til
llrodhh
Wodkfln
LEICESTER
DAA (l6in,24inl
COMBINED S URFACING AND
THICKNESS ING MACHINE
INSTRUCTION MANUAL No. 3O'I2
PREFACE
IMPORTANT
poltcy ANO THAT OF OUR SUppLtERs ro
gg!!I_l!!Ly REvtEw rHE oEstcN AIo CApactry o;-oui
wrH rHts tN Mtilo wE wourD REMti;6;i
llg_Dg.gTs.
cusro-MEls rHAT wHrLE THE orMEflsrolts Ano peneoil,niii
r_r^-Lg_gu.-!!
DATA cofiTaTNED HERET ARE cURRENT AT THE TIME oi Gdr-G
TopREllr rr rs possrBLETHAT ouETorHE rnconpo alrroi
11_q_9IE9I DEvELopMET{rs
DIME
ro
srols Al{o supplrERg
ILLUSTRATED
6i
penroiuaiii,
E HAr{c€
MAy vARy raoru
rxoii
T}IIS MATIUAL 13 WRITTEN As A GEI.IERA! GuIoE. A TYPICAL
MACHINE IS SHOwl{ TO ILLUSTRATE THE MII TCITUNCS.
Failure to comply with instn ctions in this
book may invalidate the Euarantee
BE CAREFUL
THIS MACHINE CAN BE DANGEROUS
IF IMPROPERLY USED
Always use Guards
Keep clear until rotation has ceased
Always operate as instructed and
in accordance with good practice
Fead lnstruction Manual
as cor.ect assenbly, erecr.icar insral!a!!oh,
p.ope. adjusthen!
.f
suar
The looduo.king
a.e isorared belo.e
ulesE pa.trciparins
(tr.B. Ihis pdag.aph is only r.lcvdt
d.,
hearth by lnh.latton
con.ent.at!orc
any
pldins
f,achine
rever of eo dB(A)
slgnE ReauLations
enctosue, in {hich
case
should be 3o!aht.
Leic€sl€r. LE5 4PF
Enoland
Tel€ohone: 0533 769111
T6l6i: 34646 Wadkln G
Fax: 0533 742310
This machine, under cedain conditions, will€mt nolse levels in e,ces3 oi 90dB(a).
Nois€ lsvels will b6 aiiecred by the envionment in which the machina operaies, me
timber b€ing machin€d, loolino mschln€ s€iunq
Funher nlormation avar able fom wadkin (at rhe abov€ addrcss) on requ€st
',€ a manuJadLrgr it i!
Wadkln's policy
.
to rsdlcs lhs noiss lsvel as iar as
is
ll:trAr.ctodtAkaAd
lor sudace ptaning and thicknessing
DELIVEFY: Wt-6trer to, srporl or desthaton $,thin h6 United Kh.d.m
1 lre main pan er€cl€d ready to, Ls€ and at th-ri s
16c€ssary s co.ledo4 10 tte mar.s suppty On Iah 10 del vefr
ot a
nacnrr€ I sroLd b€ ca erLity €iamled tor anv dahaoe.r m,,
h:;a
rece,ved dunrs rra.st haddrror ths -act-i.€ ano its acce;sor€s
cn€crco agansl ary Despa.ci or aovrce Not€ qemovo rle$6ud Da
compoundwhch we appryof rh€ bight parrs ollh€ machine b;to;td;;a6:
;r;
a.l-;;
FnsJre rhar rle macn 16 :s pos,rbr€d o. a ,ar ard reve
L!!I1!!4IloN:
oas€ ar rnat lhe bas€ ot t50
has
-act-rr€
coitacl wnh the toJrdaton ar arl
s
ore'6aed
rha.
ile
facr..re
srro:ro oe oorreo oowr, -ie
9!
.r ptar€r rabt€s
"lT-g,g
r€v€r o. tr€
sp 1r
aro pac{ tT oaso or te€t o. the ,actme
r;
onng r€ld betore secunng i. posrio. wrlh coach scr€ss nto a {ooo rioo;
'r
orrag oorrs grouted rn aconcr€ie floor.
I
GUAFDS AND SAFETY OEVTCES: Maci.ss ,hco.oo€t€ satorv dosidn
rearL,€s. sa e r devcss. gLard rs a?a.qem€lls ard ai€ suoorreo Jvrrn s,in
irrormairon as ro tt€ir sale op€raLon alo Lse. thal w6 bst,€ie, so rar as,l s
'osolaory o?cl.cabe. th€y a.e sat6 and n comolance wilh rh6 ted,r
reqJtrenefls o.Heal " ard satel/al son\€lc Acl .9i4.
su-ards aro sat6ry d€vices a€ suppt.€d as srandaro wnh
_-Tl"j.olLol
-suracs
Plan 19"9
and lhicknessirE machi.es ano rhevanoLtd oe oosit.oned on
rre fach.es b€.ore ca.rylg oJt a.y op6,aion. Adustab,€ FDd
.(ic\bach
uuaro, Hear p
Bnod6
ar€r-c Jard,All
5.gs.s,Ftear 66tr cJad oelachab-o
rhrcxn6ssrng Hood Guad to hickn6ss|nq oitv
-
-Wh€.
Flobat
T
Slaw Type cLalls a.e ,€qJ reo whrci cal be suppried as
ELECTnICAL EAUIPMENT: Surac€ paniro and Tictnoss,ro t\Iach.n€s are
r,neo.w n btary enctosed rotors to pr€v€.t dust entering. Thl moro.
w ed to the cornrot g6ar betore d€spatch and isotator m:v abo b6 , r6d os
m€ machrn€ rr lh's has besn o/d6'6d or I it nas b€sn sLbpt€d as stano.d
w
;;
W-/!E!!!9:
4!w4YS MAKE SURE rHAr THE
gr4TlONARylqUD
CUTTERBLOCK tS
THE ELECTRTCAL EOU|PMENT tS iSOLAiED;FOM
rHE-VArN ELEC'IB|CAL SUppLy BEFOFE MAKTNG ANV aOlUSir,,retrs
TO ANY PAFIT OF THE MACHINF'
OPEBATING THE MACHINE:
SUFFACE PLANING:8otn sJrjaca ptarc abtos hav€ ns6 and ta movomsnr
a1d D€rore plan
lhe baci tab e s.oLto b€ set tevet with the cuts6 al rhe
lop ol lhe cJn T circ e rr lh6 $al,ora.y cLfl€rb ock. Tt6 tont tabte snau o b;
low€red io lte dspll. or lhe cd Bqu.€d - roTalv .o mor€ tla. 4mm D€ow
rn€ rop o' rrr€ cuflinE cnc €.
T
Posltion aod s€cur€ th6 pta.er lenc€ ro sut th€ width oi the timb€r jo b€
mr.hire.i
ser rhe andqe crard n posr.or, -a{rro sur€ thal
g-ard a.d lenca at g-ard aid nmoer ooetnor €rcaeo lOini sh€. flan..o
a.d t56 gap boM€er gua! at fimb€. ar g-a.d aro taot€ oo€s not €rcee;
10mm when edgrnq
wher planrrq sl-on wide s€cio.s o'lrmb€r wn.ch do not atos rn6 bndde
gua'd lo be ad usred a5 above a sJitabte pJsl.btock tifieo with qood haio
holds should bs mads and used byth€ opordbr.
nEBATING: A shaw typ€ gLard hLst be used ,or
tis
ope€r.on ano
r
Borh tie lence ad
rro-t pta-er shou d be set to lts wdrtr and lne oeorn
't€Siaw rype suaro srou,o oe s€cLred lo rt-e bach Draie.
o'rebare reou ed. The
'able a.d lie pressu'e pads adtrsreo to hold l1e nmoe'tiray rn posrloh o!F.
the cune6o.k and ad.rirsr rh.lirn.F
CHAMFEBING: Pos;o. r.e tor.pa.e'rab€ ro rro oeDth or rne cul reou r€d
and ca.l lh€ '|€nc6 ro rhe oesned anqre o, h€ cha-t6r. sel e t-er lhe onooe
grad oril'€ sl^3w lvDe no-ld T gLard - t red w t' a b€verteo press-rc pad .
into posilion belore stadinqlh€ operation.
THTKNESSING: ro €rsLre erclert op€ral,on 116 nacn le snoL d oe (eDr
as clean as possibl., wlh soeca' atterl or ovsn to rhe ltLloo and oarn tdo
'or€ls a.o ro lhe rhrcf€sser raols ro'l€,s. litre caso ol th€ ta.osr macn,nes
ll€ i&les
have draw-back aonon
a.o ll-6 back
rab,e shouto
o; orawn bac^
wher thlckressi.g. tTh6 ls lhs taote al th6 toeorng i. end or tt-e macrir€
,oiih€
when rh cknessinqJ T1ls o.v€s add€d cearance
shav nos. chrbs and
poss bl6
wiic. coJld da.aqe th€ lab €. Macnrn€s a€ riti€o
ste€r
^nors
lips at lhs
eadirq sdo€ o, eacn rabte in ord€r lld rr he €vent ot damao€
ih€s€ can be'eo'acod without 4avng lo r€ptace rr€ corp,et€ labts. TFe
plan€r lence sl^ould b€ ser c €a' at ln€ back edoo oi the oia.er laotes,nd
rr.c<less'19 looo guad sec- ed rn positon o. fd nacn,ne.
wf
T56 leed speed is osre _rreo rhroLqh a q€ar oor
$hrci i turn onves rt^e
'eed rollers lh'o,9i an eroEss cha'n Tl-e cnarrs r€qutre lensro.r.q
perod elly, aotLsta€nl be,1a mad€ FroJqn lhe mov€aoto ctah brack€t trii
not adv;sab € you run tie charn tiqll and J id€d cofi€ctty shouo havs
app-oxiFal€ly 6TT play ro alow tle cna n wt€ots lo hi when a oiec€ ot
nmber 's b6.O ted rhroJql 116 rlrckr€ss€r. Trc clains .6oL.rs o. ino tor
lime lo rn€. B-olh l€ed rciers ano orossur€ bars are sorino r6nsion6d'6arrv
ad-Lslabl€ b always Oresd oslo.e d€sDatcn trom ou'wo+; Th€ thicknsssei
iablo roll€rs have v€nral adtl,stT€fl lhroJOh lh6 snatt hano sh€et tocateo ar
I'ro in-feod €rd ol lho rable. These shourd always De s€t proud ot th€ surtacs
or lhe lable. lhe arnounr b€irg dsp€ndam on
lyp6 ol rimbsr b€lg
t6
MAINTENANCE
PLANEB KNIFE SETING: n oder thal any thicknesser can lunction
properly lhe culleB must be s61 @roctly ln lhe cun€rblock. This is a slrnple
rsx on a Facl-rres shrc5 ar€ suppleo wih ll'le senrrq Oeces Afte'
sl-arp€.rng or wl'en 4d nq .ew crnsrs, prsl r$se rflo rr block ald s€cur€
o.ly ligLlrLy Scr€w dow. lhe k1l€ senir! prec6s Ar rh,s srage l5€ c-ne6 car
be las'ened secL'oy.'f€ k.'€ s€lri.q Osces'emov€d and ri€ opera1rol
repoaied lor rhe remaining cdi€ls.
nE-S€TTING THE THICKNESSEF: It dificully is exp€henced in power
ie€ding tihb€.1hrough the thlckn€ss€r, lilst check that th€ rolets are clean
and lree iiom resin and thal th€ cuftels hav€ been sel in lhe block coirecl y
rles€ aro n ord6'and ss-Tnq rhar lhe chai. d'ive a.d le€d rolets ar" s"r
and wo.h.1a o.ooenv, rl-er cons,der Ile rlrchn€sse'raols:
11
First lak6 hoLd ol rhe cast ton arms attached to lhe th ckn€sser tab e wh ch
rhe e{o$ioi role6 drd c'ecl lo'ary tee -ov€-enl l rho rable
s.oes To correcr a4y rov€f€1l - rl-ese sL'des adLsr rl-e rhre€ sc6wsor
eirher side ol lhe labls which acl o. the maklng'up slrips. Th6 tabe shouLd be
ralsed or lowered ife€ly wilh th€ hand wh€€l w lholt any lre€ mov€h€nt n the
€'r!
To adjust th€ rhickf,€sser labie ior paal€llsm ro th€ curierblock, li6l
sc ews rrrrrg rh€ ar96 brackeB carryrnq rhe
rrG
car.on rdol6- ars'no scr6w
ve']cal adtrsrfenr can rl^e. b€ -ade
rlrougl rte l-eragol t6ad screw ocared r. lhs a.9€ brack€r ald ading o.
rte plaler sde The sc.€ws li/19 r\e a.qle bEc\ors shorld rlen b€
'e eae rT rwo leyaqor rad
DFIVE: Tl.e d.iv€ o lhe cuter blocx is eiln€r lFrougn a ' al ry on be r lhe
'r
cas€ oJ l€ smalls machrnss or rLlmroi v6€ bells on rl'e larqe'maciles
Adjustm€nr is made by liliinq lh€ moioion th€ hinEsd brackel. This wil glv€
simllra.€ols adiusimenr ro rh€ J€€d b€h on rh6 smaller machines blt whsre a
o?mf€r o€r s used. rensol caa 06 mairrar.€o by rl^€ '€moval ol oT o.
wh€el siow 19
mo'€ li.<s. Th€ rh chlesser rable .s €sed o'lowercd by
the thckness otthe r mbsr being machined.
iat
lU B BTAnON: O.ly sirp e rai.rena.ca ,s 16cessary l1e -a,^ raco' be 19
rlar rh€ mad .€ sloL d aways b€ {opl as cean as possrble. Ti€ -acli.e.
wl.cl^ has b€el tun ano l€s eo rl orr wods bslore desparch, is sert olrr wilh
greas€ in lhe ball beanngs and oil in th€ Eear box. ll is suggosled lhat lhe
machins should be pdtowod< beio€ anyaddilona gr€assoroll s added.
The amount ol oiling and greasinE rsqiu€d will dep€nd on ih€ amoud the
maclile is used. Bri a cl-ec< shbub oo f,aoe on hs rcuenqs ol ll"6
cull€roloc^ lbm ta€ ro Imo lo 6rsrr€ l1al ftey ar€ rcl rLnnrng Fol Begular
anedon ro oreas,no and olrro shorld bs oiv€n bu il musl b€ rem€mber€d
tl-ar roo muci qFas; can caLs'e ov€h€a nq-. FlJl€d and plarn roler l'o,s 19s,
b€ing plain bearinQs, .eqiur€ gr€6€ rnor€ ollen, Th€ €vel oi oil in iho goar
bor should be check€d al say monrhly inl€ryals andloPP€d !P il necessary,
Recodm6nd6d Gr€ass: castbl Sohe€bl'S
Recornmended oil torGsar Boii B.P.Eieqol EM150.
4.0 s
8.1
EEs
lnstrlctions Wh6n Ord€nnd Soar6/Rebra6m6rn Pans
The und€mentioned inlo.rfiatlo. should b6 giv€n wirh att ord€rs r6qu6sting
spare/.6Placem€ pans.
a)
b)
c)
l4achin€ typ€.
Machine seial numb6r.
lf no manuai avaiable, giv6 as tull a desciption as possibte oi the req! rsd
pan, lncluding loca on whhin rhe machin€.
d) Od numb3r and tullcompany narn6 and address.
a) Company ac.ount numb€r, wifr wadkh, il known.
r) All
t€l€phon€ ord€6 o!!l bs lcrllow6d by an oificial oder, cloaiy marked
.Connmaiidn
Ord6r.
rOTE:
Th6 company op€rab a 'Mirimtrn ord€r Cbrg€'on ail
sparu/r6placem6 panod8l€.