Product Specifications - Commercial T8 Zipline™ Fixture Assembly Solution CAT. 3600C-003 *Supply connector optional CAT. 3600C-004 *Supply connector optional You are about to see a revolution in fluorescent fixture manufacturing. Imagine a linear fluorescent fixture with no internal wiring, no socket brackets and no expensive ballast cover. Introducing the Zipline™ Fixture Assembly Solution from Leviton. It is the fastest, easiest and most flexible manufacturing solution in the industry. With Zipline the ballast and lampholders are integrated into a single assembly that installs in seconds. You save unprecedented assembly line time, which translates into huge cost savings. Simple and compact The Zipline™ fixture assembly solution is transversely mounted into a one-piece molded lampholder assembly, so there is no longer any need for a socket mounting bracket or fixture-length ballast cover. The absence of a center-mounted ballast and wiring assembly provides freedom for entirely new photometric design possibilities. Fewer parts The connected ballast and socket can be ordered as a single part, consolidating a long list of separate SKU’s, simplifying warehousing, reducing the number of small parts in the manufacturing cell, and streamlining procurement. Leviton’s Zipline solution will save you time, slash costs and increase operational efficiencies. Less chance for error Zipline’s unique ballast, featuring Fulham Inc.’s superior technology, replaces traditional center-mounted ballasts, because the ballast and lampholders are integrated and pre-wired. Common errors resulting from assembly line miswiring, wires falling out of sockets in the assembly process, shunt/non-shunt socket misapplications and other common quality issues encountered on the fixture assembly line will be practically eliminated. Ease of replacement Field repair of fluorescent fixtures incorporating the Zipline solution is extremely simple and fast. Contractors can replace either side of the assembly in minutes without the need to remove ballast covers, cut or splice wires, rewire sockets or disassemble socket bars. Because Leviton is one of the largest providers of fixture replacement parts to the distribution industry, replacement parts will be readily available in all major distribution houses. Welcome to the revolution. Call your Leviton representative for a demonstration of the Zipline™ Fixture Assembly Solution today. Features and Benefits n Ease of assembly n No electrical skills needed n Significant cost saving n Assembly time is dramatically reduced Leviton Mfg. Co., Inc. 201 North Service Road, Melville, NY 11747-3138 • Tech Line: 1-800-824-3005 • Fax: 1-800-832-9538 • www.leviton.com © 2010 Leviton Manufacturing Co., Inc. All rights reserved. Subject to change without notice. Zipline™ Fixture Assembly Solution - Commercial CAT. 3600C-002 *Supply connector optional Product Specifications 4 LAMP Input Characteristic n Input Voltage: 120v to 277v n Input Voltage Range: 108v~305v nP ower Line Frequency: 50/60 Hz nM aximum Line Current: 0.95 A (120v) 0.41 A (277v) n Input Wattage: 111W n Input Power Factor (PF): 0.98 or above n L ine Current Harmonics (THD): less than 10% n Ignition Method: Instant Start n Open Circuit Voltage (OCV): 600v n Lamp Current Crest Factor (CCF): <1.70 n Ballast Factor (BF): 0.88 Agency Standards and Compliance n Complies with FCC Part 18, Class A n cULus n NEMA Premium Lampholder Characteristic n Circle I Rated for Instant Start Applications n PBT Thermoplastic Body Material Rated 130ºC n Lamp Lock Warranty Information n Limited Five-Year Warranty Ballast/Lampholder MODULE 13.04” 1.00” 1.00” 13.04” 13.04” LINE SUPPLY BLACK AND WHITE LEADS 6” STRIPPED 3/8” #18 GA 46" YELLOW #18 GA. 105°C 600V 105ºC 600V SOLID WIRE SOLID WIRE GLASS CONNECTION SUPPLY AVAILABLE LINE*OPTIONAL SUPPLY BLACK ANDCONNECTOR WHITE TO LAMPHOLDER ASSEMBLY LEADS 6” STRIPPED 3/8” #18 GA *OPTIONAL FIBER GLASS SHEATH AVAILABLE 105ºC 600V SOLID WIRE *OPTIONAL SUPPLY CONNECTOR AVAILABLE 46" YELLOW #18 GA. 105°C 600V 14.67” 13.60” LAMPHOLDER ASSEMBLY CAT.3620C-004 CAT.3620C-004 1.46”” CAT.3620C-004 CAT.3620C-004 1.46”” 14.67” 13.60”LAMPHOLDER LAMPHOLDER ASSEMBLY ASSEMBLY 14.67” 5.37” 13.60” .994” 1.14” 1.14” 1.16” .994” Lampholder MODULE 1.46”” .14”.994” .14” 4.50” 4.50” 9.00” .14” .14” 9.00” SOLID WIRE GLASS CONNECTION TO LAMPHOLDER ASSEMBLY GLASS600V SHEATH AVAILABLE 46" *OPTIONAL YELLOW #18FIBER GA. 105°C SOLID WIRE GLASS CONNECTION TO LAMPHOLDER ASSEMBLY *OPTIONAL FIBER GLASS SHEATH AVAILABLE 1.14” LAMPHOLDER ASSEMBLY 5.37” 5.37” CAT. 3620C-004 LINE SUPPLY BLACK AND WHITE LEADS 6” STRIPPED 3/8” #18 GA 105ºC 600V SOLID WIRE *OPTIONAL SUPPLY CONNECTOR AVAILABLE 2.11” CAT. 3610C-004 1.00” 2.11” CAT.3610C-004 BALLAST/LAMPHOLDER ASSEMBLY Commercial Dimensional drawings four lamp 2.11” Zipline™ Fixture Assembly Solution - Commercial Environmental Requirements Output Characteristic nM ax. Case Hot Spot Temperature 75ºC n L amp Types Operated: T8/32w, 30w, nM in. Lamp Starting Temperature -0ºF/-18ºC 28w, 25w, and 17w CAT.3610C-004 nM ASSEMBLY ax. Possible Ambient Temperature 40ºC BALLAST/LAMPHOLDER nN umber of Lamps: 4 nS ound Rating A n L amp Connection: Parallel n Type 1 Out Door n L amp Operating Frequency CAT.3610C-004 42 kHz or above BALLAST/LAMPHOLDER ASSEMBLY .19” 1.16” .19” 1.16” 1.16” .19” .19” 4.50” 4.50” 9.00” 9.00” 1.07” 1.07” 1.47” 1.47” 1.07” 1.07” 1.47” 1.47” 14.67” 13.60” 14.67” .34” 13.60” 5.37” 5.37” 14.67”14.67” 13.60”13.60” 5.37” 5.37” .35” .994” .994” .35” .35” .994” .994” .34” .35” .34” .34” 1.50” 1.50” Product Specifications 3 LAMP Input Characteristic n Input Voltage: 120v to 277v n Input Voltage Range: 108v~305v nP ower Line Frequency: 50/60 Hz nM aximum Line Current: 0.72 A (120v) 0.31 A (277v) n Input Wattage :85W n Input Power Factor (PF): 0.98 n L ine Current Harmonics (THD): less than 10% Agency Standards and Compliance n Complies with FCC Part 18, Class A n cULus n NEMA Premium n Open Circuit voltage (OCV): 600v n Lamp Current Crest Factor (CCF): <1.70 n Ballast Factor (BF): 0.88 Lampholder Characteristic n Circle I Rated for Instant Start Applications n PBT Thermoplastic Body Material Rated 130ºC n Lamp Lock Warranty Information n Limited Five-Year Warranty Environmental Requirements nM ax. Case Hot Spot Temperature 75ºC nM in. Lamp Starting Temperature -0ºF/-18ºC nM ax. Possible Ambient Temperature 40ºC nS ound Rating A nT ype 1 Out Door Commercial Dimensional drawings tHREE lamp CAT.3610C-003 ASSEMBLY 10.58” BALLAST/LAMPHOLDER 10.58” CAT. 3610C-003 Ballast/Lampholder MODULE 1.38” 1.38” 2.14” 2.14” 10.58” .180” .180” 1.38” .180” AT.3620C-003 LINE SUPPLY BLACK AND WHITE LEADS 6" STRIPPED 3/8" #18 GA 105° 600V SOLID WIRE 46" YELLOW #18 46"GA. YELLOW 105°C 600V #18 GA. 105°C 600V * OPTIONAL SUPPLY CONNECTOR AVAILABLE SOLID WIRE CONNECTION SOLID WIRE TO CONNECTION LAMPHOLDER TO LAMPHOLDER ASSEMBLY ASSEMBLY *OPTIONAL FIBER *OPTIONAL GLASS SHEATH FIBER GLASS AVAILABLE SHEATH AVAILABLE 14.71” 10.19” CAT.3620C-003 1.46” CAT.3620C-003 46" YELLOW #18 GA. 105°C 600V SOLID WIRE CONNECTION TO LAMPHOLDER ASSEMBLY *OPTIONAL FIBER GLASS SHEATH AVAILABLE BALLAST/LAMPHOLDER 14.71” 1.46” LINE SUPPLY BLACK LINE SUPPLY AND WHITE BLACK LEADS AND WHITE LEADS 6" STRIPPED 3/8" 6" STRIPPED #18 GA 105° 3/8" 600V #18SOLID GA 105° WIRE 600V SOLID WIRE * OPTIONAL SUPPLY * OPTIONAL CONNECTOR SUPPLYAVAILABLE CONNECTOR AVAILABLE BALLAST/LAMPHOLDER CAT.3620C-003 2.14” 10.19” 14.71” 10.19” .14” 9.00” 5.09” 1.31” 5.09” .994” .22” BALLAST/LAMPHOLDER 5.09” .14” 1.46” .994” 9.00” CAT. 3620C-003 Lampholder MODULE .14” 1.20” .22” 1.31” .22” .22” 9.00” 10.19” .994” 1.31” 1.31” 9.00” .14” 11.26” 11.26” 5.10” .34” 10.19” 1.46” .36” .994” 5.10” 11.26” 1.46” 1.20” 1.20” BALLAST/LAMPHOLDER 11.26” 10.19” .34” .994” .36” 1.69” 10.19” 5.10” .36” 1.69” .34” Zipline™ Fixture Assembly Solution - Commercial Output Characteristic n L amp Types Operated: T8/32w, 30w, 28w, 25w, and 17w nN umber of Lamps: 3 n L amp Connection: Parallel n L amp Operating Frequency: 42 kHz or above CAT.3610C-003 CAT.3610C-003 BALLAST/LAMPHOLDER ASSEMBLY ASSEMBLY n Ignition Method: Instant Start BALLAST/LAMPHOLDER Product Specifications 2 LAMP Lampholder Characteristic n Circle I Rated for Instant Start Applications n PBT Thermoplastic Body Material Rated 130ºC n Lamp Lock Input Characteristic n Input Voltage: 120v to 277v n Input Voltage Range :108v~305v nP ower Line Frequency: 50/60 Hz nM aximum Line Current: 0.63 A (120v) 0.27 A (277v) n Input Wattage 74 W n Input Power Factor (PF): 0.98 n L ine Current Harmonics (THD): less than 10% Output Characteristic n L amp Types Operated: T8/32w, 30w, 28w, 25w, and 17w nN umber of Lamps: 2 n L amp Connection: Parallel n L amp Operating Frequency: 42 kHz or above n Ignition Method: Instant Start BALLAST/LAMPHOLDER ASSEMBLY nO pen Circuit Voltage (OCV): 600v BALLAST/LAMPHOLDER ASSEMBLY n L amp Current Crest Factor (CCF): <1.70 10.58” nB allast Factor (BF): 1.18 CAT.3610C-002 CAT.3610C-002 Agency Standards and Compliance n Complies with FCC Part 18, Class A n cULus n NEMA Premium Warranty Information n Limited Five-Year Warranty 10.58” Commercial Dimensional drawings two lamp CAT. 3610C-002 1.38” 2.14” 1.38” 2.14” BALLAST/LAMPHOLDER ASSEMBLY Ballast/Lampholder MODULE .180” 10.58” .180” LINE SUPPLY BLACK AND WHITE LEADS 6" STRIPPED 3/8" #18 GA 105° SOLID WIRE LINE SUPPLY BLACK AND600V WHITE LEADS 1.38” *OPTIONAL SUPPLY CONNECTOR 6" STRIPPED 3/8" #18 GA 105°AVAILABLE 600V SOLID WIRE 2.14” *OPTIONAL SUPPLY CONNECTOR AVAILABLE .180” .3620C-002 46" YELLOW #18 GA. 105°C 600V SOLID46" WIRE CONNECTION TO LAMPHOLDER YELLOW #18 GA. 105°C 600V LINE SUPPLY BLACK AND WHITE LEADS * OPTIONAL FIBERCONNECTION GLASS SHEATH SOLID WIRE TOAVAILABLE LAMPHOLDER 6" STRIPPED 3/8" #18 GA 105° 600V SOLID WIRE * OPTIONAL FIBER GLASS SHEATH AVAILABLE *OPTIONAL SUPPLY CONNECTOR AVAILABLE BALLAST/LAMPHOLDER CAT.3620C-002 BALLAST/LAMPHOLDER 46" YELLOW #18 GA. 105°C 600V SOLID WIRE CONNECTION TO LAMPHOLDER * OPTIONAL FIBER GLASS SHEATH AVAILABLE 14.71” 14.71” 10.19” 10.19” CAT.3620C-002 1.46” CAT.3620C-002 1.46” .14” BALLAST/LAMPHOLDER 9.00” CAT. 3620C-002 1.31” .14” .22” .994” 1.31” .994” 14.71” 9.00” Lampholder10.19” MODULE .22” 1.20” 1.46” .14” 10.19” .22” .22” 9.00” .34” 11.26” 10.19” ” 1.31” .994” 1.31” .14”9.00” 11.26” 1.20” 1.20” BALLAST/LAMPHOLDER .36” .994” 1.46” .34” .36” .994” 1.69” 11.26” 11.26” 1.69” 10.19” Leviton Manufacturing Co., Inc. 10.19” .34” .34” .36” 201 North Service 1.46” Road, Melville, NY 11747-3138 • Tech Line: 1-800-824-3005 • Fax: 1-800-832-9538 • www.leviton.com Leviton Manufacturing of Canada, Ltd. 1.46” .994” .36” .994” 165 Hymus Boulevard, Pointe Claire, Quebec H9R 1E9 • Telephone: 1-800-469-7890 • FAX: 1-800-563-1853 Leviton S. de R.L. de C.V. 1.69” 1.69” Lago Tana 43, Mexico DF, Mexico CP 11290 • Tel. (+52) 55-5082-1040 • FAX: (+52) 5386-1797 • www.leviton.com.mx Visit our Website at: www.leviton.com/oem/zipline © 2010 Leviton Manufacturing Co., Inc. All rights reserved. Features and specifications subject to change. Zipline is a trademark of Leviton Manufacturing Co., Inc. G-08301 Zipline™ Fixture Assembly Solution - Commercial CAT.3610C-002 Environmental Requirements nM ax. Case Hot Spot Temperature 75ºC nM in. Lamp Starting Temperature -0ºF/-18ºC nM ax. Possible Ambient Temperature 40ºC nS ound Rating A nT ype 1 Out Door