BP232XAJ Application Guide BP232XAJ & BP2325A Replacement Guide Contents Typical Design Operation Principle Calculation Tool Design Guide 2 www.bpsemi.com Typical Design Package BV/V Rds(on)/Ω BP2325AJ SOP8 550 5 BP2326AJ SOP8 500 2.3 BP2327AJ SOP8 650 4.5 BP2328AJ SOP8 600 1.8 BP2329AJ SOT23-6 / / BP2328DJ DIP8 650 2.3 FB add 100pF with chip optimized to enhance the anti-jamming capability ; BP2329AJ is controller; external drive MOS, can push more power. 3 www.bpsemi.com Operation BP232XAJ series features: 1、Utilizes floating ground buck structure 2、Constant Ton to achieve high power factor 3、critical conduction mode operation 4、The average current sampling 5、Internal LED open protection/short protection 6、Internal Thermal Regulation Function BP232XAJ 5 DRAIN FB 4 6 DRAIN CS 8 3 VCC CS 7 1 COMP GND 2 AC 4 www.bpsemi.com Operation Swithing waveform amplification Current waveform amplification Swithing waveform Current waveform 5 www.bpsemi.com Operation Constant Ton PFC control with line compensation Operates in Critical Conduction Mode, the inductor current is sensed during the whole switching cycle and limited cycle by cycle. TO BULK structure: High Vbus Low Vbus COMP (Vin Vout ) * Ton L * Ipk RAMP Within a frequency cycle, , constant Ton, Ipk will follow Vin, to achieve PF correction. 1.5V CS_OFF ON FB 6 www.bpsemi.com Suggestion for Design Tool key parmeters The minimum system working frequency: suggested that selection in the 40~50KHz ( Lowest operating frequency appears in full the minimum input voltage at peak ), The operating frequency is too high PF value will deteriorate, low operating frequencies will require greater or more of the transformer primary side of the transformer to ensure that the number of turns of unsaturated to ensure at the minimum input voltage do not exceed the maximum on-time 24uS。 Fsw_min: >40kHz, Ton_max<24us @ Vin_min The maximum magnetic flux density: suggested that selection <0.3T, Because the system will reach the maximum peak current at the lowest input voltage peaks and, in some extreme applications can increase the Bm, get a better price Bmax<0.3T Over Temperature Protection BP232XAJ version BP232XA version based on the current temperature curve VS improvement, BP232XAJ slow decline in the current version when entering the temperature setpoint, the improved version into the regulator when BP232XA flash point of the phenomenon 7 www.bpsemi.com Design considerations COMP Pin Design Put C_comp close to the COMP Pin and short trace in layout. Typical value for C_COMP is 1uF to geting better startup. Typical operating temperature range is -55℃ to 125℃. COMP impact on the startup time and PF loop. Sink current on COMP lead to VCC restart at beginning of startup,but compensate at buffer of increasing VCC Capactior. To LTHD requested ,one more option is to use RC compensation on phase of line voltage in control loop. Design considerations VCC Pin Design Startup Resistor and C_Vcc Typical value 330K*2 in 1206 package C_Vcc is typical 2.2uF/25V. Typical operating temperature range is -55℃ to 125℃. Auxiliary Supply for Vcc, it need a HV fast recovery diode and current limit resistor(ES1J). The resistor value depends on the Vout and mains application. 9 www.bpsemi.com Design considerations FB Pin parameters design(Important!) R_L for FB is typical 3K to avoid interruptions; Set V_FB about 1V during normal operation,keep margin for OVP and Vo_min(FB OVP threshold is 1.7V). R_H could stand with BV voltage as result of two 1206 package. 10 www.bpsemi.com Design considerations FB Pin Considerations Design(Important!) Add 100pF on FB pin to avoid interruption . Invite internal optimization to immune layout interruption. Reason This paragraph is BP2325A false triggering, BP2325AJ FB after the revision changes the new algorithms to prevent false triggering OVP FB_mask 1.1us 200pf 100pf OVP_Threshold 无电容 11 www.bpsemi.com Design considerations FB Pin Layout design(Put all three resistors close to the FB pin.) FB upper arm connection foil between the two resistors must be short, FB node between the two resistors and down close to the chip FB Pin best foot, The point takes away from the switching node, to prevent interference, Next resistance FB preferably as short as possible cable to the ground. CS Pin design(short current loop in trace and close IC_GND) CS connection GND Pin too long to be as short as possible resistance line, connected to the IC output will lead to deterioration of the current regulation. 12 www.bpsemi.com Design considerations Drain/GND Pin Design Copper area of Drain give clearance space under Pin7. Too much copper on Drain weak the EMI but helpful a lot on thermal dissipation. In PCB Library, the package for SOP8 should at least remove Pin7, better as well as Pin6 to extend the safety space. 13 www.bpsemi.com BP232XAJ & BP2325 Replacement Guide Replacement After Replacement same line regulation and load regulation Full load line regulation output current(mA) 160.0 155.0 150.0 BP2325AJ-Current average 145.0 140.0 135.0 BP2325A-Current average 130.0 125.0 120.0 85 115 145 175 205 input voltage(V) 15 235 265 Replacement After Replacement same line regulation and load regulation 220Vac Load Regulation 90Vac Load Regulation output current(mA) output current(mA) 160.0 160.0 155.0 155.0 BP2325AJCurrent average 150.0 145.0 BP2325AJCurrent average 150.0 145.0 140.0 140.0 BP2325ACurrent average 135.0 130.0 BP2325ACurrent average 135.0 130.0 125.0 125.0 120.0 120.0 30 32 34 36 38 40 42 44 46 48 30 32 34 36 38 40 42 44 46 48 50 50 output voltage(V) output voltage(V) 16 Replacement After Replacement same system performance on Efficiency, PF and THD 17 Replacement After Replacement Over Temperature Protection BP232XAJ version A version based on the current temperature curve VS improvement, AJ slow decline in the current version when entering the temperature setpoint, the improved version when entering the adjustment points A flash phenomenon. Output Current VS IC Temperature output current(mA) 180 160 140 BP2325A-1# Vin=265Vac 120 100 80 60 BP2325AJ-2# Vin=265Vac 40 20 0 75.00 85.00 95.00 105.00 115.00 125.00 135.00 145.00 155.00 165.00 IC Temperature(℃) 18 Replacement Replacement considerations OVP Compare with BP232XA, OVP of the BP232XAJ version is high than 6%. R FBL 1.7V R FBL R FBH VOVP 19 Replacement Replacement considerations Vo_min The minimum load voltage depends on the ratio B divider resistors, FB voltage setting impact on the min. output voltage, otherwise difficult to FB zero crossing detection. increasing the proportion of FB up and down resistance could improve it. VCC 3 UVLO &VREF Thermal Regulation 5,6 DRAIN GND 2 COMP 1 PFC Control Logic & Protection Gm + VREF Driver Current Sense 7,8 CS ZCD Demag 4 20 FB Q S Qb R + CS_OFF FB 0.35V/0.2V Replacement Replacement considerations Same EMI performance EMI test the effect of consistent BP232XAJ and BP232XA performance on assessment Demo. Surge For surge capacity, different application requirements to test . The same number of MOS consistent with the main lightning resistance. 21