Product Specifications - Commercial T8
Zipline™
Fixture Assembly
Solution
CAT. 3600C-003
*Supply connector optional
CAT. 3600C-004
*Supply connector optional
You are about to see a revolution in fluorescent fixture
manufacturing. Imagine a linear fluorescent fixture with no
internal wiring, no socket brackets and no expensive ballast
cover. Introducing the Zipline™ Fixture Assembly Solution
from Leviton. It is the fastest, easiest and most flexible
manufacturing solution in the industry. With Zipline the ballast
and lampholders are integrated into a single assembly that
installs in seconds. You save unprecedented assembly line time,
which translates into huge cost savings.
Simple and compact
The Zipline™ fixture assembly solution is transversely mounted
into a one-piece molded lampholder assembly, so there is no
longer any need for a socket mounting bracket or fixture-length
ballast cover. The absence of a center-mounted ballast and
wiring assembly provides freedom for entirely new photometric
design possibilities.
Fewer parts
The connected ballast and socket can be ordered as a single
part, consolidating a long list of separate SKU’s, simplifying
warehousing, reducing the number of small parts in the
manufacturing cell, and streamlining procurement. Leviton’s
Zipline solution will save you time, slash costs and increase
operational efficiencies.
Less chance for error
Zipline’s unique ballast, featuring Fulham Inc.’s superior
technology, replaces traditional center-mounted ballasts,
because the ballast and lampholders are integrated and
pre-wired. Common errors resulting from assembly line
miswiring, wires falling out of sockets in the assembly process,
shunt/non-shunt socket misapplications and other common
quality issues encountered on the fixture assembly line will be
practically eliminated.
Ease of replacement
Field repair of fluorescent fixtures incorporating the Zipline
solution is extremely simple and fast. Contractors can replace
either side of the assembly in minutes without the need to
remove ballast covers, cut or splice wires, rewire sockets or
disassemble socket bars. Because Leviton is one of the largest
providers of fixture replacement parts to the distribution
industry, replacement parts will be readily available in all major
distribution houses.
Welcome to the revolution. Call your Leviton representative for a
demonstration of the Zipline™ Fixture Assembly Solution today.
Features and Benefits
n Ease of assembly
n No electrical skills needed
n Significant cost saving
n Assembly time is dramatically reduced
Leviton Mfg. Co., Inc.
201 North Service Road, Melville, NY 11747-3138 • Tech Line: 1-800-824-3005 • Fax: 1-800-832-9538 • www.leviton.com
© 2010 Leviton Manufacturing Co., Inc. All rights reserved. Subject to change without notice.
Zipline™ Fixture Assembly Solution - Commercial
CAT. 3600C-002
*Supply connector optional
Product Specifications
4 LAMP
Input Characteristic
n Input Voltage: 120v to 277v
n Input Voltage Range: 108v~305v
nP
ower Line Frequency: 50/60 Hz
nM
aximum Line Current: 0.95 A (120v)
0.41 A (277v)
n Input Wattage: 111W
n Input Power Factor (PF): 0.98 or above
n L ine Current Harmonics (THD):
less than 10%
n Ignition Method: Instant Start
n Open Circuit Voltage (OCV): 600v
n Lamp Current Crest Factor (CCF): <1.70
n Ballast Factor (BF): 0.88
Agency Standards and Compliance
n Complies with FCC Part 18, Class A
n cULus
n NEMA Premium
Lampholder Characteristic
n Circle I Rated for Instant Start Applications
n PBT Thermoplastic Body Material Rated 130ºC
n Lamp Lock
Warranty Information
n Limited Five-Year Warranty
Ballast/Lampholder MODULE
13.04”
1.00”
1.00”
13.04”
13.04”
LINE SUPPLY BLACK AND WHITE
LEADS 6” STRIPPED 3/8” #18 GA
46" YELLOW #18 GA. 105°C 600V
105ºC 600V SOLID WIRE
SOLID WIRE GLASS CONNECTION
SUPPLY
AVAILABLE
LINE*OPTIONAL
SUPPLY BLACK
ANDCONNECTOR
WHITE
TO LAMPHOLDER ASSEMBLY
LEADS 6” STRIPPED 3/8” #18 GA
*OPTIONAL FIBER GLASS SHEATH AVAILABLE
105ºC 600V SOLID WIRE
*OPTIONAL SUPPLY CONNECTOR AVAILABLE
46" YELLOW #18 GA. 105°C 600V
14.67”
13.60”
LAMPHOLDER ASSEMBLY
CAT.3620C-004
CAT.3620C-004
1.46””
CAT.3620C-004
CAT.3620C-004
1.46””
14.67”
13.60”LAMPHOLDER
LAMPHOLDER
ASSEMBLY
ASSEMBLY
14.67”
5.37”
13.60”
.994”
1.14”
1.14”
1.16”
.994”
Lampholder MODULE
1.46””
.14”.994”
.14”
4.50”
4.50”
9.00”
.14”
.14”
9.00”
SOLID WIRE GLASS CONNECTION
TO LAMPHOLDER ASSEMBLY
GLASS600V
SHEATH AVAILABLE
46" *OPTIONAL
YELLOW #18FIBER
GA. 105°C
SOLID WIRE GLASS CONNECTION
TO LAMPHOLDER ASSEMBLY
*OPTIONAL FIBER GLASS SHEATH AVAILABLE
1.14”
LAMPHOLDER
ASSEMBLY
5.37”
5.37”
CAT. 3620C-004
LINE SUPPLY BLACK AND WHITE
LEADS 6” STRIPPED 3/8” #18 GA
105ºC 600V SOLID WIRE
*OPTIONAL SUPPLY CONNECTOR AVAILABLE
2.11”
CAT. 3610C-004
1.00”
2.11”
CAT.3610C-004
BALLAST/LAMPHOLDER ASSEMBLY
Commercial Dimensional drawings four lamp
2.11”
Zipline™ Fixture Assembly Solution - Commercial
Environmental Requirements
Output Characteristic
nM
ax. Case Hot Spot Temperature 75ºC
n L amp Types Operated: T8/32w, 30w,
nM
in. Lamp Starting Temperature -0ºF/-18ºC
28w, 25w, and 17w
CAT.3610C-004
nM
ASSEMBLY
ax. Possible Ambient Temperature 40ºC
BALLAST/LAMPHOLDER
nN
umber of Lamps: 4
nS
ound Rating A
n L amp Connection: Parallel
n Type 1 Out Door
n L amp Operating Frequency
CAT.3610C-004
42 kHz or above BALLAST/LAMPHOLDER ASSEMBLY
.19”
1.16”
.19”
1.16” 1.16”
.19” .19”
4.50” 4.50”
9.00” 9.00”
1.07”
1.07”
1.47”
1.47”
1.07” 1.07”
1.47” 1.47”
14.67”
13.60”
14.67”
.34”
13.60”
5.37”
5.37”
14.67”14.67”
13.60”13.60”
5.37” 5.37”
.35”
.994”
.994”
.35” .35”
.994” .994”
.34”
.35”
.34” .34”
1.50”
1.50”
Product Specifications
3 LAMP
Input Characteristic
n Input Voltage: 120v to 277v
n Input Voltage Range: 108v~305v
nP
ower Line Frequency: 50/60 Hz
nM
aximum Line Current: 0.72 A (120v)
0.31 A (277v)
n Input Wattage :85W
n Input Power Factor (PF): 0.98
n L ine Current Harmonics (THD):
less than 10%
Agency Standards and Compliance
n Complies with FCC Part 18, Class A
n cULus
n NEMA Premium
n Open Circuit voltage (OCV): 600v
n Lamp Current Crest Factor (CCF): <1.70
n Ballast Factor (BF): 0.88
Lampholder Characteristic
n Circle I Rated for Instant Start Applications
n PBT Thermoplastic Body Material Rated 130ºC
n Lamp Lock
Warranty Information
n Limited Five-Year Warranty
Environmental Requirements
nM
ax. Case Hot Spot Temperature 75ºC
nM
in. Lamp Starting Temperature -0ºF/-18ºC
nM
ax. Possible Ambient Temperature 40ºC
nS
ound Rating A
nT
ype 1 Out Door
Commercial Dimensional drawings tHREE lamp
CAT.3610C-003
ASSEMBLY
10.58” BALLAST/LAMPHOLDER
10.58”
CAT. 3610C-003
Ballast/Lampholder MODULE
1.38”
1.38”
2.14”
2.14”
10.58”
.180”
.180”
1.38”
.180”
AT.3620C-003
LINE SUPPLY BLACK AND WHITE LEADS
6" STRIPPED 3/8" #18 GA 105° 600V SOLID WIRE
46" YELLOW #18
46"GA.
YELLOW
105°C 600V
#18 GA. 105°C 600V
* OPTIONAL SUPPLY CONNECTOR AVAILABLE
SOLID WIRE CONNECTION
SOLID WIRE TO
CONNECTION
LAMPHOLDER
TO LAMPHOLDER
ASSEMBLY
ASSEMBLY
*OPTIONAL FIBER
*OPTIONAL
GLASS SHEATH
FIBER GLASS
AVAILABLE
SHEATH AVAILABLE
14.71”
10.19”
CAT.3620C-003
1.46”
CAT.3620C-003
46" YELLOW #18 GA. 105°C 600V
SOLID WIRE CONNECTION TO LAMPHOLDER ASSEMBLY
*OPTIONAL FIBER GLASS SHEATH AVAILABLE
BALLAST/LAMPHOLDER
14.71”
1.46”
LINE SUPPLY BLACK
LINE SUPPLY
AND WHITE
BLACK
LEADS
AND WHITE LEADS
6" STRIPPED 3/8"
6" STRIPPED
#18 GA 105°
3/8"
600V
#18SOLID
GA 105°
WIRE
600V SOLID WIRE
* OPTIONAL SUPPLY
* OPTIONAL
CONNECTOR
SUPPLYAVAILABLE
CONNECTOR AVAILABLE
BALLAST/LAMPHOLDER
CAT.3620C-003
2.14”
10.19”
14.71”
10.19”
.14”
9.00”
5.09” 1.31”
5.09”
.994”
.22”
BALLAST/LAMPHOLDER
5.09”
.14”
1.46”
.994”
9.00”
CAT. 3620C-003
Lampholder MODULE
.14”
1.20”
.22”
1.31”
.22”
.22”
9.00”
10.19”
.994”
1.31”
1.31”
9.00”
.14”
11.26”
11.26”
5.10”
.34”
10.19”
1.46”
.36”
.994”
5.10”
11.26”
1.46”
1.20”
1.20”
BALLAST/LAMPHOLDER
11.26”
10.19”
.34”
.994”
.36”
1.69”
10.19”
5.10”
.36”
1.69”
.34”
Zipline™ Fixture Assembly Solution - Commercial
Output Characteristic
n L amp Types Operated: T8/32w, 30w,
28w, 25w, and 17w
nN
umber of Lamps: 3
n L amp Connection: Parallel
n L amp Operating Frequency: 42 kHz or above
CAT.3610C-003
CAT.3610C-003
BALLAST/LAMPHOLDER
ASSEMBLY ASSEMBLY
n Ignition Method: Instant
Start BALLAST/LAMPHOLDER
Product Specifications
2 LAMP
Lampholder Characteristic
n Circle I Rated for Instant Start Applications
n PBT Thermoplastic Body Material Rated 130ºC
n Lamp Lock
Input Characteristic
n Input Voltage: 120v to 277v
n Input Voltage Range :108v~305v
nP
ower Line Frequency: 50/60 Hz
nM
aximum Line Current:
0.63 A (120v) 0.27 A (277v)
n Input Wattage 74 W
n Input Power Factor (PF): 0.98
n L ine Current Harmonics (THD):
less than 10%
Output Characteristic
n L amp Types Operated: T8/32w, 30w,
28w, 25w, and 17w
nN
umber of Lamps: 2
n L amp Connection: Parallel
n L amp Operating Frequency: 42 kHz or above
n Ignition Method: Instant Start
BALLAST/LAMPHOLDER ASSEMBLY
nO
pen Circuit
Voltage (OCV): 600v
BALLAST/LAMPHOLDER
ASSEMBLY
n L amp Current Crest Factor (CCF): <1.70
10.58”
nB
allast Factor (BF): 1.18
CAT.3610C-002
CAT.3610C-002
Agency Standards and Compliance
n Complies with FCC Part 18, Class A
n cULus
n NEMA Premium
Warranty Information
n Limited Five-Year Warranty
10.58”
Commercial Dimensional drawings two lamp
CAT. 3610C-002
1.38”
2.14”
1.38”
2.14”
BALLAST/LAMPHOLDER ASSEMBLY
Ballast/Lampholder MODULE
.180”
10.58” .180”
LINE SUPPLY BLACK AND WHITE LEADS
6" STRIPPED
3/8" #18
GA 105°
SOLID
WIRE
LINE SUPPLY
BLACK
AND600V
WHITE
LEADS
1.38”
*OPTIONAL
SUPPLY
CONNECTOR
6" STRIPPED
3/8"
#18 GA 105°AVAILABLE
600V SOLID WIRE
2.14”
*OPTIONAL SUPPLY CONNECTOR AVAILABLE
.180”
.3620C-002
46" YELLOW #18 GA. 105°C 600V
SOLID46"
WIRE
CONNECTION
TO LAMPHOLDER
YELLOW
#18 GA. 105°C
600V
LINE SUPPLY BLACK AND WHITE LEADS
* OPTIONAL
FIBERCONNECTION
GLASS SHEATH
SOLID WIRE
TOAVAILABLE
LAMPHOLDER
6" STRIPPED 3/8" #18 GA 105° 600V SOLID
WIRE
* OPTIONAL FIBER GLASS SHEATH AVAILABLE
*OPTIONAL SUPPLY CONNECTOR AVAILABLE
BALLAST/LAMPHOLDER
CAT.3620C-002
BALLAST/LAMPHOLDER
46" YELLOW #18 GA. 105°C 600V
SOLID WIRE CONNECTION TO LAMPHOLDER
* OPTIONAL FIBER GLASS SHEATH AVAILABLE
14.71”
14.71”
10.19”
10.19”
CAT.3620C-002
1.46”
CAT.3620C-002
1.46”
.14” BALLAST/LAMPHOLDER
9.00”
CAT. 3620C-002
1.31”
.14”
.22”
.994” 1.31”
.994”
14.71”
9.00”
Lampholder10.19”
MODULE
.22”
1.20”
1.46”
.14”
10.19”
.22”
.22”
9.00”
.34”
11.26”
10.19”
”
1.31”
.994”
1.31”
.14”9.00”
11.26”
1.20”
1.20”
BALLAST/LAMPHOLDER
.36”
.994”
1.46”
.34”
.36”
.994”
1.69”
11.26”
11.26”
1.69”
10.19”
Leviton Manufacturing
Co., Inc.
10.19”
.34”
.34”
.36”
201 North Service
1.46” Road, Melville, NY 11747-3138 • Tech Line: 1-800-824-3005 • Fax: 1-800-832-9538 • www.leviton.com
Leviton Manufacturing of Canada, Ltd.
1.46”
.994”
.36”
.994”
165 Hymus Boulevard, Pointe Claire, Quebec H9R 1E9 • Telephone:
1-800-469-7890 • FAX: 1-800-563-1853
Leviton S. de R.L. de C.V.
1.69”
1.69”
Lago Tana 43, Mexico DF, Mexico CP 11290 • Tel. (+52) 55-5082-1040 • FAX: (+52) 5386-1797 • www.leviton.com.mx
Visit our Website at: www.leviton.com/oem/zipline
© 2010 Leviton Manufacturing Co., Inc. All rights reserved. Features and specifications subject to change.
Zipline is a trademark of Leviton Manufacturing Co., Inc.
G-08301
Zipline™ Fixture Assembly Solution - Commercial
CAT.3610C-002
Environmental Requirements
nM
ax. Case Hot Spot Temperature 75ºC
nM
in. Lamp Starting Temperature -0ºF/-18ºC
nM
ax. Possible Ambient Temperature 40ºC
nS
ound Rating A
nT
ype 1 Out Door