Contamination Aspects in Integrating High Dielectric Constant and Ferroelectric Materials into CMOS Processes Der Technischen Fakultät der Universität Erlangen-Nürnberg zur Erlangung des Grades DOKTOR-INGENIEUR vorgelegt von Hocine Boubekeur Erlangen 2002 Als Dissertation genehmigt von der Technischen Fakultät der Universität Erlangen-Nürnberg Tag der Einreichung: Tag der Promotion: Dekan: 1. Berichterstatter: 2. Berichterstatter: Weiteres prüfungsberechtigtes Mitglied 20.09.2001 05.03.2002 Prof. Dr.-Ing. W. Glauert Prof. Dr.-Ing. H. Ryssel Prof. Dr. I. Eisele Prof. Dr. A. Winnacker Acknowledgments First and foremost, I am enduringly grateful to my advisor Prof. Dr.-Ing. H. Ryssel, for the opportunity to undertake this research work under his supervision. His guidance and support made this work possible. I am also indebted to Dr. Thomas Mikolajick and Dr. Lothar Frey, who clarified many points in this research. The contribution of Thomas and Lothar to this thesis has been not only through many hours of detailed discussions, but also through continuous encouragement and endless support. My interaction with them has been a precious learning experience. I owe many thanks to Dr. Werner Pamler for the invaluable support and stimulating suggestions to this research. The numerous discussions with him have enriched my academic experience. I thank Prof. Dr. I. Eisele for kindly agreeing to serve on my thesis committee and for the expertise to the evaluation of this work. I am sincerely grateful to Dr. Christine Dehm and Joachim Höpfner for administration assistance and advice. I am also very grateful to Dr. Helmut Klose for his interest in the progress of this work. The work presented in this dissertation would not have been possible without the contribution of many individuals. I wish to thank Barbara Hasler for introducing me to the production line and pointing me in the right direction as I started the fabrication of the test structure. Specifically, I thank Dr. Joseph Steiner, Dr. Rolf Treichler, Dr. Franz Jahnel, Dr. Andreas Rucki, and Dr. Wolfgang Hösler for efficiently performing countless measurements. A large amount of thanks goes to the clean room staff of Fraunhofer Institute of Integrated Circuit. I would like to thank Dr. Anton Bauer, Katrin Fischer, Stephanie Natzer, Dagmar Kraus, Mathias Rommel, Fabian Quast, Holger Kotouc, and Gudrun Rattmann for their help. No amount of gratitude would be sufficient for my parents, brothers, and sisters. I dedicate this thesis to them in appreciation of their constant encouragement and support in all aspects of my life. My mother for setting a remarkable example to follow. Contents Abstract...................................................................................................................iii Zusammenfassung (Abstract in German).............................................................. iv 1 Introduction ............................................................................................................ 1 2 Advanced Memory Concepts and New Materials for Giga-Bit Scale Memories..... 6 2.1 The Evolution of Dynamic Random Access Memories...................................... 6 2.2 High Dielectric Constant Materials .................................................................... 7 2.3 Non Volatile Ferro-Electric Memories................................................................ 9 2.4 Integration Aspects of High Dielectric Constant and Ferroelectric Films in CMOS Processes.................................................................................................. 11 2.4.1 Barium Strontium Titanate and Strontium Bismuth Tantalate ................... 13 2.4.2 Iridium and Platinum Electrodes ............................................................... 14 3 Experimental Methods ......................................................................................... 17 3.1 Method and Principle of Intentional Contamination ......................................... 17 3.2 Analytical and Electrical Measurements.......................................................... 20 3.2.1 Total Reflection X-Ray Fluorescence and Vapor Phase DecompositionTotal Reflection X-Ray Fluorescence ................................................................ 20 3.2.2 Time of Flight-Secondary Ion Mass Spectroscopy.................................... 23 3.2.3 Electrolytic Metal Tracer .......................................................................... 26 3.2.4 Deep Level Transient Spectroscopy ........................................................ 29 3.2.5 Gate Oxide Integrity.................................................................................. 32 4 Properties of Barium, Strontium, Bismuth, Iridium, and Platinum Impurities in Silicon ....................................................................................................................... 41 4.1 General Properties of Metals in Silicon ........................................................... 41 4.2 Desorption Properties of Contaminants on Silicon Surface............................. 43 4.2.1 Desorption Properties of Barium............................................................... 43 4.2.2 Desorption Properties of Strontium........................................................... 46 4.2.3 Desorption Properties of Bismuth ............................................................. 48 4.2.4 Desorption Properties of Iridium ............................................................... 50 4.2.5 Desorption Properties of Platinum ............................................................ 53 4.3 Diffusion Properties of Contaminants in Silicon............................................... 57 4.3.1 Time of Flight-Secondary Ion Mass Spectroscopy Analysis of Barium, Strontium, and Bismuth ..................................................................................... 57 4.3.2 Temperature Dependence of the Barium and Strontium Diffusion Coefficient.......................................................................................................... 60 4.3.3 Secondary Ion Mass Spectroscopy Analysis of Iridium and Platinum....... 61 4.3.4 Study by Deep Level Transient Spectroscopy .......................................... 67 4.4 Diffusion of Contaminants in Poly-Silicon........................................................ 71 5 Electrical Characterization of Intentionally Contaminated Samples ..................... 77 5.1 Influence on the Minority Carrier Lifetime........................................................ 77 Contents ii 5.1.1 Barium, Strontium, and Bismuth Contaminated Wafers............................ 78 5.1.2 Iridium Contaminated Wafers ................................................................... 83 5.1.3 Platinum Contaminated Wafers ................................................................ 87 5.2 Design and Technology of Test Chip .............................................................. 90 5.2.1 LOCOS Isolation....................................................................................... 91 5.2.2 N+ and P+ Implantation ............................................................................. 91 5.2.3 Gate Oxide Growth, Poly-Silicon Deposition, and Patterning ................... 92 5.2.4 Interlayer Dielectric and Planarization ...................................................... 93 5.2.5 Metallization.............................................................................................. 93 5.3 Leakage Current Measurement on Contaminated Diodes .............................. 95 5.3.1 Barium, Strontium, and Bismuth Contaminated Diodes............................ 97 5.3.2 Iridium Contaminated Diodes.................................................................. 100 5.3.3 Platinum Contaminated Diodes .............................................................. 103 5.3.4 Discussion of the Leakage Current Results ............................................ 105 5.4 Gate-Oxide Integrity Evaluation..................................................................... 106 5.4.1 Results from E-Ramp ............................................................................. 106 5.4.2 Results from Constant Current Stress Charge to Breakdown................. 113 5.4.3 Discussion of the Results ....................................................................... 125 6 Summary and Outlook ....................................................................................... 132 6.1 Résumé of the Properties of the Contaminants............................................. 132 6.2 Résumé of the Impact of the Contaminants .................................................. 133 6.3 Future Work and General Conclusion ........................................................... 135 References......................................................................................................... 136 List of Symbols and Abbreviations......................................................................143 Abstract In memory technology, new materials are being intensively investigated to overcome the integration limits of conventional dielectrics for Giga-bit scale integration, or to be able to produce new types of non-volatile low power memories such as FeRAM. Perovskite type high dielectric constant films for use in Giga-bit scale memories or layered perovskite films for use in non-volatile memories involve materials to semiconductor process flows, which entail a high risk of contamination. The introduction of large amounts of metal contamination during processing, however, is a major concern of reliability and yield of complementary metal oxide semiconductor devices. The integration of these materials into back-end process flow is not only a process engineering challenge, but also an evaluation of contamination issues, parallel to the effort of integration into CMOS process. In this dissertation, the risk of fabrication with barium strontium titanate or strontium bismuth tantalate films with iridium/platinum electrodes, and their impact on yield and reliability is estimated by first gaining knowledge about the properties of these new materials, and then assessing the impact on device performance after intentional contamination. The results demonstrate that the risk is manageable and that the contamination aspects are not “showstoppers” to the development of ferroelectric memories and DRAMs using high-k capacitor dielectrics. The impact of contamination in the BackEnd Of Line on device performance is not significant as it could be in the Front-End Of Line because of the device configuration, which offers gettering possibilities. This has been demonstrated in the course of this work. iii Zusammenfassung In der Speichertechnologie werden neue Materialien intensiv untersucht, um die Integrationsgrenzen konventioneller Dielektrika zu überwinden und in der Lage zu sein, neuartige nichtflüchtige Speichertypen mit niedrigem Energieverbrauch wie z.B. FeRAM herzustellen. Perowskitartige Schichten mit hoher Dielektrizitätszahl für Gigabit-Speicher oder Materialien mit Perowskit-Schichtstruktur für die Verwendung in nichtflüchtigen Speichern führen Materialien in den Halbleiterherstellungsprozeß ein, die ein hohes Kontaminationsrisiko nach sich ziehen.Die Einführung von großen Mengen von Metallkontaminationen während der Prozessierung ist ein Hauptproblem hinsichtlich Zuverlässigkeit und Ausbeute von CMOS-Bauelementen. Die Integration dieser Materialien in den Backend-Prozeßfluß ist nicht nur eine Herausforderung aus Sicht der Prozeßentwicklung, sondern erfordert auch eine Evaluierung der Kontaminationsaspekte begleitend zur Integration in CMOSProzeße. In dieser Dissertation wird das Risiko der Herstellung von Barium Strontium Titanat oder Strontium Wismut Tantalat mit Iridium/Platin-Elektroden und deren Auswirkung auf Ausbeute und Zuverlässigkeit abgeschätzt. Es werden zuerst die Eigenschaften dieser Materialien untersucht und danach die Auswirkung auf die Eigenschaften der Bauteile nach gezielter Kontamination ausgewertet. Die Ergebnisse demonstrieren, daß das Risiko zu handhaben ist und daß die Kontaminationsaspekte kein fundamentales Hindernis für die Entwicklung von ferroelektrischen Speichern bedeuten. Die Auswirkung der Kontamination innerhalb des „Back-End of Line“ auf die Bauelementeseigenschaften ist nicht so bedeutungsvoll wie im „Front-End of Line“, da aufgrund der Bauteilkonfiguration, Möglichkeiten des „gettering“ vorhanden sind. Dies konnte im Rahmen dieser Arbeit gezeigt werden. iv 1 Introduction The development of a new dynamic memory generation implies downscaling of the device dimensions, while maintaining the storage charge at an adequate level to retain data against leakage current. The data, representing one of the two binary logical states is stored as an electrical charge. Depending on the circuit associated with the memory cell, such as the sensitivity of the sense amplifier and the parasitic capacitance, the minimum charge required is about 50-75 fC. With the ever continuing downscaling, this minimum charge was ensured through the compensation of the capacitance by increasing the area (A) or using thinner dielectric (thickness d) having relatively high dielectric constant (εr): C= ε0 εr A d (1.1) The use of thin oxynitride (ON) or oxide/nitride/oxide (ONO) (εr ≈ 7), as storage dielectric in planar capacitor alone was not sufficient for the achievement of the required capacitance for good device operation. To increase the capacitor area, the architecture of the cell was modified from a simple planar capacitor to complicated 3D trench capacitor structures. Further development using this concept is approaching its limits, in terms of physical thickness and since the capacitor area cannot be increased without drastically increasing the product cost. Consequently, new materials have to be introduced in microelectronics to overcome integration limits and to be able to manufacture new products. For example, the need of low resistance interconnect for high speed devices obliges to replace the standard aluminum interconnect by copper metallization. The new high clock frequency microprocessor from Intel and AMD have copper interconnects1. Another requirement of low parasitic capacitance, as well as lower RC time constant (resistancecapacitance charging time to reduce cross-talk between interconnect as the separating dielectric layer decreases), forced to replace the conventional inter-layer dielectric with low dielectric constant (low-k) material. The most prominent examples in memory technology are the high dielectric constant barium strontium titanate (BaSrTiO3 or BST) and ferroelectric strontium bismuth tantalate (SrBi2Ta2O9 or SBT) or lead zirconate titanate (PbZrxTi1-xO3 or PZT) materials. BST exhibits one of the highest dielectric constants ever measured [Jeo 97] and, therefore, is seen as a promising material for storage capacitors in future gigabit range DRAM. BST is also widely investigated for thin film gate dielectric as alternative to the silicon oxide based gate dielectrics [Jeo 98]. Ferroelectric memories 1 See Semiconductor Business News of November 07, 2000 2 1 Introduction (FeRAMs), based on layered perovskite materials as capacitor dielectric, have recently found increasing interest due to the non-volatility of data storage, the potential of high integration scale because of small DRAM-like cell size, fast read and write as well as low voltage/low power properties. The properties of FeRAM, in comparison to dynamic memories (DRAM), static memories (SRAM), or Flash memories are presented in Table 1.1 Table 1.1: Comparison between FeRAM properties and others memories type. Value after the arrow represents the prognostic for a further development [Deh 99]. FeRAM Read cycles Write cycles Write voltage Access time Write time Relative cell size Data Retention 12 DRAM SRAM 1015 1015 1 – 5V 40 – 70 ns ns 1x volatile 15 → 10 10 1012 → 1015 5V → 0.8V < 100ns→ 20ns < 100ns→ 20ns 1x > 10 years 1015 1015 1 – 5V 6 – 70 ns ns > 4x volatile Flash 1015 106 12 – 16V 40 – 70 ns µs - ms 1x > 10 years The low voltage/low power characteristic is particularly suitable for mobile application. For low integration scale (in kbit range) the offset concept is sufficient and low density FeRAM are already in production for smartcard application [Shi 99]. For high Integration scale (in Gigabit range), and to minimize the cell size as requirement to achieve this goal, the capacitor is integrated directly above the transistor. A schematic view of the memory device configuration is presented in figure 1.1 for high integration stacked cell (a) and low integration scale offset cell concept (b). Capacitor module bitline WL plug WL drain WL WL source a) stacked cell drain b) offset cell Fig. 1.1: 1T-1C (one transistor-one capacitor) bit cell concepts for use in ferroelectric memories (a) stacked cell and (b) offset cell. WL stands for Word Line 1 Introduction 3 A special specification for the use of SBT or BST material is the need for an electrode, which has to be resistant against oxidation. Because of the highly oxidizing ambient required for the crystallization of the perovskite layer, conventional electrodes such as poly-Si cannot be used. The electrode should remain highly conductive after exposure to oxygen atmosphere at high temperatures. The only electrodes that qualify are noble metals or conductive oxides. Platinum is the commonly used electrode in this technology as it is very stable against oxidation. However, diffusion of oxygen through the platinum layer can occur easily during anneal and thus lead to the oxidation of the underlying material (generally of doped poly-silicon), which has the function of connecting the transistor to the capacitor. Therefore, an oxygen diffusion barrier to protect the poly-plug is additionally introduced between the platinum electrode and the plug-material. Iridium/iridium oxide stacked layer has the desired property to prevent diffusion of oxygen [Nak 94]. In the ferroelectric memories concept, new materials, exotic to standard memory technology (like barium, strontium, or bismuth) or previously avoided elements (like transition metals platinum or iridium), are introduced in high amounts in production lines. While it is likely that FeRAM has the potential to replace the conventional Flash memory as the next nonvolatile memory generation and that it is of great advantage to replace capacitor dielectric by BST material in DRAM, one of the important remaining questions is the compatibility of these materials with the standard CMOS processes. The acceptance of new elements in a semiconductor fabrication is difficult because many elements cause serious degradation of device properties. In semiconductor terminology, the word “contamination” was associated with any matter other than intentionally applied, which can adhere to the wafer and causes performance degradation or device functionality troubles. When metal contamination is present on the surface of the wafer, several kinds of lattice defects in the active region or at the surface can be generated after a thermal treatment at high temperature. Metals can form precipitates, generate stacking faults or dislocations, or enhance the roughness of the Si/SiO2 interface. Such defects are extremely detrimental for the reliability of the devices and are one of the biggest factors in determining the yield. Metals that remain dissolved in the silicon matrix create efficient recombination centers and lead to increase of the junction leakage current, which in turn causes refresh failure or loss of the information in the memory cell. Paradoxically to the need of metals’ introduction in the ferroelectric memory, as the shrinkage of the device dimension continues to progress in sub 0.1 µm dimensions, the demand of clean process increases, forcing the National Technology Roadmap to further lower the tolerated concentration to levels of 109 at/cm2, which are very difficult to detect with the available techniques. Cleaning processes cannot be the unique remedy against (intentional or even unintentional) contamination. Preventing the contamination to spread through any potentially contaminating sources (equipment, tweezers, ...) is also necessary. Both are desirable, but unfortunately not sufficient. 4 1 Introduction Understanding the properties of these new elements, of course, cannot eliminate completely the contamination but can help to decrease their level, predict and evaluate their detrimental effects and, if possible, engineer their integration in a CMOS process. A knowledge has to be established to understand: • • • • • • • What are the properties of the contaminants, How do the contaminants react to create defects, Which degradation mechanisms are generated, How critical is the cross contamination risk and how could it be prevented, Which processes are critical, which are less critical. Which processes need to be run on dedicated equipment, Are diffusion barriers or protecting cap layers needed to prevent their existence in the device active regions, Is the risk manageable? It is not that all contamination will necessarily cause harmful defects, but rather that there exists a risk which can be enhanced or minimized depending on the contamination nature, the process conditions, and the gettering possibilities. The experience with copper shows that the associated risk is manageable, despite the fact that copper is one of the most harmful elements in Si technology. With the implementation of copper in advanced microelectronics interconnect, the feasibility to meet complex contamination control has been demonstrated. Fortunately, and since the capacitor module of FeRAMs is integrated in the Back-End Of Line (BEOL) after a standard Front-End Of Line (FEOL) processing of the transistor, many companies have chosen the prudent solution to process the capacitor module in dedicated and separated clean room facilities, so that the risk of FEOL contamination of production line can be avoided. Meanwhile, and in order to be able to estimate the fabrication risks of products with these new elements, an evaluation of contamination issues is indispensable parallel to process development and integration. This thesis is aimed at the study of contamination aspects of the high dielectric constant BST and layered perovskite SBT materials, as well as the electrodes and the oxygen barrier involved in the fabrication of these kind of memories. The motivation behind this work is to realistically assess the impact of contamination on yield and reliably of ferroelectric memories by examining the contamination after device processing, i.e. in BEOL, as it may occur in ferroelectric memories. We have approached the contamination aspects study from two directions: (a) determination of the contaminants properties in silicon as well as in poly-silicon, and (b) experimentally evaluate the effect of the contaminants on device performances. The determination of properties deals with the desorption and diffusion properties of the contaminants after an anneal at high temperatures. The diffusion properties were extended to poly-silicon, in order to investigate the possibility of diffusion to the active regions of the transistor through the plug-material. In this approach, some physical effects such metal precipitation in the oxide or at the silicon/oxide interface were also studied. The yield and reliability approach was treated by examining the effect of the contamination on leakage current and gate oxide integrity of diodes and MOS 1 Introduction 5 structures, respectively. Wafers with test structures were intentionally contaminated after the main processes involved in the FEOL, such as junction formation, gate oxide growth, poly-silicon plug material deposition and subsequent doping, and finally inter-layer dielectric deposition. The thesis is organized as follows: In chapter 2, arguments to justify the need for BST or SBT materials are given after an brief description of the memories evolution. Process integration of these materials in the stacked cell memory scheme is then presented. A short survey of the contamination aspects of barium, strontium, bismuth, platinum, and iridium, as already elaborated from the literature is given. In chapter 3, the method of intentional contamination and its principle is presented, as well as the analytical methods used in this work. Total-reflection x-ray fluorescence technique and vapor-phase decomposition in combination with totalreflection x-ray fluorescence, to measure the contamination level on the wafer surface or in the oxide film respectively, are described. The principle of depth profile measurement using time of flight secondary ion mass spectroscopy is explained. The technique for minority carrier lifetime measurement using the electrolytic metal tracer is then introduced and the deep level transient spectroscopy for trap level investigation is outlined. Finally, an appropriate model to fit the statistical results of the gate oxide integrity measurement, adapted from the work of Degraeve et al. [Deg 98 b], is presented. Chapter 4 focuses on the properties of the contaminants. Desorption and diffusion properties of the contaminants after a thermal treatment are investigated and the measured diffusion profiles in crystalline and poly-crystalline silicon are presented. Results from Rutherford Back-Scattering and Secondary Ion Mass Spectroscopy measurements to explore the properties of the contaminants in the poly-silicon plugmaterial, are shown. Cross-sectional transmission electron microscopy and energy dispersive X-ray analysis are also used to investigate defect formation, such as precipitation, on unpatterned or patterned wafers with gate oxide and poly-silicon. The rest of the work is dedicated to the electrical characterization. In chapter 5, the test structure to measure the electrical parameters is introduced. The influence of the contaminants on minority carrier recombination lifetime is investigated and results of the leakage current measurements on contaminated diodes are presented. The third part of the electrical characterization concerns gate oxide integrity. Results from voltage ramp and constant current charge to breakdown are shown. Furthermore, the reason for some observed breakdown cases are identified and explained. 2 Advanced Memory Concepts and New Materials for Giga-Bit Scale Memories 2.1 The Evolution of Dynamic Random Access Memories For more than three decades, DRAMs have been a major application of Large Scale Integration (LSI) and have been serving as the technology driver of semiconductor technology. Every three years, a new DRAM generation has been introduced, each offers 4x increase in density, 3x reduction in cell area and 1.4x reduction in the minimum feature size F (minimal gate physical dimension). The success of DRAMs over the other memories was the use of a simplified memory cell, consisting only of one transistor for addressing the bit line and one capacitor for storing the charge (1T1C), and a successful progress in the scaling of device feature size. Table 2.1 shows the trends of the capacitor for the 64 and 256 Mb (actually in production) and above 256 Mb (1Gb and 4Gb currently under development). Table 2.1: The 1999 National Technology Roadmap for Semiconductors published by the Semiconductor Industry Association. deq is the equivalent oxide thickness (see equation 2.1) DRAM Generation 64 M Chip (Year) 1995 Feature Size F (µm) 0.35 Chip Size (mm2) 190 Supply Voltage (V) 3.3 deq (nm) 4.5 256 M 1998 0.25 280 2.5 2.2 1G 2001 0.18 420 1.8 1.1 4G 2004 0.13 640 1.5 0.5 In scaling down, there are certain limiting factors. According to the generalized scaling rule, if the transistor channel length L is to be reduced by a factor S, the gate oxide thickness d should be reduced by the factor S, the voltage applied V should be reduced by a factor k (generally, k<S), and the substrate doping N should be increased by a factor S2/k in order to avoid undesirable short channel effects and especially appearance of the punch-through effect [Bac 84]. The difficulty in DRAM scaling is the fact that the capacitor cannot be scaled proportionately with cell size. An adequate minimum charge, generally considered to be about 50-75 fC, is required for the operation of a memory cell, to improve the signal to noise and for data retention. The requirement of minimum charge imposed an increase in the capacitor area and of the dielectric constant while shrinking the gate oxide thickness, leading the evolution from planar cells architecture to deep trench or stacked cells. 7 2.2 High Dielectric Constant Materials Conceptually, the merit of high integration density in present memories is due to : 1) using effectively thinner dielectric layers (oxide nitride ON or oxide-nitride-oxide ONO) in order to ensure the amount of accumulated electric charge required for device operation, and 2) improvement in the capacitor-to-cell area ratio by taking advantage of the third dimension. Technologically, the lithography has been also evolving to satisfy the needs of scale-down and to make sub-micron structures possible. Different light sources have appeared, such as KrF deep UV using excimer lasers at a wavelength of 248 nm. To enter the G-bit era and to overcome the challenge of 0.18µm technology, the performances of lithography have to be enhanced and the oxide thinning has to be pushed beyond the physical limit, established by Buchanan et al., to be between 1.6 and 2 nm. [Buc 96, Buc 97] It appears unlikely that lithography will be a limiting factor for upcoming scaling of silicon devices since the 193 nm-deep UV optical lithography meets the requirement to produce 0.1 µm devices [Roadmap 99]. Moreover, extremely advanced tools of lithography, like x-ray and e-beam lithography, could be used if the limits of optical lithography have to be surpassed. Under these considerations, the oxide thinning will be the fundamental limit for further CMOS-devices scaling. It has been demonstrated that the gate oxide can be scaled to 2 nm. Below 2 nm, the leakage current becomes problematic and exceeds the value of 1 A/cm2 [Lo 97]. The leakage current is a key parameter and an important issue in DRAM, and has detrimental impact on device yield and reliability. From the standpoint of process complexity and to meet the market requirement for G-bit scale memories, planar structure in combination with a high dielectric constant film as capacitor dielectric is the attractive and the more realistic alternative. 2.2 High Dielectric Constant Materials The excellent properties of the thermally grown silicon dioxide and its versatile use in silicon technology (gate dielectric, surface passivation, isolation layer, mask, sacrificial layer,...) have made it the primary gate dielectric employed in memory technology. The SiO2 gate oxide or SiO2 based dielectric such as oxynitride (nitrogen incorporated oxide) or stacked oxide/nitride/oxide layers (ONO) are still used up to 64 Mbit memories. In 64M DRAMs, the ON effective thickness has reached its ultimate value (less than 5 nm) and the 3D structures have become extremely complicated which results in a significant absolute difference in height between the cell array and the peripheral circuit, making it difficult to form fine pattern and increasing production cost. Moreover, scaling the SiO2 towards a few atomic layers will eventually lead to reliability problems because of an important leakage current of tunneling nature. Groesenken and coworkers showed that the intrinsic reliability of the ultrathin gate oxide (below 3 nm) will be a potential showstopper for further downscaling of the oxide [Gro 99]. For oxide layers thinner than 3 nm, the leakage current of MOS structures is not explained by the Fowler-Nordheim mechanism but through the direct 2 Advanced Memory Concepts and New Materials for Giga-Bit Scale Memories 8 tunnel current, which increases exponentially with decreasing oxide thickness [Mas 74]. For example, at a gate bias of 1.5 V, the current density increases by ten orders of magnitude as the oxide thickness decreases from 3.6 nm to 1.5 nm. The current density calculated by Lo et al. for 1.5 nm is about 102 A/cm2 [Lo 97]. This theoretical value agrees well with the experimental data measured by Momose et al. [Mom 94]. Stathis et al., after intensive study of reliability of very thin gate oxide by time dependent dielectric breakdown measurements, showed that gate oxide or oxynitride could satisfy 10 years of operation at operating voltage of 1 V only when they have a thickness above 2.6 nm. The authors also showed that the reliability becomes a limiting factor in the 2.6 nm gate oxide [Sta 98]. The study of tunneling current and reliability of ultrathin gate oxide has anticipated the need for high dielectric constant materials (also called high-k materials). It is now commonly admitted that the need for high-k materials is crucial as an alternative to gate oxide for future memory generations [Buc 99]. Moreover, the 1999 Semiconductor Industry Association (SIA) roadmap predicted that the transition to high-k gate dielectric will happen within 5 years. Several materials were proposed as an alternative to oxide and have been investigated for use as a gate dielectric for future device generations. Table 2.2 compares the typical dielectric constant of various investigated materials. Table 2.2: Typical dielectric constant of the candidate materials as gate dielectric. Material ONO ON Ta2O5 TiO2 BST εr 5-7 25 40-86 > 200 Studies of thin film Ta2O5 and TiO2 report that these materials are not stable. The deposition and subsequent anneal of these films gives rise to an interfacial layer of SiO2 [ Son 98], [Cam 99]. This interfacial layer reduces the effective capacitance and thus the effectiveness of any high–k material. Among the candidate materials, BaxSr1-xTiO3 (BST) appears to be the most promising material. With a dielectric constant εx of typically 200 for a film thickness dx of 20 nm, this is equivalent to oxide thickness deq of 0.39 nm, as calculated from the following equation: d eq = d x ε oxide εx (2.1) In DRAMs, BST can be used as a capacitor dielectric. With a dielectric constant of 200 and for a thickness of 20 nm, a specific capacitance of 88.5 fF/µm2 could be obtained which is much higher than the required DRAM capacitance of 25-30 fF/cell. Indeed, Kotecki and co-workers from IBM/Siemens DRAM Development alliance have successfully fabricated planar capacitors of BST with Pt electrodes and were able to demonstrate a specific capacitance of 90 fF/µm2 [Kot 99]. 9 2.3 Non Volatile Ferro-Electric Memories BST belongs to the perovskite family ABO3 (A = Ba,Sr), presented in figure 2.1. The electrical dipole in BST results form the shifting of the titanium cation from the center of the “O6” octahedron leading to a non-coincidence of the gravity centers of positive and negative charges. It should be emphasized that only the high dielectric constant property of BST is required for DRAM applications and not the ferroelectric property. This is why, the BST used in DRAMs is paraelectric. Fig. 2.1: ABO3 perovskite crystal structure. A= Ba or Sr, B = Ti or Ta 2.3 Non Volatile Ferro-Electric Memories Ferroelectric memories (FeRAMs) are new types of memories taking advantage of the electrical polarization to store the information instead of the electrical charge used in conventional memories. FeRAMs are suitable for memory and mobile applications due to their properties of non-volatility, high integration scale because of small DRAM-like cell size, fast read and write as well as low voltage/low power behavior. FeRAMs make use of the hysteresis behavior of the electrical polarization versus the electric field. As it can be seen from figure 2.2, at zero field there are two remanent polarization states (+Pr and -Pr ) which can be used to store logical “0” and “1”. With a sufficiently high electric field (E > EC, where EC is the coercive electrical field), these polarization states can be switched from one state to the other. Two materials for FeRAM applications have been intensively studied; Lead Zirconate Titanate (Pb(Zr,Ti)O3 or PZT) and Strontium Bismuth Tantalate (SrBi2Ta2O9 or SBT). Lead based ferroelectrics have a problem of fatigue, scalability to low voltage, and environmental, safety, and health concerns. While SBT offers significant advantages over PZT, such as resistance to fatigue (the decrease in switchable polarization with electric field cycling), excellent performance in sub-100nm thickness, and operation 2 Advanced Memory Concepts and New Materials for Giga-Bit Scale Memories 10 on a wide variety of electrodes including Pt, PZT has a high potential for FeRAM application because of large remanent polarization (Pr) and low processing temperature. P +Pr -E c +Ec E -P r P sa t Fig. 2.2: Typical hysteresis curve of a ferroelectric film. Ec is the coercive field and Psat is the saturated polarization. The crystal structure of SBT is presented in figure 2.3. It is a layered structure consisting of two perovskite layers (SrTaO3) along the ab plane and a Bi2O3 layer between two perovskites along the c-axis with a unit cell a = 5.5306Å, b = 5.5344Å, c = 24.9839Å. Fig. 2.3: Crystal structure of SrBi2Ta2O9 (SBT) film [Cho 99]. 11 2.4 Integration Aspects of High Dielectric Constant and Ferroelectric Films in CMOS Processes SBT films with good ferroelectric properties were obtained by Metal-Organic Chemical Vapor Deposition (MOCVD) [Hin 98]. MOCVD is suitable for high integration density because of its good step coverage. SBT with good properties was also demonstrated using the metalorganic solution deposition (MOD) technique [Nar 99]. In this technique, a thin film is spin-coated using a stable alkoxidecarboxylane precursor solution prepared at room temperature. 2.4 Integration Aspects of High Dielectric Constant and Ferroelectric Films in CMOS Processes Two schemes were proposed for applying a high dielectric constant or ferroelectric layer to DRAMs or FeRAMs, respectively. The capacitor can be arranged directly above the bit line (stack cell) or can exist on the peripheral circuits (offset cell). For low integration densities (e.g. for chip cards) the easier offset-cell approach is sufficient and some companies have shown its feasibility [Shi 99]. However, for highly integrated devices, a stack-cell must be employed. In the stack cell as well in the off set cell scheme, the ferroelectric capacitor (bottom electrode, dielectric layer, and top electrode) is deposited after MOSFET processing and dielectric passivation. A SEM cross section of a stacked cell configuration with SBT and a cross-section TEM of a stacked cell with BST are shown in figure 2.4. The transistor is connected to the storage node electrode by the contact plug made of doped poly-silicon, which is embedded in an interlayer dielectric (typically a borophosphosilicate glass BPSG or a tetraethoxysilane oxide layer TEOS) Pt top electrode BST W Pt bottom Pt1 Pt2 electrode SBT poly Si plug ILD Poly-Si Barrier plug 500 nm (a) (b) Fig. 2.4: SEM and cross-sectional TEM pictures of stacked cells with SBT films (a) or BST films (b) respectively [Bei 99]. In order to obtain the desired crystallographic structures, the perovskite or layered perovskite films require to be annealed in an oxidizing atmosphere. Due to this requirement, the commonly used electrode in SiO2/Si3N4 dielectric cannot be employed. None of the traditional semiconductors or metals, such as Poly-Si, W, TiN, Al, or silicides such as TiSi2, are acceptable because these electrodes are not stable 2 Advanced Memory Concepts and New Materials for Giga-Bit Scale Memories 12 against oxidation. An underlying oxide layer between the electrode and the dielectric film reduces the effectiveness of any high-k material, since a low dielectric constant oxide in series with the high-k material will decrease the effective capacitance of the film. The materials of choice for the electrodes must be stable in oxygen ambient, or form a conductive oxide after oxygen exposure. The only materials that qualify are noble metals such as Pt, Pd, Ir, or Ru or conductive oxides such as IrO2 or RuO2. Pt is commonly used as an electrode for the ferroelectric memories, because it does not readily form an oxide in an oxidizing atmosphere and exhibits low resistivity and low heat resistance [Cha 95]. However, despite these excellent properties, O2 easily diffuses through Pt. This fact rendered the integration more complicated since a barrier, to prevent oxygen diffusion to the poly-plug, is needed. This barrier must also remain conductive after the thermal processing in oxygen atmosphere. IrO2 acts as a good diffusion barrier against oxygen at annealing temperatures higher than 600°C. Moreover, IrO2 has a very low resistivity of 30 µâ„¦-cm and is stable up to 1100°C in O2 atmosphere [Rao 74]. To prevent reaction between the poly-Si plug and the oxygen diffusion barrier, Ir is deposited prior to the oxygen barrier. Ir has the function to avoid the reduction of IrO2 by the poly-Si during the anneal. The process flow of integration of the ferroelectric capacitor is schematized in figure 2.5. The process integration can be mainly resumed in the following steps. The process starts with a front-end processing of the MOSFET, including LOCOS isolation, p and n-well implantation, gate oxide growth, source/drain implantation, interlayer dielectric deposition of BPSG (Borophosphosilicate glass), and plug module processing. A thin layer of Ir/IrO2 and Pt (nearly 100 nm) is subsequently sputtered. This constitutes the oxygen diffusion barrier and the bottom electrode respectively. After a short anneal around 600°C, the SBT or BST films are deposited using MOCVD or MOD. An anneal at 800°C for 60 min. in oxygen atmosphere follows. This is the standard thermal budget. Actual tendency is towards lower temperature anneals (below 700°C) [Mör 00]. The top electrode, as well as the SBT or BST film are structured at the same time using plasma etching. Of course, some critical technological steps are also involved like plasma etching or Chemical Mechanical Planarization (CMP) of noble metals. LOCOS Wells Gate Process Flow Front-end processing of the transistor Source/Drain Interlayer Dielectric Poly-Plug Oxygen Diffu. Barrier Bottom Electrode SBT or BST Deposit. Back-end processing of the capacitor module Top Electrode Fig. 2.5: Process flow of the integration of ferroelectric capacitor. 13 2.4 Integration Aspects of High Dielectric Constant and Ferroelectric Films in CMOS Processes In integration of these films, one is faced with a material compatibility issue of electrodes and is constrained to introduce in CMOS production lines previously avoided elements like Pt and Ir, known as effective “lifetime killer“. Besides the risk of contamination with transition metals (Pt and Ir), an additional contamination source is the dielectric film itself. The deposition, annealing, and processing of the BST or SBT films present a potential of high contamination with alkaline earth metals (Ba and Sr), and Bi, a metal from group V. Ta and Ti are not new elements for the semiconductor fabrication and are acceptable without problem since they are already integrated in CMOS technology as silicide for improving contact resistance between silicon and other metals, diffusion barrier such TiN or TaN, or adhesion layer such as TiO2. In the following sections, we present in detail the properties of every element as reported in the literature and the elaborated knowledge about its contamination aspects. 2.4.1 Barium Strontium Titanate and Strontium Bismuth Tantalate (Ba,Sr)TiO3 film presents a contamination risk with alkaline earth metals since it combines both Ba and Sr. In addition to Sr, Bi constitutes another contamination source for the integration of SrBiTa2O9. Ba and Sr are completely unknown elements in CMOS technology. Ba is utilized to produce photocathodes since alkali earth metals deposited on Si are known to dramatically reduce the substrate work function [Kom 99], a fact that is of great importance to obtain negative electron affinity photocathodes [Oel 86, Ent 89] Direct application of Sr in Si technology was not reported and only the case of high temperature superconductor compound (BiSrCaCuO) for the fabrication of high speed superconductor-semiconductor devices is known. It was found that Sr promotes the oxidation of the Si(100) surface and Bi reduces Si oxidation significantly [Mes 90, Fan 90]. In contrast to the extensively investigated case of Ba and Sr adsorption on silicon surfaces, the diffusion of Ba and Sr into silicon has received much less attention. For example, the interaction of Ba overlayers with Si (100) 2 x 1 surfaces has been intensively studied in recent years [Fan 91, Ura 96, Hu 99]. Fan et al. [Fan 91] reported different adsorption structures, depending on Ba coverage for temperatures above 700 °C and presumed that at low coverage (< 1 monolayer ML ), Ba does not diffuse into the Si(100) surface even at high temperatures of 1000 °C [The coverage of 1 ML is referred to the number of Si atoms on an ideal unreconstructed Si(100) surface with the atomic density of 6.8 x 1014 atoms/cm2]. Hongo et al. [Hon 94] reported that no silicide formation takes place by heating up to 800°C in the case of sub-monolayer Ba on Si(100) and that silicide is formed very easily by heating up to 250°C for 2 ML Ba on Si(100). Weijs et al. [Wei 92a, Wei 92b] in their work confirmed that in the case of 5 ML, no Ba silicide is formed at room temperature and that two phases (BaSi and BaSi2) are detected upon annealing at 277 °C. They also measured a lowering of Schottky barrier of 0.35 eV in n-substrate. 2 Advanced Memory Concepts and New Materials for Giga-Bit Scale Memories 14 Bi was implanted into Si in the early 1970´s to obtain an n-type dopant [Mar 68, Pic72]. In comparison to phosphorus, antimony, or arsenic doping, bismuth doped silicon was not given much attention and Bi as an n-type dopant in Si has been disregarded of application because of the large ionization energy (71 meV) and the low solubility limit (8 x 1017 cm-3 at 1320°C) [Tru 60]. The diffusion of Bi in Si was observed only for relatively high temperature and a diffusion coefficient in the temperature range between 1050°C and 1200°C was given by Ishikawa et al. [Ish 89] D = 2.0 x 10-4 exp(-2.5 eV/ kT) cm2/s (2.2) At the time of beginning this work, little had been reported on Ba, Sr, or Bi contamination effects in semiconductor fabrication, and a complete understanding of degradation behavior was not yet established. Some months lather, it was demonstrated that Ba and Sr contamination on the wafer surface prior to gate oxidation increases the defect density in gate oxides [Bea 99, Mer 99]. These results are not surprising and even expected, since Ba and Sr belong to the same group as Ca, and thus should behave in the same way as Ca. To that time, however, no useful knowledge concerning the effect of Ba, Sr or Bi in back-end of line has been obtained and their behavior, including the diffusion properties at temperatures of 800°C or below, has not been reported. 2.4.2 Iridium and Platinum Electrodes 2.4.2.1 Platinum Platinum plays an important role in silicon technology and has attracted a great interest for lifetime control of minority carriers in the past. Pt introduces deep trap levels into the bandgap of Si and acts as a very effective recombination center. Therefore, Pt is widely used to reduce storage times in fast-switching silicon power devices. The platinum atom is known as a hybrid solute in silicon and is present in two configurations. The majority of the solute atoms are stationary substitutionals whereas a small fraction are highly mobile as interstitial and govern the long-range transport. During diffusion of Pt, there is a continuous exchange of platinum atoms between interstitial and substitutional lattice sites. The transformation to the preferred substitutional configuration can proceed via the Frank-Turnbull mechanism (dissociative mechanism) [Fra 56], where the interstitial platinum recombines with a vacancy (V), or via the kick-out mechanism [Gös 80], where the interstitial platinum kicks out a silicon lattice atom thereby creating a silicon self-interstitial (I). These two mechanisms are schematically illustrated in figure 2.6. The reaction of the Frank-Turnbull mechanism is given by: Pti + V ⇔ PtS (2.3) The reaction of the kick-out mechanism can be written as : Pti ⇔ PtS + I (2.4) 15 2.4 Integration Aspects of High Dielectric Constant and Ferroelectric Films in CMOS Processes Pti Pts V (a) Pts Pti I (b) Fig. 2.6: Schematic presentation of Frank-Turnbull (a) and Kick-out (b) diffusion mechanisms. The Frank-Turnbull mechanism dominates in the diffusion of Au and Pt for sufficiently low temperatures at which the kick-out diffusion is kinetically hampered [Fra 84]. In Czochralski silicon the kick-out mechanism is observed to dominate at temperatures above 730 °C [Man 86, Jac 97]. In float zone material where the thermal equilibrium concentration of vacancies is believed to be higher, the kick-out mechanism is not observed below 850 °C [Zim 92, Jac 97]. Substitutional Pt is an electrically active impurity in silicon with two deep energy levels in the bandgap, an acceptor state in the upper half of the silicon bandgap at Ec-0.23 eV and a donor state in the lower half at Ev+0.32 eV [Woo 62, Low 80]. Despite the very well understood Pt diffusion mechanism, the diffusion coefficient of Pt in Si is however not easy to determine. The complexity is due to the dependence of the interstitial diffusion coefficient on the equilibrium concentration of substitutional Ceq(Pts) and interstitial Ceq(Pti). D(Pt i ) = D eff (Pt i ) C eq (Pt s ) C eq (Pt i ) (2.5) 2 Advanced Memory Concepts and New Materials for Giga-Bit Scale Memories 16 where Deff is the effective diffusion coefficient. The solubility of Pt in silicon in the temperature range between 800°C and 1000°C is [Lis 75]: S = 5 x 1022 exp(9.44 – 2.676 eV/ kT) cm-3 (2.6) At 800°C, the solubility limit of Pt is 1.7 x 1014 cm-3. Pt was found to be gettered effectively by phosphorus diffusion. Gettering is the localization of the metallic impurities in region, away from the device active regions, where they cannot be harmful. Falster explained the mechanism of Pt gettering by phosphorus as follows [Fal 85)]: The phosphorus diffusion injects silicon selfinterstitials into the bulk, which kick-out the low mobility, high solubility substitutional Pt into high mobility and low solubility interstitial Pt. This causes a supersaturation of Pt and leads to its diffusion out of the bulk to the infinite sink at the sample surface, where it segregates. Pt can also be gettered by structural damage due to high energy ion implantation, which forms a region in the wafer, where Pt can segregate [Hol 95, Sch 99]. 2.5.2.2 Iridium Ir was also used in high power fast switching application to reduce the minority carrier lifetime in order to obtain a short recovery time. Ir found another application in Schottky infrared detectors to extend the detection range up to 12 µm [Tsa 90]. A diffusion coefficient and a solubility limit in the temperature range of 700°C to 900°C and in Czochralski-Si were given by Azimov et al. [Azi 76,Azi 77] : D = 7.2 x 10-3 exp(-1.2 ± 0.05 eV/ kT) cm2/s (2.7) S = 4 x 1023 exp(-2.2 ± 0.1 eV/ kT) cm-3 (2.8) At 800°C, the solubility limit of Ir in Si is about 2x1013 cm-3 and in comparison to Pt or Au, Ir diffuses relatively slowly. The diffusion properties of Ir in Si were less intensively studied in comparison to Pt or Au. Recently, Obeidi et al. [Obe 00] investigated the diffusion of Ir in floating-zone Si wafer at temperatures between 1000 and 1200°C and found that Ir diffuses in Si mainly via the kick-out mechanisms. Ir diffusion coefficient and solubility were given by Obeidi et al. : D = 2.4 x 10-3 exp(-0.91 eV/ kT) cm2/s S = 6.0 x 1020 exp(-1.6 eV/ kT) cm-3 (2.9) (2.10) Bellow 1000°C, and in CZ-Si, which mechanism governs Ir diffusion is still not reported. The gettering of Ir is also completely unknown. 3 Experimental Methods 3.1 Method and Principle of Intentional Contamination A method of controlled contamination on the wafer surface, based on the use of an aqueous solution containing metallic impurities and a spin coater, was utilized for the intentional contamination of the wafers. This method was proposed by Hourai et al. [Hou 88], and is also known as spin-coat or spin-on spiking contamination. It is schematically presented in figure 3.1. The contaminating solution Wafer Teflon chuck Fig. 3.1: Schematic view of the spin-coating contamination method. A vacuum chuck, specially designed to avoid unintentional contamination on the back-side of the wafer was used. This chuck (completely made of Teflon) can be cleaned from run to run in a solution of 3% HCl (37%) at room temperature. Special attention has been paid to the contamination from the chuck of the spin tool. This is very important to obtain reliable results, since an unintentional contamination with Fe, Ni, Cu much higher than 1010 at/cm2 level could have more impact than the intentional contamination. On the other hand, the contaminated wafers have to be further processed in a clean room of class 1, for which stringent and strict acceptance rules of tolerable contamination level (below 1011 at/cm2 for all elements) have to be fulfilled. Systematic examination of the initial contamination level from the chuck was done before and after every run by carrying out either Vapor Phase 18 3 Experimental Methods Decomposition-Total Reflection X-Ray Fluorescence (VPD-TXRF) or Vapor Phase Decomposition-Atomic Absorption Spectroscopy (VPD-AAS) analysis (see chapter 3). Wafers in position “face-down” (front side on the chuck) or “face-up” (back-side on the chuck) with simulated actions, were routinely analyzed. An example of this acceptance test, done with VPD-AAS, is shown in Table 3.1. Table 3.1: Typical residual contamination level (in units of 1010 at/cm2) from the chuck as obtained from the acceptance test; dl stands for detection limit. Na K Ca Zn Fe Al Cu Cr Ni Ir Pt 0.209 0.340 0.083 0.439 0.404 0.279 0.105 2.590 2.639 1.258 < dl 1.225 0.271 < dl 4.267 < dl < dl < dl < dl < dl 0.889 < dl 0.340 0.104 < dl 9.999 < dl < dl < dl < dl < dl 3.646 < dl 0.714 0.219 0.915 5.530 < dl < dl < dl < dl < dl dl of 0.059 VPD-AAS Before conta- 1.689 mination During the operation After contamination This method has the advantage of being more quantitative than the other reported methods, such as dipping in an aqueous solution containing metallic impurities [Sug 86], scrapping with a metal wire [Spa 86], evaporation of a metal film [Lo 81], or ion implantation [Ohs 84]. With the exception of ion implantation, these methods are qualitative and not controllable in low-level contamination. For example, a sputtered Pt layer, even for very short sputter time, corresponds to a concentration of more than 1015 at/cm2 on the surface. Sr(NO3)2, Ba(NO3)2, BiO(NO3), IrCl3, or H2PtCl6 atomic absorption standard from Aldrich Chemical, containing 1000 mg/l of each element of interest, were used to prepare the contamination sources. These master solutions were diluted in SC1 solution [NH3(25%):H2O2(31%):H2O in ratio of 1:4:20] down to concentrations between 1 ppm and 100 ppm. Chemicals with VLSI grade from Merck combined with DI-water (18 MΩ) were used to maintain any unintentional contamination at levels of 1010 at/cm2. Prior to the intentional contamination with Sr, Ba, Bi, Ir, or Pt, the wafers received an RCA clean to remove any initial contamination. At the end of the cleaning process, the wafer surface was kept hydrophilic. The wafer was then mounted on top of the chuck, and 10-12 ml of aqueous solution, consisting of controlled quantities of the metallic impurity (Sr, Ba, Bi, Ir, or Pt) in SC1 solution, was pipetted onto the wafer surface. The surface was hydrophilic, so that the dropped solution covered the entire surface of the wafer smoothly and immediately. The wafer was kept in this state for 5 minutes to allow the metal to be adsorbed in the native oxide layer on the surface, and subsequently spun dry. A high rotation speed of 3500 rpm for 15 seconds was used to prevent unintentional back-side contamination. 3.2 Method and Principle of Intentional Contamination 19 The adsorption of metallic ions onto hydrophilic surfaces from aqueous solution has been explained by Loewenstein et al. [ Loe 98, Loe 99 ]. According to their model, the Si-OH groups act as ion exchangers. The SiOH groups, called silanol groups, dissociate in water as follows : KH SiOH (s) ⇔ SiO − (s) + H + (aq) (3.1) where KH is a constant describing the attraction of H+ ions to the surface. The silica (SiO) has a negative surface charge across most of the pH range [Sma 98], and positively charged metal ions, therefore, tend to adsorb to negatively charged silica surfaces over a wide pH range as is shown in equation 3.2 KM SiO − (s) + Mn+ (aq) ⇔ SiOM(n−1)+ (s) (3.2) where KM is a constant which expresses the attraction between surface sites and metal ion Mn+. The relationship between the metal surface concentration σSiOM, the metal concentration in the aqueous solution [M+], and the volume concentration of the hydrogen ions is given by : σ SiOM K M [M+ ] σ = 1 + K H [H + ] + K M [M + ] (3.3) where σ is the surface density of all adsorption sites : σ = σ SiOM + σ SiOH + σ SiO − (3.4) The surface concentration of a metal ion depends on the constant KM, σ the surface + density of all adsorption sites, the concentration of the metal ion [M ], and the volume concentration of the hydrogen ion [H+]. Equation 3.3 can also be written as follow: 1 σSiOM = 1 + K H [H+ ] 1 1 ⋅ + K M [M+ ] σ σ (3.5) Equation 3.5 shows a linear dependence between (σSiOM)-1 and [M+]-1, which implies a linear dependence in log-log plot of the metal surface concentration versus the metal concentration in the solution. Loewenstein et al. [Loe 98] examined the effect of pH and the time allowed for the metal to be adsorbed on the surface. They observed a significant effect of pH but not of time. The time dependence was seen only for a few metals. 20 3 Experimental Methods The homogeneity of the concentration over the surface was checked before annealing. Except for Bi, a good homogeneity, with a deviation of nearly 1%, is obtained from this method as shown in Table 3.2. The relative large deviation in Bi concentration may be due to a weak attraction coefficient KM between surface adsorption sites and Bi ions. Table 3.2: Example of homogeneity of the concentration on the surface using the spin-coat contamination method. Example is shown for a 10 ppm of each element in a SC1 solution. All the values are in unit of 1010 at/cm2. Coordinate in mm from the center Point 1 (0,0) Point 2 (0,40) Point 3 (40,0) Point 4 (0,-40) Point 5 (-40,0) Mean value Standard deviation Standard deviation (in %) Ba Sr Bi Ir Pt 1667.55 1625.97 1632.53 1619.76 1628.93 1635.00 18.81 1698.00 1630.00 1761.00 1672.00 1603.00 1672.80 61.48 1729.00 2283.00 1875.00 1792.00 4721.00 2480.00 1271.24 516.47 529.24 532.85 525.10 537.20 528.17 7.92 716.14 709.18 695.59 685.10 693.26 699.85 12.56 1.1% 3.6% 51.2% 1.4% 1.7% 3.2 Analytical and Electrical Measurements 3.2.1 Total Reflection X-Ray Fluorescence and Vapor Phase DecompositionTotal Reflection X-Ray Fluorescence Total Reflection X-Ray Fluorescence (TXRF) has become a very important analytical method which is used routinely to monitor contamination in production line because 11 2 of its sensitivity below 10 at/cm (depending on element). In this non-destructive method, the sample surface is irradiated with x-ray at a grazing angle less than that required for total reflection. As a result, the primary x-ray beam is totally reflected. Only the atoms at the surface of the wafer are excited, which causes them to emit fluorescence x-rays with energies characteristic of the elements at or near the surface. The analysis depth corresponds to the penetration depth of X-ray under total reflection conditions, which can be given by z n = λ 4π β . λ is the wavelength and β is the imaginary part of the refractive index of the medium (at X-ray wavelength). For silicon and Mo-Kα radiation, the minimum penetration depth is 3.2 nm. This reduces considerably the undesirable background X-ray radiation from the substrate because the penetration of the incident radiation into the material is practically negligible. Emitted fluorescence X-rays are then analyzed by a Si(Li) detector. The setup of the instrument used in this work is shown in figure 3.2. Because of the use of an X-ray monochromator, the emitted fluorescence radiation exhibits an extremely low background. The primary monochromatic X-ray beam is obtained from a rotating cathode-type X-ray source. A solid state detector (SSD) detects the emitted fluorescence radiation and converts it into an electrical signal, which is treated by a pulse processor. A spectrum showing peaks is obtained. All the 3.2 Analytical and Electrical Measurements 21 elements with atomic number Z higher than 11 (sodium), can be detected. For the elements with Z<11, their detection is problematic, since the wavelength of the emitted fluorescence signals is above 10Å, which is beyond the sensitivity of the most X-ray detectors. The detection limit of TXRF in comparison to the other techniques (some of them explained in the following sections) is shown in figure 3.3. Also included in this figure is the TXRF detection limit for commonly used excitation anodes (Mo or Cr). Linear Amplifier Data Processing Multi-channel Analyzer Pre-amplifier Monochromator SSD Scintillation Counter Controller Sample stage (x,y,z,tilt) Rotating Anode Fig. 3.2: Schematic view of the TXRF system The fluorescence intensity emitted from a layer between depth z and z+d from the surface, is given, as function of the glancing angle φ, by [Klo97] : æ z ö é æ d φ I f (φ, z ) = In ⋅ c ⋅ C s ⋅ [1 − R(φ)] ⋅ ⋅ expçç − ÷÷ ⋅ ê1 − expçç − d è zn ø ë è zn öù ÷÷ ú øû (3.6) where In is a reference intensity, c a constant, Cs the surface concentration, R the reflectivity of the substrate, and zn the penetration depth of the incident X-ray beam. The quantity [1-R(φ)].φ, called the transfer energy, represents the quantity of impinging energy that penetrates into the substrate. 22 3 Experimental Methods For a thin contamination layer only on the surface, equation 3.6 leads to : I f (φ) = In ⋅ c ⋅ C s ⋅ [1 − R(φ)] ⋅ φ zn (3.7) The TXRF tool used in this work was the model 8030W from Atomika. This model operates with a Mo anode at hν=17.44 keV. The measurements were done at an incident angle of 1.3 mrad (lower than the critical angle of total reflection of 1.74 mrad for 17.44 keV radiation) and an acquisition time of 1000 s. The instrument was calibrated with a 1 ng Ni droplet standard, which corresponds to a concentration on the surface of 2.041x1013 at/cm2. The detection limit of direct-TXRF can be improved by more than 2 orders of magnitude, if the metal is preconcentrated on a residue. VPD-DSE (Vapor Phase Decomposition-Droplet Scan Etch) combined with TXRF is one of the standard analytical techniques used to investigate and monitor metal contamination on silicon wafer surfaces, and to improve detection limits of TXRF from 1011 at/cm2 to the range of 109 at/cm2 or below [Fab 95]. Minimum detectable coverage (at/cm2) 1E+14 1E+13 Direct TXRF (Mo) Direct TXRF (Cr) VPD-TXRF (Mo) VPD-TXRF (Cr) VPD-AAS VPD-ICPMS TOF-SIMS 1E+12 1E+11 1E+10 1E+09 1E+08 1E+07 Li Na Al P S Cl K Ca Ti Cr Fe Co Ni Cu Zn As Br Rb Sr Sn Ba Hf Ta Ir Pt Pb Bi Fig. 3.3: Comparison between the detection limit of TXRF and VPD-TXRF for Mo or Cr anode, ToF-SIMS, VPD-AAS, and VPD-ICPMS. VPD data are given for wafers of 150 mm diameter. In the VPD preparation technique, the silicon wafer is exposed to an HF vapor ambient for some minutes to decompose the oxide film (native or thermal) on the wafer surface according to the chemical reaction : 6 HF + SiO2 → H2SiF6 ↑+ 2H2O (residue) (3.8) 3.2 Analytical and Electrical Measurements 23 The residual water contains the impurities from the oxide and the silicon/oxide interface. Since the treatment in HF results in a hydrophobic wafer surface, large amount of droplets form on the wafer surface. They are collected by ”rolling off“ an HF/H2O2 droplet (typical volume of 100 µl) concentrating all the surface contaminants into a single droplet. The DSE droplet is dried in vacuum on a clean Si wafer, and the residues, several mm2 size, are analyzed by TXRF. Since the size of the dried droplet is fully enclosed within the TXRF analysis area (typically 0.5 cm2), the sensitivity is increased by the ratio wafer area/TXRF analysis area. The VPD-DSE may lead to erroneous results, if the contamination in oxide can not be completely collected with the DSE solution. A serious problem with VPD is that the quantification suffers from the problem of non perfect collection efficiency which depends on the metal, its chemistry and its concentration on the surface [Met 97]. There is no standard DSE solution, with good collection efficiency for all the elements. For example, a collection solution consisting of 2 wt% HF/ 7 wt% H2O2 has an efficiency greater than 80% for Cu, but below 10% for Pt for the same concentration of Cu and Pt. 3.2.2 Time of Flight-Secondary Ion Mass Spectroscopy In contrast to dynamic Secondary Ion Mass Spectroscopy (SIMS), in which the surface of the sample is continuously bombarded with primary ions, the Time of Flight-Secondary Ion Mass Spectroscopy (ToF-SIMS) uses very short pulses of primary ions (as short as possible, typically 1ns) having a low enough fluence to ensure that the probability that a surface region receives more than one primary ion simultaneously is negligible. Thus the secondary ions are generated almost simultaneously from one pulse. The secondary ions are accelerated into a massanalyzer with a common accelerating voltage Vac. Due to their different masses, the various secondary ions reach different velocities. The lighter ions move through the analyzer more rapidly than the heavier ions. The principle of measurement is illustrated in figure 3.4 ∆tp ∆tD stop start L Sample Vac t Detector Fig. 3.4: Principle of measurement with ToF-SIMS instrument. 24 3 Experimental Methods The times of flight T (time to travel through the analyzer of length L) are measured and the ions become separated according to the time to traverse the analyzer as described by equation 3.9 : m 2 Vac T 2 = Z L2 (3.9) where Z is the atomic number. The detection of elements and large organic molecules is possible. A mass separation of the ions is then possible with a resolution of : ∆m ∆E 2( ∆t p + ∆t D ) = + m E t (3.10) where ∆tp is the pulse duration, ∆tD is the time resolution of the detection system, ∆E is the energy of the emitted secondary ions, and E is the sputter energy. A mass resolution of 10000 could be obtained. As shown in figure 3.3 ToF-SIMS has detection limits comparable to direct TXRF and VPD-TXRF for some elements. The sensitivity of TOF-SIMS combined with the possibility of imaging on patterned wafers, makes it a powerful analysis technique for contamination control. A depth profile measurement with ToF-SIMS can also be performed using a dual beam mode. As shown in figure 3.5, pulsed primary ions are used to sputter (remove) many monolayers in a short time. A crater is etched by this low energy sputter gun equipped with oxygen ion or cesium ion source. After etching, the sputtering beam is switched off and a second ion gun (generally a liquid metal Ar or Ga) is then operated in the pulsed mode for the analysis and data acquisition of the exposed surface in the crater center. A profile is obtained by rapidly switching between sputtering and analysis. The relative sensitivity factor (RSF) required to convert ion intensity into concentration, is determined experimentally or calculated theoretically. For the determination of the RSFs, ToF-SIMS surface mode measurements are correlated with the surface concentration of the element Cs, as obtained by direct TXRF, using the following relationship : C s = RSF ⋅ I (3.11) ISi30 where I is the measured intensity of the element and ISi30 is the intensity of the Si reference signal of mass to charge ratio m/Z 30. The RSF of a surface constituent M can be calculated according the theoretical model given by Benninghoven [Ben 75, Ben 94] : RSF(M) = H( X iq ) ⋅ Y( X iq ) ⋅ 6.8 x 1014 H(M) ⋅ Y(M) at / cm 2 (3.12) 3.2 Analytical and Electrical Measurements 25 ( ) where H X iq is the average number of secondary particles of a given type X iq generated from a closed monolayer of particles M by the impact of one primary ion and Y is the sputter yield (number of sputtered off particles per incident ion). When comparing the TXRF results of Fe contaminated samples with the results of ToF-SIMS as obtained from a quantification following the theoretical model of (3.12), De Witte et al. [DeW 00] observed an agreement on samples with oxidized surfaces. For non-oxidized surfaces, a difference of a factor of ten was noticed. According to Benninghoven [Ben 94], this is due to the fact that the sputter yield Y( X iq ) is influenced by the chemical nature of the surface component M and its chemical environment. This matrix effect gives rise to quantification problems. Fig. 3.5: ToF-SIMS depth-profiling measurement principle. During analysis of insulators like a thermal oxide layer on the surface, charging of this layer occurs due to the bombardment with charged primary ions. The built-up of charge in the oxide surface layer complicates the analysis. Charging changes the trajectories for both primary and secondary ions, makes the detection of the secondary ions unstable, and reduces, or even completely suppresses the signal [Hom 84]. An already established method to analyze insulating samples consists in compensating the charge with the aid of electron beam flooding. This method was found to be useful and successful for analysis of various dielectric materials [Hom 84]. 26 3 Experimental Methods 3.2.3 Electrolytic Metal Tracer (ELYMAT) The minority carrier recombination lifetime is an important device parameter, which can be used to monitor effective recombination centers in the wafer like metallic impurities or crystalline defects (oxygen precipitation for example). Whereas the lifetime τ is primary used in integrated circuit engineering, the diffusion length L ( L = Dτ ) is more commonly specified for solar cells. Mainly three mechanisms of recombination explain the kinetic of carriers recombination. These mechanisms are Shockley-Read-Hall recombination (SRH), radiative recombination, and Auger recombination. The Auger recombination is the dominant mechanism in highly doped Si [Fos 83] or for high-level injection conditions [Bec 73], the radiative recombination is negligible in an indirect band material like Si. According to the SRH model [Sho 52, Hal 52], electrons from the conduction band and holes from the valence band recombine through discrete levels (generally deep level) in the semiconductor band gap as illustrated in figure 3.6. These levels are introduced either by impurities like dissolved metals in Si or by crystal defects. EC ET EV Fig. 3.6: Shockley-Read-Hall recombination mechanism The lifetime is then given by : τ SRH = (σ p v th NT ) −1 (n 0 + n1 + ∆n) + (σ n v th NT ) −1 (p 0 + p1 + ∆p ) p 0 + n 0 + ∆n (3.13a) where σp, σn are capture cross section for holes and electrons respectively, vth the thermal diffusion velocity of electrons in p-Si (1.93 x 107 cm/s at 300K) and holes in n-Si (1.6 x 107 cm/s at 300K), NT the impurity density, n0, p0 the equilibrium densities of electrons and holes respectively, n1, p1 the electrons and holes densities occupying the energy level ET, and ∆n, ∆p excess carrier densities. For low level injection (the excess minority carrier density is small compared to the majority carrier ∆n, ∆p << p0 or n0), the well known approximation of the lifetime is then obtained : 3.2 Analytical and Electrical Measurements τ= 1 σ v th NT 27 (3.13b) If the wafer does not contain a single but rather several different traps, each trap contributes to the lifetime, and the resulting lifetime is given by : 1 τ = å1 τi (3.13c) i Several measurement techniques are available to measure the minority carrier lifetime, which are Microwave Photo-Conductivity Decay (µ-PCD), the Surface Photo-Voltage (SPV) and the Elymat technique. We will discuss here only the used tools (Elymat and µ-PCD). Details concerning the principle of SPV can be found in the papers of Lagowski et al. and the references therein [Lag 92, Lag 98]. In µ-PCD, a laser pulse is used to generate excess carriers on the surface of the wafer, and thus increases the conductivity, which leads to an increase in the reflected microwave intensity. The measured change in microwave power ∆P is related to the density of excess carriers ∆n by the relationship : ∆P(t ) ∆n(t ) = A ⋅ q ⋅ (µ n + µ p ) P n (3.14) where A is a sensitivity factor, n the carrier density, µn the mobility of electrons (1500 cm2/Vs), and µp the mobility of holes (450 cm2/Vs). Assuming a simple exponential decay of ∆n(t), the effective lifetime (superposition of bulk and surface recombination) is measured from the time dependence of P(t). In µ-PCD, the measured lifetime is influenced by surface and bulk effects, whereby the bulk recombination is a characteristic parameter of the material. The surface and bulk recombination cannot be separated, unless the surface is passivated with a high quality thermal oxide for example [Yos 96]. A limitation with µ-PCD is the use of a high power laser for the excitation on the surface without controlling the carrier injection levels. This affects the measured lifetime since it has been reported that the recombination lifetime increases significantly if the injection level is low [Fij 93]. In the Elymat technique, the wafer is inserted between two electrolytical cells, both filled with dilute HF (typically 1%). Platinum electrodes are employed for the electrical contact to the electrolyte cell, and tungsten carbide tips are used for the ohmic contact with the wafer edge (figure 3.7). The excess of minority carrier is generated at one side of the wafer by a HeNe laser operating at two wavelengths (670 and 905 nm). A key feature in Elymat is the use of the electrolyte for surface passivation in order to minimize the surface recombination velocity. Using a 1% HF, a very low surface recombination velocity approaching a completely negligible value can be obtained [Föl 91]. A value of 0.25 to 1 cm/s was given in the literature [Yab 86, M´sa 94]. Elymat operates in two modes. In the BPC (Backside PhotoCurrent) mode, the minority carriers diffusing through the whole wafer are collected with a reverse- 28 3 Experimental Methods biased semiconductor electrolyte junction at the back-side. In the FPC (Frontside PhotoCurrent) mode, the collecting junction is placed at the front side. In the BPC mode, the generated minority carriers at the front side have to diffuse to the back surface, where they are collected. On their way through the bulk, the generated minority carriers recombine with effective recombination centers. In the FPC mode, the collecting junction is at the front side of the wafer, so the minority carriers are not allowed to diffuse through the whole wafer. In this mode, the minority carriers are generated within some few µms from the surface (depending on the penetration depth of the laser used). If the region near the surface is free from metal precipitation, the minority carriers will not recombine but will be collected as a current, which has the same value as the photocurrent used for generation so that the collection efficiency is equal to 100%. In this mode, the minority carriers are collected to a good approximation independent of the diffusion length. The effect of metal contamination is mainly through near surface precipitates which reduce the collection efficiency of the semiconductor electrolyte junction. In the FPC mode, the surface layer is mainly probed for defects like metal silicide precipitates. Depletion layer Laser Laser Beam Beam HF HF HF HF Pt-contact p-Si (a) p-Si (b) Fig. 3.7: Elymat in BPC (a) and FPC (b) functional mode For these reasons and considering the inconvenience of µ-PCD (necessity of passivation oxide), we choose Elymat, as the principal technique, to assess the influence of the new elements emerging from the ferroelectric materials on minority carrier lifetime. 3.2 Analytical and Electrical Measurements 29 The lifetime is calculated from the measured diffusion current using the following equation : L = Dτ = d , in BPC mode ar cosh(Ipho / Idiff ) (3.15a) and æ ö ç ÷ 1 ç exp( − W α ) ÷ L = Dτ = ç − 1÷ , in FPC mode Idiff α ç 1− ÷ ç ÷ I pho è ø (3.15b) where Ipho is the photocurrent used for the generation, Idiff the measured diffusion current, L and D are the minority carrier diffusion length and diffusion coefficient, respectively (D = 33.5 cm2/s for electrons and 12.4 cm2/s for holes at room temperature), α the absorption coefficient, W the space-charge region width, and d the wafer thickness. The equations 3.15 were derived from the expression of the diffusion current : Idiff = q ⋅ A ⋅ P0 ⋅ α 2 ⋅ L2 , in BPC mode æd− W ö 2 2 α − L − 1 ⋅ coshç ÷ è L ø ( ) (3.16a) and æ æ α ⋅ W öö Idiff = q ⋅ A ⋅ P0 çç1 − expç − ÷ ÷÷ , in FPC mode è 1+ α ⋅ L ø ø è (3.16b) where P0 is the photon flux, and A the laser spot area. These equations were obtained from the resolution of the one dimensional continuity equations in steady state, assuming no electric field effect and considering only the diffusion component [Leh 88]. Although this is a rather crude simplification of the complicated continuity equations, good agreements between Elymat and other techniques like SPV are still obtained [Sea 98]. 3.2.4 Deep Level Transient Spectroscopy (DLTS) DLTS is a well-established technique to study and identify deep level impurities in semiconductors. In bulk silicon, the position of several traps in the bandgap, their capture cross-sections and their concentrations can be determined. In MOS structures, the SiO2/Si interface properties can be investigated. The DLTS is a transient capacitance technique, which in essence measures, in n-Si for example, the electron emission rate from the trap level to the conduction band. The principle of the measurements is based on the presence of a space charge region, and thus a depletion region of a Schottky barrier or reverse biased diode is needed. 30 3 Experimental Methods The bias is pulsed between a bias near zero and a reverse bias V0 with a repetition time. The near zero bias condition is held for a time during which the traps are filled with majority carriers. During the reverse bias pulse the trapped carriers are emitted at a rate producing an exponential transient in the capacitance. The example of a donor trap (positively charged if empty and neutral if filled) is shown in figure 3.8 Initially the junction is reverse biased at V0, and has a space charge width W 0. The trap level ET intercepts the Fermi level EF at the abscissa : x = W 0–λ0, (3.17) where λ 0 = 2ε 0 ε s (E F − E T ) / q ND and ND is the doping concentration. For x < W 0–λ0, the traps are empty, and thus positively charged, and for x > W 0–λ0, they are filled, and thus neutral. At t=0, a reverse bias pulse is applied for very short time tp having an amplitude V1 < V0. As in the situation of the bias V0, the traps are filled for x > W 1–λ1, and empty for x < W 1–λ1, with W 1–λ1< W 0–λ0 since V1 < V0. When the bias is switched back to V0, the filled traps in region between W 1–λ1 and W 0–λ0 emit electrons back to the conduction band. The emitted electrons are rapidly swept out of the depletion region by the applied field which results in an increase in the positive space charge density and thus an increase in capacitance. C( t ) =A⋅ nt ( t ) q εs æ ND çç 1 2 ( V bi + V - 2 k T / q ) è ND ö ÷÷ ø = C0 1− n t (t ) ND (3.18) where nt(t) is the electrons concentration that occupy the deep level trap, Vbi is the built-in voltage and A the surface. Assuming nt(t)<< ND, the change in capacitance ∆C(t ) = C(t ) − C(∞ ) can be written : n (t ) ∆C(t ) =− t C(∞ ) 2ND (3.19) where C(∞),the final capacitance (nt(∞) = 0), is given by : C( ∞ ) =A⋅ q εs ND 2 ( Vbi + V - 2 k T / q ) = C0 (3.20) 3.2 Analytical and Electrical Measurements 31 Semiconductor Metal EFM V0 ++ + + EC ++ EF ET x 0 W 0 −λ 0 W0 V1 + + EC + ET x 0 W 1 −λ 1 W1 Fig. 3.8: Schematic presentation of the band structure for the bias V0 (a), and V1 (b). + denotes empty, • filled traps, and • electrons in the conduction band. Assuming the thermal emission of electrons as the unique operative process (no optically induced emission of electrons), the variation with time of electron concentration nt(t), that occupy the deep trap is: æ dn t ö ç− ÷ = e n ⋅ n t (t ) è dt ø (3.21) where en is the probability per unit time, commonly termed “emission rate”, that an electron is emitted to the conduction band. The expression (3.19) can be written : N ∆C(t ) = − t exp( − e n t ) C(∞ ) 2ND (3.22) 32 3 Experimental Methods Equation 3.22 shows that the amplitude of the capacitance transient can be related to the trap concentration and that the time constant of the capacitance transient gives the thermal emission rate. This constitutes the basis of DLTS, which makes use of the strong dependence of emission rate on temperature : æ E ö en (T ) = γ T 2σn expç − a ÷ è kT ø (3.23) where γ is a constant, σn and Ea are the electron capture cross section and activation energy (Ec-ET). 3.2.5 Gate Oxide Integrity One of the harmful effects correlated with the presence of metal contamination on the surface of silicon is a detrimental degradation of the gate oxide strength. Often, the metal contamination present on the surface, precipitates as a silicide during any cooling phase of a thermal annealing process prior to the gate oxidation. These precipitates enhance the surface micro-roughness, and, therefore, cause inhomogeneities and thickness variation of the gate oxide over the wafer. It was demonstrated, that the surface micro-roughness reduces the dielectric breakdown field and the charge to breakdown significantly, if the average micro-roughness Ra increased from 0.2 to 0.8 nm [Miy 92]. The problem is more exacerbated as in Gbit scale integration, the necessity to maintain smooth surfaces will be an important issue and that the micro-roughness will be more pronounced in effect [Fut 98]. If the metal contamination is present just before the gate oxide growth, the metal precipitate grows up to the oxide, causing a local thinning of the oxide (figure 3.9). This case was well established for Fe contamination by Honda et al. [Hon 85] and for Cu contamination by Wendt et al. [Wen 89]. In the vicinity of the local oxide thinning, the electric field enhances, thus increasing current injection at a lower applied voltage (VG) and consequently causing breakdown at lower voltage. If the precipitation of the metal is severe, it can break the gate oxide and cause a pinhole. These are the most well known cases of the metal contamination effect on gate oxide integrity (GOI). Other contamination opportunities, i.e. after gate oxidation or after gate oxidation and further processing, are still unknown. Depending on the process when contamination occurs (before gate oxide growth, after gate oxide growth, after gate oxide growth and subsequent processing), the effects are not the same as in the case when contamination is present prior to gate oxidation. These effects depend on the solubility, diffusivity and chemical reaction of the contaminant in the oxide as well as at the interface oxide/silicon. Takiyama et al. [Tak 94] showed that for the case of Fe contamination, a large difference in the breakdown strength existed between three types of samples, where (1) Fe is incorporated into the oxide film and precipitates at the Si/SiO2 interface, (2) Fe is concentrated at the oxide surface and does not exist at the Si/SiO2 interface, and (3) Fe precipitated at the Si/SiO2 interface and is not incorporated in the oxide film, although the Fe contamination level was the same for all samples. 3.2 Analytical and Electrical Measurements 33 VG VG deff 0V ∆d d Si Fig. 3.9: Example of local thinning of the oxide due to metal precipitation. Ramappa et al. [Ram 99] compared their results of Cu contamination effect on oxide breakdown with the results of Henly et al. [Hen 95] concerning Fe and observed that Cu is not as detrimental as Fe in causing oxide breakdown. They explain this on the basis of the difference in segregation properties between Cu and Fe. While Cu precipitates into the silicon side, Fe segregates into the oxide side of the interface between SiO2 and Si, and penetrates into the oxide causing a local oxide thinning. Metals were also observed to degrade the breakdown strength of the gate oxide by strongly enhancing the decomposition of the oxide. Liehr et al. [Lie 88] showed that If an oxide film containing metal contamination is given an anneal in inert ambient or low oxygen partial pressure, the oxide was found to decompose by the formation of volatile SiO. The decomposition reaction of the oxide, SiO2 + Si → 2SiO, accelerates at the interface SiO2/Si. Liehr at al. observed two kinds of metal reaction with oxide. Metals like Al, Mg, and Ti showed chemical reaction with the oxide leading to the formation of metal silicate and production of the volatile SiO. Others metals, generally noble metals, like Au, Pt, Ag, Cu, Ni, and W do not react with the oxide, but diffuse to the SiO2/Si interface to influence oxide decomposition. According to Liehr et al. interfacial metals enhanced the void nucleation with leads to the decomposition of the oxide film. This difference can be well understood from thermodynamical considerations. Table 3.3 shows the enthalpy of formation of some oxides in comparison to Si. These values indicate that only Ca, Mg, and Al can form metal oxide during the thermal anneal by reducing the SiO2 to Si. In turn, the other metals cannot reduce the SiO2, but are reduced by Si to form SiO2. According to Liehr et al., the noble metal at the interface transfers an electron from its d-band to the Si-O bond at the interface, since this transfer is thermodynamically favorable over the formation of SiO2. The formation of volatile SiO is then kinetically enhanced. 34 3 Experimental Methods Table 3.3: Enthalpy of oxide formation. Negative value of ∆Hf means a heat releasing process. Element Ca Mg Al Si Na Cr Zn Fe Ni Cu Chemical form of Metal oxide CaO MgO Al2O3 Na2O3 Cr2O3 ZnO FexOy NiO CuO ∆Hf (kcal/g) -76 -72 -66 -53 -50 -45 -42 -33 -28 -20 . Two failure modes can be observed when oxides fail. The extrinsic mode, occurring in the early stage of the device operation, and in decreasing failure rate, is attributed to organic or metallic contamination, to surface micro-roughness, to particles on the surface [Miy 97] and to substrate related defects like oxygen precipitation. The intrinsic mode, occurring late, during the wear-out period of the oxide, and in increasing failure rate, is inherent to the lifetime of the oxide. Therefore, the extrinsic failure could be more important to the device reliability than the intrinsic failure, if the early failure rate (known also as infantile mortality) is excessive. While the intrinsic mode was extensively studied and several models were proposed to explain the mechanism of oxide breakdown, the extrinsic mode is not well understood because it depends strongly on process [Shi 99b]. Models to explain the degradation mechanism were correlated with traps creation as the oxide is stressed. These traps increase as more current is injected, until a critical defect density is reached, where the oxide breaks suddenly. The main mechanisms of traps generation in oxide are: • • • Anode hole injection [Che 86, Sch 94] Electron trap generation [Avn 88, Sun 90, Dum 94] Stress induced leakage current (SILC) [Mas 82, Oli 88] In the anode hole injection model, the injected electrons from the gate cathode with high energy undergo impact ionization and generate holes at the anode that can tunnel back into the oxide (figure 3.10). Intrinsic breakdown occurs when a critical hole fluence Qcrit is reached. Chen et al. [Che 86] evaluated the Qcrit for 11 nm oxides to be about 0.1 C/cm2. 3.2 Analytical and Electrical Measurements 35 Cathode (-) φB = 3.2 eV FNtunneling + + + + holes EC EV SiO2 Fig. 3.10: Schematic band diagram of MOS structure showing the mechanism of holes generation at the anode In the electron trap generation model, a critical density of electron traps generated during stress is required to trigger oxide breakdown. Degraeve et al. [Deg 98a] used this concept to develop a percolation model, in which electron traps are randomly generated across the oxide. They assumed a conductive sphere of radius r surrounding each trap. As the electron traps increase, conducting clusters are formed, when these spheres overlap. Therefore, a conducting path is formed and the breakdown occurs once a conducting path connecting the anode to the cathode is formed (figure 3.11) Electron traps Anode Cluster Cathode Breakdown path Fig. 3.11: The electron trap sphere model. 36 3 Experimental Methods By using this model, Degraeve et al. [Deg 98a] established a direct link between the anode hole injection model and electron trap generation model, and a relationship between the hole fluence Qp,crit and the critical electron trap density Dot was given : D ot = C 7 0.56 C 7 (α ⋅ QBD )0.56 Q p,crit = p7 p7 (3.24) where C7 = 5.3 x 1019 cm-1.88 C-0.56 , p7 = 0.03 are fitting parameters, α is the probability that an injected electron generates a hole that can tunnel back into the oxide, and QBD is the injected charge. Moreover, they established that the charge to breakdown is a statistical variable even if extrinsic defects are excluded. A value of r = 0.45 nm was also given, which means that conduction between traps separated by a distance of 0.9 nm from each other can occur. Stress Induced Leakage Current (SILC) has recently gained much attention as a breakdown mechanism in ultrathin oxides (< 5 nm). A low field leakage current preceding the tunnel current, has been observed in thin oxide that has been stressed at high voltages [Mas 82, Oli 88]. After stressing, electron traps are generated in the oxide, and SILC is caused by a tunneling process of electrons trough these traps [Oli 88] as depicted in figure 3.12. This higher pre-tunneling leakage current caused by write/erase cycling is at present one of the major factor preventing the downscaling of nonvolatile EEPROM (Electrically Erasable Programmable Read Only Memory) [Nar 88]. Poly-Si SiO2 Si Fig. 3.12: Energy band diagram of MOS structure showing the trap assisted tunneling process. 3.2 Analytical and Electrical Measurements 37 For the modeling of the breakdown, two statistical models were developed by Lee et al. [Lee 88] and Degraeve et al. [Deg 98b]. Lee et al. [Lee 88] modified the intrinsic-breakdown model of Chen et al. [Che 86] to take in account the oxide thinning by introducing an effective oxide thickness : deff = d - ∆d , where ∆d is the amount of oxide thinning (figure 3.9). The time to breakdown is then given by: t BD = τ 0 exp(G ⋅ d eff / Vox ) (3.25) where G is a constant and equals 320 MV/cm at 25°C, Vox the voltage across the oxide, and τ0 = 10-11s (for a wide range of oxide thickness). By assuming that defects with various degree of severity (various deff) are distributed over the wafer, the time to breakdown is determined by the ∆d of the weakest spot contained in the oxide, so that the percentage failure at a certain time t ′BD below tBD, is equal to the probability of finding ∆d′ > ∆d P( ∆d′ > ∆d ) = 1- P(no defect with effective thinning > ∆d) (3.26) If the defects are not randomly distributed over the wafer, a gamma distribution can be used to determine the probability, and the analytical expression of the cumulative failure as a function of the oxide area A, the oxide voltage Vox, the time tBD is : F(A, Vox , t BD ) = 1 − (1 + A (a1 e b1 deff 1 + a 2 eb2 deff ).S)1/ S (3.27) where a1 = 13.1, a2 = 6.3, b1 = -0.26, b2 = -0.11, and deff is related to Vox and tBD through the equation 3.25. S is a segregation coefficient inherent to the gamma distribution. A similar expression can be developed for randomly distributed defects (i.e. using Poisson probability). It was observed that this model leads in some cases to discrepancies and is unable to fit the extrinsic part of Weibull distribution [Ogi 95]. This may be due to the fact that this model is conceptually based on the principle that all the defects in the oxide are modeled as localized spots with an effective oxide thinning, and, therefore, ignores all other causes of breakdown. Typically and traditionally, the breakdown statistics follows the bimodal Weibull distribution by mixing the extrinsic part and the intrinsic part. The probability density f(t) and the cumulative distribution F(t) are given by : f (t ) = p e f e (t ) + (1 − p e ) fi (t ) (3.28) F(t ) = p e Fe (t ) + (1 − p e ) Fi (t ) (3.29) 38 3 Experimental Methods where pe is the fraction of the population that fails extrinsically with a Weibull probability function fe(t) and (1-pe) the fraction that fails intrinsically with a Weibull probability function fi(t). β fe (t ) = e ηe β fi (t ) = i ηi æ t ö ⋅ çç ÷÷ è ηe ø æ t ö ⋅ çç ÷÷ è ηi ø β e −1 βi −1 é æ t öβe ù ⋅ exp ê− çç ÷÷ ú êë è ηe ø úû (3.30a) é æ t ö βi ù ⋅ exp ê− çç ÷÷ ú êë è ηi ø úû (3.30b) with ηe and ηi the 63% time to breakdown, βe and βi the Weibull slopes. When plotting the probability density f(t) as function of time, a discrepancy is observed. As shown in figure 3.13, the failure mode starts extrinsically with a decreasing rate over the time, followed by the intrinsically mode with an increasing rate. After that most of all population has already failed intrinsically, a fraction of the population still fails extrinsically at long time. Probality density f(t) 10 0 10 -1 10 -2 10 -3 10 -4 10 -5 10 -6 fi(t) fe(t) Failure f(t)=pe fe(t) + (1-pe) fi(t) 1 10 100 1000 Time to breakdown (s) Fig. 3.13: Graphic presentation of the discrepancy in the classic model of the probability function. 3.2 Analytical and Electrical Measurements 39 Degraeve et al. [Deg 98b] have proposed a new expression for computing the breakdown mechanism. f ( t ) = p ⋅ fe (t ) ⋅ Ri (t ) + p ⋅ fi (t ) ⋅ R e (t ) + (1 − p ) ⋅ fi (t ) (1) (2) (3.31) (3) In this expression, a fraction of population fails extrinsically if it has not intrinsically failed (term 1, where Ri is the intrinsic reliability), a fraction fails intrinsically if it has survived the extrinsic breakdown (term 2, where Re is the extrinsic reliability) and population fails full intrinsically (term 3). The factor p is related to defective part of the population that fails extrinsically or intrinsically, and (1-p) is the defect free part of the population that fails fully intrinsically. As shown in figure 3.14 (a and b), no extrinsic breakdown occurs after a full intrinsic one. 0 10 -1 (a) Probability function f(t) 10 (1-p).fi -2 10 p.fi.Re -3 10 p.fe.Ri -4 10 -5 10 -6 10 0.1 1 10 100 Time to breakdown (s) Fig. 3.14a: Graphic presentation of the three terms of the probability functions according to the model of Degraeve et al. [Deg 98b]. 40 3 Experimental Methods 10 1 10 0 (b) Probabilty function f(t) f(t)=p fe(t) Ri(t) + p fi(t) Re(t) + (1-p) fi(t) 10 -1 10 -2 10 -3 10 -4 10 -5 10 -6 1 10 100 1000 Time to breakdown (s) Fig. 3.14b: Graphic presentation of the total probability function according to the model of Degraeve et al. [Deg 98b]. 4 Properties of Barium, Strontium, Bismuth, Iridium, and Platinum Impurities in Silicon 4.1 General Properties of Metals in Silicon The effect of a metal contamination on the device performances depends strongly on its diffusion properties, so that not all the metals are equally harmful. While some metals are fast diffusers (Cu, Ni) and thus need only low annealing temperatures or short times to diffuse deeply into the wafer, others belong to moderately diffusers, such as interstitial Fe [Gra 95] or Cr, or to slow diffusers such as Ti, Ta, and Mo. The last require very high annealing temperatures to reach the active regions. This difference in diffusion properties of metals is related to their incorporation in the silicon lattice. While slow diffusers are substitutionally dissolved and require intrinsic point defects, like vacancies or self-interstitials for their diffusion process, fast diffusers are mainly dissolved in interstitial sites and diffuse from interstitial site to another one without requiring the presence of intrinsic point defects. Pt and Au, which predominately are substitutionally dissolved but diffuse interstitially, are considered as fast diffusers [Gös 88]. On the other hand, the nature of the metal precipitation in silicon can differ greatly from element to element. Graff made an important contribution to the explanation of metal precipitation. According to Graff [Gra 95], there are four main conditions of precipitation of any metal, which have to be fulfilled simultaneously: 1) supersaturation of the metal in the silicon matrix, 2) presence of nucleation sites in the form of lattice defects, 3) high mobility of the metal, and 4) low cooling rates. Graff explained also the precipitation of transition metals at the surface. These metals exhibit solid solubilities which strongly decrease with decreasing temperature in combination with high interstitial diffusivities. As a consequence, these impurities are in supersaturation during the cooling. To avoid the unstable phase in supersaturation, the impurities outdiffuse to the surface, where they can precipitates to form a new phase. Due to the large difference in solubility, diffusivity, and nucleation to form precipitates, metal precipitation differs from metal to metal. While Cu and Ni precipitate by homogenous nucleation, Fe precipitates by heterogeneous mechanisms, in which lattice defects or other impurity precipitates are required as nucleation sites, where Fe can segregate [Gra 95]. Hourai et al. [Hou 89] explained that Ni and Cu could easily precipitate during cooling from high temperature, whereas Fe could not easily precipitate during cooling from high temperature because of its low diffusivity, which is an order of magnitude lower than the diffusivity of Ni or Cu below 950°C. 42 4 Properties of Barium, Strontium, Bismuth, Iridium, and Platinum Impurities in Silicon The annealing atmosphere was also observed to influence the diffusion. When annealed in O2 atmosphere, metals like Fe, Al, and Cr have the tendency to stay in oxide rather than to deeply diffuse into bulk silicon. Hourai et al. [Hou 88] and Sano et al. [San 91] explained this tendency from the point of view of the large free energies of oxidation. The example of Al is explained below: 4 2 Al + O 2 → Al 2 O 3 − 202 kcal 3 3 Si + O2 → SiO2 – 154 kcal (4.1) (4.2) So that 4 2 Al + SiO 2 → Al 2 O 3 + Si − 48 kcal 3 3 (4.3) The equation (4.3) indicates that Al is oxidized more easily than Si. In general, metal initially present on the wafer surface before thermal oxidation can either diffuse into the bulk, stay in the oxide and/or at the interface, or desorb from the surface leading to cross contamination by gas phase transport. In terms of cleaning, Ohmi et al. [Ohm 92] showed that metals like Au, Ag, Cu,... with electronegativity higher than that of Si, are adsorbed directly on the Si surface by taking an electron from the Si, which make them very difficult to remove from the surface using the conventional wet clean. Whereas, metals like Fe, Ni, Al,... with lower electronegativity than Si, have no ability to attract an electron from the Si surface, and thus do not form a chemical bond with Si. This type of metals can be removed easily by the conventional wet cleaning. In this work, the desorption as well the diffusion properties of Ba, Sr, Bi, Ir, and Pt were studied using TXRF, VPD-TXRF, ToF-SIMS, SIMS, and the DLTS-profiling method. If not otherwise specified, the standard anneal, used in this work, was performed at a temperature of 800°C for 60 min. This corresponds to the maximum thermal budget, that a wafer is subjected to have after ferroelectric film deposition. The wafers were annealed in a horizontal furnace, heated with quartz halogen lamps allowing a fast heating rate of 50°C/min. A relatively slow cooling rate of 20°C/min was adopted from a typical ferro-anneal to realistically simulate the effect of the contamination. This cooling rate is sufficiently slow to allow metal precipitation, if any. To check the temperature variation across the wafer, a specially designed test wafer with a thermocouple attached to the surface was annealed. The standard deviation was less than 2 °C from the set point, as shown in Table 4.1 Table 4.1: In-Situ temperature distribution across the wafer during the anneal. (0,65) (65,0) (0,-65) (-65,0) (0,0) Mean σ At the beginning of the 804.80 stabilization at 800°C 800.50 At the end of the stabilization at 800°C 800.20 800.80 801.80 801.60 801.84 1.77 797.50 798.80 799.20 799.20 799.04 1.07 Coordinate in mm 4.2 Desorption Properties of Contaminants on Silicon Surface 43 To avoid cross contamination, intentionally contaminated wafers were separately annealed. If the cross contamination of a contaminant was critical, then a purge step at 800°C for 60 min in O2 was done before annealing the next wafers, contaminated with another element. These precautions were necessary in order to isolate the effect of every element, so that the results will be reliable. 4.2 Desorption Properties of Contaminants on Silicon Surface Wafers were intentionally contaminated following the method described in section 3.1 and subsequently annealed in O2 or N2. Since the anneal leads to a loss of volatile metal species that leave the surface, the concentrations on the surface, before and after anneal were measured with direct TXRF. This allows also to determine the amount of the impurities, relatively to the initial concentration, that may desorb. Furthermore, the remaining concentration after anneal can stay in the oxide or diffuse into the bulk, so that the distribution of the metal between the oxide and the bulk has to be determined. The concentration of the species in the oxide is measured using VPD-TXRF. After the VPD oxide etch, direct TXRF is conducted on the bare silicon wafer without oxide to determine the amount of the species that may have diffused into the substrate during the anneal. This measurement procedure was done to determine the near surface balance between the initial concentration, the desorbed concentration, the concentration in the oxide, and the concentration that diffuses into the bulk. In order to asses cross contamination, a clean wafer was placed in the boat such that its front surface faced the contaminated surface of the test wafer. If after annealing, the contaminant was detected on that “pickup” wafer, it must have got there via gas phase transport. The TXRF measurement of the pickup wafer was done on 5 points to exclude cross-contamination effects by handling. 4.2.1 Desorption Properties of Barium Figure 4.1 shows the concentration of Ba on the surface before and after annealing in O2 as function of the concentration of Ba in the contaminating solution. For a concentration of Ba in the solution between 1 and 100 ppm, the corresponding contamination levels are in the range of 1012 to 1014 at/cm2. The concentration of Ba on the surface increases linearly with a slope of 0.7. Under the specified conditions of SC1 and spin-dry of 3500 rpm, the Ba concentration on the surface as function of the Ba concentration in the spiking solution can be described: 0.7 12 CBa,surf = CBa at / cm2 in solution ( ppm ) x 2.57 x 10 (4.4) A negligible loss of Ba is observed after annealing at 800°C for 60 min. The maximum loss was about 10%, in spite of the fact that elemental Ba, in solid or liquid state, has a high vapor pressure : log p = 9.013 − 8163 ⋅ T −1 (Pa) , for a temperature range 1000K-1473K (4.5) This is due to the fact that Ba is incorporated in the growing oxide or in the native oxide as an ion and not as an element [Kol 00]. This loss was also negligible for high temperatures of 900°C and 1000°C as it can be seen from figure 4.2. The fact that 44 4 Properties of Barium, Strontium, Bismuth, Iridium, and Platinum Impurities in Silicon 2 Ba concentration on the surface (at/cm ) Ba does not desorb from the surface, no cross contamination was found, and the Ba on a facing clean wafer was below the detection limit of TXRF. 14 10 13 Before anneal After anneal 10 12 10 1 10 100 Ba concentration in the solution (ppm) 2 Ba concentration on the surface (at/cm ) Fig. 4.1: Relationship between Ba concentration before and after annealing at 800°C during 60 min in O2 atmosphere and Ba concentration in the contaminating solution. 10 15 10 14 10 13 10 12 10 11 Before anneal 800°C 900°C 1000°C Fig. 4.2: Comparison between Ba concentration (measured by TXRF) before anneal and Ba concentration after anneal at different temperatures in O2 atmosphere. Example shown is for 100 ppm Ba solution. 4.2 Desorption Properties of Contaminants on Silicon Surface 45 To get more information on the Ba concentration in the oxide, VPD-TXRF measurements were performed on wafers initially contaminated with 10ppm Ba and annealed in O2 or N2. Figure 4.3 gives the concentration of Ba before anneal, after anneal, the concentration in oxide as measured with VPD-TXRF, and the remaining concentration after oxide etch. The Ba concentration does not change significantly upon annealing in nitrogen or oxygen atmosphere. This is due to the fact that Ba is freely soluble in the native or thermal oxide. Most of the Ba dissolves in the oxide (native or thermally grown) and only a very small fraction (less than 5%) was found in the bulk of the silicon after removal of the surface oxide. The concentration of Ba in the oxide (labeled with VPDTXRF) represents 47% of the total concentration, which means that not all the Ba in the oxide was effectively collected. The missing concentration points out that a collection efficiency not exceeding 50% was obtained with 2 wt% HF/ 7 wt% H2O2 , for a concentration on the surface of nearly 1013 at/cm2. More accurate in quantification is the direct-TXRF values (before and after oxide etch) which indicate that Ba has the tendency to stay mainly in the oxide layer rather than to deeply diffuse into silicon, and thus Ba has a similar behavior to Al and Fe. This is due to the fact that Ba has a large free energy of oxidation: 2 Ba + SiO 2 → 2 BaO + Si − 135 kcal mol −1 (4.6) 2 Concentration (at/cm ) 1E13 1E12 1E11 1E10 O2 N2 To ( B e ft a l o re a nnea A fte r l) anne al B a in ( V P D o x id e -T X R Ba a F) fte r O x. E t ch Fig. 4.3: Total Ba concentration (before anneal), Ba concentration after anneal at 800°C, Ba concentration in oxide and at the interface (VPD-TXRF) and Ba remaining concentration after VPD oxide etch upon annealing atmosphere. 46 4 Properties of Barium, Strontium, Bismuth, Iridium, and Platinum Impurities in Silicon 4.2.2 Desorption Properties of Strontium Several similarities were seen between Ba and Sr. The Sr concentration on the surface increases linearly with increasing the Sr concentration in the SC1 solution (figure 4.4). The slope in the log-log plot is 0.97, very close to 1. For the conditions used in this work, the surface concentration can be given by the following equation : 0.97 12 CSr,surf = CSr at / cm2 in solution ( ppm ) x 1.22 x 10 (4.7) 2 Sr Concentration on the surface (at/cm ) After annealing up to 1000°C in O2 atmosphere, the loss in Sr is not significant as shown in figure 4.5, although, Sr like Ba has a high vapor pressure. Here again, Sr is incorporated in the oxide as an ion and not as an element. 10 14 10 13 10 12 Before anneal After anneal 1 10 100 Sr Concentration in the solution (ppm) 2 Concentration on the surface (at/cm ) Fig. 4.4: Relationship between Sr concentration before and after annealing at 800°C during 60 min. in O2 and Sr concentration in the contaminating solution. 15 10 14 10 13 10 12 10 11 10 Before anneal 800°C 900°C 1000°C Fig. 4.5: Comparison between Sr concentration (measured by TXRF) before anneal and Sr concentration after anneal at different temperatures in O2 atmosphere. Example shown is for 100 ppm Sr solution. 4.2 Desorption Properties of Contaminants on Silicon Surface 47 Figure 4.6 shows a very close similarity to the case of Ba just discussed above. Most of the Sr is detected in the native oxide or the thermally grown oxide, and very small quantities of Sr are found near the silicon surface after the oxide etch. The remaining concentration after oxide etch is a factor 2 higher under N2 than under O2. This remaining concentration under O2 was just at the limit of detection with direct TXRF For Sr like Ba, accurate quantification of Sr in the oxide suffers from the problem of the collection efficiency, which does not exceed 30% for a surface concentration in the range of 1013 at/cm2. 2 Concen tration ( at/cm ) 1E13 1E12 1E11 1E10 To ( B e f ta l o re a O2 N2 nn e a A f te l) r ann e al S r in O (V P D x id e -T X R F) Sr a ft e r o x. e t ch Fig. 4.6 : Total Sr concentration (before anneal), Sr concentration after anneal at 800°C, Sr concentration in oxide and at the interface (VPD-TXRF) and Sr remaining concentration after VPD oxide etch for O2 and N2 annealing atmosphere. The tendency of Sr to stay mainly in the oxide layer rather than to deeply diffuse into silicon, can be explained on the basis of the large free energy of oxidation: 2 Sr + SiO 2 → 2 SrO + Si − 142 kcal mol −1 (4.8) The aspect of Sr cross contamination is presented in figure 4.7. Some Sr impurities can be found on the facing surface of a neighboring, initially clean wafer, however, less critically under N2 than under O2, not over the whole wafer, and not homogeneously. Probably due to a cross contamination through wafer handling, like touching wafers with contaminated tweezers or contaminated wafer box, and not through gas phase transport. 48 4 Properties of Barium, Strontium, Bismuth, Iridium, and Platinum Impurities in Silicon 1E14 Cross-contamination in O2 Intentionally Sr contaminated wafer 2 1E13 Sr concentration ( at / cm ) 2 Sr concentration ( at / cm ) 1E14 1E12 1E11 Sr detection lim it 1E10 Point 1 Point 2 Point 3 Point 4 1E12 1E11 Sr detection lim it 1E10 Point 5 cross-contamination in N2 intentionally Sr contaminated wafer 1E13 Point 1 Point 2 Point 3 Point 4 Point 5 Fig. 4.7: Cross contamination aspects of Sr under O2 or N2 atmosphere at 800°C. Dashed columns present the Sr concentration on a clean wafer, facing an intentionally contaminated wafer (close columns). 4.2.3 Desorption Properties of Bismuth As shown in figure 4.8, if the Bi concentration in the SC1 solution increases by two order of magnitude, the Bi concentration on the surface increases only by one order of magnitude. The relationship between the two concentrations is given by: 2 Bi concentration on the surface (at/cm ) CBi,surf = CBi0.58in solution ( ppm ) x 9.48 x 1012 at / cm2 (4.9) 15 10 14 10 13 10 Before anneal After anneal 12 10 11 10 1 10 100 Bi concentration in the solution (ppm) Fig. 4.8: Relationship between Bi concentration (measured by TXRF) before and after annealing at 800°C during 60 min in O2 and Bi concentration in the contaminating solution 4.2 Desorption Properties of Contaminants on Silicon Surface 49 A fundamental aspect of Bi is its volatility at relatively low temperatures (the melting point of Bi is 271.4°C). Figure 4.9 summarizes the effect of annealing atmosphere on an initial Bi concentration on the surface of nearly 2 x 1013 at/cm2. Also given in this figure are the Bi concentration after the anneal, the Bi concentration in the oxide, as well as the remaining Bi concentration after oxide etch. After an anneal at 800°C in O2, no significant loss in Bi was seen. Bi contamination does not desorb from the wafer when the heat treatment is performed in O2 atmosphere. This is due to the fact that Bi makes a strong bond with oxygen to form Bi2O3. If annealing was done in a N2 ambient, however, about 90% of the Bi concentration evaporate from the surface. After oxide etch (native or thermal), no bismuth was detected on the wafer surface. This can be an indication that Bi does not diffuse at this temperature. 2 Concentration ( at/cm ) The high volatility of Bi during N2 annealing can lead to severe cross-contamination of other wafers through the gas phase as shown in figure 4.10. After annealing, practically the same Bi concentration as on the intentionally contaminated wafer was found on the facing surface of a neighboring, initially clean wafer. In O2 ambient, on the other hand, the Bi concentration on the facing clean wafer represents only 4% of the total concentration on the intentionally contaminated wafer. 1E13 1E12 1E11 O2 N2 To (B e f t a l o re anne A ft e a l) r ann eal B i in ( V P D o x id e -T X R Bi af F) te r O x. et ch Fig. 4.9: Total Bi concentration (before anneal), Bi concentration after anneal at 800°C, Bi concentration in oxide and at the interface (VPD-TXRF) and Bi remaining concentration after VPD oxide etch upon annealing atmosphere. 4 Properties of Barium, Strontium, Bismuth, Iridium, and Platinum Impurities in Silicon Cross-contamination in O2 Intentionally contaminated wafer 1E13 Bi concentration (at/cm2) Bi concentration (at/cm2) 50 1E12 1E11 D. L. Point 1 Point 2 Point 3 Point 4 Point 5 Cross-contamination in N2 Intentionally contaminated wafer 1E13 1E12 1E11 D. L. Point 1 Point 2 Point 3 Point 4 Point 5 Fig. 4.10: Cross contamination aspects of Bi under O2 or N2 atmosphere at 800°C. Dashed columns present the Bi concentration on a clean wafer, facing an intentionally contaminated wafer (close columns). D.L. is the detection limit. 4.2.4 Desorption Properties of Iridium The main problem with Ir, as well as Pt, is that no quantification of the metal in the oxide was possible because the collection efficiency is often well below 10%. Attempts done with the assistance of GeMeTec company and in cooperation with FhG-IIS-B to find other suitable solutions for Ir and Pt showed no satisfying results. Therefore VPD-TXRF cannot be exploited for Ir and Pt. Optimization of DSE solution for sensitivity improvement is beyond the scope of this work. Therefore, we will exclude the VPD-TXRF data in the following presentations. Figure 4.11 shows the concentration of Ir on the surface before anneal, the concentration after anneal, and the remaining concentration after the oxide etch upon annealing in O2 or N2 atmosphere. While no loss in the initial concentration is seen under N2 atmosphere, a very significant loss is observed if anneal is performed in O2 atmosphere. For wafers annealed in N2, the remaining concentration after native oxide etch is approximately the same as the initial concentration, which means that all Ir impurities diffuse into the substrate. After etch of the thermal oxide, Ir is still found on the surface in concentrations two times higher than the concentration that was measured after anneal. This is because of the Ir distribution in the oxide, which increases toward the SiO2/Si interface, as shown in figure 4.12. This figure shows that the maximum Ir concentration is found at the interface and very little of Ir was found deeper than the interface. It can be concluded that in O2 atmosphere, Ir desorbs from the surface and can be found on the facing clean wafer, as demonstrated in figure 4.13. However, and if correlated to the initial concentration, not very much Ir is found on the faced clean wafer. This means that most of desorbed concentration was transported inside of the furnace via the gas phase, and, therefore, contaminates the whole furnace. 4.2 Desorption Properties of Contaminants on Silicon Surface 51 2 Concentration ( at/cm ) 1E13 1E12 1E11 1E10 Befo 1E9 A f te r N2 A fte r O2 O x. anne re an neal al e tc h Fig. 4.11: Total Ir concentration (before anneal), Ir concentration after anneal at 800°C, and Ir concentration after oxide etch upon annealing atmosphere. 10 3 SiO2 Si 2 10 1 10 0 10 ppm Ir annealed in O2 Counts 10 0 10 20 30 40 50 Depth (nm) Fig. 4.12: ToF-SIMS profile of 10 ppm Ir annealed at 800°C in O2. 60 52 4 Properties of Barium, Strontium, Bismuth, Iridium, and Platinum Impurities in Silicon A severe cross contamination is also observed in N2 atmosphere. The concentration on a facing clean wafer represents 25% of the initial concentration on the intentionally contaminated wafer. Since no loss was observed after anneal in N2, this high concentration is due to the high contamination level of the furnace, caused by a previous annealing in O2. 1E13 Cross-contamination in N2 Intentionally contaminated wafer 2 Ir concentration (at/cm ) Cross-contamination in O2 Intentionally contaminated wafer 2 Ir concentration (at/cm ) 1E13 1E12 1E11 1E10 D. L. Point 1 Point 2 Point 3 Point 4 1E12 1E11 D. L. 1E10 Point 5 Point 1 Point 2 Point 3 Point 4 Point 5 Fig. 4.13: Cross contamination aspect of Ir in O2 or N2 atmosphere. The concentration on the surface after an anneal in N2 or in O2 is presented in Figure 4.14. The relationship between the Ir concentration on the surface and the Ir concentration in the solution upon annealing atmosphere are : CIr ,surf = CIr0.3in solution (ppm ) x 3.23 x 1011 at / cm2 , in O2 (4.11) CIr ,surf = C1Ir.1in solution (ppm ) x 3.17 x 1011 at / cm2 , in N2 (4.12) so that the loss in the initial concentration after anneal in O2 can be given by: ( ) C loss = C1Ir.1in solution (ppm ) − CIr0.in3 solution (ppm ) x 3 x 1011 at / cm 2 (4.13) 53 2 Ir Concentration on the Surface (at/cm ) 4.2 Desorption Properties of Contaminants on Silicon Surface 14 Before annealing After annealing in N2 After annealing in O2 10 13 10 12 10 11 10 10 10 1 10 100 Ir concentration in the contaminating solution (ppm) Fig. 4.14: Relationship between Ir concentration before and after annealing at 800°C during 60 min in O2 and N2 atmospheres and Ir concentration in the contaminating solution. 4.2.5 Desorption Properties of Platinum The properties of Pt on the surface were found to be influenced by the annealing atmosphere. Figure 4.15 shows the Pt concentration on the surface, upon anneal in O2 or N2, versus the initial concentration in the contaminating solution. If the anneal is performed in N2, no loss in Pt is observed and the concentration on the surface before or after anneal can be given by : CPt,surf = CPt in solution ( ppm ) x 7.25 x 1011 at / cm2 , in N2 and before oxide etch (4.14) After etching of the native oxide, the concentration of Pt is relatively lower than the concentration before oxide etch. This is because with etching of the native oxide, the included Pt ions are removed from the oxide. The remaining Pt concentration on the surface has the following expression : 0.58 11 CPt,surf = CPt at / cm2 , in N2 and after oxide etch in solution ( ppm ) x 7.16 x 10 (4.15) The difference between the two concentrations, which theoretically is the Pt concentration included in the native oxide, can be expressed as : ( ) 0.58 Cdiff = Cbefore Ox etch – Cafter ox etch = Cppm − Cppm x 7.2 x 1011 at/cm2 (4.16) 54 4 Properties of Barium, Strontium, Bismuth, Iridium, and Platinum Impurities in Silicon 14 Before oxide etch After oxide etch Annealed in N2 2 Pt concentration (at/cm ) 10 10 13 10 12 10 11 Annealed in O2 Detection limit 10 10 1 10 100 Pt concentration in the solution (ppm) Fig. 4.15: Pt concentration on the surface before and after oxide etch for O2 and N2 annealing atmospheres. After anneal in O2, no Pt could be detected on the surface for low concentrations (below 10 ppm), whereas there is no real difference between the concentration after anneal in N2 or O2 for higher concentration. After oxide etch, the Pt reappears on the surface, with a saturated concentration of 1.7 x 1011 at/cm2. No difference between the concentration before after oxide etch, for the high concentration of 100 ppm, is observed. In O2 anneal, the oxidation of the silicon surface leads to the consumption of the silicon self-interstitial, and therefore to the suppression of the site change of Pt [Col86]. This could be the reason why Pt concentration on the surface is very low if annealed in O2. For higher concentration, however, Pt does not react if exposed to the oxidizing atmosphere. Attempts to measure the Pt profile in the oxide using TOF-SIMS (no SIMS is possible in the oxide for the reason, we explain in the following section ) were not successful because of the low Pt concentration compared to the detection limit (1017 cm-3). The tendency of the Pt to reappear after the oxide etch can be explained as follows (figure 4.16): a 7 nm oxide thickness results from the thermal oxidation of the surface at 800°C for 60 min. Initially, Pt is included in the native oxide, and with the oxide growth, Pt is included in the first oxide layer. This is very likely, since Pt, as noble metal, does not react easily. Consequently, and because the penetration depth (3.2 nm for quartz glass [Klo 97]) is much shorter than thickness of the oxide layer, the embedded Pt impurities are not detected. After the oxide-etch, the Pt is exposed to the X-ray and can be detected. 4.2 Desorption Properties of Contaminants on Silicon Surface 55 X-ray Z=3.2 nm Pt ≈ dox=7nm SiO2 Si ≈ Fig. 4.16: Schematic explanation of the undetected Pt with TXRF before oxide etch. After oxide etch, Pt is exposed to x-rays and can be easily detected. If Pt concentration in the contamination solution is high, agglomeration of Pt on the surface of the native oxide in form of dendrites or small particles was observed after the contamination step using an optical microscope (figure 4.17a). No agglomeration of Pt was observed on the surface for 10 ppm Pt concentration in the solution, even when observing the surface with Atomic Force Microscopy (AFM) (see figure 4.17b). After the anneal (either in O2 or in N2), the dendrites disappear completely from the surface because most of the Pt impurities diffuse into the bulk out from the dendrites, which act as diffusion source, and no effect of anneal atmosphere could be seen. It can be concluded from TXRF investigation that if the Pt surface coverage is high, approaching 1 ML, the anneal atmosphere has no pronounced effect. (a) (b) Fig. 4.17: Optical microscope micrograph of wafer surface contaminated with 100 ppm Pt before anneal showing agglomeration of Pt in the form of dendrites or small particles (a) and AFM image of wafer surface contaminated with 10 ppm Pt (b). 56 4 Properties of Barium, Strontium, Bismuth, Iridium, and Platinum Impurities in Silicon The cross contamination of Pt in O2, or N2 atmosphere is presented in figure 4.18. No presence of Pt on clean faced wafer was detected, neither in O2 nor in N2 atmosphere. While it is clear that no cross contamination occurs under the N2 anneal condition, the results under O2 condition have to be carefully seen since the Pt detection in very low concentration is not straightforward. 1E14 1E12 D. L. 1E11 1E10 Point 1 Point 2 Point 3 Point 4 Measurement point Point 5 2 Pt cross-contamination in O2 atmosphere Intentionally contaminated wafer 1E13 Pt Concentration (at/cm ) 2 Pt concentration (at/cm ) 1E14 Pt cross-contamination in N2 Intentionally contaminated wafer 1E13 1E12 D. L. 1E11 1E10 Point 1 Point 2 Point 3 Point 4 Point 5 Measurement position Fig. 4. 18: Pt cross-contamination in O2 or N2 atmosphere. It is difficult to state on the Pt properties only from these surface studies without knowing the diffusion properties. Results from SIMS and DLTS profiling, that will be presented in sections 4.2.4 and 4.3.2, respectively, show that the annealing atmosphere influences only the concentration on the surface, and that in depths of few microns from the surface, there is absolutely no difference between anneals in O2 or in N2. It is worth mentioning here that the Pt not detected with direct TXRF or barely detected after oxide etch diffuses deeply into the bulk and even has the same volume concentration as if annealed in N2. The problem of Pt detection in case of very low coverage gives an idea of how sensitive the detection method should be. DLTS appears to be the most suitable method for Pt detection. 4.3 Diffusion Properties of Contaminants in Silicon 57 4.3 Diffusion Properties of Contaminants in Silicon 4.3.1 Time of Flight-Secondary Ion Mass Spectroscopy Analysis of Barium, Strontium, and Bismuth The previous surface analysis by TXRF and VPD-TXRF showed the properties of these elements only on the surface or close to the interface. No detailed information was obtained about the diffusion into the silicon substrate. This preliminary study with the lack of data in the literature about the diffusion of Ba and Sr and Bi into Si cannot illustrate their diffusion properties and the question whether Ba, Sr, and Bi diffuse at 800°C has not been clarified. It is even questionable, whether there is possible diffusion in oxidizing atmosphere. In contrast to the extensively investigated case of Ba and Sr adsorbed on silicon surfaces, the diffusion of Ba and Sr into silicon has received much less attention. Fan et al. [Fan 91] reported different adsorption structures, depending on Ba coverage for temperatures above 700 °C and presuming that at low coverage (< 1 monolayer ML), Ba does not diffuse into the Si(100) surface even at high temperatures of 1000 °C . No much is known about diffusion of Sr in Si, except the work of Yamamichi et al. [Yam 95], who reported a diffusion coefficient of 2 x 10-17 cm2/s for an anneal at 950°C in N2 atmosphere. However, no Sr diffusion coefficient for a certain temperature range has been reported by Yamamichi et al. Moreover, data on Sr diffusion in O2 atmosphere has not been reported. For Bi, a diffusion coefficient in the temperature range between 1050°C and 1200°C was given by Ishikawa et al. [Ish 89]. Below the temperature of 1000°C, the diffusion properties of Bi were unknown. In order to get more insight into the depth distribution of Ba, Sr, and Bi atoms in oxide as well as in silicon, ToF-SIMS depth profiles were measured. ToF-SIMS is known to have low detection limits, that are appropriate for such studies, and has also good depth resolution. Dual beam (Ar+ at 10 keV as analysis primary ions and O2+ at 1 keV as sputter primary ions) ToF-SIMS mass spectra were recorded on an area of 200x200 µm2. The detected secondary ions were Ba+, Sr+, or Bi+. For better charge compensation, ToF-SIMS was operated in the “interlaced” mode. In this mode, the charge are compensated after sputtering and the flight time analysis respectively in a cycle of 100 µs. A charge compensation system comprising a 30 eV pulsed electron flood gun is used to prevent charge build-up in insulating samples. Figure 4.19 compares, the performances of dynamic SIMS and ToF-SIMS to measure the profile of Sr or Ba. Besides a much better depth resolution, measurement in the oxide layers were possible with ToF-SIMS and not with SIMS due to problem of charge compensation. ToF-SIMS performs charge compensation better as SIMS; measurements are even possible in nitride layers, whereas in SIMS, these layers have to be etched for measurement beyond them [Tre 01]. Theoretically, the diffusion of Ba and Sr can be modeled with a Gaussian distribution. In this distribution, an infinitesimally thin layer of diffusing substance is deposited on one surface of the wafer with a constant total concentration S per unit area. The diffusion source layer is allowed to be consumed during the diffusion process. With the specific initial condition : 58 4 Properties of Barium, Strontium, Bismuth, Iridium, and Platinum Impurities in Silicon C(x,t=0) = 0, where C(x,t) is the concentration of the diffusing element at position x from the surface, after a diffusion time t. and the boundary conditions : ∞ C( x, t ) dx = S and C(x,∞) = 0 (4.17) 0 the solution of the diffusion equation (also called Fick´s diffusion equation), that satisfies these conditions, is : æ x2 ö (4.18) expçç − πDt è 4Dt This is a gaussian function with decay width x D = 2 Dt , where D denotes the diffusion coefficient. C(x, t ) = S SIMS ToF-SIMS SIMS ToF-SIMS Ba Counts (a.u.) Counts (a.u.) Sr SiO2 Si 0 SiO2 Si 20 40 Depth (nm) 60 0 20 40 60 Depth (nm) Fig. 4.19: Comparison between SIMS and ToF-SIMS performances to measure Sr and Ba diffusion profile after an anneal at 800°C in O2. Figures 4.20a-c show the ToF-SIMS profiles of Ba, Sr, and Bi after an anneal at 800°C for 60 min in O2 atmosphere. The maximum concentration of Ba and Sr is found in the oxide and at the SiO2/Si interface. Ba and Sr diffuse into Si over distances of some tens of nanometers. A good agreement between the measured profiles and the profiles fitted to equation 4.18 can be obtained. A diffusion of Ba and Sr into silicon is observed even for low coverage of 0.01 ML. 4.3 Diffusion Properties of Contaminants in Silicon 10 22 SiO2 10 21 10 20 Si SiO (a.u.) -3 Concentration (cm ) 59 100 ppm 10 ppm Ba (a) 2 ppm 10 19 10 18 10 17 0 20 40 60 80 Depth (nm) SiO (a.u.) 20 Sr 100 ppm -3 Concentration (cm ) 10 10 10 ppm 19 (b) 2 ppm 10 18 10 17 SiO2 0 Si 20 40 60 Depth (nm) 20 SiO (a.u.) -3 Concentration (cm ) 10 19 10 Bi (c) 18 10 SiO2 Si 17 10 0 20 40 Depth (nm) Fig. 4.20: ToF-SIMS depth profiles of Ba (a), Sr (b) and Bi (c) after an anneal at 800°C for 60 min in O2 for different concentrations. The solid lines are fitts to equation 4.18 60 4 Properties of Barium, Strontium, Bismuth, Iridium, and Platinum Impurities in Silicon From the depth profiles, diffusion coefficients of 5x10-16 cm2/s and 2x10-16 cm2/s could be extracted for Ba and Sr respectively. Bi, on the other hand, is found only in the oxide and at the interface, and no Bi atoms could be detected in Si deeper than the interface region. At 800°C, Bi does not diffuse into silicon. 4.3.2 Temperature Dependence of the Barium and Strontium Diffusion Coefficient For a complete characterization of Ba and Sr diffusion into silicon, the diffusion coefficient in temperature range between 800 and 1000°C was determined using the ToF-SIMS profiles. The temperature dependence of diffusivity often follows an Arrhenius law: D = D0 exp(- Ea/kT) from which the activation energy Ea and the pre-exponential term D0 can be extracted. Figure 4.21 shows an Arrhenius Plot of the Ba, and Sr diffusion coefficients determined from the diffusion profiles at 800, 900, and 1000°C. While the measured Sr diffusion coefficients at different temperatures are well fitted by a straight line, the measured diffusivities of Ba deviate from the fitting line (fitted according to the least square method). In an attempt to improve the result, the profiles at 900 and 1000°C were re-measured and the results of the second measurements were not better. A reason of this difficulty could be a matrix effect of the ToF-SIMS analysis as pointed out by Benninghoven [Ben 94]. 1000 800 -14 Sr Ba 2 Diffusion coefficient (cm /s) 10 Temperature (°C) 900 10 -15 10 -16 10 -17 8.8 9.2 9.6 10.0 10.4 10.8 11.2 -1 1/kT (eV) Fig. 4.21: Arrhenius Plot of the Ba, and Sr diffusion coefficients The expression of Sr and Ba diffusion coefficient determined from figure 4.21 are : 4.3 Diffusion Properties of Contaminants in Silicon 61 DSr = 8.23 X 10-14 exp(-0.588 eV/ kT) (4.19a) DBa = 8.81 X 10-13 exp(-0.72 eV/ kT) (4.19b) 10 -2 10 -5 10 -8 2 Diffusion coefficient (cm /s) These diffusion coefficients, demonstrate that Sr and Ba belong to the very slowly diffusing elements in Si. Figure 4.22 compares the diffusion of Sr and Ba with the very fast diffusing transition metals like Cu, Pd and Au, the moderate slow diffusing like Ti and the slow diffusing like W. 10 -11 10 -14 10 -17 Cu Pd Au Fe Ti W Ba Sr 600 800 1000 1200 Temperature (°C) Fig. 4.22: Comparison between Sr and Ba diffusion coefficient and some elements. The diffusion coefficient of the others elements are taken from [Gra 95]. 4.3.3 Secondary Ion Mass Spectroscopy Analysis of Iridium and Platinum First attempts to measure low Pt concentration with ToF-SIMS were hampered by a low detection limit of 6x1017 cm-3. No profile could be measured for a Pt initial contamination of 10 ppm annealed in O2. For Pt profiling, only dynamic SIMS was utilized, using a CAMECA 6f tool. As discussed in the previous section, a large amount of Ir desorbs from the surface if annealed in O2 atmosphere, so that no sufficient Ir impurities are available to diffuse. Up to a concentration of 100 ppm in the contaminating solution, no Ir was detected in Si. SIMS profiles, performed on these samples with etched oxide (to avoid any matrix effect), reveal Ir atoms just at the interface as shown in figure 4.23-a and previously in figure 4.12. For a concentration of 1000 ppm, only very few Ir impurities were observed to diffuse as depicted in figure 4.23-b. 62 4 Properties of Barium, Strontium, Bismuth, Iridium, and Platinum Impurities in Silicon The dynamic SIMS diffusion profile of Ir at 800°C in N2 atmosphere, and for different concentrations is presented in figure 4.24. These profiles were measured using Cs+ primary ions at a net impact energy of 15 keV and were quantified according to a standard implanted sample from Charles Evans & Associates. Regardless of the exponential decrease in the concentration (120nm/decade), the measured concentration exceeded by a factor of 105 the solubility limit of Ir in Si at 800°C, so that the question arises, if this is not a measurement artifact, and what presents this high concentration? We ruled out any speculation about the quantification, since the profiles were quantified according to a standard implanted sample. The RSF factors (required to convert ion intensity into concentration) were collected from several measurements of Ir implanted profiles. The RSF of each profile was determined by normalizing the area under the implant concentration profile to the dose measured by RBS. The resulting individual RSF values were then averaged. No significant statistical trends of the individual RSF factors were observed. 10 19 18 10 (b) Concentration (cm-3) 17 -3 Concentration (cm ) (a) 10 10 18 10 16 10 17 0 50 Depth (nm) 100 15 10 0 100 200 300 400 Depth (nm) Fig 4.23: Ir Profile of 100 ppm (a) and 1000 ppm (b) concentration in the contaminating solution, after an anneal at 800°C in O2. To explain why the measured Ir concentration is higher than the solubility limit of Ir, cross sectional Transmission Electron Microscopy (TEM) analysis were performed on the samples, before and after anneal in N2 at 800°C. Before annealing, dark (flat) areas are observed on the Si surface (figure 4.25a). These areas extend over a distance of 50 nm. EDX (Energy Dispersive X-ray analysis) measurements performed with an electron beam focused on this region confirmed the existence of Ir impurities in a relatively low concentration (figure 4.25b). After anneal, the analysis showed clearly the presence of very fine particles of 10 nm size as depicted in figure 4.26a. EDX measurements conducted on the particles (point1 in figure 4.26a) showed that these particles are constituted essentially of Ir and do not contain significant amount of Si, which means they are no silicide. In return, EDX measurement done far from the particles (point 2 in figure 4.26a) did not detect the presence of Ir. This is actually the dissolved Ir that could not be detected with EDX, owing to its low concentration. After anneal, the detected Ir signal with EDX has a relatively higher intensity as before anneal. During anneal, Ir growth into particle takes place in regions where it has agglomerated before anneal. 10 20 10 19 10 18 63 100 ppm 10 ppm -3 Concentration (cm ) 4.3 Diffusion Properties of Contaminants in Silicon 1 ppm 10 17 10 16 10 15 10 14 0 .0 0 .2 0 .4 0 .6 0 .8 D ep th (µ m ) Fig. 4.24: Iridium diffusion profiles of 1, 10, and 100 ppm concentration in the solution after an anneal at 800°C in N2. Epoxy for TEM preparation (a) Surface Si (b) Intensity (a.u.) Si Energy (keV) Fig. 4.25: Cross sectional TEM (a) and EDX (b) analysis of 100 ppm Ir contaminated wafer before anneal. The Circle indicates the region, where EDX measurements were conducted. The electron beam used for analysis has a diameter between 30 nm and 50 nm. 64 4 Properties of Barium, Strontium, Bismuth, Iridium, and Platinum Impurities in Silicon (a) Epoxy for TEM preparation Surface Si (b) Point 2 Intensity (a.u.) Point 1 Energy (keV) Energy (keV) Fig. 4.26: Cross sectional TEM (a) and EDX analysis at point 1 and 2, of 100 ppm Ir contaminated wafer after anneal at 800°C in N2. The concentrations exceeding the limit of solubility of Ir at 800°C, are due to the presence of Ir-rich particles on the surface. In area analyzed by SIMS (typically of 60 µm diameter), crystalline Ir is being sputtered. For platinum, the previous surface study with TXRF showed a pronounced effect of the annealing atmosphere on the surface concentration. For further investigation of this effect, more deeper from the surface, SIMS profiles were measured. Pt profiles were recorded using Cs+ primary ions. For the quantification, a Pt standard from Charles Evans & Associates was used. Figures 4. 27 presents the diffusion profile of Pt for different initial concentrations on the surface, upon anneal in O2 or N2. The results showed the influence of the annealing atmosphere on the concentration at or near the surface region, in the same way as TXRF. The Pt concentration decreases exponentially (140 nm/decade) and after some hundred nanometers, reaches its detection limit of nearly 5x1014 cm-3. 10 19 10 18 10 17 10 16 10 15 10 14 65 10 ppm in O 2 100 ppm in O 2 10 ppm in N 2 100 ppm in N 2 3 Concentration (atoms/cm ) 4.3 Diffusion Properties of Contaminants in Silicon 195 0.0 0.2 0.4 0.6 Pt 0.8 1.0 D e p th (µ m ) Fig. 4.27: SIMS profile of 10 and 100 ppm Pt concentration in the solution after an anneal at 800°C in O2 or N2. As in the case of Ir, the measured concentrations exceed the Pt solubility limit at 800°C of 2 X 1014 cm-3. The examination of this effect was done in the same way as previously shown for the Ir case. Extremely small Pt rich nano-particles were observed on the surface after the anneal. These Pt-rich nano-particles can easily separate from the surface and be found on the faced glue sample during TEM preparation. 66 4 Properties of Barium, Strontium, Bismuth, Iridium, and Platinum Impurities in Silicon (a) Epoxy for TEM preparation Surface Si Intensity (a.u.) (b) Energy (keV) Fig. 4.28: Cross sectional TEM (a) and EDX (b) analysis of 100 ppm Pt contaminated wafer before anneal. Epoxy for TEM preparation Surface Si Fig. 4.29: Cross sectional TEM analysis of 100 ppm Pt contaminated wafer after anneal 4.3 Diffusion Properties of Contaminants in Silicon 67 4.3.4 Study by Deep Level Transient Spectroscopy 4.3.4.1 Trap Level Investigation The recombination lifetime depends exponentially on the location of the trap level in the bandgap, so that one trap affects more severely the minority carrier lifetime than other traps, depending on its position in the bandgap. However, for a level to be an efficient recombination center its electron and/or hole capture cross sections also have to be large. The investigation of the energy level introduced by Pt, Ir, Ba, Sr, and Bi were performed using DLTS. The measurements were carried out using a Semilab DLS83 tool based on lock-in principle and operating at 1 MHz. The tool is totally computer controlled. For the temperature cooling, a He-cryostat system allowing measurement down to 20K, was used. Measurement down to 77K, were performed using liquid nitrogen, if there is no need to cool samples to deeper cryogenic temperatures. Standard DLTS spectra were recorded using a reverse bias of 4V with a pulse frequency of 460 Hz, and a filling pulse of 1.5 V with a duration of 55 µs. For the determination of the energy level and capture cross section, an Arrhenius plot of the emission rate was created by varying the frequency. For the Pt diffused at 800°C, we found a level of donor type, located at Ev+0.313 eV, with a majority carrier cross capture section σ=3.83x10-15 cm2 and an acceptor located at Ec-0.227 eV, with σ=2.46x10-15 cm2, in p-type and n-type Si respectively. Kwon et al. [Kwo 87] found a third energy level, an acceptor level of Ec-0.52 eV, σ= 4.5 x 10-15 cm2, by using the DLTS technique and claimed that the trap concentration of this level near the surface wafer is low enough to be out of the detectable range. Therefore, they considered this level to be associated with some interstitial platinumoxygen or other defect complex. The nature of this defect complex was not characterized or clarified. Recently, Sachse et al. assigned the midgap level to a platinum-hydrogen complex [Sac 97a] and identified other platinum-hydrogen complexes: at EC - 0.18 eV, at EV + 0.30 eV, and at EV + 0.4 eV [Sac 97b]. They demonstrated that hydrogen was introduced during wet chemical etching at room temperature and showed that all the platinum-hydrogen related complexes dissociated after an anneal above 600 K which results in a full restoration of substitutional platinum concentration. For Ir diffused at 800°C in N2, three energy levels were detected. They are all located in the upper half of the bandgap, and thus can only be measured in n-type Si: E1=Ec-0.160 eV, with σ= 1.51x0-15 cm2, E2=Ec-0.271 eV, with σ = 1.28x10-14 cm2, and E3=Ec-0.534 eV, with σ=1.62x10-15 cm2. A typical DLTS-signal of Ir in n-type Si after an anneal in N2, is shown in figure 4.30a. Benda et al. [Ben 98] obtained the same values and showed that levels E1 and E2 correspond to substitutional Ir. They did not observed the trap E1 in samples annealed at 940°C for 15 min., but could observe it in samples annealed at 940°C for 155 min. This was their argument why E1 is a substitutional Ir, since a substitutional Ir diffuses more slowly than interstitial Ir. For the samples annealed in O2 (figure 4.30b), no peaks were observed for low concentrations (below 1000 ppm in the solution), whereas the three peaks were found for high concentration of 1000 ppm, however in very low concentrations, or just 68 4 Properties of Barium, Strontium, Bismuth, Iridium, and Platinum Impurities in Silicon at the detection limit of 1011 cm-3, as it is the case for the level E1. This is in good agreement with the results from the SIMS of section 4.3.3. 10 ppm Ir annealed in N2 20 0 (a) DLS (mV) -20 -40 EC- 0.160 eV -60 -80 EC- 0.534 eV -100 EC- 0.271 eV -120 50 100 150 200 250 300 350 300 350 Temperature (K) 0 DLS (mV) (b) -10 100 ppm 1000 ppm -20 50 100 150 200 250 Temperature (K) Fig. 4.30: Typical DLTS of Ir in n-type Si after an anneal at 800°C in N2 (a) or in O2 (b). No DLTS investigation of Ba and Sr induced energy levels in the Si bandgap, was reported in literature. The question if Ba, Sr, and Bi introduce deep level traps was never clarified. For this purpose and in order to discover the trap levels of Ba, Sr, and Bi, if they really exist, intensive DLTS measurements were performed on p and n-type Si substrates in a temperature range from 20 to 300K. In the first set of measurements, done on 10 ppm Ba, Sr, and Bi contamination, annealed at 800°C in O2, no specific peak was obtained. The same results were obtained for a second set of measurements done on 100 ppm contamination. As results, it can be concluded, that under the tested conditions, Ba, Sr and Bi do not introduce deep energy levels in silicon and, therefore, should also not be effective recombination centers. 4.3 Diffusion Properties of Contaminants in Silicon 69 4.3.4.2 DLTS Profiling Dynamic SIMS has a detection limit for Pt and Ir around 5 x 1014 cm-3 and 1 x 1015 cm-3 respectively, so that the profiling of these impurities was not possible at a depth greater than of a few hundreds of nanometres. This of course, is not sufficient considering the fact that these elements can deeply diffuse into the substrate, and reach the active regions located at approximately one micron. This is actually the typical distance between the bottom electrode and the transistor gate. On the other hand, these concentrations are still considerably high, that the performance and product yield can be critically affected, if we rely upon the detection limit of SIMS. With a detection limit in the range of 10-4 x ND<C<10-1 x ND, where ND is the substrate doping and C is the impurity concentration, DLTS offers a detection limit of 1011 cm-3, for the commonly used substrates in DRAM technology (typically of 1015 cm-3). The detection range depends on the bridge sensitivity and available commercial DLTS have a detection limit of even below 1010 cm-3, making DLTS a powerful sensitive detection method. The profile measurement with DLTS was performed on samples of 1.4 x 0.4 cm2 size. These samples were beveled with angles of 1.17° or 2.9°, using 3µm Al2O3 powder followed by fine abrasive of 1 µm grain size. The obtained bevel extends over a distance of 300 to 400 µm deep in the substrate. The samples were then polished using successively a diamond suspension of 6 µm, 3 µm, 1 µm, and 0.25 µm diameter size. A cleaning with isopropanol followed. The damaged surface layer was then removed by etching the samples in an etch mixture of HF(50%)/HNO3(100%)/ CH3COOH(100%) in a ratio of 2:1:2. After this etching step at room temperature, 15 µm of the silicon material was removed. At the end, a 500 nm thick layer of Hf for pSi or Au for n-Si was evaporated through a shadow mask in order to provide a Schottky contact. The ohmic contact on the back-side was obtained by rubbing Ga. The device configuration used for the profile measurement is illustrated in figure 4.31. 0.4 cm Schottky contact Depth Ohmic contact (rubbed Ga) n-Si 1.4 cm Fig. 4.31: Device configuration used in DLTS-Profiling measurements. 70 4 Properties of Barium, Strontium, Bismuth, Iridium, and Platinum Impurities in Silicon The Pt depth profile measured in CZ silicon is presented in figure 4.32. The Ushaped profile points out the dominance of the kick-out mechanism in both N2 annealed and O2 annealed samples. The measured concentrations are in good agreement with the result of the simulation program developed by the Fraunhofer Institute for Integrated Circuits [Zim 85]. The concentration of Pt in the middle of the wafer was independent of the annealing atmosphere and has a value of 1.7x1012 cm-3. The U-shaped symmetrical profile indicates a negligible cross contamination level during anneal. The effect of the annealing atmosphere near the surface could be seen. However, after a distance of nearly 20 µm, no more difference is observed. From the point of view of contamination risk, this means that a Pt contamination on one surface will diffuse during the anneal, through the whole wafer and reach the opposite surface. This is very alarming, since a Pt contamination on the back side, which can easily occur through chucks (during Pt deposition or Pt plasma etching for example), will diffuse to the active regions at the front side of the wafer and lead to detrimental effects. This implies that the back-surface has to be protected with layers that can getter Pt or with dense structures that can prevent Pt to diffuse into the Si. For the first solution, deposition of poly-Si on the backside [Ogu 97], or creation of an ion-beam damaged layer due to MeV implantation with O [Hol 95] or with He+ [Sch 99] were proposed. For the second solution, a Si3N4 or PSG (phosphoro-silicate glass) layer were proposed by Deng et al. [Den 95b] 14 annealed in N2 annealed in O2 Simulation -3 Pt concentration (cm ) 10 10 13 10 12 10 11 0 150 300 450 600 Depth (µm) Fig. 4.32: Pt profiles in a CZ wafer after diffusion at 800°C in N2 or O2 atmosphere compared with simulation results. Example shown corresponds to a 10 ppm Pt concentration annealed for 60 min. The example of Pt showed that for low detection of tolerable metal contamination in bulk, DLTS performs best. Whereas direct TXRF does not detect 10 ppm Pt annealed in O2, or barely detects it after oxide etch (with VPD-TXRF it is practically not possible to collect Pt), DLTS shows that Pt diffuses deeply into the wafer and has the same concentration in the middle of the wafer as if annealed in N2. 4.4 Diffusion of Contaminants in Poly-Silicon 71 The diffusion profile of Ir at 800°C is shown in figure 4.33. After 15 µm silicon etching during DLTS preparation, the Ir concentration (of the two traps E2 and E3 defined above) reaches the detection limit after some few tens of microns from both surfaces, pointing out a relatively slow diffusion of Ir at 800°C. To check this result, we calculate the diffusion length at 800°C after 3600s diffusion time from the work of Azimov et al. [Azi 77] and Obeidi et al. [Obe 00] (extrapolated to temperature below 1000°C) and found the value of 77 µm and 214 µm respectively. The measured profile agrees well with the diffusion coefficient in the temperature range 700-900°C, measured by Azimov et al. [Azi 77]. The measured profile from the back-surface is then due to a cross-contamination during the anneal as shown in the previous study with TXRF and confirmed by the asymmetry of the profile. The danger of cross contamination with Ir has already been mentioned in section 4.2.4 13 10 -3 Concentration (cm ) Trap E2 Trap E3 12 10 11 10 0 50 600 650 700 Depth (µm) Fig. 4.33: Ir diffusion profile after anneal at 800°C in N2 atmosphere as measured with DLTS profiling method. 4.4 Diffusion of Contaminants in Poly-Silicon The transistor active regions are connected to the bottom electrode through a poly-Si plug. Investigation of the Ba, Sr, Ir, and Pt diffusion properties in this layer is then of the same importance as in crystalline Si. The poly-Si layer considered in this study has 300 nm thickness, and is doped with phosphorus at 900°C using POCl3. The sheet resistance obtained after doping has a value of 35 ± 0.7 Ω/ . This layer simulates the poly-electrode, that will be used in the test structure to evaluate the electrical properties (Chapter 5). The structure investigated consists of a 300 nm poly-Si on 7.5 nm gate oxide. The substrate has the same specifications as before. 72 4 Properties of Barium, Strontium, Bismuth, Iridium, and Platinum Impurities in Silicon Figures 4.34a and b show the diffusion profiles of Ba and Sr, respectively, in 300 nm poly-Si after an anneal at 800°C for 60 min. in O2 atmosphere. The general observation is that the Ba and Sr diffuse into poly-Si over distances of some tens of nanometers. From the depth profiles, diffusion coefficients of 4.7 x 10-16 cm2/s and 2.9 x 10-16 cm2/s could be extracted for Ba and Sr, respectively. These coefficients are very close to the diffusion coefficients of Ba and Sr in crystalline-Si (5 x 10-16 cm2/s and 2 x 10-16 cm2/s for Ba and Sr respectively). This means that Ba and Sr diffuse in phosphorus doped poly-silicon mainly through bulk diffusion mechanism and that the diffusion through grain boundaries is not significant. Counts SiO 10 4 10 3 10 2 Ba SiO2 10 (a) Poly-Si 1 0 10 20 30 40 50 60 70 80 90 100 Depth (nm) SiO 4 10 3 Counts 10 2 10 Sr 1 10 SiO2 (b) Poly-Si 0 10 0 50 100 150 Depth (nm) 200 250 300 Fig. 4.34: (a) Ba and (b) Sr diffusion profile in poly-silicon at 800°C for 60 min. in O2 atmosphere. The initial Ba and Sr concentration (100 ppm of each in the solution) are 7 x 1013 and 1.5 x 1014 at/cm2 respectively. 4.4 Diffusion of Contaminants in Poly-Silicon 73 It seems relatively certain from these results that the diffusion of Ba and Sr to the gate oxide through the poly-Si is unlikely, since most of these impurities are found in the first 100 nm from the poly-Si surface. At this distance, the concentration of Ba and Sr is 3 orders of magnitude lower than at the surface. As in the case of crystalline-Si, the maximum of Ba and Sr concentration are found in the oxide and at the Si/SiO2 interface. Therefore, the presence of Ba and Sr in the gate oxide, where they can cause gate oxide degradation, is most unlikely due to the property of Ba and Sr to be mainly included in the oxide and to the beneficial effect of the poly-Si layer to contain, the rest. Whereas Ba contamination was not observed to promote poly-Si oxidation, Sr contamination enhances considerably the oxidation rate of poly-Si. The oxide film thickness of Sr contaminated poly-Si (30 nm) is two times higher than the normal thickness at 800°C. The Sr promoted oxidation can affect the device performance since the poly-plug oxidation leads to an increase of the contact resistance. For Ir, the case of anneal under N2 atmosphere is more interesting regarding the diffusion to the active regions, since in O2, most all of Ir impurities evaporate. The diffusion profile of Ir at 800°C is presented in figure 4.35a. This profile was measured using SIMS, under the same conditions as in the section 4.3.3. It appears clearly from the SIMS profile that Ir diffuses through the poly-Si layer and reaches the gate oxide region and beyond in a considerably high concentration. This profile corresponds to an initial Ir concentration of 6x1014 at/cm2 . To confirm the profile measured with SIMS, Rutherford Back-Scattering (RBS) measurements were performed using He ions accelerated at energy of 2.2 MeV. Figure 4.35b presents the results of the RBS measurement together with a simulation representing a spectrum when the distribution of Ir in the poly-Si is homogeneous. The diffusion of Ir through the poly-Si, thus, is also confirmed by RBS. 21 10 GOX 20 Concentration (at/cm3) 10 Si 300 nm Poly-Si 19 10 18 10 (a) 17 10 16 10 15 10 0 100 200 300 Depth (nm) 400 500 74 4 Properties of Barium, Strontium, Bismuth, Iridium, and Platinum Impurities in Silicon Energy (MeV) 0.5 2 1.0 1.5 2.0 2.5 3.0 Ir Yield log(#/uC/keV/msr) 1 300 nm 0 (b) -1 Simulation -2 -3 -4 0 100 200 300 400 Channel Fig. 4.35: SIMS diffusion profile (a) and RBS spectrum (b) of 6x1014 Ir/cm2 diffused into poly-Si at 800°C in N2 atmosphere. 3 Concentration (at/cm ) It is very attractive to see that a good agreement, between the SIMS profile and the reconstructed profile form the RBS measurement is obtain if the two profiles are reported on the same plot (figure 4.36). These results point out that the P-doped poly-Si layer cannot getter the Ir impurities. 10 22 10 21 10 20 10 19 10 18 10 17 10 16 10 15 10 14 GOX Poly-Si Si SIMS RBS 0 50 100 150 200 250 300 350 400 Depth (nm) Fig. 4.36: Comparison between measured SIMS and RBS profiles of Ir diffused into poly-Si at 800°C in N2 atmosphere. 4.4 Diffusion of Contaminants in Poly-Silicon 75 300 nm Simulation (a) -2 10 GOX -3 Pt/Si (at) 10 (b) Si 300 nm Poly-Si -4 10 -5 10 -6 10 0 50 100 150 200 250 300 350 400 Depth ( nm) Fig. 4.37: RBS spectrum of 4 x 1014 Pt/cm2 diffused into poly-Si at 800°C in N2 (a), and the reconstructed profile from RBS measurement (b). 76 4 Properties of Barium, Strontium, Bismuth, Iridium, and Platinum Impurities in Silicon To quantify the Ir concentration that reaches the gate oxide (relatively to the initial concentration), the poly-Si layer was etched selectively to the gate oxide using a Cholin (4%) solution at 60°C with an etch rate of 70 nm/min. Prior to the Cholin etching, the native oxide on the surface was etched in BHF for 7 sec. Immediately after the etching of poly-Si, the wafers were abundantly rinsed with DI-water for 15 min. Direct TXRF measurements were then conducted on the surface on different positions. The concentration on the surface of Ir that reaches the oxide is (3.17 ± 1.14 ) x 1012 at/cm2. This concentration represents a value of 0.7% of the initial concentration. This is in good agreement with the estimation done from SIMS and RBS profiles. After the oxide etch, nearly the same concentration is found at the surface of the substrate (4.05 ± 2.27)x1012at/cm2, which indicates further diffusion of Ir into the substrate. Pt impurities can be easily gettered in the very large number of sink site between grain boundaries of the poly-Si [Hay 92]. The presence of P as dopant enhances the effectiveness of gettering [Fal 85]. A RBS spectrum of a 4 x 1014 at/cm2 Pt contamination level after an anneal at 800°C for 60 min in N2 atmosphere is presented in figure 4.37a as well as the simulated spectrum of an homogeneously distributed Pt in the poly-Si. A clear gettering effect of Pt in this layer is observed. The reconstructed profile of Pt from RBS measurement is presented in figure 4.37b. 5 Electrical Characterization of Intentionally Contaminated Samples To undertake the second part of this work and to assess the influence of typical FeRAM contamination on CMOS device properties, a test chip was designed. This test chip reproduces the most important technological steps in the front end of line processing and is used to simulate a typical FeRAM contamination in stacked cell configuration. The test-chip allows the measurement of leakage current on diodes of various geometries and areas or the evaluation of the gate oxide integrity on MOS capacitors also with various areas. The test chip is in fact a simplification of the very long process flow of the stacked cell FeRAM. It can be run relatively short for a quick characterization of any possible contamination like electrodes or dielectric films. 5.1 Influence on the Minority Carrier Lifetime The minority carrier recombination lifetime is a part of the electrical characterization. In order to investigate the influence of Sr, Ba, Bi, Ir, and Pt contamination on minority carrier recombination lifetime, intentionally contaminated wafers were analyzed using the Elymat technique. For the convenience of data presentation, the contamination level is presented in units of ppm (i.e. the concentration in the contaminating solution), if the aim is only to show the effect of increasing concentration. If the effect has to be quantified, the corresponding concentration on the surface is then mentioned. This allows to present not very complicated figures and show the results in a simple form. Moreover, the corresponding concentration on the surface can be easily found in the section 2 of chapter 4. One side polished Czochralski silicon wafers of n and p-type, 4-6 Ωžcm, 150 mm in diameter, were used in this experiment for the evaluation of minority carrier recombination lifetime. These wafers have an initial oxygen concentration between 7.10 x 1017 cm-3 and 7.85 x 1017 cm-3 and a chemically etched back surface so that gettering of impurities by defects is expected to be very low. According to the manufacturer, these wafers have a minority carrier lifetime not lower than 50 µs. A moderate injection level of 1 mA photocurrent was used in this study, so that the Auger recombination can be neglected, and the recombination can be described according to Shockley-Read-Hall (SRH) kinetics. Wafers were measured using 1%HF solution, inserted into the electrolyte in normal position (i.e. front surface was illuminated) or flipped position (i.e. back surface was illuminated). The comparison between the results of these two kinds of measurement gives information about the symmetry of contamination and probes the back-side surface for defects or for cross contamination. 78 5 Electrical Characterization of Intentionally Contaminated Samples The lifetime was calculated from the measured diffusion current using the FPC photocurrent of a 5 Ωžcm high lifetime clean wafer (and not annealed) for the calibration. Wafers not contaminated, but annealed in O2 or N2, served as reference. These reference wafers when measured with µ-PCD showed a low lifetime value of 16 µs. This is of course due to the bad surface passivation quality of the thermal or native oxide that resulted from these anneals. Whereas, when measured with Elymat, a lifetime exceeding 100 µs was found. The example of reference measurements showed clearly that µ-PCD is not appropriate for this study. Since the penetration depth of the laser light into the wafer depends on the energy respectively the wavelength of the laser light, the lifetime was measured using an infra-red (IR) light laser (wavelength 905 nm, penetration depth of 38 µm) or red light laser (670 nm, penetration depth of 4 µm). By measuring with two different penetration depths, information on depth distribution of the defects or recombination centers could be extracted. It should be emphasized here that in FPC mode, and generally speaking, the effect of metal contamination is mainly through surface near precipitates which reduce the collection efficiency of the semiconductor electrolyte junction, defined as the ratio of the measured photocurrent to the generation current. To extend the information obtained from the FPC mode beyond the depletion layer, the IR laser is used in this mode. 5.1.1 Barium, Strontium, and Bismuth Contaminated Wafers A lifetime mapping of 10 ppm Ba, Sr, and Bi contaminated wafers, in comparison to a not contaminated wafer, after an anneal in O2 is presented in figure 5.1a-d respectively. Across the whole wafer, a lifetime not lower than 50 µs is obtained. For this concentration (around 1013 at/cm2 for all contaminants), the lifetime of Ba, Sr, or Bi contaminated wafer is the same as that for a reference wafer and no degradation of lifetime is seen. The examination of diffusion and dark current (that is the leakage current) of the wafers contaminated up to 100 ppm concentration in the solution, shows no decrease in the diffusion current or increase in the dark current (figure 5-2). This is a clear indication about the insignificant change in the recombination rate after the introduction of Ba, Sr, or Bi contamination. The dependence of the lifetime upon the contamination level of Ba, Sr, and Bi is presented in figure 5.3a for p-Si and in figure 5-3b for n-Si. 5.1 Influence on the Minority Carrier Lifetime (a) 150 µs 79 (b) 150 µs 50 µs (c) 350 µs 50 µs (d) 150 µs 100 µs 50 µs Fig. 5.1: Lifetime mapping of Ba (a), Sr (b), Bi (c) contaminated wafers, and reference wafer (d). The lifetime was measured in BPC-mode using IR laser. Ba Sr Bi Ba Sr Bi 1000 Dark current (µA) Diffusion current (µA) 1000 100 10 1 Ref. 2 ppm 10 ppm 100 ppm Concentration in the solution 100 10 1 Ref. 2 ppm 10 ppm 100 ppm Concentration in the solution Fig. 5.2: Diffusion current and dark current at the supply voltage of 8 V as function of Ba, Sr, and Bi concentrations in the contaminating solution. 80 5 Electrical Characterization of Intentionally Contaminated Samples (a) B P C , p -S i IR R ed 1 00 0 Lifetime (µs) 10 0 10 1 Bi-100 ppm Bi-10 ppm Bi-2 ppm Sr-100 ppm Sr-10 ppm Sr-2 ppm Ba-100 ppm Ba-10 ppm Ba-2 ppm Reference 0 .1 (b) IR Red 1000 B P C , n -S i Lifetime (µs) 100 10 1 Bi-100 ppm Bi-10 ppm Bi-2 ppm Sr-100 ppm Sr-10 ppm Sr-2 ppm Ba-100 ppm Ba-10 ppm Ba-2 ppm Reference 0.1 Fig. 5.3: Minority carrier recombination lifetime dependence on Ba, Sr, or Bi concentration in the contaminating solution. (a) corresponds to p-Si and (b) to n-Si wafers. The lifetimes were measured with red and IR laser in BPC mode. 5.1 Influence on the Minority Carrier Lifetime 81 The results of BPC-mode show lifetimes as long as those in the reference wafer and indicate no degradation or drastic decrease in lifetime with increasing contamination levels up to 1014 at/cm2. This points out that under the tested conditions, Ba, Sr, or Bi do not act as efficient recombination centers in n or p-type silicon, which is in good agreement with DLTS results, where down to 20K, no specific deep trap was found. Moreover, the comparison between the results of red and IR laser illustrates a good agreement between the two wavelengths. The comparison between the normal and the flipped measurement method shows no significant discrepancy between the two methods, if we consider the fact that the front side (mirror polished) and the backside (not polished) do not have exactly the same surface properties. It can be concluded from these comparisons that after Ba, Sr, or Bi contamination up to a level of 1014 at/cm2, the bulk as well as the front and back surface of the wafer are still free from effective recombination center or defects like precipitates. N orm al F lipped Lifetime (µs) 1 00 0 10 0 10 Bi-100 ppm Bi-10 ppm Bi-2 ppm Sr-100 ppm Sr-10 ppm Sr-2 ppm Ba-100 ppm Ba-10 ppm Ba-2 ppm Reference 1 Fig. 5.4: Comparison between the result of normal and flipped BPC measurements. The results of FPC-mode, where the surface was checked for metal precipitates, assert the plausibility of the statement that no surface defects are generated by Ba, Sr, or Bi. Up to contamination levels of 1014 at/cm2, the lifetime has a unique value around 1000 µs across the whole wafer for all measured wafers, including the reference. Because the presence or absence of Ba silicide (not too much is known about Sr silicide) is related to the amount of Ba introduced in silicon, it can be concluded that up to the mentioned concentrations range, no Ba or Sr silicidation is likely to occur. This is in good agreement with the results of Hongo et al., who demonstrated that no Ba silicide could be formed in submonolayer range at temperature of 800°C [Hon 94]. This can also be seen clearly in figure 5.5, where the collection efficiency of electrolyte junction in FPC mode is approaching the value of 100% or is equal to the reference wafer value, annealed in the same conditions (here O2 atmosphere). If compared to N2 atmosphere, we note here that the thermal treatment at 800°C in O2, may lead to a slight degradation of the surface properties 82 5 Electrical Characterization of Intentionally Contaminated Samples since the collection efficiency is relatively low. Point-defect generation due to dry silicon oxidation, like injection of interstitial from the oxidizing interface into the silicon, has been well established by Hu [Hu 74] and Dunham and Plummer [Dun 86]. This could be a reason of the relatively low collection efficiency of the reference wafers annealed in O2 in comparison to those annealed in N2. Collection efficiency (%) 104 100 96 92 88 84 Bi-100ppm Bi-10 ppm Bi-2 ppm Sr-100ppm Sr-10 ppm Sr-2 ppm Ba-100ppm Ba-10 ppm Ba-2 ppm Ref-N2 Ref-O2 80 Fig. 5.5: Collection efficiency of the electrolyte junction in FPC mode, as function of Ba, Sr, or Bi concentration, and in comparison to reference wafer annealed in O2 (Ref-O2) or in N2 (Ref-N2). After this analysis of minority carrier lifetime, some preliminary conclusions about the nature of Ba, Sr, and Bi can be drawn: • Up to concentration of nearly 1014 at/cm2, neither Ba, nor Sr, nor Bi affect the minority carrier lifetime. • No Ba or Sr silicide are possible to form in the sub-monolayer range after an anneal at 800°C. • It can be concluded on the basis of the good correlation with DLTS measurement, that Ba, Sr, or Bi do not introduce effective recombination centers, and, therefore, are not considered as lifetime killers. 5.1 Influence on the Minority Carrier Lifetime 83 5.1.2 Iridium Contaminated Wafers Figure 5.6 presents the lifetime mapping, in BPC and FPC mode, of 1 ppm Ir contaminated wafer after an anneal in O2. Although Ir evaporates under O2 anneal, and its presence was not found deeper in the bulk, the lifetime obtained has a very low value, both in BPC and FPC mode. An explanation could be found in the examination of the diffusion and dark current of figure 5.7. (a) (b) 8 µs 7 µs 6 µs 3 µs Fig. 5.6: Lifetime mapping of 1 ppm Ir contamination annealed in O2. The lifetime was measured in BPC-mode (a) and FPC mode (b) using IR laser. The clear degradation of lifetime across the whole wafer is attributed to a drastic decrease of the diffusion current with increasing Ir concentration, due to recombination of the minority carriers with effective recombination centers introduced by Ir. If annealed in N2, the diffusion current decreases linearly with increasing Ir concentration. Whereas, if annealed in O2, the diffusion current saturates at a value of one order of magnitude lower than the reference. The dark current exhibits the same behavior, independently of the annealing atmosphere, if the Ir concentration is higher than 10 ppm. The saturation of the dark current, which is a direct measure of the recombination rate, has two meanings : 1) the dark current it is not determined only by the bulk recombination, but rather by an additional recombination rate, which of course is a surface recombination, since the other recombination mechanisms (Auger or radiative) are excluded. 2) This additional recombination rate at the surface even dominates the total recombination. The influence of the surface recombination seems very plausible, especially in O2 annealing conditions, since Ir diffusion in the bulk was not observed as explained in the section 4.3.3. Up to 100 ppm, all Ir impurities remaining after anneal, are located very close to the surface. By exploiting the results of FPC mode measurement, the influence of the surface can be seen. The plot of collection efficiency as function of Ir concentration in the solution (Fig. 5.8) demonstrates clearly the degradation of lifetime near the surface region. 84 5 Electrical Characterization of Intentionally Contaminated Samples 1000 Diffusion current (µA) N2 O2 (a) 100 10 1 0.1 Reference 1 ppm 10 ppm 100 ppm Ir concentration in the solution 6000 N2 O2 Dark current (µA) 5000 (b) 4000 3000 2000 1000 0 Reference 1 ppm 10 ppm 100 ppm Ir concentration in the solution Fig. 5.7: Diffusion current (a) and dark current (b) at the supply voltage of 6 V as function of Ir concentration in the contaminating solution, upon annealing atmosphere. 105 N Collection efficiency (%) 100 O 2 2 95 90 85 80 75 70 65 100ppm 10ppm 1ppm Ref-O2 100ppm 10ppm 1ppm Ref-N2 60 Ir c o n c e n tr a tio n in th e s o lu tio n Fig. 5.8: Collection efficiency of the electrolyte junction in FPC mode, as function of Ir concentration in the contaminating solution. 5.1 Influence on the Minority Carrier Lifetime 85 The dependence of lifetime on the Ir concentration is illustrated in figure 5-9a for ntype and in figure 5-9b for a p-type silicon. The general observation is that the lifetime of Ir contaminated wafers showed no dependence on the Ir concentration. A discrepancy between the normal and flipped measurement method of FPC mode is seen, more pronounced in p-type as in n-type Si. Absolutely, no difference between the IR and red light (not presented here to avoid a huge graphical presentation) is observed. A similar result of lifetime independence on the concentration was obtained by Kittler et al. [Kit 91] for the case of Ni contamination, who showed that the minority carrier diffusion length is related to the precipitates density N of Ni in Si by the relationship : L D = 0.7 x N −1 3 (5.1) Kittler et al. demonstrated that the diffusion length depends only on the density of the precipitates and not on the concentration of the impurity and that the NiSi2 precipitates provide the dominant recombination path. For our case, this explanation can be ruled out since no Ir precipitation was observed with TEM (section 4.3.3). Or at least, Ir does not strongly precipitate, so that a quantification of lifetime measurement is possible, according to the criteria of Falster [Fas 98]. Falster reported that quantification of lifetime measurement is possible only with the metalsilicon system, in which the metal is homogeneously dissolved as isolated atoms through the wafer thickness. Metals, which precipitate strongly like Cu or Ni render the quantitative analysis of the lifetime quite difficult, or even impossible. For the explanation of these results, we propose the model of high surface recombination velocity due to the presence of Ir impurities on the surface as the main recombination path and argue this as follow: For the case of anneal in O2, SIMS and DLTS measurements showed the presence of Ir only at the interface Si/SiO2. For the case of anneal in N2, SIMS as well as DLTS show higher Ir concentration at the surface than in the bulk. The concentration, in fact, decreases exponentially from the surface. Good agreement between Elymat and µ-PCD is observed which supports the hypothesis of the dominance of surface recombination because the surface of these wafers were not really passivated, so that the dominance of the surface recombination in µ-PCD measurement, is evident. No difference between FPC and BPC values are observed, which points out a very short diffusion length. 86 5 Electrical Characterization of Intentionally Contaminated Samples no rm a l B P C flip p e d B P C no rm a l F P C flip p e d F P C µ-P C D (a) Lifetime (µs) 10 00 O2 N2 1 00 10 1 R eference 1 ppm 1 0 p p m 1 0 0 p p m 1 pp m 1 0 p p m 1 00 p p m Iridium concentration 10 0 0 N2 n o rm a l B P C flip p e d B P C n o rm a l F P C flip p e d F P C µ-P C D O2 (b) Lifetime (µs) 100 10 1 0 .1 0.0 1 R eference 1 ppm 10 ppm 100 ppm 1 ppm 10 ppm 100 ppm Iridium concentration Fig. 5.9: Minority carrier recombination lifetime dependence on Ir concentration in the contaminating solution upon annealing atmosphere for ntype Si (a) and p-type Si (b). 5.1 Influence on the Minority Carrier Lifetime 87 5.1.3 Platinum Contaminated Wafers The case of Pt is found to be not as complicated as the Ir case. Increase of recombination rate with increasing of Pt concentration is obtained as illustrated in figure 5.10. The diffusion current of BPC mode (figure 5.10a) decreases linearly and the dark current increases linearly (figure 5.10b) with increasing Pt concentration on the surface. The linear decrease is also observed in the FPC mode, presented in the results of collection efficiency (figure 5.11). The anneal atmosphere has no prominent effect. Nevertheless, the decrease of the collection efficiency is an indication of surface degradation which has to be correlated with the presence of Pt. (a) Diffusion current (µA) 1000 N2 O2 100 10 1 0.1 Reference 1 ppm 10 ppm 100 ppm Pt concentration in the solution 2000 (b) Dark current (µA) 1600 N2 O2 1200 800 400 Reference 1 ppm 10 ppm 100 ppm Pt concentration in the solution Fig. 5.10: Diffusion current (a) and dark current (b) as function of Pt concentration in the contaminating solution for N2 and O2 annealing atmospheres. 88 5 Electrical Characterization of Intentionally Contaminated Samples 105 N2 O 2 100 Collection efficiency (%) 95 90 85 80 75 70 65 60 55 100ppm 10ppm 1ppm Ref-O2 100ppm 10ppm 1ppm Ref-N2 50 P t c o n c e n t r a t io n Fig. 5.11: Collection efficiency of the junction electrolyte as function of Pt concentration in the contaminating solution for N2 and O2 annealing atmospheres. Although no Pt precipitation occurs easily under the conditions used, and proved also by TEM observations, the recombination at the surface has to be accounted. The dependence of the minority carrier lifetime on Pt concentration and annealing atmosphere is presented in figure 5.12a-b for n-Si and p-Si respectively as measured in BPC and FPC mode for the normal and flipped methods. At 800°C Pt diffuses through the kick-out mechanism, which leads to U-shaped profiles as measured with the DLTS-profiling method. The concentration at the middle of this profile has a value of 1.7 x 1012 cm-3, independently of the annealing atmosphere and the initial concentration. Only, the concentration at the surface was observed to be dependent on the annealing atmosphere and/or initial concentration. This concentration ranges between 1013 cm-3 and 1014 cm-3. The effect of the concentration at the surface can be seen in the measured lifetime. The lifetime in FPC mode decreases more rapidly than in the BPC mode with increasing the concentration. The lifetime in FPC mode is higher than in BPC mode for low concentration. However, the difference between the two modes decreases with increasing the concentration. For high concentration, no difference is observed. Considering the capture cross-section of Pt (σn = 2.5 x 10-15 cm2 and σp = 4 x 10-15 cm2 ), the concentration at the middle of the profile leads to a calculated minority lifetime of 8 µs for n-type and 12 µs for p-Si. This should be the lifetime due to volume recombination, and most likely to be measured in BPC mode, if no other recombination is involved. Indeed, the measured lifetime of 1 and 10 ppm concentration is very close to the theoretical value, regardless of the annealing atmosphere. With increasing concentration, the contribution of the surface component dominates because the concentration of Pt increases in this region. This 5.1 Influence on the Minority Carrier Lifetime 89 explains, why for a high concentration of 100 ppm, no difference between BPC and FPC results is observed. 1000 N2 Lifetime (µs) 100 normal BPC flipped BPC normal FPC flipped FPC µ-PCD O2 10 1 0.1 0.01 -Reference 1 ppm 10 ppm 100 ppm 1 ppm -- 10 -ppm 100-- ppm Pt concentration normal BPC flipped BPC normal FPC flipped FPC µ-PCD 1000 N2 Lifetime (µs) 100 O2 10 1 0.1 0.01 -Reference 1 ppm 10 ppm 100 ppm 1 ppm -- 10 -ppm 100-- ppm Pt concentration Fig. 5.12: Minority carrier recombination lifetime dependence on Pt concentration in the contaminating solution for n-type Si (a) and p-type Si (b) and N2 and O2 annealing atmospheres. 90 5 Electrical Characterization of Intentionally Contaminated Samples 5.2 Design and Technology of Test Chip Diodes or MOS structures having square geometry of 0.0625 mm2, 0.25 mm2, 1 mm2, 4 mm2 or 16 mm2 have been designed with a guard ring surrounding the active region for a precision measurement of the leakage current. All the contacts, including the substrate contact were integrated on the top surface as shown in figure 5.13. Active region Guard-ring Substrate contact Fig. 5.13 : View of the test structure 0.5 x 0.5 mm2, showing contact pad K, guard ring pad G, and substrate contact pad S. The guard ring is situated at a distance of 4.5 µm from the periphery of the active region, has a width of 5 µm, and is constituted of a doped poly-Si on 7.5 nm gate oxide. By forming an accumulation region (for a p-substrate, the guard ring is negatively polarized with respect to the substrate) the coupling of adjacent devices is prevented. The substrate contact surrounds the guard ring and is situated at a distance of 4.5 µm from it. For the evaluation of the periphery effect, structures with different peripheries have been also designed using finger shaped electrodes. The geometries used have the same area of 1 mm2 but different perimeters. The test structure was fabricated on p-Si material, the same as used in the previous studies. The technological parameters utilized originate from a 0.5 µm CMOS 5.2 Design and Technology of Test Chip 91 technology. The following section describes the most important steps of the process flow. 5.2.1 LOCOS Isolation The process starts with the LOCOS (LOCal Oxidation of Silicon) technique for device isolation. The so-called poly buffered LOCOS was used to minimize the extent of the bird’s beak and to reduce the stress between silicon substrate and nitride layer. A pad oxide of 20 nm was grown at a temperature of 900°C in a dry O2 ambient. Low pressure chemical vapor deposition (LPCVD) deposition of 100 nm poly-silicon at 620°C and 250 nm nitride at 680°C followed. For stress reduction, a ratio of diclorosilane (DCS) to ammonia NH3 of 4:1 was used in the deposition of nitride. After patterning with photolithography, the nitride was etched using a plasma process. The gas used for etching was a mixture of CHF3 and O2. While CHF3 is used mainly to etch the nitride, O2 etches the resist. Flow used in this work was found to etch nitride at a rate of 30 nm/min. The nitride on the back-side was etched using a spin etcher without the need to protect the front side with photoresist. The field oxide was grown in a steam oxidation at 1000°C intervening two dry oxidation steps. The resulting field oxide has a thickness of 625 nm. The nitride as well as the poly-Si were then stripped. 5.2.2 N+ and P+ Implantation Ion implantation was used for the formation of n+p junctions, and to dope the region of the substrate contact (require to assure a good ohmic contact). A splitting of the lot precedes the n+ ion implantation, since only wafers for diode structures received this implant. A 20 nm TEOS deposited at 670°C was used as a screening oxide. The n+ active regions were formed by As+ implantation at energy of 80 keV with a dose of 5x1015 cm-2, followed by an anneal at 900 °C for 10 minutes in order to activate the dopant. The depth distribution of the dopant as obtained from SIMS measurements is presented in figure 5.14. The n+p junction depth is approximately 0.3 µm. 21 10 20 10 -3 Concentration (cm ) 19 10 18 10 17 10 16 10 15 10 14 10 0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 Depth (µm) Fig. 5.14: SIMS depth profile of implanted As at energy of 80 keV with a dose of 5 x 1015 cm-2, followed by an anneal at 900 °C for 10 minutes. 92 5 Electrical Characterization of Intentionally Contaminated Samples The p+ implantation under the substrate contact was performed with a BF2 implantation at energy of 50 keV and dose of 5 x 1015 cm-2. 5.2.3 Gate Oxide Growth, Poly-Silicon Deposition, and Patterning Immediately after striping of the screening oxide and the cleaning of the wafers with a cholin based solution, the wafers were loaded into the oxidation furnace. To avoid the growth of a native oxide, the time coupling between the oxidation and the cleaning step prior to oxidation does not exceed some few minutes. The thermal growth of the gate oxide was done in a horizontal furnace. Wafers were loaded into the furnace at temperature of 800 °C in a O2/N2 mixture ambient. The gate oxide was grown at atmospheric pressure in dry O2 during a time tox resulting in 7.5 nm thick oxide. The uniformity of the oxide is of a large concern in the process. Ellipsometry measurements showed a good uniformity from run to run, with a standard deviation never exceeding the value of 10% for all performed oxidations. The very good oxide uniformity was also demonstrated from the tunnel current measurement on MOS structures as shown in figure 5.15. 300 nm poly-Si deposition followed the gate oxidation with a time coupling shorter than 2 hours. The poly-Si was deposited in a LPCVD furnace at 620°C using SiH4 at a deposition rate of 11.0 ± 1.1 nm/min. A subsequent doping of the poly-Si was performed at 900°C using POCl3. The phosphosilicate glass that results was stripped in buffered HF. After doping, the poly-Si has a sheet resistance of 35 ± 0.7 Ω/ . The poly-Si was then patterned using HBr/Cl2 in a plasma process. To avoid gate oxide over-etch at the LOCOS edge, the electrode was extended over the field oxide as shown in the inset of figure 5.16. -3 10 -5 Current (A) 10 -7 10 -9 10 10 -11 0 2 4 6 8 10 12 Electric Field (MV/cm) Fig. 5.15: Example of gate oxide uniformity measured on 118 capacitors. 5.2 Design and Technology of Test Chip 93 I-line lithography (wave length of 365 nm) was used in this work with an advanced optical stepper tool from CANON, operating in projection mode. A 150 mm Reticle mask was projected with a magnification of 1:5 on the wafer surface. After exposure of one chip site, the wafer is stepped to the next chip site. The chip size is 18680 µm x 19880 µm. 1.5 µm thick photoresist was utilized. A dose of 2400 J/cm2 was used to expose the resist. For a fine and precise alignment, a TV image processing system using predefined marks on the wafer, performed automatically the alignment task. 5.2.4 Interlayer Dielectric and Planarization Interlayer dielectric (ILD) serves to isolate electrically the transistor from the bottom electrode. This dense structure may also have the beneficial effect of preventing the metals to diffuse into it and have in the same time a potential of gettering, since it contains both P and B [Fal 85, Pol 88]. The ILD is constituted of 150 nm TEOS and 1600 nm BPSG, deposited in situ at temperature of 410°C in an APCVD furnace using PH3, B2H6 and SiH4. The BPSG was doped with 4% by volume with phosphorus and boron each. The planarization of a pre-deposited ILD is desired to continue with a planar surface and achieve an overall lower topography for low depth of focus requirement. Chemical mechanical planarization was performed using a Westech 472 polisher for 150 mm wafers. A ready for use Klebosol suspension from Höchst corporation was used as slurry. After planarization, an opening hole, direct above the active region, was etched into the ILD in a plasma etch process. This terminates the front-end of line processing of the test structure. This opening until the poly-electrode allows to bring the contamination to the active region. The device configuration, before contamination, is shown in figure 5-16. The wafers were then contaminated in a separated clean-room. The annealing as well as further processing of the wafers were done in the Materials Innovation Laboratory (MIL), a clean room of class 1, devoted to the development of new materials by Infineon company. 5.2.5 Metallization After that the wafers were contaminated and annealed, 300 nm TEOS was deposited to protect the active region from other undesirable contamination that occurs during the subsequent metallization. Contact holes for n+ side of the junctions, guard-ring and substrate were then patterned into the ILD. Stacked metallization of 40/100/800 nm layer of Ti/TiN/AlSiCu was sputtered in situ in AMAT Endura HP PVD system. The Ti is used to reduce the contact resistance and TiN as diffusion barrier for Al and Cu penetration from Al-Si-Cu interconnect. Aluminum silicon copper metal alloy (Cu percentage between 0.5wt-% and 3wt-%) has been used to improve electromigration resistance and metal reliability. Due to low percentage of copper 0.5wt-%, with the fact that Cu atoms alloyed with aluminum are immobilized by the aluminum matrix, which acts as a very efficient getterer, Cu contamination is of no concern in this work [Dor 00]. At the end, contact pad, guard-ring pad and substrate pad were patterned on the top surface as already shown in figure 5.13. Sintering in forming gas (95%N2:5%H2) at 430 °C for 30 min completes the process run. The final device configuration is schematized in figure 5.17 94 5 Electrical Characterization of Intentionally Contaminated Samples Active region Guard-ring 200 nm nitride for SEM preparation ILD Field Oxide Fig. 5.16: Device configuration just before the contamination. Substrate contact Guard-ring Poly-electrode Contamination ILD p+ n+ p Fig. 5.17: Final device configuration used for the electrical measurements. 5.3 Leakage Current Measurement on Contaminated Diodes 95 5.3 Leakage Current Measurement on Contaminated Diodes The reverse bias current of junction diodes is known to have two components: the diffusion current and the thermal generation current. The generation current is described according to SRH generation-recombination current and is given under reverse bias condition by: Ir = qA ò W 0 U(x ) dx , (5.1) where U(x) is the generation rate of electron-hole pairs per unit volume and unit time, q the electron charge, A the junction area, and W the width of the space charge region. U(x ) = ( ) σpσn v thNT np − ni2 é é æ E − Ei ö ù æ E − ET ö ù σn ên + ni expç T ÷ ú + σp êp + ni expç i ÷ú è kT ø û è kT ø û ë ë (5.2) where n and p are the electrons and holes concentration, respectively, and ni is the intrinsic carrier concentration. Assuming that all the trap centers (NT) have the same energy level ET, the capture cross section for electron and holes (σn and σp respectively) have the same value σ, the distribution of the recombination centers in the bulk crystal is constant, and the product np over the space charge region is constant for a given bias, the reverse bulk generation current is given by [Aha 97]: Igen,r = where τ = q A W ni , æ E T − Ei ö 2 τ coshç ÷ è kT ø 1 σ v th NT is the minority carrier recombination lifetime. Considering the æ E − Ei τ g = τ coshç T è kT Igen,r = (5.3) definition of the minority carrier generation lifetime ö ÷ , the generation current can be expressed as follow : ø q A W ni 2 τg (5.4) By analogy to the bulk generation current, the surface generation current, well explained by Grove and Fitzgerald [Gro 66] and caused by the generation centers in the depletion region at the Si/SiO2 interface along the junction periphery, has the following expression: 96 5 Electrical Characterization of Intentionally Contaminated Samples Igen,s = 1 q n i s Ws L 2 (5.5) where s is the surface recombination velocity, W s is the depletion width at the Si/SiO2 interface, and L is the perimeter length of the junction. The total reverse generation current is given by the sum of the bulk and surface generation currents : Ig,r = Igen,r + Igen,s = æ W s Ws ö 1 q A ni ç + L÷ çτ ÷ 2 A g è ø (5.6) The dependence on the temperature of the total generation current is mainly through the temperature dependence of the intrinsic carrier concentration ni and the hyperbolic expression in equation (5.3). Sproul and Green [Spr 93] proposed the following analytical expression of ni : n i = 1.640 x 1015 T 1.706 exp( −E g / 2kT ) (5.7) The temperature dependence of T1.706 is not important compared with the exponential term, which explains the approximated result that the slope of the generation current, if presented in Arrhenius plot, is proportional to − E g / 2 , for ET = Ei [Aha 97]. The diffusion component in reverse bias condition is given by : Id,r = q A ni2 Dn 1 , τn N A (5.8) Dn is the electron diffusion coefficient and NA is the acceptor density. This involves that the slope of ln(Id,r/T3) versus 1/T gives an activation energy equal to Eg. The leakage current (reverse bias current) is then obtained by adding the two components of reverse generation current to the reverse diffusion component : é ù Dn 1 1 W 1 Ir = Id,r + Igen,r + Igen,s = q êni2 A + ni A + ni s Ws L ú 2 τg τn NA 2 ëê ûú (5.9) The two first components of the reverse current are related to the volume and the last component is related to the Si/SiO2 interface at the junction perimeter and, therefore, called the peripheral current. According to equation (5.9), the reverse bias diode current can be expressed as the sum of the area current and the peripheral current : Ir = JA A + JP L (5.10) 5.3 Leakage Current Measurement on Contaminated Diodes 97 The most general criterion for the separation between the diffusion and generation current is the temperature dependence of the two currents. If the diffusion current dominates, an activation energy close to Eg is obtained, and in the case of generation current dominance an activation energy close to Eg/2 is obtained. The I-V diodes characteristic was measured using a parameter analyzer HP4156B. The voltage bias of the n+ contact was varied, while the substrate contact was grounded. The current was measured in step of 0.1 V using the medium integration mode. The bias of the guard ring was -5 V with respect to the substrate. The system leakage is in the range of 1 fA, allowing very precise measurements. For statistical purpose, 30 diodes per each wafer were measured. For temperature dependence of the leakage current, I-V curves were measured on a thermal vacuum chuck after a waiting time of 3 minutes, sufficient to temperature stabilization over the whole wafer. At each temperature, an entire I-V curve was measured in the conditions specified above. 5.3.1 Barium, Strontium, and Bismuth Contaminated Diodes The general I-V characteristic of 100 ppm Ba, Sr, or Bi (nearly 1014 at/cm2 for all) contaminated diodes, after an anneal at 800°C in O2 atmosphere is presented in figure 5.18. No clear difference between the leakage current distribution of the contaminated wafers and a reference wafer is seen. Statistically, the leakage current of Ba, Sr, and Bi contaminated wafers has nearly the same value as a non contaminated wafer, even if it is processed in ultra-clean conditions, as it is illustrated in figure 5-19a for a reverse bias of 7 V. Up to contamination levels of nearly 1014 at/cm2, no increase in leakage current is observed. The rather invariant value of the leakage currents with increasing the concentration of the contaminants indicates that Ba, Sr, or Bi does not cause the junctions to leak. Figure 5-19b plots the temperature dependence of the leakage current of the 100 ppm Ba, Sr, and Bi contaminated diodes. The activation energy extracted from the Arrhenius plot in the range between 28 and 120 °C, is 0.68 eV, which indicates that the generation current dominates the reverse bias current and points out that no additional traps are introduced by Ba, Sr, or Bi into the depletion region. These results agree well with the previous results of minority carrier lifetime measurements and support the evidence that under the tested conditions, BST or SBT dielectrics can be integrated in CMOS technologies without major minority carrier lifetime and leakage degradation concerns. 98 5 Electrical Characterization of Intentionally Contaminated Samples 1 10 -1 10 -3 10 -5 10 -7 10 -9 10 10 10 (a) 2 -11 0 2 4 -1 10 -3 10 -5 10 -7 10 -9 10 -2 1 (b) Current density (A/cm ) 2 Current density (A/cm ) 10 6 8 -11 -2 10 0 2 4 6 8 10 Voltage (V) Voltage (V) 1 10 0 10 (d) Current density (A/cm ) 2 Current density (A/cm ) 2 (c) -2 10 -5 10 -8 -3 10 -6 10 10 -9 10 -11 10 -12 -2 0 2 4 Voltage (V) 6 8 10 10 -2 0 2 4 6 8 10 Voltage (V) Fig. 5.18: I-V diodes characteristic of (a) reference wafer, 100 ppm contaminated wafer with (b) Ba (7x1013 at/cm2), (c) Sr (1.5x1014 at/cm2), and (d) Bi (1014 at/cm2). 5.3 Leakage Current Measurement on Contaminated Diodes 99 (a) -9 1x10 Ba Sr Bi -10 Ref. ultra clean I (A) 1x10 10 -11 10 -12 10 10 Ref. 11 12 10 10 10 13 10 14 2 Contamination level (at/cm ) 100 ppm Ba 100 ppm Sr 100 ppm Bi -8 1x10 Ea= 0.68 eV I (A) -9 1x10 1x10 -10 10 -11 (b) 2.4 2.6 2.8 3.0 3.2 3.4 -1 1000/T ( K ) Fig. 5-19: Leakage current at 7V, as a function of the contamination level of Ba, Sr, and Bi (a), and Arrhenius plot of the leakage current for 100 ppm Ba, Sr and Bi contamination (b). The diodes area is 1 mm2. 100 5 Electrical Characterization of Intentionally Contaminated Samples 5.3.2 Iridium Contaminated Diodes An interesting aspect with Ir contamination is that Ir can diffuse through the n+ doped poly-silicon. Therefore, the possibility of Ir-impurities diffusion to the active region, where they can easily generate deep level centers, is a cause of concern. I-V curves of 100ppm and 50 ppm Ir contaminated diodes after anneal at 800°C in N2 atmosphere are presented in figure 5.20. An increase in leakage current is clearly observed and is due to the contribution of the Ir impurities present in the active region. The increase, however, is small because a large amount of Ir is contained in the poly-Si electrode. If correlated to the initial concentration, nearly 1% of this initial concentration reaches the active region as demonstrated in section 4.4, so that a significant increase in leakage current occurs only if the initial contamination is relatively high. Figure 5.21 summarizes the dependence of leakage current at 7V reverse bias on the Ir contamination level. 10 -7 100 ppm 2 Current density (A/cm ) 50 ppm 10 -8 10 -9 10 Reference -10 -2 0 2 4 6 8 10 Voltage (V) Fig.5.20: I-V diodes characteristic of reference wafer, 50 ppm and 100 ppm Ir contaminated diodes and annealed in N2 (3x1013 at/cm2 and 6x1013 at/cm2 respectively) If annealed in O2 atmosphere, the leakage current does not increase because of the important loss in Ir concentration after anneal. The increase in the leakage current occurs under the N2 anneal condition if the initial concentration is higher than 6x1012 at/cm2. The correlated concentration that reaches the active region is then 6x1010 at/cm2. This is actually the contamination level (1010 at/cm2) established by several authors that may influence the DRAM performance [Tsu 90, Shi 90]. A good 5.3 Leakage Current Measurement on Contaminated Diodes 101 quantitative agreement is obtained between the tolerated concentration in FEOL and the onset of the impact of Ir contamination on leakage current in BEOL. Arrhenius plot of the leakage current in temperature range from 30°C to 120°C (figure 5.22) shows the contribution of an additional trap at low temperatures below 60°C. This trap has an activation energy of 0.3 eV and is therefore located at 0.26 eV from the conduction band. This trap corresponds to the level EC-0.28 eV measured previously with DLTS in section 4.3.4. As a result, it is concluded that this level is the dominant generation center. 2 Ir concentration on the surface (at/cm ) 2 Current density (nA/cm ) 1000 <5E10 3.7E11 5.66E13 annealed in N2 annealed in O2 100 10 6.41E12 Ref. 1 0.1 0.1 Ref. 1 10 100 Ir concentration in the solution (ppm) Fig. 5.21: Leakage current density at 7V, as a function of the Ir contamination level and annealing atmospheres. An Arrhenius plot of the leakage current at different applied reverse voltages is presented in figure 5-23. The activation energy is nearly independent of the reverse bias, which implies that the leakage current is explained only by the SRH-generation of homogeneously distributed centers and that the thermal generation according to Poole-Frenkel effect 1 is not significant [The 85]. 1 Poole-Freankel effect describes the lowering of the ionization energy by a field for a center that has a Coulombic attractive interaction with the emitted carrier 5 Electrical Characterization of Intentionally Contaminated Samples 10 4 10 3 10 2 10 1 2 Current density (nA/cm ) 102 Ea=0.7 eV Ea=0.3 eV 2.5 2.6 2.7 2.8 2.9 3.0 3.1 3.2 3.3 3.4 -1 1000/T (K ) Fig. 5.22: Arrhenius plot of the leakage current at 7V reverse bias of 6x1013 Ir/cm2 contaminated diodes. @ 3V 5V 7V 9V 2 Current density (nA/cm ) 1000 100 Ea=0.3 eV 10 2.7 2.8 2.9 3.0 3.1 3.2 3.3 3.4 -1 1000/T (K ) Fig. 5.23: Arrhenius plot of the leakage current at different reverse biases of 6x1013 Ir/cm2 contaminated diodes. 5.3 Leakage Current Measurement on Contaminated Diodes 103 5.3.3 Platinum Contaminated Diodes 2 Current density (A/cm ) The poly-silicon layer provides the benefit of Pt gettering out of the active regions. If the Pt impurities do not really reach the active region, its detrimental electrical activity could not happen. This could be clearly seen if one examines the reverse I-V characteristics of Pt contaminated diodes. Figure 5.24 shows the leakage current of diodes contaminated with 4 x 1014 at/cm2 and annealed in N2. Even if the contamination level is very high, the leakage currents are in the same range as of a reference wafer (not presented here because the IV curves overlap and make the results not clear to see ). 10 -7 10 -8 10 -9 10 -10 0 2 4 6 8 10 Voltage (V) Fig. 5.24: I-V diodes reverse characteristic of 4 x 1014 at/cm2 Pt contaminated diodes annealed in N2. Figure 5.25 summarizes the dependence of the leakage current at 7V reverse bias on the Pt contamination level. Pt contaminated diodes up to the range of 1ML have the same value of the leakage current as non contaminated diodes. The effect of Pt as an effective recombination is completely invisible. This is confirmed also by Arrhenius plot of the leakage current of the 4 x 1014 at/cm2 contaminated diodes (figure 5.26) which points out that no traps are introduced by Pt into the depletion region. The activation energy extracted from the Arrhenius plot in the range between 30 and 100°C, is 0.69 eV, which indicates that the generation current dominates the reverse bias current . All these results are consistent with the RBS result demonstrating the absence of Pt impurities in the active regions. As results, it can be concluded that Pt in the Back- 104 5 Electrical Characterization of Intentionally Contaminated Samples End Of Line (BEOL) is not culprit of performance degradation in the same manner as in the Front-End Of Line (FEOL) [Den 95] if the contamination occurs after device processing. These results with those concerning Ir point out clearly that the influence of metal contamination depends strongly on the efficiency of gettering technique. It is worth to mention that no diffusion barrier was used in this work. A diffusion barrier may be beneficial to lower or even prevent, the diffusion of Pt into the poly-Si, hence reducing the risk of Pt diffusion to the active region. 2 Pt Concentration on the surface (at/cm ) <5E10 1E13 7E13 Ref. 10 ppm 100 ppm 4E14 2 Current density (nA/cm ) 100 10 1 0.1 1000ppm Pt Concentration in the contaminating solution 2 Current density (A/cm ) Fig. 5.25: Leakage current density at 7V, as function of the Pt contamination level. 10 -5 10 -6 10 -7 10 -8 10 -9 Ea=0.69 eV -10 10 2.6 2.8 3.0 3.2 3.4 -1 1000/T (K ) Fig. 5.26: Arrhenius plot of the leakage current at 7V reverse bias of 4x1014 Pt/cm2 contaminated diodes. 5.3 Leakage Current Measurement on Contaminated Diodes 105 5.3.4 Discussion of the Leakage Current Results While the results concerning Ba, Sr, and Bi influence on the leakage current were obvious since these elements are not observed to decrease the minority carrier lifetime, two interesting cases of Ir and Pt were shown. With our better understanding of Ba, Sr, and Bi properties, evidences of the relaxation of the Ba, Sr, and Bi contamination was established from the minority carrier lifetime measurements. From the results of leakage current, the evidence that Ba, Sr, and Bi do not introduce efficient deep levels recombination center into Si and, therefore, do not cause the junctions to leak, has been reinforced. It is concluded that in the tested conditions, BST or SBT dielectrics can be integrated in CMOS processes without major minority carrier lifetime and diode leakage current degradation concerns. The leakage current results were also an opportunity to confirm the results of the previous study concerning Ir and Pt diffusion properties in the poly-Si. Increase or invariance in the leakage current is simply a measure of presence or absence of metallic impurities in the active regions. Diffusion of Ir to these regions has been proven by the increase of the leakage current with increasing the Ir concentration. A quantification of the tolerated Ir contamination in the Back-End Of Line is now established to be 5 x 1012 at/cm2. This level is in very good quantitative agreement with the tolerated level in the Front-End Of Line of 1010 at/cm2. Effective gettering by the phosphorus doped poly-Si of Pt up to levels of 4 x 1014 at/cm2 has been also demonstrated from the electrical measurement of Pt contaminated diodes. It becomes clear that the concern of increase in leakage current in FeRAM should be based on two considerations: 1) any effective recombination center, and 2) simultaneously can diffuse through the poly-Si plug to transistor active regions. Of course, the diffusion from the back-side is also a concern. 106 5 Electrical Characterization of Intentionally Contaminated Samples 5.4 Gate-Oxide Integrity Evaluation The first work of GOI assessment was done on the MOS capacitors fabricated as described above. Owing to the very huge numbers of wafers to be contaminated and the diversity of the experiments (ambient effects and/or concentration effects for each contaminant) in addition to the long time necessary for the production of the test wafers (maximal 25 wafers in 10 weeks approximately) the test structure was simplified to MOS planar capacitors without lateral isolation (i.e. LOCOS). Wafers with p+/p epitaxial substrate were used for their high quality, defect free and to avoid any effect of the CZ substrate. The substrate is constituted of a boron doped epitaxial layer of 8 ± 0.5 µm thick on highly doped boron 150 mm CZ wafer of 0.01 to 0.02 Ω·cm resistivity. After the 7.5 nm gate oxide growth and poly-Si deposition, the poly-Si was doped with phosphorus using POCl3 at 900 °C for 30 min. The phosphorus glass that results from the doping and drive-in step was etched using BHF solution. The wafers were then cleaned and their surface was kept hydrophilic at the end of the cleaning process. The front poly-Si surface of the wafers was intentionally contaminated and subsequently annealed at 800°C for 60 min. The polySi on the back-side (used to prevent any contamination on the back side to diffuse to the front side) was then etched in a mixture of HF/HNO3 after protecting the front side by photoresist. MOS capacitor structures with areas of 0.1 mm2, 1 mm2, 4 mm2, and 16 mm2 were chemically defined. The back-side contact was obtained by the evaporation of 500 nm Al followed by a forming gas anneal at 430°C for 30 min. There are mainly three methods of stressing the oxide leading to its breakdown, which are E-Ramp, Constant Current Stress Charge to break-down (CCS-QBD), and Time-Dependent Dielectric Breakdown (TDDB). E-Ramp method consists in stressing the oxide film to breakdown by application of a voltage that is ramped with time, whereas in TDDB , the breakdown is examined under a constant voltage, thus requires a long testing time. The advantage of E-Ramp over TDDB method is the rapidity of assessing wafer-level reliability, while the TDDB has the merit to be more straightforward with respect to lifetime extrapolation, since it reproduces the real conditions in which the device operates [Hor 97]. CCS-QBD is commonly used to assess the influence of the processing condition on device reliability [Nig 98, Mar 98]. 5.4.1 Results from E-Ramp Breakdown events were evaluated on 118 MOS capacitors on each wafer. Breakdown was determined in accumulation condition by applying a voltage stress that linearly increases with time in rate of 0.1 V/s . The applied electrical field ranges from 0 to 12 MV/cm and the breakdown was defined by a threshold current density of 0.1 mA/cm2. After this first stage test, the field is switched back to 2 MV/cm to determine if the failure was irreversible or tunneling in nature. Population of capacitors, that survived, are determined as predominately intrinsic breakdown in a follow-up test at 12 MV/cm. Statistical variation from wafer to wafer is taken into account by considering the results on each of three separate wafers. Typically, histograms that plot the number of failed capacitors versus the breakdown field Ebd, can be divided in three modes, namely, mode A, B, and C. Population that 5.4 Gate-Oxide Integrity Evaluation 107 fail in low field range (E<0.5 MV/cm) represents the mode A failure, and is attributed to pinhole or to metal contamination. The failure mode B (0.5<Ebd<7.5 MV/cm) is due to a weak spot which had originally not been conductive until breakdown occured [Hor 97]. The mode C (7.5<Ebd<12 MV/cm), is due to a defect free population that fail intrinsically, hence, called the intrinsic failure mode. 5.4.1.1 Barium, Strontium, and Bismuth Contaminated MOS Structures Current-electric field curves of 1000 ppm Ba, Sr, or Bi contaminated MOS structures, as well as of clean wafers, are presented in figure 5.27 for capacitors areas of 1 mm2. These curves reflect the worst case, that could happen for Ba, Sr, or Bi contamination up to levels of 4 x 1014 at/cm2, 9.6 x 1014 at/cm2, or 5.2 x 1014 at/cm2 respectively. Only a small number of low field breakdowns were apparent. The I-E curves of contaminated wafers, similar to the reference wafers, are tightly grouped and the main breakdown events occur in the intrinsic range. -2 (a) -2 10 -4 -4 10 10 14 2 Ba(4x 10 at/cm) -6 10 Current (A) Current (A) (b) 10 -8 10 -6 10 4 6 -8 10 10 -12 -12 10 10 0 2 4 6 8 10 0 12 2 8 10 12 Electricfield(MV/cm) Electricfield(MV/cm) (d) -2 -2 10 -4 10 10 -4 10 14 2 Bi (5.2x10 at/cm) -6 10 Current (A) Current (A) 2 -10 -10 10 (c) 14 Sr (9.6x10 at/cm) -8 10 Reference -6 10 -8 10 -10 -10 10 10 -12 -12 10 10 0 2 4 6 8 Electricfield(MV/cm) 10 12 0 2 4 6 8 10 12 Electricfield(MV/cm) Fig. 5. 27: Voltage ramp I-E curves of contaminated MOS capacitors with Ba level of 4 x 1014 at/cm2 (a), Sr level of 9.6x1014 at/cm2 (b), Bi level of 5x1014 at/cm2 (c), in comparison to reference wafers (d). The capacitors area is 1 mm2. 108 5 Electrical Characterization of Intentionally Contaminated Samples Histograms of oxide breakdown fields for 1 mm2 electrode area are shown in figure 5. A breakdown frequency exceeding 90% is observed at a breakdown field of 12 MV/cm for the contaminated wafers as well as the reference wafers. Some breakdown events (lower than 10%) occur below 12 MV/cm, however, still in the intrinsic range between 7.5 and 12 MV/cm. 80 60 B a (4 x 1 0 14 2 a t/c m ) 40 20 0 0 1 2 100 Breakdown failure (%) Breakdown failure (%) 100 3 4 5 6 7 8 Electric field (M V/cm ) 80 60 B i (5 .2 x 1 0 14 2 a t/c m ) 40 20 0 0 1 2 3 4 5 6 7 8 80 60 S r (9 .6 x 1 0 14 2 a t/c m ) 40 20 0 9 10 11 12 13 0 1 2 100 Breakdown Failure (%) Breakdown failure (%) 100 3 4 5 6 7 8 9 10 11 12 13 Electric field (M V/cm ) 80 60 R e fe re n c e 40 20 0 9 10 11 12 13 Electric field (M V/cm ) 0 1 2 3 4 5 6 7 8 9 10 11 12 13 Electric field (M V/cm ) Fig. 5.28: Breakdown frequency as a function of applied electric field for Ba, Sr, and Bi contaminated wafers as well as the reference wafers. 100 -2 Defect Density (cm ) Ba Sr Bi 10 Reference 1 0.1 10 11 10 12 10 13 10 14 10 15 2 Contamination level (at/cm ) Fig. 5.29: Defect density at 12 MV/cm as function of Ba, Sr, and Bi contamination level for 1mm2 capacitor area. 5.4 Gate-Oxide Integrity Evaluation 109 To conclude the results from E-ramp measurement of Ba, Sr, and Bi contamination, the defect density is presented in figure 5.29. The defect density is calculated assuming a random distribution of defects, so that the Poisson yield model is used for the calculation : Y = exp(-A/D0) (5.11) where Y is the yield, A the area and D0 is the defect density. Clearly, and if compared to the not contaminated reference wafers, Ba, Sr, or Bi do not cause high defect densities. It can be concluded from the E-ramp measurement that all the breakdown events that occur after Ba, Sr, or Bi contamination are of intrinsic nature and that Ba, Sr, or Bi contamination as high as 4x1014 at/cm2 has no detrimental effect on gate oxide integrity. 5.4.1.2 Iridium Contaminated MOS Structures 10 -2 10 -2 10 -4 10 -4 10 -6 10 -8 10 -10 10 -12 Current (A) Current (A) A surprising effect with Ir is that in the I-E curves of the contaminated wafers no significant breakdown events were apparent even for high contamination levels. Figure 5.30 plots the worst case seen after measurement on wafers contaminated up to 1000 ppm and annealed in N2 (contamination level of 6x1014 at/cm2). Only two out of 118 capacitors fail at low breakdown field. Histograms of oxide breakdown fields for 1 mm2 electrode area, presented in figure 5.31, do not reveal significant mode A or mode B breakdown events. The main breakdown mode is the intrinsic one occurring at nearly 12 MV/cm breakdown field. The breakdown mode was not affected neither by the Ir concentration nor by the annealing atmosphere. 0 2 4 6 8 Electric field (MV/cm) 10 12 10 -6 10 -8 10 -10 10 -12 Reference 0 2 4 6 8 10 12 Electric field (MV/cm) Fig. 5.30: Current-Electric field curves of 118 MOS capacitors of 1mm2 area, contaminated with 1000 ppm (6x1014 at/cm2) Ir and annealed in N2 atmosphere (a) in comparison to the reference wafers (b). 110 5 Electrical Characterization of Intentionally Contaminated Samples Breakdown Failure (%) 100 80 Reference 60 40 20 0 Breakdown Failure (%) 100 80 1000 ppm Ir in N2 14 2 (6 x 10 at/cm ) 40 20 0 0 1 2 3 4 5 6 7 8 9 10 11 12 13 Electric field (MV/cm) 60 100 ppm Ir in N2 13 2 (6 x 10 at/cm ) 40 20 100 Electric field (MV/cm) 60 80 0 0 1 2 3 4 5 6 7 8 9 10 11 12 13 Breakdown failure (%) Breakdown Failure (%) 100 0 1 2 3 4 5 6 7 8 9 10 11 12 13 Electric field (MV/cm) 80 60 1000 ppm Ir in O2 11 2 (8 x 10 at/cm ) 40 20 0 0 1 2 3 4 5 6 7 8 9 10 11 12 13 Electric field (MV/cm) Fig. 5.31: Breakdown frequency as a function of applied electric field for reference wafers and various Ir contaminated wafers. The case of maximal concentration anneal in O2 is also evoked. The effects under O2 annealing conditions are not surprising in the same manner as those of annealing in N2 atmosphere, since a very important loss in Ir concentration was observed in O2 atmosphere. If annealed in N2 atmosphere, however, Ir was observed to diffuse through the poly-Si layer and even causes an increase in diodes leakage current. The diffusion of Ir to the substrate through the poly-Si, into the gate oxide is not observed to increase the defect density as depicted in figure 5-32. 2 -2 Defect density (cm ) 100 Ir concentration on the surface (at/cm ) 6E13 6E14 8E11 10 1 0.1 Ref. 100 ppm-N2 1000 ppm-N2 1000 ppm-O2 Ir concentration-anneal atmosphere Fig. 5.32: Defect density at 12 MV/cm of references wafers and various Ir contaminated wafers upon annealing atmosphere. The capacitor area is 1mm2. 5.4 Gate-Oxide Integrity Evaluation 111 5.4.1.3 Platinum Contaminated MOS Structures Current-electric field curves of Pt contaminated wafers up to 4x1014 at/cm2 are presented in figure 5.33 for capacitor areas of 1 mm2. These curves reflect the worst case, that could happen for Pt contamination up to levels of 4 x 1014 at/cm2. If compared to non contaminated reference wafers, some failure cases at low breakdown fields were apparent. However, most of the I-E curves of contaminated wafers are tightly grouped and the main breakdown events occur in the intrinsic range. 10 1 0 0 0 p p m in N 2 -2 1 0 0 p p m in N 2 10 -4 10 -6 10 -8 10 -1 0 10 -1 2 13 a t /c m -2 10 -4 10 -6 10 -8 4 x 10 14 a t /c m 2 2 Current (A) Current (A) 6 .8 x 1 0 10 10 -1 0 10 -1 2 (a) 0 2 4 6 8 10 (b) 12 0 10 -2 10 -4 10 -6 10 -8 1 0 0 0 p p m in O 2 4 x 10 10 -1 0 10 -1 2 14 a t/c m 2 4 6 8 2 10 -2 10 -4 2 4 6 8 E le c t r ic f ie ld ( M V /c m ) 12 10 -6 10 -8 10 -1 0 10 -1 2 R e fe r e n c e (c) 0 10 E le c t r ic f ile d ( M V /c m ) Current (A) Current (A) E le c t r ic f ie ld ( M V /c m ) 10 (d) 12 0 2 4 6 8 10 12 E le c t r ic fie ld ( M V /c m ) Fig. 5.33: Voltage ramp I-E curves of MOS capacitors with a Pt contamination level of 6.8x1013 at/cm2 (a), 4 x 1014 at/cm2 annealed in N2 (b) or in O2 (c) in comparison to reference wafers (d). The capacitors area is 1 mm2. 112 5 Electrical Characterization of Intentionally Contaminated Samples Histograms of oxide breakdown fields for an electrode area of 1 mm2 are shown in figure 5.34. A breakdown frequency of 90%, close to 12 MV/cm is observed for the contaminated wafers. Some breakdown events (approximately 10%) occur below 12 MV/cm, mainly in the A-mode range (E<1 MV/cm) and B-mode range (1<E<5 MV/cm). Breakdown Failure (%) 80 60 Reference 40 20 0 100 Breakdown Failure (%) 100 Electric field (MV/cm) 13 20 0 2 100 ppm Pt (6.8 x 10 at/cm ) 40 0 1 2 3 4 5 6 7 8 9 10 11 12 13 Electric field (MV/cm) 60 13 2 10 ppm Pt (1x10 at/cm ) 40 20 100 80 60 80 0 0 1 2 3 4 5 6 7 8 9 10 11 12 13 Breakdown failure (%) Breakdown Failure (%) 100 0 1 2 3 4 5 6 7 8 9 10 11 12 13 Electric field (MV/cm) 80 14 60 2 1000 ppm (4.4 x 10 at/cm ) 40 20 0 0 1 2 3 4 5 6 7 8 9 10 11 12 13 Electric field (MV/cm) Fig. 5.34: Breakdown frequency as a function of applied electric field for reference wafers and various Pt contaminated wafers. Figure 5.35 shows the defect density as calculated from the E-Ramp results and using the Poisson yield equation. The defect density appears to be slightly increased by the Pt contamination and shows a weak systematic dependence on the Pt concentration. The annealing atmosphere is also seen to not alter considerably the Pt contamination effect. It can be concluded from the E-Ramp results that platinum contamination up to 4x1014 at/cm2 does not have a pronounced effect on the gate oxide integrity if the contamination occurs after poly-Si device fabrication. 5.4 Gate-Oxide Integrity Evaluation 113 2 Annealed in N2 Annealed in O2 -2 Defect density (cm ) 100 Pt Concentration on the surface (at/cm ) 1E13 6.8E13 4.4E14 10 1 0.1 Ref. 10 100 1000 Pt concentration in the solution (ppm) Fig. 5.35 : Defect density at 12 MV/cm of references wafers and various Pt contaminated wafers annealed either in N2 or O2 atmosphere. The capacitors area is 1mm2. 5.4.2 Results from Constant Current Stress Charge to Breakdown The result of E-ramp measurement show no impact at all of Ba, Sr, Bi, and Ir on the oxide breakdown strength. For Pt, a slight effect, but not detrimental, was seen. In order to get more insight on the impact of the contamination on the gate oxide breakdown, Constant Charge Stress Charge to Breakdown (CCS-Qbd) measurements were performed on large area capacitors (1 mm2, 4 mm2, and 16 mm2) to make the extrinsic breakdown more visible. Small area capacitors of 0.1 mm2, were also used as a indication of intrinsic breakdown. In this assessment method, a current of electrons is injected by tunneling through the oxide. The voltage applied on the capacitor to maintain a constant current density is measured. The breakdown is defined when a large and sudden drop in the applied voltage occurs. The measurements were done with injecting electrons from the gate (poly-gate was negatively polarized with respect to the substrate). The injected current is increased in steps as shown in the Table 5.1 In the preliminary test stage, defects like pin hole are determined. Early failure behavior i.e. extrinsic breakdown, is determined in the main test. Population of capacitors that survived, are considered for predominately intrinsic breakdown in a follow-up test, in which the capacitors are stressed until they break. The time to breakdown is measured and the breakdown charge density Qbd is then calculated taking the capacitor area and the injected current into consideration. Measurements were carried-out on 60 capacitors from each wafer, sufficient to determine the small number of extrinsic breakdown. 114 5 Electrical Characterization of Intentionally Contaminated Samples Table 5.1: Stress conditions used in CCS-Qbd measurements Test Level Preliminary test Main test Current density (mA/cm2) 0.05 0.1 0.2 0.5 1 2 5 10 20 50 100 100 1 2 3 4 5 6 7 8 9 10 Follow-up test Injection time (S) 0.2 1 1 1 1 1 1 1 1 1 1 <50* *increased if necessary 5.4.2.1 Barium, Strontium, and Bismuth Contaminated MOS Structures The results of charge to breakdown measurement of Ba contamination are presented in figure 5.36a-b, for 0.1 mm2 and 1 mm2 area capacitors respectively. The results were fitted to the model presented in section 3.2.5. A good agreement between the experimental results and the model are obtained (also for the next results). The case of 100 ppm ( 7x1013 at/cm2) and 1000 ppm Ba contamination level (4x1014 at/cm2), annealed in O2, are presented in these figures in the form of a Weibull plot. If compared to reference wafers, which were not contaminated, the intrinsic breakdown parts are exactly the same. 2 99.9 1 Ref. 13 2 7 x 10 at/cm Ba 14 2 4 x 10 at/cm Ba Model ln[-ln(1-F)] -1 70 50 30 20 -2 10 -3 5 -4 2 1 -5 -6 -8 10 10 -7 10 -6 10 -5 10 -4 10 -3 -2 10 2 Qbd (C/cm ) -1 10 10 0 10 1 10 2 Cumulative Failure F (%) 0 90 (a) 5.4 Gate-Oxide Integrity Evaluation 115 2 99.9 Ref. 13 2 7 x 10 at/cm Ba 14 2 4 x 10 at/cm Ba Model 1 ln[-ln(1-F)] 70 50 -1 30 20 -2 10 -3 5 -4 2 Cumulative Failure F(%) 0 90 (b) 1 -5 -6 10 10 -5 -4 10 -3 10 10 -2 -1 10 10 0 1 10 10 2 2 Qbd (C/cm ) Fig. 5.36: Charge to breakdown distribution of various Ba contamination for 0.1 mm2 (a) and 1 mm2 area capacitors (b). The experimental results are fitted to the distribution of equation (3.34). Moreover, the examination of the extrinsic part in the Weibull plots indicates that the extrinsic breakdown is not affected by Ba contamination and points out that a defectdriven breakdown process does not appear as the Ba contamination level increases. Using the model of equation (3.31), the extracted fitting parameters are listed in Table 5.2 for areas of 0.1 mm2 and 1 mm2. Table 5.2: Intrinsic and extrinsic breakdown parameters, as well as the fraction 1-p, as determined from the fit of the measured charge to breakdown to the model of Degraeve et al. [Deg 98b]. The case presented corresponds to a 4x1014 Ba/cm2 contamination. Parameter\area Ref. 1-p ηi (C/cm2) βi ηe (C/cm2) βe 0.1 mm2 7x1013 at/cm2 4x1014 at/cm2 Ref. 1 mm2 7x1013 at/cm2 4x1014 at/cm2 0.953± 0.01 0.966± 0.01 0.973± 0.01 0.89± 0.006 0.91± 0.007 0.89± 0.01 10.85± 0.02 11.26± 0.01 11.40± 0.02 7.16 ± 0.01 7.05 ± 0.01 7.26 ± 0.01 4.9 ± 0.06 5.22 ± 0.04 5.16 ± 0.05 5.14 ± 0.07 4.94 ± 0.06 5.3 ± 0.07 0.65 ± 0.3 0.73 ± 0.17 0.78 ± 0.33 0.1 ± 0.03 0.4 ± 0.06 0.1 ± 0.02 0.13 ± 0.02 0.21 ± 0.01 0.17± 0.01 0.31 ± 0.01 0.4 ± 0.01 0.31 ± 0.01 No difference between the extrinsic and intrinsic parameters of Ba contaminated wafers and the non contaminated wafers is seen. The parameter 1-p (defect free part of the population that fails fully intrinsically) as well as ηi and ηe (63% charge to breakdown of intrinsic and extrinsic mode respectively) are area dependent and are not affected by the Ba contamination. Most of capacitors (90% for area of 1mm2) still 116 5 Electrical Characterization of Intentionally Contaminated Samples fail intrinsically after Ba contamination as high as 4x1014 at/cm2. β (the slope of Weibull distribution) does not depend on the area for the intrinsic mode but is slightly dependent on the area for the extrinsic mode. To conclude the investigation of Ba contamination, the results are summarized and grouped in the plot of defect density versus the charge to breakdown (figure 5.37), for all measured areas. 10 5 10 4 10 3 10 2 10 1 10 0 -2 Defect Density (cm ) 2 Ref.-4mm 2 0.1 mm 2 1 mm 2 4 mm 2 16 mm 10 -1 10 -2 10 -5 10 -4 10 -3 10 -2 10 -1 10 0 10 1 10 2 2 Qbd (C/cm ) Fig. 5.37: Defect density of 4 x 1014 Ba/cm2 contamination, as function of the injected charge to breakdown for different areas. The case of reference is given for the purpose of comparison. Clearly, a unique area-independent extrinsic part is found, indicating that the extrinsic breakdown mechanism is the same for the Ba contaminated wafers as for the reference wafers and that the extrinsic breakdown sites are randomly distributed. The case of Sr contamination annealed in O2 is shown below. If compared to the parameters of reference wafers (Table 5.3), the breakdown characteristic of Sr contaminated wafers are not affected. Statistically, no significant trends are observed when comparing the Weibull plot of reference wafers to Sr contaminated wafers for capacitors area of 0.1 mm2 (figure 5.38a) and 1 mm2 (figure 5.38b). 5.4 Gate-Oxide Integrity Evaluation 117 2 99.9 1 -1 70 50 30 20 -2 10 5 -3 2 -4 1 Cumulative Failure F(%) 0 ln[-ln(1-F)] 90 Ref. 14 2 1.5 x 10 at/cm 15 2 1 x 10 at/cm Model (a) -5 -6 -7 10 10 -6 10 -5 10 -4 10 -3 10 -2 10 -1 0 10 1 10 10 2 2 Qbd (C/cm ) 2 99.9 Ref. 14 2 1.5 x 10 at/cm 15 2 1 x 10 at/cm Model 1 ln[-ln(1-F)] 50 -1 30 20 -2 10 -3 5 -4 2 Cumulative Failure F(%) 0 90 70 (b) 1 -5 -6 10 10 -5 10 -4 -3 10 10 -2 10 -1 10 0 10 1 10 2 2 Qbd (C/cm ) Fig. 5.38: Charge to breakdown distribution of various Sr contamination for 0.1 mm2 (a) and 1 mm2 area capacitors (b) Table 5.3: Intrinsic and extrinsic breakdown parameters, as well as the fraction 1-p, as determined from the fit of the measured charge to breakdown of 1015 Sr/cm2 contamination. 1 mm2 1x1014 at/cm2 1x1015 at/cm2 0.958± 0.02 0.98± 0.02 0.97± 0.005 0.87± 0.01 10.8± 0.02 11.13± 0.01 10.93± 0.01 7.21 ± 0.02 0.83± 0.01 7.32 ± 0.01 0.80± 0.03 7.61 ± 0.03 4.9 ± 0.06 5.09 ± 0.03 5.03 ± 0.03 5.15 ± 0.09 5.15 ± 0.07 4.54± 0.12 0.83 ± 0.2 1.03 ± 0.17 0.88 ± 0.8 0.29 ± 0.04 0.32 ± 0.16 0.31 ± 0.39 0.12 ± 0.02 0.21 ± 0.01 0.4± 0.06 Parameter\area Ref. 1-p ηi (C/cm2) βi ηe (C/cm2) βe 0.1 mm2 1x1014 at/cm2 1x1015 at/cm2 Ref. 0.27± 0.008 0.25± 0.008 0.22 ± 0.01 118 5 Electrical Characterization of Intentionally Contaminated Samples The plot of defect density as function of charge to breakdown for different areas in figure 5.39, shows that Sr contamination level as high as 1015 at/cm2 does not really trigger an extrinsic breakdown. If one compares the extrinsic defect density of reference wafers to the extrinsic defect density of Sr contaminated wafers, a distinct effect or a clear defect-driven process does not appear for Sr contamination as high as 1015 at/cm2. 10 5 10 4 10 3 10 2 10 1 10 0 -2 Defect density (cm ) 2 10 -1 10 -2 10 Ref.-4mm 2 0.1 mm 2 1 mm 2 4 mm 2 16 mm -5 10 -4 10 -3 10 -2 10 -1 10 0 10 1 10 2 2 Qbd (C/cm ) Fig. 5.39 : Defect density of 1015 Sr/cm2 contamination as function of the injected charge to breakdown for different areas. The case of Bi is presented in figure 5.40a-b with the breakdown parameters listed in Table 5.4. The general observation is that no change in oxide breakdown strength is apparent and a distinct detrimental effect of Bi does not occur for contamination level as high as 5 x 1014 at/cm2. 2 99.9 1 -1 70 50 30 20 -2 10 5 -3 2 -4 1 -5 -6 -7 10 -6 10 -5 10 10 -4 10 -3 10 2 -2 Qbd (C/cm ) 10 -1 10 0 10 1 10 2 Cumulative Failure F(%) 0 ln[-ln(1-F)] 90 Ref. 14 2 1 x 10 at/cm 14 2 5 x 10 at/cm Model (a) 5.4 Gate-Oxide Integrity Evaluation 119 2 99.9 1 -1 70 50 30 20 -2 10 -3 5 -4 2 1 Cumulative Failure F(%) 0 ln[-ln(1-F)] 90 Ref. 14 2 1 x 10 at/cm 14 2 5 x 10 at/cm Model (b) -5 -6 -7 10 -6 10 10 -5 10 -4 10 -3 -2 -1 10 10 10 0 10 1 2 10 2 Qbd (C/cm ) Fig. 5.40 : Charge to breakdown distribution of various Bi contamination for 0.1 mm2 (a) and 1 mm2 area capacitors (b) Table 5.4: Intrinsic and extrinsic breakdown parameters, as well as the fraction 1-p, as determined from the fit of the measured charge to breakdown of 5x1014 Bi/cm2 contamination. Parameter\area Ref. 1-p ηi (C/cm2) βi ηe (C/cm2) βe 0.1 mm2 1x1014 at/cm2 14 5x10 at/cm2 Ref. 1 mm2 1x1014 at/cm2 5x1014 at/cm2 0.96± 0.02 10.8± 0.02 0.95± 0.02 0.96± 0.009 0.87± 0.01 10.83± 0.02 10.81± 0.01 7.16 ± 0.01 0.84± 0.01 7.01 ± 0.01 0.87± 0.02 7.21 ± 0.01 4.96 ± 0.06 5.12 ± 0.07 5.13 ± 0.04 5.15 ± 0.08 5.00 ± 0.03 5.00± 0.02 0.88 ± 0.2 0.63 ± 0.4 0.91 ± 0.5 0.20 ± 0.02 0.19 ± 0.09 0.11 ± 0.09 0.12 ± 0.01 0.15 ± 0.01 0.29± 0.03 0.28± 0.01 0.23± 0.01 0.37 ± 0.01 As in the case of Ba and Sr, the examination of defect density as function of the injected charge in figure 5.41, demonstrates a unique area-independent extrinsic breakdown mechanism, exactly the same as of the reference wafers. It can be concluded from these results, in good agreement with the previous results from the E-ramp method, that neither the intrinsic breakdown mode nor the extrinsic mode are affected by Ba, Sr, or Bi contamination level as high as 4 x 1014 at/cm2. 5 Electrical Characterization of Intentionally Contaminated Samples -2 Defect density (cm ) 120 10 5 10 4 10 3 10 2 10 1 10 0 10 -1 10 -2 10 Ref.-4mm 2 0.1 mm 2 1 mm 2 4 mm 2 16 mm -5 10 -4 2 10 -3 10 -2 10 -1 10 0 10 1 10 2 2 Qbd (C/cm ) Fig. 5.41: Defect density of 5 x 1014 Bi/cm2 contamination as function of the injected charge to breakdown for different areas. 5.4.2.2 Iridium Contaminated MOS Structures The surprising effect seen for Iridium contamination with E-Ramp method is also confirmed with CCS method. For capacitors area of 0.1 mm2, only intrinsic failure mechanism is apparent (if we neglect the two cases of 100 ppm annealed in N2) as shown in figure 5.41a. To render the predominance of intrinsic breakdown more visible, even for higher area of 4 mm2, a Weibull plot is presented in figure 5-41b for different contamination levels. In all cases, the Ir contaminated wafers exhibit no breakdown failure distinct from the clean wafers. The general observation is that the Ir contaminated wafers have an extrinsic branch not higher than the clean wafers followed by a unique intrinsic breakdown. As listed in Table 5.5, the Ir contaminated wafers, break intrinsically, and not distinctly from the reference wafers. While the effect when annealing is performed in O2 atmosphere cannot be worst than annealing in N2 atmosphere, we present here the case of 1000 ppm concentration annealed in O2, for the purpose to check the influence, if any. 5.4 Gate-Oxide Integrity Evaluation 121 2 99.9 Ref. 100 ppm, N2 1000 ppm, N2 1000 ppm, O2 Model 1 ln[-ln(1-F)] -1 70 50 30 20 -2 10 -3 5 -4 2 Cumulative Failure F(%) 0 90 (a) 1 -5 10 -3 10 -2 10 -1 0 10 2 10 1 10 2 Qbd (C/cm ) 2 99.9 Ref. 100ppm, N2 1000ppm, N2 1000ppm, O2 Model 1 ln[-ln(1-F)] -1 70 50 30 20 -2 10 -3 5 -4 2 1 Cumulative Failure F(%) 0 90 (b) -5 -6 -6 10 -5 10 -4 10 -3 10 -2 10 2 -1 10 0 10 1 10 Qbd (C/cm ) Fig. 5.41: Charge to breakdown distribution of various Ir contamination annealed in N2 or O2, for 0.1 mm2 (a) and 4 mm2 area capacitors (b) Table 5.5: Intrinsic and extrinsic breakdown parameters, as well as the fraction 1-p, as determined from the fit of the measured charge to breakdown of 6x1014 Ir/cm2 contamination for 4 mm2 capacitors area. 4 mm2 Parameter\area Ref. 1-p ηi (C/cm2) βi ηe (C/cm2) βe 100 ppm in N2 ( 6 x 1013 at/cm2) 1000 ppm in N2 1000 ppm in O2 ( 6 x 1014 at/cm2) ( 8 x 1011 at/cm2) 0.85± 0.02 0.73± 0.001 0.93± 0.01 0.57± 0.001 0.89± 0.01 0.61± 0.001 0.89± 0.01 0.60± 0.001 4.76 ± 0.86 4.68 ± 0.06 4.32 ± 0.05 4.02 ± 0.04 0.24 ± 0.23 0.1 ± 0.08 0.1 ± 0.08 0.1 ± 0.06 0.28 ± 0.01 0.33 ± 0.03 0.28 ± 0.01 0.35 ± 0.01 122 5 Electrical Characterization of Intentionally Contaminated Samples 10 4 10 2 10 0 Ref.-4 mm 2 0.1 mm 2 1 mm 2 4 mm 2 16 mm -2 Defect density (cm ) Evidence of Ir contamination to be harmless on oxide breakdown strength can be seen in figure 5.42, where the plot of defect density as function of the injected charge is presented for a contamination level of 6x1014 Ir/cm2. Here again, the case of 4 mm2 area reference wafers is shown for comparison. It can be seen in this figure that the defect density of 4 mm2 area of clean wafers coincides exactly with the defect density of 6x1014 at/cm2 Ir contaminated wafers. When normalizing all the distributions to a capacitor area of 1 cm2 (that is the defect density plot), a unique extrinsic curve, independently of the area, is obtained. This indicates that breakdown sites are randomly distributed and not correlated with the Ir contamination, as concluded from the comparison with defect density of reference wafers. 10 -2 10 -4 2 Ir-1000 ppm, N2 10 -4 10 -3 -2 10 10 -1 10 0 10 1 10 2 2 Qbd (C/cm ) Fig. 5.42: Defect density of 6 x 1014 Ir/cm2 contamination as function of the injected charge to breakdown for different areas. 5.4.2.3 Platinum Contaminated MOS Structures Pt was observed in the previous sections, to be gettered in the poly-Si, and does not increase the leakage current of n+p diodes or enhance considerably the defect density as concluded from E-ramp method. However, the results of constant current stress charge to breakdown, presented in Weibull plots of charge to breakdown of Pt contaminated wafers in figure 5.43, show an increase of the extrinsic breakdown part with the increase of Pt concentration. While for 0.1 mm2, the reference wafers break purely intrinsically, some breakdown events occur extrinsically with increasing Pt concentration. The same observation is valid for 1 mm2 area capacitors. However, the breakdown is not catastrophic in number, and the intrinsic breakdown is not affected at all. Neither the 63% charge to breakdown (ηi) nor the slope (βi) decrease if the wafers are contaminated with Pt concentration as high as 4x1014 at/cm2, as it seen in figures 5.43 and listed in Table 5.6. However, the 63% charge to breakdown (ηe) as well as the slope (βe) of the extrinsic part decrease with increasing the Pt concentration. The annealing atmosphere is not seen to considerably alter the breakdown properties of Pt contaminated MOS structures. 5.4 Gate-Oxide Integrity Evaluation 123 When plotting the defect density as a function of the charge to breakdown (figure 5.44a), it is observed that the defect density does not really fit the area. Paradoxically, the defect density increases with decreasing area. However, and when normalizing all the distribution to the capacitor perimeter, a unique extrinsic curve, independent of the perimeter, is obtained as shown in figures 5.44b. This indicates that the breakdown is related to the periphery and has the physical meaning that the breakdown sites are not randomly distributed but located at the periphery of the capacitors. This is the reason, why the defect density increases with decreasing area. 2 99.9 Ref. 100 ppm, O2 100 ppm, N2 1000 ppm, O2 1000 ppm, N2 Model 1 ln[-ln(1-F)] -1 70 50 30 20 -2 10 5 -3 2 -4 Cumulative Failure F(%) 0 90 (a) 1 -5 -6 10 10 -5 10 -4 10 -3 10 -2 10 -1 10 0 10 1 10 2 2 Qbd (C/cm ) 2 99.9 Ref. 100 ppm, O2 100 ppm, N2 1000 ppm, O2 1000 ppm, N2 Model 1 ln[-ln(1-F)] -1 30 20 -2 10 5 -3 2 -4 1 Cumulative Failure F(%) 0 90 70 50 (b) -5 -6 -7 10 10 -6 10 -5 10 -4 10 -3 10 -2 10 -1 10 0 10 1 10 2 2 Qbd (C/cm ) Fig. 5.43: Charge to breakdown distribution of various Pt contamination annealed in N2 or O2, for 0.1 mm2 (a) and 1 mm2 area capacitors (b) 124 5 Electrical Characterization of Intentionally Contaminated Samples Table 5.6: Intrinsic and extrinsic breakdown parameters, as well as the fraction 1-p, as determined from the fit of the measured charge to breakdown of various Pt concentration annealed in N2 or O2. The capacitors area is 1 mm2. Parameter\area Ref. 1-p ηi (C/cm2) βi ηe (C/cm2) βe Annealed in N2 100 ppm 1000 ppm 0.96± 0.006 7.92± 0.01 0.93± 0.01 7.94± 0.02 Annealed in O2 100 ppm 1000 ppm 0.84± 0.01 7.95± 0.02 0.95± 0.01 8.09 ± 0.02 0.81± 0.01 7.77 ± 0.01 4.6 ± 0.07 4.29 ± 0.05 4.71 ± 0.08 5.83± 0.1 0.77 ± 0.47 0.58 ± 0.4 0.44 ± 0.28 0.63 ± 0.6 0.33 ± 0.31 0.49 ± 0.05 0.29 ± 0.01 0.24± 0.009 0.38± 0.04 0.19 ± 0.008 10 4 10 3 10 2 10 1 10 0 -2 Defect Density (cm ) 4.6 ± 0.04 10 (a) 2 0.1 mm 2 1 mm 2 4 mm 2 16 mm -1 10 -4 10 -3 10 -2 10 -1 10 0 10 1 10 2 2 10 2 10 1 10 0 -1 Defect per lenght (cm ) Qbd (C/cm ) 10 (b) -1 2 10 -2 10 -3 10 0.1 mm 2 1 mm 2 4 mm 2 16 mm -4 10 -3 10 -2 10 -1 2 10 0 10 1 10 2 Qbd (C/cm ) Fig. 5.44: Defect of 4 x 1014 Pt/cm2 contamination in function of the injected charge to breakdown as normalized to the area (a) or to the perimeter (b) of the capacitors. 5.4 Gate-Oxide Integrity Evaluation 125 The located defects at the periphery are not generated from the oxide over-etching at the periphery because the reference wafers from the same lot proved that the defect density fits very well the area. The plot of defect density as function of the charge to breakdown of the reference wafers of this lot (withheld form Pt contamination) is presented in figure 5.45. Clearly, the breakdown sites are area related and randomly distributed. The reason why Pt creates defects at the periphery is clarified in the following section. 4 10 2 0.1 mm 2 1 mm 2 4 mm 2 16 mm 3 -2 Defect Density (cm ) 10 2 10 Reference 1 10 0 10 10 -1 10 -2 10 -4 10 -3 -2 10 -1 10 10 0 1 10 2 10 2 Qbd (C/cm ) Fig. 5.45: Defect density of the reference wafers as function of the injected charge to breakdown for different areas. 5.4.3 Discussion of the Results The results of E-ramp and CCS measurements presented above brought results which in fact relaxed the concern of Ba, Sr, Bi. Considering the nature of Ba or Sr, as one of the more critical contaminants with regard to gate oxide integrity, well established from the work of Bearda, Mertens, and coworkers [Bea 99, Mer 99], the slow diffusion of these elements in poly-silicon plays an important role to avoid their diffusion to the gate oxide. At 800°C, Ba and Sr are located far away from the gate oxide and do not reach this region. Bi, in contrast is not observed to diffuse at all at 800°C. This property renders Bi totally ineffective to cause any harmful effect, at least in the BEOL. The example of Ba, Sr, and Bi clearly demonstrates that the degradation strength depends on the ability of the contaminant to diffuse to the already grown oxide. For Ir and Pt, as transition metals, the case of oxide local thinning is unlikely to occur under the tested conditions since the contamination is present much later after several process steps and not prior to the gate oxide growth. Furthermore, we showed that the poly-Si layer provide a beneficial effect to getter all Pt impurities or at least to include the most concentration of Ir within, so that the Ir concentration that 126 5 Electrical Characterization of Intentionally Contaminated Samples reaches the Si surface will not be sufficient to form precipitates and to cause a local thinning of oxide. TEM analysis of unpatterned Si wafers contaminated with Ir and Pt (section 4.3.3) showed that Pt or Ir precipitation does not occur easily like Cu, Ni, or Fe. This is because the condition of presence of defects (for example oxygen precipitation) necessary for the precipitation are not met in the type of wafer used in this work. Graff pointed out that Pt precipitates heterogeneously, which means that lattice defects or other impurities precipitates as nuclei are needed for formation of platinum silicide [Gra 95]. Cross-sectional TEM and EDX analysis performed on wafers with gate oxide and poly-Si, contaminated with Pt or Ir (4x1014 at/cm2 and 6x1014 at/cm2 respectively), confirmed the absence of Pt and Ir precipitation under the tested conditions. As depicted in figures 5.46 and 5.47, we did not observed any Pt or Ir precipitation, neither in the oxide, nor at the Si surface although the cooling rate was sufficiently slow. Despite of the relatively high concentration, no structural defects like staking faults or dislocation were clearly visible. 1 2 Poly-Si 3 4 Gate oxide Si substrate Point 2,3, or 4 Intensity (a.u.) Intensity (a.u.) Point 1 Energy (keV) Energy (keV) Fig 5.46: Cross-sectional TEM and EDX Analysis of structure with 300 nm poly-Si on 7.5 nm gate oxide, contaminated with 4x1014 Pt/cm2 and annealed in N2 atmosphere. 5.4 Gate-Oxide Integrity Evaluation Poly-Si 127 Poly-Si GOX Si Si Point 2 Intensity (a.u.) Intensity (a.u.) Point 1 Energy (keV) Energy (keV) Fig 5.47: Cross-sectional TEM and EDX Analysis of structure with 300 nm poly-Si on 7.5 nm gate oxide, contaminated with 6x1014 Ir/cm2 and annealed in N2 atmosphere. The micrographs show only a strong segregation of Ir on the surface, forming particles of 100 nm size. Pt does not segregate as strongly as Ir, and the size of the particles is 10 nm approximately. EDX measurements, done with a focused electron beam on several points provide the following information: 1) The particles are constituted only of Ir or Pt (EDX of point 1 in figures) 2) No presence of Ir or Pt neither in the middle of the poly-Si nor in the oxide is detectable (point 2, 3 or 4 in figures). This means that either the concentration is very low that cannot be detected with EDX measurement or the impurities really do not exist in the analyzed region. While the first explanation is valid for Ir, since the measured concentration of Ir in the oxide was 3 x 1012 at/cm2, the second explanation is true for Pt as concluded from the RBS measurement. 128 5 Electrical Characterization of Intentionally Contaminated Samples TEM and EDX investigations are consistent with the literature since not much is reported on Ir or Pt precipitation and the structure of their precipitates are still unknown. The case of precipitation cannot be expected under the tested conditions. The presence of the Ir in the oxide layer is totally ineffective. The Fowler-Nordheim current is not increased, and the plot of logarithm I/E2 versus the reciprocal of the electric field (figure 5.48) gives a good straight line with a slope of 3.4 eV, which is very close to the oxide barrier height of 3.2 eV. This indicates that the tunneling barrier height is not reduced and points out that no traps assisted tunneling are generated from the Ir impurities present in the oxide [DeB 98]. C-V measurements also demonstrate this passivity, since no shift in the flat band voltage is observed as shown in figure 5.49. The explanation of this tendency could be the charge neutrality of Ir in the oxide. The Ir impurities are not ionized but are present as neutral atoms in the oxide. The ineffectiveness of Ir could also be an indication that Ir does not react chemically with the silicon oxide to form a metal silicate or to decompose the oxide. The inclusion of Ir in the oxide as iridium oxide embedded in the chemical oxide or iridium silicate, as it is the case for Fe, is unlikely to happen, since Ir is not included as the oxide grows, but diffuses into, through a poly-silicon layer. The reaction of Ir with oxygen to form defects in the oxide occurs most likely during the oxide growth, where the conditions are more favorable to form IrO2. The results of Ir confirm that the oxide breakdown depends also on the chemical reaction of the contaminant in the oxide. -5 10 -7 I/E 2 10 -9 φb= 3.4 eV 10 -11 10 -13 10 0.075 0.100 0.125 0.150 -1 1/E (MV/cm) Fig. 5.48 : Typical Fowler-Nordheim plot of 6 x1014 Ir/cm2 contaminated MOS structures. 5.4 Gate-Oxide Integrity Evaluation 129 1.0 Forward Backward 0.8 C/Cox 0.6 0.4 0.2 0.0 -3 -2 -1 0 1 2 Voltage (V) Fig. 5.49: Typical C-V curve of MOS structures contaminated with 6x1014 Ir/cm2. The observed effect of Pt at the periphery can be explained according to the model presented in figure 5.50. The chemical patterning of the poly-electrodes leads to the decomposition of the poly-silicon structure in the non-protected regions with the photoresist and thus to the escape of the Pt atoms, which were trapped in these regions. Direct deposition of Pt impurities on the gate oxide surface takes then place on the denuded region from the poly-Si layer. Owing to its fast diffusion property, even at 430°C, Pt diffuses into the gate oxide during the forming gas anneal that follows the electrode patterning. Trapped Pt in the poly-Si layer Gate oxide Si (a) (b) Fig. 5.50: Model of the Pt induced breakdown sites at the periphery; (a) deposition of Pt on the surface after the electrodes patterning, (b) diffusion of Pt into the gate oxide during the forming gas anneal. 130 5 Electrical Characterization of Intentionally Contaminated Samples The diffusion of Pt into the oxide influences the oxide decomposition at the Si/SiO2 interface as established from the work of Liehr et al. [Lie 88], which explains the effect seen at the periphery. The decomposition of the oxide at the Si/SiO2 interface is consistent with the result of Deng et al., who measured the density of states using the quasi-static C-V method and observed that Pt increases the density of states at the interface Si/SiO2. In further investigations of Pt effect on the gate oxide strength, C-V measurements were performed at a frequency of 100 kHz. The results of the C-V measurements, presented in figure 5.51, are consistent with the gettering of Pt in the poly-Si, since no shift in flat band voltage was observed. 1.0 Forward Backward C/Cox 0.8 0.6 0.4 0.2 0.0 -3 -2 -1 0 Voltage (V) 1 2 10 -5 10 -7 10 -9 2 2 I/E (Acm /MV ) Fig. 5.51: Typical C-V curve of MOS structures contaminated with 4x1014 Pt/cm2. 2 φb=3.3 eV 10 -11 10 -13 0.07 0.08 0.09 0.10 0.11 0.12 -1 1/E (MV/cm) Fig. 5.52: Typical Fowler-Nordheim plot of 4 x1014 Pt/cm2 contaminated MOS structures. 5.4 Gate-Oxide Integrity Evaluation 131 This can be interpreted as an indication of a Pt-free oxide, under the capacitor area, since it is well established from the work of Kato et al. [Kat 84] and Deng et al. [Den 95a] that the presence of Pt in the oxide causes an hysterisis in the C-V curve and that Pt ions move easily in the oxide under the application of a voltage even at room temperature. Furthermore, the examination of I-V curves of Pt contaminated MOS structures, shows the usual oxide tunneling barrier of 3.2 eV, as it is concluded form the slope of Fowler-Nordheim plot in figure 5.52. 6 Summary and Outlook This thesis is aimed at contamination issues in integrating ferroelectric strontium bismuth tantalate and high-k barium strontium titanate materials with noble metals iridium/platinum as electrodes. To achieve this purpose, a comprehensive study of the properties of barium, strontium, bismuth, iridium, and platinum in silicon was necessary in addition to the assessment of the impact of these elements on the device performance, reliability, and production yield. 6.1 Résumé of the Properties of the Contaminants After annealing at high temperatures, most Ba and Sr atoms are dissolved in the native oxide or included in the thermally grown oxide. This tendency prevents their cross-contamination during annealing in N2 or O2 atmosphere. Whereas Bi evaporates mainly if annealed in N2 and consequently leads to a critical crosscontamination, during oxidation Bi is included in the thermally grown oxide and is not found in significant amounts on the facing surface of a neighboring, initially clean wafer. In terms of cleaning, most Ba, Sr or Bi impurities are removed after a slight etch of the oxide (native or thermal). Another, beneficial property of Ba and Sr is that both are found to diffuse only over distances of tens of nanometers after an anneal at high temperatures. They exhibit low diffusivities in silicon and are found to belong to very slow diffusing elements. Bi does not diffuse into silicon at temperatures of 800°C or below, and, therefore, is of no concern in BEOL processing. Ir diffusion into silicon is affected by the annealing atmosphere. Annealing in oxygen atmosphere delays the diffusion of Ir, whereas if annealed in N2, Ir diffuses over some ten microns at 800°C, which points out that Ir belongs to the moderately fast diffusing elements at this temperature. Ir presents a critical cross-contamination aspect during anneal in O2 or N2 atmosphere. The annealing atmosphere affects the Pt properties only in the region near the surface but not the Pt deep diffusion into the silicon. The concern with Pt is its very fast diffusion property. After annealing at 800°C, Pt is found to have diffused through the whole wafer, from one side to the opposite side of the wafer. This matter of concern renders the integration of Pt even more complicated since a contamination on the back-side, which can easily occur through the chuck in plasma processing for example, can affect critically the performances of the devices at the front side. The study of Pt properties showed the difficulty in detecting Pt using methods like TXRF or VPD-TXRF. These methods, which are very successfully used to monitor contamination, are, however, poorly suited for Pt. Pt in sub-monolayer range, if 133 6.2 Résumé of the Impact of the Contaminants annealed in oxygen atmosphere cannot be easily detected on the wafer surface with oxides thicker than 7 nm, or can be barely detected after oxide etching, although the minority carrier lifetime is seriously affected. Investigations on structural defects using TEM and local elemental analysis EDX methods do not show any clear Ir or Pt precipitation in the form of silicide. It appears that under the tested conditions, Ir and Pt remain rather dissolved in the silicon matrix than precipitated. Therefore, the gate oxide thinning as cause of gate oxide integrity degradation in real memory devices is rather unlikely because Ir and Pt precipitation, in contrast to the Cu, Ni, and Fe, is difficult in crystal free from defects such as dislocations, stacking faults, and oxygen precipitates. While Pt is effectively gettered in the poly-silicon, Ba and Sr show a very slow diffusion within the poly-silicon material and, therefore, cannot reach the already grown gate oxide. Ir, however, cannot be effectively gettered in the poly-Si, and can reach the active regions, which is a cause of concern. 6.2 Résumé of the Impact of the Contaminants It was clearly demonstrated that Ba, Sr, and Bi do not degrade minority carrier lifetime, so that BST or SBT dielectrics can be integrated in CMOS technologies without major minority carrier lifetime concerns. Ir or Pt, on the other hand, have to be carefully handled to avoid serious degradation of minority carrier lifetime even in concentration range below 1011 at/cm2. The effects of the contamination on the device properties were clearly demonstrated by giving representative results of leakage current and gate oxide integrity in a 0.5 µm process technology. Ba, Sr, Bi, or Pt have no pronounced effect because of the fabrication sequences. The phosphorus doped poly-silicon plug prevents Ba and Sr from diffusing to the electrically active regions, or can totally getter the “poisoning” Pt atoms. However, if Pt escapes from the gettering layers, it can critically affect the reliability and product yield, even at low annealing temperatures of 430°C. The most obvious risk of Ir contamination occurs when no diffusion barrier is used to stop the diffusion of Ir to the active region, which results in increase of leakage current. However, gate oxide breakdown characteristics of 7.5 nm oxides are not affected by Ir contamination as high as 1012 at/cm2. Meanwhile, it cannot be concluded that this is a general property of Ir, because the effect of higher concentrations has not been examined (no available contamination source with concentration higher than 1000 ppm). Several metals, which can degrade gate oxide, have a pronounced effect only if their concentration is relatively high. During this work, our expectation that the contamination issues will not be a blocking point to the development of the ferroelectric memories, is confirmed. Evidence to support this expectation is demonstrated from concrete results on an integrated FeRAM module with SBT as ferroelectric layer. Auger electron spectroscopy measurement of the device, in its final configuration (including a diffusion barrier of TaN/Ti), indicates the absence of the above elements in the active region of the transistor as shown in figure 6.1. 134 Intensity 6 Summary and Outlook Sputter Time (min) Pt IrO2 Ir Ti Poly- TaN SiO2/Si Si Fig. 6.1: Auger profile of a stacked cell ferroelectric memory showing the effectiveness of a diffusion barrier. 2 99.9 Ln(-ln(1-F)) 1 90 70 50 30 0 -1 -2 10 5 -3 -4 Cumulative Failure F(%) Reference Integrated capacitor 1 -5 10 -1 10 0 10 1 10 2 10 3 10 4 Time to breakdown (s) Fig. 6.2: Cumulative Weibull plot of the reference wafers and wafers with integrated ferroelectric capacitors. The measurements were performed at 8.25 V negative polarity, which corresponds to an electric field of 11MV/cm, and at temperature of 150°C. 135 6.3 Future Work and General Conclusion Reliability measurements investigated by constant voltage stress at wafer level showed no deterioration of the gate oxide integrity after the processing of the capacitor module. Time dependent dielectric breakdown measurements on wafers with integrated capacitor module reveal no difference to the reference wafers from the front-end of line, containing no capacitor module. Figure 6.2 shows the Weibull plot of the reference wafers and the wafers with integrated capacitors. 6.3 Future Work and General Conclusion This work is among the first of its kind to comprehensively examine the contamination effects of elements commonly used in FeRAM technology. Several aspects have been investigated but some of them are still open questions. A contamination level of Ir in the gate oxide of about 1012 at/cm2 was found to have no detrimental effect on GOI. The effect of higher concentrations has to be examined. This requires to contaminate the test wafers with levels higher than 1015 at/cm2. This work focused on the aspects in BEOL. Obviously, many areas of this research can be extended to the FEOL: • Since it appears that the cleaning of Ba, Sr, or Bi based dielectric should not be problematic, it is interesting to examine the effectiveness of the cleaning of Ba, Sr or Bi contamination, that occurs prior to gate oxide for a complete relaxation of Ba, Sr, and Bi contamination even in FEOL. The critical concentration of Ir or Pt contamination prior to gate oxide growth, which has a pronounced effect on GOI, is still not reported. It is necessary, as a future work, to determine this threshold value. Precipitation of transition metals at the interface Si/SiO2 has been thoroughly investigated for metals such as Cu, Ni, and Fe but not for Pt and Ir. In this work, the precipitation properties of Pt and Ir have been examined under typical ferroelectric memory processing conditions but not investigated in details. A full understanding of this property, which has a key technological importance, needs further intensive studies. • • It appears relatively certain from this work, that the risk of device processing with ferroelectric and high-k capacitor dielectrics in future memories is manageable. The dielectric films are even of no concern and the most feared contaminants Ir and Pt can be mastered under the following precautions: • • • Use of an effective diffusion barrier to block the diffusion of Ir to the active regions. 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Phy., A 55, 121 (1992) List of Symbols and Abbreviations A α AFM Al APCVD Au BHF BL BPC BPSG β C °C CCS Cl CMOS Cu CV CVD CZ Dit DLTS dox DRAM DSE E eEa Ec EDX EEPROM Ef Eg Elymat ε0 εr ET Ev eV F φB FeRAM FPC GOI Ampere 1A=1C/s, Area Absorption coefficient Atomic Force Microscopy Aluminum Atmospheric Pressure Chemical Vapor Deposition Gold Buffered Hydrofluoric acid BitLine Backside PhotoCurrent Borophosphosilicate glass Slope of Weibull distribution Coulomb =unit of electric charge Celsius Constant Current Stress Chlorine Complementary Metal Oxide Semiconductor Copper Capacitance-Voltage Chemical Vapor Deposition Czochralski Density of states at the interface Deep Level Transient Spectroscopy Oxide thickness Dynamic Random Access Memory Droplet Scan Etch Electric field Electron Activation energy Energy of conduction band edge Energy Dispersive X-Ray Electrically Erasable Programmable Read Only Memory Fermi level Bandgap energy of silicon, Eg=1.12 eV at 300K Electrolytic Metal Tracer Permittivity in vacuum ε0=8.85 x 10-12 F/m Dielectric constant Trap level Energy of valence band edge Electron volt 1 eV=1.602 x 10-19 J Farad 1F=1C/V Barrier height at the interface Ferroelectric Random Access Memory Frontside PhotoCurrent Gate Oxide Integrity 144 H h HF Hf Hz I IC I-E IR J J K K k λ LOCOS LPCVD LSI µn µp ML MOCVD MOD MOS MOSFET n N Na ni P p Pb Poly-Si ppm QBD RBS rpm σ SEM Si SIMS SiO2 SRAM t T τ TDDB TEM TEOS ToF-SIMS TXRF List of Symbols and Abbreviations Hydrogen Planck constant h=6.62 x 10-34 Js Hydrofluoric acid Hafnium Herz, unit of frequency Current Integrated Circuit Current-Electric field Infrared Current density Joule 1J=1N.1m Kelvin Potassium Boltzmann constant = 1.38 x 10-23 J/K Wavelength LOCal Oxidation of Silicon Low Pressure Chemical Vapor Deposition Large Scale Integration Electron mobility Hole mobility Mono-layer Metal-Organic Chemical Vapor Deposition Metal-Organic Deposition Metal Oxide Semiconductor Metal Oxide Semiconductor Field Effect Transistor Electron concentration Nitogen Sodium Intrinsic carrier concentration Phosphorus Hole concentration Lead Poly-silicon Parts per million Charge to breakdown Rutherford Back-scattering Spectroscopy Revolutions per minute Capture cross section Scanning Electron Microscopy Silicon Secondary Ion Mass Spectroscopy Silicon dioxide Static Random Access Memory Time Temperature Minority carrier recombination lifetime Time Dependent Dielectric Breakdown Transmission Electron Microscopy Tetraethoxysilane Time of Flight Secondary Ion Mass Spectroscopy Total Reflection X-Ray Fluorescence List of Symbols and Abbreviations Vox VPD VPD-AAS VPD-ICPMS W WL Z Voltage drop over gate oxide Vapor Phase Decomposition Vapor Phase Decomposition-Atomic Absorption Spectroscopy VPD-Inductively Coupled Plasma Mass Spectrometry Space charge region width WordLine Atomic number 145 Curriculum Vitae 1. Civil Status Name: Date of birth: Place of birth: Nationality: Marital status: Hocine Boubekeur 14.05.1967 Tlemcen Algerian Single 2. Education 1973-1982 1982-1985 1985-1989 1989-1993 Primary and secondary school in Tlemcen Upper secondary school (Baccalaureate in Mathematics) Higher Education Diploma, Physics major from university of Tlemcen Master of Science in Technology of Semiconductor Devices from Center of Development of Advanced Technologies, Algiers 3. Employment 07.1993-10.1994 11.1994- 09.1997 10.1998- 03.2002 Attached researcher at Unit of Development of Silicon Technology, Algiers Teacher at University of Tlemcen/ Institute of Physics Research Associate at Infineon Technologies, Memory Products, Munich