will look at the last two decades of Toyota’s ignition systems and discuss the various systems used. We will identify key components within the system and identify the role each of them play. We will use system wiring schematics to learn the layout and components involved. The logic used by Toyota will also be discussed in this module. After completing this online course, the student will: • Identify key circuits used within the Toyota ignition systems • Identify triggering components within a wiring schematic • Read the power flow and ground circuit control in a wiring schematic as it pertains to the ignition system components • Identify important things to look at during an engine misfire concern • Understand the misfire detection system used by Toyota IGN.311.1.LMS | Toyota Ignition System Diagnostics In this online course we will look at the Toyota ignition system components individually and the roles each of them play in operating the ignition. CKP and CMP types will be reviewed. Scan tool data will be analyzed and important diagnostic parameters will be discussed such as Toyota’s misfire margin PID. Specific Toyota misfire strategies will be explained and cause and effect relationships will be reviewed. The symptom of a hard start will be reviewed and key areas to look at through the scan tool will be highlighted. After completing this online course, the student will: • Use the diagnostic data from the scan tool effectively to diagnose Toyota engine misfires • Pick out key parameters from the scan tool data list helpful in diagnosing ignition system concerns • Read through ignition electrical wiring diagrams with an understanding of the specific circuits used by Toyota to control the ignition system • Choose a path that is logical when diagnosing a hard start or no start concern IGN.312.1.LMS | Toyota Ignition System Scope Diagnostics In this online course we will look at the triggering inputs and relationships on late model Toyota ignition systems. Methods used to capture waveforms and connection procedures will be identified. OE service information will referenced for waveform specifications and testing procedures. We will look at connecting the scope to all the ignition control circuits within the Toyota smart coil ignition systems and identify key components within each waveform. We will review a case study on a 2010 Toyota Corolla with a misfire concern that was pinpointed with the use of a DSO. After completing this online course, the student will: • Interpret a wiring schematic to identify all the ignition control circuits on a Toyota smart coil ignition system • Set up a DSO to capture a secondary ignition waveform • Identify procedures for using a low amp current probe to test the ignition coil and related circuits • Make connections with a DSO to CKP and CMP circuits and recognize faults IGNITION 29 • Validate Igniter (ignition module) function • Employ lab scope tests to prove the cause of a Type A engine misfire through the use of a DSO IGN.313.1.LMS | GM Smart Coil Ignition System Overview In this online course we will look at the different GM smart coil systems used on late model vehicles. We will identify differences between the 3 and 4 wire ignition coils. System electrical schematics will be reviewed to look at the power and ground layout and circuit control. System operating logic will be reviewed. After completing this online course, the student will: • Recognize the type of ignition system on certain vehicle platforms • Differentiate testing procedures between the 3 and 4 wire smart coil systems used by GM • Locate the most convenient areas to gather vital test data • Follow power flow through an ignition system electrical schematic IGN.314.1.LMS | GM Smart Coil Ignition System Diagnostics In this online course we will identify the quickest and easiest diagnostic paths for pinpointing the cause of an ignition misfire on various types of GM smart coil ignition systems. The most common types of ignition triggering components used on late model GM vehicles will be discussed. Important scan tool PIDs will be highlighted and GM’s misfire diagnostic routines will be reviewed. The Crankshaft Position Variation relearn test will be reviewed and the “when” and “why” to do it explained. Current and history misfire counters and GM’s logic for using such data will be reviewed. A P0300 vehicle diagnostic case study will be highlighted to show a quick and easy procedure for diagnosing GM ignition problems. After completing this online course, the student will: • Effectively use the scan tool to get diagnostic direction for an ignition system related fault • Find the root cause (cylinder ID) of a P0300 DTC (random cylinder misfire) • Identify Type A misfire fuel injector cut related faults • Utilize ignition control (IC) circuit fault status PIDs for diagnostic direction IGN.315.1.LMS | GM Smart Coil Ignition System Scope Testing In this online course we will look at quick scope tests that can be performed on late model GM ignition systems so that accurate diagnostics can be performed in a timely manner. Current ramping ignition coils using the low amp current coupled with a DSO will be highlighted. Secondary ignition waveforms will captured using inductive ignition tools, and waveforms will be reviewed for faults. Diagnostic case studies on vehicles with engine misfire concerns will be the focus of this module while employing various lab scope tests to pinpoint faults. Ignition triggering inputs (CKP/CMP) and control logic will be addressed. After completing this online course, the student will: • Interpret ignition system faults while analyzing ignition waveforms • Perform a valuable, time-saving scratch test on GM smart coil ignition systems • Perform a current ramp test on GM ignition coils • Test GM’s IC circuit • Test for a No Start condition by scope testing CKP and CMP ignition inputs and IC circuits Legend: FC - Field Clinic LMS - Online Training Course WEB - Webinar WS - Workshop SS - Steering and Suspension BRK - Brake IGN - Ignition ENG - Engine and Sealing ELC - Electrical DRV - Drivability 30 ENGINE AND SEALING ENG.401.1.LMS | Introduction/Sealing Segment Opportunities This online course covers the different sealing segments where opportunities for gasket sales exist. It includes a discussion of market trends and an overview of Fel-Pro® sealing products for the engine repair, leak repair and system-specific repair segments. A fivequestion quiz immediately follows, covering content discussed within this online course. ENG.402.1.LMS | Engine Repair This online course covers Fel-Pro gaskets and gasket sets in the engine repair market segment. Technologies discussed include PermaTorque® head gaskets, valve stem seals, rear main seals and gasket sets. Head gasket construction history, surface and flatness, engine metallurgy and head fasteners are also briefly highlighted. A five-question quiz based on this online course immediately follows. ENG.403.1.LMS | Leak Repair This online course covers Fel-Pro gaskets and gasket sets in the leak repair market segment. PermaDry® and PermaDryPlus® gaskets are among several Fel-Pro technologies discussed. Also highlighted are valve cover gaskets, oil pan gaskets, intake manifold gaskets, exhaust manifold gaskets and timing cover gaskets. A five-question quiz based on this online course immediately follows. ENG.404.1.LMS | System-Specific Repair This online course covers Fel-Pro gaskets and gasket sets in the system-specific market segment. Cooling system, drivetrain, fuel system and exhaust system gaskets are among several Fel-Pro technologies discussed. A five-question quiz based on this online course immediately follows. ENG.405.1.LMS | Counter Skills This online course covers Fel-Pro gasket technologies, additional Fel-Pro features and benefits, the Fel-Pro part numbering/cataloging system, and more useful tips to help you exceed your customer’s expectations. A five-question quiz immediately follows, covering content discussed within this online course. ENG.406.1.LMS | Performance and Marine This online course covers Fel-Pro gaskets and gasket sets in the performance and marine market segments. Performance multi-layer steel (MLS) head gaskets and one-piece oil pan gaskets are among several Fel-Pro technologies discussed. Also highlighted are rigid carrier molded rubber valve cover gaskets, steel core and trimmable intake manifold gaskets, other performance gaskets, exhaust manifold cooling gaskets and reverse rotation crankshaft seals. A five-question quiz based on this online course immediately follows. 31 ENG.407.1.LMS | Ford 6.0L Powerstroke Head Gasket – Diagnosis This online course covers the symptoms and preliminary diagnostics of a Powerstroke 6.0L diesel truck that has a leaking cylinder head gasket concern. We will look at different diagnostic tests that can be performed through use of the scan tool to aid in the validation of a failed cylinder head gasket. The Powerstroke 6.0L Ford diesel engine has a host of inherent engine design flaws. We will examine many different components of this engine architecture that can create similar symptoms to those you would experience on an application with failed head gaskets. After completing this online course, the student will: • Diagnose a leaking head gasket on a Ford Powerstroke 6.0L diesel engine • Know what to look for on a 6.0L Ford diesel that has a coolant consumption problem • Access valuable scan tool diagnostic tests to quickly pinpoint engine concerns ENG.408.1.LMS | Ford 6.0L Powerstroke Head Gasket – Teardown This online course will discuss the steps involved to teardown the 6.0L Powerstroke engine. Due to the size of the engine and the tight packaging between the frame rails, it is oftentimes easier to remove the cab of the truck when majorly servicing engine components such as cylinder heads. We will discuss the steps involved for this timely procedure while demonstrating some shortcuts along the way. During the teardown process we will also highlight several other key areas of concern on the 6.0L Powerstroke engine. After completing this online course, the student will: • Recognize the steps involved to remove the cylinder heads on the Powerstroke 6.0L engine • Identify areas of concern during the 6.0L diesel engine teardown • Point out telltale signs of a leaking head gasket during component inspection after cylinder head removal ENG.409.1.LMS | Ford 6.0L Powerstroke Head Gasket – Inspection & Analysis This online course will cover the steps involved to inspect all of the engine components after the cylinder heads have been removed from the Powerstroke 6.0L diesel engine. We will highlight specific cleaning procedures necessary to prepare the engine parts for inspection. We will discuss procedures involved for checking the cylinder heads and engine block for flatness and straightness. We will perform magnetic particle testing to validate cylinder head casting integrity. We will walk through the steps involved to pressure test the cylinder heads to test for cracks and coolant leak paths. After all these tests are performed we will be able to decide if the parts are able to reinstalled. After completing this online course, the student will: • Recognize the steps involved to properly clean the engine components prior to reinstallation • Locate areas of concern within the cylinder heads • Pinpoint problematic areas on the engine block • Decide if the engine components will need to go to a machine shop for additional inspection or repair Legend: FC - Field Clinic LMS - Online Training Course WEB - Webinar WS - Workshop SS - Steering and Suspension BRK - Brake IGN - Ignition ENG - Engine and Sealing ELC - Electrical DRV - Drivability 32 ENG.410.1.LMS | Ford 6.0L Powerstroke Head Gasket – Machining This online course will examine the service of the cylinder head from the machine shop’s perspective. We will review cylinder head machining practices in order to restore a damaged cylinder head’s surface back to proper condition to be reinstalled. We will address the surface finish requirements necessary for the replacement MLS head gasket to work properly and discuss practices and tooling requirements necessary to achieve it. Surface finish measuring with a profilometer will be demonstrated in video. Valve recession measuring will be overviewed, as this is a critical concern on a diesel engine’s cylinder head. After completing this online course, the student will: • Identify cylinder head surface finish needs before reinstallation of the cylinder head during head gasket service • Understand the machine shop processes used to recondition a cylinder head’s surface • Recognize what to expect as far as service standards from a machine shop ENG.411.1.LMS | Ford 6.0L Powerstroke Head Gasket – Reassembly This online course will examine the reassembly procedure on the Powerstroke 6.0L diesel engine head gasket replacement. We will explain proper head gasket and cylinder head fastener selections and focus on head torquing procedures required for the repair to be a permanent one. We will define cylinder head clamp load, torque to yield bolts and MLS head gasket construction so that all of the details of proper head gasket installation and torquing can be understood. Procedure and parts selection is everything when it comes to a long-lasting repair on this engine platform. After completing this online course, the student will: • Recognize the importance of cleaning threads and replacing head bolts • Understand the benefits of MLS cylinder head gaskets • Define what torque to yield (TTY) head bolts are and why they need to replaced • Understand bolt torque versus bolt stretch ENG.412.1.LMS | Engine Surface Preparation In this online course we will cover inspection methods that are essential to identifying problems with engine components that are commonly serviced. We will highlight procedures that should be carried out on every head gasket job. We will demonstrate the inspection methods recommended to be performed during intake manifold gasket service. We will also identify clues found during inspections that warrant the need for surfacing a cylinder block. Tests such as magnetic particle inspection, dye penetrant, straightedge and crack inspection/repair which are commonly performed by a machine shop will be highlighted and discussed. After completing this online course, the student will: • Identify reasons to perform necessary tests to validate engine component integrity (i.e., flatness checks, surface finish) • Spot when it is necessary to send a cylinder off to the machine shop for pressure testing and surfacing • Cover all the right bases in the service of head gasket failure • Pick out porosity concerns within a sealing surface and address the concern, or recognize when to replace a component ENGINE AND SEALING 33 ENG.413.1.LMS | Engine Surface Inspection In this online course we will address different types of engine component surface concerns that need to be inspected and possibly either machined or replaced to ensure proper gasket seal during engine service. We will define common causes of these surface concerns and discuss how to address these concerns during servicing of the engine’s gaskets. The focus will be on surface requirements; tools and methods used to measure this, and what can be done and how to do it; and if service is necessary of the engine component. From a machinist’s point of view we will examine common things that are seen in the repair industry and what can be done to prevent you from being you own worst enemy. Common shop procedures will be reviewed and validated. This module will include video of cleaning and surface preparation, and chemical cleaning procedures (gasket remover, pressure wash, ultrasonic bath) and scraping cleaning procedures (plastic blades, gasket scrapers and roloc discs). After completing this online course, the student will: • Select the proper methods for cleaning old gasket residue off of engine components • Understand surface finish requirements and what is required to achieve them • Look at signs on cylinder heads, engine blocks and intake manifolds for things that can lead to gasket sealing concerns • Recognize the role the proper bolt torque/stretch plays in the role of gasket sealing ENG.414.1.LMS | Engine Surface Machining This online course will analyze the engine component machining needs and practices from the machine shop’s perspective. We will cover cylinder head machining procedures in order to restore a damaged cylinder head’s surface back to proper condition to be reinstalled. We will address the surface finish requirements necessary for the replacement MLS head gasket to work properly and discuss tooling requirements necessary to achieve it. Surface finish measuring with a profilometer will be demonstrated in video. We will identify the different machining requirements between cast iron and aluminum engine components. After completing this online course, the student will: • Identify the need for resurfacing a cylinder head during head gasket service • Use a surface comparator to validate surface finish requirements from the machine shop • Define the surface finish requirements for various types of head gaskets • Recognize the concerns of using common repair shop cleanup tools to remove gasket residue, and the harm they pose on cylinder head and block surfaces ENG.415.1.LMS | Variable Valve Timing – Overview and Functionality In this online course we will analyze the reason why manufacturers have moved to this technology over the last two decades. The four-stroke gasoline engine has continuously been refined over the years to make more power, be more efficient and economical, and pack more bang while coming in a smaller overall package. Variable valve timing (VVT) technology takes the regular production four-stroke engine and puts it on another level. Both power increases and emission reductions are addressed with use of VVT systems. We will acknowledge the different type of systems and the basis of how they function. After completing this online course, the student will: • Identify the various type of VVT systems used by today’s manufacturers • Understand valve overlap and the benefit it can have on the four-stroke engine • Relate to effects of intake and exhaust camshaft phase shifting and the benefits each possesses • Recognize potential fault areas within the engine based on how the systems work Legend: FC - Field Clinic LMS - Online Training Course WEB - Webinar WS - Workshop SS - Steering and Suspension BRK - Brake IGN - Ignition ENG - Engine and Sealing ELC - Electrical DRV - Drivability 34 ENG.416.1.LMS | Variable Valve Timing – Components In this online course we will review the various components that make up a VVT system. We will look at the function of each component and explain how they work, where they can fail and what symptoms to look out for. The majority of these systems are based on the use of oil flow and oil pressure and they are hydraulically actuated. We will also overview the newer VVT systems that are cam torque actuated opposed to using hydraulic pressure to phase the camshaft. After completing this online course, the student will: • Recognize the relationships between CKP and CMP correlation in phased and non-phased camshaft positions • Identify root causes of component failure through visual inspection of failed components • Command movement of the camshaft actuator while validating its operation through use of the scan tool • Look for common failure points within the VVT system ENG.417.1.LMS | Variable Valve Timing – Troubleshooting Part I In this online course we will look at troubleshooting methods used for VVT systems. We will focus on some scan tool DTCs and where to go next during a diagnosis. We will address the different methods vehicle manufacturers use to represent camshaft phasing via the scan tool. We will also look at different bidirectional tests available to test the VVT system, as well as what to do when these tests aren’t available through use of a scan tool. After completing this online course, the student will: • Identify valuable scan tool PIDs used for diagnosing VVT related faults • Perform manual VVT oil flow control solenoid tests when scan tool support is not available • Recognize scan tool bidirectional tests that are available for diagnosing VVT system faults • Understand the importance of oil pressure in VVT control systems ENG.418.1.LMS | Variable Valve Timing – Troubleshooting Part II In this online course we will look at VVT system tests that go beyond the use of a scan tool. Oftentimes, we need to look beyond what is available within the scan tool to test for a VVT system fault, and sometimes there just isn’t a lot of information available within a scan tool to verify if the VVT system is or is not at fault. We will explore the use of advanced testing equipment coupled with the use of a DSO to validate the base engine, mechanical camshaft timing faults and the VVT system operation. After completing this online course, the student will: • Identify when it is necessary to go beyond the use of the scan tool to test the base engine and VVT system • Perform electronic engine tests that are useful in streamlining the diagnostic process on a VVT based engine concern ENGINE AND SEALING 35 • Utilize a DSO to run compression tests on an engine • Verify CKP and CMP alignment to verify camshaft timing on an engine • Compare scan tool data to test results captured using other electronic automotive diagnostic tools ENG.419.1.LMS | Variable Valve Timing – Maintenance/Service Procedure In this online course we will review maintenance concerns associated with vehicles that utilize VVT systems. Modern-day engine oil life monitoring systems and their strategies oftentimes lead consumers to believe that they can extend their mileage intervals between oil changes, but these complex hydraulically actuated VVT systems used today tell us otherwise. In this module we discuss common beliefs and misconceptions about engine oil service. We will also look at the labor intensive service procedures involved with VVT system service on today’s engine. After completing this online course, the student will: • Understand the strategy and logic used by vehicle manufacturers on their engine oil life monitoring systems • Recognize the internal components of VVT systems and the need for good hydraulic flow • Recognize oil viscosity requirements for VVT engines • Recall procedures involved in servicing VVT system components • Understand the importance of regular oil service intervals Legend: FC - Field Clinic LMS - Online Training Course WEB - Webinar WS - Workshop SS - Steering and Suspension BRK - Brake IGN - Ignition ENG - Engine and Sealing ELC - Electrical DRV - Drivability 36 ELECTRICAL ELC.501.1.LMS | Basic Electrical Terminology In this online course we will identify the principles of basic automotive electrical. We will define volts, amps and ohms. There will be a brief overview on electrical theory and we will examine the practical application of diagnosing circuit faults. We will review digital volt-ohm meter (DVOM) use and demonstrate meter hook-up for various circuit measurements. After completing this online course, the student will: • Properly set the DVOM for the correct range of measurement • Accurately define electrical measurement units • Employ the use of a DVOM for automotive circuit diagnosis ELC.502.1.LMS | Electrical Theories In this online course we will review electrical theories that apply to automotive circuits that will help in understanding proper methods for testing. We will define the common automotive circuits used and how and where to test them. After completing this online course, the student will: • Understand the flow of electrons through a simple electrical circuit • Logically process current flow through an electrical circuit • Identify series and parallel automotive circuits ELC.503.1.LMS | Electrical Testing In this online course we will analyze the use of electrical test equipment on live circuits. We will show the practical application of basic electrical tests that are commonly needed for pinpointing issues with vehicle circuit operation. After completing this online course, the student will: • Apply voltage drop tests to various types of automotive circuits • Measure current flow (amps) in an electrical circuit • Test for circuit resistance using a DVOM 37 DRIVABILITY DRV.601.1.LMS | O2 Vs. Air:Fuel Sensors – Basic Operation In this online course we will examine the basic operating principles of O2 sensors and then move into the operation of the various types of Air:Fuel sensors. We will review the critical current type, as well as the pumping cell style of Air:Fuel sensors. We will also highlight the different types used by the various manufacturers over the years –from those who have been using this technology to those who are just starting to move to it. After completing this online course, the student will: • Identify what type of O2 sensor is used on a vehicle • Understand the differences between a conventional O2 sensor and a Wide Band Air:Fuel sensor • Recognize what vehicle manufacturers are using Air:Fuel sensor technology DRV.602.1.LMS | O2 Vs. Air:Fuel Sensors – Interpreting Scan Tool Data In this online course we will cover the interpretation of scan tool data as it is represented by manufacturers. We will look at both generic scan tool data as viewed on the OBD-II side versus manufacturer-specific information. We will define and discuss topics such as equivalence ratio, Lambda, and O2 amperage, citing examples for all. We will also discuss bidirectional tool function to aid in the diagnosis of faulty sensors. After completing this online course, the student will: • Select the correct scan tool PIDs for diagnosing a faulty exhaust sensor • Interpret manufacturer-specific and generic scan tool data • Perform scan tool supported bidirectional tests for the O2 sensors DRV.603.1.LMS | O2 Vs. Air:Fuel Sensors – Diagnostics and Testing with a Lab Scope In this online course we will review the various test methods that are used to go beyond testing available in a scan tool. We will look at measuring reference voltages, pump cell current, and O2 heater circuits that commonly create Air:Fuel sensor DTCs. We will define the behavior of the sensor during conditions such as engine misfire and vacuum leak scenarios, which are common conditions leading to Check Engine Light illumination. After completing this online course, the student will: • Use a micro-amp clamp to test Air:Fuel sensor pump cell current • Compare pinpoint electrical circuit tests on the Air:Fuel sensor itself to scan tool readings • Validate O2 sensor heater circuit operation • Relate engine misfire and air leaks to O2 sensor behavior • Interpret the effect of the O2 sensor input on the corrective fuel adaptives Legend: FC - Field Clinic LMS - Online Training Course WEB - Webinar WS - Workshop SS - Steering and Suspension BRK - Brake IGN - Ignition ENG - Engine and Sealing ELC - Electrical DRV - Drivability 38 WEBINAR COURSES TABLE OF CONTENTS STEERING AND SUSPENSION Understanding Alignment Angles.................................................................................................................................40 Dissecting Chassis Challenges....................................................................................................................................40 ASE A4 Suspension and Steering ASE Test Preparation.............................................................................................40 Mastering Truck Ball Joints..........................................................................................................................................41 Recalibrating Electronic Sensors After Alignment........................................................................................................41 Using Your Alignment Machine as a Diagnostic Tool...................................................................................................41 BRAKE Preventing Brake Comebacks......................................................................................................................................42 Toyota Prius Hybrid Brake Service...............................................................................................................................42 Servicing Brake Systems with Vehicle Stability Control (VSC).....................................................................................42 Wheel Speed Sensors..................................................................................................................................................43 Brake Service for the 21st Century..............................................................................................................................43 OE21 Friction Low and Zero Copper Brake Pads........................................................................................................43 ENGINE AND SEALING Engine Parts Failure Analysis.......................................................................................................................................44 DRIVABILITY ASE L1 Test Preparation...............................................................................................................................................45 Diagnosing Engine Performance Using Fuel Trim........................................................................................................45 O2 and Air:Fuel Sensor Testing.....................................................................................................................................46 MAF Sensor and Volumetric Efficiency Testing............................................................................................................46 EVERYTHING YOU NEED TO KNOW. 39 STEERING AND SUSPENSION SS.101.1.WEB | Understanding Alignment Angles This webinar is designed for technicians working in the alignment and chassis areas. Shortcutting a proper alignment will result in comebacks and damage to the reputations of the technician and shop. Understanding these angles will help technicians to diagnose tire wear and vehicle handling problems. These are essential tools needed for the technician’s toolbox. Do not be left behind the curve! After completing this webinar, the student will: • Define the purpose of caster, camber and toe • Classify the angles that can cause vehicle pulling to one side, or uneven tire wear • Identify tire wear patterns and their root causes • Recognize the importance of proper vehicle chassis inspection and customer communication SS.102.1.WEB | Dissecting Chassis Challenges This webinar is designed for both experienced technicians and those who are new to the automotive chassis repair industry. Counter and sales people will also find the information useful. Hear about steering and suspension system diagnosis and repair tips. This information will help to resolve some of those mystery steering and suspension issues to reduce comebacks. This is an overview of unique inspection and diagnosis techniques to find the root problem and methods of effective repair. This webinar includes: • Special procedures for working with aluminum components • Noise diagnosis • GM steering column issues • Light truck ball joint issues • Unique ball joint inspection procedures • Intermittent instability issues • Installation and time-saving tips SS.103.1.WEB | ASE A4 Suspension and Steering ASE Test Preparation This webinar is designed for technicians working in undercar to assist them in taking the ASE A4 Suspension and Steering test. The test is primarily suspension components and diagnosis, steering components and diagnosis and alignment procedure and symptom diagnosis. The task list is reviewed which outlines the components of the A4 test. Most of the questions involve a vehicle issue and four possible causes to select from. This webinar is a good place to start but will involve some self-study and hands-on practice for those new to this area if they intend to pass the test. After completing this webinar, the student will: • Identify various causes of suspension and steering system concerns • Define the basic alignment angles and what type of symptoms will occur if they are not within specification • Recognize the causes of various tire wear patterns • Classify inspection methods for suspension and steering systems Legend: FC - Field Clinic LMS - Online Training Course WEB - Webinar WS - Workshop SS - Steering and Suspension BRK - Brake IGN - Ignition ENG - Engine and Sealing ELC - Electrical DRV - Drivability 40 SS.104.1.WEB | Mastering Truck Ball Joints This webinar is designed for undercar technicians who are servicing domestic light trucks and have experienced returnability issues or concerns of tight steering after installing ball joints. We will explain the common root causes of this issue and the critical steps that must be taken to eliminate this concern. We will also address common light truck ball joint questions we obtain from our techline callers. After completing this webinar, the student will: • Identify the critical nature of straight axle upper and lower ball joint placement and how installation and torque methods can affect them • Define the proper steps needed during installation to ensure a trouble-free installation • Recognize unique ball joint designs that can cause confusion right out of the box • Classify other components that can cause the same symptoms as a tight ball joint which can lead to wasted diagnostic time • Demonstrate unique service methods which must be used when servicing aluminum suspension systems • Utilize cleaning and correct torque methods to minimize concerns related to improper seating SS.105.1.WEB | Recalibrating Electronic Sensors After Alignment This webinar is designed for the experienced technician, as well as those new to the automotive repair industry. We will discuss the function and recalibration requirements of the various sensors used to control electronic power steering systems, stability control systems and ride control systems. After completing this webinar, the student will: • Identify the various sensors related to steering and suspension and their purposes • Review the methods for recalibrating these sensors and the importance of doing so • Demonstrate recalibration procedures using factory and aftermarket scan tools and alternate methods • Define methods to document that proper recalibration was achieved • Recognize what issues could occur if these sensors are not properly calibrated after service or alignment SS.106.1.WEB | Using Your Alignment Machine as a Diagnostic Tool This webinar is designed for the experienced technician, as well as those new to the automotive repair industry. Most technicians think of the alignment machine as a means to achieve proper caster, camber and toe after repairs. This webinar will teach how to utilize your machine for vehicle diagnosis and will help make you the go-to person when a tough vehicle rolls into the shop with handling or tire wear issues. After completing this webinar, the student will: • Analyze vehicles suspected to have bent components or frame issues using steering axis inclination (SAI), included angle, toe out on turns and dynamic camber/toe references • Identify advanced methods to locate the root causes of bump steer, vehicle pulls, wandering and steering system resistance • Utilize skills to help your customer understand that wheel alignment is not a “fix-all” • Recognize methods of effective customer communication to help them minimize future expenses STEERING AND SUSPENSION 41 BRAKE BRK.201.1.WEB | Preventing Brake Comebacks This webinar is designed for technicians working in the brake systems areas. Shortcutting a proper brake repair will result in comebacks and damage to your reputation and your shop’s reputation. Hear how to classify customer concerns relating to brake operation. Gain knowledge on how to prevent brake rotor failure and noise complaints. After completing this webinar, the student will: • Recommend brake service procedures for new friction installation • Identify the composition of disc rotors manufactured today • Evaluate terms used to identify brake rotor failure • Apply knowledge to prevent brake system failure and noise complaints • Define electronic brake distribution (EBD) and dynamic rear proportioning (DRP) electronic braking • Identify electronic parking brake systems BRK.202.1.WEB | Toyota Prius Hybrid Brake Service This webinar is designed for the experienced technician, and will also be helpful to those new to the automotive repair industry. We will prepare the technician to service the Toyota Prius brake system, and discuss critical steps to follow when servicing Gen II and Gen III brake systems. After completing this webinar, the student will: • List the safety procedures to inspect and service base brakes • Recognize the need to research if specific service information is required when servicing hybrid vehicle brake systems • Identify new acronyms and components • Locate primary components and operation • Categorize disable/enable brake system procedures • Apply knowledge to prevent brake pressure application during brake service • Compare hybrid service procedures and brake components to standard vehicle brake service BRK.203.1.WEB | Servicing Brake Systems with Vehicle Stability Control (VSC) This webinar is designed for the experienced technician, and will also be helpful to those new to the automotive repair industry. We will discuss anti-lock braking system (ABS) and vehicle stability control (VSC) strategy and identify critical steps to follow when servicing the brakes on vehicles equipped with ABS/VSC brake systems. After completing this webinar, the student will: • Identify ABS/VSC components, system design and demands of the modern brake system • Recognize strategy of the ABS/VSC system to operate the brakes with or without driver brake application • Identify recommended service procedures to protect the integrity of the base brakes, ABS and VSC systems • Apply knowledge to select quality components when servicing the brake system to maximize brake performance Legend: FC - Field Clinic LMS - Online Training Course WEB - Webinar WS - Workshop SS - Steering and Suspension BRK - Brake IGN - Ignition ENG - Engine and Sealing ELC - Electrical DRV - Drivability 42 BRK.204.1.WEB | Wheel Speed Sensors This webinar is designed for the experienced technician, as well as those new to the automotive repair industry. Learn what to do when a replacement wheel speed sensor (WSS) or expensive wheel bearing hub does not repair the vehicle. Prevent unnecessary component replacement from incomplete inspection and testing. Get the most out of your equipment such as digital volt ohm meter (DVOM), oscilloscope and scan tool. After completing this webinar, the student will: • Recognize wheel speed sensor designs and multiple testing procedures using DVOM, oscilloscope and scan tool graph data • Identify the necessity for WSS electrical schematics • Analyze WSS scope wave forms • Identify No Code WSS faults BRK.205.1.WEB | Brake Service for the 21st Century This webinar is designed for all technicians, and will be helpful to service managers and parts mangers. We will discuss critical steps to follow when servicing the brakes on vehicles equipped with ABS/VSC and electronic brake distribution (EBD) brake systems. We will identify strategies of complex ABS systems. After completing this webinar, the student will: • Identify components of the modern brake system that need to be understood when servicing the base brakes such as brake assist, distance-based cruise control and EBD • Recognize strategy of the ABS/VSC and traction control (TC) to operate the brakes with or without driver brake application • Identify recommended service procedures to protect the integrity of the base brakes, ABS and VSC systems • Apply knowledge to select quality components when servicing the brake system to maximize brake performance BRK.206.1.WEB | OE21 Friction Low and Zero Copper Brake Pads This webinar is designed for all technicians, service managers and parts managers. We will discuss the transition to OE21, brake friction formulation. We will identify state requirements, violations and penalties. How will the new laws affect your state? What should you plan for in the future of automotive brake service? After completing this webinar, the student will: • Identify OE21 friction formulation composition and benefits • Recognize OE strategy to incorporate OE21 low and zero copper friction on all vehicle platforms • Identify recommended service procedures to protect the integrity of the base brakes, ABS and VSC systems • Identify OE21 friction formulations, packaging, label, edge code and shop requirements for 2015 and beyond BRAKE 43 ENGINE AND SEALING ENG.401.1.WEB | Engine Parts Failure Analysis This webinar is designed for technicians of all levels, and will also be helpful to service managers and parts mangers. After completing this webinar, the student will: • Recognize various causes of internal engine parts failure • Identify head gasket points of failure and causes • Analyze engine management control failures as they relate to the root cause of engine part failure • Select the proper engine parts and gaskets for today’s engines • Interpret spark plug readings to determine areas of concern within the internal engine Legend: FC - Field Clinic LMS - Online Training Course WEB - Webinar WS - Workshop SS - Steering and Suspension BRK - Brake IGN - Ignition ENG - Engine and Sealing ELC - Electrical DRV - Drivability 44 DRIVABILITY DRV.601.1.WEB | ASE L1 Test Preparation This webinar is designed for the experienced technician, and will be helpful to those new to the automotive repair industry. We will discuss preparation for the advanced level ASE L1 (Advanced Engine Performance Specialist) certification test. This test identifies those technicians who possess knowledge of the skills required to diagnose sophisticated drivability and emissions related problems on automobiles, SUVs and light duty trucks. Many test questions relate to an example vehicle using a composite Powertrain control system featuring computerized engine control technology used by most manufacturers, as described in the ASE reference booklet. After completing this webinar, the student will: • Overview general Powertrain diagnosis • Present computerized Powertrain controls diagnosis • Recognize ignition system diagnosis • Explain fuel systems and air induction systems diagnosis • Review ignition module failure diagnosis • Review emission control system diagnosis DRV.602.1.WEB | Diagnosing Engine Performance Using Fuel Trim This webinar is designed for the experienced technician, as well as those new to the automotive repair industry. We will discuss using fuel trim as a diagnostic indicator for many different types of drivability concerns. Several cause and effect relationships will be defined. Hear how to use fuel trim as a diagnostic indicator for many different diagnostic trouble codes (DTCs). Total fuel trim correction is the technician’s window into the vehicle’s fuel injection system. After completing this webinar, the student will: • Review Air:Fuel sensor operation and their scan data parameter identification data (PIDs) • Identify causes of common P0171/P0174 and P0172/P0175 diagnostic trouble codes • Review data PID relationships in graphed scan data from diagnosing vehicles with misfires, breathing concerns and airflow measurement errors • Recognize manufacturers’ use of terms and how they differ as they pertain to fuel trim scan data 45 DRV.603.1.WEB | O2 and Air:Fuel Sensor Testing This webinar is designed for the experienced technician, as well as those new to the automotive repair industry. Technicians understand that a failure code on a scan tool is only a guide to begin repairs. To properly identify the failed component, one needs to understand their function and purpose in the system. Knowing how to test these components will help make you the go-to person when a vehicle rolls into the shop with a Check Engine Light on the dash. After completing this webinar, the student will: • Review zirconium O2 sensor operation and relate its output to fuel trim • Compare lab scope testing of traditional O2 sensors to live scan tool data • Describe Wide Range Air:Fuel sensor operation and related scan tool data PIDs • Overview several types of Wide Range Air:Fuel sensors used by different vehicle manufacturers • Highlight test procedures for validating operation of an Air:Fuel sensor DRV.604.1.WEB | MAF Sensor and Volumetric Efficiency Testing This webinar is designed for the experienced technician, as well as those new to the automotive repair industry. Technicians understand that a failure code on your scan tool is only a guide to begin repairs. To properly identify the failed component you need to understand its function and purpose in the system. Knowing how to test these components will help make you the go-to person when a vehicle rolls into the shop with a Check Engine Light on the dash. After completing this webinar, the student will: • Define volumetric efficiency testing and learn how to calculate it to find the root cause of an engine performance concern • Connect fuel trim error DTCs to inaccurate mass air flow (MAF) readings and low volumetric test results • Highlight test procedures for validating correct operation of an MAF sensor • Perform and analyze MAF sensor tests from both good and bad vehicles Legend: FC - Field Clinic LMS - Online Training Course WEB - Webinar WS - Workshop SS - Steering and Suspension BRK - Brake IGN - Ignition ENG - Engine and Sealing ELC - Electrical DRV - Drivability 46 FIELD CLINIC COURSES TABLE OF CONTENTS STEERING AND SUSPENSION Chassis Diagnostic Strategies.....................................................................................................................................48 BRAKE Advanced Brake Systems............................................................................................................................................48 IGNITION Diagnosing Today’s Ignition Systems...........................................................................................................................49 ENGINE AND SEALING Advanced Sealing Systems and Engine Design..........................................................................................................49 DRIVABILITY Engine Misfire Diagnostics...........................................................................................................................................50 EVERYTHING YOU NEED TO KNOW. 47 STEERING AND SUSPENSION SS.101.1.FC | Chassis Diagnostic Strategies Class Length: 3 hours This seminar showcases actual vehicle case studies that are known pattern failures occurring out on the road. We concentrate on issues that the typical undercar technician faces every day in the shop. Handling and tire wear concerns; noise, vibration and harshness (NVH) issues; vehicle inspection and alignment tips related to tire and wheel modifications are among the major topics covered. Helpful tools, tips and MOOG Problem Solvers are included. We also cover electronic power steering operation and diagnosis, sensor recalibration and include information on electronic suspension systems. A multitude of detailed component photos and videos are used for clarification. The first portion of this seminar covers suspension issues, both mechanical and electronic. The second half is the diagnosis of steering issues on today’s mechanical and electronically-assisted systems. BRAKE BRK.201.1.FC | Advanced Brake Systems Class Length: 3 hours This seminar is designed for technicians and parts and service managers performing brake service and anti-lock braking system (ABS) diagnostics on today’s vehicles. Identify new developments in components and operation of the most popular ABS, traction control (TC) and vehicle stability control (VSC) program systems on the road today. We will discuss automotive and light truck brake system service relationship to ABS, TC and VSC. We will analyze the characteristics and operation of the most popular electronic parking brake systems (EPB) and electronic brake distribution (EBD) systems. Detailed video captures of wheel speed sensor tests are viewed and discussed. The following topics will be presented and the student will: • Discuss strategy of ABS, TC and enhanced stability control • Recognize wheel speed sensor designs and multiple testing procedures • Analyze base brake service integrity in relation to ABS, TC and electronic stability programs • Differentiate the types of EPB systems that are replacing conventional parking brakes • Identify electronic braking used on Mercedes and Toyota vehicles Legend: FC - Field Clinic LMS - Online Training Course WEB - Webinar WS - Workshop SS - Steering and Suspension BRK - Brake IGN - Ignition ENG - Engine and Sealing ELC - Electrical DRV - Drivability 48 IGNITION IGN.301.1.FC | Diagnosing Today’s Ignition Systems Class Length: 3 hours This seminar will use a variety of different case studies to focus on learning techniques to diagnose and repair ignition related faults which lead to common misfire related diagnostic trouble codes (DTCs) responsible for illuminating the Check Engine Light. Emphasis will be placed on using diagnostic test equipment to pinpoint and validate the root cause of the problem. We will also discuss misfire concerns that do not set the Check Engine Light. Many intermittent misfire concerns are not regular enough to fail the OBD misfire monitor; We will expand on tests that can be used to isolate these trying misfires. This seminar will cover: • Use of scan tool information to aid in diagnostics of misfire codes – P0300s • Lab scope setup and analysis of ignition waveforms of all types • Mode 6 (OBD-II) diagnostic overview • How to interpret and analyze critical ignition input signals • How to avoid replacing parts that are not the problem • Recognize different manufacturers’ operational strategy during misfire conditions ENGINE AND SEALING ENG.401.1.FC | Advanced Sealing Systems and Engine Design Class Length: 3 hours This seminar will help technicians identify the necessary installation procedures and the selection of sealing materials used on late model aluminum and bi-metal engines. In this seminar we will identify the characteristics and application of multi-layer steel (MLS) head gaskets. Engine design topics will include discussion on cylinder cancellation systems such as GM’s Active Fuel Management system, Chrysler’s Multiple Displacement system, Honda’s Variable Cylinder Management, and other systems by Toyota and Audi will also be presented. A discussion on variable valve timing will include an overview of the different types of systems used and their benefits. We will look at sealing materials and preparation procedures required to seal today’s engines as well as the effects of an unsealed system on today’s emission-based vehicle control systems. This seminar will cover: • Various concerns with manufacturers’ cylinder cancellation systems • Surface preparation and requirements necessary to seal today’s engines • The proper cleaning procedures of engine gasket residue on various types of gasket materials • The impact of leaking crankcase on the PCM’s emission controls • Operational and diagnostic strategies of the OBD-II PCV monitor • The description and operation of variable valve timing (VVT) systems 49 DRIVABILITY DRV.601.1.FC | Engine Misfire Diagnostics Class Length: 3 hours This seminar will use case studies to help drivability technicians streamline their diagnostic approach to common yet difficult to diagnose engine performance concerns. Emphasis will be on scan tool data interpretation of fuel trim parameters used to identify and solve engine performance problems. Several cause and effect relationships will be discussed that lead to lean and rich engine running faults, exhaust sensor (O2 and Air:Fuel) faults and engine misfire concerns of all types, including variable valve timing related faults. This seminar will cover: • Air:Fuel sensor operation and testing • Variable valve timing • Pressure transducer waveform analysis • How to diagnose fuel trim DTCs (P0171/P0174 – P0172/P0175) in a timely manner • Volumetric efficiency testing to validate engine breathing concerns and sensor input accuracy Legend: FC - Field Clinic LMS - Online Training Course WEB - Webinar WS - Workshop SS - Steering and Suspension BRK - Brake IGN - Ignition ENG - Engine and Sealing ELC - Electrical DRV - Drivability 50 51 How to Register Onsite. Online. On-Demand. Website FMgaragegurus.com HelpDesk garagegurus@federalmogul.com Phone Registration 888-771-6005 Options for Course Selection and Registration Student selects desired workshop and course date from one of the following: 1 2 Schedule and workshop descriptions posted online at www.FMgaragegurus.com 3 TSC locationspecific brochure Simply calling 888-771-6005 for assistance Garage Gurus is your portal to the most comprehensive training and technical support available in the automotive aftermarket. It is designed to offer you the tools you need to succeed, delivered in the way that best suits your needs. WORKSHOP COURSES The in-class workshop experience allows students to work hand-in-hand with a Garage Guru Master Trainer at one of our many conveniently located technical support centers (TSCs). ONLINE TRAINING COURSES Online programs conveniently bring the world-class technical support center right to the student’s computer or tablet. WEBINAR COURSES Webinars are online technical training programs students can watch from the convenience of their own computers. FIELD CLINIC COURSES The field clinic brings the Garage Guru ASE Certified Master Trainer to the technician’s location. Garage Rewards Loyalty Program Completed “Student Registration” forms should be faxed to 314-977-0984 or emailed to garagegurus@federalmogul.com. A Garage Gurus representative will contact the student to gather credit card information and confirm registration. Garage Rewards is a new loyalty program from Federal-Mogul Motorparts designed exclusively for technicians that use and recommend our products. Earn points for training, writing product reviews, completing surveys, sharing product news and more. Points are redeemable for hats, t-shirts, hoodies and other gear from the brands you use every day. It’s FREE to join and you don’t have to purchase anything to be eligible. Register now at FMmotorparts.com and enroll in the Garage Rewards program. About CASE Continuing Education Units (CEUs) The Continuing Education Unit (CEU), is commonly used by many organizations as the standard unit of measure to quantify adult education and training activities. The International Association of Continuing Education and Training (IACET) defines the CEU as “ten contact hours of participation in organized continuing education experience under responsible, qualified direction and instruction.” The CASE CEU was introduced under this program to represent an automotive industry-specific unit of measure that not only quantifies the ten hours of training, but also qualifies the training as having been provided in accordance with the CASE Standards. Therefore, only ASE-accredited CASE Providers are authorized to issue CASE CEUs. One CASE CEU is equal to ten (10) contact hours of participation in a CASE Activity. One “contact hour” is equal to a minimum of fifty (50) minutes of instructional time within one clock hour. 52 NOTES 53 NOTES 54 ©2015 Federal-Mogul Motorparts Corporation. All trademarks shown are owned by Federal-Mogul Corporation, or one or more of its subsidiaries, in one or more countries. All rights reserved. GG15054