Annual Report on Port State Control related to ISM Code on Ships with SMC issued by ClassNK 2008 June 2009 CONTENTS Introduction Chapter 1 ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 1 ISM deficiency cases 1.1 Total number and average rate ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 2 1.2 Comparison ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 2 .1 Per factors related to ship ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 2 .2 Per factors related to Company ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 6 .3 Per port state who carried out PSC inspection ・・・・・・・・・・・・・・・・・・・・・・・・・・ 9 Chapter 2 ISM deficiencies and PSC actions 2.1 Comparison of deficiencies per ISM Code requirement ・・・・・・・・・・・・・・・・ 10 2.2 Comparison of deficiencies and detentions per port state ・・・・・・・・・・・・・・ 11 2.3 Analysis of deficiencies recorded along with PSC actions applied ・・・・・ 12 Appendix Extract from PSC inspection reports ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 15 Introduction This annual report is to offer ship management companies and others concerned with ship safety management systems analysis of cases where deficiencies related to ISM Code requirements were recorded as a result of port state control (PSC) inspection, which may be useful in reviewing a ship safety management system for its improvement. The analysis was made with information available from reports of PSC inspections that were carried out in the world in the year 2008 for ships holding an international safety management certificate issued by ClassNK under the authorization of the flag administration. Statistic data of such cases in the past several years are also presented to show changes by calendar year. It comprises of two chapters. Chapter 1 presents analysis of the cases where deficiencies related to ISM Code requirements were recorded in the PSC reports showing comparison of number of such cases per type, age, gross tonnage and flag of ship, number of ships under the management, etc. of Company and port state. Chapter 2 focuses on the deficiencies recorded and actions required by port states for their rectification. In this report, terms defined below are used. NKSMC ship Ship holding an international safety management certificate issued by ClassNK NKDOC company Company holding a Document of Compliance issued by ClassNK ISM deficiency Deficiency of a safety management system related to a requirement of ISM Code ISM deficiency case Case where any ISM deficiencies were recorded in a PSC inspection report ISM deficiency ship Ship having a safety management system an ISM deficiency of which was recorded in a PSC inspection report ISM deficiency rate* percentage of ISM deficiency ships to the whole NKSMC ships or a group of NKSMC ships in consideration * Defining ISM deficiency rate as percentage of ISM deficiency cases to NKSMC ships that subjected to a PSC inspection is more meaningful. However, as the total number of such NKSMC ships is unknown, the total number of the whole or a group of NKSMC ships was used instead. 1 Chapter 1 ISM deficiency cases 1.1 Total number and average rate The total numbers of ISM deficiency cases and the average ISM deficiency rates in the past 4 years are shown in Table 1.1.1. The rate shows increasing tendency since 2005 and became 4.9% in 2008. Table 1.1.1 Total number and rate of ISM deficiency cases ISM deficiency cases (A) Year NKSMC ships total No. (B) ISM deficiency rate (A/B) 2005 81 3799 2.1 2006 121 3895 3.1 2007 142 3993 3.6 2008 202 4148 4.9 1.2 Comparison 1.2.1 Per factors related to ship (a) Per type of ship ISM deficiency rate per type of ship is shown in Table 1.2.1(a) and Figure 1.2.1(a). z The ISM deficiency rate of the other cargo ship and gas carrier increased remarkable. z The ISM deficiency rate of bulk carrier increased slightly and it of oil tanker decreased slightly. z There was no report of ISM deficiency of chemical tanker, passenger & modu in 2008. Table 1.2.1 (a) Type of ship Bulk carrier ISM deficiency rate per type of ship No. of ISM No. of deficiency NKSMC ships cases 2008 2008 (A) (B) ISM deficiency rate (%) (A/B) 2005 2006 2007 2008 76 1504 3.4 4.5 4.8 5.1 105 1638 2.2 3.2 3.3 6.4 15 755 0.7 0.6 2.3 2.0 Chemical tanker** 0 41 0.0 13.6 7.0 0 Gas carrier 6 205 0.0 0.0 0.5 2.9 Passenger & MODU 0 5 0.0 0.0 0.0 0 202 4148 2.1 3.1 3.6 4.9 Other cargo ship Oil tanker* Total * Including oil/chemical tankers. ** Excluding oil/chemical tanker. 2 1 4 .0 2005 2006 2007 2008 1 2 .0 ISM 1 0 . 0 defic. rate 8 .0 (%) 6 .0 4 .0 2 .0 0 .0 B u lk c a r r ie r O th e r c a rg o s h ip O il t a n k e r C h e m ic a l ta n k e r G a s c a r r ie r P assenger & MODU Figure 1.2.1(a) ISM deficiency rate per type of ship (b) Per age of ship The numbers of ISM deficiency ships per age group of ship in 2005 to 2008 are shown in Table 1.2.1(b) together with the numbers of NKSMC ship and the ISM deficiency rates in Figure 1.2.1(b)-1, and ISM deficiency rate per type and age group of ship in 2008 in Figure 1.2.1(b)-2. z The older a ship is greater the ISM deficiency rate tends to be. This is attributed to the increase in the number of deficiencies due to inadequate maintenance of ship including equipment and fittings with aging of ships. Table 1.2.1(b) No. of ISM deficiency ships per age group of ship No. of ISM deficiency cases (A) Age No. of NKSMC ships (B) 2005 2006 2007 2008 2005 2006 2007 2008 0 - 4 6 13 14 32 991 1109 959 1440 5 - 9 14 25 23 32 1039 974 855 822 10 - 14 14 15 38 57 599 678 966 849 15 - 19 10 21 13 12 365 367 420 355 20 - 24 30 34 27 35 543 501 364 373 25 - 7 13 27 34 237 266 429 309 81 121 142 202 3774 3895 3993 4148 Total 12 2005 2006 10 2007 2008 ISM 8 defic. rate 6 (A/B) (%) 4 2 0 0‐4 5‐9 10‐14 15‐19 20-24 25- Figure 1.2.1(b) -1 ISM deficiency rate per age group of ship 3 16.0 14.0 12.0 10.0 8.0 6.0 4.0 2.0 0.0 ISM defic. rate (A/B) (%) Bulk carrier Other cargo ship Oil tanker 0‐4 5‐9 10‐14 15‐19 20-24 25- Figure 1.2.1(b) -2 ISM deficiency rate (%) per ship type and age group of ship (c) Per gross tonnage of ship The numbers of ISM deficiency cases per gross-tonnage group of ship in 2005 to 2008 are shown in Table 1.2.1(c) together with the numbers of NKSMC ship, and the ISM deficiency rates in Figure 1.2.1(c). z The ISM deficiency rate of large ships of more than 80,000 gross tonnage has stayed low around 1 %. Table 1.2.1(c) No. of ISM deficiency ships per GT group of ship No. of ISM deficiency cases (A) GT No. NKSMC ships (B) ( x 1,000) 2005 2006 2007 2008 2005 2006 2007 2008 0 - 10 22 34 34 67 1249 1253 1197 1189 10 - 20 22 29 44 34 745 755 749 782 20 - 30 11 18 24 32 490 490 488 505 30 - 40 11 18 18 39 445 486 533 551 40 - 50 6 11 10 13 258 289 340 380 50 - 60 0 3 4 8 153 156 168 197 60 - 80 5 4 4 4 127 136 141 135 80 - 4 4 4 5 307 330 377 409 81 121 142 202 3774 3895 3993 4148 Total ISM defic. rate (A/B) (%) 8 2005 7 2006 6 2007 5 2008 4 3 2 1 0 0-10 10-20 20-30 30-40 40-50 50-60 60-80 80- GT ( x 1,000) Figure 1.2.1(c) ISM deficiency rate per GT group 4 (d) Per flag of ship ISM deficiency rate per flag of ship in 2005 to 2008 is shown in Table 1.2.1(d) together with the numbers of ISM deficiency cases. Table 1.2.1(d) Flag St. Vincent and the Grenadines Dominica Cyprus Malta Turkey Greece Liberia Philippines H.K., China Panama Marshall Islands Thailand Singapore Japan Vanuatu Malaysia Bahamas (Others) Total/Average No. 3 2 2 1 2 10 40 2 7 7 3 1 1 81 ISM deficiency rate per flag of ship 2005 Rate No. - - 3.5 1.5 3.5 0.5 2.2 4.1 1.9 5.0 8.3 1.7 4.3 1.5 2.1 12 2 2 11 3 12 57 3 5 8 1 1 4 121 2006 Rate 5 No. 2007 Rate No. 2008 Rate - 1 5.3 4 30.8 14.8 1.6 3.7 5.8 3.7 4.7 2.7 5.3 5.8 1.9 1.7 1.2 3.1 3 2 3 10 1 10 78 5 5 10 4 3 6 1 142 4.1 1.7 6.0 5.2 1.2 4.3 3.4 8.2 6.7 2.3 3.0 6.4 6.8 3.6 1 7 10 4 3 12 4 11 113 4 3 16 5 1 1 2 1 202 16.7 10.3 8.5 8.3 6.4 6.2 6.1 4.7 4.7 4.2 4.1 3.7 3.6 3.6 2.3 2.0 4.9 1.2.2 Per factors related to Company Note: The analysis presented in this section covers only NKSMC ships under the management of NKDOC Companies but not those issued with DOC by another organization. (a) Per number of ships under management of Company ISM deficiency rate per group of Companies corresponding to the number of ships under their management in 2008 are shown in Table 1.2.2(a) together with ISM deficiency rate. z The ISM deficiency rate of the group of 1-5 ships is 7.3%, the highest, followed by that of 11-15 ships, 5.3%. z In 2007 the ISM deficiency rate was highest of the group of 41-50 of ships under the management. However, in 2008, the rate decreased for the group with larger number of ships under their management. Table 1.2.2(a) ISM deficiency rate per number of ships under management of Company No. of ships under management No. of Companies 1-5 6 - 10 11 - 15 16 - 20 21 - 30 31 - 40 41 - 50 51 Total 326 99 35 21 27 11 7 6 532 ISM defic. rate (%) 8 7 6 5 4 3 2 1 0 1-5 6-10 11-15 No. of ISM deficiency cases (A) 54 30 24 17 32 16 14 15 202 No. of NKSMC ships (B) 741 752 452 379 674 397 315 438 4148 ISM deficiency rate (A/B) 7.3 4.0 5.3 4.5 4.7 4.0 4.4 3.4 4.9 16-20 21-30 31-40 41-50 51No. of ships under management of Company Figure 1.2.2(a) ISM deficiency rate per No. of ships under management of Company 6 (b) Per length of Company’s SMS operation The numbers of ISM deficiency cases and ISM deficiency rate per length of Company’s operation of ship safety management system in 2008 are shown in Table 1.2.2(b). The length of Company’s SMS operation, in terms years, is based on the assumption that the Companies started such operation when it was issued with NKDOC for the first time. z Although the ISM deficiency rate shows the difference among the groups with 9 years or less of length of SMS operation, there was no significant difference of the figures among the groups over 9 years. Table 1.2.2(b) Length of SMS operation 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 Total ISM deficiency rate per length of Company’s SMS operation No. of ISM deficiency cases No. of (A) Companies Per Total company 4 3 0.75 23 23 1.00 49 36 0.73 82 31 0.38 60 15 0.25 15 7 0.47 11 8 0.73 30 5 0.17 43 21 0.49 18 3 0.17 15 5 0.33 9 2 0.22 14 1 0.07 20 6 0.30 16 1 0.06 409 167 0.41 No. of ISM deficiency NKSMC ships rate (B) Per (A/B) Total company 72 18.0 4.2 587 25.5 3.9 732 14.9 4.9 732 8.9 4.2 400 6.7 3.8 136 9.1 5.1 87 7.9 9.2 149 5.0 3.4 287 6.7 7.3 85 4.7 3.5 66 4.4 7.6 48 5.3 4.2 85 6.1 1.2 84 4.2 7.1 43 2.7 2.3 3593 8.8 4.6 10 ISM defic. rate (%) 8 6 4 2 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Length of Company’s SMS operation Figure 1.2.2 (b) ISM deficiency rate per length of Company’s SMS operation 7 (c) Per country/region in which Company is located ISM deficiency rate per country/region in which Companies are located is shown in Table 1.2.2(c) , together with the numbers of ISM deficiency cases, and in Figure 1.2.2(c). z The averaged ISM deficiency rate of ships under the management of Companies located in Turkey and India has increased to around 9 % from around 4 % in 2007. z That of ships under the management of Companies located in Thailand has decreased to 5.3% from 9.0 % in 2007 and that in Singapore has decreased to 2.8 % from 4.0 % in 2007. z Those of ships under the management of those in other countries were equivalent or increased. Table 1.2.2(c) ISM deficiency rate per country/region in which company are located No. of Companies Country/Region Turkey India Germany China H.K.(China) Philippines Canada Greece U. S. A. Thailand Japan Korea Taiwan Singapore (Others) Total 25 6 4 29 21 21 2 80 3 5 204 15 11 55 51 532 No. of ISM deficiency cases (A) 10 3 2 6 22 13 1 21 1 5 88 3 4 18 5 202 No. of NKSMC ships (B) ISM deficiency rate (A/B) 101 31 22 68 289 180 14 294 16 95 1942 88 121 647 240 4148 9.9 9.7 9.1 8.8 7.6 7.2 7.1 7.1 6.3 5.3 4.5 3.4 3.3 2.8 2.1 4.9 1 0 .0 9 .0 8 .0 7 .0 ISM defic. 6 .0 rate 5 .0 (%) 4 .0 3 .0 2 .0 1 .0 Figure 1.2.2(c) Singapore Taiwan Korea Japan Thailand U.S.A. Greece Canada Philippines H.K. China China Germany India Turkey 0 .0 ISM deficiency rate per country/region in which company are located 8 1.2.3 Per port state who carried out PSC inspection The number of ISM deficiency cases per port state who executed PSC is shown in Table 1.2.3. ● The numbers of ISM deficiency cases in Australia, Japan, Italy France and Korea have increased double in 2008. ● The numbers of ISM deficiency cases in other countries increased slightly to those in 2007 or were equivalent Table 1.2.3 ISM deficiency case per port state who executed PSC Authority Australia U.S.A. Japan China Korea Italy Spain Germany France U.K. Russia Belgium Poland Brazil Canada Taiwan India Ireland Iran Singapore Viet Nam Argentina Chile Netherlands Portugal H.K.(China) (Others) Total 2005 29 5 14 3 1 7 23 9 0 4 1 1 0 4 2 11 96 No. of ISM deficiency cases 2006 2007 2008 37 26 48 15 34 34 22 10 19 14 9 12 11 4 11 4 5 9 2 8 5 0 6 2 4 7 12 7 7 4 6 5 2 6 4 2 4 2 1 3 2 5 3 3 2 2 2 2 1 2 2 4 1 1 3 1 2 4 0 2 0 8 1 0 11 10 7 159 143 202 9 Chapter 2 ISM deficiencies and PSC actions 2.1 Comparison of ISM deficiencies per ISM Code requirement The total numbers of ISM deficiencies recorded in PSC reports in 2005 to 2008 and those divided according to ISM Code requirements, by its sections, are shown in Table 2.1. Table 2.1 Total No. of ISM deficiencies and distribution per ISM Code requirement Year ISM Code requirements (Section No.) Total 1 2 3 4 5 6 7 8 9 10 11 12 13 99* 2005 3 2 4 0 4 11 16 21 21 68 2 3 0 3 158 2006 5 4 9 3 10 44 19 38 11 109 15 6 8 2 283 2007 1 4 1 2 9 26 32 27 20 92 17 7 3 0 241 2008 1 19 14 2 24 27 46 33 30 114 21 6 6 2 345 99* : The ISM Code requirement with which the deficiencies were raised was not specified. Section Requirements for 1 General (1.2.3 Compliance with mandatory rules, etc.) 2 Safety and environmental protection policy 3 Company responsibilities and authority 4 Designated persons 5 Master’s responsibility and authority 6 Resources and personnel 7 Development of plans for shipboard operations 8 Emergency preparedness 9 Reports and analysis of non-conformities, accidents and hazardous occurrences 10 Maintenance of the ship and equipment 11 Documentation 12 Company verification, review and evaluation 13 Certification and periodical verification z The total number of ISM deficiencies increased to 345 in 2008 with the increase of ISM deficiency cases to 202. The number of ISM deficiencies per ISM deficiency case is 1.7 equivalent to it in 2007. z Percentage of ISM deficiencies related to “10.Maintenance of the ship and equipment” is 33%, and continued largest among those sorted by ISM Code requirements. z The percentage of ISM deficiencies related to “6.Resources and personnel” and “8.Emergency preparedness” decreased from 10.8% to 7.8% and from 11.2% to 9.6% respectively. z Contrary the percentage of ISM deficiencies related to “7.Development of plans for shipboard operations” and “9.Reports and analysis of non-conformities, accidents and hazardous occurrences” are around 13% and 8% respectively, equivalent to them in 2007. 10 2.2 Comparison of deficiencies and detention per port state The numbers of ISM deficiencies and detentions of ship recorded in PSC reports in 2008 per ISM Code requirements and port state who executed PSC are shown in Table 2.2.1. Those in the brackets are the numbers of detention. Table 2.2.1 No. of ISM deficiencies & detention per port state & ISM Code requirements Authority 1 2 Australia 7 (1) 1 U.S.A. Japan 2 Spain Italy 1 (1) 1 3 6 1 ISM Code requirements (Section No.) 4 5 6 7 8 9 10 11 11 1 15 9 11 18 2 (1) (1) (2) (3) 1 3 4 12 7 7 22 5 (2) (1) (3) (7) 1 1 2 4 3 10 1 1 (1) 1 China 1 (1) 2 U.K. France 1 2 3 1 4 (1) 4 1 (1) 3 (2) 3 (2) 1 3 (1) 2 (1) 5 (1) 27 (7) 6 (2) 46 (5) 1 (1) 2 Korea Germany (Others) Total 1 1 (1) 2 (2) 3 (3) 19 (7) 3 (2) 2 (2) 14 (5) 1 (1) 2 (1) 3 (3) 1 (1) 24 (8) 4 1 (1) 3 (2) 1 4 (1) 33 (8) 8 (8) 1 5 1 (1) 1 9 (4) 7 2 (3) 1 4 (2) 5 2 (2) 3 (3) 5 23 8 2 (10) 30 114 21 (4) (42) (0) 12 1 13 2 (2) 1 1 99* 1 1 1 1 3 (2) 1 1 1 6 (2) 6 (2) 2 (0) Total 75 (7) 72 (16) 24 (0) 21 (8) 21 (5) 17 (5) 16 (8) 15 (5) 14 (5) 11 (10) 59 (23) 345 (92) ( ): Number of detention 99*: The ISM Code requirement by Section with which the deficiencies were raised was not specified. z The largest number of ISM deficiencies was pointed out at PSC inspections carried out in Australia, followed by U.S.A., Japan, Spain and Italy. z As to the number of ISM deficiencies that were taken as grounds for detention of the ship, U.S.A. was the largest, followed by Germany, U.K., Spain and Australia. z The detainable ISM deficiencies related to “10.Maintenance of the ship and equipment” numbered 42. It accounted for 45.6% of all the detainable ones, whereas the percentage of those related to “5.Master’s responsibility and authority” and “8.Emergency preparedness” are 8.7% respectively. 11 2.3 Analysis of deficiencies recorded along with PSC actions applied The distribution of ISM deficiencies recorded in PSC reports in 2008 per ISM Code requirements by its sections and PSC actions taken is shown in Table 2.3.1 and the distribution of the same by ISM Code requirement in Figure 2.3.1. Table 2.3.1 Distribution of ISM deficiencies per ISM Code requirement and PSC Action 1 1 2 19 3 14 4 2 5 24 6 27 7 46 8 33 9 30 10 17 18 302) 40 50 70 99 - Defic. to be rectified before departure Defic. to be rectified within 3 months Grounds for detention Defic. to be rectified within 7 days Defic. to be rectified within 30 days Defic. to be rectified before back to US port Others Unknown Sect. No. 16 Defic. to be rectified within 14 days Total 15 Defic. to be rectified by next port ISM Code req. 10 Defic. rectified PSC Action Codes1) 1 1 2 3 7 4 5 4 5 1 6 8 7 8 7 1 2 5 23 5 1 7 5 18 8 2 4 13 4 114 1 18 42 42 11 21 3 4 8 12 6 993) 8 4) GT 07 1 2 1 1 3 GT 08 2 1 3 2 1 2 4 2 2 1 2 1 1 2 3 3 1 7 2 1 3 2 1 1 345 3 1 10 49 130 92 2 4 19 14 21 241 3 3 12 30 82 51 3 12 17 12 16 Notes: 1) The Action Codes are those used under Paris MOU, Tokyo MOU, and USCG as follows. Action Code 10, 15, 16, 17 and 30 are used under Paris MOU, Tokyo MOU and USCG Action Code 18 and 99 are used under Paris MOU and Tokyo MOU Action Code 40, 50 and 70 are used under USCG. 2) The number of Action Codes 30 includes Action Code 19 “Rectify major non conformity before departure (Only for ISM defective items and always with a detainable deficiency)” used under Paris MOU, Vina Del Mar MOU, etc., not used under Tokyo MOU and USCG. 3) Related ISM Code requirement is not specified. 4) Ground total. The data of 2007 were presented for comparison. 12 150 2007 2008 No. 100 of ISM defic. 50 0 0 10 15 16 17 18 30 40 50 70 99 Blank Action Code Figure 2.3.1 Distribution of ISM deficiencies per ISM Code requirement Analysis with collected ISM deficiency data, which are summarized in Table 2.3.1, and the descriptions of ISM deficiencies related to the requirements of ISM Code Sections 6 to 10 recorded in PSC inspection reports along with PSC actions are presented below. For more information an extract from reports of PSC inspections carried out in Australia, China, Japan, Korea, India, U.S.A., Canada, U.K., France, Italy, Germany, Spain and Belgium in 2008 is given at the Appendix showing the descriptions of ISM deficiencies together with relevant deficiencies on ship constructions, equipment, etc. General z Among PSC actions, per Action Code, applied to the ISM deficiencies, the number of the deficiencies related to “Defic. to be rectified within 3 months” was the largest one which accounted for 37.7%, followed by those related to “Grounds for detention” accounting for 26.7% and those related to “Defic. to be rectified before departure” accounting for 14.2%. z The detainable deficiencies in 2008 increased to 92 from 51 in 2007. Among the numbers per ISM Code requirement, “10. Maintenance of ship and equipment” was the largest one, followed by similar numbers of “5. Master’s responsibility and authority”, “8. Emergency preparedness”, “2. Safety and environmental protection policy” and “6. Resources and personnel”. ISM Code Section 6 z The ratio of ISM deficiencies related to ISM Code 6 to the whole has been decreasing to 7.8% in 2008 and the ratio of “Ground for detention” has been decreasing to 25.9%. However, requirement for personal understanding of contingency performance, operation of safety equipment and environment protection equipment and operation of GMDSS facilities is increasing with requirement for quality of ballast water management system in PSC inspection. These requirements are not only completeness of documents or records but sometimes extended to observation of personal performance. ISM Code Section 7 z Resources and personnel Development of plans for shipboard operations The ratio of ISM deficiencies related to ISM Code 7 to the whole was 13.3 % same to that in 2007, but the ratio of “Ground for detention” has been increasing to 10.9%. The main deficiency related to ISM related deficiency was the landing procedure/equipment of helicopter on board, followed by the operation of ballast water management system. 13 ISM Code Section 8 z Emergency preparedness The ratio of ISM deficiencies related to ISM Code 8 to the whole has been decreasing to 9.6% in 2008 and the ratio of “Ground for detention” has been decreasing to 24.2%. The deficiencies can be divided into the following three cases as same as those in 2007. (a) The crew were found unfamiliar with the procedures of abandon ship and/or fire protection and extinguishing, or operation of lifeboats & launching appliances, or a fixed fire extinguishing system. (b) Abandon ship drill and fire drills were not carried out as required, or not recorded properly if carried out, in particular launching and maneuvering of lifeboats at interval of 3 months. (c) Serious damages or malfunctioning were found on life-saving appliances, fire extinguishing systems or communication systems* * e.g. emergency fire pump, fire damper, F.O. tank shut-down system, MF/HF radio In 2008, there were 2 deficiencies related to the procedure of cargo tank purging operation which pointed out in relation to ISM Code 8 . ISM Code Section 9 z Reports and analysis of non-conformities, accidents and hazardous occurrences The ratio of ISM deficiencies related to ISM Code 9 to the whole was 8.7% almost same to that in 2007, but the ration of “Ground for detention” has been decreasing to 13.3%. Almost deficiencies pointed out were “Malfunction of hull construction, facilities, equipment, etc., had not been reported to the company as non conformity in accordance with the company SMS procedure. ISM Code Section 10 Maintenance of the ship and equipment z The ratio of ISM deficiencies related to ISM Code 10 to the whole has been decreasing to 33%. z Among the action codes mentioned above: “Defic. to be rectified within 3 months” decreased to 36.8% (39% in 2007), “Ground for detention” increased to 36.8% (25% in 2007) and “Defic. to be rectified before departure” increased to 15.8% (7.6% in 2007 ) z The deficiencies which pointed out as the evidence of ISM deficiency related to maintenance were that of the life saving appliance and fire fighting equipment, followed by leakage of fuel oil, lubricating oil, water, etc. of main engine, auxiliary engine, various pumps, malfunction of oily water separating system, and poor maintenance of hatch cover, weather tight doors, magnetic compass, navigation lights, etc.. The following equipment/facilities were frequently pointed out due to malfunction or poor maintenance. (a) Life saving appliances Engine of life boat engine, hull of life boat, furnishings of life boat/raft, on-load-release gear/sling hook, maintenance record of life boat/raft, boat/raft davit, embarkation ladder, life buoy, fittings, etc. (b) Fire fighting equipment/facilities Self closing device of fire door, CO2 fire extinguishing system, fireman’s outfit, hydrant, fire extinguisher, emergency fire pump, fire damper, etc. 14 Appendix Extract from PSC inspection reports An extract from reports of PSC inspections carried out in Australia, China, Japan, Korea, India, U.S.A., Canada, U.K., France, Italy, Germany, Spain and Belgium in 2008 is given at the Appendix showing below the descriptions of ISM deficiencies together with relevant deficiencies on ship constructions, equipment, etc. 1. Australia ISM Code Section 7 Action Code 16 99 17 5 16 30 18 15 16 16 15 15 17 17 17 17 17 15 16 15 99 99 99 12 7 9 18 17 17 16 17 99 99 18 17 30 99 18 17 17 17 17 30 99 Deficiencies 1. Accommodation stairway & outside doors lashing mechanisms defective 2. SOLAS training manual does not indicate procedures for re-setting on-load release mechanisms to port & starboard lifeboats 3. Passage plan & passage plan check list do not comply with SOLAS V/34 requirements in regard to marine environmental measures reference document chapter 2 bridge procedures guide 4. Compass error verifications records do not comply with STCW code chapter VIII/34 requirements 5. MF/HF functional test on DC power defective 6. GMDSS functional test failures have not been corrected & reported to company in accordance with ISM code requirements 7. Magnetic compass monkey island large bubble 8. Port & starboard sidelights matt black paint defective 9. Emergency lighting various lights defective 10. Engine control room doors fore & aft lashing mechanisms defective 11. Numerous items of flammable material on various flats in engine room 12. Engine room aft bilge well high level alarm defective 13. Heavy oil service & heavy oil settling tanks gauge glass & tank drain cocks gagged 14. Lub oil settling tank gauge glass cock gagged 15. GE lub oil storage & GE lub oil purifier tanks gauge glass spring loaded cocks gagged 16. Waste oil settling tank spring loaded gauge glass cock gagged 17. Waste oil settling tank excess oil residue on walls of tank & in savealls 18. Crew messroom hot water supply tap leaking hot water 19. Crew & officers shower rooms shower head roses missing 20. Officers common toilet, one toilet defective 21. Crew messroom & officers recreation room chairs & settees coverings defective 22. Escape route from No.6 deck through boatswain forward store to mooring deck not sighted by recommend IMO signs 23. Notify company head office of above items 1-22. 1. Water Ingress Alarm turned off at time of inspection 2. Fire alarm, "switch position" alarm activated. 3. Frequency of compass errors not as per STCW. 4. Passage plan not including chart 820. Required to be used for intended passage. 5. SOLAS training manual not ship specific. 6. Firefighting equipment for helicopter landing insufficient. 7. SMS fails to ensure safe landing procedures for helicopter landing. Deck marked winch only. Fire fighting equipment not ready for use. 8. Bridge engine control alarm panel, buzzer defective. 9. MF/HF radio defective. 10. S-band radar defective. 11. SMS falls to ensure Master informs class ,flag and port state of defective essential equipment. 12. Open/close direction of operation not marked on numerous fire dampers. 13. Liferaft hydrostatic units not correctly rigged. Two liferafts rigged to one unit. 14. Liferaft ladders defective. Rotten 15. Liferafts gates seized. 16. Unable to secure cargo hatches for sea. 17. Cargo hatchway cover wheel excessive wear. 15 9 10 3 8 30 17 99 17 18 18 15 15 99 15 30 17 99 15 17 17 17 17 15 99 5 99 18 99 30 18. Port lifeboat release system defective. 19. Crew toilets and showers in dirty condition. 20. Cargo hold dampers excessive corrosion. 21. Pilot ladder defective .Ropes rotten, boards split. 22. SMS fails to ensure previous deficiencies are not repeated on vessel. 23. SMS fails to ensure hatch maintenance as per MEPC 169(79) .See above evidence. 1. Magnetic compass monkey island large bubble noted. 2. Compass error verification log does not comply with STCW Code Chapter VIII/34 requirements. 3. Passage plan pro-forma checklist prepared/issued by company does not comply with SOLAS V/34 in regard to environmental protection for all sea areas. (99: Notify company head office rectify at discharge port) 4. ITU publication volume VI out of date. 5. MF/HF defective. 6. GMDSS GOC holders not familiar with operational aspects of GMDSS communications equipment. 7. Port lifeboat forward hook on-load release locking plunger not engaged fully. (99: Notify company head office competent assessment/rectification prior to departure.) 8. Port lifeboat forward hook mousing guard seized. 9. E/R waste oil drain tank spring loaded gauge glass cock gagging device fitted. 10. Heavy fuel oil settling & service tanks spring loaded drain cocks gagging devices fitted. 11. Cylinder oil measuring tank spring loaded gauge glass cock gagging device fitted. 12. E/R bottom plates double bottom tanks spring loaded closers gagged open. 13. Crew common toilet, one toilet seat defective. 14. Crew common mess room/recreation room chairs/settee coverings defective. (99: Rectify within 2 months) 15. Officers mess room deck tiling, defective in way of pantry entrance. (99: Rectify within 2 months) 16. Master fails to comply with safety management system requirements refer to items listed. 17. Ballast tanks ventilator heads float gaskets perished. (99: Notify company head office implement maintenance program within 0ne month) 18. Port lifeboat on-load release arrangement defective. 2.China ISM Code Section 10 10 Action Code 99 18 30 30 17 30 30 17 17 17 17 17 17 30 17 30 16 17 17 17 17 17 17 17 17 Deficiencies 1. Cargo securing devices maintenance records not keep on board. 2. No evidence show the ship keep a good maintenance for equipment on board. 3. One set two-way VHF out of work. 4. MF/HF installation out of work with emergency source. 5. GMDSS station block with waste substance 6. Side light (portside and starboard side) holder broken. 7. Vent damper for engine room (starboard side) not close. 8. Bilge pumps inlet holes, missing operational handle. 9. Fuel oil not enough for lifeboats. 10. Front door (portside and starboard side) of lifeboat deformation. 11. Lifebuoys in bridge wing not in good condition. 12. lifebuoys on boat deck - the floating line not connect tightly. 13. Starboard side lifeboat hull at portside deformation. 14. Emergency fire pump out of work. 15. Quick closing devices in engine room out of order. 16. Ship not keep a good maintenance for ship's equipment. 17. Small corrected for chart No.342 not updated. 1. Admiralty catalogue of charts and publications - old edition 2. Admiralty sailing direction NP30, 32 - old edition 3. Last voyage plan from xxx to xxx - Not be verified by Master 4. Xxxxx port charts - Not be corrected up-to-date 5. Error of spare compass - more than 50 degree 6. Spare bulbs for daylight signaling lamp - Not available on board 7. Self igniting light on Stbd wing bridge - Not working 8. One stern light - Be broken by one vertical plate 16 17 17 17 17 17 17 6 6 9. Pressure gauge for A/E starting air bottle - Failure 10. Cooling water pipe for emergency fire pump engine - Broken 11. One phase of 110V power for emergency generator switchboard - Earth contacted 12. Engineers - Not familiar with procedure of test for emergency light 13. Specific gravity for emergency battery - Not sufficient 14. Officers - Can not identify N.U.C lights 3.Japan ISM Code Section Action Code 17 17 17 17 17 18 18 18 16 17 99 30 8 6 10 9 17 16 17 99 17 18 10 18 10 18 17 18 7 99 17 17 17 99 99 18 2 30 Deficiencies 1. Fire Damper of E/R Ventilator Fan on Bridge deck-Not Closed Tightly 2. Officer not familiar with light & shape in the Japan Maritime Safety laws & regulations 3. Crew was not able to wear immersion suits properly 4. Crew not familiar with mores signal 5. Crew unable to wear fireman’s out fit properly 6. Substantial fire drill; not carried out Evidence: Item 5 7. Company did not provide sufficient SMS training for the crew Evidence: Item 1,2,3 & 5 8. Maintenance of the ship & equipment; not carried out correctly Evidence: Item 4 1. Emergency lighting stand on "B" deck - damaged 2. Anchor light body - cracked 3. Air compressor - damaged (crankcase, cylinder liner, con rod, crankshaft, etc. broken) 4. Oily water separator - discharge pipe to sea corroded through (3 holes).- oily dirty inside discharge pipe into sea. 5. An emergency light next to S/side life raft - bulb broken 6. Life buoy life lines - not non-kinking type 7. Emergency fire pump (underneath) - remain oil too much 8. Oil record book - not recorded well (disposal of oily bilge and sludge to reception facility) 9. Sludge oil not properly kept in tanks (sludge oil remain in 3 drams in engine room) 10. Chief engineer did not know the procedure of the oily filtering equipment operation, maintenance, also his tasks and responsibilities of the engine department. 11. Maintenance of the engine department from ship and company - not recorded of the information and answer 12. Maintenance of the engine department - not carried out implemented (Item No. 3, 4, 7 and 9) 1. Some charts were not new edition. 2. The implementation of the Safety Management System on the vessel was not effective for nautical publication control. Evidence: above mentioned item 3. Record of reception facilities for garbage was not written in the column which should be filled out. 4. Fire protection window between galley and mess room dose not latch properly. 5. Steam was leaked from heating pipe of OWS. 6. Oil level detector's sensitivity of OWS unable to adjusted properly & crews can not demonstrate oil level detector test. 7. ISPP Certificate was not onboard. 8. Record book of engine parameters: not recorded 9. Safety and environmental protection policy: not compliance with mandatory rules & regulations Evidence: Sewage system on board not surveyed and ISPP certificate not issued in accordance with MARPOL IV. 10. Drainage from medical premises (hospital on boat deck), the: drain pipe not connected to sewage system. 4.Korea ISM Code Section 10 6 Action Code 30 30 Deficiencies 1. Ship's SMS regarding maintenance of fire-safety equipment not comply with SOLAS Chap II-2,Reg14, and no inspection/maintenance records of fire-safety equipment. 2. Deck officers not familiar with Mf/HF DSC test & DC operation of GMDSS equipment. No record of MF/HF DSC test over 10 months 17 11 18 10 16 16 17 18 16 16 18 11 16 17 16 17 17 3. Documentation not maintained properly(life saving appliances inspection record missing on May 2008, No.2 lifeboat launching drill record missing since January 2008) 1. Coastal state contact list for SOPEP not up to date. 2. Ship's not carried out regularly calibrated by span gas for portable gas detector. 3. Breathing apparatus for safety equipment not inspected and tested by an expert at least once a year. 4. Above the item 2 & 3, ship's instrument not be tested to ensure reliability for safety work.. 5. International code of signal not up to date. 6. IAMSR manual Vol. III not up to date 7. Ship's not maintained properly relevant manual, code & guideline. (SOLAS, MARPOL & GAS code not up to date) 8. No record compass adjustment since 04-10-2007. 9. Limit switch & Fuel oil filling plug for lifeboat P&S stuck. 10. 100V insulation in E/R Main Switchboard too low 11. CO2 cylinder not inspected since 19-10-2006. 12. Emergency fire pump suction pipe penetrate to engine room area without any complementary measures. (not insulated by A-60) 5.India ISM Code Section Action Code 17 30 30 17 30 17 30 17 30 17 17 30 17 17 17 7 7 7 17 17 30 17 17 17 Deficiencies 1. Boiler flame failure alarm not working 2. E/R pipe insulation soaked with oil 3. Quick closing valves not in ready condition 4. Chief engineer does not have standing order 5. General condition of the E/R dirty 6. E/R bilge full of oil & water. Bilge alarm on high level 7. Incinerator found not working 8. Garbage segregating not done as per Annex V. All found mixed 9. Fire fighting equipment not ready in E/R 10. No watch keeping schedule posted in Engine control room 11. Lots of garbage accumulated in the E/R & on deck 12. No hot work & enclose space entry form not filled up 13. Lifeboat (Port side) damaged due to accident 14. FWD arm lifeboat davit damaged 15. Port side MOB missing 16. No.4 Shell plating of cargo hold damaged 17. Welded pipe in No.4 cargo hold. Class report to be submitted 18. Port side navigation light missing 19. No emergency supply (DC power) to GMDSS equipment 20. ALRS not corrected 21. Steering failure alarm not functioning 22. Echo sounder not working 6.U.S.A. ISM Code Section Action Code 17 17 17 Deficiencies 1. Vessel bypassed the scrubber high level alarm. Inert Gas System (IGS) had marginal performance producing between 5% and 8% oxygen in the system before the deck seal. Vessel may not conduct cargo operations until the IGS is verified in all modes of operation including shutdown and alarm by NK.. 2. The vessel is to make ready for an expanded Port State Control Exam. in the area of cargo system safety. The vessel's Certificate of Compliance will be held by the USCG until further notice. The vessel may not depart port. 3. Vessel was found transferring cargo with cargo tanks at oxygen levels between 11% and 18% placing the vessel and the port in a hazardous condition. MOCC for this cargo is 11%. Vessel's crew did not recognize the need to cease cargo operation. 18 10 17 2 11 17 17 30 8 8 30 30 8 30 5 30 10 30 10 30 17 17 4. Vessel failed to follow the Safety Management System with regard to operation of the IGS procedures to be followed the SMS Manual by continuing to conduct cargo discharge.. 5. Vessel is equipped with only 1 operable portable oxygen analyzer. 6. Vessel did not maintain appropriate recording of the oxygen content in the inert gas supply mains during IGS operations on 8-9 May 2008. 1. Vessel's second officer did not follows ships emergency procedures during cargo tank purging operations when tanks high pressure alarm sounded. 2nd officer left cargo control station to find the chief officer out on deck. Procedures state vessel's person in charge is to sound alarm and notify facility person in charge to stop operation. 2. Vessel dies not have procedures or checklists for shore side supplied cargo tank purging operations. 3. Vessel did not include purging operations in their pre loading/discharging brief with the facility person in charge. 4. During cargo tank purging operations, Master and Chief Officer failed to identify a hazardous condition and take appropriate actions. Master and Chief Officer allowed the closing of tank hatches without considering P/V valve capacity compared to the facility's nitrogen output levels. Closing tank hatches is contrary to standard marine practice and is an usual condition that created an especially hazardous condition. 5. Clear Grounds for expanded examination was established on 31 July 2008 when the vessel's tank No.1 Stbd was over pressured and distorted during tank purging operations. PSCOs conducted an expanded ISM exam with the focus on cargo procedures and crew training. There is objective evidence that the vessel does not have adequate safety management procedures for cargo tank purging. This is a major nonconformity, because it poses a serious threat to the vessel and crew and requires immediate attention. The vessel is detained under the authority granted by SOLAS. Prior to departure from the port of Houston/Galveston, the Master shall; 1) Conduct a Master's review of the ships cargo tank purging procedures, 2) Provide recommendation to designated person ashore for immediate changes to the ships SMS, 3) Immediately implement these changes and conduct training with the ships officers, 4) Provide written attestation from certificate issuing authority that changes to the vessels SMS have been made, 5) Recommend to the certificate issuing authority that they conduct an external audit of the SMS 1. Vessel has not conducted a safety inspection of E/R fire prevention items in accordance with vessel's SMS document. SMS requires E/R fire prevention checklist to be completed monthly. Fire prevention checklist was last completed 29 Oct 2008 (one month and 11days ago). 2. Chief Engineer appears to have inadequate knowledge of SMS requirements. Despite numerous deficiencies identified in this examination, vessel was unable to provide documentation of non-conformity report submitted, and the E/R fire prevention checklist done 29 Oct. 2008 and signed by C/E stated all equipment was in good condition. 3. Numerous leaks/pools of fuel were found in E/R from vital systems to include, but not limited to, fuel oil purifying system piping as evidenced by oil-soaked lagging on hot oil lines and the pooling of oil under all generators. PSCOs observed the sub-standard practice using over 10 buckets for catching waste/leaking oil from machinery that were being stored haphazardly throughout the E/R, creating a safety/fire hazard. Vessel has no records or request for assistance from the company to correct the state of maintenance as per instruction in SMS. 4. PSCO found three fire hoses that were tested and found unserviceable in that they leaked excessively and one semi-portable foam fire extinguisher with an unserviceable nozzle assembly. The vessel has no spare fire hoses onboard to replace these hoses. Class is required to attend vessel and survey E/R fire fighting equipment. 7.Canada ISM Code Section Action Code 40 40 17 17 70 17 17 17 Deficiencies 1. NO non return valves in cargo hold bilges & main ejector valve defective - Class is to be advised and action taken 2. Cargo hatches to be identified 3. Medical locker to clean & IMO medical guide to provide 4. Radar to be repaired 5. Water ingress system to repair 6. Magnetic compass to clean 7. Sailing directions - out of date, to procure prior departure 8. Notice to Mariners 19 8 10 17 17 17 17 30 16 17 17 17 17 17 17 17 17 30 30 17 30 17 16 17 17 18 18 9. Fire alarm panel + push button system to verify/repair 10. Toilet vent., Stbd Bridge Deck - to repair 11. All fire doors in accommodation - self closers to adjust 12. E/R doors - packing is to be repaired with non-flammable type & doors to be able to close 13. E/R ventilation flaps do not work properly 14. Life boat ladders to renew 15. Life boat swivel hock 16. life boat light on deck 17. Oxy - Acetylene bottles to be properly stowed 18. Packing on manhole door to steering gear 19. Steering gear - paint to remove 20. Electric hazard on steering gear door 21. emerge fire pump evacuation system 22. Door to E/R control room + E/R escape - latch to repair 23. Quick closing valve in E.R 24. OWS - to function properly, frame to be clean 25. Accommodation entry doors to make watertight 26. Fire line Port side No.1 # cracked 27. sprinkler in paint locker 28. Pilot ladder ropes 29. Galley exhaust 30. Fire drill to be demonstrated 31. Emergency preparedness 32. Maintenance of ship and equipment 8.U.K. ISM Code Section Action Code 30 17 17 17 17 16 30 10 17 17 17 17 17 16 17 18 10 10 10 7 18 18 18 18 2 30 Deficiencies 1. 2. 3. 4. 5. 6. 7. Stbd pilot ladder broken & Port pilot ladder unsafe - Pilot ladder to be provided. Freeboard/Draft Marks - Forward, Aft & Midship - partly not readable Lifebuoy by Port pilot ladder fitted with light & line - should be light only Sign for lifebuoy at Stbd pilot ladder - not correct Magnetic compass - not readable, light defective Magnetic compass - no deviation curve onboard, Compass should be properly adjusted. Various fire doors in E/R & Accommodation either - damaged, not closing properly, some with holes. All fire doors to overhaul. 8. Some sounding pipes in E/R - Self closing devices defective, to free up. 9. Dogs to weather tight door to funnel - seized, to free up. 10. Food stored on deck in cold room & dry stores - inadequate 11. Tin opener in galley - very dirty, to clean 12. Hot water to sink in toilet near cargo office - not working 13. Corroded step to ladder way, outside accommodation at Deck 3 14. Signs for fire extinguishers - some missing 15. Following failure of Stbd pilot ladder & condition of Port ladder - maintenance records checked, record indicate ladders satisfactory at last inspection 30 June 2008 & previous monthly inspection, May records missing 16. Maintenance records indicate lifebuoys satisfactory at last monthly inspection 17. Maintenance records for fire doors indicate all satisfactory, 27 June 08 18. Maintenance records D12-3-4 indicate deviation curve check is satisfactory 19 March 08 19. Procedures for pilot ladder rigging & compass deviation curves - not stated in safety maintenance system 20. Given the number of non conformities noted, the safety & environmental policy has not been maintained at all levels/onboard ship. Additional audit to be undertaken. 20 9.France ISM Code Section Action Code 17 30 17 30 30 30 17 6 30 17 6 7 8 18 10 16 17 16 17 17 17 99 17 99 30 30 17 17 17 18 17 99 16 30 17 17 Deficiencies 1. 2. 3. 4. 5. 6. 7. Two ropes to be changed Damage due to collision with fishing vessel. Repair achieved according class society Bottom of the stern plate impact damage to be checked Air conditioning system to be repaired. Main engine, diesel generators and bilges to be cleaned. EPIRB Antenna found broken to be repaired or changed When requesting a black out test, Superintendent refused (the ship is not provided with Emergency Generator). 8. ISM Manual, instructions, all identification are in English whereas majority of crew members can not speak English. 9. On the OWS 15 ppm equipment one pipe after the 3-way valve could be used as a by-pass, to be removed. 10. Several evidences of lack of competence among Officers. (echo sounder, boiler) 11. Gangway, unsafe 12. Brake shoe to be renewed in the aft winch. 13. In the aft mast the safety door to be replaced on the platform. 14. Electric wire of antenna for GPS and Navtex not fitted properly between antennas and devices. 15. In the aft peak lighting insufficient. 16. Galley dirty 17. Cold Room temperature -10 degree instead - 18 degree 1. A lot of Paint stored in bos’n store (without fix fire fighting system) 2. Acetylene rubber pipe worn out 3. Seamen are painting above sea side without personal life jacket. 4. Port side lifeboat clutching system inoperative: no ahead propulsion. 5. Stb'd side lifeboat clutching system inoperative: no propulsion 6. One mooring rope worn out 7. Several lights not working in E/R. In funnel, several covers broken or missing 8. Steel parts stowed on Fan compartment floor 9. 30 minutes needed to perform E/R fire dampers test. Insufficient knowledge of safety system of engine space (Engine team) 10. Steel remote control cable of port side E/R fire damper: worn out & disconnected 11. M/E Exhaust manifold lagging damaged in several places 12. E/R bilges oily 13. DO quantity insufficient in emergency generator fuel tank 14. Oil missing in quick closing valve remote control system: not ready for use 15. Vessel side shell port side bended at Fr. 13 and same type of damage on stbd side 10.Italy ISM Code Section Action Code 6 17 30 17 16 30 30 10 30 7 18 Deficiencies 1. 2. 3. 4. 5. 6. Endorsement for chief officer GoC and gas specified certificate and for 3rd officer GoC missing. No.3 emergency batteries for VHF GMDSS portable radio expired on March 2008. Certificate of compliance for VDR annual performance test missing. Life saving signals table not up date (helicopter operation missing). Batteries for radar transponders expired on 30 April 2008. Company didn't carry out assessments regarding crew certificates (in relation to flag state endorsement missing). RO additional audit required. 7. Ship maintenance plan not properly followed (in relation to the detainable deficiencies). RO additional audit required. 8. AIS found switched off in port (according Italian law must be kept always on while ship is berthed). 21 16 17 16 16 17 16 16 17 30 17 2 18 10 18 12 18 1. International Tonnage certificate: date keel laid to be updated. 2. Records of hours of work and rest have to be recorder for all the crew on board (master and chief eng. missing). 3. List of national operational contact points (annex 2) for SOPEP to be updated. 4. Galley to be cleaned from the cockroaches. 5. All foods have to be placed in cold rooms and must be correctly stored. 6. Hydraulic cargo hold closing system no. 2 to be fixed and properly working. 7. Oil filtering (15 ppm) with alarm automatic stopping device to be properly maintained. 8. Galley's bulkhead (Class A) not in compliance with fire control plan approved by the Class. Society (fire door missing) Class. Society shall investigate before departure. 9. Lifeboat's engine out of order. 10. Liferafts (25P) cannot be transferred from side to side at a single open deck level. Classification Society shall investigate before departure. 11. Non compliance with Mandatory International Regulations as in EC dir. 2001/106/EC(MEI). Vessel did not 3 days notice of arrival to the port where it becomes eligible to an Expanded Inspection. 12. The above mentioned deficiencies denote an improper implementation of maintenance program. Corrective measures to adopted as necessary. 13. Company is requested to develop specific directions for maintenance and inspections of the above mentioned equipment. ISM Internal audit to be carried out within 14 days followed by ABS external verification within 3 months. 11.Germany ISM Code Section Action Code 30 30 30 30 30 Deficiencies 1. Emergency escape breathing device - Two EEBDs in E/R without sufficient pressure. All EEBDs to be checked/replaced when necessary. 2. Fire dampers - Hatch cover of the emergency exit at the top of the funnel; remote release system not working 3. Protection machines/parts - Pressure gauges of welding gas bottles, stored at Stbd-side accommodation to be exchanged. 4. MARPOL Annex V - All garbage stored in the steering room to be given ashore. 5. Magnetic compass - Magnetic compass not readable from the bridge. Found a bubble inside the magnetic compass. 6. ITU publication "list of ship stations" and "list of coast stations" expired. 7. Nautical publications - Found about 50 expired sailing directions. (next port/voyage unknown by the master.) 8. Found no squat and keel clearance information on the bridge and inside the voyage plan. 9. Immersion suits - The required two immersion suits fwd. are missing. 10. Electric equipment - A lot of cable conduit pipes corroded with holes. Found some flying wires around the superstructure. 11. Ventilation - Several E/R ventilators on bridge deck corroded with holes. Many basement bolts are missing. 12. Doors within main vertical zone - Several door frames on bridge and captain's deck corroded with holes. 13. Doors - Found some watertight doors on weather deck not closing properly 14. Accommodation ladder - On P & S accommodation ladder one stanchion damaged. On the Stbd side pilot accommodation ladder some security hooks are missing. 15. Fire dampers - Several fire dampers not operable, rubber sealing missing, hard or damaged. 16. Cargo ports - On all booby hatch covers the securing pins missing 17. Safe means of access - The emergency exits not operable from each side. 18. Protection machines/parts - The holders for the spare propeller at the bridge deck are heavily corroded. 19. Accident prevention - One portable Aluminum ladder is damaged. 20. Personal equipment - Found one SCBA not operable and one with low pressure. 21. Mooring arrangement - One mooring winch aft found with hydro. Leakage. 22. MARPOL Annex I - Many hydraulic jacks for the hatch covers are leaking. 23. Mooring winch - The basement of the midships mooring winch is heavily corroded. It should to be specially examined and dealt with as found necessary by Class. Dito for the rollers on P & S. 24. Electric equipment - Found one cable box on P & S weather deck corroded with holes, not watertight. 22 10 30 3 30 5 30 25. Anchoring device - The protection devices for the toothed wheels at the anchor winches corroded with holes and unsafe. 26. Loading and unloading equipment - The derrick-pin socket and the blocks at the derrick fwd. are heavily corroded. 27. Galley - Several tiles in galley damaged or missing. 28. Cleanliness - Found cockroaches in the crew pantry. 29. Furnishings - Found damaged chairs in crew messroom and one corrode freezer with holes in the crew pantry. 30. Table of working hours - Table of shipboard working arrangement missing. 31. Protection of machines/parts - Rubber matt in front of the switchboard in the air condition room missing. 32. Maintenance of the ship and equipment - Most of the above mentioned deficiencies indicate a lack of maintenance. Reasons to be evaluated during an external audit. 33. Company responsibility and authority - The shore based management control of the maintenance system is insufficient. An external audit required. 34. Masters responsibility and authority - The number and nature of the deficiencies indicate a lack of effective and systematic implementation of the SMS. An external audit required. 12.Spain ISM Code Section 10 10 10 10 6 10 2 8 2 8 8 8 Action Code 30 30 30 30 17 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 17 17 17 30 Deficiencies 1. Fire damper fan ventilator for E/R, flap gripped 2. Port of Gijon chart N.1154 missing. Approaches to Gijon chart not original 3. VDR Display several errors and failures 4. Notice to Mariners last edition onboard was 10 April 08 5. Lifejackets not properly marked, Class must clarify SOLAS type approval 6. Parachute Rockets in Bridge store expired 7. P&S suction valve in forecastle obstructed pait tins 8. Annual performance test VDR missing 9. GMDSS unable to transmit from its batteries 10. Due to several deficiencies of maintenance of ship, internal audit must be carried out. 11. Distress flares expired 12. Chart Missing 13. Nautical publications not updated 1. Officers in charge of GMDSS unable to transmit on HF 2. Slippery bars for releasing life rafts, totally seized & rusted 3. Ventilating closing devices (Mushroom): WBT 1,3,4 (S) & 4,5 (P) found inoperative 4. Def. about unable operation GMDSS, SMS breakdown 5. Def. about Liferafts & air pipes, SMS breakdown 6. More than 100 Liters of paint stored in in Bos’n Store without fixed extinguishing system 7. Last Discharge of Plastic on 29 Aug., only a few plastic bottles stowed suspect of illegal discharge 8. Bowsing tackles for Lifeboats missing, During abandon drill crew intended to board lifeboat in poop deck, instead stowed position 9. Above deficiency item 8, SMS breakdown 10. Above deficiency item 7, SMS breakdown 11. Crew unable to perform a satisfactory abandon ship drill (lack immersion suits, EPIRB missing) 12. Embarkation ladder for fwd Liferaft not ready for use 14. Remote control valve forward dewatering system inoperative 15. Forward instructions dewatering system missing 16. Deficiencies about dewatering system, SMS breakdown 13. Embarkation ladders for Lifeboats stowed outside range, not permitting embark 17. Crew unable to perform a satisfactory fire drill (fireman breathing apparatus inoperative, lack of fire extinguishers, lack of control, no communication with bridge.) 18. CO2 pipes for cargo spaces on deck to be checked and properly maintained. 19. Fire training manuals missing in messroom (to be into two working languages on board; (Chinese & English) 20. SOLAS training manual not specific for ship 21.No.1 Closed valve in F'cle instead of opened as label instruction required for dewatering system 23 30 30 22.Ingress water detector system, all Cargo Holds in alarm on (pre. alarms & main alarms): not as required 23.All air pipes on Deck must be overhauled and watertight (Attending surveyors believe enough satisfactory) 13.Belgium ISM Code Section Action Code 30 30 30 30 6 7 10 30 30 30 Deficiencies 1. 2. 3. 4. 5. 6. Air conditioning unit out of order / air exhaust duct broken Fault indication on Panel of dewatering system Emergency fire pump – inoperative Deficiency of fire control plan (details were unknown) Fire detection system and control boxes for cargo holds - out of order/still remaining Instructions for operation of CO2 system - missing in CO2 room and near control box for E/R and crew unaware of operating and testing procedures 7. Air bottles of fireman's outfit - found empty 8. Ready availability of fire fighting equipment - section valve on fire line - found frozen 9. Lifebuoys - some lifebuoys of unapproved type 10. Crew unaware of use of lifeboat equipment and proper handling of lifeboat 11. Sounding pipes plugs aft. peak tank - missing / fore peak tank closing plugs - damaged 12. Abandon ship drills - lack of training 13. Sailing directions outdated / chart catalogue 14. CO2 room ceiling - holed 15. Resources and personnel - not according SMS 16. Development of plans for shipboard operations - not according SMS 17. Maintenance of the ship and equipment - not according SMS 24 For more information on this publication, please contact the Safety Management Systems Department 1-8-5, Ohnodai, Midori-ku, Chiba 267-0056, Japan TEL:+81-43-294-5999 FAX:+81-43-294-7206 e-mail: smd@classnk.or.jp http://www.classnk.or.jp