ISD15D00 Thermal Guidelines AN-15D.0001 1. Introduction The scope of this document is to provide a brief outline of layout design considerations for the ISD15D00 series devices. 2. Output Power and Dissipated Heat The ISD15D00 features two 1-watt direct-drive outputs: Class-D PWM and Class-AB BTL. Output power and the corresponding efficiency are shown in the figures below. 1.5 1 0.8 0.7 1 Efficiency Class-D PWM Power (W) 0.9 0.5 0.6 0.5 0.4 0.3 0.2 0.1 0 0 2 2.5 3 3.5 4 4.5 5 5.5 6 0 VCCSPK (V) 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 1.1 1.2 Class-D PWM Power (W) Figure 1 Class-D Power vs. VCCSPK Figure 2 Class-D Power vs. Efficiency 1.5 1 0.8 0.7 1 Efficiency Class-AB BTL Power (W) 0.9 0.5 0.6 0.5 0.4 0.3 0.2 0.1 0 0 2 2.5 3 3.5 4 4.5 5 5.5 6 0 VCCSPK (V) 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 1.1 1.2 Class-AB BTL Power (W) Figure 3 Class-AB Power vs. VCCSPK Figure 4 Class-AB Power vs. Efficiency 1 Publication Release Date: Apr 19, 2010 Revision 0.1 ISD15D00 Thermal Guidelines AN-15D.0001 The dissipated heat at a certain output power can be calculated as: Dissipated Heat = Output Power x (1 - Efficiency) Example of Dissipated Heat: For the Class-AB BTL output VCCSPK = 5V. Volume level set to -3dB. Figure 3 shows that Class-AB BTL delivers 1.0 watt at VCCSPK = 5V, given that volume sets to its maximum (0dB). Therefore, Class-AB BTL delivers 0.5 watt at VCCSPK = 5V, given that volume sets to -3dB. Figure 3 shows that Efficiency = 0.43 when Class-AB BTL delivers 0.5 watt. Dissipated Heat = Output Power x (1 - Efficiency) = 0.5 x (1 - 0.43) = 0.285 watt 3. Thermal Package Information The ISD15D00 are available in two packages: 48L-LQFP 7x7mm and 32L-QFN 5x5mm with exposed pad o The exposed pad is the bottom of the lead-frame pad and can improve heat dissipation. o The exposed pad should be connected to analog ground. Table 1 below shows thermal resistance of the two available packages. 0 m/s** 1 m/s 2 m/s Ѳja* (C/W) Ѳjc (C/W) 48L-LQFP 60 17 32L-QFN 37.68 35.16 33.29 6.56 Table 1 Theta J of ISD15D00 packages *note: please see appendix at the bottom for an explanation of theta J. **note: m/s is meters per second – ambient air speed. The increased temperature can be calculated as: Increased Temperature = Dissipated Heat x Ѳja Example of Increased Temperature: For the 32L-QFN package Ambient air is still. Dissipated heat = 0.285 watt (from the dissipated heat example). Increased Temperature = Dissipated Heat x Ѳja = 0.285W x 37.68 C/W = 10.739 C 2 Publication Release Date: Apr 19, 2010 Revision 0.1 ISD15D00 Thermal Guidelines AN-15D.0001 4. Layout Suggestions 4.1 Guideline for basic PCB layout design practice: Component placement: Components associated with ISD15D00 should be placed as close as possible to the respective pins. Power Supply Decoupling: Place 0.1µF ceramic capacitor as close as possible to each of the power supply pins. Ground Pins: The analog and digital ground should connect to a common ground plane. Power Supply Pins: VCCD, VCCA and VCCSPK should have separate power planes. 3 Publication Release Date: Apr 19, 2010 Revision 0.1 ISD15D00 Thermal Guidelines AN-15D.0001 4.2 PCB Copper Area Calculation for Heat Dissipation Note: Terms and experiment data can be referred to http://focus.ti.com/lit/ml/slup230/slup230.pdf Figure 5 Electrical equivalent circuit of heat transfer. - RJC: junction to case thermal resistance, usually specified RCS: interface resistance, specified for heat sink insulators, negligible for solder connections RSA: sink to ambient resistance, specified for heat sinks TA = Ambient Temperature Example: Calculate the copper area needed for ISD15D00 when it works under the worst scenario: o Ambient temperature: 85ºC o Power loss: 0.4 W 4 Publication Release Date: Apr 19, 2010 Revision 0.1 ISD15D00 Thermal Guidelines AN-15D.0001 o part is working at its maximum temperature tolerance: 125ºC Input: Parameter Pdiss Tjunction Value 0.4 125 Units W C Tambient Theta JC Theta CS Theta SA 85 6.56 0 1000 C C/W C/W (cm²)*C/W Notes Power Dissipated in Device maximum or desired junction temperature ambient temperature thermal resistance of junction to case thermal resistance of case to surface thermal resistance of a 1 cm² surface to ambient Formulas: Area = Pdiss*Theta_SA/(Tjunction - Tambient - Pdiss*(Theta_JC + Theta_CS)) = (0.4*1000)/(125-85-0.4*(6.56+0)) = 400/37.38 = 10.70 cm². Results: Parameter Parameter Area Value Units Notes Value 10.70 Units cm² Notes Required PCB copper area Combine the exposed copper area size and the center pad size; it roughly gives total size of 11cm². 4.3 Guideline for ISD15D00 Heat Dissipation Component placement: It is ideal to place ISD15D00 near the edge of the PCB board for better air flow. ISD15D00 should not be placed close to other high power components. Being close to other high power components may cause heat dissipation difficulty for ISD15D00. Heat Dissipation Pad design consideration: According to the copper area calculation, it is desired to have copper area which is equal to or greater than 11 cm². For information regarding copper area calculation, please refer to section 3.3. The center pad (see Figure 6) should have 6x6 or greater matrix of thermal vias to aid good heat conductivity. 5 Publication Release Date: Apr 19, 2010 Revision 0.1 ISD15D00 Thermal Guidelines AN-15D.0001 The center pad should be the same size as the maximum dimension of the ISD15D00 exposed pad, which will be connected to VSSA. Heat dissipating area design can adopt the pattern shown below: Figure 6 PCB TOP side center pad and exposed copper area Figure 7 PCB Bottom side exposed copper area 6 Publication Release Date: Apr 19, 2010 Revision 0.1 ISD15D00 Thermal Guidelines AN-15D.0001 Thermal vias on the auxiliary heat dissipating pads (see Figure 6) aim to ensure that there are two surfaces dissipating heat instead of one. The total exposed copper area equals to top side pad size + bottom side pad size, and it needs to be no less than 11 cm². To reduce thermal resistance, the exposed copper area thickness may be 2 x normal copper thickness – (for example, if default copper thickness is 3.5um, the exposed copper area thickness can be 7um). 4.4 Other Layout considerations for ISD15D00 QFN package PCB pin pad layout recommendations Figure 8 Exposed Metal of Peripheral Pad Layout recommended for QFN32 Package Extension of the PAD from the edge of the package (d) – 0.15mm. Width of the pad to be larger than lead nominal width on each side (e) by 0.025mm Minimum distance between two adjacent pads – 0.15mm. Inside edge of the peripheral pad to be in line with inside edge of the peripheral lead and between 0.15 and 0.25mm away from the center pad Solder mask Allow sufficient distance between the peripheral pads (0.15mm recommended) to accommodate the solder mask. This will prevent shorting between two pads or between two leads. Allow sufficient distance between the center pad and the inside edge of the peripheral pads (0.15mm recommended) to accommodate the solder mask and prevent shorting between the center pad and peripheral leads. Prevent solder wicking For the auxiliary heat dissipating pads (Figure 6 and Figure 7), there is no solder wicking issue since there is no solder applied on these pads. 7 Publication Release Date: Apr 19, 2010 Revision 0.1 ISD15D00 Thermal Guidelines AN-15D.0001 For the center pad (Figure 6 and Figure 7), Top-Side Via Tenting, or other method, should be applied to prevent solder wicking. 5. Thermal Model This guideline only provides recommendations for improving heat dissipation of the ISD15D00. Only a thermal model of the whole system can determine heat generation and dissipation. Users should do a thermal simulation of their PCB with all system components to verify sufficient heat flow out of I15D00 to meet their specific requirements. 6. Appendix – Theta J Numbers*** ***note: the following paragraph is excerpted from http://www.siliconfareast.com/theta.htm Advanced thermal modeling of complex products is usually performed through finite element analysis. However, there is a simple heat-transfer model for semiconductor devices that is still widely used today. In this model, heat is transferred from the die to the surface of the package through thermal conduction, and from the package to its surroundings by convection and radiation. The rate of heat transfer between two bodies may quantified in terms of the thermal resistance between them. In the simple model mentioned above, the over-all thermal resistance between the die and the surroundings of the device, θja ('ja' stands for 'junction-to-ambient') is the sum of two thermal resistances: 1) the thermal resistance between the die and the package, θjc ('jc' stands for 'junction-to-case'); and 2) the thermal resistance between the package and the surroundings, θca ('ca' stands for 'case-to-ambient'). Below are the equations relating these thermal resistances. θja = θjc + θca (deg C/W) θjc = (Tj - Tc) / P θca = (Tc - Ta) / P θja = (Tj - Ta) / P θja is the junction-to-ambient (or die-to-ambient) thermal resistance; θjc is the junction-to-case (or die-to-package) thermal resistance; θca is the case-to-ambient (or package-to-ambient) thermal resistance; Tj is the average junction or die temperature; Tc is the average case or package temperature; Ta is the ambient temperature; and P is the power dissipated by the device (in watts). 8 Publication Release Date: Apr 19, 2010 Revision 0.1