Engineering Safety & Productivity Portable Power Solutions for Plant Turnarounds Portable Power Solutions for Plant Turnarounds Equipment Readiness Days Before Shutdown • Eliminate the risk of unsafe portable power equipment • No issues with limited power supplies Current Situation • No rush to install distribution centers and lighting during shutdown • No worries of equipment not working Improve safe control of power during turnarounds with equipment that is on-site, operational and ready-for-use. Cooper Crouse-Hinds Solution Install Equipment Install Equipment (Power On) Perform Maintenance Perform Maintenance Remove Equipment Remove Equipment (Power On) • No worries of contractor equipment not mating with outlets Power Off Cooper Crouse-Hinds’ Industrial and Hazardous Portable Power Platform utilizes our industryleading portfolio of NEC and IEC plugs and receptacles to provide custom solutions that improve the safety, time and control of power distribution for turnarounds. Improve safety, time and control of power distribution for turnarounds with Cooper Crouse-Hinds as your partner Maximize safe power readiness. Current Situation • Risk of unsafe equipment installed or used in classified areas. Portable Lighting Portable Power Carts Cable Assemblies and GFCI Devices Cooper Crouse-Hinds market-leading luminaires are available in carts or stands, allowing for the set-up of your temporary lighting system within the hazardous area before shutdown. Engineered and manufactured for NEC and IEC applications in hazardous or ordinary locations. Power carts are custom-built to each customer’s unique application and are available with a huge number of design features, including overload protection, forklift tubes, environmental protection, lifting eyes, locking wheels, lockout/tagout, and more. Safe and reliable cable assemblies in a large variety of devices, sizes, amperages, and lengths. Available with our industry-leading NEC product brands including Arktite®, Ark•Gard®, Posi-Lok®, and CamLok®, as well as IEC configurations such as IEC 309 and Ex-Link®. • Wasted time spent during shutdown moving and connecting portable power equipment. • Risk that equipment will not work or mate properly at start of maintenance (cannot be validated until shutdown occurs). • Wasted time spent unplugging and removing equipment before power is restored. The Cooper Crouse-Hinds Solution • Install and validate products before power shutdown, allowing maintenance to begin immediately after power is turned off. • Issue safe and reliable cable assemblies to contractors upon arrival, eliminating lost productivity due to product mating errors and control power consumption in classified areas. • Safely restore plant operations before removing portable equipment. 2 3 Portable Power Solutions for Plant Turnarounds 2-Wheel Power Carts 4-Wheel & Skid A B Solutions designed for industrial and hazardous application A Lifting Eyes C Durable & Robust Carbon Steel Frame C E A Removable Roof B Lifting Eyes C Durable & Robust Carbon Steel Frame E D Forklift Confinement Tubes E Enclosed Design Protects Components F Enclosed Design Protects Components E Design Features C E Forklift Confinement Tubes D D F Caster, Pneumatic, SemiPneumatic, or Solid Rubber Wheel Options F D Technical Specs Technical Specs Hazardous Industrial Non-Hazardous Specifications Hazardous Specifications Primary Voltage: 240 – 600V Max Primary Current: 100A Max Secondary Voltage: 240V Max Secondary Current: 225A Max Secondary Current w/ Main: 100A Compatible Components Transformers 7.5 kVA 9 kVA 10 kVA 15 kVA 25 kVA Panelboards EJB 12 circuit Primary Voltage: 240 – 600V Max Primary Current: 100A Max Secondary Voltage: 480V Disconnects EIB Non-Hazardous Receptacles CPSAR ENR WSQC CES WLRS FSQCWLRD Water tight Twist lock Industrial Non-Hazardous Specifications Max Secondary Current: 225A Max Secondary Current w/ Main: 225A Compatible Components Cart/Skid Sizes Specifications Primary Voltage: 240 – 600V Max Primary Current: 100A Max Secondary Voltage: 480V Max Secondary Current: 225A Max Secondary Current w/ Main: 100A Compatible Components Transformers 7.5 kVA 9 kVA 10 kVA 15 kVA 25 kVA Panelboards 18 circuit 30 circuit Disconnects 30A, 60A, 100A Receptacles CPS ENR CES FSQC CESD Cart 1 Width: 28” Length: 14” Height: 58” Primary Voltage: 240 – 600V Max Primary Current: 200A Max Secondary Voltage: 480V Max Secondary Current: 225A Max Secondary Current w/ Main: 225A Compatible Components Transformers 30 kVA 45 kVA Panelboards EPLBN 24 circuit EXDBN 24 circuit Disconnects EIB Receptacles CPSAR ENRWSQC CESWLRS FSQC WLRD Transformers 25 kVA 45 kVA 30 kVA 50 kVA 37.5 kVA 75 kVA Panelboards 18 circuit 30 circuit 42 circuit Disconnects 30A, 60A, 100A, 200A Cart/Skid Sizes Hazardous Hazardous Non-Hazardous 4 B D Pneumatic, SemiPneumatic, or Solid Rubber Wheel Options F • UL 1640 compliant • 2-wheel, 4-wheel and skid options • Standardized cart sizes reduce lead times and eliminate potential on-site placement issues • Hazardous area power carts eliminate need for time-consuming area declassification and equipment monitoring A C B Power Cord Holder Plant turnarounds can be complex, chaotic and costly events. During your next shutdown, turn to Cooper Crouse-Hinds for safe, reliable electrical power equipment that ensures efficient and successful operations. Receptacles ENR CPS CES FSQC B A Design Features Cart 2 Width: 28” Length: 14” Height: 58” Cart / Skid 1 Width: 30” Length: 40” Height: 58” Non-Hazardous Cart / Skid 2 Width: 42” Length: 46” Height: 58” Cart / Skid 3 Width: 40” Length: 62” Height: 58” Cart / Skid 4 Width: 33” Length: 62” Height: 58” 5 Portable Power Solutions for Plant Turnarounds Portable GFCI Ark•Gard™ Series Portable ENR-GFCI Assemblies Design Features • Provides hazardous location earth leakage protection to maximize safety of plant personnel Portable ENR-GFCI Assemblies are used: • To interrupt a circuit when a ground fault is detected on portable equipment which may be handled by personnel in hazardous locations • Solution to OSHA’s requirements for GFCI protection when using portable equipment in hazardous areas • LED indicator light provides indication that the receptacle is energized and ready for use • With electrical equipment such as portable hazardous-rated hand lamps • Available with either a red or green LED indicator light to provide indication that the receptacle is energized and ready for use • Suitable for use in Class I Division 1 and 2 locations Cable Assemblies Design Features Portable GFCI Cable Assemblies allow for: • Improve Safety - earth leakage protection provides assurance that personnel and equipment are protected from ground fault hazards when performing maintenance • Non-hazardous equipment connections with hazardous receptacles when areas have been declassified or hot work permits issued • Increased Reliability construction meets Cooper Crouse-Hinds superior quality standards • Earth leakage personnel protection when operating equipment such as drills, saws and hand lamps • Increased Time Savings turn-key solution eliminates need for hazardous plugs to be installed on non-hazardous power tools • Increased Flexibility available with a variety of plug options to mate with a range of installed base of Cooper Crouse-Hinds receptacles • Assemblies still consist of the same high quality components that make up the industry-leading Ark•Gard series Ordering Information Ordering Information Amp 20 6 Pilot Light Portable ENR-GFCI Cat. # Red LED ENR22201 PGF1 RLED Green LED ENR22201 PGF1 GLED Plug Style Plug Pin Configuration Plug Ratings Group Trip Current Cord Length Cord Gauge Cable Assembly Cat. # ENP5201 NEMA 5-20 20 Amp 125 Volt 4-6 mA 2’ 12/3 AWG ENP5201 GFI ENP5151 NEMA 5-20 15 Amp 125 Volt 4-6 mA 2’ 12/3 AWG ENP5151 GFI CPP516 UL 1686 2W3P 20 Amp 125 Volt 4-6 mA 2’ 12/3 AWG CPP516 GFI CPP516 UL 1686 2W3P 20 Amp 240 Volt 4-6 mA 2’ 12/3 AWG CPP516 GFI 240V 7 For more information: If further assistance is required, please contact an authorized Cooper Crouse-Hinds Distributor, Sales Office, or Customer Service Department. 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