Bulletin No. 9007PD9701 January, 1998 Raleigh, NC, USA Product Data Bulletin Cross Reference From XCK to XCS Safety Interlocks Class 9007 INTRODUCTION The new generation of safety interlocks, the XCS, is now available and will replace the current XCK-J, XCK-P and XCK-T safety interlock switches. The XCS safety interlocks perform the same functions as the current products, and are easier to select. Selection is easier since many of the features that were optional on the XCK are now standard on the XCS. Plus we now offer many new features that were not available in the past. Figure 1: OVERVIEW OF FEATURES Number of Contacts XCS Safety Interlocks The XCK safety interlocks were available with either one NO and one NC contact, or two NC contacts. With the XCS-A, XCS-C, XCS-E, and XCS-TA interlocks you have a choice of two NO / one NC, two NC / one NO, or three NC contacts. This allows you to wire the XCS into safety circuits (for example, using Preventa Safety Relays) and still have an additional contact for signaling or some other function. The XCS-E has two additional contacts, one NO and one NC, on the solenoid (electromagnet) which can be used to signal the status of the solenoid for locking or unlocking the actuating key. The XCS-PA is available with either one NO and one NC contact, or two NC contacts. New Standard Features The electromagnet versions of the XCK-J switches had two optional items— a key operated lock for “locking without voltage devices,” and LED pilot lights. These features are now standard on the XCS-E (electromagnet versions). Conduit Size and Threading Identification of the type of conduit opening and threading is now easier, as the conduit type is incorporated into the part number of the XCS interlock. For the XCK devices there was a suffix to some part numbers (for example, H7 or H29) but this “H” number may or may not have appeared on the device. With the XCS, the conduit opening is easy to identify and order. Other features of the new XCS safety interlocks can be found in Catalog 9007CT9002. © 1998 Square D All Rights Reserved 1 Safety Interlocks Cross Reference from XCK to XCS Dimensions The only significant dimensional differences between the XCK and XCS interlocks are with the XCS-E electromagnet types and the XCS-TA. The dimensional differences are indicated in Table 1 and Table 2. The XCK-J had the electromagnet mounted on top of the switch base. This made the overall switch longer and required the solenoid to be wired separately from the switch base contacts. The XCS-E has the solenoid inside the switch enclosure making the solenoid easier to wire and allowing all of the wiring to come in through one conduit opening. The XCS-E also has additional contacts for indicating the status of the solenoid. To accommodate these features, the XCS is wider than the XCK-J, although not as long. The XCS-TA is longer and wider than the XCKT to accommodate the additional contact. (The XCK-T has two contacts, the XCS-TA has three.) Bulletin No. 9007PD9701 January 1998 Table 1: Dimensions: Metal Body Devices Standard Switch without Key Lock Width Depth Height Width Depth XCK-J 1.57 Height XCS-A 1.73 4.47 1.57 1.73 4.47 Depth Height Standard Switch with Key Lock Width Depth Height Width XCK-J 1.57 1.73 Width Depth XCS-C 5.65 1.57 1.73 4.47 Depth Height Solenoid Types without Key Lock Height Width XCK-J 1.57 XCS-E 1.73 7.20 3.86 1.73 5.75 Depth Height Solenoid Types with Key Lock Width Depth Height Width XCK-J 1.57 XCS-E 1.73 7.64 3.86 1.73 5.75 Table 2: Dimensions: Plastic Body Devices Width Depth Height Width Depth XCK-P 1.18 1.41 4.17 1.18 1.18 XCK-T 2.34 1.18 Height XCS-PA 4.21 XCS-TA 3.00 2.05 1.18 4.51 Notes to Table 3: The first XCS column in the cross reference tables indicates the preferred recommended replacement. The preferred replacement replaces the widest number of devices in the older XCK line. The second XCS column identifies alternate devices which also meet the criteria of the XCK device in the left-hand column. Table 3: Cross References: Metal Body Without Lock XCK “H” No. * XCK-J5970 XCS Preferred XCS Alternate 13 mm XCS-701 XCS-A501 XCS-A502 XCK-J5970 H29 M20 XCS-702 XCK-J5970 H7 1/2" NPT XCS-703 XCS-A503 13 mm XCS-701 XCS-A501 M20 XCS-702 XCS-A502 XCK-J5990 The “H” number indicates the conduit opening type. If no “H” number appears on the device, check the conduit opening for proper size. XCK-J5990 H29 XCK-J5990 H7 Cross references are provided for several different conduit sizes. Please be sure to identify the correct conduit size when choosing a cross reference. XCK-J6970 XCK-J6970 * “H” numbers may or may not appear on the device or packaging. If there is no “H” number, do not assume that the device has a particular metric conduit thread. If in doubt, the conduit should be checked to verify the actual conduit thread type. 2 Conduit 1/2" NPT XCS-703 XCS-A503 13 mm None None H29 M20 None None H7 1/2" NPT None None 13 mm XCS-A701 XCS-A801 XCK-J7970 H29 M20 XCS-A702 XCS-A802 XCK-J7970 H7 1/2" NPT XCS-A703 XCS-A803 13 mm XCS-A701 XCS-A801 XCK-J6970 XCK-J7970 XCK-J7990 XCK-J7990 H29 M20 XCS-A702 XCS-A802 XCK-J7990 H7 1/2" NPT XCS-A703 XCS-A803 © 1998 Square D All Rights Reserved Bulletin No. 9007PD9701 January 1998 Safety Interlocks Cross Reference from XCK to XCS Table 4: Cross References: Metal Body with Manual Lock NOTES: XCK “H” No. * Conduit XCS Preferred XCS Alternate 13 mm XCS-C701 The first XCS column in the cross reference tables indicates the preferred recommended replacement. The preferred replacement replaces the widest number of devices in the older XCK line. The second XCS column identifies alternate devices which also meet the criteria of the XCK device in the left-hand column. XCK-J5910 The “H” number indicates the conduit opening type. If no “H” number appears on the device, check the conduit opening for proper size. XCK-J7910 H29 M20 XCS-C702 XCS-C802 XCK-J7910 H7 1/2" NPT XCS-C703 XCS-C803 Cross references are provided for several different conduit sizes. Please be sure to identify the correct conduit size when choosing a cross reference. Notes to Table 4: * “H” numbers may or may not appear on the device or packaging. If there is no “H” number, do not assume that the device has a particular metric conduit thread. If in doubt, the conduit should be checked to verify the actual conduit thread type. Notes to Table 5: * “H” numbers may or may not appear on the device or packaging. If there is no “H” number, do not assume that the device has a particular metric conduit thread. If in doubt, the conduit should be checked to verify the actual conduit thread type. q Can be any number except “8”. If the number to be crossed referenced contains “8”, see Table 6. W Can be any number. u All XCS electromagnet devices have pilot lights as standard. See page 1. XCK-J5910 H29 M20 XCS-C702 XCS-C502 XCK-J5910 H7 1/2" NPT XCS-C703 XCS-C503 13 mm XCS-C701 XCS-C501 M20 XCS-C702 XCS-C502 XCK-J5930 XCK-J5930 H29 XCK-J5930 H7 XCK-J7910 1/2" NPT XCS-C703 XCS-C503 13 mm XCS-C701 XCS-C801 Table 5: Cross References: Metal Body with Electromagnet Locking without Power XCK “H” No. * XCK-J59qWJu XCK-J59qWJu Conduit XCS Preferred XCS Alternate 13 mm None None H29 M20 None None XCK-J59qWJu H7 1/2" NPT None None XCK-J59qWBu H29 XCK-J59qWBu XCK-J59qWBu H7 XCK-J59qWEu XCK-J59qWEu XCK-J59qWFu XCK-J59qWMu XCK-J79qWJu XCK-J79qWBu XCS-E5321 M20 XCS-E7322 XCS-E5322 H7 1/2" NPT XCS-E7323 XCS-E5323 H29 H7 XCK-J79qWFu XCK-J79qWMu XCS-E5331 XCS-E7332 XCS-E5332 1/2" NPT XCS-E7333 XCS-E5333 13 mm XCS-E7341 XCS-E5341 M20 XCS-E7342 XCS-E5342 1/2" NPT XCS-E7343 XCS-E5343 13 mm None None M20 None None None H29 H7 1/2" NPT None 13 mm XCS-E7311 XCS-E8311 H29 M20 XCS-E7312 XCS-E8312 H7 1/2" NPT XCS-E7313 XCS-E8313 H29 H7 13 mm XCS-E7321 XCS-E8321 M20 XCS-E7322 XCS-E8322 1/2" NPT XCS-E7323 XCS-E8323 13 mm XCS-E7331 XCS-E8331 H29 M20 XCS-E7332 XCS-E8332 H7 1/2" NPT XCS-E7333 XCS-E8333 13 mm XCS-E7341 XCS-E8341 H29 M20 XCS-E7342 XCS-E8342 H7 1/2" NPT XCS-E7343 XCS-E8343 XCK-J79qWMu XCK-J79qWMu XCS-E7331 M20 H7 XCK-J79qWFu XCK-J79qWFu 13 mm H29 XCK-J79qWEu XCK-J79qWEu XCS-E5313 H29 XCK-J79qWBu XCK-J79qWBu XCS-E5312 XCS-E7321 XCK-J79qWJu XCK-J79qWJu XCS-E5311 XCS-E7312 XCS-E7313 XCK-J59qWMu XCK-J59qWMu XCS-E7311 M20 1/2" NPT XCK-J59qWFu XCK-J59qWFu 13 mm 13 mm XCK-J59qWEu XCK-J79qWEu © 1998 Square D All Rights Reserved XCS-C501 3 Safety Interlocks Cross Reference from XCK to XCS NOTES: The first XCS column in the cross-reference tables indicates the preferred recommended replacement. The preferred replacement replaces the widest number of devices in the older XCK line. The second XCS column identifies alternate devices which also meet the criteria of the XCK device in the left-hand column. The “H” number indicates the conduit opening type. If no “H” number appears on the device, check the conduit opening for proper size. Cross references are provided for several different conduit sizes. Please be sure to identify the correct conduit size when choosing a cross reference. Notes to Table 6: * “H” numbers may or may not appear on the device or packaging. If there is no “H” number, do not assume that the device has a particular metric conduit thread. If in doubt, the conduit should be checked to verify the actual conduit thread type. W Can be any number. u All XCS electromagnet devices have pilot lights as standard. See page 1. Notes to Table 7: * “H” numbers may or may not appear on the device or packaging. If there is no “H” number, do not assume that the device has a particular metric conduit thread. If in doubt, the conduit should be checked to verify the actual conduit thread type. Bulletin No. 9007PD9701 January 1998 Table 6: Cross References: Metal Body with Electromagnet Locking with Power XCK “H” No. * XCK-J598WJu XCK-J598WJu XCK-J598WJu XCK-J598WBu XCK-J598WEu XCK-J598WFu None None 1/2" NPT None None XCS-E5511 13 mm XCS-E7511 H29 M20 XCS-E7512 XCS-E5512 H7 1/2" NPT XCS-E7513 XCS-E5513 XCS-E5521 13 mm XCS-E7521 H29 M20 XCS-E7522 XCS-E5522 H7 1/2" NPT XCS-E7523 XCS-E5523 XCS-E5531 13 mm XCS-E7531 H29 M20 XCS-E7532 XCS-E5532 H7 1/2" NPT XCS-E7533 XCS-E5533 13 mm XCS-E7541 XCS-E5541 XCK-J598WMu XCK-J598WMu XCK-J598WMu H29 M20 XCS-E7542 XCS-E5542 H7 1/2" NPT XCS-E7543 XCS-E5543 XCK-J798WJu XCK-J798WJu XCK-J798WJu 13 mm None None H29 M20 None None H7 1/2" NPT None None XCS-E8511 XCK-J798WBu XCK-J798WBu XCK-J798WBu 13 mm XCS-E7511 H29 M20 XCS-E7512 XCS-E8512 H7 1/2" NPT XCS-E7513 XCS-E8513 XCS-E8521 XCK-J798WEu XCK-J798WEu XCK-J798WEu 13 mm XCS-E7521 H29 M20 XCS-E7522 XCS-E8522 H7 1/2" NPT XCS-E7523 XCS-E8523 13 mm XCS-E7531 XCS-E8531 XCK-J798WFu XCK-J798WFu XCK-J798WFu H29 M20 XCS-E7532 XCS-E8532 H7 1/2" NPT XCS-E7533 XCS-E8533 XCS-E8541 XCK-J798WMu XCK-J798WMu XCK-J798WMu W u None M20 XCK-J598WFu XCK-J598WFu None H7 XCK-J598WEu XCK-J598WEu XCS Preferred XCS Alternate 13 mm H29 XCK-J598WBu XCK-J598WBu Conduit 13 mm XCS-E7541 H29 M20 XCS-E7542 XCS-E8542 H7 1/2" NPT XCS-E7543 XCS-E8543 Can be any number. All XCS electromagnet devices have pilot lights as standard. See page 1. Table 7: Cross References: Plastic Body without Locking XCK “H” No. * XCK-P591 XCS Preferred XCS Alternate 11mm XCS-PA591 XCK-P591 H29 M16 XCS-PA592 XCK-P591 H7 1/2" NPT XCS-PA593 11mm XCS-PA791 XCK-P791 H29 M16 XCS-PA792 XCK-P791 H7 1/2" NPT XCS-PA793 11mm XCS-TA791 XCK-P791 XCK-T591 4 Conduit XCK-T591 H29 M16 XCS-TA792 XCK-T591 H7 1/2" NPT XCS-TA793 © 1998 Square D All Rights Reserved Bulletin No. 9007PD9701 January 1998 Safety Interlocks Cross Reference from XCK to XCS Table 8: Cross References: Metal Body Switch Actuating Keys XCK XCS Preferred ZCK-Y06 XCS-Z03 ZCK-Y061 XCS-Z03 ZCK-Y07 XCS-Z01 ZCK-Y071 XCS-Z01 ZCK-Y08 XCS-Z02 ZCK-Y081 XCS-Z02 ZCK-Y09 XCS-Z03 ZCK-Y091 XCS-Z03 ZCK-Y101 XCS-Z05 ZCK-Z01 XCS-Z90 Table 9: Cross References: Plastic Body Switch Actuating Keys © 1998 Square D All Rights Reserved XCK XCS Preferred XCK-Y01 XCS-Z11 XCK-Y02 XCS-Z14 XCK-Y03 XCS-Z13 XCK-Y04 XCS-Z12 5 Safety Interlocks Cross Reference from XCK to XCS 6 Bulletin No. 9007PD9701 January 1998 © 1998 Square D All Rights Reserved Bulletin No. 9007PD9701 January 1998 © 1998 Square D All Rights Reserved Safety Interlocks Cross Reference from XCK to XCS 7 Safety Interlocks Cross Reference from XCK to XCS Bulletin No. 9007PD9701 January 1998 Square D and Square D Company 8001 Highway 64 East Knightdale, NC 27545 (919) 266-3671 8 are registered trademarks of Square D Company. Electrical equipment should be serviced only by qualified electrical maintenance personnel. No responsibility is assumed by Square D for any consequences arising out of the use of this material. Bulletin No. 9007PD9701 © 1998 Square D. © 1998 Square D All Rights Reserved