B94C-CAN Installation Instructions FLUORESCENT EMERGENCY BALLAST NRTL/C ! IMPORTANT SAFEGUARDS ! WHEN USING ELECTRICAL EQUIPMENT, BASIC SAFETY PRECAUTIONS SHOULD ALWAYS BE FOLLOWED, INCLUDING THE FOLLOWING: READ AND FOLLOW ALL SAFETY INSTRUCTIONS 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. To prevent high voltage from being present on red & yellow output leads prior to installation, inverter connector must be open. Do not join inverter connector until installation is complete and AC power is supplied to the emergency ballast. This product is for use with one 13 W through 42 W or two 13 W through 39 W (4-pin) compact fluorescent lamp(s) without integral starters, or one or two 6 W through 28 W tubular fluorescent lamps without integral starters. Make sure all connections are in accordance with the National Electrical Code and any local regulations. To reduce the risk of electric shock, disconnect both normal and emergency power supplies and inverter connector of the emergency ballast before servicing. This emergency ballast is for factory or field installation. This product is for use in indoor fixtures except air handling heated air outlets, and wet, damp, or hazardous locations. An unswitched AC power source is required (120 or 347 VAC, 60 Hz). Do not install near gas or electric heaters. Do not attempt to service the battery. A sealed, no-maintenance battery is used that is not field replaceable. Contact the manufacturer for information on service. The use of accessory equipment not recommended by the manufacturer may cause an unsafe condition. Do not use this product for other than intended use. Servicing should be performed by qualified service personnel. SAVE THESE INSTRUCTIONS Ni - Cd THIS PRODUCT CONTAINS A RECHARGEABLE NICKEL-CADMIUM BATTERY. THE BATTERY MUST BE RECYCLED OR DISPOSED OF PROPERLY. 10/12/10 © Philips Emergency Lighting A Division of Philips Electronics North America Corporation 236 Mt. Pleasant Rd. • Collierville, TN USA 38017-2752 • Tech Support 888-263-4638 • Fax 901-854-1630 • www.philips.com/bodine 70009450 INSTALLATION WARNING: TO PREVENT HIGH VOLTAGE FROM BEING PRESENT ON RED & YELLOW OUTPUT LEADS PRIOR TO INSTALLATION, INVERTER CONNECTOR MUST BE OPEN. DO NOT JOIN INVERTER CONNECTOR UNTIL INSTALLATION IS COMPLETE AND AC POWER IS SUPPLIED TO THE EMERGENCY BALLAST. NOTE: STEP #1 Make sure that the necessary branch circuit wiring is available. An unswitched source of power is required. The emergency ballast must be fed from the same branch circuit as the AC ballast. INSTALLING THE EMERGENCY BALLAST > Disconnect AC power from the fixture. > Refer to illustration below to install the emergency ballast and test/monitor plate. Make sure all connections are in accordance with the Canadian Electrical Code and any local regulations. The test/monitor plate may be installed close to the fixture in the ceiling or at a remote location (up to 50 feet). The emergency ballast may be remotely installed up to 1/2 the distance the AC ballast manufacturer recommends remoting the AC ballast from the lamp, or up to 50 feet, whichever is less. If no AC ballast is used, the emergency ballast can be remotely mounted up to 50 feet away. Note: A switch box is not supplied. REMOTE INSTALLATION STANDARD INSTALLATION No Shading – Equipment supplied by others Emergency ballast 1 2 STEP #2 – Flexible conduit (supplied) to connect ballast wires. – Existing conduit to run existing wires to lamp holder (AC ballast on junction box). If AC ballast is on reflector, run yellow, yellow/black, blue/white, blue and red wires from emergency ballast through this conduit. 3 – AC line in. 4 – Conduit and junction box (not supplied), necessary for remote installation. WIRING THE EMERGENCY BALLAST > See back page for detailed wiring schematics. The emergency ballast can be used with one- or two- lamp fixtures, and operates one or two lamps in the emergency mode. > Cut fixture wire between the lamp holder and AC ballasts and connect the blue and blue/white emergency ballast wires to the AC ballast and the yellow and yellow/black wires to the lamp holder. > On switched fixtures, an additional unswitched hot (120 or 347 VAC) wire must be run to the junction box and connected to the emergency ballast. > Connect LED by matching violet and brown leads. For optional tabbed LED, connect violet lead to positive (+) tab (marked). For Illuminated Test Switch (ITS) connect as shown on wiring diagrams by matching violet and brown leads and connecting the black leads to the emergency ballast white and white/black wires. > After installation is complete, supply AC power to the emergency ballast and join the inverter connector. 2 STEP #3 EMERGENCY BALLAST QUICK CHECK AND LABELING > For short-term testing of the emergency function, the battery must be charged for at least one hour. The emergency ballast must be charged for at least 24 hours before conducting a long-term test. > In a readily visible location, attach the label "CAUTION: This Unit Has More Than One Power Supply Connection Point. To Reduce The Risk Of Electric Shock, Disconnect Both The Branch Circuit-Breakers Or Fuses And Emergency Power Supplies Before Servicing." OPERATION When AC power is applied, the charging indicator light is illuminated, indicating that the battery is being charged. When power fails, the emergency ballast automatically switches to emergency power (internal battery), operating one or two lamps at reduced illumination. This emergency ballast will operate one 13 W through 42 W or two 13 W through 39 W lamps for a minimum of 90 minutes. MAINTENANCE Although no routine maintenance is required to keep the emergency ballast functional, it should be checked periodically to ensure that it is working. The following schedule is recommended: 1. Visually inspect the charging indicator light monthly. It should be illuminated. 2. Test the emergency operation of the fixture at 30-day intervals for a minimum of 30 seconds. One or two lamps should operate at reduced illumination. 3. Conduct a 90-minute discharge test once a year. One or two lamps should operate at reduced illumination for at least 90 minutes. ! REFER ANY SERVICING INDICATED BY THESE CHECKS TO QUALIFIED PERSONNEL ! EMERGENCY BALLAST AND AC BALLAST MUST BE FED FROM THE SAME BRANCH CIRCUIT TYPICAL SCHEMATICS ONLY. MAY BE USED WITH OTHER BALLASTS. CONSULT THE FACTORY FOR OTHER WIRING DIAGRAMS. WIRING DIAGRAMS for 1-LAMP emergency operation FIG C472 ONE (1) 4-PIN COMPACT LAMP INSTANT START BALLAST COMMON WHITE BLACK 120V UNSWITCHED HOT OR ORANGE 347V WALL SWITCH (CAP UNUSED LEAD) WHT/BLK WHITE BLACK AC BALLAST BLUE BLUE/WHT YELL/BLK BLUE RED F L E X A RED YELLOW E MB EA RL GL EA NS CT Y F L E X B WHITE BLACK WHT/BLK BLACK FIG C410 ONE (1) 4-PIN COMPACT LAMP RAPID START BALLAST COMMON TEST SWITCH VIOLET RED WHITE BLACK WHITE WHITE BLACK 120V UNSWITCHED HOT OR ORANGE 347V (CAP UNUSED LEAD) WHT/BLK BLUE BLUE RED RED BLUE BLU/WHT RED F L E X A YEL/BLK YELLOW LAMP 1 COMMON WHITE BLACK 120V OR ORANGE 347V (CAP UNUSED LEAD) WHT/BLK BLUE RED BLUE BLUE RED BLU/WHT YEL/BLK LAMP 1 F L E X B WHITE BLACK WHT/BLK BLACK TEST SWITCH VIOLET CHARGING INDICATOR LIGHT BROWN RED INVERTER CONNECTOR WHITE E MB EA RL GL EA NS CT Y F L E X B WHITE BLACK WHT/BLK BLACK FIG C463 TWO (2) 4-PIN COMPACT LAMP ESI RAPID START BALLAST COMMON TEST SWITCH OR ORANGE 347V WALL SWITCH VIOLET RED WHITE (CAP UNUSED LEAD) WHT/BLK CHARGING INDICATOR LIGHT BROWN WHITE BLACK 120V UNSWITCHED HOT WHITE BLACK YELLOW YELLOW INVERTER CONNECTOR AC BALLAST RED RED BLUE BLUE BLUE BLU/WHT RED F L E X A YEL/BLK YELLOW LAMP 1 E MB EA RL GL EA NS CT Y F L E X B WHITE BLACK WHT/BLK BLACK VIOLET TEST SWITCH CHARGING INDICATOR LIGHT BROWN RED INVERTER CONNECTOR WHITE LAMP 2 (EMERGENCY) UNSWITCHED HOT AC BALLAST A YELLOW FIG C440 THREE (3) 4-PIN COMPACT LAMP INSTANT START BALLAST FIG C452 TWO (2) 4-PIN COMPACT LAMP INSTANT START BALLAST WHITE BLACK RED F L E X YELL/BLK LAMP 2 (EMERGENCY) WALL SWITCH BLUE BLUE/WHT BLUE BLUE RED RED E MB EA RL GL EA NS CT Y LAMP COMMON AC BALLAST AC BALLAST INVERTER CONNECTOR FIG C411 TWO (2) 4-PIN COMPACT RAPID START BALLAST WHITE BLACK YELLOW YELLOW ORANGE 347V (CAP UNUSED LEAD) WHT/BLK CHARGING INDICATOR LIGHT LAMP WALL SWITCH OR WALL SWITCH BROWN WHITE BLACK 120V UNSWITCHED HOT YELLOW F L E X A E MB EA RL GL EA NS CT Y F L E X B WHITE BLACK WHT/BLK BLACK VIOLET BROWN RED WHITE COMMON TEST SWITCH WHITE BLACK 120V UNSWITCHED HOT OR ORANGE 347V WALL SWITCH (CAP UNUSED LEAD) WHT/BLK CHARGING INDICATOR LIGHT WHITE BLACK AC BALLAST INVERTER CONNECTOR LAMP 1 LAMP 2 LAMP 2 (EMERGENCY) LAMP 3 (EMERGENCY) 3 BLUE BLUE BLUE RED BLUE BLU/WHT YEL/BLK RED YELLOW F L E X A E MB EA RL GL EA NS CT Y F L E X B WHITE BLACK WHT/BLK BLACK VIOLET BROWN RED WHITE TEST SWITCH CHARGING INDICATOR LIGHT INVERTER CONNECTOR FIG C473 FULHAM WH 3 OR LH 3 WITH ONE (1) 26 - 42 W TRIPLE BIAX OR ONE 26 W QUAD 4-PIN COMPACT LAMP COMMON WHITE BLACK 120V UNSWITCHED HOT OR ORANGE 347V WALL SWITCH (CAP UNUSED LEAD) WHT/BLK WHITE BLACK BLUE BLUE/WHT YELL/BLK RED YELLOW RED AC BALLAST YELLOW RED F L E X A E MB EA RL GL EA NS CT Y WHITE BLACK WHT/BLK BLACK FIG C474 FULHAM WH 5 OR LH 5 WITH TWO (2) 39 W BIAX 4-PIN LONG COMPACT LAMPS COMMON TEST SWITCH WALL SWITCH F L E X B VIOLET WHT/BLK CHARGING INDICATOR LIGHT BROWN RED WHITE BLACK YELLOW AC BALLAST INVERTER CONNECTOR WHITE RED RED RED RED BLUE RED F L E X A BLU/WHT YEL/BLK YELLOW LAMP 1 E MB EA RL GL EA NS CT Y F L E X B WHITE BLACK WHT/BLK BLACK TEST SWITCH VIOLET CHARGING INDICATOR LIGHT BROWN RED INVERTER CONNECTOR WHITE LAMP 2 (EMERGENCY) FIG C476 FULHAM WH 3 OR LH 3 WITH TWO (2) 26 W QUAD 4-PIN OR TWO 13 W QUAD OR TRIPLE BIAX 4-PIN COMPACT LAMPS COMMON WHITE BLACK 120V UNSWITCHED HOT OR ORANGE 347V WALL SWITCH (CAP UNUSED LEAD) WHT/BLK RED YELLOW RED AC BALLAST BLUE RED F L E X A BLU/WHT YEL/BLK YELLOW LAMP 1 LAMP 2 OR ORANGE 347V (CAP UNUSED LEAD) LAMP WHITE BLACK WHITE BLACK 120V UNSWITCHED HOT E MB EA RL GL EA NS CT Y F L E X B WHITE BLACK WHT/BLK BLACK FIG C478 ONE (1) LAMP CHOKE BALLAST COMMON TEST SWITCH VIOLET CHARGING INDICATOR LIGHT BROWN WHITE BLACK 120V OR ORANGE 347V (CAP UNUSED LEAD) UNSWITCHED HOT WALL SWITCH BLUE CHOKE BALLAST WHT/BLK BLU/WHT RED INVERTER CONNECTOR WHITE F L E X A YEL/BLK YELLOW LAMP RED E MB EA RL GL EA NS CT Y F L E X B WHITE BLACK WHT/BLK BLACK VIOLET TEST SWITCH CHARGING INDICATOR LIGHT BROWN RED INVERTER CONNECTOR WHITE (EMERGENCY) WIRING DIAGRAMS for 2-LAMP emergency operation (13 - 39 W lamps only) DO NOT USE TWO-LAMP EMERGENCY WIRING DIAGRAMS FOR ALL 4-PIN COMPACT FLUORESCENT BALLASTS MANUFACTURED BY UNIVERSAL. THESE BALLASTS ARE NOT COMPATIBLE FOR TWO-LAMP EMERGENCY OPERATION. CAUTION: FIG C464 TWO (2) 4-PIN COMPACT LAMP ESI RAPID START BALLAST FIG C412 TWO (2) 4-PIN COMPACT LAMP RAPID START BALLAST COMMON WHITE BLACK 120V UNSWITCHED HOT OR ORANGE 347V WALL SWITCH (CAP UNUSED LEAD) WHT/BLK WHITE BLACK YELLOW YELLOW BLUE BLUE RED RED AC BALLAST BLUE BLU/WHT RED F L E X A YEL/BLK YELLOW LAMP 1 E MB EA RL GL EA NS CT Y WHITE BLACK WHT/BLK BLACK COMMON TEST SWITCH B VIOLET BROWN RED WHITE BLACK YELLOW YELLOW INVERTER CONNECTOR WHITE (CAP UNUSED LEAD) WHT/BLK CHARGING INDICATOR LIGHT AC BALLAST BLUE BLU/WHT RED RED RED BLUE BLUE F L E X A YEL/BLK YELLOW LAMP 1 E MB EA RL GL EA NS CT Y F L E X B WHITE BLACK WHT/BLK BLACK TEST SWITCH VIOLET CHARGING INDICATOR LIGHT BROWN RED INVERTER CONNECTOR WHITE LAMP 2 LAMP 2 FIG C475 FULHAM WH5 OR LH5 WITH TWO (2) 39 W BIAX 4-PIN LONG COMPACT LAMPS COMMON WHITE BLACK 120V UNSWITCHED HOT OR ORANGE 347V WALL SWITCH (CAP UNUSED LEAD) WHT/BLK WHITE BLACK YELLOW OR ORANGE 347V WALL SWITCH F L E X WHITE BLACK 120V UNSWITCHED HOT AC BALLAST RED RED RED RED BLUE RED F L E X A BLU/WHT YEL/BLK YELLOW LAMP 1 E MB EA RL GL EA NS CT Y F L E X B WHITE BLACK WHT/BLK BLACK TEST SWITCH FIG C477 FULHAM WH 3 OR LH 3 WITH TWO (2) 26 W QUAD 4-PIN COMPACT LAMPS OR FULHAM WH 2 OR LH 2 WITH TWO 13 W QUAD OR TRIPLE BIAX 4-PIN COMPACT LAMP COMMON OR ORANGE 347V WALL SWITCH VIOLET CHARGING INDICATOR LIGHT BROWN RED (CAP UNUSED LEAD) WHT/BLK WHITE BLACK INVERTER CONNECTOR WHITE WHITE BLACK 120V UNSWITCHED HOT AC BALLAST RED RED YELLOW BLUE RED F L E X A BLU/WHT YEL/BLK YELLOW LAMP 1 LAMP 2 E MB EA RL GL EA NS CT Y F L E X B WHITE BLACK WHT/BLK BLACK VIOLET TEST SWITCH CHARGING INDICATOR LIGHT BROWN RED INVERTER CONNECTOR WHITE LAMP 2 WIRING DIAGRAMS for Emergency-Only fixtures FIG C432 ONE (1) 4-PIN COMPACT LAMP (13 - 42 W) WITHOUT AC BALLAST COMMON UNSWITCHED WHITE BLACK 120V OR ORANGE 347V (CAP UNUSED LEAD) HOT WHT/BLK CAP EACH UNUSED LEAD BLUE BLU/WHT YEL/BLK LAMP YELLOW F L E X A E MB EA RL GL EA NS CT Y F L E X WHITE BLACK WHT/BLK BLACK VIOLET BROWN FIG C469 TWO (2) 4-PIN COMPACT LAMPS (13 - 39 W) WITHOUT AC BALLAST COMMON TEST SWITCH UNSWITCHED HOT WHITE BLACK 120V OR ORANGE 347V (CAP UNUSED LEAD) WHT/BLK CHARGING INDICATOR LIGHT CAP EACH UNUSED LEAD BLUE F L E X BLU/WHT B RED WHITE LAMP 1 INVERTER CONNECTOR YEL/BLK YELLOW LAMP 2 RED 4 RED A E MB EA RL GL EA NS CT Y F L E X B WHITE BLACK WHT/BLK BLACK VIOLET BROWN RED WHITE TEST SWITCH CHARGING INDICATOR LIGHT INVERTER CONNECTOR