TRANSFORMER MODELLING AND INFLUENTIAL PARAMETERS IDENTIFICATION FOR GEOMAGNETIC DISTURBANCES EVENTS A thesis submitted to The University of Manchester for the degree of PhD In the Faculty of Engineering and Physical Sciences 2012 RUI ZHANG School of Electrical and Electronic Engineering Contents CONTENTS CONTENTS ............................................................................................................................................. 3 LIST OF FIGURES .................................................................................................................................... 6 LIST OF TABLES .....................................................................................................................................12 LIST OF SYMBOL ...................................................................................................................................14 ABSTRACT ............................................................................................................................................17 DECLARATION ......................................................................................................................................18 COPYRIGHT STATEMENT ......................................................................................................................19 ACKNOWLEDGEMENT ..........................................................................................................................20 CHAPTER 1 INTRODUCTION .............................................................................................................21 1.1 INTRODUCTION .................................................................................................................................... 21 1.2 TRANSFORMER CORE SATURATION PROBLEMS ............................................................................................ 21 1.2.1 Inrush currents ......................................................................................................................... 22 1.2.2 Ferroresonance ........................................................................................................................ 24 1.2.3 Geomagnetic induced currents (GIC) ....................................................................................... 26 1.3 OBJECTIVES ......................................................................................................................................... 29 1.4 MAJOR CONTRIBUTION AND ORIGINALITY .................................................................................................. 31 1.5 THESIS OUTLINE .................................................................................................................................... 32 CHAPTER 2 BASICS OF TRANSFORMERS ...........................................................................................34 2.1 INTRODUCTION .................................................................................................................................... 34 2.2 TRANSFORMER STRUCTURE ..................................................................................................................... 34 2.2.1 Main component---winding ..................................................................................................... 35 2.2.2 Main component---transformer core ....................................................................................... 36 2.2.3 Transformer core materials ..................................................................................................... 39 CHAPTER 3 LITERATURE REVIEW .....................................................................................................45 3.1 INTRODUCTION .................................................................................................................................... 45 3.2 POWER SYSTEM OPERATION TRANSIENT---SWITCHING TRANSIENTS ................................................................. 46 3.2.1 Background .............................................................................................................................. 46 3.2.2 Ferroresonance ........................................................................................................................ 47 3.3 POWER SYSTEM NATURAL TRANSIENT---GIC .............................................................................................. 60 3.3.1 Background .............................................................................................................................. 60 3.3.2 GIC effect on power system ..................................................................................................... 61 3.3.3 Historical events....................................................................................................................... 64 3 Contents 3.3.4 Studies on transformer responses to GIC .................................................................................67 3.3.5 Mitigation .................................................................................................................................77 3.4 DISCUSSION AND SUMMARY ....................................................................................................................80 CHAPTER 4 STEADY STATE MAGNETIC CIRCUIT MODELLING FOR TRANSFORMERS ......................... 82 4.1 METHODOLOGY OF TRANSFORMER CORE MODELLING ...................................................................................83 4.1.1 Three-limb transformer core model .........................................................................................83 4.1.2 Five-limb transformer core model ............................................................................................87 4.1.3 Magnetising current calculation ..............................................................................................89 4.1.4 Flux density calculation ............................................................................................................90 4.1.5 Curve fitting ..............................................................................................................................93 4.2 CASE 1: MAGNETISING CURRENT INVESTIGATION ........................................................................................94 4.2.1 132/33 kV, 90 MVA three-limb transformer ............................................................................94 4.2.2 400/275/13 kV, 1000 MVA five-limb transformer....................................................................98 4.2.3 Comparison of the influence between three-limb and five-limb transformer structure........ 105 4.3 CASE 2: SENSITIVITY STUDY ON BALANCE SITUATION.................................................................................. 116 4.3.1 Impact of magnetic flux density ............................................................................................ 116 4.3.2 Impact of area ....................................................................................................................... 124 4.4 CASE 3: GIC STUDY---SENSITIVITY ON UNBALANCED SITUATION .................................................................. 131 4.4.1 Impact of DC supply level ...................................................................................................... 131 4.5 SUMMARY ........................................................................................................................................ 137 CHAPTER 5 GIC MAGNETIC AND ELECTRICAL CIRCUIT MODELLING ............................................... 140 5.1 INTRODUCTION .................................................................................................................................. 140 5.2 CASE 1: GIC EFFECT ON SINGLE PHASE TRANSFORMER ............................................................................... 140 5.2.1 Single-phase model ............................................................................................................... 140 5.2.2 Simulation of DC only supply ................................................................................................. 143 5.2.3 Winding connection influence ............................................................................................... 151 5.2.4 Transformer core characteristic influence ............................................................................. 152 5.2.5 Network parameter influence ............................................................................................... 156 5.2.6 Simulation of AC & DC supply ................................................................................................ 158 5.3 CASE 2: SENSITIVITY OF TRANSFORMER CORE STRUCTURE ........................................................................... 165 5.3.1 Comparison between YNd connected three single-phase transformers bank and three-phase three-limb transformer................................................................................................................... 166 5.3.2 Comparison between YNy connected three single-phase transformers bank and three-phase three-limb transformer................................................................................................................... 169 5.3.3 Five-limb transformer ............................................................................................................ 171 5.4 SUMMARY ........................................................................................................................................ 179 4 Contents CHAPTER 6 LOW FREQUENCY SWITCHING TRANSIENT MAGNETIC AND ELECTRICAL MODELLING .181 6.1 INTRODUCTION .................................................................................................................................. 181 6.2 DISTRIBUTION NETWORK LAYOUT ........................................................................................................... 181 6.3 CASE 1: BLOOM STREET SUBSTATION CIRCUIT ........................................................................................... 183 6.3.1 Introduction of the circuit ...................................................................................................... 183 6.3.2 Recorded transformer de-energisation voltage and current data ......................................... 184 6.3.3 Simulation model ................................................................................................................... 191 6.3.4 Simulation results and analysis .............................................................................................. 193 6.3.5 Sensitivity study and mitigation ............................................................................................. 205 6.4 CASE 2: RED BANK SUBSTATION CIRCUIT.................................................................................................. 209 6.4.1 Introduction ........................................................................................................................... 209 6.4.2 Simulation and comparison ................................................................................................... 211 6.5 SUMMARY......................................................................................................................................... 214 CHAPTER 7 CONCLUSION AND FURTHER WORK ............................................................................217 7.1 CONCLUSION ..................................................................................................................................... 217 7.1.1 General .................................................................................................................................. 217 7.1.2 Summary of results and main findings .................................................................................. 217 7.2 FURTHER WORK.................................................................................................................................. 220 REFERENCE .........................................................................................................................................222 APPENDIX ..........................................................................................................................................227 1 Matlab Code ................................................................................................................................ 227 2 Impact of Area under GIC situation ............................................................................................. 234 3 Cable information ........................................................................................................................ 242 4 Publication ................................................................................................................................... 242 Word Count: 52,329 5 List of figures LIST OF FIGURES FIGURE 1-1 INRUSH CURRENT AS A FUNCTION OF REMANENCE AND INSTANT OF SWITCHING-IN OF TRANSFORMER [6].........23 FIGURE 1-2 BASIC FERRORESONANCE EQUIVALENT CIRCUIT ......................................................................................24 FIGURE 1-3 GEOMAGNETIC DISTURBANCE ............................................................................................................26 FIGURE 1-4 MAGNETISING CURRENT CHANGING BY GIC [22] ..................................................................................28 FIGURE 1-5 INDUCED VOLTAGE DRIVES GIC TO/FROM NEUTRAL GROUND POINTS OF POWER TRANSFORMERS [22] ............29 FIGURE 1-6 DC MODEL FOR CALCULATING GIC[20] ...............................................................................................29 FIGURE 2-1 AVERAGE MAGNETISING CURRENT FOR DIFFERENT WINDING CONNECTION ..................................................35 FIGURE 2-2 THREE-PHASE THREE-LIMB CORE TYPE TRANSFORMER .............................................................................37 FIGURE 2-3 THREE-PHASE FIVE-LIMB TRANSFORMER CORE ......................................................................................38 FIGURE 2-4 AVERAGE MAGNETISING CURRENT IN PER UNIT FOR DIFFERENT CORE STRUCTURE .........................................39 FIGURE 2-5 FERROMAGNETIC MATERIAL HYSTERESIS LOOP [30] ...............................................................................42 FIGURE 2-6 AVERAGE MAGNETISING CURRENT OF DIFFERENT INSTALLATION YEAR OF TRANSFORMERS AT 400/275/13 KV AND 1000 MVA ...................................................................................................................................43 FIGURE 2-7 LOSSES AND MAGNETISING CURRENTS FROM YEAR TO YEAR .....................................................................44 FIGURE 3-1 ONTARIO HYDRO 230KV SYSTEM [41] ...............................................................................................51 FIGURE 3-2 MULTI-VOLTAGE TRANSMISSION CIRCUIT [47]......................................................................................51 FIGURE 3-3 525 KV TRANSMISSION SYSTEM BETWEEN BIG EDDY AND JOHN DAY [13] .................................................52 FIGURE 3-4 SINGLE LINE DIAGRAM OF THE BRINSWORTH/THORPE MARSH CIRCUIT ARRANGEMENT [14]..........................53 FIGURE 3-5 MAIN CIRCUIT COMPONENTS IN DORSEY CONVERTER STATION [16] .........................................................53 FIGURE 3-6 A SIMPLIFIED ONE LINE DIAGRAM IN WHICH THE RISER SURGE ARRESTER RISER POLE EXPLODED [48] ...............54 FIGURE 3-7 33KV CABLE-FED SERVICE TRANSFORMER FERRORESONANCE [17] ............................................................55 FIGURE 3-8 EQUIVALENT CIRCUIT OF THE TRANSFORMER WITH THE TRANSMISSION LINES [13] .......................................57 FIGURE 3-9 TRANSFORMER FLUX AND EXCITING CURRENT RESPONSE TO STEP DC VOLTAGE [68]......................................68 FIGURE 3-10 SINGLE-PHASE TRANSFORMER MODEL [68] ........................................................................................70 FIGURE 3-11 THREE-PHASE FIVE-LIMB TRANSFORMER MODEL [68] ...........................................................................71 FIGURE 3-12 COMPLETE ELECTRICAL AND MAGNETIC EQUIVALENT CIRCUIT DIAGRAM FOR THREE-PHASE THREE-LIMB STARAUTO TRANSFORMER WITH TERTIARY, Z0 PATH AND TANK SHUNT [70] ..............................................................71 FIGURE 3-13 FEA PLOT OF THE FLUX PATHS FOR THE TANK BASE AND RETURN LIMB OF A ONE-PHASE UNIT OF AN 800 MVA GENERATOR TRANSFORMER AT THE POINT IN TIME OF PEAK MAGNETISING CURRENT AT 340 A/PHASE FOR A GIC OF 50 A/PHASE [70] .......................................................................................................................................73 FIGURE 3-14 FEA PLOT OF FLUX DENSITY THROUGH A CORE BOLT [70] ......................................................................73 FIGURE 3-15 EXCITING-CURRENT HARMONIC SEQUENCE COMPONENTS [68] ..............................................................76 FIGURE 3-16 THE RELATIONSHIP OF THE EXCITING CURRENT HARMONICS AND GIC FOR TRANSFORMERS WITH DIFFERENT CORE DESIGN [74]..........................................................................................................................................77 FIGURE 3-17 GIC MITIGATION SCHEME INSIDE POWER TRANSFORMER [77]................................................................80 FIGURE 4-1 FLOW CHART OF CHAPTER 4’S WORK...................................................................................................82 6 List of figures FIGURE 4-2 EQUIVALENT MAGNETIC CIRCUIT OF THREE-PHASE THREE-LIMB TRANSFORMER ........................................... 83 FIGURE 4-3 THREE-LIMB TRANSFORMER MODEL WITH RETURN PATH ........................................................................ 84 FIGURE 4-4 EQUIVALENT MAGNETIC CIRCUIT OF THREE-PHASE THREE-LIMB TRANSFORMER WITH RETURN PATH ................ 85 FIGURE 4-5 EQUIVALENT MAGNETIC CIRCUIT OF THREE-PHASE FIVE-LIMB TRANSFORMER .............................................. 88 FIGURE 4-6 EQUIVALENT CIRCUITS WITH OPEN CIRCUIT TEST ....................................................................... 89 FIGURE 4-7 CURVE FITTING RESULT FOR JAPAN NIPPON STEEL CORPORATION MATERIALS .............................................. 91 FIGURE 4-8 FLOW CHART OF THE MATLAB PROGRAMME...................................................................................... 92 FIGURE 4-9 MATERIAL NON-LINEAR CHARACTERISTICS ........................................................................................... 95 FIGURE 4-10 THREE-PHASE MAGNETISING CURRENTS OF DIFFERENT SUPPLIED VOLTAGE LEVEL ....................................... 96 FIGURE 4-11 FLUX DENSITY AND PERMEABILITY OF THE µ 0µ R BY VARYING MAGNETIC FIELD INTENSITY .............................. 99 FIGURE 4-12 THREE-PHASE FIVE-LIMB TRANSFORMER CORE MAGNETISING CURRENTS OF DIFFERENT SUPPLIED VOLTAGE LEVEL ........................................................................................................................................................ 101 FIGURE 4-13 CURRENT SEQUENCE COMPONENT CONTENT OF DIFFERENT SUPPLIED VOLTAGE LEVEL............................... 102 FIGURE 4-14 FREQUENCY CONTENTS OF LINE MAGNETISING CURRENTS OF DIFFERENT SUPPLIED VOLTAGE LEVEL .............. 103 FIGURE 4-15 FLUX DENSITY IN 5-LIMB TRANSFORMER CORE .................................................................................. 104 FIGURE 4-16 FIELD INTENSITY IN 5-LIMB TRANSFORMER CORE ............................................................................... 104 FIGURE 4-17 COMPARISON OF MAGNETISING CURRENTS IN THREE-LIMB AND FIVE-LIMB TRANSFORMER ........................ 106 FIGURE 4-18 COMPARISON OF CURRENT SEQUENCE COMPONENT CONTENTS IN THREE-LIMB AND FIVE-LIMB CORE TRANSFORMERS ................................................................................................................................... 107 FIGURE 4-19 COMPARISON OF FREQUENCY CONTENTS OF MAGNETISING CURRENTS IN THREE-LIMB AND FIVE-LIMB TRANSFORMERS ................................................................................................................................... 107 FIGURE 4-20 FLUX DENSITY AND FIELD INTENSITY IN THREE-LIMB TRANSFORMER ....................................................... 108 FIGURE 4-21 FLUX DENSITY AND FIELD INTENSITY IN FIVE-LIMB TRANSFORMER .......................................................... 109 FIGURE 4-22 COMPARISON OF MAGNETISING CURRENTS IN THREE-LIMB AND FIVE-LIMB TRANSFORMERS AT 100% RATED VOLTAGE ............................................................................................................................................ 110 FIGURE 4-23 COMPARISON SEQUENCE CONTENTS OF MAGNETISING CURRENTS TWO DIFFERENT CORE STRUCTURES ......... 110 FIGURE 4-24 COMPARISON FREQUENCY CONTENTS OF LINE MAGNETISING CURRENTS AT 100% RATED VOLTAGE............. 111 FIGURE 4-25 FLUX DENSITY AND FIELD INTENSITY IN THREE-LIMB TRANSFORMER AT 100% RATED VOLTAGE ................... 112 FIGURE 4-26 FLUX DENSITY AND FIELD INTENSITY IN FIVE-LIMB TRANSFORMER AT 100% RATED VOLTAGE ...................... 112 FIGURE 4-27 COMPARISON OF MAGNETISING CURRENTS IN 3 & 5-LIMB TRANSFORMERS AT NON-LINEAR REGION ........... 113 FIGURE 4-28 COMPARISON OF CURRENT SEQUENCE CONTENTS IN 3&5 LIMB TRANSFORMER AT NONLINEAR REGION ....... 113 FIGURE 4-29 COMPARISON OF FREQUENCY CONTENTS OF THREE-LIMB AND FIVE-LIMB TRANSFORMERS MAGNETISING CURRENTS AT NONLINEAR REGION ........................................................................................................... 114 FIGURE 4-30 FLUX DENSITY AND FIELD INTENSITY IN THREE-LIMB TRANSFORMER AT NONLINEAR REGION ........................ 115 FIGURE 4-31 FLUX DENSITY AND FIELD INTENSITY IN FIVE-LIMB TRANSFORMER AT NONLINEAR REGION .......................... 116 FIGURE 4-32 FLUX DISTRIBUTION IN FIVE-LIMB TRANSFORMER AT LINEAR REGION ..................................................... 117 FIGURE 4-33 FREQUENCY CONTENTS OF FLUX DENSITIES IN FIVE-LIMB TRANSFORMER AT LINEAR REGION ....................... 118 FIGURE 4-34 FLUX DISTRIBUTION IN DIFFERENT PARTS OF FIVE-LIMB TRANSFORMER AT KNEE REGION ............................ 119 7 List of figures FIGURE 4-35 FREQUENCY CONTENTS OF FLUX DENSITIES IN FIVE-LIMB TRANSFORMER AT KNEE REGION ......................... 119 FIGURE 4-36 SIDE YOKE FLUX DENSITIES WAVEFORMS BY VARYING THE MAXIMUM MAIN LIMB FLUX DENSITY .................. 120 FIGURE 4-37 FREQUENCY CONTENTS OF FLUX DENSITIES IN SIDE YOKE BY VARYING THE MAXIMUM MAIN LIMB FLUX DENSITY ........................................................................................................................................................ 121 FIGURE 4-38 PHASE ANGLE CONTENTS OF FLUX DENSITIES IN SIDE YOKE BY VARYING THE MAXIMUM MAIN LIMB FLUX DENSITY ........................................................................................................................................................ 122 FIGURE 4-39 MAIN YOKE FLUX DENSITIES WAVEFORMS BY VARYING THE MAXIMUM MAIN LIMB FLUX DENSITY ................ 122 FIGURE 4-40 FREQUENCY CONTENTS OF FLUX DENSITIES IN MAIN YOKE BY VARYING THE MAXIMUM MAIN LIMB FLUX DENSITY ........................................................................................................................................................ 123 FIGURE 4-41 PHASE ANGLE CONTENTS OF FLUX DENSITIES IN MAIN YOKE BY VARYING THE MAXIMUM MAIN LIMB FLUX DENSITY ........................................................................................................................................................ 124 FIGURE 4-42 SIDE YOKE FLUX DENSITIES WAVEFORMS AT DIFFERENT AREA RATIOS AT THE SUPPLYING MAXIMUM FLUX DENSITY OF 1.1 T............................................................................................................................................ 126 FIGURE 4-43 MAIN YOKE FLUX DENSITIES WAVEFORMS AT DIFFERENT AREA RATIOS AT THE SUPPLYING MAXIMUM FLUX DENSITY OF 1.1 T ................................................................................................................................ 126 FIGURE 4-44 SIDE YOKE FLUX DENSITIES WAVEFORMS AT DIFFERENT AREA RATIOS AT THE SUPPLYING MAXIMUM FLUX DENSITY OF 1.54 T.......................................................................................................................................... 127 FIGURE 4-45 MAIN YOKE FLUX DENSITIES WAVEFORMS AT DIFFERENT AREA RATIOS AT THE SUPPLYING MAXIMUM FLUX DENSITY OF 1.54 T .............................................................................................................................. 127 FIGURE 4-46 FREQUENCY CONTENTS OF FLUX DENSITIES IN SIDE YOKE BY VARYING RATIO OF CROSS-SECTION AT KNEE REGION ........................................................................................................................................................ 128 FIGURE 4-47 FREQUENCY CONTENTS OF FLUX DENSITIES IN MAIN YOKE BY VARYING RATIO OF CROSS-SECTION AT KNEE REGION ........................................................................................................................................................ 128 FIGURE 4-48 SIDE YOKE FLUX DENSITIES WAVEFORMS AT DIFFERENT AREA RATIOS AT THE SUPPLYING MAXIMUM FLUX DENSITY OF 1.9 T............................................................................................................................................ 129 FIGURE 4-49 MAIN YOKE FLUX DENSITIES WAVEFORMS AT DIFFERENT AREA RATIOS AT THE SUPPLYING MAXIMUM FLUX DENSITY OF 1.9 T ................................................................................................................................ 129 FIGURE 4-50 FREQUENCY CONTENTS OF FLUX DENSITIES IN SIDE YOKE BY VARYING RATIO OF CROSS-SECTION AT NONLINEAR REGION ............................................................................................................................................. 130 FIGURE 4-51 FREQUENCY CONTENTS OF FLUX DENSITIES IN MAIN YOKE BY VARYING RATIO OF CROSS-SECTION AT NONLINEAR REGION ............................................................................................................................................. 130 FIGURE 4-52 LINE MAGNETISING CURRENTS IN THREE-LIMB TRANSFORMER AT LINEAR REGION BY VARYING DC SUPPLY LEVEL ........................................................................................................................................................ 132 FIGURE 4-53 PHASE MAGNETISING CURRENTS IN THREE-LIMB TRANSFORMER AT LINEAR REGION BY VARYING THE DC SUPPLY LEVEL ................................................................................................................................................ 132 FIGURE 4-54 FLUX DENSITIES DISTRIBUTIONS IN THREE-LIMB TRANSFORMER AT LINEAR REGION BY VARYING THE DC SUPPLY LEVEL ................................................................................................................................................ 8 133 List of figures FIGURE 4-55 FIELD INTENSITIES DISTRIBUTIONS IN THREE-LIMB TRANSFORMER AT LINEAR REGION BY VARYING THE DC SUPPLY LEVEL ................................................................................................................................................ 133 FIGURE 4-56 PHASE MAGNETISING CURRENTS IN THREE-LIMB TRANSFORMER (NO DC, 0.1 WB) ................................. 134 FIGURE 4-57 PHASE MAGNETISING CURRENTS IN THREE-LIMB TRANSFORMER (0.15 WB, 0.2 WB) .............................. 135 FIGURE 4-58 FLUX DENSITY DISTRIBUTIONS IN THREE-LIMB TRANSFORMER BY VARYING THE DC SUPPLY LEVEL ................ 135 FIGURE 4-59 FIELD INTENSITY DISTRIBUTIONS IN THREE-LIMB TRANSFORMER BY VARYING THE DC SUPPLY LEVEL ............. 136 FIGURE 4-60 FLUX DENSITY DISTRIBUTION IN THE THREE-LIMB TRANSFORMER .......................................................... 137 FIGURE 4-61 FIELD INTENSITY DISTRIBUTION IN THE THREE-LIMB TRANSFORMER ....................................................... 137 FIGURE 5-1 CORE Λ-I CURVE FROM THE THREE-PHASE TRANSFORMER ..................................................................... 142 FIGURE 5-2 SINGLE PHASE TRANSFORMER MODEL ............................................................................................... 143 FIGURE 5-3 SINGLE PHASE TRANSFORMER SIMULATION MODEL IN ATP ................................................................... 144 FIGURE 5-4 THREE SINGLE-PHASE TRANSFORMER BANK SIMULATION MODEL IN ATP .................................................. 144 FIGURE 5-5 (A) PRIMARY SIDE CURRENT AND FLUX UNDER DC EXCITATION-FULL WAVEFORMS ..................................... 145 FIGURE 5-6 EQUIVALENT CIRCUIT OF THE SIMULATION MODEL ............................................................................... 146 FIGURE 5-7 SIMPLIFIED EQUIVALENT CIRCUIT AT STEP-RESPONSE STAGE IN YND CONNECTION ...................................... 146 FIGURE 5-8 TIME CONSTANT AND THE FINAL VALUE OF THE STEP RESPONSE CURRENT ................................................. 147 FIGURE 5-9 PRIMARY CURRENT AND CORE CURRENT AT THE PSEUDO-FLAT STAGE ...................................................... 148 FIGURE 5-10 FINAL STABLE VALUE OF THE PRIMARY CURRENT ................................................................................ 149 FIGURE 5-11 CORE FLUX AND PRIMARY CURRENT ................................................................................................ 150 FIGURE 5-12 SIMPLIFIED THREE SINGLE-PHASE TRANSFORMERS MODEL IN ATPDRAW................................................ 151 FIGURE 5-13 CORE FLUX AND PRIMARY CURRENT IN THE SIMULATION FOR YNY THREE SINGLE-PHASE TRANSFORMERS BANK ........................................................................................................................................................ 151 FIGURE 5-14 SIMPLIFIED EQUIVALENT CIRCUIT AT STEP-RESPONSE STAGE FOR YNY CONNECTION.................................. 152 FIGURE 5-15 Λ-I CURVES (A): THREE CURVES IN ONE FIGURE (B): KNEE AREAS OF THREE CURVES .................................. 153 FIGURE 5-16 SIMULATION RESULTS FOR MODELS WITH DIFFERENT CORE CURVES ....................................................... 154 FIGURE 5-17 THREE CURVES FOR UPWARD AND DOWNWARD SHIFTING ................................................................... 155 FIGURE 5-18 SIMULATION RESULTS FOR MODELS WITH DIFFERENT CORE CURVES (A): PRIMARY CURRENT (B): FLUX ......... 155 FIGURE 5-19 A SYSTEM RESISTANCE ADDED IN CIRCUIT WITH TRANSFORMER MODEL .................................................. 156 FIGURE 5-20 A SYSTEM INDUCTANCE ADDED IN CIRCUIT WITH TRANSFORMER MODEL ................................................ 157 FIGURE 5-21 IMPACTS OF THE SHUNT CAPACITANCE ............................................................................................ 158 FIGURE 5-22 THREE SINGLE-PHASE TRANSFORMERS BANK IN YND CONNECTION ....................................................... 159 FIGURE 5-23 SIMULATION RESULTS FOR PHASE A (A): PRIMARY CURRENT (B): STEP-RESPONSE OF PRIMARY CURRENT (C): MAGNETISING CURRENT (D): CURRENT REFERRED FROM SECONDARY WINDING ............................................... 160 FIGURE 5-24 SATURATED PART OF PRIMARY CURRENT, MAGNETISING CURRENT AND SECONDARY DELTA CONNECTED WINDING CURRENT REFERRED TO PRIMARY SIDE ...................................................................................................... 160 FIGURE 5-25 YNY SINGLE PHASE TRANSFORMER BANK UNDER NO LOAD CONDITION................................................... 163 FIGURE 5-26 SIMULATION RESULTS FOR PHASE A (A): PRIMARY CURRENT (B): MAGNETISING CURRENT (C): STARTING MOMENT (D): SATURATION MOMENT ...................................................................................................... 164 9 List of figures FIGURE 5-27 COMPARISON BETWEEN YND CONNECTED 3 SINGLE PHASE TRANSFORMERS BANK AND THREE-PHASE THREELIMB TRANSFORMER ............................................................................................................................ 166 FIGURE 5-28 ZERO SEQUENCE EFFECTS ON THE NO LOAD PRIMARY CURRENT OF THE YND THREE-LIMB TRANSFORMER (A) INFINITY ZERO SEQUENCE IMPEDANCE (B) DEFAULT ZERO SEQUENCE IMPEDANCE.............................................. 168 FIGURE 5-29 COMPARISON BETWEEN YNY CONNECTED 3 SINGLE PHASE TRANSFORMERS BANK AND THREE-PHASE THREE-LIMB TRANSFORMER.................................................................................................................................... 169 FIGURE 5-30 ZERO SEQUENCE EFFECTS ON THE NO LOAD PRIMARY CURRENT OF THE YNY THREE-PHASE THREE-LIMB TRANSFORMER (A) INFINITY ZERO SEQUENCE IMPEDANCE (B) ZERO SEQUENCE IMPEDANCE BETWEEN INFINITY AND DEFAULT VALUE (C) DEFAULT ZERO SEQUENCE IMPEDANCE .......................................................................... 170 FIGURE 5-31 PRIMARY SIDE CURRENT WITH AC AND DC SUPPLY ........................................................................... 172 FIGURE 5-32 PRIMARY SIDE CURRENT WITH PURE DC SUPPLY ONLY........................................................................ 172 FIGURE 5-33 PRIMARY SIDE CURRENT OF YYD, YND AND YNY CONNECTION TRANSFORMER........................................ 175 FIGURE 5-34 PRIMARY SIDE CURRENT WAVEFORM WITH MAIN-SIDE YOKE AREA RATIO MODIFIED ................................. 177 FIGURE 5-35 SIDE YOKE AND MAIN LIMB Λ-I CURVES WITH DIFFERENT MAIN-SIDE YOKE AREA RATIO ............................. 177 FIGURE 6-1 TYPICAL UK DISTRIBUTION NETWORK DIAGRAM ................................................................................. 182 FIGURE 6-2 SOUTH MANCHESTER SUBSTATION (SMS) AND BLOOM STREET SUBSTATION (BSS) LAYOUT ...................... 183 FIGURE 6-3 SINGLE LINE DIAGRAM OF THE CIRCUIT .............................................................................................. 184 FIGURE 6-4 LINE VOLTAGES AT TRANSFORMER 33 KV TERMINALS .......................................................................... 185 FIGURE 6-5 LINE CURRENTS AT TRANSFORMER 132 KV TERMINALS ........................................................................ 186 FIGURE 6-6 LINE VOLTAGES AT TRANSFORMER 33 KV TERMINALS – ZOOMED WAVEFORMS FOR 40 MS ......................... 187 FIGURE 6-7 CURRENTS AT TRANSFORMER 132KV TERMINALS – ZOOMED WAVEFORMS FOR 40 MS .............................. 188 FIGURE 6-8 VOLTAGES/CURRENTS OF THE TRANSFORMER NEAR TO THE INITIATION OF FERRORESONANCE ...................... 188 FIGURE 6-9 VOLTAGES/INTEGRATED FLUXES OF THE TRANSFORMER ....................................................................... 189 FIGURE 6-10 VOLTAGES/CURRENTS OF THE TRANSFORMER PLOTTED IN THE SAME GRAPH .......................................... 190 FIGURE 6-11 VOLTAGES/INTEGRATED FLUXES OF THE TRANSFORMER PLOTTED IN THE SAME GRAPH ............................. 191 FIGURE 6-12 132/33 KV NETWORK SIMULATION MODEL IN ATPDRAW ................................................................. 192 FIGURE 6-13 SIMULATION RESULTS OF SECONDARY SIDE LINE VOLTAGES ................................................................. 193 FIGURE 6-14 SIMULATION RESULTS OF PRIMARY SIDE LINE CURRENTS ..................................................................... 194 FIGURE 6-15 SIMULATION RESULTS OF VOLTAGES/CURRENTS NEAR TO THE INITIATION OF FERRORESONANCE ................. 194 FIGURE 6-16 MODEL OF SOURCE AND CIRCUIT BREAKER....................................................................................... 196 FIGURE 6-17 CABLE MODEL VIEWS .................................................................................................................. 197 FIGURE 6-18 EQUIVALENT CIRCUIT OF THREE-LIMB CORE ..................................................................................... 198 FIGURE 6-19 SIX ZONES WITHIN ONE CYCLE ....................................................................................................... 199 FIGURE 6-20 SWITCHING AT POSITIVE ZONES ..................................................................................................... 199 FIGURE 6-21 SWITCHING AT NEGATIVE ZONES.................................................................................................... 200 FIGURE 6-22 Λ-I CURVE BEFORE AND AFTER MODIFICATION .................................................................................. 203 10 List of figures FIGURE 6-23 RESULTS COMPARISON: (A) RECORDED TEST DATA FOR THE VOLTAGE AND CURRENT WAVEFORM (A) FOR THE VOLTAGE AND CURRENT WAVEFORM BEFORE MODIFIED, (B) FOR THE VOLTAGE AND CURRENT WAVEFORM AFTER MODIFIED........................................................................................................................................... 204 FIGURE 6-24 SIMULATION RESULTS: (A) SECONDARY SIDE VOLTAGE; (B) PRIMARY SIDE CURRENT .................................. 206 FIGURE 6-25 SIMULATION RESULTS BY VARYING THE CABLE LENGTH ........................................................................ 207 FIGURE 6-26 ADDING A SECOND CIRCUIT BREAKER FOR DISTRIBUTION NETWORK ....................................................... 207 FIGURE 6-27 SIMULATION RESULTS: (A) THREE-PHASE CABLE VOLTAGES; (B) THREE-PHASE SECONDARY SIDE LINE VOLTAGES; (C) THREE-PHASE CIRCUIT BREAKER CURRENTS; (D) THREE-PHASE PRIMARY SIDE CURRENTS ..................................... 208 FIGURE 6-28 ADDING PARALLEL RESISTOR FOR DISTRIBUTION NETWORK .................................................................. 209 FIGURE 6-29 SIMULATION RESULTS: (A) THREE-PHASE LINE VOLTAGES AT SECONDARY SIDE; (B) PRIMARY SIDE CURRENTS.. 209 FIGURE 6-30 WHITEGATE SUBSTATION AND RED BANK SUBSTATION LAYOUT ........................................................... 210 FIGURE 6-31 COMPARISON OF SINGLE LINE DIAGRAM OF THE BLOOM STREET AND RED BANK CIRCUIT .......................... 210 FIGURE 6-32 ATP SIMULATION MODEL OF RED BANK CIRCUIT ............................................................................... 211 FIGURE 6-33 COMPARISON OF TWO TRANSFORMERS’ DATA .................................................................................. 212 FIGURE 6-34 COMPARISON OF THE DATA OF TWO CABLES..................................................................................... 212 FIGURE 6-35 SIMULATION RESULTS OF RED BANK (A) SECONDARY SIDE LINE VOLTAGES (B) PRIMARY SIDE CURRENTS........ 213 FIGURE 6-36 SIMULATION RESULTS BY VARYING THE CABLE LENGTH ........................................................................ 214 FIGURE 1 SIDE YOKE MAGNETIC FLUX DENSITY AT 70% SUPPLIED AC VOLTAGE AND 0.1WB DC ................................... 234 FIGURE 2 MAIN YOKE MAGNETIC FLUX DENSITY AT 70% SUPPLIED AC VOLTAGE AND 0.1WB DC ................................. 235 FIGURE 3 MAXIMUM VALUE OF EACH HARMONIC IN THE SIDE YOKE......................................................................... 235 FIGURE 4 MAXIMUM VALUE OF EACH HARMONIC IN THE MAIN YOKE ....................................................................... 236 FIGURE 5 SIDE YOKE MAGNETIC FLUX DENSITY AT RATED SUPPLIED AC VOLTAGE AND 0.1WB DC ................................. 237 FIGURE 6 MAIN YOKE MAGNETIC FLUX DENSITY AT RATED SUPPLIED AC VOLTAGE AND 0.1WB DC ............................... 237 FIGURE 7 MAXIMUM VALUE OF EACH HARMONIC IN THE SIDE YOKE......................................................................... 238 FIGURE 8 MAXIMUM VALUE OF EACH HARMONIC IN THE MAIN YOKE ....................................................................... 238 FIGURE 9 SIDE YOKE MAGNETIC FLUX DENSITY AT 110% SUPPLIED AC VOLTAGE AND 0.1WB DC ................................. 239 FIGURE 10 SIDE YOKE MAGNETIC FLUX DENSITY AT 110% SUPPLIED AC VOLTAGE AND 0.1WB DC ............................... 240 FIGURE 11 MAXIMUM VALUE OF EACH HARMONIC IN THE SIDE YOKE....................................................................... 240 FIGURE 12 MAXIMUM VALUE OF EACH HARMONIC IN THE MAIN YOKE ..................................................................... 240 11 List of tables LIST OF TABLES TABLE 1-1 INRUSH EXPERIENCES .........................................................................................................................23 TABLE 1-2 FERRORESONANCE EXPERIENCES[19] ....................................................................................................25 TABLE 2-1 HISTORICAL DEVELOPMENT OF THE CORE STEELS [4] ................................................................................41 TABLE 3-1 CAUSE OF SYSTEM TRANSIENTS AND FREQUENCY RANGES [1] ....................................................................45 TABLE 3-2 DISSOLVED GAS ANALYSIS OF THE TRANSFORMER [13] .............................................................................56 TABLE 3-3 GIC EVENTS REPORTED IN THE WORLDWIDE ...........................................................................................65 TABLE 3-4 GIC EVENTS REPORTED IN UK .............................................................................................................66 TABLE 3-5 LOSSES AND TEMPERATURE RISES FOR ONE PHASE OF AN 800-MVA GENERATOR TRANSFORMER WITH A GIC OF 50 A/PHASE AND A 240 MVA THREE-PHASE FIVE-LIMB AUTO TRANSFORMER WITH A GIC OF 100 A/PHASE, BOTH FOR DURATION OF 30 MIN, AND FOR THE CONDITION OF NO LOAD. SHUNTS FOR THE FIVE-LIMB AUTO ARE ASSUMED TO BE WRAPPED IN 2 MM THICK PRESSBOARD [70] ...............................................................................................74 TABLE 3-6 ASSESSMENT OF ACCEPTABLE GIC CURRENT LEVELS AND RISK FOR DURATION FROM 15 TO 30 MIN ..................74 TABLE 3-7 ADVANTAGES AND LIMITATIONS OF MITIGATION DEVICES..........................................................................79 TABLE 4-1 132/33 KV DIMENSIONS DATA ...........................................................................................................94 TABLE 4-2 COMPARISON THE RMS MAGNETISING CURRENTS IN FIELD TEST DATA AND SIMULATION RESULTS.....................97 TABLE 4-3 PHASE ANGLE CALCULATED FOR MAGNETISING CURRENTS FOR THREE PHASES ...............................................98 TABLE 4-4 400/275/13 KV FIVE-LIMB TRANSFORMER DATA...................................................................................99 TABLE 4-5 PHASE ANGLE FOR EACH MAGNETISING CURRENT IN EACH PHASE ............................................................. 101 TABLE 4-6 COMPARISON THE RMS MAGNETISING CURRENT IN SIMULATION RESULTS AND FIELD TEST DATA ................... 101 TABLE 4-7 RMS VALUE OF PHASE CURRENT ....................................................................................................... 102 TABLE 4-8 ARTIFICIAL FIVE-LIMB TRANSFORMER DATA BASED ON 132/33 KV DIMENSIONS DATA ................................ 105 TABLE 4-9 MAXIMUM FLUX DENSITY IN SIDE YOKE AND MAIN YOKE ........................................................................ 118 TABLE 4-10 MAXIMUM FLUX DENSITY IN SIDE YOKE AND MAIN YOKE ...................................................................... 120 TABLE 4-11 MAXIMUM FLUX DENSITY AT FUNDAMENTAL AND THIRD HARMONIC FREQUENCY IN SIDE YOKE .................... 121 TABLE 4-12 MAXIMUM FLUX DENSITY AT FUNDAMENTAL AND THIRD HARMONIC FREQUENCY IN MAIN YOKE .................. 123 TABLE 4-13 RATIO VARIATIONS OF THE CROSS SECTION ........................................................................................ 125 TABLE 4-14 MAXIMUM MAGNITUDE OF FLUX DENSITY......................................................................................... 126 TABLE 4-15 PEAK VALUES OF THE PHASE CURRENTS FOR DIFFERENT CASES ............................................................... 136 TABLE 5-1 132/33 KV TRANSFORMER TEST REPORT DATA ................................................................................... 141 TABLE 5-2 SYMBOL EXPLANATIONS FOR THE CALCULATION OF TRANSFORMER PARAMETERS ........................................ 142 TABLE 5-3 VALUES OF TRANSFORMER MODEL PARAMETERS .................................................................................. 142 TABLE 5-4 IMPACTS OF SYSTEM RESISTANCES ON TRANSFORMER PERFORMANCE UNDER GIC OR DC BIAS ...................... 156 TABLE 5-5 IMPACTS OF SYSTEM INDUCTANCES ON TRANSFORMER PERFORMANCE UNDER GIC OR DC BIAS .................... 157 TABLE 5-6 RELATIONSHIP BETWEEN THE SUPPLIED DC LEVEL AND THE FINAL PEAK CURRENT VALUE .............................. 161 TABLE 5-7 LOAD EFFECTS ON GIC PERFORMANCE OF THE YND SINGLE PHASE TRANSFORMER BANKS............................. 162 TABLE 5-8 RELATIONSHIP BETWEEN THE SUPPLIED DC LEVEL AND THE FINAL PEAK CURRENT VALUE .............................. 164 12 List of tables TABLE 5-9 LOAD EFFECTS FOR THE YNY SINGLE PHASE TRANSFORMERS BANK ............................................................ 165 TABLE 5-10 COMPARISON BETWEEN YND CONNECTED TRANSFORMERS BANK AND THREE-PHASE THREE-LIMB TRANSFORMER ........................................................................................................................................................ 167 TABLE 5-11 COMPARISON BETWEEN YND CONNECTED TRANSFORMERS BANK AND THREE-PHASE THREE-LIMB TRANSFORMER ........................................................................................................................................................ 170 TABLE 5-12 BASIC INFORMATION AND TEST DATA OF THE THREE-PHASE FIVE-LIMB TRANSFORMER ................................ 171 TABLE 5-13 KEY PARAMETERS OF THE PRIMARY SIDE CURRENT WITH PURE DC VOLTAGE SUPPLY ................................... 173 TABLE 5-14 KEY PARAMETERS OF THE PRIMARY SIDE CURRENT WITH AC&DC VOLTAGE SUPPLIED ................................ 174 TABLE 5-15 SIMULATION RESULTS FOR THE PRIMARY SIDE CURRENT IN ALL FOUR TYPE OF CONNECTION ......................... 175 TABLE 5-16 SIMULATION RESULTS FOR MAIN-SIDE YOKE AREA RATIO MODIFIED ........................................................ 176 TABLE 5-17 SIMULATION RESULTS FOR THE KEY PARAMETERS BY VARYING SYSTEM R .................................................. 178 TABLE 5-18 SIMULATION RESULTS FOR THE KEY PARAMETERS BY VARYING SYSTEM L .................................................. 179 TABLE 6-1 132KV THREE-PHASE FAULT LEVEL INFORMATION IN SOUTH MANCHESTER SUBSTATION .............................. 195 TABLE 6-2 RESISTIVITY OF CONDUCTIVE MATERIALS USED IN CABLES ........................................................................ 196 TABLE 6-3 RELATIVE PERMITTIVITY OF INSULATING MATERIALS USED IN CABLES ......................................................... 196 TABLE 6-4 DIMENSION OF SINGLE CORE CABLE.................................................................................................... 197 TABLE 6-5 INPUT DATA OF THE 132KV CABLE ..................................................................................................... 197 TABLE 6-6 RELATIONSHIP BETWEEN RESISTANCE VALUE AND TIME CONSTANT ........................................................... 201 TABLE 6-7 RELATIONSHIP BETWEEN CHOPPING CURRENT VALUE AND FIRST PEAK VOLTAGE .......................................... 202 TABLE 6-8 132 KV THREE-PHASE FAULT LEVEL COMPARISON BETWEEN BLOOM STREET CASE AND RED BANK CASE .......... 211 TABLE 1 MAXIMUM MAGNITUDE IN 50HZ OF FLUX DENSITY .................................................................................. 236 TABLE 2 MAXIMUM MAGNITUDE IN DC FLUX DENSITY .......................................................................................... 236 TABLE 3 MAXIMUM MAGNITUDE IN 50HZ OF FLUX DENSITY .................................................................................. 238 TABLE 4 MAXIMUM MAGNITUDE IN DC FLUX DENSITY .......................................................................................... 239 TABLE 5 MAXIMUM MAGNITUDE IN 50HZ OF FLUX DENSITY .................................................................................. 241 TABLE 6 MAXIMUM MAGNITUDE IN DC FLUX DENSITY .......................................................................................... 241 13 List of symbol LIST OF SYMBOL Symbol Explanation Unit µ permeability of materials H/m Al cross-section area of limb m2 Am cross-section area of main yoke m2 As cross-section area of side yoke m2 At cross-section area of transformer tank m2 B magnetic flux density T Bab flux density at yoke AB T Bbc flux density at yoke BC T Beff flux density RMS value of applied voltage T Bls flux density at left side yoke T Bmax maximum flux density in transformer core T Brs flux density at right side yoke T C capacitance F Cseries circuit breaker grading capacitance or phase-to-phase capacitance of lines F Cshunt total phase-to-earth capacitance of circuit F f frequency of system Hz H magnetic field intensity A/m Hab field intensity at yoke AB A/m Hbc field intensity at yoke BC A/m Hls field intensity at left side yoke A/m Hrs field intensity at right side yoke A/m Iab line A to line B current A Ibc line B to line C current A Ica line C to line A current A IRMS RMS value of current A Is short circuit test current A K0 dc voltage level V L inductance H L1 effective length of limb m Lm effective length of main yoke m 14 List of symbol Lp total inductance in the primary circuit m Lp.w winding inductance per phase on primary side H Ls effective length of side yoke m Ls.w winding inductance per phase on secondary side H Msat inductance of the magnetising circuit in saturation H Po 100% voltage open circuit test losses W PS short circuit test losses VA RAB reluctance at main yoke AB A/Wb RBC reluctance at main yoke BC A/Wb RC core resistance per phase Ω Rls reluctance at left side yoke A/Wb Rlt reluctance at left side tank A/Wb RN grounding resistance Ω ROA reluctance at limb A A/Wb ROB reluctance at limb B A/Wb ROC reluctance at limb C A/Wb Rp total resistance in the primary circuit m Rp.w winding resistance per phase on primary side Ω Rrs reluctance at right side yoke A/Wb Rrt reluctance at right side tank A/Wb Rs.w winding resistance per phase on secondary side Ω Sb power base VA τ the thickness of material mm V0 peak phase-ground operation voltage V Vab line A to line B voltage V Vbc line B to line C voltage V Vca line C to line A voltage V Vg peak phase-ground voltage when transformers operate at knee area V VH primary side voltage V Xc core inductance H Xp.w winding reactance per phase on primary side Ω Xs.w winding reactance per phase on secondary side Ω 15 List of symbol Zb impedance base on primary side Ω λ0 DC flux linkage level Wb λs saturation flux linkage level Wb ρ resistivity of material Ω∙m ω natural frequency, related to frequency ƒ by ω = 2 π ƒ Hz ФA phase A flux Wb ФAB yoke AB flux Wb ФB phase B flux Wb ФBC yoke BC flux Wb ФC phase C flux Wb Фls left side yoke flux Wb Фlt left side tank flux Wb Фm flux peak value in the main-limb of core Wb Фrs right side yoke flux Wb Фrt right side tank flux Wb 16 Abstract ABSTRACT Power transformers are a key element in the transmission and distribution of electrical energy and as such need to be highly reliable and efficient. In power system networks, transformer core saturation can cause system voltage disturbances or transformer damage or accelerate insulation ageing. Low frequency switching transients such as ferroresonance and inrush currents, and increasingly what is now known as geomagnetic induce currents (GIC), are the most common phenomena to cause transformer core saturation. This thesis describes extensive simulation studies carried out on GIC and switching ferroresonant transient phenomena. Two types of transformer model were developed to study core saturation problems; one is the mathematical transformer magnetic circuit model, and the other the ATPDraw transformer model. Using the mathematical transformer magnetic circuit model, the influence of the transformer core structure on the magnetising current has been successfully identified and so have the transformers' responses to GIC events. By using the ATPDraw transformer model, the AC system network behaviours under the influence of the DC bias caused by GIC events have been successfully analysed using various simulation case studies. The effects of the winding connection, the core structure, and the network parameters including system impedances and transformer loading conditions on the magnetising currents of the transformers are summarised. Transient interaction among transformers and other system components during energisation and de-energisation operations are becoming increasingly important. One case study on switching ferroresonant transients was modelled using the available transformer test report data and the design data of the main components of the distribution network. The results were closely matched with field test results, which verified the simulation methodology. The simulation results helped establish the fundamental understanding of GIC and ferroresonance events in the power networks; among all the influential parameters identified, transformer core structure is the most important one. In summary, the fivelimb core is easier to saturate than the three-limb transformer under the same GIC events; the smaller the side yoke area of the five-limb core, the easier it will be to saturate. More importantly, under GIC events a transformer core could become saturated irrespective of the loading condition of the transformer. 17 Declaration DECLARATION I declare that no portion of the work referred to in the thesis has been submitted in support of an application for another degree or qualification of this or any other university or other institute of learning. 18 Copyright statement COPYRIGHT STATEMENT (i). The author of this thesis (including any appendices and/or schedules to this thesis) owns certain copyright or related rights in it (the “Copyright”) and s/he has given The University of Manchester certain rights to use such Copyright, including for administrative purposes. (ii). Copies of this thesis, either in full or in extracts and whether in hard or electronic copy, may be made only in accordance with the Copyright, Designs and Patents Act 1988 (as amended) and regulations issued under it or, where appropriate, in accordance with licensing agreements which the University has from time to time. This page must form part of any such copies made. (iii). The ownership of certain Copyright, patents, designs, trade marks and other intellectual property (the “Intellectual Property”) and any reproductions of copyright works in the thesis, for example graphs and tables (“Reproductions”), which may be described in this thesis, may not be owned by the author and may be owned by third parties. Such Intellectual Property and Reproductions cannot and must not be made available for use without the prior written permission of the owner(s) of the relevant Intellectual Property and/or Reproductions. (iv). Further information on the conditions under which disclosure, publication and commercialisation of this thesis, the Copyright and any Intellectual Property and/or Reproductions described in it may take place is available in the University IP Policy (see http://www.campus.manchester.ac.uk/medialibrary/policies/intellectual- property.pdf), in any relevant Thesis restriction declarations deposited in the University Library, The Library’s University regulations (see http://www.manchester.ac.uk/library/aboutus/regulations) and in The University’s policy on presentation of Theses. 19 Acknowledgement ACKNOWLEDGEMENT Completing my PhD degree is probably the most challenging activity of my first 27 years of my life. The best and worst moments of my doctoral journey have been shared with many people. It has been a great treasure to spend several years in the School of Electrical and Electronic Engineering at the University of Manchester, and the University and its members will always remain dear to me. My first sincere gratitude must go to my supervisor Dr Haiyu Li and advisor Professor Zhongdong Wang. They patiently provided the vision, the encouragement and advice necessary for me to proceed through the doctoral program and to complete my thesis. I wish to particularly thank Professor Wang for her encouragement; she has been a strong and supportive adviser to me throughout my PhD research, she has also given me great freedom to pursue independent work. She serves as a role model to me. I am greatly indebted to Electricity North West Ltd and the University of Manchester for the financial sponsorship of my PhD research, out of which a full scholarship was provided. I would also like to thank Dr. Keith Cornick, Mr. Alan Darwin, Mr. Paul Jarman, Mr. Darren Jones and Mr. Tony Byrne for their technical support throughout the project. To all my colleagues in the transformer research group and others in Ferranti building of the School of Electrical and Electronic Engineering, I appreciate your company and thank you for providing an enjoyable working environment. Special thanks to my senior colleague, Dr. Ang Swee Peng, for his support, guidance and suggestions; I owe him my heartfelt appreciation. I wish to thank my parents and all my family. Their love provided me the inspiration and the driving force. I owe them everything and wish I could show them just how much I love and appreciate them. Finally, I would like to dedicate this work to my paternal grandparents who left us without being able to see my PhD graduation. I hope that this work makes them proud. 20 Chapter 1 Introduction Chapter 1 Introduction 1.1 Introduction Power transformers are a key element in the transmission and distribution of electrical energy and as such need to be highly reliable and extremely efficient. In addition to these requirements are the evolving needs for operation at even higher voltages and powers, that is, operation up to 1100 kV a.c. and higher, power ratings above 1000 MVA. Over the past few decades, the most important advance in transformer technology has been the improvement of core steel materials and the reduced core losses. The associated feature is that characteristic of the core steel material has also rapidly changed such that the B-H loops are now sharper in the knee area. These advances, while greatly solving the higher efficiency requirement, however, brought about, and/or, exacerbated, core saturation problems such as ferroresonance and geomagnetic induce current (GIC) problems. It must also be recognised in this context that changes in the design and layout of power systems and their operation, have also contributed to the transformer problems and will not be overlooked, for the core saturation problem also depends upon system switching and operating conditions. It is a problem of the interaction between the transformer and the system. The power transformers which will be addressed in this thesis are those that connect generation to transmission, sub-transmission and distribution systems, and that have powers from a few MVA to 1000 MVA, and voltages from 11 kV to 400 kV. 1.2 Transformer core saturation problems Core saturation manifested itself as the phenomena such as inrush current, ferroresonance and geomagnetic induce current (GIC), which are transient in nature as compared with steady-state situation for power system operation. Transient voltages in an electrical system network are normally caused by the opening and closing of the circuit breakers for normal energisation and de-energisation actions, 21 Chapter 1 Introduction and for clearing faults caused by short circuits or lightning strikes. After the transient voltages, the system settles down to the steady state. Although the transient state is short, the components in the power system can be subjected to higher voltage stresses, which possibly lead to the failure of the component or even a system outage. Transients are classified into four categories: 1) low frequency oscillations 2) slow front surges, 3) fast front surges, 4) very fast front surges. The frequency range covers 0.1 Hz to 50 MHz [1]. The following sub-sections describe the basics of inrush current, ferroresonance and GIC phenomena, note that inrush current phenomenon is given here for the complete picture of core saturation problems and will not be the topic to be studied in this PhD thesis. 1.2.1 Inrush currents A transformer magnetising inrush current is an example case where the nonlinear properties of circuit elements are involved. When a transformer is energised, the transient current would occur, due to the transformer iron core nonlinear characteristics. Normally, the steady state magnetising current values are around 0.5 to 2% of the rated current [2]. However, during the inrush current phenomena the value of the magnetising current would achieve several times the rated current [3, 4]. The influential parameters for the magnitude of the inrush overcurrent may include the network parameters and transformer parameters. The network parameters include the source impedance, the losses in the network, system voltage level and switching angle. The transformer parameters include the remanence of the core, the winding connections, and the losses of the transformer [5]. Figure 1-1 shows that the inrush current as a function of remanence and instant of switching on the transformer, the changing of the magnetising currents and the flux waveforms. 22 Chapter 1 Introduction Figure 1-1 Inrush current as a function of remanence and instant of switching-in of transformer [6] It is assumed that the remanent flux density is around 80% of the nominal flux density, and the flux density at the saturation point is 1.3 times the nominal flux density. Consequently the flux density is a function of the actual remanent flux density and the instant of switching shown in Figure 1-1. If the switch voltage is closed at a voltage zero point then the total flux density is 2.8 times the nominal flux density of the transformer. When the transformer saturates, saturation currents will appear and the magnitudes are much higher than the nominal situation due to the nonlinearity of the core materials. Transformer inrush current phenomena have been experienced many times in the past and it is difficult to avoid system energisation situations. In Table 1-1 there are several real cases recorded in the power systems when a transformer is energised. Table 1-1 Inrush experiences Voltage Level 750 kVA 960 V/20 kV 2.05 MVA 15/132 kV 155 MVA 138/21 kV 315 MVA 21/132 kV 500 MVA Transformer Type Peak Current Level Three-phase core type transformer Step-up generator transformer Step-up generator transformer Distribution transformer Step-up generator transformer 10.35 times peak of full-load current 9 times peak of full load current 5.5 times peak of full load current 2.06 times peak of the full-load current 1.5 time peak of the full-load current Winding Connection Y-Δ [5] Δ-Y [7] Δ-Y [8] Y-Δ [9] Δ-Y [3] As we can see from Table 1-1, the inrush transient phenomena can happen anywhere in the power system including generation, transmission and distribution transformers. And 23 Chapter 1 Introduction normally, the peak magnitude of an inrush current is higher than the full-load current and the transformer with a higher power rating has a lower inrush current level [5]. During the inrush phenomena, the noise originates from the transformer core and winding vibration [10]. 1.2.2 Ferroresonance A resonance takes place in a linear R, L and C circuit when the source is tuned to the natural frequency of the LC circuit where the inductive and the capacitive reactance cancel each other. However, in the case of ferroresonance, the resonance occurs at the given frequency of the power system when one of the inductances of the saturated core matches with the capacitance of the network, and the occurrence of ferroresonance in a power system is triggered by the reconfiguration of the network by switchgear operation; after the switching operation, the network is changed into a circuit consisting of mainly a capacitor in series with the saturable core of a transformer at no-load or light-load condition. A simplified single-phase model of the network after the switching operation is shown in Figure 1-2. In this ferroresonant equivalent RLC circuit, the resistance and capacitance are linear, and the inductance of the transformer is nonlinear. The capacitance is contributed by either a cable or transmission line connected to the transformer or the open circuited circuit breaker grading capacitors. The resistor RC represents the transformer core losses, Cshunt is the total phase-to-earth capacitance of the circuit which can be the capacitance between two transmission lines or the capacitance of underground cables, Cseries is the circuit breaker grading capacitance or the phase-to-phase capacitance of the lines. Lm is the non-linear magnetising inductance of the transformer core. Cseries Supply voltage Rc Cshunt Lm Figure 1-2 Basic ferroresonance equivalent circuit 24 Chapter 1 Introduction The non-linear components could be saturated in the ferroresonance circuit in Figure 1-2 after the system is reconfigured to clear the faults or due to the normal operations. The energy stored in the capacitances would transfer to the non-linear core inductance and this results in transient voltages that are usually higher than the nominal voltage of the transformer so it would push the core into saturation; once the non-linear inductance is saturated, the magnitude of the current in the circuit would become high. In addition, during the ferroresonance transient phenomena, an overvoltage occurs and the magnitude of the overvoltage can reach normally 1.5 times of the rated voltage [11]. Due to the transformer core non-linearity, when the transformer core goes into saturation, the harmonic contents would be increased, and then the losses of the core would also be increased. Besides, during the ferroresonance the transformer would make noise due to core vibration [12]. Ferroresonance phenomena were experienced at different voltage levels of power system as reported in [13-18]. The recorded experiences in which the networks have been reconfigured into ferroresonance susceptible circuits are given in Table 1-2. Table 1-2 Ferroresonance experiences[19] System Voltage Level 525kV 400kV 275kV 230kV 34.5kV 12kV Ferroresonance Circuit Origin of capacitor Type of transformer 30.5 km transmission line 37 km transmission line Circuit breaker's grading capacitor and ground capacitor Circuit breaker's grading capacitor and ground capacitor Cable capacitor Cable capacitor Autotransformer Autotransformer Wound voltage transformer Wound potential transformer Pad-mounted transformer Station service transformer According to existing experience and wisdom and, due to the fact that power transformers have good cooling systems which use oil to cool the transformers, the heat generated during ferroresonance is dissipated by a significant amount of circulating oil to bring the heat out of the transformer tank, so power transformers can still withstand the ferroresonance from a thermal point of view. However the potential damage of the sustaining ferroresonance could be to speed up the ageing process in the transformer due to localised overheating. On the other hand, there is not sufficient margin in the cooling system’s capacity in a voltage transformer and earthing transformer, due to the fact that both components will not be able to withstand the sustaining ferroresonance 25 Chapter 1 Introduction well. When ferroresonance occurs on those transformers, they will have increased probabilities of failure. 1.2.3 Geomagnetic induced currents (GIC) The earth is frequently being bombarded by charged particles emitted from the sun, and this effect is referred to a ‘solar wind’. Solar winds follow the so-called sunspot cycle which is 11 years. Some solar activity produces intense bursts of solar wind lasting for several days’ duration [20]. A geomagnetic disturbance (GMD) occurs when the magnetic field embedded in the solar wind is opposite to that of the earth as shown in Figure 1-3. This disturbance would distort the earth’s magnetic field. Sun Sun electron Sunspot Earth Geomagnetic disturbance Figure 1-3 Geomagnetic disturbance Geomagnetic Induced Currents (GIC) is the ground end of the complicated space weather chain starting from the Sun. They refer to currents driven in technological systems, like power transmission line, oil and gas pipelines, phone cables, and railway systems, by the geo-electric field induced by a geomagnetic disturbance or storm at the Earth’s surface. 1.2.3.1 GIC impact on transformers GIC have been widely studied for years and the research started after the first time solar wind behaviour, when all telegraph lines in operation in the south of England were stopped simultaneously by earth currents in 1840 [21]. GIC are a problem in high-geomagnetic-latitude areas, which are around 55˚-70˚. The geoelectric field is the largest in the areas of high earth resistivity near the aurora zone. Therefore, GIC is more pronounced in northern latitudes in the areas of igneous rock 26 Chapter 1 Introduction with high earth resistivity. Coastal areas are another region of high susceptibility to GIC because the induced current flowing in the ocean meets a higher resistance as it enters the land. This is enhanced by charge accumulation at the coast [22]. In the power systems, GIC are (quasi-)dc currents and the frequency range is about 1Hz or less. GIC can enter and leave the power system by way of the star connection, and solidly earthed neutrals of autotransformers, and consequently cause saturation of the transformer core [22]. This would make the transformer core work at the non-linear region and the magnetising current would significantly increase during the GIC events. The harmonics would be generated by the saturated transformer core, and the harmonics would go through the electrical network system, which would then lead to the unnecessary relay tripping, and would also increase reactive power demands, voltage fluctuations and drops or even a blackout of the whole system. These can have a severe impact on the system, including on the transformer itself; the transformer experiencing GIC can overheat and, in the worst case, be permanently damaged [23]. In Figure 1-4, the left side figure shows the approximation of a typical power transformer excitation characteristic under the normal working condition, and the right side shows the two straight line piece-wise approximation of a typical power transformer excitation characteristic under GIC conditions. It can be seen that the transformer under normal operation works in the linear region of the magnetic characteristic, and the magnetising current is quite small (normally about 0.5% of the rated load current). However with GIC, the flux is offset and is driven past the knee area of the core saturation curve during the positive half-cycle with a large magnetising current. The transformer works in both the linear and therefore the non-linear regions. The flux offset for a given GIC magnitude depends on the ultimate slope of the saturation curve. 27 Chapter 1 Introduction Figure 1-4 Magnetising current changing by GIC [22] 1.2.3.2 GIC level The factors in the electrical systems which determine the GIC levels are: power system orientation, lengths of transmission lines, electrical resistance, transformer type and connection and station grounding. From the statistical data provided by the Geomagnetic Laboratory in Canada, based on records over several decades, the maximum GIC in the north-south direction grid is 10 A per phase in every one year and 30 A per phase in every ten years; but for the eastwest direction grid it is more severe compared with the north-south direction grid, the maximum GIC in the east-west direction grid is 78 A per phase in every one year and 234 A per phase in every ten years; so the direction of the grid is much more important in determining the GIC level than anything else. The earth surface potential between two grounded Y-connected transformer neutrals would produce a GIC which goes through transmission lines. The level of earth surface potential is mainly determined by the lengths between the two grounded Y-connected transformers. The longer the distance, the higher the potential created. Figure 1-5 shows how GIC currents go through the circuit by passing though the grounded transformer neutral point. 28 Chapter 1 Introduction Transmission line Grounded transformer neutrals Earth Figure 1-5 Induced voltage drives GIC to/from neutral ground points of power transformers [22] Due to the earth surface potential, the GIC current is a Quasi-DC low frequency source, and all the system components are normally modelled by the DC resistance which include transmission line resistance, transformer winding resistance and grounding resistance. In addition, all the resistance value would determine the GIC level. Figure 1-6 shows the DC model for one phase. And there must be two Y connection transformers with a long transmission line for the GIC to occur. L Y G Figure 1-6 DC model for calculating GIC[20] 1.3 Objectives In the power system network, transformer saturation can cause voltage disturbance problems and transformer damage or at least the speeding up of insulation ageing through excessive heating. Low frequency switching transients such as ferroresonance, inrush currents and what is now increasingly known as geomagnetic induce currents (GIC), are the most common phenomena to cause transformer core saturation. 29 Chapter 1 Introduction Although the ferroresonance and the GIC phenomena have been investigated for decades, there are new challenges because of the improvements in transformer core materials and lower loss components used in the power system. Besides, the investigations of these phenomena have increased in recent years due to severe system and transformer failures. Most research focuses on individual transformers and the phenomena which cause core saturation. Transformers were modelled and voltage/current waveforms were analysed. These studies provided a limited comparison between different types of transformer installed in the system, and concentrated on a simplified core representation; they did not fully consider core saturation issues in system studies. Besides, the three-phase transformer core model still needs further development in order to accurately simulate the associated problems mentioned before. With these problems in mind, this research project will develop two main simulation models: a mathematical transformer magnetic circuit model based on the elementary magnetic circuit theory; a transient model for the complete network modelling and for carrying out the low frequency transient study for the interpretation and understanding of the behaviour of transformers and the interaction between the transformer and the system. The main objectives of this thesis are outlined below: 1. To build a mathematical transformer magnetic circuit model based on magnetic circuit models. Taking practical examples of a three-phase three-limb two winding transformer and a three-phase five-limb auto-transformer for comparison, to discuss the influence of core structure and core materials; then to perform sensitivity studies with this model to determine the effect of the model parameters under balanced and unbalanced situations; thereby to identify the key parameters of transformers and systems which significantly affect the phenomena. 2. To identify the correlation between the GIC primary current waveform and the winding type, core structure type, and the system parameters. 3. To develop a more accurate model of ferroresonance for use in transmission and distribution systems that not only matches with the field test results but also identifies the key parameters of the ferroresonance. Based on the system model, sensitivity studies of different sets of system parameters in combination with the circuit-breaker grading capacitance, the cable-ground capacitance and the 30 Chapter 1 Introduction transformer characteristics were carried out, in order to identify how these parameters influence the ferroresonance phenomena. 1.4 Major contribution and originality In this research, two simulation models were developed: a mathematical transformer magnetic circuit model and a transient model. The flux distribution and magnetising currents were analysed based on the transformer magnetic circuit model. Moreover, the three-limb core with zero sequence flux return path transformer magnetic model can be used to deal with the unbalanced situation, and the fluxes distribution and magnetising currents were analysed. The low frequency transient studies for the interpretation and understanding of the behaviour of transformers and the interaction between the transformer and the system were carried out by using the complete transient network model. And the key influential parameters were also pointed out. The achievements of this research are as follows: 1. The influences of core structure and core material on magnetising current waveform and flux distribution under balanced (normal operation) and unbalanced (AC+GIC) situations, by using the developed magnetic circuit core model, were illustrated. 2. The fundamental understanding of GIC and ferroresonance events in the power networks, by using the ATP model, was established. 3. Among all the influential parameters identified, transformer core structure is the most important one. The five-limb core is easier to be saturated than three-limb core under the same GIC events; the smaller the side yoke area of five-limb core, the easier it will be saturated. 4. More importantly, under GIC events, a transformer core could become saturated irrespective of the loading condition of the transformer if it is a strong network. In summary, it helps the industry to understand systemically how GIC influences the transformer itself, and the system operation. The key parameters identified by the sensitivity study are: solar storm level, transformer structure, size ratio of side yoke to 31 Chapter 1 Introduction main yoke for a five-limb transformer and the system impedance which includes resistance and inductance. 1.5 Thesis outline This thesis consists of six chapters which reflect the progress of the research in achieving the objectives previously outlined. Chapter 1 Introduction: as already noted gives general background and describes the general structure of the work. Chapter 2 Basics of transformers: introduces the basic fundamental theory of transformers, including the transformer core materials, core structure and core losses; and also the transformer winding structure. Chapter 3 Literature review: the literature review provides an overview of the power system transients produced by ferroresonance and GIC conditions and their influence on networks and network components. A review of the GIC and ferroresonance influence on the power system and its transformers is also provided. The methodologies of investigation are reviewed, in terms of modelling and parameter analysis. Chapter 4 Steady state magnetic circuit modelling for transformers: using equivalent magnetic circuits to model the transformer core, three-limb and five-limb transformer core models are represented which include ideal three-limb, three-limb with return path and five-limb core. All the models were verified for accuracy by using the manufactures’ test report data. The magnetising currents affected by the core structure types are discussed and the conclusions are drawn. One GIC case study involved using the magnetic circuit model and sensitivity studies into the parameter influences were carried out. Chapter 5 GIC magnetic and electrical circuit modelling: using ATPDraw simulation software to simulate the GIC influences on the transformer and to analyse the current waveforms using Fourier analysis. The theory of the phenomena is given first. Secondly, further investigation into the influence of the winding and transformer core structure is discussed. The conclusions are drawn. Chapter 6 Low frequency switching transient magnetic and electrical modelling: investigations of de-energisation switching transients were carried out on a 132 kV 32 Chapter 1 Introduction distribution network in the UK. The current and voltage signals produced by these operations were fully monitored. They are based on available field data and also circuit layout diagrams, transformer factory test results, cable design data etc. A simulation model of this network was built-up and sensitivity studies carried out; certain modifications were made to the ATP network model for this purpose. The results were compared with the recorded signals to obtain an understanding of the phenomena involved. Good agreement between recorded and simulated results was obtained and some of the main parameters in the process were identified. Chapter 7 Conclusion and future work: presents the conclusions drawn from this study and proposals for the future work. 33 Chapter 2 Basics of transformers Chapter 2 Basics of transformers 2.1 Introduction In this chapter, the basics of transformer are introduced, in terms of the main components of transformer structure, i.e. winding and core. Statistical analysis was conducted on the open-circuit test data of National Grid transmission transformers, which were built over last four decades with the influence of changes and evolutions of material and structure. The results are presented in this chapter to illustrate the variety and complexity of core saturation issue when individual transformer is concerned. 2.2 Transformer structure A transformer is a device that transfers electrical energy from one circuit to another through inductively coupled conductors---the transformer’s windings. Primary and secondary windings are wound concentrically around a transformer core. The major function of the core is to provide the maximum magnetic coupling between the two windings, and the major objective for the transformer designer is to try and minimise the loss of power which includes the core loss and winding loss. The main components of a power transformer are winding and core. The main components of a power transformer are winding and core. For the winding structure type there are disc type and layer type windings. The disc type winding may be classified as, a continuous disc winding, an inter-shielded disc winding, and an interleaved disc winding, these are normally used for the HV winding [24]. The layer type winding is less common for HV windings, but more common for low voltage windings at 11 kV and below, and is also used as the tertiary windings in auto-transformers [4]. For the core structure type there are single-phase core and three-phase core structures, for single-phase transformers there are three typical core structure types, which are single phase both limbs wound, single-phase centre limb only wound and single-phase cruciform [4]; for three-phase core there are two typical core structure types which are widely used in the UK, they are the three-limb core and the five-limb core. The transformer core is made up of electric steel laminations, the purpose of which is to 34 Chapter 2 Basics of transformers reduce eddy current core losses as well as to provide a low reluctance path for the magnetic flux linking the primary and secondary windings. 2.2.1 Main component---winding In general, there are categories of three-phase two-winding transformers and threephase three-winding transformers. Normally, it is reasonable to have three-phase delta connected (Δ) windings in a transformer, for delta windings can absorb the third order harmonic. A two-winding transformer normally uses a star-delta connection, if it is not an auto-transformer. A three-winding transformer is a star-star-Δ or auto (A)-Δ connection. The star connection (Y) is generally used on the high voltage side whilst the delta is used on the low voltage side. The generator step-up transformer usually uses the Δ-Y connection, the delta side is connected to the generator side and the star side connected to the transmission side. Then the transmission transformers will have a Y-YΔ or A-Δ connection. Since National Grid is the operator of the transmission system in the UK, their transformers are Y-Y-Δ, Y-A-Δ and Y-A (occasionally) connected. As we know, the existence of the tertiary windings affects the harmonic contents of the magnetising currents. Figure 2-1 shows the average three-phase magnetising current (The word magnetising current is equivalent to an open circuit current) value for different transformer winding connections. In total, twenty one transformers of 275/132 kV, 240 MVA from the National Grid database were selected for the analysis. Seven current (A) Magnetising current (A) Magnetizing transformers are in each group of the same connection. 25 Average magnetising current for different windingconnection connections Average Magnetizing current for different 20 15 10 5 0 Y-A Y-Y-Δ Y-A-Δ ConnectionConnection No Load Current(A) φA No Load Current(A) φB No Load Current(A) φC Figure 2-1 Average magnetising current for different winding connection For Y-Y-Δ and Y-A-Δ, the 13 kV tertiary winding exists and it is used for the open circuit test; however in Y-A connection there is no 13 kV tertiary winding, then the open circuit test would be carried out at 132 kV. In Figure 2-1, the results of Y-A 35 Chapter 2 Basics of transformers connection are normalised and converted from the 132 kV star connections to 13 kV delta connection results. 2.2.2 Main component---transformer core As mentioned before, there are two types of core structure which are well used in the UK; one is a three-limb transformer core and the other is a five-limb transformer core. For the same capacity transformer, the five-limb core one can be lower in height than the three-limb core one and it is more convenient to transport; however the core loss is higher than the three-limb transformer [25]. In order to take full advantage of the circular winding interior space, the laminationstacked core cross area is arranged into an approximately circular section. The transformer manufacturers use different-width laminations to build up the core; however the width variation depends on the lamination manufacturers. Usually, the width variation is 10mm. Therefore, the core filling rate of the cross area is around 90% [26]. Due to the fact that the core consists of laminations, the mechanical strength of the laminations cannot withstand its own weight, so core steel bolts were used in the past to hold the core laminations together by bolts passing though the limb and the yoke. However, these holes and bolts would increase the magnetic reluctance in the flow direction of flux which means it would increase the core loss and, in extreme situations the flux would find other paths partially outside the transformer core, going through other metal components in the transformer such as transformer tank, core clamping and so on. The current reference technology is to use bands of either steel or glass fibre to hold laminations to the core limb and to use metal-frame clamping structure to hold laminations to the yoke. The overlapping of lamination at the joint area is important so that it is able to decrease or increase the core loss; actually most of the core loss is from the yoke and limb joints. The 45-degree mitred overlapping is usually used to overlap the lamination in five steps [10], the more steps there are, the harder it is to build the core ; so the optimal five step one is chosen mainly due to economics. The general layout of a three-phase three-limb transformer and the flux in the core are shown in Figure 2-2 (a) and (b). 36 Chapter 2 Basics of transformers The L1 and Lm are the effective length of the limb and yoke; Al represents the crosssection area of the limb and the yoke. The three-phase fluxes for the three-limb core are indicated by ФA, ФB, and ФC. In the three-limb arrangement, three limbs are wound by windings which correspond to the three phases. Each limb is joined together by the top and bottom yoke, which complete the magnetic circuit. One characteristic is that the cross-section areas of the top and bottom yokes are equal to that of the limb (Al); therefore, when the transformer works under the linear region in normal working conditions, the flux in the yoke is equal to the nearby limb; the flux through each limb is sinusoidal since the voltages applied across the winding are sinusoidal. Ideally, as long as the fluxes are at the same magnitude and their phase angles are electrically 120°apart, the fluxes will cancel each other in the top and bottom yokes. Consequently, for applied three-phase balanced voltages, no flux return path is required [26]. However, if there is the unbalanced voltage component, the flux has to travel along a high-reluctance path through a very long air gap and come back to the core again. Ll (-ΦA) ΦA (-ΦC) ΦB ΦC Al (-ΦA) (-ΦC) Lm (a) (b) Figure 2-2 Three-phase three-limb core type transformer The general layout of a three-phase five-limb transformer and the flux in the core are shown in Figure 2-3 (a) and (b). As in the three-phase three-limb core, the effective length of the limb is denoted as Ll. The main yoke and side yoke effective lengths are indicated by Lm and Ls respectively. The cross-sectional area of the side yoke is given as the main yoke, while the cross-section areas for the main limb and the main yoke are taken as Al and Am. The three main centre limbs carry three-phase fluxes ФA, ФB, and ФC. Фls and Фrs represent the fluxes at the side yokes. In a five-limb transformer, the three-phase windings are wound on the middle three limbs similar to a three-limb transformer, the difference is that there are two extra limbs, 37 Chapter 2 Basics of transformers one on each side of the three main limbs, and the cross-section areas are smaller than those of the main limbs. The cross-section of the main yoke is not equal to, like the three-limb transformers, but smaller than the main limb cross-section area. These two side yokes are for carrying extra flux when the transformer meets the unbalanced situation or the main yoke cannot carry more flux, without going into saturation. The flux variation in the main and side yoke of five-limb core was investigated by English Electric Company Limited and was reported in October 1968 in order to evaluate the iron losses [26]. It was discovered that the fluxes in the yoke and side yokes are non-sinusoidal because the flux in a main limb has two alternative paths when flowing into the yoke, neither of which is pre-determined. Side Limb Core Limb A Core Limb B Winding Set A Side Limb Winding Set C HV Winding Side Yoke Core Limb C LV Winding Core Yoke AB Side Yoke Core Yoke BC (a) Am (ΦAB) Ll (Φls) ΦA Ls As (ΦBC) ΦB (ΦAB) Lm (Φrs) ΦC Al (ΦBC) (b) Figure 2-3 Three-phase five-limb transformer core Comparisons of the magnetising currents were made of the two types of transformer core structures operated by National Grid UK, which are three-limb and five-limb core type transformers. Due to the structural difference, the magnetising currents are 38 Chapter 2 Basics of transformers different for the three-limb and five-limb core. As mentioned earlier, the magnitudes of the magnetising currents are mainly determined by the magnetising loop length if the core materials used are the same. However, the transformers selected used different materials to build the cores so the magnitudes of the open circuit currents cannot be compared without being normalised. Figure 2-4 shows the results of the three-phase average magnetising current for two different core structures under the same voltage level and same power rating. One phase current of the lowest value is regarded as per unit base. There are eight three-limb and eight five-limb transformers examined, which are picked up from the same 400/275 kV voltage level and 1000 MVA power rating. Average structures Averagemagnetising magnetizing current current for for different different core structure Magnetising (p.u.) current(p.u.) Magnetizingcurrent 1.6 1.42 1.4 1.23 1.2 1 1.12 1.00 1.00 1.02 0.8 0.6 0.4 0.2 0 3-limb 3-Limb 5-limb 5-Limb structure Core Core structure No Load Current(A) φA No Load Current(A) φB No Load Current(A) φC Figure 2-4 Average magnetising current in per unit for different core structure The open circuit current values for the three phases show that the unbalanced situation in terms of the magnitudes of the magnetising currents of the five-limb core is greater than that of the three-limb core. In other words, the ratio between the yoke length and the limb length of the transformer core, and the area ratio, yoke area to limb area, of transformer would determine the unbalanced situation. 2.2.3 Transformer core materials There are three different types of magnetic materials which are diamagnetic materials, paramagnetic materials and ferromagnetic materials [27]. Ferromagnetic materials, which have a large and positive susceptibility to an external magnetic field, are widely used to build power transformers. 39 Chapter 2 Basics of transformers In order to build a transformer, we need the transformer core to provide low reluctance and high permeability. So the ferromagnetic materials are suitable for the transformer core construction. However, the hysteresis loop is one of the important characteristics of the magnetic properties of ferromagnetic materials. A hysteresis loop shows the relationship between the induced magnetic flux density (B) and the magnetising force (H). It is often referred to as the B-H loop. The voltage supply corresponds to B and the magnetising current corresponds to H, due to H*l = N*I (l is the magnetic loop length, N is the turn number, I is the magnetising current). There are two ways to represent the characteristics of the material which are the B-H curve (hysteresis loop) and the Lambda-I curve (lambda is the total flux in the transformer core). Superficially, the transformer core structure has not been through great changes, although small changes have been made and designers have been constantly working to reduce core losses. The core loss at specified frequency includes two parts: the first is hysteresis loss which is dependent on the area of the hysteresis loop, and the second is eddy current loss which is dependent mainly on the thickness of the material. The components of core loss are represented by these equations: Hysteresis Loss: Wh k1 fBmax n (W / kg ) Eddy current Loss: We k2 f t Beff / 2 2 2 (W / kg ) where k1 and k2 are constants for the material f is the frequency, Hz τ is the thickness of the material, mm ρ is the resistivity of the material, Ω∙m Bmax is the maximum flux density, Tesla Beff is the flux density RMS value of the applied voltage, Tesla n is the ’Steinmetz exponent’ which is a function of the material [28]. When a ferromagnetic material is magnetized in one direction, it will not relax back to zero magnetization when the imposed magnetising field is removed. It must be driven back to zero by the opposite source. If an alternating magnetic field is applied to the material, its magnetization will trace out a loop which is called hysteresis loop. The area enclosed by this loop is proportional to the hysteresis loss. 40 Chapter 2 Basics of transformers Normally the hysteresis loop can be separated into three parts being the linear region, knee region and non-linear region. For all the transformers, the designer tries to use the minimum material to transfer maximum energy from primary to secondary windings, so the aim is to ensure that, in operation, the flux excursions do not pass through and beyond the knee point. In this region the relative permeability of the material is still at a high level which is around 6000 or more depending on the core material [29]. The early transformer cores were made from high-grade wrought iron; however it was recognised that the addition of small amounts of silicon or aluminium to the iron greatly reduced the hysteresis losses, increased permeability and also increased the resistivity, which also resulted in reduced eddy current losses [4]. Table 2-1 shows that as transformers evolved at different stages of development, different materials were used for the transformer core application. Table 2-1 Historical development of the core steels [4] Steels Types Period Hot-rolled Steels Until 1940s Cold-rolled Steels (Grain-oriented steel) 1940s1960s High Permeability Steels 1965s-Now Domain Refined Steels 1983s-Now Amorphous Steels 1970s-Now Microcrystalline Steels / Losses (@ 1.5 T, 50 Hz) 7 W/kg Usage / Early transformer 1.5 W/kg production in general usage 1 W/kg (Reduction of Early transformer 30-40% in hysteresis production in power loss) transformer usage Newer transformer 0.85W/kg (@1.7 T) in general usage Where very low 0.28 W/kg core loss is required; costly 0.56 W/kg (@1.7 T) / Figure 2-5 shows the general comparison between the characteristics of the modern materials and the characteristics of the old materials. 41 Chapter 2 Basics of transformers New materials Older materials Figure 2-5 Ferromagnetic material hysteresis loop [30] The left side of the figure shows the characteristics of the modern materials and the right side shows the characteristics of the old materials. It can be seen that the modern materials have fewer losses compared to those of the old materials. Also, the maximum flux density can reach much higher values in the modern materials. The knee point for the modern materials is also higher, being around 1.7 T, whereas for the older materials it is only 1.4 T [29]. The high permeability grain-oriented and the domain refined steels have a better orientation compared with conventional steel; and also that at flux densities of 1.7 T and higher, that permeability are three times higher than that of the best conventional steel, and the stress sensitivity of loss and magnetostriction is lower. However, the magnitude of the eddy current loss of conventional and the new material are very similar [31]. There are three factors which would influence the magnetising currents, and they are the core steel material, core structure and winding connection. Statistically the test reports of transformers serving in the National Grid were analysed. They are of 400/275/13 kV, 400/275 kV, 275/132/33 kV, 275/132/13 kV or 275/132 kV, being examined in terms of the open circuit test current of three phases. The test reports showed the existence of the differences of three-phase open circuit currents all transformers. Comparison was also made on the transformers manufactured at different years. For different decades, the manufactures might use different types of material for the transformer core. The magnitude of the magnetising current is determined by the core material subject to the same building method. Figure 2-6 shows the open circuit current distribution versus the transformer designs from the 1960s to 2000s. 42 Chapter 2 Basics of transformers Magnetizing for 1000MVA Magnetising currentcurrent for 1000MVA transformers Magnetising (A) current(A) Magnetizingcurrent 35 30 Newer core steels Older core steels 25 20 15 10 5 0 1968 1972 1973 1976 1986 1987 1991 1992 1992 1992 1993 1995 1996 1997 1998 1998 1998 2001 2001 2001 Year Year No Load Current(A) φA No Load Current(A) φB No Load Current(A) φC Figure 2-6 Average magnetising current of different installation year of transformers at 400/275/13 kV and 1000 MVA The columns in red, yellow and blue of the figure represent the magnetising currents of phase A, B and C. It can be seen that overall the data of the 1990s is lower than the data of the 1960s. As mentioned before, the cold-rolled steels (Grain-oriented steel) were used as transformer core material in the 1960s. Afterwards, not only were newer materials produced for core material in order to reduce the hysteresis losses such as high permeability steels, domain refined steels and amorphous steel, the production process was also improved, to further reduce the losses of the core steel. Figure 2-7 (a) shows that the improvement in magnetic properties over the past 80 years [31]; and (b) is the survey made in the research work on the magnetising currents from the manufactures’ test reports of 400/275/13 kV, 1000 MVA transformers in National Grid. It can be seen that as the improvement of the material’s characteristics, both the material loss and the permeability characteristics improve. (a) [31] 43 Chapter 2 Basics of transformers Magnetizing current Magnetising currentfor fordifferent differentyear years Current(A) 50 40 30 20 10 0 1960 1965 1970 1975 1980 1985 Year 1990 1995 2000 Figure 2-7 Losses and magnetising currents from year to year 44 2005 (b) Chapter 3 Literature review Chapter 3 Literature review 3.1 Introduction This chapter provides a literature review on the transient studies of the system network, in particular, switching ferroresonance transients and GIC phenomena. Both are associated with transformer core saturation problems. Background knowledge was acquired on how to understand the reasons for the ferroresonance phenomena and the geomagnetic induce current phenomena are also introduced; the investigation methods are summarised and the mitigation methods are also relayed in this chapter. Generally, the transient phenomena would be separated into different frequency ranges from DC to about 50MHz. The transient phenomena appear as transitions from one steady state condition to another. The primary cause of such disturbances in a system are closing or opening of a circuit breaker or another switching equipment, shortcircuits, earth faults or lightning strokes. Table 3-1 shows the overview on the different causes of transient phenomena and their most common frequency ranges [1]. Table 3-1 Cause of system transients and frequency ranges [1] Cause Transformer energisation Ferroresonance Load rejection Fault clearing Fault initiation Line energisation Line reclosing Transient recovery voltage Terminal faults Short line faults Multiple re-strikes of circuit breaker Lightning surges, faults in substations Disconnector switching and faults in GIS Frequency Range 0.1 Hz - 1 kHz 0.1 Hz - 3 kHz 50/60 Hz - 3 kHz 50/60 Hz - 20 kHz 50/60 Hz - 20 kHz 50/60 Hz - 20 kHz 50/60 Hz - 20 kHz 50/60 Hz - 20 kHz 50/60 Hz - 100 kHz 10 kHz - 1 MHz 10 kHz - 3 MHz 100 kHz - 50 MHz From this table, we can see that, the frequency range of transformer switching transient is around 0.1Hz to 1 kHz, which belongs to the low frequency range. The CIGRE working group classified the frequency range of the system transients into four different groups [1]. The switching transients and the GIC all belong to the low frequency range. 45 Chapter 3 Literature review 3.2 Power system operation transient---switching transients 3.2.1 Background Switching transients are the most frequently occurring transient phenomena in the power system. The system network needs maintenance, capacitor bank switching, energisation of the loads and transformers and also the new network synchronization such as the wind farm and so on; all of those operations would cause switching transients. For the transformers, two main switching transient phenomena would occur which are magnetising current inrush when a transformer is switched on to the network; and ferroresonance when the transformer is switched off at off-load or light-load condition. Ferroresonance is one of the core saturation phenomena which could cause overvoltages and overcurrents at the terminals of a transformer. Besides overvoltages and overcurrents, when the core saturates, the overfluxing issue can also cause local overheating of transformer insulation [32]. Overfluxing possibly include two definitions: one is when core lamination goes into the saturation region of the λ-I curve, the other is when the flux leaks out of the joint area and goes into the insulation/metal clamping frame area. Inrush is another phenomenon where a transformer can be pushed into the deep saturation, and the maximum magnitude value of the current value can achieve several times the nominal load current. During the period of inrush the iron loss and copper loss are extremely high. Electric stress on transformer insulation caused by overvoltages, and thermal stress caused by overheating and overcurrents, can result in transformer failures. This is one of the main reasons why a network operator is worried about the ferroresonance and inrush phenomena. 46 Chapter 3 Literature review 3.2.2 Ferroresonance 3.2.2.1 Background Ferroresonance is defined as the steady-state mode of operation that exists when an alternating voltage of sufficient magnitude is applied to a circuit consisting of capacitance and ferromagnetic inductance which are repeated each half cycle [33]. Ferroresonance is an old topic and there are substantially large volumes of literature studying this practical phenomenon experienced by transmission & distribution networks upon state-changing events such as switching or fault operations. The first published work, which simply defined the ferroresonance phenomenon as transformer resonance, was written by J.Bethenod in 1907 [34]. The word ferroresonance was first used in the 1920s by P.Boucherot [35] to describe the series resonance involving capacitance and nonlinear inductance of the transformer core. It was in the 1930s that the subject of ferroresonance generated practical interest when the use of series capacitors for voltage regulation caused ferroresonance in distribution systems [36], resulting in damaging overvoltage. The first analytical work was presented by Rüdenberg in the 1940s [37] and in the 1950s a more detailed analytical work was completed by Hayashi [38]. Ferroresonance can be split into sustained and transient ferroresonant phenomena; sustained ferroresonance has the power system acting as the supply source for the resonating phenomenon; for example via inter-circuit overhead lines a no-load transformer is supplied by the power system and it is possible to have sustained ferroresonance [14, 39]; the overvoltage can be sustained for a long time. [40] described the sustained fundamental mode and sub-harmonic mode of the ferroresonance in the real network in the UK. On the other hand the transient ferroresonance phenomenon is normally supplied by a limited energy source such as a capacitor made of a length of cable, after a switching operation which isolates part of the network. [12] gave an example about the transient ferroresonant experience, where the limited energy stored in the cable is transferred between the cable and the saturated transformer; the transfer continues until system losses have absorbed all the energy. A special publication on the Practical Aspects of Ferroresonance [11] has been written by the IEEE Working Group on “modelling and analysis of systems transients using 47 Chapter 3 Literature review digital programs”. One of the tasks of the Working Group is to provide a comprehensive survey of the ferroresonance issues reported in the literature. According to [11], 129 papers are reviewed and categorised as practical, including seven different classes of ferroresonant circuits, which are 1) Transformer accidentally energised on one or two phases 2) Transformer energised through the grading capacitance of one or more open circuit breakers 3) Transformer connected to a series compensated transmission line 4) Voltage transformer connected to an isolated neutral system 5) Capacitor voltage transformer 6) Transformer connected to a de-energised transmission line running in parallel with one or more energised lines 7) Transformer supplied through long transmission lines or cables with low shortcircuit power. All the circuits above must contain at least: a non-linear inductance (ferromagnetic and saturable), a capacitor, a voltage source (generally sinusoidal) and low losses. The initiation of ferroresonance needs some types of switching event such as load rejection, fault clearing or single phase switching or loss of system grounding. The same IEEE Working Group also produced a paper focusing on analysis and modelling guidelines for slow transients, i.e. the study of ferroresonance [41]. A comparison between single-phase and three-phase transformer modelling was carried out for ferroresonance. The three-phase system cannot be modelled accurately by using per phase simulation, due to the transformer core configuration and winding connection. A complete three-phase model needs to be used. It is also mentioned that to represent the transformer core, the core configuration must be considered and the saturation characteristic must be accurately modelled [42]. Circuit breaker opening time and sequence also play an important role for ferroresonance. In the power system, saturable inductances can exist in the form of power transformers, voltage measurement inductive transformers (VT) and shunt reactors; for capacitances, there are cables and long transmission lines, capacitive voltage transformers, series or shunt capacitor banks, and voltage grading capacitors in circuit-breakers and so on. A ferroresonance phenomenon is more likely to be created with minimal load or a low level of damping, and for unbalanced 3-phase excitation with coupling between phases, 48 Chapter 3 Literature review or between circuits of double-circuit lines. Besides, the initial conditions of capacitor and inductor also influence the ferroresonance phenomena such as: the level of residual flux in the magnetic core and the initial charge on the capacitive components [43]. The consequences of ferroresonance can be untimely tripping of protection devices (due to overvoltages and overcurrents) and destruction of equipment such as power transformers or voltage transformers (overvoltages, overcurrents and overfluxing). 3.2.2.2 Ferroresonance effect on transformer Ferroresonance phenomena often occur during normal circuit operation and circuit faults in the power system; some cases happen due to the grading capacitance transferring energy to transformers or inductive components, some are due to the coupling capacitance between two circuits transferring energy to transformers or inductive components, and some are due to the ground capacitance transferring energy to transformers or inductive components; but the fundamental theory underlying these phenomena are quite simple; because there are non-linear inductance and capacitance in the network, and during the circuit reconfiguration the energy from capacitance would discharge to non-linear inductance and furthermore push the transformer into saturation, and depending on the resistance value of network, the ferroresonance would display in two ways: one is the sustained mode due to low loss; the other one is the decayed mode. Most of the case studies were carried out via field tests or using network modelling to investigate ferroresonance phenomena, those researchers focused on the network level in the study of transient phenomena. However, not only are overvoltages and overcurrents experienced by transformers during ferroresonance, but overfluxing can also occur [32], and the associated local overheating is regarded as one of the long-term ageing factors. When ferroresonance events happen, the core must be saturated, and it would cause the relative permeability of the iron core to decrease from the linear region, which is several thousands, to that of saturation region, which is only tens [44]; the flux would leak out from the core to the clamping frame, oil and other components inside the transformer tank or even the tank which could produce more local heating of these components. The eddy current loss is not only dependent on the square of frequency but is also directly proportional to the square of the thickness of the material. Since the laminations of transformer core are produced by using a special process, the thickness is much 49 Chapter 3 Literature review thinner than the other components, i.e. around 0.23mm---0.35mm [4]. Reduction of eddy current loss in a transformer core is achieved by building up the core from a stack of thin laminations and increasing the resistivity of the lamination material in order to make it less easy for eddy currents to flow. However when the flux goes through other components in the transformer due to core saturation, it may create more eddy current losses, because the clamping frame are much thicker than the laminations. It may cause partial overheating problems; thereby the ageing of the insulation would be accelerated. During the ferroresonance events, the abnormal noise created by the vibration can be heard [12], which means the insulation would not only be subjected to thermal stress but also mechanical stress which may cause deterioration more quickly than anticipated, particularly where the core has been loose. In extreme situations, this may lead to eddy current heating, excessive gassing and eventually localized core melting and failure [45]. There are a number of less critical modes of deterioration, which can give diagnostic indicators and need to be identified. One is where core overheating occurs if the number of cooling vents is inadequate; this would be a long term deterioration mode, but still evolve combustible gases. Another is where the clamping releases, which allows some support structure to be electrically isolated. Dissolved gases and insulation resistance checks (if the main earth connection is accessible) are the relevant diagnostic methods [46]. 3.2.2.3 Historical events There are some real cases of ferroresonance phenomena in the power systems. In the following sections, details of the case study are summarised and discussed. Ontario Hydro reported on examples of ferroresonance occurring in their Cataraqui 230/115 kV autotransformer upon de-energisation of 230 kV line and the 115 kV busbar [41]. Figure 3-1 shows the system layout, the 230kV line is in the 173 m wide transmission corridor in parallel with two 500 kV and another two 230 kV transmission lines. The shared corridor is 20 miles long. The transformer marked in the figure experienced ferroresonance and the circuit breaker also experienced a high recovery voltage. 50 Chapter 3 Literature review X4H X3H X552A 14.25ml. LENNON 500 TO HAWTHORNE 500 TS 5.75ml. X2H X1H CATARAQUI TS 16.57 ml. LENNON 230 KINGSTON GARDINER TS HINCHINBROOKE TS Figure 3-1 Ontario Hydro 230kV System [41] In [47] experts from Manitoba Hydro and Ontario Hydro stated that the close coupling of parallel circuits with similar or higher voltage increases the risk of ferroresonance in the disconnected transformers. Based on system configurations of Dual Element Source Network (DESN) stations, it is shown that 59 km of parallel 230 kV and 32 km of parallel 500 kV transmission lines were sufficient to cause ferroresonance in a 230/115 kV transformer (auto connected transformer), the circuit configuration is shown in Figure 3-2. Figure 3-2 Multi-Voltage transmission circuit [47] 51 Chapter 3 Literature review In [13] a three-phase 1000 MVA 525/241.5 kV Y-connected bank of autotransformers, located at the Big Eddy Substation of Bonneville Power Administration (BPA) in Dallas, Oregon, is connected to the 525 kV side through a disconnecting switch to 30.5 km of line and a circuit breaker located at John Day Substation. A local circuit breaker is provided on the 230 kV bus at Big Eddy. Parallel and on the same right-of-way is the 525 kV John Day-Oregon City line which is shown in Figure 3-3. Figure 3-3 525 kV transmission system between Big Eddy and John Day [13] In [14], a 400 kV circuit was identified as a suitable circuit that could be induced into ferroresonance and tests were planned to examine the disconnector’s capability of quenching the ferroresonance. The purpose of the tests was to first establish the likelihood of the occurrence of ferroresonance on SGT 1 shown in Figure 3-4. There is a parallel overhead line circuit, the coupling distance is 37 km and the feeder has a 1000 MVA 400/275/13 kV power transformer (auto connected transformer). This circuit is susceptible to ferroresonance when a series of switching operations are carried out in the following way: the disconnector X303 and the circuit breaker T10 are opened. All the disconnectors (X103, X113) and circuit breaker X420 connecting to busbar 2 are in service. The circuit is reconfigured by the opening circuit breaker X420. On SGT 1 ferroresonance would occur. 52 Chapter 3 Literature review SGT1 X103 X113 CLOSED CLOSED X303 OPEN T10 OPEN Cable 170 m Transmission Line-Side A X420 POW Switching Transmission Line-Side B Cable 170 m SGT2 Thorpe Marsh 400 kV Brinsworth 275 kV Figure 3-4 Single line diagram of the Brinsworth/Thorpe Marsh circuit arrangement [14] [16] was published by Jacobson D.A.N. in 1995, the ferroresonance occurred in Dorsey HVDC converter station, where 230 kV ac bus is comprised of four bus sections on which the converter valves and transmission lines are terminated. The configuration of the circuit is shown in Figure 3-5. Firstly, bus A2 was removed from service to commission replacement breakers, current transformers and to perform disconnects maintenance and trip testing. After approximately 25 minutes, a potential transformer (PT) failed catastrophically causing damage to equipment up to 33 m away. The switching procedure resulted in the de-energised bus and the associated PTs being connected to the energised bus B2 through the grading capacitors (5061 pF) of nine open 230 kV circuit breakers. A station service transformer, which is normally connected to bus A2, had been previously disconnected. A ferroresonance condition caused the failure of one PT. Dorsey Converter Station Bus B2 Equivalent source: Z1=0.212+j*4.38 Ω (12000 MVA) Z0=0.307+j*0.968 Ω A2 Grading Capacitance (325-7500 pF) SST PT1 PT2 AC filters (755 MVAr) Stray Capacitance (4000 pF) Bus Capacitance matrix Figure 3-5 Main circuit components in Dorsey Converter Station [16] 53 Chapter 3 Literature review Literature [48] described a ferroresonance phenomenon in a 12 kV distribution feeder connected to a station service transformer (Dyn connected transformer) and underground cable terminated with riser pole surge arrester. The circuit and the surge arrester exploded are shown in Figure 3-6. Ferroresonance circuit was formed when switching operations were carried out by firstly transferring the customer loads to another feeder via closing the tie switch, secondly opening the circuit breaker which is the one yellow marked at the feeder and finally opening the disconnector switch. BAY1 BAY2 Substation BUS 1 BUS 2 Opened CB Tie Switch Disconnector Switch Station Service Transformer 112.5 kVA Loads 350 m. Underground Cable Arrester 9 kV. 10 kA Figure 3-6 A simplified one line diagram in which the riser surge arrester Riser pole exploded [48] The incidence of MOV arrester explosion quoted in [17] is concerned with a shopping mall supplied by a 34.5 kV distribution system via cable-connected pad-mounted transformer (Dyn connected transformer). The root cause of the occurrence of ferroresonance is that one of the lines connected to the cable was open as a result of an automobile accident which is shown in Figure 3-7. This in turn reconfigured the network into ferroresonance susceptible circuit consisting of the line and cable capacitance in series with the transformer core. 54 Chapter 3 Literature review Figure 3-7 33kV cable-fed service transformer ferroresonance [17] From all the cases introduced above, literature [13, 14, 41, 47] it can be noted that the transformer connected to a de-energised transmission line running in parallel with one or more energised lines and ferroresonance is due to the coupling capacitance between the two nearby transmission lines. The energy continuing to sustain the ferroresonance is supplied from the other transmission line by passing through the coupling capacitance. In [16], the transformer is energised through the grading capacitance of circuit breakers, and the energy passes through the grading capacitance to supply to the transformer and sustain the ferroresonance phenomena. In [48], the transformer is supplied through a long distance cable with very low resistance, it can then be sustained by the energy transferring between the ground capacitance of the cable and non-linear inductance of the transformer. In [17], this ferroresonance event occurred due to the open circuited one phase of the three-phase transmission line. The transformer was not permanently damaged, but the MOV arrester exploded. 3.2.2.4 Investigation method Due to the development of numerical technology, more and more investigations are being carried out using software modelling, but there are still some field tests being carried out. Looking at the above literature mentioned from investigation method perspective, most of the case studies follows the following procedure: ferroresonance phenomena occurred, the data of the phenomena are recorded; and the modelling of the system circuit is then carried out by using a proper piece of modelling software; once 55 Chapter 3 Literature review the model is verified by the recorded data, then more case studies based on this validated model, such as the parameters sensitivity studies, would be carried out. In literature [41], the circuit was simulated by using EMTP. There are 18 transmission lines coupled with one another which included two double-circuit 230 kV lines, and an existing 500 kV line, and a future 500 kV line. The sensitivity simulation study was carried out by changing the value of the resistive load so as to understand the situation once the 115 kV circuit breaker is opened. Results show that the damping resistance (i.e. load) can work quite well for damping the ferroresonance but it will worsen the recovery voltage on the circuit breaker. In literature [47], the model of the circuit was built in EMTP software and the analysis is from the system operation point of view i.e. protection of the facilities in the power grid to discuss the reconfiguration by the switching. Six potential phenomena were discussed which included voltage unbalanced problems, residual load voltage problems, ferroresonance problems, breaker recovery voltage problems, ground switch duty problems and working ground problems. The mitigation method for each of those issues has been concluded. In literature [13], when the Big Eddy line was being prepared for line maintenance, immediately before the line was de-energised, the transformer was connected to a load which was 170 MW real power and 140 MVAR reactive power at the 230-kV bus. The switching sequence was to first open the 525-kV circuit breaker at John Day, leaving the transformer bank connected to the line. Secondly, 230-kV circuit breaker at Big Eddy was opened. Nine minutes later the gas accumulation alarm relay operated on the C-phase transformer and ferroresonance was estimated to last for about 5 minutes, but it did not cause the transformer failure. The DGA test was conducted on the transformer oil and Table 3-2 shows the gas analysis after the occurrence of the ferroresonance. However, Table 3-2 does not give the gas volume in ppm and the sum of percentage of the gases is not equal to 100%, nevertheless the main gases are carbon monoxide and hydrogen. Table 3-2 Dissolved gas analysis of the transformer [13] Gas Type Hydrogen Methane Acetylene Carbon monoxide Carbon dioxide Content percentage 22.2% 3.3% 0.2% 32.0% 10.0% 56 Chapter 3 Literature review Through the dissolved gas analysis it was concluded that when the transformer is in ferroresonance condition it is subjected to the issue of local overheating of parts by the stray flux when the core is saturated, and also due to the overvoltage in ferroresonance the transformer oil had the problem of partial discharge [49]. This heating may not cause serious damage in a few minutes but probably will do so if the ferroresonance is allowed to continue being sustained without detection. The simulation was carried out by using an electronic differential analyser (EDA) which is an analog simulation method. Figure 3-8 shows the equivalent circuit of the ferroresonance circuit. This ferroresonance occurred mainly due to the transmission line coupling capacitance which can make the energy pass through to the disconnected transformer. Figure 3-8 Equivalent circuit of the transformer with the transmission lines [13] In literature [14], the simulation analysis was carried out by using ATPDraw software. The model is very similar to that in [13]; there are two main components which are the coupling capacitance between the transmission line and the non-linear inductance of the transformer. And the sensitivity studies were carried out by varying the transmission line length and the switching time to look into their influence on the peak value of the ferroresonance voltages and currents. The results show that the ferroresonance is a stochastic function which really depends on the initial condition and the parameters in the circuit system. In literature [32, 45], investigation of this case is continued; the finite element model of the transformer was built in the attempt to understand the situation inside the transformer. It was found that during the ferroresonance, the transformer saturated in a cyclic way at different parts and the flux would be distorted; it is more severe at the core bolt area, which would create the localized overheating of the core bolt area. 57 Chapter 3 Literature review And again in literature [16], it also used EMTP software to build the network model and did the analysis at the system level and a mitigation method was given in this paper. This ferroresonance occurrence is mainly because of the high grading capacitance value of the SF6 circuit breakers and the energy can pass through the grading capacitance to the transformers PT1 and PT2. The ferroresonance has two periods; one is the chaotic mode which is determined by the breaker opening times, pre-switch voltage and the exact values of all parameters in each phase; the other one is the steady state fundamental mode and the overvoltage achieves 1.3 per unit of the normal peak value. In literature [48], there is a surge asserter connected in the circuit; as we know that the function of the surge asserter is to protect against the overvoltage; however the overvoltage created by the ferroresonance occurred in such a way that, due to the amount of energy passing through, the surge asserter is exploded. Two comparison field tests were carried out by using the same circuit configuration but with two different conditions, one having arresters installed and the other having no arresters. For the case that had no arresters, the chaotic mode ferroresonance and sub-harmonic mode ferroresonance occurred, having a 4.14 per unit and 2.69 per unit peak overvoltage respectively. For the case that had arresters, only the fundamental mode ferroresonance appeared with only 1.5 per unit peak overvoltage, but after around 30 seconds the arrester of the one-phase exploded. This is due to the high energy and lower voltage of the sustained ferroresonance passing through the arrester but without becoming fully conductive. 3.2.2.5 Mitigation There are several mitigation methods used widely in the power system to minimise ferroresonance overvoltages and overcurrents. In [41], due to the several transmission lines nearby, the coupling capacitor would facilitate the occurrence of ferroresonance in one of the substations. In the mitigation method used, a damping resistance load is added at the secondary of the transformer as well as surge arresters to control the overvoltages. In [47], the same reason as in [41], that transmission line capacitance coupling would bring the transformer into ferroresonance; and in this paper there are several mitigation methods proposed, which add resistance to the secondary of the transformer as the same 58 Chapter 3 Literature review as that mentioned in the previous paper, add an individual circuit breaker instead of the disconnector and use ground switching to pass all the energy through to the earth. In [16], since the circuit breakers are upgraded from vacuum to SF6 circuit breaker, then the grading capacitance would achieve up to 7500 pF. The high value grading capacitance would allow the energy passing through from the source side to the disconnected side and then the ferroresonance phenomena would occur. For the mitigation of this case study, a 200 Ohm/phase damping resistor is installed on the secondary side of the station service transformer to eliminate ferroresonance for faulted and un-faulted bus clearing. In [13], several mitigation methods were suggested which include transposing the parallel transmission lines and reducing the coupling capacitance value; adding damping resistance to decrease the trapped charge on the line; providing a delta winding for the transformer for the zero-sequence current and trapping harmonics; grounding the Yconnected HV windings through a resistor or closing the delta-connected tertiary windings through a resistor; short-circuit any set of transformer windings; and adding a circuit breaker to disconnect the transformer from the line. Adding a tertiary winding is not an economical solution, but adding a switching resistance is the most economical method to mitigate the ferroresonance. And the simplest and surest way to prevent ferroresonance is to disconnect the transformer from the line soon after disconnecting the transformer and line from the rest of the power system. In [48], two mitigation methods were presented. First, the procedure of the switching sequence, which is alternated between the circuit breaker and the disconnector switch, is changed. This solution was proved by field tests and has no extra cost. Secondly, a resistance load can be applied to the secondary side of the transformer, since the resistance can dampen the energy, and in this case if the resistance load is more than 1% of the transformer rated load, the ferroresonance can be avoided. In [17], a few mitigation methods were given such as, installing a three-phase circuit breaker at the front of the transformer; ensuring the transformer is loaded while being switched off; and opening the three-phase circuit breaker simultaneously. To summarize the mitigation methods in the literature; several common methods are proposed which are: adding a damping resistance to damp the ferroresonance phenomena in a short period, controlling the circuit breaker opening time in order to 59 Chapter 3 Literature review control the initial condition to minimize the ferroresonance magnitude and adding an extra circuit breaker before the transformer. 3.3 Power system natural transient---GIC 3.3.1 Background The influence of geomagnetic storms on the earth has been recorded for 162 years. The first geomagnetic storms affected telegraph systems in 1847 in England. They occasionally struck the few telegraph lines which were between Derby and Rugby, Derby and Birmingham, Derby and Leeds and Derby and Lincoln; the storms lasted for a few minutes to one or more hours [42]. Then in September 1859, it was found that telegraph lines between Boston and Portland were able to disconnect their batteries and “for more than one hour they held communication with the aid of celestial batteries alone” [21, 50]. The influence of geomagnetic storms not only affected telegraph systems, but other systems too, such as radio communication systems, pipeline systems [21, 51, 52], power system and so on. From the early 1940s it was found that the large transient fluctuations in the earth's magnetic field can cause power system disturbances. These large transient fluctuations are due to geomagnetic storms, triggered by solar winds. The first record of the magnetic storms influence on power systems was in 1940 by Davidson, where there were tripping transformer banks in northern USA and Canada due to the voltage dips and the increase of reactive power consumption. And the worst event happened in March, 1989 in Canada; the power system experienced one of the most severe geomagnetic storms. The GIC saturated the transformer iron core on the Hydro-Quebec power system and then the whole system blacked out [53, 54]. When the transformer iron core saturated, it would be the source to generate harmonics and then caused the tripping of static VAR compensators. This led to voltage fluctuation and power swings that caused a trip out of the lines from James Bay and the collapse of the system [54]. Several transformers had over 100A geomagnetically induced current passing through the neutral point of the transformers. 60 Chapter 3 Literature review During magnetic storms, geomagnetically induced currents are produced in the power system, entering and leaving the system through grounded neutrals of wye-connected transformers. The GIC in a particular transformer can be many times larger than the RMS value of the ac exciting current, resulting in severe half-cycle saturation with a number of associated problems. One of these problems is the increased reactive power demand of the transformers, which occurs in the system widely, and can be of sufficient magnitude to cause intolerable voltage drop at points on the system. 3.3.2 GIC effect on power system 3.3.2.1 Effect on transformer GIC can enter the grounded neutral of the Y-connected power transformer windings and pass to the transmission line. GIC divides equally among the three phases and biases the excitation characteristics of the transformer. It only takes low levels of GIC to drive the transformer into half-cycle saturation because the transformer is usually designed to be near saturation during normal ac operation. Transformers use steel in their cores to enhance their transformation capability and efficiency, but this core steel introduces nonlinearities into their performance. Common design practice minimises the effect of the nonlinearity while also minimising the usage of core steel materials. Therefore, transformers are usually designed to operate over a predominantly linear range of the core steel characteristics. For the generator transformer, they usually work at the point of 1.7T (the knee point of the core steel is 1.75T), because the load will not change much; for the transmission level power transformers, they work in the range of 1.6-1.65T; and for the distribution level transformers, they work at 1.5T, due to the frequent change of load hence the variation of voltage. In Chapter 2, it was introduced that when a transformer is half-cycle saturated, the magnetising current is increased significantly. The copper loss and the core loss would increase extensively. Depending on the transformer design and core structures, there is a sequence which describes from the low to the high sensitivity for the transformer facing the GIC events: 61 Chapter 3 Literature review three-phase core form three-limb core three-phase core form five-limb core three-phase shell form seven-limb core three-phase shell form conventional core single-phase shell or core form Low High Because of the extreme saturation that occurs on one-half of the cycle, an extremely large and asymmetrical exciting current is now drawn by the transformer. Spectrum analysis reveals that this distorted exciting current is rich in even as well as odd harmonics. Since the exciting current lags the system voltage by 90 degrees, it creates reactive power loss in the power system. Under normal conditions, this reactive loss is very small. However, the several orders of magnitude increase in exciting current under half-cycle saturation and also results in extreme reactive-power losses in the transformer. The large reactive power loss contributes to a dangerous drop in system voltage, and the supplied harmonics create the potential for system relaying problems. In addition to the power system being affected in terms of harmonics and reactive power demands, the transformer itself can be severely stressed by this mode of operation. With the magnetic circuit of the core steel saturated, the magnetic flux will flow through adjacent paths such as the transformer tank or core-clamping structures. The flux in these alternative paths can reach the densities found in the heating elements of an electric kitchen stove [53]. The hot spots, that may then form, can severely damage the insulation, produce gassing and combustion of the transformer oil, or lead to other serious internal failures of the transformer [55]. 3.3.2.2 Effect on generator GIC is blocked from most generators because it is common practice to use a Δ-Y stepup transformer connected to the generator. However, the generator is still subjected to harmonics and voltage unbalance caused by transformer half-cycle saturation. It is possible that the even harmonics could cause excessive heating in the rotor end rings and the positive sequence harmonics could cause mechanical vibrations. The heating potential of harmonic and unbalanced stator currents is approximately proportional to the root of the frequency, in the rotor reference frame, and to the magnitude of the current squared. The heating value of the harmonic currents can be related to an equivalent negative-sequence fundamental current. Conventional negative-sequence relays for generator protection are designed to respond to fundamental frequency 62 Chapter 3 Literature review imbalance. They may respond improperly or not at all to harmonic currents during the GIC events. Once the generator is tripped by the relay, the reliability of the power grid would be decreased, and in the worst scenario leads to a whole grid black out [56]. 3.3.2.3 Effect on protective relaying There were an unusually large number of false trips and some equipment damage during the March 13, 1989 geomagnetic storm. It became evident that the belief that only the extreme northern transmission is affected by geomagnetically induced currents (GIC) is false [57]. None of the previous magnetic storms had ever caused as many incorrect relay operations as in this storm. The North American Electric Reliability Council reported 30 automatic operations during a two-day period. The most obvious change in the field of protective relaying is the increased use of electronic relays. Some of the electronic relays measure the peak values of the currents and are sensitive to harmonics. In the past, most protection schemes were based on electromechanical relays, which measured the effective values of the currents. During magnetic storms, when the harmonic content on the system increases substantially due to the half-cycle saturation of power transformers, the peak measuring relays operate at a 20-30% lower effective current than electromechanical relays. A peak measuring electronic overcurrent relay triggered one major disturbance during the March 1989 storm [53]. By increasing the settings of the peak measuring relays to accommodate the higher harmonics during GIC conditions, the risk of false trips can be reduced, but concerns remain that this will degrade the protection. Another factor is the increased dependence of power systems on reactive power (VAR) compensators and shunt capacitor banks for voltage control. Many of these shunt capacitors are grounded and protected against unbalance with neutral overcurrent relays. These banks are vulnerable to false trips during geomagnetic storms because the capacitor exhibits low impedance to harmonics. Zero-sequence harmonic and fundamental voltages result in a neutral current, and can trip the bank. Zero-sequence harmonics are not limited to the triple orders when three-phase transformer banks are saturated by GIC [22]. In an electromechanical relay the energy from the GIC turns the disc. In a 1980s electronic relay the peak value of the current signal divided by root two is used to 63 Chapter 3 Literature review operate the relay, consequently the operating behaviour is different to an electromechanical relay. In a 1990 – 2010 relay the operating signal is the Fourier extraction of the 50 Hz component of the current signal, consequently this behaves differently to an electromechanical or electronic relay. 3.3.2.4 Effects on communications In addition to the disruption of power transmission, solar phenomena can interfere with utility communication systems. Utilities use many different types of communication media, including wire line facilities, radio systems, satellite communications, and fibre optic systems. Some of these can be affected by various solar phenomena. Solar emissions (both radiation and solar wind) cause ionization of the earth's upper atmosphere (the ionosphere) and the solar wind particles cause perturbations to the earth's magnetic field. The ionospheric effects result in changes to propagation characteristics of radio waves, while the magnetic effects cause disturbances to wire line facilities [57]. The ionosphere is responsible for the reflection of radio waves upon which long distance High Frequency (HF) communication relies. Its characteristics are also responsible for the lack of reflections upon which Very- and Ultra-High Frequency (VHF and UHF) and microwave communication rely. Solar disturbances can result in increased absorption and fading of HF signals and in unwanted reflections of VHF, UHF, and microwave signals. Power line carrier systems are impacted by GIC because of the harmonic currents generated by transformer saturation. These same harmonic currents can also cause secondary interference to adjacent wired communication facilities by magnetic induction. The least solar impact is felt by fibre optic communication systems. The only known interfering mechanism is the potential disruption of fibre optic system power supplies caused by GIC-induced currents on metallic conductors used to provide power [57]. 3.3.3 Historical events There are some real cases of the influence made by geomagnetic storms on the power systems. The following sections detail the case studies. 64 Chapter 3 Literature review 3.3.3.1 Worldwide GIC events Geomagnetic effects on ground-based electrical systems have been observed for over 150 years. Table 3-3 shows the historic of the events that happened worldwide. Table 3-3 GIC events reported in the worldwide Date Location 24th Mar,1940 North America and Eastern Canada 22nd Sep,1957 North America 10-11 Feb, 1958 North America (Ontario, Toronto) Swedish 13th November, 1960 4th August, 1972 19th December, 1980 13th April, 1981 Swedish Effects Detail Radiotelephone circuit, service to ships at Communicati sea, along distance land telephone and ons teletype [20] 10 power systems in eastern Canada and northeastern US: voltage dips (up to 10%), transformer banks tripped, large Power system increases or swings in reactive power, transformer fuses blow in distribution network(2400/4150V) [20] 230kV CB tripped due to third harmonic Power system increased currents produced by transformer saturation [58] Power system Power system Power supplies of repeater station fuse blowing [60] Power system 30 circuit breakers tripped simultaneously [58] North America Power system Canada Power system British Columbia Hydro St. James Bay, Canada St. James Bay, Canada Large reactive power flows, two generation transformers simultaneously tripped, temporary blackout [59] three transformers tripped, a capacitor bank relayed off [61] increasing reactive power demanded and the voltage drop, and one of the communications cable had outage [61] Power system A 230 kV transformer exploded [61] Power system A 735 kV transformer failed [62] Power system A 735 kV transformer failed [62] April 1986 Canada Power system On 13th March, 1989 Canada Power system 65 749-km 500-kV transmission line tripped [20] SVC's tripped out, voltage drop, the frequency increased, transmission line tripped, blackout; transformer, surge arrester, shunt reactor failed [63] Chapter 3 Literature review It can be seen from the table that, most events under studies are the ones that happened in North America and North European countries. Most literature [20, 59-64] is from North America, some is from Northern Europe and one case is from South Africa. The reason that North America investigated the GIC is due to the higher voltage level long distance transmission line and also because the grid there is much more complex, i.e. a substantial number of components and many different designs working together. The consequences of the GIC events in North America include: failed communications system; voltage dip; increases or swings in reactive power; fuse blow in the low voltage grid; relay misoperation tripping the circuit breaker then tripping the lines, generators, transformer banks, power transformers and SVC. The most severe consequence is that the power transformers exploded and failed. For the North European countries, due to the high latitude, over thirty circuit breakers were tripped simultaneously and it caused a blackout lasting about 20-50 minutes [20]. For South Africa, where the ambient temperature is much higher than that of North American and North European countries, although there are no direct transformer failure cases, 15 transformers were damaged after a few months of the GIC, one of which was beyond repair [64]. 3.3.3.2 UK GIC events The power transmission and distribution network of the UK experienced significant GIC effects during past geomagnetic storm events; Table 3-4 shows the events over the past years. Table 3-4 GIC Events reported in UK Date 13th Jul, 1982 20th Oct, 1989 8th-9th Nov, 1991 23rd Oct, 2003 Location Effects and Detail Scotland Voltage dip [65] England and Wales (Norwich Main in East Anglia, Pembroke in Wales, Indian Queens in Cornwall) Transformer neutrals vary from +5 A to 2 A, harmonic content increased, and two transformers failed [65] Harker in the north of England Harmonic content increased [65] Scottish Border 42 A flowing to Earth in a single transformer at east-west 400 kV power line [66] 66 Chapter 3 Literature review It can be seen that similar effects were reported such as voltage dip, increased harmonic content, and failed transmission transformers. On 13th-14th July 1982, the South of Scotland Electricity Board reported a voltage dip caused by geomagnetic storms [65]. On 20th October, 1989, the transformer neutral current varied from +5 A to -2 A at Norwich Main in East Anglia, Pembroke in Wales, and Indian Queens in Cornwall for ten minutes. Two identical 400/132 kV, 240 MVA transformers at Norwich Main and Indian Queens failed, the voltage dips on the 400 and 275 kV systems were up to 5%; and very high levels of even harmonic currents were experienced due to transformer saturation by the geomagnetic storms [65]. On 8th-9th November, 1991, at Harker substation in the north of England measurement on one of the transformers showed that the harmonic content increased due to a geomagnetic storm [65]. On 23rd October, 2003, one of the 400kV transmission level transformers, near to Eskdalemuir observatory was measured with a GIC current of 42 A [66]. A summary of the effects of GIC on the power systems in the UK was written by I. Arslan Erinmez from National Grid Company, as described below: huge reactive power swings of around 50–70 MVAR per generator and operation of generator negative sequence current alarms; there are voltage dips on the 400 kV and 275 kV transmission level system up to 5% and the distribution level system from 5% up to 20%; there are DC currents passing through the neutral point of a transformer, transformer saturation, local overheating inside the transformer. This created a high level harmonic content on the transmission system and active and reactive power swings between England and Scotland [67]. 3.3.4 Studies on transformer responses to GIC In this section, the transformer saturation mechanism is specifically described in addition to the saturation time calculation. Besides, the effects of GIC on different transformer structures are also compared from single-phase banks to a three-phase transformer. A brief introduction to harmonics issues is then presented. 3.3.4.1 Transformer saturation equilibrium and saturation time The quasi-dc earth-surface voltage difference, applied to the power system via the grounding points by the geomagnetic disturbance, initially appears across groundedwye transformers. Because transformer flux is the integral of the applied voltage, the 67 Chapter 3 Literature review flux has a sinusoidal component proportional to the ac voltage, lagging by ninety degrees, plus a steadily-increasing quasi-dc offset. As the flux offset increases, the crests of the flux waveform exceed the saturation level of the transformer core resulting in essentially unidirectional exciting-current pulses. The exciting-current pulses have a dc component, as well as fundamental and harmonic components, and the voltage drop resulting from this dc flowing through the system resistance reduces the dc voltage applied to the transformer magnetising inductance. The flux offset continues to increase at a steadily decreasing rate until the voltage drop equals the dc earth-surface voltage difference and there is no longer dc voltage across the transformer. When this dc voltage equilibrium is reached, the flux offset ceases to increase and the half-cycle saturation continues as long as the dc source is present. The earth surface voltage difference, divided by the total resistance, is identical to the GIC current flow. Thus, the flux offset appearing in a transformer during a geomagnetic disturbance is that offset which results in a dc exciting-current component exactly equal to the net GIC flowing into the transformer terminals, as is necessary for Kirchhoff’s Laws to be satisfied for the direct-current component. The offset saturation equilibrium is demonstrated by the EMTP simulation in [68], shown as in Figure 3-9. In this simulation, a step dc voltage of superimposed on a per unit nonlinear inductor model which is also excited by a one per-unit ac voltage source. The nonlinear inductor, which represents a transformer's magnetising reactance, is in series with a 0.015 per unit resistor. Figure 3-9 Transformer flux and exciting current response to step dc voltage [68] At t = 0, application of the dc step source begins upward ramping of the sinusoidal flux peaks. As the positive peaks of the flux reach the saturation level, unidirectional exciting-current pulses result. At the end of this simulation, equilibrium is reached and 68 Chapter 3 Literature review Fourier analysis of the last cycle reveals an exciting-current dc component of 0.1 per unit, which is equal to the 0.0015 per unit dc voltage divided by the dc resistance. The important result verified by this simulation is that, in the steady state, the transformer will saturate only to the degree required for the dc-component of the exciting-current to be exactly equal to the GIC. Thus, the steady-state saturation condition during GIC excitation can be defined by the following boundary conditions: DC exciting-current component equal to the per-phase GIC Sinusoidal flux is defined by the ac voltage, including harmonics distortion components The time for DC current to reach a steady state in the circuit, i.e. saturation time, was calculated by the equation below and proposed in [69]. i/I 1 Vg V0 t ( s) 2.23 2 f K0 1 i / I 1/2 V0 K0 2 f ( M sat Lp ) Rp 3RN 2/3 (3.1) Where, Vg, the peak phase-ground voltage when the transformers operate at the knee point; V0, the peak phase-ground operation voltage; K0, the dc voltage; i / I , the ratio between the mean current reached and the final dc current; Msat, the inductance of the magnetising circuit in saturation; Lp, the total inductance in the primary circuit; Rp, the total resistance in the primary circuit; RN, the grounding resistance; These results prove that the equation can be used to evaluate the transformer saturation time when a GIC voltage is applied. On the whole, it gives a rather shorter saturation time than the real one, except when the transformer is near to the total saturation stage. In this case, the formula may show a slightly longer time than the reality. Moreover, [69] compares the saturation condition of a no-load transformer with a different winding connection. The presence of a delta connection can significantly prolong the time the saturation phenomenon takes to reach the steady state. This means 69 Chapter 3 Literature review that the saturation time can be very long on the power system (in the order of 1 min or more) when the dc voltage applied to the magnetising inductance is very low. 3.3.4.2 Effects of different transformer core structures Since the 1990s, many researchers have investigated the effects caused by different transformer core structures, e.g. [68, 70-72]. The relevant research work can be divided into two main parts: transformer magnetic circuit modelling; calculation with the aid of finite-element analysis (FEA) and experimental tests. For the transformer modelling, there are several different types of model widely used. In this section, we focus on lower frequency transient transformer modelling. As we know, the transformer core will be represented by the low frequency transformer model; and the transformer core characteristic would be much more important than anything else in order to model the transformer behaviours accurately. a) Transformer magnetic circuit modelling For single-phase transformer, [68] assumed that the winding is extended to the full height of the core window. Figure 3-10 shows the cross-section of a single-phase transformer with the gross flux paths identified and its lumped model of the magnetic circuit with reluctances has a one-to-one correspondence with the flux paths. This circuit may be reduced to a flux source, representing the coil, in series with a single nonlinear reluctance. The unsaturated reluctance of this model is 0.015 per unit, and the fully-saturated reluctance is equal to the reciprocal of the per unit air-core inductance. The per unit flux base is the crest fundamental frequency flux magnitude required to induce a rated crest flux in the winding, and base MMF is created by a rated crest current through the coil. Thus, the base reluctance is the ratio of these two bases. Figure 3-10 Single-phase transformer model [68] 70 Chapter 3 Literature review Figure 3-11 represents the magnetic circuit used to analyse three phase five-limb coreform transformer, RL represents the main core limbs for each phase, RY the upper and lower yokes interconnecting the main limbs, and ROL represents the outer limbs. The yokes are assumed to have 70% of the core-steel-sectional area of the main limbs, and the outer limbs have 50% of the main-limb cross section. R1 and R2 here are the noncore flux path inside each coil, and the non-core return path respectively. Figure 3-11 Three-phase five-limb transformer model [68] However, the model limitations due to approximation still need to be noted: the complex 3D magnetic fields are represented by lumped element circuits, which do not precisely account for variations in flux density along the length of a core limb or for the effects of winding thickness; inter phase magnetic coupling of the winding coils via paths outside of the core are not considered; the magnetic effects of tank walls, structural members or flux shields are not specifically represented. P. R. Price built a complete electrical and magnetic circuit diagram for three-phase three-limb star-auto transformer with tertiary including the tank shunt effect, as shown in Figure 3-12 [70]. Figure 3-12 Complete electrical and magnetic equivalent circuit diagram for three-phase three-limb star-auto transformer with tertiary, Z0 path and tank shunt [70] 71 Chapter 3 Literature review It can be seen that the electrical circuit includes the AC source, line impedance and primary & secondary side winding impedance; and the magnetic circuit includes threelimb transformer core, the zero sequence air return path and tank path in parallel connected with the transformer core. According to the model, a numerical solution is then sought for the fluxes and currents by using an iterative Newton-Raphson minimisation routine. Such a representation is ultimately the best for transformer modelling, and ideally should be coded into a stand-alone transformer model and be used in ATP software. b) Transformer finite element model The finite element method, its practical application often known as finite element analysis (FEA), is a numerical technique for finding approximate solutions of partial differential equations (PDE) as well as of integral equations. The solution approach is based either on eliminating the differential equation completely (steady state problems), or rendering the PDE into an approximating system of ordinary differential equations. Computer technology is advancing all the time, computing speed has improved in recent years, the finite element method in engineering design and analysis has become more widespread, and has become the most effective way to analyse engineering issues and to solve complex computational problems. Although different physical properties, specific formula and mathematical models of the different problems under study are used in the finite element method, the basic steps for solving them are the same: geometry, mesh, solution and post process. In short, the finite element method can be divided into three steps: pre-treatment, processing and post-processing. Pre-treatment is building a finite element model to complete mesh; processing uses the related equations and iterative algorithm to obtain results; postprocessing is the collection and the processing of results. [70] employed a time-stepping FEA program to directly derive the losses in various transformer components due to the complex flux waveforms, without the need to resolve them into individual harmonics. It analysed the magnetic-field plot under saturated conditions in the solid conducting structural components which comprise magnetic and nonmagnetic materials. These include tanks, core clamps, flux shunts and core bolts. 72 Chapter 3 Literature review The escape of flux into the tank base and the concentration of flux and current is clearly evident from Figure 3-13, which depicts the situation of a section through a core return limb adjacent to a tank base and wall where a normal magnetising flux would be contained within the core dimensions. Rather than showing the main flux in the core which is multiple orders of magnitude higher than the leakage flux, the figure shows only the flux leakage out of the transformer core. Figure 3-13 FEA plot of the flux paths for the tank base and return limb of a one-phase unit of an 800 MVA generator transformer at the point in time of peak magnetising current at 340 A/phase for a GIC of 50 A/phase [70] Besides, the important case of a core bolt is also shown here as Figure 3-14, revealing how the flux path through the bolt is concentrated to the outer surface during a 50 A GIC situation. Figure 3-14 FEA plot of flux density through a core bolt [70] Table 3-5 outlines the losses and temperature rises for the single-phase generator and autotransformer examples cited in [70]. It must be noted that while the losses quoted are those for an entire component, the temperature rises are based on much localized 73 Chapter 3 Literature review heating of the components at no load as revealed by the FEA studies. Under load, the extra losses and temperature rises increase the risk of gassing. Table 3-5 Losses and temperature rises for one phase of an 800-MVA generator transformer with a GIC of 50 A/phase and a 240 MVA three-phase five-limb auto transformer with a GIC of 100 A/phase, both for duration of 30 min, and for the condition of no load. Shunts for the five-limb auto are assumed to be wrapped in 2 mm thick pressboard [70] Part Core Bolt Tank Tee Beam Shunt Single-phase Transformer Five-limb Auto-Transformer Loss (W) Loss (W) Temp. ( ) Temp. ( ) 140 160 230 240 48000 25 53000 150 182000 150 5000 15 500000 500 After that, [70] gives Table 3-6 to indicate the risk of tripping arising from Buchholz operation due to gassing for different core structures of three phase with separate delta and steel tank. Table 3-6 Assessment of acceptable GIC current levels and risk for duration from 15 to 30 min Transformer Core Type Three-limb without core bolts Three-limb with core bolts in limbs & yokes Five-limb without core bolts in yokes or limbs Five-limb with core bolts in yokes & limbs Three single-phase transformer bank without core bolts yokes or limbs Three single-phase transformer bank with core bolts in main and return limbs 5 None GIC Current (A/phase) 10 25 50 Low Low Low 100 Possible Low Low Low Low Possible Low Low Low Possible High Possible Possible Possible High Low Low Low Low Possible Possible Possible High High High High In [72], S. Lu examined the single-phase and three-phase design transformers under GIC situation using the FEA method. The conclusion is that a transformer core saturation pattern is determined by both the core configuration and the core limb dimensions. The effects of different ratio of the side limb and main limb cross sectional areas ,which are 1:1, 2:1, (1/2):1, (1/4):1, on a single-phase three-limb transformer core structure are discussed. It was concluded that under the same DC level, the larger side limb cross sectional area results a lower DC flux density while there is a higher DC flux density in the main limb. Comparing the main limb saturation level, the one with the largest side limb will saturate first; comparing the side limb saturation level, the one 74 Chapter 3 Literature review with the smallest side limb will saturate first. For the cross sectional area ratio of (1/2):1 for the side limb and main limb, the entire core will reach saturation point at the same time. According to the results of FEA for the three-phase five-limb, the three-phase sevenlimb core type structures and the shell type three-phase three-limb, [72] gives the order of increasing susceptibility to GIC in terms of core structure: three-phase fivelimb three-phase seven-limb shell type three-phase three-limb. The problems were also structured by experiment. In [71], N.Takasu first verified that single-phase three-limb cores are most susceptible and three-phase three-limb cores least susceptible by studying using three typical small-scale models. c) Harmonics issues Harmonic current will inevitably occur during transformer saturation due to GIC. Since harmonics will influence the operation of system, it is not surprising that many researchers have been studying this topic. [68] argues that transformer core topology has a major impact on the magnitude and characteristics of exciting currents resulting from GIC (Figure 3-15). Three-phase shell-form and five-limb core-form transformers exhibit profound magnetic imbalance when GIC is applied, resulting in unbalanced phase exciting currents. The resulting negative- and zero-sequence currents can adversely impact system relaying and generators. Based on the study of a detailed lumped magnetic circuit model of a single phase shell form transformer developed in [73], some observations are made: The RMS value, the DC component, and the fundamental component of excitation current all increase monotonically with respect to the GIC level, with the exception that the fundamental will stay at a fixed level after certain high GIC value. All harmonics except the DC and fundamental components will disappear eventually with the increase of GIC. 75 Chapter 3 Literature review Figure 3-15 Exciting-current harmonic sequence components [68] In addition, Figure 3-16 explores the relationship of the exciting current harmonics and GIC for transformers with different types of core design [74]. 76 Chapter 3 Literature review Figure 3-16 The relationship of the exciting current harmonics and GIC for transformers with different core design [74] 3.3.5 Mitigation A number of devices have been developed to block the flow of GIC, such as series capacitors, dc bucking motors and resonant converters. Only some of them have been proved to be applicable. In this section, an overview of their design concepts, technical advantages and limitations will be given by contrasting them with the performance requirements of an ideal blocking device; some of the design concepts will be further illustrated with more detail. In general, the ideal blocking device should be the one that blocks all GIC, and introduce no complications to the normal ac operation of the system. As for system performance, the device should not cause the following concerns: degradation of system operation reliability, strength and flexibility; substantive increase of stress to any system component. The device itself is required to perform a continuous operation in the 77 Chapter 3 Literature review system and should be reliable during the following conditions: normal and abnormal steady-state conditions; transient overvoltage contingencies and system faults [75]. There are two types of design concept: passive and active. Passive devices were designed to block or restrain the flow of GIC current by using resistors or capacitors. For active devices, they were designed to counteract the GIC current by using an adjustable current source which can generate a reverse dc current or a reverse magnetomotive force. One of the common passive devices is the transmission line series capacitor which can effectively block the flow of GIC in a specific transmission line. However, the frequent application of autotransformers complicates the situation, because this type of transformer allows the GIC to have different flow through the series and common windings. Hence, the transmission line series capacitor will block the GIC at one voltage level but will still allow the GIC to flow unimpeded through the other side. Bearing such a concern in mind, the idea of blocking the GIC current at the transformer neutral would be more attractive [76]. Passively, this could be achieved by attaching either resistor or capacitor to the transformer neutral. Actively, this might be achieved by connecting a separately excited dc motor between the transformer neutral and ground to inject a reverse dc current. Apart from blocking the GIC outside the transformer, a method to place an auxiliary winding on the transformer closed-delta winding has also been proposed. The auxiliary winding is connected to a current source which can be controlled to cancel the magnetomotive force generated by the GIC flowing through the high-voltage windings [77]. The above design concepts should be thoroughly justified by the performance requirements. Meanwhile, they should be cost-efficient. Table 3-7 is a list of technical advantages and limitations by contrasting all the design concepts with the performance and cost requirements. 78 Chapter 3 Literature review Table 3-7 Advantages and limitations of mitigation devices Advantages Transmission line series capacitors [78] Standard product and mature technology Adjustable current sources [78] [79] Least intervention to system grounding Neutral series grounding resistance [80] Stable and reliable passive device; weakly dependent on the network configuration; Neutral series grounding capacitor [76, 81, 82] Completely block out all the GIC; Standard product and mature technology; Limitations Expensive and difficult to achieve systemwide application; May increase system susceptibility to subsynchronous resonance; Difficult to achieve total elimination of GIC; Low efficiency: the dc current generate from the current supply could be more than ten times larger than the compensation current; Capability to withstand system transients is questionable; Require precise measurement of GIC direction and magnitude; Only compensate part of the GIC current; Calculation of appropriate resistance value requires consideration of geological structures, soil characteristics and interaction with pipeline networks, which also vary with transformer locations; When the resistance value is big, it will affect the protection settings; It may hinder the ability of relay systems to detect and discriminate fault currents; Careful design of the bypass systems is needed to achieve insulation coordination and tolerate worst fault current; May lead to ferroresonance condition; Unlike neutral blocking schemes that install blocking devices between transformer neutral and the ground, the one proposed in [77] suggests mitigating the GIC inside the transformer. The idea is suitable for those transformers already equipped with a closeddelta winding, as present on generator step-up transformers. This closed-delta winding allows the use of a very moderately rated auxiliary winding and controlled current source. The diagram shown in Figure 3-17 indicates the potential location of the auxiliary winding. 79 Chapter 3 Literature review Figure 3-17 GIC mitigation scheme inside power transformer [77] One study was centred on a step-up transformer rated 525/22.8 kV, YNd, banked from three single-phase units each rated above 300 MVA. The high voltage and auxiliary windings have about 1000 and 100 turns respectively. In order to compensate the GIC which is averaging 10 A in the neutral (over ten minutes), the auxiliary winding needs a current rating of approximate 30 A to achieve an MMF balance in the core. The location of the auxiliary winding interior to a delta winding has been evaluated in [57]. It was found that the induced voltage is greater if the auxiliary winding is moved up from its optimal position, and less if the auxiliary winding is moved towards the geometric centre of the transformer. To apply such a scheme, the capability of the auxiliary winding and the controlled source used to compensate for GIC need to survive from fault, lighting, switching and other transient conditions; however if they can succeed or not is still under investigation. 3.4 Discussion and summary A brief description of switching transient and GIC phenomena in power systems is given in this chapter. This is followed by a review of the historical research experience including the waveform analysis, system parameter analysis and transformer saturation analysis. A literature review of transformer saturation is organised into two categories, which result from operational transient and natural transient events, respectively. As for the switching transients, energisation and de-energisation are represented by the circuit breaker switching on and off. During these operations, the system network would have transient states and the transformer could be saturated due to the sudden change between two steady-state situations. Various investigation methods were used in this 80 Chapter 3 Literature review field, such as simulations, field tests and validations. More importantly, if the simulation model was verified by the field test results sensitivity studies were usually conducted on the key parameters, to identify the worst scenario and so on. On the other hand, in the field of GIC, researchers from two main fields (i.e. geology and electrical power engineering) are involved. In this literature review, the electrical power engineering perspective is mainly provided. The GIC events appeared in the power system following the solar wind cycle which is normally about 11 years per cycle, and it could bring operational issues and equipment issues. Various investigations were conducted and they were mainly associated with power system operation, i.e. reactive power consumption, voltage drop and protection mal-functions. A transformer model was used as a tool to facilitate the system side of investigations, and the transformers were normally modelled with some simply and rather crude representations. This research project focuses much more on the transformer itself. How to accurately model the transformer structure, core and winding, and the transformer’s magnetising current under ferroresonance and GIC are the main areas of focus for research. This is particularly important since we know that all the issues in the power system side related to transformer core saturation, are associated with the behaviour of the transformer itself. As far as the simulation is concerned, once the transformer is saturated, taking GIC as an example, how much reactive power is absorbed, how the voltage drop is formulated and the consequences of affecting the stability of system, is controlled largely by the accuracy of the transformer model. In the following chapters, the research work on modelling transformer behaviours under core saturation problems is described. Two types of models are developed to facilitate the understanding and interpretation of the GIC and ferroresonance phenomena. 81 Chapter 4 Steady state magnetic circuit modelling for transformers Chapter 4 Steady state magnetic circuit modelling for transformers From Chapter 3, it is known that transformer core modelling methods are essential for the investigation to be carried out. The accuracy of the transformer model will mainly determine the validities of the following study results. In this chapter, the work focuses on transformer core modelling; using the mathematical method to represent the flux distribution in different transformer core structures. The objects under study are threephase three-limb transformers and five-limb three-phase transformers. Figure 4-1 shows the logic for the whole chapter. Transformer model Simple three-limb transformer core model Three-limb with return path transformer core model Five-limb transformer core model Build of a three-limb transformer core model Build of a three-limb transformer core model Use an artificial fivelimb transformer core parameters Validation by transformer open circuit test data Validation by transformer open circuit test data Balanced situation Matched with the open-circuit test data, ready to be used for GIC calculation Unbalanced situation Comparison of different working point effect on flux distribution and magnetizing current Use a real five-limb transformer core parameters Validation by transformer open circuit test data Comparison of structure effect on flux distribution and magnetizing current Comparison of ratio of side yoke and main yoke area effect on flux distribution and magnetizing current Comparison of ratio of side yoke and main yoke area effect on flux distribution and magnetizing current (See in Appendix) Figure 4-1 Flow chart of chapter 4’s work 82 Chapter 4 Steady state magnetic circuit modelling for transformers 4.1 Methodology of transformer core modelling 4.1.1 Three-limb transformer core model 4.1.1.1 Simplified three-limb transformer core model In order to simplify the analysis, there are some assumptions made as follows: the leakage flux is ignored; the main flux is uniformly distributed along the cross-section of core; the influence of hysteresis, eddy current and core saturation are neglected; the core joints are not considered; the three phases flux, ФA, ФB and ФC are sinusoidal and the 120˚ phase relationship to each other. The instantaneous values of the flux at phase A, B and C are given by: A m cos t , B m cos(t 120) , C m cos(t 240) , where Ф is the m flux peak value in the main-limb of core. The equivalent magnetic circuit of a three-limb transformer is shown in Figure 4-2. In the figure, R is the reluctance, F is the magneto-motive force (MMF) and Ф is the magnetic flux. Figure 4-2 Equivalent magnetic circuit of three-phase three-limb transformer In an ideal situation three-phase symmetrical fluxes give: A B C 0 83 (4.1) Chapter 4 Steady state magnetic circuit modelling for transformers Due to the structure of the three-limb transformer, the flux in the yoke area is equal to that in the side limb. Since the fluxes applied at the limbs (ФA, ФB and ФC) are sinusoidal, the fluxes at the yoke of the three-limb transformer are also sinusoidal. 4.1.1.2 Improved three-limb transformer core model From the last section, the calculation of the three-limb transformer is quite straightforward. However, this kind of model cannot be used for the calculation of a saturation situation, because in this model there is no return path considered for the saturated flux to escape. Therefore, an improved three-limb transformer core model is presented here. If the transformer works under a saturation situation, the fluxes, or at least some of them, would leak out from the transformer core structure, and go through oil, the transformer tank wall and other components. In order to simulate the leaked flux, there are two return paths created in the model. Figure 4-3 shows the improved transformer core model, in which the blue part represents the transformer core and the green part represents the transformer tank and oil gaps. Figure 4-3 Three-limb transformer model with return path It can be seen from the above figure, that the fluxes are not only going through the transformer core structure, but also through the transformer tank. Figure 4-4 shows the equivalent magnetic circuit of the three-phase three-limb transformer with return path. 84 Chapter 4 Steady state magnetic circuit modelling for transformers RAB ФAB FA FB RAB FC ФC rt Ф ROC ФB ФBC ROB ФA RLt Фlt ROA RBC RRt RBC Figure 4-4 Equivalent magnetic circuit of three-phase three-limb transformer with return path For the circuit shown in Figure 4-4, four meshes are defined. Фlt, ФAB, ФBC and Фrt are assigned to four meshes respectively with the flow direction being mirror symmetric of the centre. Kirchhoff Voltage Law (KVL) for magnetic field is applied at each mesh, one at a time, employing the fact that in the direction of flux Ф the MMF drop across the reluctance is ФR. The MMF drop across the reluctance is taken in the direction of the mesh flux. The total MMF drops are set equal to the MMF rise across the MMF source. For example, the MMF drop across Rlt is ФltRlt while across ROA is (Фlt – ФAB)∙ROA. The derivation of the formula is presented as follows: Since the mesh fluxes are given by Фlt, ФAB, ФBC and Фrt a set of four mesh-flux equations can be written as: lt ( Rlt ROA ) AB ROA FA (4.2) lt ROA AB (2 RAB ROA ROB ) BC ROB FA FB (4.3) AB ROB BC (2 RBC ROB ROC ) rt ROC FB FC (4.4) BC ROC rt ( Rrt ROC ) FC 85 (4.5) Chapter 4 Steady state magnetic circuit modelling for transformers Kirchhoff Current Law (KCL) for magnetic field is applied for the fluxes at the T-joint of the circuit to derive, the following equations: lt A AB (4.6) B AB BC (4.7) rt C BC (4.8) From (4.6) to (4.8) under (4.1) condition, we can obtain: lt rt (4.9) Knowing Rlt Rrt due to the structure of the transformer core, and (4.9) indicates that the flux flowing in the two side yokes is identical. Based on (4.9), equations (4.2) to (4.5) are added up together, so the solution can be rewritten as: lt Rlt 2 AB RAB 2BC RBC rt Rrt 0 (4.10) This equation can be used as the Newton-Raphson condition for the calculation and the calculation method will be presented in the following sections. By using (4.6) and (4.8) to replace ФAB, and ФBC, (4.10) following (4.11) for calculating the flux leaked to the tank can be obtained. lt 2C RBC 2 A RAB Rlt 2 RAB 2 RBC Rrt (4.11) Apply Фlt in (4.10) to (4.7), (4.8) and (4.9); we can obtain the equation for calculating the flux at the main yoke of the core. AB B (2 RBC Rrt ) C Rrt A Rlt 2 RAB 2 RBC Rlt Rrt (4.12) Equation (4.11) and (4.12) give the basic equations to define the flux distribution in the tank and the main yoke of the three-limb transformer. 86 Chapter 4 Steady state magnetic circuit modelling for transformers The above equations are found to be in the form of reluctance and can be further expanded using reluctance R l . The expression of Rlt , Rrt , RAB , RBC can be A rewritten as follows: Rlt Ll 2 Lt L 2 Lt L L ; Rrt l ; RAB m ; RBC m lt At rt At AB Al BC Al (4.13) From (4.13), (4.11) and (4.12) can be rewritten as follows: ( 2 lt m Lm L cos(t 240o ) m cos(t )) BC Al AB Al Ll 2 Lt 2 Lm 2 Lm L 2 Lt l lt At AB Al BC Al rt At cos(t 120o )( AB m (4.14) 2 Lm L 2 Lt L 2 Lt L 2 Lt l ) cos(t 120o ) l cos(t ) l BC Al rt At rt At lt At Ll 2 Lt 2 Lm 2 Lm L 2 Lt l lt At AB Al BC Al rt At (4.15) When (4.14) and (4.15) are obtained, all the flux distribution inside the transformer can be easily calculated, which means the instantaneous value of the flux at all parts can be obtained. From these equations, it seems that the structure parameters of the transformer and the materials' characteristics are dominating the flux distribution. For the structure, there is the area of the main limb, yoke and the tank thickness and the length of the yoke, the length between the core and tank and main limb; for the materials’ characteristics, there is the varying permeability of the core material and the tank material. 4.1.2 Five-limb transformer core model For the five-limb transformer core, the equivalent magnetic circuit is shown in Figure 4-5. As for Figure 4-4, R is the reluctance, F is the magneto-motive force (MMF) and Ф is the magnetic flux in the figure. 87 Chapter 4 Steady state magnetic circuit modelling for transformers RAB FA FB RAB FC ФC rs Ф ФB ФBC ROC ФAB RLS ROB ФA Фls ROA RBC RRS RBC Figure 4-5 Equivalent magnetic circuit of three-phase five-limb transformer In the five-limb transformer, there is the low-reluctance return path for the unbalanced flux to pass through easily. There is no need to build up the extra limb to model the leaked out flux. The circuit shown in Figure 4-5 is almost the same as the improved three-limb transformer; however, the difference is that there are two different types of materials characteristics used in the three-limb transformer model. One of the material characteristics is the core steel characteristic; and the other one is the transformer tank material characteristic; in the five-limb transformer, it would be much easier, due to the fact that all the materials are core steel. Equation (4.16) is the final equation for the Newton-Raphson condition: ls Rls 2 AB RAB 2BC RBC rs Rrs 0 (4.16) The flux can be calculated by using the same method as the previous section; the equations are shown below, which are (4.17) and (4.18). ( 2 lt m Lm L cos(t 240o ) m cos(t )) BC Al AB Al Ll 2 Lt 2 Lm 2 Lm L 2 Lt l ls At AB Al BC Al rs At cos(t 120o )( AB m (4.17) 2 Lm L 2 Lt L 2 Lt L 2 Lt l ) cos(t 120o ) l cos(t ) l BC Al rs At rs At ls At Ll 2 Lt 2 Lm 2 Lm L 2 Lt l ls At AB Al BC Al rs At 88 (4.18) Chapter 4 Steady state magnetic circuit modelling for transformers 4.1.3 Magnetising current calculation The magnetising current of a transformer is provided by the manufacturer which is shown in the certification test report of the particular transformer. As we know, the magnetising current shown in the open circuit test report includes two parts of the current, which are the current passing through the core resistance and the current passing through the core inductance. The open circuit test gives Rc and Xc which are core resistance and core inductance. This test is performed by applying the rated voltage (Vs) to the low voltage side while leaving the high voltage side open circuit. Either side may be used, but the voltage is normally applied to the low voltage side to reduce the requirement for high voltage test equipment. Assuming that the shunt impedance, which is the core impedance (Rc and Xc), is much larger than the series impedance which is primary winding impedance (R1 and X1), the equivalent circuit model can be reduced to Figure 4-6. Ir Im Figure 4-6 Equivalent circuits with open circuit test The values of Ir and Im can be calculated using the following formulas (4.19) and (4.20) from the voltage (Voc), current (Ioc) and power (Poc) measured in the open circuit test. I r Poc / 3Voc (4.19) I m I oc 2 I r 2 (4.20) In addition, the open circuit test is normally carried out at the delta winding which is normally for the lower voltage level in a transmission power transformer. So all the magnetising currents measured are line currents. 89 Chapter 4 Steady state magnetic circuit modelling for transformers 4.1.4 Flux density calculation From the analysis above, it is known that for a three-phase three-limb transformer under balanced conditions, the computation of flux at the yoke is straightforward. However, for the improved three-phase three-limb and three-phase five-limb transformer core model with the non-linearity of core material being considered, the derived flux formulas show that the magnetic flux calculation are complex. The flux distribution is dependent on the permeability of the materials and the cross-sectional areas and the length of the different parts of the transformer. MATLAB simulation will be involved to calculate the flux density at any part of the three-phase three-limb and five-limb transformer core structure. Calculating the instantaneous flux density at any part of the three-phase three-limb and five-limb transformer core structure is based on the equation B . Since the A permeability of the core varies with the flux density, the magnetic material is divided into sections; it is assumed that each section has a uniform flux density. If the MMF is set as F R Hl , (4.10) and (4.16) would become: H lt llt 2 H AB lm 2 H BC lm H rt lrt 0 (4.21) H ls lls 2 H AB lm 2 H BC lm H rs lrs 0 (4.22) Significant work has been carried out with the intention to formulate a magnetisation curve (B-H) representation that is simple and accurate, in order to simplify the numerical modelling of the transformers. The non-linearity B-H curve can be represented by a polynomial, which is used to fit the magnetisation characteristic to provide more flexibility calculations. The magnetisation characteristic can be modelled by a two-term polynomial relationship between the magnetic field intensity H and the magnetic field density B: H aB bB n 90 (4.23) Chapter 4 Steady state magnetic circuit modelling for transformers The software called ORIGIN is used to process an array of data and fit it using the formula as above. Due to the different designs of transformers produced during the period 1950-today and by different manufacturers, the transformers being picked up in this investigation used different types of core steels; the following data is supplied by Japan Nippon Steel Corporation, Japan: H 20.34B (4.55 x 10-5 )B 27 (4.24) The curve fitting result is shown in Figure 4-7. Equation (4.24) presents the twentyseventh order polynomial representation of the magnetisation curve. This equation is incorporated into MATLAB script (all the code and data are included in the appendix) in order to find H that corresponds to the calculated B values. This analytical representation enables the incorporation of the non-linear effects of the core into the proposed analytical transformer core model. Figure 4-7 Curve fitting result for Japan Nippon steel corporation materials In addition, we need to understand that Figure 4-7 shows the core steel materials characteristics. The transformer core structure is not only made of core steel material, but also has air gaps between each lamination in the joint area. Therefore, as we know the transformer core characteristic would be changed due to the air gap in the magnetic circuit. Therefore the fitted curve needs to be further refined. By using MATLAB, the flux density at each part of the transformer core is calculated. The MATLAB programme is based on the flow chart that is shown in Figure 4-8. First, 91 Chapter 4 Steady state magnetic circuit modelling for transformers input the basic parameters of the transformer structure; second, at each time step assume an initial value for Ф1 and use (4.21) or (4.22) to control it by using the NewtonRaphson iterative method. The accuracy can be controlled by the tolerance set for the error and the fine time step. START Input transformer design data Initialize each parameter in the program The start time as 0 Calculate ФA, ФB,ФC in each time step Initialisation Фlt value as the maximum flux value in the core Decrease Фlt value Increase time step Calculate all the other part Ф value Calculate the corresponding H value by using Non-linear B-H Curve False Check the condition true/false True T=0.04s True END Figure 4-8 Flow Chart of the MATLAB programme 92 False Chapter 4 Steady state magnetic circuit modelling for transformers 4.1.5 Curve fitting There are two methods to model the transformer nonlinearity characteristics. One is to use the three points of the transformer open circuit test data, and the other one is to use the core steel material’s characteristics. Using the three points to fit the transformer core nonlinear characteristic curve, the accuracy cannot be guaranteed, since the data points are too few to accurately represent the nonlinearity curve. However, the advantage of this method is that the core loss has been considered and also the nonlinearity curve shows the characteristics of the transformer structure. Using the core steel material’s data to fit the core transformer nonlinearity characteristic curve, the accuracy is far better than the previous method, because the data sheet of the steel normally provides at least 10 points. However the disadvantage of this method is that the core loss cannot be considered, and the transformer structure influence within the joint area is not included. The MATLAB mathematical model has not considered the loss of the core material; all the investigations in terms of curve fitting use the core steel material’s data to fit the curve. Once the curve has been fitted, the verification will be carried out by using the transformer open circuit test data. As mentioned before, since the air gap is included in the magnetic circuit, the characteristics may change. Therefore further modification of the nonlinearity curve needs to be done before using the transformer model to carry out further studies. In summary, the best way to do the curve fitting in order to simulate the transformer non-linearity is to combine both of the core material’s characteristics with the transformer open test data. Use the core material’s characteristics to fit the curve first, and then use the transformer open circuit test data to modify the fitted curve. 93 Chapter 4 Steady state magnetic circuit modelling for transformers 4.2 Case 1: Magnetising current investigation In the last section, there are two transformer models for the three-phase three-limb transformer and one model for the five-limb transformer. All the models will be used to investigate the influence of the transformer structure on the magnetising current. 4.2.1 132/33 kV, 90 MVA three-limb transformer The simulation was carried out using one of the transformers in the distribution substations in Manchester, UK as part of the case study. The transformer is a 132/33 kV, 90 MVA, three-limb core type transformer. The basic information needed for the mathematical magnetic circuit model is the basic dimensions of the transformer core structure. The dimensions of the transformer are shown in Table 4-1, which include the core dimensions, the max flux density under rated voltage, the winding connection and turn number, the tank dimension and the air gap between the transformer core and tank. It is assumed that the leaking flux goes directly to the top/bottom of the tank and follows this path through the side of tank and finally returns to the core again. Based on this assumption, the maximum return path length can be calculated by summarising the tank height and length, two air gaps between the top/bottom of the core and the top/bottom of the tank length and two parts of the top/bottom tank length. The maximum return path area can be calculated by summarising the lateral areas of the tank. Table 4-1 132/33 kV dimensions data No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Parameters Main limb effective length /m Main yoke effective length /m Main limb cross-section area /m2 Main yoke cross-section area /m2 Max flux density under rated voltage /T Primary winding turn number Secondary winding turn number Connection Tank length /m Tank width /m Tank height /m Tank thickness /m Max return path length /m Max return path area /m2 94 2.63 1.48 0.306369 0.306369 1.523 697 318 Y/ delta 4.8 2 3.7 0.1 6.1 5.032 Chapter 4 Steady state magnetic circuit modelling for transformers The three-limb transformer is produced by Alstom in Stafford, UK, and the core steel material (23M3) characteristics for building up the transformer and the mild steel material characteristics for building up the tank are shown in Figure 4-9. The blue line shows the transformer core material characteristics and the red line shows the tank mild steel material characteristics. Figure 4-9 Material non-linear characteristics It can be seen from Figure 4-9, that the materials’ characteristics are quite different. The transformer core steel material is easier to saturate and the knee point is higher that of the tank mild steel. Therefore, if the transformer core is working, balanced and lower than the knee area, all the flux should be passing through the core, negligible flux could be in the tank. There are two models proposed for three-limb transformers; then the simulation would be carried out for comparison purposes between the calculated magnetising currents of those two models and the test report data. Normally the transformer manufacturer only provides the open circuit test data for the supplying voltages at 90%, 100% and 110% of the rated level. Therefore, the simulations are carried out by following the open circuit test procedure. Figure 4-10 (a), (b) and (c) shows that when varying the supplying voltage at 90%, 100% and 110%, the magnetising currents of three phases are calculated by the two different models. 95 Chapter 4 Steady state magnetic circuit modelling for transformers 2 30 1.5 20 1 Voltage(kV) 40 10 0.5 0 0 -10 -0.5 -20 -1 -30 -1.5 -40 -2 0 Vab 0.01 Vbc Vca Iab 0.02 Time(s) Ibc Ica Iab(Return Path) 0.03 Ibc(Return Path) Current(A) Magnetising currents in a 3-Limb transformer under 90% rated voltage 0.04 Ica(Return Path) (a) 40 2 30 1.5 20 1 10 0.5 0 0 -10 -0.5 -20 -1 -30 -1.5 -40 Current(A) Voltage(kV) Magnetising currents in a 3-Limb transformer under 100% rated voltage -2 0 Vab 0.01 Vbc Vca Iab 0.02 Time(s) Ibc Ica Iab(Return Path) 0.03 Ibc(Return Path) 0.04 Ica(Return Path) (b) 40 2 30 1.5 20 1 10 0.5 0 0 -10 -0.5 -20 -1 -30 -1.5 -40 -2 0 Vab Current(A) Voltage(kV) Magnetising currents in a 3-Limb transformer under 110% rated voltage 0.01 Vbc Vca Iab Ibc 0.02 Time(s) Ica Iab(Return Path) 0.03 Ibc(Return Path) 0.04 Ica(Return Path) (c) Figure 4-10 Three-phase magnetising currents of different supplied voltage level 96 Chapter 4 Steady state magnetic circuit modelling for transformers In this figure, the round dot lines represent the supplied voltage; the solid lines represent the simulation results of the simple three-phase three-limb transformer model and the dashed lines represent the simulation by the improved three-phase three-limb transformer results. It can be seen from Figure 4-10 (a), (b) and (c), when the supplied voltage is 90% and 100% of the rated voltage, the magnetising currents are of the sinusoidal waveform; when the supplied voltage reaches 110% of the rated voltage, the magnetising currents are distorted by the harmonics. And the magnitude of the blue phase of the magnetising current is higher than the other two phases, and this matches the fundamental theory mentioned earlier in Chapter 2. However, the phase shift between two adjacent phases does follow the fundamental theory of 120˚ apart; the red and yellow phases are quite close to each other and away from the blue phase. There are two different methods that are used to calculate the RMS value of the magnetising currents. Sometimes they just measure the peak value of the waveform and then divide it by root two, sometimes they calculate the RMS by using the formula T I RMS 1 2 i dt , T is the period of the fundamental harmonic, i is the magnitude of T 0 the current. Table 4-2 shows the comparison between the simulation results with the test results by using the two different methods to calculate RMS (root mean square) value of the magnetising currents. Table 4-2 Comparison the RMS magnetising currents in field test data and simulation results Supplied voltage (% of rated) Iab(A) Ibc(A) Ica(A) 90% 0.55 0.51 0.71 Test Report 100% 0.69 0.68 0.88 110% 1.01 1.01 1.17 90% 0.56 0.56 0.75 3-Limb Model 100% 0.64 0.64 0.85 110% 0.95 0.95 1.26 90% 0.56 0.56 0.73 3-Limb 100% 0.63 0.63 0.82 (Return Path) Model 110% 0.85 0.85 1.07 It can be seen in Table 4-2 that the RMS value of the phase Iab and Ibc is lower than the Ica. The simulation results for 90% and 100% voltage supply are very similar to those of the test report. However, the simulation results for currents do not match well with the test report under the 110% rated voltage supplied. This is because the magnetising 97 Chapter 4 Steady state magnetic circuit modelling for transformers current is distorted during the 110% rated voltage supplied, due to the transformer core saturation. The test report data is calculated by using the peak value divide root two T method. The simulation results are calculated by using the formula I RMS 1 2 i dt , T 0 and then the only fundamental frequency is taken into account. This is the reason why the results of the test data are slightly higher than the simulation results. Table 4-3 shows the phase angles of the magnetising currents by varying the magnitude of supplied voltage. Ica is at the 150˚ as the reference. It is easily seen that those threephase currents do follow the rule of the 120˚ apart. The red and yellow phases are 12˚ away from the baseline; the phase shift can be influenced by the supplied voltage in the simple three-limb model. Table 4-3 Phase angle calculated for magnetising currents for three phases Supplied voltage (% of rated) Iab(angle) Ibc(angle) Ica(angle) 90% 18 -78 150 3-Limb 100% 18 -78 150 110% 18 -78 150 90% 19 -79 150 3-Limb 100% 19 -79 150 (Return Path) 110% 21 -81 150 4.2.2 400/275/13 kV, 1000 MVA five-limb transformer In this section, some of the five-limb transformer design data and the open circuit test data are used to examine the five-limb core model. Table 4-4 shows the design data of the 400/275/13 kV five-limb transmission transformer. The core dimensions are used to calculate the flux distribution and the field intensity as well; once the field intensity is obtained, the magnetising currents can be calculated by using the winding turn number and the voltage level. Both the line current and phase current can be calculated as well. 98 Chapter 4 Steady state magnetic circuit modelling for transformers Table 4-4 400/275/13 kV five-limb transformer data No. 1 2 3 4 5 6 7 8 9 10 Parameters Main limb effective length /m Main yoke effective length /m Side yoke effective length /m Main limb cross-section area /m2 Main yoke cross-section area /m2 Side yoke cross-section area /m2 Max flux density under rated voltage /T Primary winding turn number Tertiary winding turn number Connection 2.76 2.57 1.6475 0.6438 0.3884 0.3884 1.694 960 54 Y-Y-Δ In Figure 4-11, the blue line represents the permeability change by varying the magnetic field intensity, and the red line represents the materials’ B-H curve. It is easy to see that when B-H curve reaches the knee area, the permeability starts to reduce; and when B becomes flat in the deep saturation region, the permeability is reduced near to the level 2 1.8 1.6 1.4 1.2 1 0.8 0.6 0.4 0.2 0 0.06 0.05 0.04 0.03 0.02 0.01 Permeability µ 0µ r Magnetic Field Density(T) of µ0(4π×10-7), which is 2.3×10-5. 0 0 20 40 60 80 100 120 Magnetic Field Intensity (H/m) B Mu Figure 4-11 Flux density and permeability of the µ0µr by varying magnetic field intensity Once all the information of the transformer is input into the MATLAB programme, the Newton-Raphson Method would minimize the error for the solution and solve the problem within a given tolerance. Figure 4-12 shows the three-phase magnetising current waveforms and the supplied voltage waveform. The dotted lines represent the supplied voltage and the solid lines 99 Chapter 4 Steady state magnetic circuit modelling for transformers represent the magnetising current. The voltage is represented using the left Y-axis, and magnetising current uses the left Y-axis. The red, yellow and blue lines represent phase A, B and C respectively. 10 8 6 4 2 0 -2 -4 -6 -8 -10 Voltage (kV) 250 200 150 100 50 0 -50 -100 -150 -200 -250 0 0.01 0.02 Time(s) 0.03 Current (A) Magnetising currents in a 5-Limb transformer under 90% rated voltage 0.04 (a) Magnetising currents in a 5-Limb transformer under 100% rated voltage 300 20 15 200 5 0 0 -5 -100 -10 -200 -15 -300 -20 0 0.01 0.02 Time(s) (b) 100 0.03 0.04 Current (A) Voltage (kV) 10 100 Chapter 4 Steady state magnetic circuit modelling for transformers Magnetising currents in a 5-Limb transformer under 110% rated voltage 300 80 60 200 20 0 0 -20 -100 Current (A) Voltage (kV) 40 100 -40 -200 -60 -300 -80 0 0.01 0.02 Time(s) 0.03 0.04 (c) Figure 4-12 Three-phase five-limb transformer core magnetising currents of different supplied voltage level It can be seen from Figure 4-12, that when the supplied voltage is 90% of the rated voltage the magnetising current can still follow the sinusoidal waveform; when the supplied voltage is increased to 100% and 110%, the magnetising currents are distorted and the magnitudes increase significantly. The phase shifts between each pair of adjacent phases would also be changed; this is shown in Table 4-5. It is the same reason as the three-limb transformer; it is due to the part of the transformer core saturated and the flux re-distribution in the whole magnetic circuit. Table 4-5 Phase angle for each magnetising current in each phase Supplied voltage Iab(Angle) Ibc(Angle) Ica(Angle) (% of rated) 90% 24 -84 150 100% 26 -86 150 110% 29 -89 150 Table 4-6 shows the comparison between open circuit test results with the simulation results of magnetising currents in RMS value. Table 4-6 Comparison the RMS magnetising current in simulation results and field test data Supplied voltage (% of rated) 90% Test data 100% 110% 90% Simulation results 100% 110% 101 Iab(A) Ibc(A) Ica(A) 5.25 12.30 55.2 6.62 10.58 51.36 6.00 7.28 12.40 14.75 54.3 56.8 6.62 7.84 10.58 11.95 51.36 52.78 Chapter 4 Steady state magnetic circuit modelling for transformers It can be seen that the simulation results are well matched with the test results for the five-limb transformer; it has the same trend as the three-limb transformer, which is that the magnetising currents in the red and yellow phase are lower than that of the blue phase. However, the unbalanced situation is better than the three-limb transformer. The unbalanced magnitude ratio of the red phase to blue phase in the three-limb transformer is around 75%, but in the five-limb transformer it is around 85%. Comparing the test and simulation data, it can be seen that the test result is larger than the simulation under 90% supplied voltage, and smaller at 100% and 110%; but the results are all reasonable. Table 4-7 shows the phase currents. It can be seen that the magnitude of yellow phase current is always higher than other two phases, due to the fact that the magnetic circuit loops for phases are different. The open circuit test data looks like this, because the transformers do not have a delta winding and the open circuit tests were carried out at the Y connection side. Table 4-7 RMS value of phase current Magnitude Ia(A) Ib(A) Ic(A) 90% 4.02 4.51 4.02 100% 6.37 7.06 6.37 110% 34.54 35.08 34.54 Figure 4-13 shows the sequence component contents of the magnetising currents by varying the supplied voltage. Sequence currents content Magnitude of current (A) 50 40 30 20 10 0 0 100 200 300 400 500 600 Frequency (Hz) 700 800 Zero(90%) Positive(90%) Negative(90%) Zero(100%) Negative(100%) Zero(110%) Positive(110%) Negative(110%) 900 1000 Positive(100%) Figure 4-13 Current sequence component content of different supplied voltage level 102 Chapter 4 Steady state magnetic circuit modelling for transformers It can be seen that the majority of the magnitude is still contributed by the positive sequence. However, when the voltage supplied is 90% of the rate voltage, the negative sequence magnetising current has already existed. This means that the negative sequence component appears because the magnetic circuits of the three-phase are not balanced. Figure 4-13 discusses the unbalanced situation of the magnetising current from a threephase perspective. Figure 4-14 shows the frequency contents in the line magnetising currents. Magnitude of current (A) Frequency content of line magnetising currents 50 40 30 20 10 0 0 100 Iab(90%) Ica(100%) 200 300 Ibc(90%) Iab(110%) 400 500 600 Frequency (Hz) Ica(90%) Ibc(110%) 700 Iab(100%) Ica(110%) 800 900 1000 Ibc(100%) Figure 4-14 Frequency contents of line magnetising currents of different supplied voltage level It can be seen that when the supplied voltage is increased the harmonics of the magnetising current are increased, due to transformer nonlinear saturation. The 3rd harmonic of line current is nearly zero, this is because the delta winding can absorb the 3rd harmonic. Figure 4-15 shows the flux density in the five-limb transformer core by varying the supplied voltages. There are four groups of flux densities which are at the yoke between A and B limb (Bab), yoke between B and C limb (Bbc), right side yoke (Brs) and left side yoke (Bls). 103 Chapter 4 Steady state magnetic circuit modelling for transformers Flux density in 5-Limb transformer core under 90%,100% and 110% rated voltage 2 Bab Bbc 1.5 Brs 1 Bls B (T) 0.5 0 -0.5 -1 -1.5 -2 0 0.01 Bls(90%) Bbc(100%) Bab(90%) Brs(100%) 0.02 Time (s) Bbc(90%) Bls(110%) Brs(90%) Bab(110%) 0.03 Bls(100%) Bbc(110%) 0.04 Bab(100%) Brs(110%) Figure 4-15 Flux density in 5-limb transformer core It can be seen that the flux density waveforms are all distorted; the magnitude of the flux density in the main yoke area do not change much, only the flat top duration of the waveform with the increase of the supplied voltage. However the magnitudes of the flux density of the side yoke area are sensitive to the supplied voltages and their magnitudes have increased from 1 T to 1.5 T for the increase of supplied voltage from 90% to 110% rated voltage. Figure 4-16 shows the field intensity in the five-limb transformer core by varying the supplied voltages. There are four groups of field intensities which are at the yoke between A and B limb (Bab), the yoke between B and C limb (Bbc), the right side yoke (Brs) and the left side yoke (Bls). Field intensity in 5-Limb transformer core under 90%,100% and 110% rated voltage 100 Hab 75 Hbc 50 Hrs Hls H (A/m) 25 0 -25 -50 -75 -100 0 Hls(90%) Hbc(100%) 0.01 Hab(90%) Hrs(100%) 0.02 Time(s) Hbc(90%) Hls(110%) Hrs(90%) Hab(110%) 0.03 Hls(100%) Hbc(110%) Figure 4-16 Field intensity in 5-limb transformer core 104 0.04 Hab(100%) Hrs(110%) Chapter 4 Steady state magnetic circuit modelling for transformers It can be seen that the field intensity is in an opposite way to the flux density; the field intensity does not change much in the side yoke area; however the magnitude of field intensity in the main yoke area is increased gradually with the increase of supplied voltage. 4.2.3 Comparison of influence between three-limb and five-limb transformer structure In the last two sections, the two models of the three-phase three-limb transformer and the five-limb transformer model have been examined through open circuit test results. In this section, the core structure influences are discussed and examined by using an artificial three-phase five-limb transformer which has the same power rating and the same voltage level as the transformer in section 4.2.1. Table 4-8 shows the artificial five-limb transformer dimension data based on those in Table 4-1. Except for the fact that the area is 50% that of the main limb, the main yoke and the side yoke and the rest of the parameters are the same as those of the three-limb transformer. Table 4-8 Artificial five-limb transformer data based on 132/33 kV dimensions data No. 1 2 3 4 5 6 7 8 9 10 Parameters Main limb effective length /m Main yoke effective length /m Side yoke effective length /m Main limb cross-section area /m2 Main yoke cross-section area /m2 Side yoke cross-section area /m2 Max flux density under rated voltage /T Primary winding turn number Secondary winding turn number Connection 2.63 1.48 1.055 0.306369 0.153184 0.153184 1.523 697 318 Y-Δ The comparison between these two core structures is carried out with three cases when the transformers are working at the linear region, the rated voltage and the non-linear region. 105 Chapter 4 Steady state magnetic circuit modelling for transformers 4.2.3.1 Comparison in linear region The comparison is carried out between the magnetising currents of three-limb and fivelimb transformers. Figure 4-17 shows the comparison between the three-limb and five-limb transformer in terms of magnetising current when the supplied voltage is at the RMS value. The supplied voltage is 70% of the rated voltage. The dotted line represents the blue phase of the three-phase supplied voltage; the solid lines represent the blue phase magnetising currents of the two different core structures. It can be seen that the magnetising current nearly follows the pure fundamental sinusoidal waveform for both core structures. The higher value is for the five-limb core transformer. However the phase angles of the magnetising currents of the blue phase are the same for three-limb and five-limb core transformers. Magnetising currents in a 3&5-Limb transformers (linear region) 30 1 20 Voltage (kV) 0 0 -10 Current (A) 0.5 10 -0.5 -20 -30 -1 0 0.01 Vab Vbc Ica(3-L) Iab(5-L) 0.02 Time(s) Vca Ibc(5-L) 0.03 Iab(3-L) 0.04 Ibc(3-L) Ica(5-L) Figure 4-17 Comparison of magnetising currents in three-limb and five-limb transformer Figure 4-18 shows the sequence component contents of the magnetising currents in the two different core structures. The positive sequence of the magnetising current in the five-limb transformer is higher than the three-limb transformer; but the negative sequence of the magnetising current is lower. This proves that the magnetising current in a five-limb transformer is more balanced than the three-limb transformer. 106 Chapter 4 Steady state magnetic circuit modelling for transformers Sequence component contents of magnetising currents (linear region) Magnitude of current (A) 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0 0 100 Zero(3-L) 200 Positive(3-L) 300 400 500 600 Frequency(Hz) Negative(3-L) Zero(5-L) 700 800 Positive(5-L) 900 1000 Negative(5-L) Figure 4-18 Comparison of current sequence component contents in three-limb and five-limb core transformers Figure 4-19 shows the comparison of the frequency contents of the magnetising currents in three-limb and five-limb transformers. The same trend can be seen as in the last figure. The ratio of the Iab (or Ibc) and Ica is 75% in the three-limb transformer and 81% in the five-limb transformer. Frequency contents of line magnetising currents (linear region) Magnitude of current (A) 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0 0 Iab(3-L) 100 200 Ibc(3-L) 300 400 500 600 Frequency (Hz) Ica(3-L) Iab(5-L) 700 800 Ibc(5-L) 900 1000 Ica(5-L) Figure 4-19 Comparison of frequency contents of magnetising currents in three-limb and five-limb transformers Figure 4-20 shows the flux density and field intensity of the yoke between the limb A&B/B&C (a) and the left/right side of tank (b) in the three-limb transformer. The 70% of the rated voltage convert to a flux density in the main limb of 1.1 T. When the supplied voltage is only 70% of the rated voltage, all the flux densities in the three-limb 107 Chapter 4 Steady state magnetic circuit modelling for transformers core are pure sinusoidal waveforms. The escaped flux into the transformer tank is small; its magnitude is significantly less than the fluxes cannot in the main flux loop. There are four groups of flux densities and field intensities which are at the yoke between A and B limb (Bab, Hab), the yoke between B and C limb (Bbc, Hbc), the right side return path (Brt, Hrt), the left side return path (Blt, Hlt). The leakage flux is too small compared with the main flux linkage. 20 0.006 15 0.004 10 0.002 5 0 0 B(T) 0.008 -0.002 -5 -0.004 -10 -0.006 -15 -0.008 -20 0 0.005 0.01 0.015 Blt 0.02 0.025 Time(s) Brt Hlt 0.03 0.035 H(A/m) Flux density and field intensity in 3-limb transformer core 0.04 Hrt (a) 2 20 1.5 15 1 10 0.5 5 0 0 -0.5 -5 -1 -10 -1.5 -15 -2 -20 0 0.005 0.01 0.015 Bab 0.02 Time(s) Bbc 0.025 Hab 0.03 0.035 H(A/m) B(T) Flux density and field intensity in 3-limb transformer core 0.04 Hbc (b) Figure 4-20 Flux density and field intensity in three-limb transformer Figure 4-21 shows the flux density and the field intensity of yokes between limb A&B/B&C, the left/right side yoke in the five-limb transformer. The magnitude of flux density at the side yoke in the five-limb core transformer is only 0.6 T peak, in the main yoke it has already reached 1.54 T which is at the knee point of the material. 108 Chapter 4 Steady state magnetic circuit modelling for transformers Figure 4-21 Flux density and field intensity in five-limb transformer There are four groups of flux densities and field intensities which are at the yoke between A and B limb (Bab, Hab), the yoke between B and C limb (Bbc, Hbc), the right side yoke (Brs, Hrs), the left side yoke (Bls, Hls). The leakage flux is too small compared with the main flux linkage. 4.2.3.2 Comparison in rated voltage In this section, the comparison is carried out between the magnetising currents, flux distributions of three-limb and five-limb transformer core and field intensities of threelimb and five-limb transformer core under the rated voltage. Figure 4-22 shows that the magnetising currents in two different core transformer structures under the rated voltage which is represented by the dotted lines Vab, Vbc and Vca. It can be seen that the magnetising current of the three-limb transformer follows the sinusoidal waveform which is represented by the solid lines Iab(3-L), Ibc(3-L) and Ica(3-L) and the magnetising current of five-limb transformer is distorted and the magnitude is higher than that of the three-limb transformer, as shown in Iab(5-L), Ibc(5-L) and Ica(5-L). 109 Chapter 4 Steady state magnetic circuit modelling for transformers Magnetising currents in 3-limb & 5-limb transformers at 100% rated voltage 30 20 10 0 -10 -20 -30 -40 0 0.01 Vab Ica(3-L) Vbc Iab(5-L) 0.02 Time(s) Vca Ibc(5-L) 2 1.5 1 0.5 0 -0.5 -1 -1.5 -2 0.04 0.03 Iab(3-L) Ica(5-L) Current(A) Voltage (kV) 40 Ibc(3-L) Figure 4-22 Comparison of magnetising currents in three-limb and five-limb transformers at 100% rated voltage Figure 4-23 shows that the sequence component contents of magnetising currents in two different core structures at 100% rated voltage supplied situation. It is easy to see that the magnitudes of the fundamental components in the five-limb transformer are higher than those of the three-limb one. In addition, the negative sequence third harmonic appears in the five-limb transformer, since a part of the transformer core is saturated. Sequence component contents of magnetising currents (rated voltage) Magnitude of current (A) 1.2 1 0.8 0.6 0.4 0.2 0 0 Zero(3-L) 100 200 Positive(3-L) 300 400 500 600 Frequency (Hz) Negative(3-L) Zero(5-L) 700 800 Positive(5-L) 900 1000 Negative(5-L) Figure 4-23 Comparison sequence contents of magnetising currents two different core structures Figure 4-24 shows the frequency contents of the magnetising currents at 100% rated voltage. It can be seen that the same trend is shown as Figure 4-23, though the magnitude of the magnetising current of the fundamental harmonic of the five-limb 110 Chapter 4 Steady state magnetic circuit modelling for transformers transformer is around 33% higher than that of the three-limb transformer. The third and fifth harmonic appears in the magnetising current of the five-limb transformer. Frequency contents of line magnetising currents (rated voltage) Magnitude of current (A) 1.4 1.2 1 0.8 0.6 0.4 0.2 0 0 100 200 300 400 500 600 700 800 900 1000 Frequency (Hz) Iab(3-L) Ibc(3-L) Ica(3-L) Iab(5-L) Ibc(5-L) Ica(5-L) Figure 4-24 Comparison frequency contents of line magnetising currents at 100% rated voltage Figure 4-25 shows the flux density and field intensity in the three-limb core. The flux density and the field intensity is still a sinusoidal waveform, and the leakage flux is a hundred times smaller than the flux linkage. Flux density and field intensity in 3-limb transformer core (100% rated voltage) 30 0.01 20 0.005 10 0 0 -0.005 -10 -0.01 -20 -0.015 -30 0 0.01 0.02 Time(s) Blt Brt (a) 111 0.03 Hlt Hrt 0.04 H(A/m) B(T) 0.015 Chapter 4 Steady state magnetic circuit modelling for transformers 1.5 30 1 20 0.5 10 0 0 -0.5 -10 -1 -20 -1.5 H(A/m) B(T) Flux density and field intensity in 3-limb transformer core (100% rated voltage) -30 0 0.005 0.01 0.015 Bab 0.02 Time(s) Bbc 0.025 Hab 0.03 0.035 0.04 Hbc (b) Figure 4-25 Flux density and field intensity in three-limb transformer at 100% rated voltage Figure 4-26 shows the flux density and field intensity in the five-limb transformer. It can be seen that the flux density is seriously distorted. The flux at the main yoke is saturated and the saturated period is around 1/2 cycle in every cycle. The side yoke is also distorted due to the main yoke saturation. The field intensity is also distorted; the third and fifth harmonic appears in both of the main yoke and side yoke. Flux density and Field Intensity in 5-limb transformer core (100% rated voltage) 2 1.5 1 0.5 0 -0.5 -1 -1.5 -2 100 0 H(A/m) B(T) 50 -50 -100 0 0.005 Bls Bab 0.01 0.015 Bbc 0.02 0.025 Time(s) 0.03 Brs Hab Hls 0.035 Hbc 0.04 Hrs Figure 4-26 Flux density and field intensity in five-limb transformer at 100% rated voltage 4.2.3.3 Comparison in nonlinear region In this section, the comparison is carried out between the magnetising currents at the supplied voltage of 120% rated voltage. The flux distributions and filed intensities of the three-limb and five-limb core transformers. 112 Chapter 4 Steady state magnetic circuit modelling for transformers Figure 4-27 shows the magnetising currents of two different core structures and the supplied voltage waveforms. The peak magnitude of the magnetising current is almost ten times the rate of the magnetising current. The five-limb core transformer has a larger magnetising current than the three-limb one. 60 15 40 10 20 5 0 0 -20 -5 -40 -10 -60 Current (A) Voltage (kV) Magnetising currents in 3-limb and 5-limb transformer (nonlinear region) -15 0 0.01 Vab Ica(3-L) Vbc Iab(5-L) 0.02 Time(s) Vca Ibc(5-L) 0.03 0.04 Iab(3-L) Ica(5-L) Ibc(3-L) Figure 4-27 Comparison of magnetising currents in 3 & 5-limb transformers at non-linear region Figure 4-28 shows the sequence contents of magnetising currents in two different core structures at the non-linear region. It can be seen that the harmonics of the positive and negative sequence components appear. There is no zero sequence content for the supplied voltages are a pure three-phase ideal balanced voltage source. The 3rd order harmonic is relatively lower than the other harmonics. The fifth negative harmonic is higher than the positive one; so is the 11th harmonic. Sequence component contents of magnetising currents (nonlinear region) Magnitude of Current (A) 6 5 4 3 2 1 0 0 Zero(3-L) 100 200 Positive(3-L) 300 400 500 600 Frequency (Hz) Negative(3-L) Zero(5-L) 700 800 Positive(5-L) 900 1000 Negative(5-L) Figure 4-28 Comparison of current sequence contents in 3&5 limb transformer at nonlinear region 113 Chapter 4 Steady state magnetic circuit modelling for transformers Figure 4-29 shows the frequency content in each phase of the magnetising current at the nonlinear region. It can be seen that the third harmonic is lower than the fifth and seventh harmonic due to the delta winding connection. Iab and Ibc are always lower than Ica in the entire frequency scan range. Magneitude of Current (A) Frequency contents of line magnetising currents (nonlinear region) 7 6 5 4 3 2 1 0 0 100 200 300 400 500 600 700 800 900 1000 Frequency (Hz) Iab(3-L) Ibc(3-L) Ica(3-L) Iab(5-L) Ibc(5-L) Ica(5-L) Figure 4-29 Comparison of frequency contents of three-limb and five-limb transformers magnetising currents at nonlinear region Figure 4-30 shows the flux densities and field intensities in the three-limb transformer core at the nonlinear region. Figure 4-30 (a) shows the flux densities and field intensities in the transformer tank, and Figure 4-30 (b) shows the flux densities and field intensities in the yoke. The highest peak magnitude of the flux density can achieve 1.8T, and the waveform is distorted. The escaped flux is still low which is 0.0315T; that is the reason why it cannot be seen in the figure. The field intensity is 30 times higher than the rated situation. In addition, the waveform is distorted with the third harmonic and fifth harmonic content. 114 Chapter 4 Steady state magnetic circuit modelling for transformers 0.04 0.03 0.02 0.01 0 -0.01 -0.02 -0.03 -0.04 100 50 0 H(A/m) B(T) Flux density and field intensity in three-limb transformer core (nonlinear region) -50 -100 0 0.005 0.01 0.015 Blt 0.02 0.025 Time(s) Brt Hlt 0.03 0.035 0.04 Hrt (a) 200 150 100 50 0 -50 -100 -150 -200 B(T) 2 1.5 1 0.5 0 -0.5 -1 -1.5 -2 0 0.005 0.01 0.015 Bab 0.02 0.025 Time(s) 0.03 Bbc Hbc Hab 0.035 H(A/m) Flux density and field intensity in three-limb transformer core (nonlinear region) 0.04 (b) Figure 4-30 Flux density and field intensity in three-limb transformer at nonlinear region Figure 4-31 shows the flux densities and field intensities in different parts of the fivelimb transformer at the nonlinear region. The peak value of the flux density in the main yoke and side yoke are almost the same but achieved the peak value at different times. The flux density and the field intensity waveforms are distorted. The magnitude of the field intensity is 10 times that of the rated situation. It is about 8 times higher than the three-limb one. 115 Chapter 4 Steady state magnetic circuit modelling for transformers Flux density and field intensity in five-limb transformer core (nonlinear region) 1000 1.5 750 1 500 0.5 250 0 0 -0.5 -250 -1 -500 -1.5 -750 -2 H(A/m) B(T) 2 -1000 0 0.01 Bls Bab 0.02 Time(s) Bbc Brs 0.03 Hls Hab 0.04 Hbc Hrs Figure 4-31 Flux density and field intensity in five-limb transformer at nonlinear region 4.3 Case 2: Sensitivity study on balance situation In the balanced situation, it is easy to calculate and understand the flux density distribution, field intensity and magnetising current. Therefore, in this section a fivelimb core transformer is used as an example to examine the impact of the magnetic flux density and the impact of the ratio of the main yoke to side yoke. 4.3.1 Impact of magnetic flux density Due to the fact that the knee point of the B-H curve is about 1.54T as shown in Figure 4-11, based on the knee point definition in the current transformer (CT) standard [83], more case studies were carried out around the knee point. 4.3.1.1 Main limb B=1.1 T Using the dimensions of the transformer core and varying the peak value of the flux density in the main limb from 1.1 T, 1.3 T, 1.5 T, 1.54 T, 1.7 T to 1.9 T, the flux densities at the side yoke, main yoke and main limb are calculated. Figure 4-32 shows the results of the magnetic flux density at the side yoke (B1), side limb (B2), left main yoke (B3) and right main yoke (B4). The supplied maximum value of flux density of the main limb of phase A is 1.1 T, which is shown as the red thick line. The maximum magnitude of magnetic flux density at the main yoke is higher than that 116 Chapter 4 Steady state magnetic circuit modelling for transformers of the main limb, which is about 1.5 T; and the left and right main yokes achieve the maximum value at different phase angles, with Phase A limb flux acting as the reference. The side yoke and side limb flux density are in phase and with the same magnitude, which corresponds to the structure of the transformer core, and which shows that the cross-section areas of both the left side yoke and the right side yoke are the same. In this core structure, if the core goes to saturation, it should be the main yoke that is saturated first. Magnetic Flux Density(T) 2 1.5 1 0.5 0 -0.5 -1 -1.5 -2 0 0.01 B1 0.02 0.03 Time(s) B2 B3 B4 0.04 PhaseA Figure 4-32 Flux distribution in five-limb transformer at linear region By using the Fast Fourier Transform Method (FFT) the amplitude-frequency spectra of the flux density at all parts of the transformer core are obtained and used to check the harmonic contents as shown in Figure 4-33. All the flux density waveforms are almost sinusoidal with minimal harmonic content, because the B-H curve is not smoothly linear, the calculation resolution of the MATLAB software is not enough. The signal is analysed for two cycles, which is 40 ms, the time step is 55.55 ns. The frequency scan is from the fundamental frequency until the 19th harmonic. The majority of the frequency content is at fundamental frequency 50 Hz; which means the waveforms of magnetic flux density are sinusoidal. From this figure, we can also see that the maximum magnitude magnetic flux density of the side yoke and side limb is about 0.85 T; and the maximum magnitude of the flux density of the main yoke is about 1.5 T, which is almost the same as shown in Figure 4-32. 117 Chapter 4 Steady state magnetic circuit modelling for transformers (T) Density(T) FluxDensity MagenticFlux Magnetic 1.5 1.2 0.9 0.6 0.3 0 50 150 250 350 450 550 650 750 850 950 Frquency(Hz) Side Limb Frequency (Hz) Side Yoke Main Yoke(L) Main Yoke(R) Figure 4-33 Frequency contents of flux densities in five-limb transformer at linear region From Figure 4-32 and Figure 4-33, it can be seen that the magnetic flux density of the left and the right main yoke have the same magnitude and same frequency content with the only difference of phase shift. In addition, the maximum magnitude of magnetic flux density in the main yoke is almost twice as high as that of the side yoke and side limb. Table 4-9 shows the maximum magnetic flux density value at each harmonic frequency. Table 4-9 Maximum flux density in side yoke and main yoke Frequency(Hz) 50 150 250 350 450 Side yoke(T) 0.8448 0.0079 0.0038 0.0032 0.0020 Main Yoke(T) 1.4629 0.0075 0.0045 0.0023 0.0017 4.3.1.2 Main limb B=1.54 T By increasing the maximum magnetic flux density of the main limb until 1.54 T which is the knee point of the core material, Figure 4-34 shows the flux distribution at different parts of the five-limb transformer. The maximum magnitude of flux density at the main yoke is still higher than that of the main limb, which is about 1.7 T; and the flux density waveform becomes distorted due to the saturated main yoke. The side yoke and side yoke flux density are also distorted following the Kirchhoff Current Law (KCL) in magnetic field circuit; however the magnitude in the main yoke is not as high as that of the main limb. 118 Chapter 4 Steady state magnetic circuit modelling for transformers Magnetic Flux Density(T) 2 1.5 1 0.5 0 -0.5 -1 -1.5 -2 0 0.005 0.01 B1 0.015 B2 0.02 Time(s) B3 0.025 B4 0.03 0.035 0.04 PhaseA Figure 4-34 Flux distribution in different parts of five-limb transformer at knee region Figure 4-35 shows the maximum flux density value of odd harmonic frequency. The majority of the frequency contents is still in the fundamental frequency; the harmonic contents especially the third harmonic and fifth harmonic are shown, the magnitude of third harmonic in the side yoke is higher than that of the main yoke. The fifth harmonics (T) Density(T) FluxDensity MagenticFlux Magnetic in the side yoke, side limb and main yoke are almost the same. 2 1.8 1.6 1.4 1.2 1 0.8 0.6 0.4 0.2 0 50 150 250 350 450 550 650 750 850 950 Frquency(Hz) Frequency (Hz) Side Limb Side Yoke Main Yoke(L) Main Yoke(R) Figure 4-35 Frequency contents of flux densities in five-limb transformer at knee region Table 4-10 shows the maximum flux density value in the side yoke and main yoke of odd frequency. Comparing with Table 4-9, it can be seen that when the main limb’s flux density increases to the knee point, the flux density of side yoke increases almost two 119 Chapter 4 Steady state magnetic circuit modelling for transformers times as much as the supplied 1.3 T flux density. Meanwhile the side yoke works at the knee point area and the main yoke is already saturated, and the third harmonic of flux density also increases about 20 times in both parts. Table 4-10 Maximum flux density in side yoke and main yoke Frequency(Hz) 50 150 250 350 450 Side yoke(T) 1.5238 0.2231 0.0635 0.0199 0.0188 Main Yoke(T) 1.8362 0.2002 0.0664 0.0141 0.0137 4.3.1.3 Main limb change from linear region to non-linear region When the maximum magnetic flux density of the main limb starts to increase from 1.3 T to 1.9 T with step of 0.1 T, Figure 4-36 shows the change of flux density waveforms in the side yoke. Along with the increase of maximum magnetic flux density in the main limb, the flux densities in the side yoke become distorted, even when the main limb works in the linear region of B-H curve, the flux density in the side yoke is lower than that of the main limb. The magnitude of B in the side yoke is higher than that of the main limb, which means the side yoke is easier to be saturated than the main limb, due to the smaller area. Magnetic Flux Density (T) 2.5 2 1.5 1 0.5 0 -0.5 -1 -1.5 -2 -2.5 0 0.005 0.01 0.015 0.02 0.025 0.03 0.035 0.04 Time(s) 1.3T 1.4T 1.5T 1.6T 1.7T 1.8T 1.9T Figure 4-36 Side yoke flux densities waveforms by varying the maximum main limb flux density Figure 4-37 also shows that when the magnetic flux density waveforms are distorted, the third and fifth harmonic appear in the side yoke, in particular the third harmonic is 120 Chapter 4 Steady state magnetic circuit modelling for transformers increased by the increase of supplied magnetic flux density. The fifth harmonic is increased when the magnetic flux density moves from the B-H linear region to around the knee point (1.54 T); and then decreases when continuing to increase the magnetic (T) Magentic Density (T) Flux Density Magnetic Flux flux density beyond the knee point. 2.5 2 1.5 1 0.5 0 50 150 250 350 450 550 650 750 850 950 Frequency (Hz) Frquency(Hz) 1.3T 1.4T 1.5T 1.6T 1.7T 1.8T 1.9T Figure 4-37 Frequency contents of flux densities in side yoke by varying the maximum main limb flux density The increase of maximum magnitude of flux density in the side yoke at fundamental frequency has a different increasing slope from that of the third harmonic frequency; Table 4-11 shows the step change of the odd harmonic in the side yoke with the supply flux density step increase by each 0.1 T. The fundamental frequency and third harmonic frequency components increase faster at the linear region than at the non-linear region, which is after the knee point. Table 4-11 Maximum flux density at fundamental and third harmonic frequency in side yoke Supplied Flux Density(T) Fundamental(T) Third Harmonic(T) 1.3 1.0814 0.0711 1.4 1.2495 0.1303 1.5 1.4404 0.1947 1.6 1.6441 0.2598 1.7 1.8344 0.3267 1.8 1.9927 0.3923 1.9 2.1277 0.4475 Figure 4-38 shows that the phase angles of harmonics, the fundamental frequency and third harmonic frequency phase angles are almost unchanged for varying flux densities 121 Chapter 4 Steady state magnetic circuit modelling for transformers in the main limb. The phase angles of the fifth harmonic frequency stay nearly the same until the core goes into deep saturation. 180 Angle(Degree) 120 60 0 50 -60 150 250 -120 -180 Frquency(Hz) Frequency (Hz) 1.3T 1.4T 1.5T 1.6T 1.7T 1.8T 1.9T Figure 4-38 Phase angle contents of flux densities in side yoke by varying the maximum main limb flux density The waveform distortion also happens on the main yoke core with the increase of the magnetic flux density, as shown in Figure 4-39. When the peak flux density in the main limb is 1.3 T, the peak magnitude of flux density in the main yoke is near to 1.6 T. Furthermore, when increasing the supplied flux density in the main limb, there is not much increase of peak flux density in the main yoke. This is because when the main yoke is near to saturation and cannot allow more flux through; the flux might go through the side yoke which is an easier route. Therefore, the magnitude of magnetic flux density of the side yoke is catching up with that of the main yoke. Magnetic Flux Density (T) 2.5 2 1.5 1 0.5 0 -0.5 -1 -1.5 -2 -2.5 0 0.005 0.01 0.015 0.02 0.025 0.03 0.035 0.04 Time(s) 1.3T 1.4T 1.5T 1.6T 1.7T 1.8T 1.9T Figure 4-39 Main yoke flux densities waveforms by varying the maximum main limb flux density 122 Chapter 4 Steady state magnetic circuit modelling for transformers Figure 4-40 shows the change of harmonic content of Bm in the main yoke with the variation of the flux density in the main limb. The magnitudes of fundamental frequency are higher than those of the side yoke. The third harmonic content is slightly lower than those of the side yoke. Compared with the side yoke of Figure 4-37, the magnitudes of the fundamental frequency flux densities in the side yoke are changing faster than those of the main yoke. Furthermore, when the supplied magnetic field densities become higher, the side yoke has more potential to be saturated due to the Density FluxDensity Magentic (T)(T) Flux Magnetic higher increasing slope. 2.5 2 1.5 1 0.5 0 50 150 250 350 450 550 650 750 850 950 Frequency (Hz) Frquency(Hz) 1.3T 1.4T 1.5T 1.6T 1.7T 1.8T 1.9T Figure 4-40 Frequency contents of flux densities in main yoke by varying the maximum main limb flux density The maximum magnitude of flux density in fundamental frequency also has a different slope from that of the third harmonic frequency; Table 4-12 shows the step change of the odd harmonic in the main yoke with the supply flux density step increase by each 0.1 T. The same as in the side yoke, the fundamental frequency and third harmonic frequency increase faster at the linear region than that at the non-linear region, which is after the knee point. Table 4-12 Maximum flux density at fundamental and third harmonic frequency in main yoke Supplied Flux Density(T) Fundamental(T) Third Harmonic(T) 1.3T 1.6655 0.0633 1.4T 1.7427 0.1161 1.5T 1.8086 0.1734 1.6T 1.8699 0.2316 1.7T 1.9410 0.2912 1.8T 2.0297 0.3497 1.9T 2.1304 0.3989 123 Chapter 4 Steady state magnetic circuit modelling for transformers Figure 4-41 shows the phase angles of harmonics in the main yoke area. The fundamental and 3rd harmonic frequency phase angles have decreased which can also be seen in Figure 4-39 for varying flux densities in the main limb. The phase angles of the fifth harmonic frequency stay nearly the same until the core goes into deep saturation. 180 Angle(Degree) 120 60 0 -60 50 150 250 -120 -180 Frquency(Hz) Frequency (Hz) 1.3T 1.4T 1.5T 1.6T 1.7T 1.8T 1.9T Figure 4-41 Phase angle contents of flux densities in main yoke by varying the maximum main limb flux density 4.3.2 Impact of area From the equation to calculate the side yoke flux of a three-phase five-limb transformer, it can be seen that the magnetic flux density is associated with the maximum supplying flux density, the permeability, the length, the cross-section area of each part of the three-phase five-limb transformer core, which are the side yoke, the main yoke and the main limb. The maximum supplying flux density will also influence the permeability, in other words, these two conditions are coupled. The length of the main limb, the main yoke and the side yoke is due to the winding length, the winding radius and the insulation level. Moreover, it is now easy to understand that not only the permeability of each part of transformer core contributes to the flux distribution, the cross-sections of side yoke and main yoke also play an important role for the flux distribution. Identifying the cross-section area of main limb 0.71805 m2 as 1 per unit, in order to let all the flux have the return path, the cross-section areas of the side yoke and the main yoke should be added together to be at least the same as that of the main limb. However, the basic principle design is to make the transformer work reliably in normal conditions 124 Chapter 4 Steady state magnetic circuit modelling for transformers by using the least materials; normally the manufacturers use the ratio of 1:1 for the main limb: (side yoke + main yoke). Comparisons between the three groups are carried out by changing the supply magnetic flux density, which is 1.1T at the liner region, 1.54T at the knee point and 1.9T at the saturation region. In each group, the supply magnetic flux density is fixed by varying the ratio of cross-section areas of the side yoke and the main yoke. The design rule is to maximally use the materials characteristics; the core should work use near the knee area under normal operating voltage. In this case, the knee area of the material is around 1.54 T. Varying the ratio of the cross-section area between the side yoke and the main yoke, the sensitivity study on the impact of area ratio is carried out. Table 4-13 shows the ratio variations of the cross-section area between the side yoke and the main yoke. Table 4-13 Ratio variations of the cross section Ratio 0.5:0.5 0.45:0.55 0.4:0.6 0.35:0.65 0.3:0.7 Area of side yoke(m2) Area of main yoke(m2) 0.359025 0.359025 0.3231225 0.3949275 0.28722 0.43083 0.2513175 0.4667325 21.5415 50.2635 Figure 4-42 and Figure 4-43 show that the flux density in the side yoke and main yoke are at different area ratios and the supplying maximum flux density is 1.1 T. The waveforms are all sinusoidal only when the amplitudes are different in both areas. The amplitudes of the flux density are decreased with the increase of the ratio of the crosssection area between the side yoke and the main yoke. The maximum magnitudes of Bm in the side yoke are always lower than the supplied value of 1.1 T, on the other hand the maximum magnitudes Bm of the main yoke are always higher than the supplied value of 1.1 T. For different area ratios, the Bm of the side yoke does not exhibit phase shifts while the Bm of the main yoke shows some degree of phase shifts. 125 Chapter 4 Steady state magnetic circuit modelling for transformers Magnetic Flux Density (T) 2 1.5 1 0.5 0 -0.5 -1 -1.5 -2 0 0.005 0.01 0.015 0.02 0.025 0.03 0.035 0.04 Time(s) 0.5:0.5 0.45:0.55 0.4:0.6 0.35:0.65 0.3:0.7 Figure 4-42 Side yoke flux densities waveforms at different area ratios at the supplying maximum flux density of 1.1 T Magnetic Flux Density (T) 2 1.5 1 0.5 0 -0.5 -1 -1.5 -2 0 0.005 0.01 0.015 0.02 0.025 0.03 0.035 0.04 Time(s) 0.5:0.5 0.45:0.55 0.4:0.6 0.35:0.65 0.3:0.7 Figure 4-43 Main yoke flux densities waveforms at different area ratios at the supplying maximum flux density of 1.1 T Table 4-14 shows the maximum magnitude of flux density at the side yoke and the main yoke for different cross-section area ratios. From this table, it can also be seen that the amplitudes of the magnetic flux density are decreased with the ratio of the cross-section area between the side yoke and the main yoke. Table 4-14 Maximum magnitude of flux density Ratio 0.5:0.5 0.45:0.55 0.4:0.6 0.35:0.65 0.3:0.7 Side yoke(T) 0.8522 0.8433 0.8346 0.8261 0.8177 126 Main yoke(T) 1.4962 1.4364 1.3776 1.3252 1.2798 Chapter 4 Steady state magnetic circuit modelling for transformers When increasing the supply magnetic flux density to the knee point of 1.54 T, the magnetic flux density waveform of the side yoke and the main yoke are shown in Figure 4-44 and Figure 4-45. The waveforms are all distorted. The amplitude of the flux density is decreased with the ratio of the cross-section area between the side yoke and the main yoke. From Figure 4-45 it can be seen that the time for the flux density waveform to be flat is increased with the decrease of the ratio of the cross-section area between the side yoke and the main yoke. This also means that the total harmonic content in the waveform is also increased. Magnetic Flux Density (T) 2 1.5 1 0.5 0 -0.5 -1 -1.5 -2 0 0.005 0.01 0.015 0.02 0.025 0.03 0.035 0.04 Time(s) 0.5:0.5 0.45:0.55 0.4:0.6 0.35:0.65 0.3:0.7 Figure 4-44 Side yoke flux densities waveforms at different area ratios at the supplying maximum flux density of 1.54 T Magnetic Flux Density (T) 2 1.5 1 0.5 0 -0.5 -1 -1.5 -2 0 0.005 0.01 0.015 0.02 0.025 0.03 0.035 0.04 Time(s) 0.5:0.5 0.45:0.55 0.4:0.6 0.35:0.65 0.3:0.7 Figure 4-45 Main yoke flux densities waveforms at different area ratios at the supplying maximum flux density of 1.54 T 127 Chapter 4 Steady state magnetic circuit modelling for transformers Figure 4-46 and Figure 4-47, show that the magnitudes of fundamental frequency and third harmonic in both the side yoke and the main yoke are decreased with the decrease of the percentage ratio of the cross-section area between the side yoke and the main yoke. This is because the increase of the main yoke area allows more flux to pass through. In addition, both of the magnetic flux densities in the side yoke and main yoke are decreased, due to the increase of percentage ratio of the cross-section area between the side yoke and the main yoke. From this point of view, the higher the ratio between the main yoke and the side yoke, the less likely the transformer will saturate. However, the main yoke length is almost 2 times that of the side yoke; if the area of the main yoke were increased, more materials would be required. It also increases the transformation Density FluxDensity Magentic (T)(T) Flux Magnetic height and makes it harder to transport. 1.8 1.6 1.4 1.2 1 0.8 0.6 0.4 0.2 0 50 150 250 350 450 550 650 750 850 950 Frequency (Hz) Frquency(Hz) 0.5:0.5 0.45:0.55 0.4:0.6 0.35:0.65 0.3:0.7 Density(T)(T) FluxDensity MagenticFlux Magnetic Figure 4-46 Frequency contents of flux densities in side yoke by varying ratio of cross-section at knee region 2 1.8 1.6 1.4 1.2 1 0.8 0.6 0.4 0.2 0 50 150 250 350 450 550 650 750 850 950 Frquency(Hz) Frequency (Hz) 0.5:0.5 0.45:0.55 0.4:0.6 0.35:0.65 0.3:0.7 Figure 4-47 Frequency contents of flux densities in main yoke by varying ratio of cross-section at knee region 128 Chapter 4 Steady state magnetic circuit modelling for transformers Continuing to increase the supply magnetic flux density into saturation region as 1.9 T, the flux density waveform of the side yoke and the main yoke are shown in Figure 4-48 and Figure 4-49. The waveforms of the magnetic flux density are all distorted. The change in the flux density in the side yoke is not much; however the flux density in the main yoke is changed to a better sinusoidal waveform by decreasing the ratio of the cross-section between the side yoke and the main yoke. Magnetic Flux Density (T) 2 1.5 1 0.5 0 -0.5 -1 -1.5 -2 0 0.005 0.01 0.015 0.02 0.025 0.03 0.035 0.04 Time(s) 0.5:0.5 0.45:0.55 0.4:0.6 0.35:0.65 0.3:0.7 Figure 4-48 Side yoke flux densities waveforms at different area ratios at the supplying maximum flux density of 1.9 T Magnetic Flux Density (T) 2 1.5 1 0.5 0 -0.5 -1 -1.5 -2 0 0.005 0.01 0.015 0.02 0.025 0.03 0.035 0.04 Time(s) 0.5:0.5 0.45:0.55 0.4:0.6 0.35:0.65 0.3:0.7 Figure 4-49 Main yoke flux densities waveforms at different area ratios at the supplying maximum flux density of 1.9 T Figure 4-50 shows that the maximum magnitudes of fundamental frequency and third harmonic in the side yoke do not change much by decreasing the percentage ratio of the cross-section area between the side yoke and the main yoke. In addition, the fifth, 129 Chapter 4 Steady state magnetic circuit modelling for transformers seventh and ninth harmonics appear. This is because the side yoke has already been Density(T)(T) FluxDensity MagenticFlux Magnetic deep saturated; this is why we cannot see too much difference between them. 2.5 2 1.5 1 0.5 0 50 150 0.5:0.5 250 0.45:0.55 350 450 550 Frquency(Hz) Frequency (Hz) 0.4:0.6 0.35:0.65 650 750 850 950 0.3:0.7 Figure 4-50 Frequency contents of flux densities in side yoke by varying ratio of cross-section at nonlinear region Figure 4-51 shows that the maximum magnitudes of fundamental frequency and third harmonic are decreased with the increase of ratio of the cross-section area between the Density(T)(T) FluxDensity MagenticFlux Magnetic side yoke and the main yoke. 2.5 2 1.5 1 0.5 0 50 150 250 350 450 550 650 750 850 950 Frquency(Hz) Frequency (Hz) 0.5:0.5 0.45:0.55 0.4:0.6 0.35:0.65 0.3:0.7 Figure 4-51 Frequency contents of flux densities in main yoke by varying ratio of cross-section at nonlinear region 130 Chapter 4 Steady state magnetic circuit modelling for transformers 4.4 Case 3: GIC Study---sensitivity on unbalanced situation As mentioned in the literature review, the cycle of solar wind is around eleven years. The last famous one (which led the Canadian power system to black out) is 22 years old, and this year solar wind is active again. Consequently, the risks of transformer failure need to be considered. The solar winds will disturb the geomagnetic field, and then shift the potential of the surface voltage up. The frequency of the created voltage is around 0.1 Hz, which will look like DC supplied into the power system grid. 4.4.1 Impact of DC supply level Taking the three-limb core transformer as an example, the investigation is carried out on the impact of the DC supply level on transformer saturation by varying the peak value of the flux density in the main limb as at the linear region, knee point and non-linear region; the magnetising current and the flux density at the main yoke and the tank are calculated. 4.4.1.1 Sensitivity study on linear region with DC situation The supplied three-phase AC voltage is 70% of the rated voltage, which can warrant the transformer working under the linear region. The DC supply, which is in the unit of flux, Wb, varies at 0.1 Wb, 0.15 Wb or 0.2 Wb. Figure 4-52 shows the line magnetising current waveforms varying by the DC supply level. The round dotted lines represent the magnetising currents under the DC supply level as zero, the dash lines represent the magnetising currents under the DC supply level as 0.1 Wb, the dash dotted lines represent the magnetising currents under the DC supply level as 0.15 Wb, the dash long lines represent the magnetising currents under the DC supply level as 0.2 Wb. It can be seen that the line magnetising currents are follow the sinusoidal waveform until the DC supply level reaches 0.15Wb. When the DC supply level is increased to 0.2 Wb, the current waveforms are distorted. 131 Chapter 4 Steady state magnetic circuit modelling for transformers Line magnetising currents in a 3-Limb transformer (linear region with DC) 2 1.5 Current (A) 1 0.5 0 -0.5 -1 -1.5 -2 0 0.01 0.02 Time(s) 0.03 0.04 Iab(No DC) Ibc(No DC) Ica(No DC) Iab(0.1Wb) Ibc(0.1Wb) Ica(0.1Wb) Iab(0.15Wb) Ibc(0.15Wb) Ica(0.15Wb) Iab(0.2Wb) Ibc(0.2Wb) Ica(0.2Wb) Figure 4-52 Line magnetising currents in three-limb transformer at linear region by varying DC supply level Figure 4-53 shows the phase magnetising currents for the three-limb transformer. It is clear that when increasing the DC supply level, the currents shift up and change from the pure sinusoidal waveform into half cycle saturation. The magnitude of the waveform does not go to the negative any more when supplying enough level of DC. Phase magnetizing currents in three-limb transformer (linear region with DC) 5 Current(A) 4 3 2 1 0 -1 0 0.01 0.02 Time(s) 0.03 0.04 Ia(No DC) Ib(No DC) Ic(No DC) Ia(0.1Wb) Ib(0.1Wb) Ic(0.1Wb) Ia(0.15Wb) Ib(0.15Wb) Ic(0.15Wb) Ia(0.2Wb) Ib(0.2Wb) Ic(0.2Wb) Figure 4-53 Phase magnetising currents in three-limb transformer at linear region by varying the DC supply level Figure 4-54 and Figure 4-55 show the flux density and the field intensity distribution inside the three-limb transformer. The left side Y-axis in Figure 4-54 and Figure 4-55 represent the flux density and the flux density in the yoke of the three-limb core. The right side Y-axis in Figure 4-54 and Figure 4-55 represent the flux density that leaked 132 Chapter 4 Steady state magnetic circuit modelling for transformers out of the three-limb core. The flux density and filed intensity would be increased at the yoke area as the DC supply level increases, but not too much. The positive magnitude of the flux density is changed from 1.2 T to 1.4 T, and the positive magnitude of the field intensity is changed from 22 A/m to 25 A/m. However, the leak out flux density and field intensity suddenly increased about twice the rate. Figure 4-54 Flux densities distributions in three-limb transformer at linear region by varying the DC supply level Figure 4-55 Field intensities distributions in three-limb transformer at linear region by varying the DC supply level 133 Chapter 4 Steady state magnetic circuit modelling for transformers 4.4.1.2 Sensitivity study on knee area with DC situation The supplied three-phase AC voltage is the rated voltage, which can warrant the transformer working under the linear region similar to the linear region one, the DC supply, which is in the unit of flux, Wb, varies at 0.1 Wb, 0.15 Wb and 0.2 Wb. The same experience can be obtained in the last section, the magnitude of the line current can change and there is no magnitude offset shift, the three-phase currents still follow the balanced situation. As a result, only the phase currents are calculated. Figure 4-56 and Figure 4-57 show phase current waveforms. The magnetising current is much more sensitive towards DC supply compared with the linear region. When the DC supply is 0.15 Wb, the current has already shown transformer half cycle saturation, and furthermore increasing the DC supply results in the dramatic increase of the magnitude of the current. 10 Phase magnetising currents in a 3-Limb transformer (Knee region with DC) Current (A) 8 6 4 2 0 -2 0 Ia(No DC) 0.01 Ib(No DC) 0.02 Time(s) Ic(No DC) Ia(0.1Wb) 0.03 Ib(0.1Wb) 0.04 Ic(0.1Wb) Figure 4-56 Phase magnetising currents in three-limb transformer (No DC, 0.1 Wb) 134 Current (A) Chapter 4 Steady state magnetic circuit modelling for transformers 2000 1800 1600 1400 1200 1000 800 600 400 200 0 Phase magnetising currents in a 3-Limb transformer (Knee region with DC) 0 Ia(0.15Wb) 0.01 Ib(0.15Wb) 0.02 Time(s) Ic(0.15Wb) 0.03 Ia(0.2Wb) Ib(0.2Wb) 0.04 Ic(0.2Wb) Figure 4-57 Phase magnetising currents in three-limb transformer (0.15 Wb, 0.2 Wb) Figure 4-58 and Figure 4-59 show that the flux density and the filed intensity. The Xaxis and the Y-axis styles are all the same as the previous figures. It can be seen that the flux density waveforms start to become distorted and the flat part of the saturation period becomes longer when increasing the DC supply level. In addition, the flux density escaped to the tank is increased to 0.14 T. The field intensity is much more distorted compared with the flux density waveform. Flux Distribution in three-limb transformer (Knee region with DC) 2 0.16 1.5 0.14 1 0.12 0.1 0 0.08 -0.5 0.06 -1 0.04 -1.5 0.02 -2 B(T) B(T) 0.5 0 0 0.01 0.02 Time(s) 0.03 0.04 Bbc(0.1Wb) Bab(0.1Wb) Bab(0.15Wb) Bbc(0.15Wb) Bab(0.2Wb) Bbc(0.2Wb) Blt(0.1Wb) Brt(0.1Wb) Blt(0.15Wb) Brt(0.15Wb) Blt(0.2Wb) Brt(0.2Wb) Figure 4-58 Flux density distributions in three-limb transformer by varying the DC supply level 135 Chapter 4 Steady state magnetic circuit modelling for transformers Field intensity in three-limb transformer (Knee region with DC) 100 250 80 200 40 150 20 100 H(A/m) H(A/m) 60 0 50 -20 -40 0 0 0.01 0.02 Time(s) 0.03 0.04 Hab(0.1Wb) Hbc(0.1Wb) Hab(0.15Wb) Hbc(0.15Wb) Hab(0.2Wb) Hbc(0.2Wb) Hlt(0.1Wb) Hrt(0.1Wb) Hlt(0.15Wb) Hrt(0.15Wb) Hlt(0.2Wb) Hrt(0.2Wb) Figure 4-59 Field intensity distributions in three-limb transformer by varying the DC supply level 4.4.1.3 Sensitivity study on non-linear region with DC situation The supplied three-phase AC voltage is 120% of rated voltage, which can warrant the transformer working under the non-linear region. The same as the previous two cases, the DC supply which is in the unit of flux, Wb, varies at 0.1 Wb, 0.15 Wb and 0.2 Wb. Instead of showing the phase current waveforms, Table 4-15 shows the peak value results of the phase current in all the three simulation cases. It can be seen that, the higher the working point of the transformer, the more sensitive it is towards the DC supply. Table 4-15 Peak values of the phase currents for different cases Linear Knee Non-Linear DC(Wb) 0.1 0.15 0.2 0.1 0.15 0.2 0.1 0.15 0.2 Ia(A) 2.564749 3.841559 5.373061 4.653478 48.48069 624.8655 4021.98 39118.42 329004.1 Ib(A) 2.614067 3.919921 5.477727 4.687275 48.51229 624.9169 4022.017 39118.55 329004.3 Ic(A) 2.564751 3.841561 5.373062 4.653488 48.4807 624.8655 4021.98 39118.42 329004.1 Figure 4-60 and Figure 4-61 show the flux density and field intensity distribution. Compared with the case of rated voltage supplied, the magnitudes of both parameters are increased and the harmonic contents are more serious. The saturation period is longer which can be seen from the flat part of the of flux density yoke in Figure 4-60. 136 Chapter 4 Steady state magnetic circuit modelling for transformers Flux distribution in three-limb transformer (Nonlinear region with DC) 2 0.2 1.5 1 0.15 0 B(T) B(T) 0.5 0.1 -0.5 -1 0.05 -1.5 -2 0 0 0.01 0.02 Time(s) 0.03 0.04 Bbc(0.1Wb) Bab(0.1Wb) Bab(0.15Wb) Bbc(0.15Wb) Bab(0.2Wb) Bbc(0.2Wb) Blt(0.1Wb) Brt(0.1Wb) Blt(0.15Wb) Brt(0.15Wb) Blt(0.2Wb) Brt(0.2Wb) Figure 4-60 Flux density distribution in the three-limb transformer Field intensity in three-limb transformer (Nonlinear region with DC) 350 300 250 200 150 100 50 0 -50 -100 300 H(A/m) 200 150 H(A/m) 250 100 50 0 0 0.01 0.02 Time(s) 0.03 0.04 Hab(0.1Wb) Hbc(0.1Wb) Hab(0.15Wb) Hbc(0.15Wb) Hab(0.2Wb) Hbc(0.2Wb) Hlt(0.1Wb) Hrt(0.1Wb) Hlt(0.15Wb) Hrt(0.15Wb) Hlt(0.2Wb) Hrt(0.2Wb) Figure 4-61 Field intensity distribution in the three-limb transformer From the investigation above, it can be seen that the higher the working point of the transformer, the higher the risk of saturation the transformer would have when it meets the DC supply. The five-limb transformer has the similar trend as the three-limb core transformer. 4.5 Summary In this chapter, the transformer core structure influence on the magnetising current and the transformers response to DC bias or GIC events has been successfully identified. 137 Chapter 4 Steady state magnetic circuit modelling for transformers Besides investigating the corresponding magnetising current in relation to the core structure, the flux distribution in the transformer core has also been determined. Based on the knowledge developed and the analysis of the simulation cases, the core structure influence on the magnetising current and flux distribution of the transformers can be summarised as follows: 1. From the statistical analysis of data from the open circuit tests, it can be seen that for the magnetising current of the transformer, it was found that the improvement in the core materials would reduce the magnitude of the magnetising currents, and the two types of core structures influence the balance of three-phase currents. 2. The magnetising currents are not only related to B-H curve of the core material, but also the length and the cross-section area of the transformer yoke and limb. 3. Based on case study one, the three-phase magnetising currents of the five-limb transformer are much better balanced than those of three-limb transformers; this is proved by the statistical data provided by the National Grid database. 4. From case study two, it can be seen that during the five-limb transformer simulation analysis, by varying the magnitude of the magnetic flux density, the waveform of the magnetic flux density would be distorted with the increase of the flux density, and the magnitude of the main yoke is higher than that of the main limb and side yoke. Nevertheless, the magnitude of the fundamental frequency magnetic flux density in the side yoke changes faster than the main yoke. By varying the ratio of the cross-section between the main yoke and the side yoke, the magnitude of the fundamental frequency and the third harmonic decreased as the main yoke cross-section area is increased. In addition, both of the magnetic flux densities are decreased in the side yoke and main yoke, due to the increase of the main yoke area. 5. From case study three, it can be seen that fixing the DC supply flux at 0.1Wb, by varying the magnitude of supplied AC voltage, the waveform of the magnetic flux density in the side yoke and main yoke would be distorted with the increase of supplied AC voltage, and they have the same trend as under the balanced situation. This means the magnitude of the main yoke is higher than that of the main limb and side yoke. 138 Chapter 4 Steady state magnetic circuit modelling for transformers Although the manufacturer provides the RMS values of the magnetising currents, the information is not sufficient to understand the flux distribution and the core situation. The recommendation is made for the manufacturer to provide more detailed magnetising current waveforms. However, all the analyses above are based on some assumptions, the losses and the joints of the transformer core are not considered, the model is good for analysis of individual transformer flux distributions and magnetising currents; however it is not appropriate to investigate the GIC or other core saturation events of the whole network influence. Therefore, the next chapter will look at the influences regarding the network. 139 Chapter 5 GIC magnetic and electrical circuit modelling Chapter 5 GIC magnetic and electrical circuit modelling 5.1 Introduction In Chapter 4, the influence of the transformer core structure on magnetising currents and flux distributions was discussed. In addition, the investigation is conducted on both the balanced and unbalanced situations in order to understand parameters which influence the flux distribution. In reality, a three single-phase transformers bank is normally used as generator transformers, three-phase five-limb transformers are extensively used as interconnection transformers to connect two transmission voltage levels; three-phase three-limb transformers are the most frequent form, which are extensively used in transmission systems and distribution systems. Therefore, it is necessary to model the individual system under study in order to understand the influences of system parameters and the transformer structure. This chapter will set out to evaluate the power system and transformer factors that may affect the magnetising current level and its risk when a transformer meets the DC bias situations or GIC events. The transformer structures and the system parameters will be examined for their influences on GIC. Both cases of the DC only and AC plus DC voltage supply are studied. The DC only case is used to illustrate the core saturation process, which clearly shows the stages of the growing process of primary current during a GIC event. However, in reality, the system works under the AC source, and the AC plus DC voltage supply case is more realistic, since the core works in the knee area so it quickly saturates and the envelope of the current is more realistic. 5.2 Case 1: GIC effect on single phase transformer 5.2.1 Single-phase model The transformer data used are from an existing three-limb distribution transformer, because no single phase transformer data are provided. The voltage level of the single 140 Chapter 5 GIC magnetic and electrical circuit modelling phase transformer is assumed to be the same as the real three-phase transformer which is 132/33 kV. The data used for the transformer modelling are shown in previous chapter Table 4-1. According to the open circuit and short circuit test report data in Table 5-1, the equivalent resistance and inductance of the core and the winding can be obtained. The short circuit test is carried out on the high voltage side i.e. 132 kV for a rated current with low magnitude; while the open circuit test is carried out on the low voltage side i.e. 33 kV for a rated voltage with low magnitude. Table 5-1 132/33 kV transformer test report data Short circuit test Voltage Current Losses (V) (A) (kW) 29628 378.1 279.9 / / / / / / No load voltage(V) 29702 33005 36296 Open circuit test Average current(A) 0. 643 0.977 1.8133 No load loss(kW) 23.61 29.64 37.62 From experience, if there is no specific value provided by the manufacturer, then the distribution of the winding impedance at primary and secondary sides will be the same, 50% of the impedance. The calculation equations are the following: R p.w Rs.w 1 P * Zb * s Sb 2 X p. w X s . w Lp.w Ls.w Zb VH 2 1 V * ( H ) 2 R p. w 2 Is 2 X p.w (5.1) (5.2) (5.3) 2 f (5.4) Sb 1 V2 Rc * o Po 3 (5.5) All the symbols of the equations are shown in Table 5-2. 141 Chapter 5 GIC magnetic and electrical circuit modelling Table 5-2 Symbol explanations for the calculation of transformer parameters Winding resistance per phase on the primary side Winding resistance per phase on the secondary side Winding reactance per phase on the primary side Winding reactance per phase on the secondary side Winding inductance per phase on the primary side Winding inductance per phase on the secondary side Core resistance per phase 100% voltage open circuit test losses Short circuit test losses Power base Primary side voltage Short circuit test current f Frequency of the system Impedance base on the primary side 100% voltage in open circuit test Then all the parameters which are used in the lumped-element transformer model can be calculated. And the calculated parameter values are shown in Table 5-3. Table 5-3 Values of transformer model parameters To represent the single-phase transformer core characteristics, for the purpose of illustration only, the three-limb transformer core characteristics are used. Figure 5-1 shows the core characteristics λ-I curve, where the λ is the flux linkage of the transformer in Wb, and I is the magnetising current in Amp. Figure 5-1 Core λ-I curve from the three-phase transformer 142 Chapter 5 GIC magnetic and electrical circuit modelling The curve shown in Figure 5-1 is fitted by using the open circuit test which is based on the 90%, 100% and 110% supplied voltages and corresponding magnetising currents. Then a three single-phase transformer model can be built in ATPDraw for investigating the DC bias or GIC events. The model is built as a lumped parameters model which includes the resistances and inductances of primary winding and secondary winding (Rp.w, Lp.w, Rs.w, Ls.w), the resistance and non-linear inductance of the transformer core (Rc, Lc). One of single-phase transformer models is shown in Figure 5-2. Figure 5-2 Single phase transformer model The difference between the YNd connected transformers and YNy connected transformers of the no load situation is due to the fact that the zero sequence induced current can pass through the delta windings but not the star-connected open circuit windings. So the transformer winding connections as YNd and YNy should have different responses when both of them meet the GIC or DC bias situation. To investigate the influences of two different winding connections three single-phase transformer models are built and the simulation results are presented and discussed in the following sections. 5.2.2 Simulation of DC only supply The simulation is designed in such a way that a step-by-step approach is used. The first step is conducted to supply a DC voltage into the primary side of the single phase transformer to investigate the influence of DC bias or GIC. As the typical range of GIC value is from 10 to 15 V [70], a 10 V DC voltage source is used. There are two key geophysical factors controlling the earth surface potential level, which are: ground conductivity structure and geomagnetic latitude [84]. The single phase transformer model connected with DC voltage source is shown in Figure 5-3. 143 Chapter 5 GIC magnetic and electrical circuit modelling Figure 5-3 Single phase transformer simulation model in ATP The three single-phase transformers are connected together by using delta connected secondary windings under an open circuited situation which is shown in Figure 5-4. The supplied voltage is a DC source, and then the DC current or zero sequence current would be circulating in the transformer delta connected windings. The results are shown in Figure 5-5. Figure 5-4 Three single-phase transformer bank simulation model in ATP 144 Stage III Stage II Flux(Wb) Current(A) Chapter 5 GIC magnetic and electrical circuit modelling Stage I Time(s) Current(A) (a) Step-response stage Pseudo-flat stage Saturation stage (b) Figure 5-5 (a) Primary side current and flux under DC excitation-full waveforms (b) Primary side current under DC excitation-zoomed in waveform Figure 5-5 shows the primary side current and the flux waveform, the red line represents the primary side current and the green line represents the flux linkage. It can be seen that the primary current has a 'two-step function' waveform, and the flux has a 'one-step function' waveform. In order to conveniently explain its behaviour, the waveform of the current is divided into three stages as indicated in Figure 5-5. Figure 5-5 (b) shows that the primary side current waveform of Figure 5-5 (a) is separated into three parts and each part is zoomed. Each stage is named in accordance with its own property. However, it is not quantificational defined so there are no definite boundaries between the two adjacent stages. It can be seen in Figure 5-5 (b) that, the step-response stage is the first stage that the primary current has experienced under the GIC. Because the circuit is structured as the inductance and resistance, from the fundamentals of electric circuits; it is known that the behaviour of the primary current would start as the step-response-like. The pseudo-flat stage comes after the step-response stage; and the waveform looks flat in Figure 5-5 (a), but when it is zoomed in, it is in fact not flat. The saturation stage comes after the pseudo-flat stage; and the current is increased quickly and then stabilised at this stage. This is mainly due to the saturation characteristics of the non-linear inductance of the transformer core. 145 Chapter 5 GIC magnetic and electrical circuit modelling The equivalent circuit of the whole circuit can be represented in Figure 5-6 which can help to understand the “two-step function” waveform of the primary current. Figure 5-6 Equivalent circuit of the simulation model The secondary delta winding impedance is referred to the primary side and paralleled with Rc and Lc. The equivalent circuit works as long as the transformer is working properly. It means that the current flowing into the transformer core, i.e. the non-linear inductance in this case must vary with real time to make sure the secondary winding impedance can be seen by the whole circuit. The beginning of the supply DC only voltage which is the step-response stage; a current is produced and tends to approach the first stable DC current value in the transformer core non-saturated situation. However, due to the effect of the inductance, it takes time for the current to grow from zero to a stable value. During this stage, the transformer core is working at the linear region and the inductance and resistance of the core both have with large values compared with the winding inductance and resistance, and also as the core impedance is parallel with the secondary winding impedance, the core impedance can then be omitted. The equivalent circuit can therefore be simplified as shown in Figure 5-7. Figure 5-7 Simplified equivalent circuit at step-response stage in YNd connection Once the circuit is determined, the time constant and the final value for the step response can be calculated by using (5.6). 146 Chapter 5 GIC magnetic and electrical circuit modelling Vo ( Rp.w Rs.w )* i ( Lp.w Ls.w ) di dt (5.6) By solving the differential equation above, the current can be obtained as, R p . w Rs . w *t Vo L L i *(1 e p . w s . w ) R p.w Rs.w (5.7) Then the time constant and the final stable value are calculated as, t io Lp.w Ls.w Rp.w Rs.w 0.072H 0.2371s 0.301 Vo 10V 16.6 A Rp.w Rs.w 2*0.301 (5.8) (5.9) A comparison between the theoretical calculations with the simulation results is shown in Figure 5-8. The simulation results show that the final stable value is 16.6 A and the time constant is 0.2371 s, which coincides with the calculation values. As a final point during the step-response stage, only the winding resistances would influence the results, Current(A) and the transformer core impedance can be ignored. Io=16.6A T=0.2371s I=(1 - e-1)Io=10.49A Time(s) Figure 5-8 Time constant and the final value of the step response current For the second stage which is the pseudo-flat stage, it can be seen that the primary side current has changed slightly. As long as there is some voltage drop in the core, there will be a current flowing through the core resistance and inductance, the secondary delta 147 Chapter 5 GIC magnetic and electrical circuit modelling connected winding impedance still needs to be taken into account as the transformer still works and follows the fundamental theory. Due to the DC voltage drop on the transformer core which is around a half of the source voltage, the flux is accumulated in the transformer core. As we know, for the single phase transformer all the DC flux would be circulated inside of the core. In addition, with the DC flux growing, the working point of the non-linearity of the inductance gradually shifts up and approaches the knee area. In this process, the value of the non-linear inductance decreases slowly and the current increases slightly. Consequently, the primary current, as the sum of the secondary current, the core resistance current and core inductance current, increases slightly. Figure 5-9 indicates the variation of the current of the non-linear inductance and the primary current under its influence. Core current Current(A) Current(A) Primary current Time(s) Figure 5-9 Primary current and core current at the pseudo-flat stage It can be seen that during this stage both the primary and non-linear inductance currents have changed. Therefore, the change makes sure that the transformer is still working properly; because the flux in the core also varies by the time the induced voltage appears in the secondary side of the transformer. At the end of pseudo-flat stage, the flux reaches the knee area and the value of the non-inductance starts to change swiftly. 148 Chapter 5 GIC magnetic and electrical circuit modelling Following the pseudo-flat stage is the saturation stage. It starts at the flux just stepping into the knee area. As the value of the non-linear inductance changes very swiftly from a large value to a very small value, the distribution of the DC source voltage between the primary winding and the core also changes very fast. Even though the voltage drop on the core decreases with the decrease of the value of the non-linear inductance, the core flux keeps accumulating until the flux leaves the knee area and goes into the saturation region, where the value of the non-linear inductance can be considered as zero and the voltage drop on the core falls to zero. As a result, the transformer does not transform voltage anymore and tends to be short circuited in an ideal situation. From then on, the system becomes stabile and the primary current does not change anymore. The stabilised primary current is only controlled by the primary winding resistance as it is the only component that the DC source is able to see. So the final current can be calculated as istable Vo 10V 33.22 A Rp.w 0.301 (5.10) The simulation result which is shown in Figure 5-10 is well matched with the calculation result in (4-10). Current(A) I = 33.217A Time(s) Figure 5-10 Final stable value of the primary current 149 Chapter 5 GIC magnetic and electrical circuit modelling As the flux is totally contributed by the DC voltage source, it can be calculated by using the formula: E d 0 , E is the voltage drop on the transformer core which results in the dt total flux accumulated by the DC source. Assuming that the 110% rated voltage can saturate the transformer core, and then the saturation flux can be calculated as s 110%* ( 2 0 Vrated sin t) dt . 3 The time for the saturation of the core and also for the primary current to become stabile can be approximately calculated as t s . In this case the saturation time is 75.5 s. E The simulation results are shown in Figure 5-11 which include the flux linkage and the primary current waveforms. It can be seen that the saturation time is 82.4 s which is a little bit greater than the theoretically calculated result. t = 82.4s Flux(Wb) Current(A) Primary current Core flux Time(s) Figure 5-11 Core flux and primary current The difference between the simulation results and the calculation results are mainly due to two reasons; the first is that the knee area is simplified as the cross point of the two straight lines, one represents the linear region and the other saturation region; and the second is that the voltage drop on the transformer core is assumed as a constant value before the transformer is saturated. In the calculation, the flux is approximated to accumulate a consistent speed even in the knee area, but the growing speed of flux in the knee area is actually slower. 150 Chapter 5 GIC magnetic and electrical circuit modelling 5.2.3 Winding connection influence For three single-phase transformers which are connected as YNy, it can be seen that there is no mutual coupling between any of them, and the zero sequence current cannot be passed to the secondary side windings. So a single phase model can be used to represent the situation of the three single-phase transformers (transformers bank). Therefore the simulation of DC voltage supply is carried out by using the model which is shown in Figure 5-12. Figure 5-12 Simplified three single-phase transformers model in ATPDraw The simulation result is shown in Figure 5-13. It can be seen that the step-response stage disappears and the other two stages remain. The primary current stabilises when the core flux stops growing and reaches saturation. The saturation time is around 42 s which is half the saturation time of the YNd three single-phase transformers bank (82.4 t = 42s Primary current Flux(Wb) Current(A) s). Core flux Time(s) Figure 5-13 Core flux and primary current in the simulation for YNy three single-phase transformers bank Since the primary winding impedance in series with the core impedance is smaller than the core impedance, almost all of the DC voltage would drop onto the core impedance until the core is saturated and behaves as short-circuited. In addition, the step response 151 Chapter 5 GIC magnetic and electrical circuit modelling should still exist but the total system inductance is the winding plus the core inductances which are equal to a large value, then the increasing time of the current is too long to be seen. Figure 5-14 shows the simplified equivalent circuit at the stepresponse stage in YNy connection. Figure 5-14 Simplified equivalent circuit at step-response stage for YNy connection Before the first stabile point appears, the core has already been saturated and the current would rise again to reach the final stabile point; so the step response would not be observed in this case. Also, almost all of the supplied voltage drops onto the core inductance instead of half the voltage as in the YNd case, the flux accumulating speed doubles and the time for saturation is halved compared with the YNd connected transformer. To conclude, the primary current presents a ‘single-step function’ waveform in the YNy connection situation instead of a ‘two-step function’ waveform as in the YNd connection. Since the step-response stage is not observed, the pseudo-flat stage and the saturation stage show up; however the saturation time will be approximately half that in the simulation for the YNd three single-phase transformers bank. For the three single-phase transformers bank, the key parameters which influence the transformer behaviour under the GIC events include the level of DC voltage supply, the value of winding resistance, the value of winding inductance and the non-linear characteristics of the core. 5.2.4 Transformer core characteristic influence From the previous section, it can be seen that the core characteristics can influence the results. Therefore the core characteristics, which are the non-linear inductance of the core, are varied so that we can understand its influence. The single phase transformer model in Figure 5-3 has been used for the simulation studies. The resistance of 0.5 Ω and inductance of 100 mH added at the primary side, which is between the DC voltage 152 Chapter 5 GIC magnetic and electrical circuit modelling source and the transformer, represent the system’s resistance and inductance. The 10 V DC voltage is supplied as the source. 5.2.4.1 Forward and backward shifting The λ-I curve of the non-linear inductance is modified by changing the non-linear characteristics settings. The λ-I curve is defined by 31 flux/current points, and it can be modified by changing the current value of each point with the corresponding flux value maintained. In this way, the maximum flux that the core inductance can reach is maintained while the curve is shifted backward by reducing the current values or shifted forwards by increasing them. This modification is to simulate different materials which are used to build the transformer core. In the simulations, two extra λ-I curves are generated based on the original one. Figure Flux(Wb) 5-15 shows two generated curves and the original λ-I curve. (a) (b) Current(A) Figure 5-15 λ-I curves (a): Three curves in one figure (b): Knee areas of three curves The original one is given as the green line, the backward shifted one is given as the red line and the forward shifted one is given as the blue line. The modifications attempt to represent different situations; i.e. the backward shifted curve represents the easiest case for the core to saturate, because it needs the least current to reach the maximum flux. By contrast the forward shifted curve is the hardest to go into saturation since it requires the most current. Also, the backward shifted core curve has the sharpest knee area and the forward shifted curve has the flattest knee area. 153 Chapter 5 GIC magnetic and electrical circuit modelling Figure 5-16 shows the simulation results for three identical models with three different Current(A) core curves. Time(s) Figure 5-16 Simulation results for models with different core curves Simulation results show that the modification of the core curve, in the form of forward and backward shifting, does not influence the step-response stage and the early part of the pseudo-flat stage. The only influence made by the core curve is in the later part of the pseudo-flat and the step changing. This is mainly because during the time when the transformer core is working at the knee area, the knee areas of these three curves are different. It can be seen that the steeper the knee area, the more quickly the primary current rises. Due to the fact that the maximum flux is not changed, the saturation times in different cases are the same. 5.2.4.2 Changing of slope of the saturation part The purpose of the modification of the characteristics of the λ-I curve is to simulate the effects of different materials. By fixing the linear and the knee region of the curve, and only varying the final slope of the saturation region, it can be considered that this is to simulate the different core structures. The final slope of the characteristics represents air core inductance, which is mainly determined by the structure inside the transformer. For the 120% curve, the maximum value of flux is set as 120% of the max value in the original curve, thus the slope of its saturation region is roughly 8.15 Wb per ampere. For the 110% curve, the maximum value of flux is set as 110% of the max value in the original curve, and the resultant slope of the saturation region is around 4.2 Wb per ampere. Figure 5-17 shows two generated curves and the original λ-I curves. The original one is given as the blue line; the upward shifted 110% one is given as the green line and the upward shifted 120% one is given as the red line. 154 Flux(Wb) Chapter 5 GIC magnetic and electrical circuit modelling Current(A) Figure 5-17 Three curves for upward and downward shifting In Figure 5-18, it can be seen that the saturation time of each result is different from one another. The more the saturation region of the core curve shifts upwards, the longer time it takes the transformer to be saturated; and the longer the rising time of the second step is maintained. By changing the slope of the saturation region of the core curve, not only the maximum flux at a certain level of current is changed, the way of the change of core inductance is also changed. After the core gets into saturation, the voltage dropping on the core depends on the core inductance. If the core inductance turns zero ideally after saturation, it can be considered that no voltage is dropped on the core and the flux accumulation is stopped. In this case, the saturation time is the total time taken by the 146.8s 182.5s 286.9s Flux(Wb) Current(A) DC flux accumulation to reach the saturated core flux. Time(s) Figure 5-18 Simulation results for models with different core curves (a): Primary current (b): Flux However, with the change of the slope of the saturation region of the core curve, the voltage drop on the core is no longer zero but a very small value, which leads to a very slow rise of the flux accumulation after saturation. 155 Chapter 5 GIC magnetic and electrical circuit modelling For the investigation above, it can be known that the non-linear slope and the knee area of the B-H curve would influence the second step response for the YNd, and the saturation time for both the YNd and YNy connection transformers. 5.2.5 Network parameter influence In terms of the influences of network parameters for GIC events or DC bias, the single phase transformer model displayed in Figure 5-3 is used for the simulation investigation. The simulations are carried out as the DC voltage supplying the whole circuit, like before only varies the system resistance and inductance. Resistance is added in series between the DC source and the impedance of the primary winding of the transformer. The DC supplied voltage is still set as 10 V. Figure 5-19 A system resistance added in circuit with transformer model The simulation and calculation results are recorded and presented in Table 5-4. In the table, Sim means the simulation results, and the Cal means the calculation results by using the equations introduced in the early part of the chapter. The ‘two-step function’ waveform can be determined by the time constant of the rise at the step-response stage, the stable value after the step response, the saturation time and the final stabilised current. Table 5-4 Impacts of system resistances on transformer performance under GIC or DC bias Branch Resistance (Ω) 0.1 0.5 1 Time constant (s) Sim Cal 0.204 0.203 0.13 0.13 0.089 0.089 First stable value (A) Sim Cal 14.25 14.25 9.08 9.07 6.242 6.242 156 Final stable value (A) Sim Cal 24.94 24.94 12.48 12.48 7.686 7.686 Saturation time (s) Sim Cal 94.77 88.06 144.4 138.3 209.8 201.1 Chapter 5 GIC magnetic and electrical circuit modelling As the system resistance is increased, the time constant of the step-response is decreased; the first stable value of current after the step-response stage; and then the final stable value of current is decreased as well. Only the saturation time is increased. Equation (5-8) shows that the time constant is determined by the inductance and resistance of the system. So the time constant becomes shorter when the branch resistance is increased. In addition, from (5-9) and (5-10), it can be seen that the primary side current is determined by the supplied DC voltage level and the total resistance in the system. When the total resistance in the system is increased, the supplied voltage is not changed, and then the current must be decreased. The saturation time is mainly determined by the voltage drop on the core. When adding a resistance connected with the core in series, then it will re-distribute the ratio of the voltage. The voltage on the core will be decreased, and then the saturation time will become longer. Similar to adding system resistance, a system inductance is added in series between the DC source and the impedance of the primary winding of the transformer. The DC voltage level is still set as 10 V. A fixed system resistance of 0.5 Ω is connected in order to accompany the system inductance in the simulation. Figure 5-20 A system inductance added in circuit with transformer model Table 5-5 shows the simulation results and calculation results. Table 5-5 Impacts of system inductances on transformer performance under GIC or DC bias Branch Inductance (mH) 50 100 200 Time constant (s) Sim 0.175 0.221 0.311 Cal 0.175 0.220 0.311 First stable value (A) Sim 9.078 9.078 9.078 Cal 9.076 9.076 9.076 Final stable value (A) Sim 12.48 12.48 12.48 Cal 12.48 12.48 12.48 Saturation time (s) Sim 144.4 144.4 144.4 Cal 138.3 138.3 138.3 From the results, it can be seen that the system inductance only affects the time constant of the step response which is mentioned in (5-8). 157 Chapter 5 GIC magnetic and electrical circuit modelling In the same way as before, with two parameters added to the circuit, the shunt capacitance is added to the circuit. In the circuit, 0.5 Ω system resistance and 100 mH system inductance are added at the primary side and a shunt capacitance with a value of 100 µF is added between the system impedance and the winding impedance. The Current(A) Flux(Wb) Current(A) waveforms of the primary current and flux linkage are displayed in Figure 5-21. Time(s) Figure 5-21 Impacts of the shunt capacitance The overall shapes of the primary current and flux linkage waveform are the same as those simulated without the shunt capacitance. Even the key features including the stepresponse time constant, the step-response stable value, the saturation time and the final stable value do not change with or without the shunt capacitance. However, the existence of the shunt capacitance produces some high frequency components due to its resonance with the system inductance. 5.2.6 Simulation of AC & DC supply From the last section, it can be seen that the three single-phase transformers bank can be represented as a single phase transformer in the case of DC supply only. However, a single-phase model cannot represent three single-phase transformers bank in the AC and DC mixed supplied situation. A YNd connected transformer bank is constructed by using a three single-phase transformer model. There are two sources in the model, one is the AC supplied voltage at 132 kV and the other is a 10 V DC voltage which is supplied from the neutral of the primary side Y connection winding to simulate GIC event or DC bias. Large resistances are connected as load to simulate the no load condition. The simulation model is shown in Figure 5-22. 158 Chapter 5 GIC magnetic and electrical circuit modelling Figure 5-22 Three single-phase transformers bank in YNd connection System resistance and inductance are set as 1.376 Ohms and 24.968 mH which are obtained from one of the 132 kV busbar database provided by Electrical Northwest (ENW). As mentioned before, the DC voltage supplied to the single phase transformer model is to simulate the YNd three single-phase transformers bank and results show that the primary current displays a ‘two-step function’ waveform, which includes the stepresponse stage, pseudo-flat stage and the saturation stage. When the DC voltage is supplied in the neutral of the primary star in the AC powered YNd single-phase transformers bank, the primary current has the same pattern of waveform, with the sinusoidal waveform integrated. This is shown in Figure 5-23. 159 Current(A) Chapter 5 GIC magnetic and electrical circuit modelling (a) (b) Current(A) Time(s) (c) (d) Time(s) Figure 5-23 Simulation results for Phase A (a): Primary current (b): Step-response of primary current (c): Magnetising current (d): Current referred from secondary winding It can be seen that the waveforms are following the supplied AC source, and the oscillation content in the waveforms is of 50 Hz. Figure 5-24 compares the saturated part of the primary current, magnetising current and secondary winding current referred to the primary side. It can be seen that the delta connected secondary windings influence the primary current because the third order harmonic current flows into the delta connected loop. Due to the symmetry of the three phase system, the current of each phase behaves similarly; therefore only phase A is displayed. Current(A) Primary Current Magnetizing current Delta winding current referred to primary side Time(s) Figure 5-24 Saturated part of primary current, magnetising current and secondary delta connected winding current referred to primary side 160 Chapter 5 GIC magnetic and electrical circuit modelling At the very beginning, before the core is saturated, as the secondary delta winding impedance can be seen from the primary side, the magnetising current is relatively small because of the large core impedance and therefore the primary current is in sine wave. With the flux accumulating, the core working point goes into the knee region and the magnetising current roars up to a large value, so does the primary current. Then the core is saturated and the magnetising current stabilises. At this moment, the primary current contains bi-polar pulses contributed by the magnetising current and the third harmonic current from the secondary delta connected windings as shown in Figure 5-24. When an AC source is present, the saturation time is shortened. Comparing the supplied DC only case and this case where GIC effects on the AC system are simulated, although the accumulating speed of the flux remains the same, the additional AC voltage peak pushes the flux closer to the saturation region, so the time spent on reaching the saturation is much shorter in the real case of GIC effect. The AC voltage source also brings the over-current in the saturation stage due to the saturation of the core. As in the power system, the voltage level of the system is almost fixed around the rated voltage but the GIC can be varied within a wide range from a few volts to hundreds of volts, how different levels of GIC affect the value of the stable peak of the saturation current becomes an interesting and important topic. A series of simulations have been done to explore the relationship between the DC supply level and the final stable peak value of the primary current after saturation. The results are shown in Table 5-6. Table 5-6 Relationship between the supplied DC level and the final peak current value Supplied DC voltage (V) Final peak primary current (A) Final peak magnetising current (A) 1 12.644 15.198 5 46.172 55.057 10 75.387 89 20 121.83 142.11 Larger DC levels lead to larger final values for the primary current drawn from the system. Also, the final peak value difference between the primary current and the magnetising current increases with the DC supply level. This can be explained as the larger the DC voltage supply, the larger the current will flow in the secondary delta connected loop. In reality, a transformer or a system grid is often connected with the load, which is the function of the grid to transfer the energy. Consequently, whether the load would influence the GIC effects would become an interesting and important topic to study. RL 161 Chapter 5 GIC magnetic and electrical circuit modelling loads (with the power factor of 0.8 lagging) are added onto the YNd three single-phase transformers bank to investigate the effects of load on the GIC effect of transformer with DC supply at the neutral of the primary-side star connected windings. The simulation model displayed in Figure 5-22 is used by varying the load. Simulations with 100%, 70%, 50%, 30% and 10% loads respectively are conducted. Key parameters of the primary current including the stable value of the step response, the saturation time and the final peak value are recorded which are shown in Table 5-7. Table 5-7 Load effects on GIC performance of the YNd single phase transformer banks Load (%) 100 70 50 30 10 No load Stable value of the step response (A) 5 5.02 5.02 5.02 5.02 5.02 Saturation time (s) Saturated magnetising current peak value (A) 59 58 58 57 56 55 88.64 88.73 88.70 88.86 88.97 88.90 Saturated primary current peak value(A) 184.70 149.03 127.59 107.82 86.14 75.40 From the data in Table 5-7, the stable current value of the step response is approximately the same as 5 A, which is independent of the load. Loads have little influence on the saturation time, although the saturation time increases slightly with the increase of load. The saturation time is mainly decided by the DC supply level. The YNy connected three single-phase transformers bank is built for the comparison with the YNd connection. There are two sources of the model, one is the AC supplied voltage at 132 kV; and the other is a 10 V DC voltage which is supplied from the neutral of the primary side Y connection winding to simulate GIC event or DC bias. Large resistances are connected as load to simulate the no load condition. The simulation model is shown in Figure 5-25. 162 Chapter 5 GIC magnetic and electrical circuit modelling Figure 5-25 YNy single phase transformer bank under no load condition According to the previous simulations, when a DC source supplies a single phase transformer, the primary current presents a ‘one-step function’ waveform, which contains only the pseudo-flat stage and saturation stage. When an AC source is plugged in, although the current turns sinusoidal, the envelope of the waveform will still exhibit the ‘one-step function’ shape which is the same as the case where only DC is supplied. However, the saturation of the core will result in overcurrent, thus the stabilised peak value of the current can be very large. The simulation results are shown in Figure 5-26. 163 Current(A) Chapter 5 GIC magnetic and electrical circuit modelling (a) (b) Current(A) Time(s) (c) (d) Time(s) Figure 5-26 Simulation results for Phase A (a): Primary current (b): Magnetising current (c): Starting moment (d): Saturation moment Similar to the case of DC supply only, the primary current presents a ‘one-step function’ envelope. The primary current is comprised of the magnetising current and the current flowing through the core resistance. At the very beginning, the primary current is so small and it is a sine wave. With the flux accumulating, the working point of the core biases and goes into knee area and the magnetising current roars up to a large value, so does the primary current. Then the core is saturated and the magnetising current is stabilised. The saturation time of the primary current is shortened for the case of GIC effect. It is because the AC peak brings the flux closer to saturation and so less time is needed for the accumulation of DC flux to bias the working point of the core reach saturation. Simulations investigating the relationship between the DC levels and the peaks of final current are performed and the results are shown in Table 5-8. Table 5-8 Relationship between the supplied DC level and the final peak current value Supplied DC voltage (V) Final peak primary current (A) Final peak magnetising current (A) 1 14.79 14.79 164 5 52.79 52.79 10 86.28 86.26 20 137.64 137.64 Chapter 5 GIC magnetic and electrical circuit modelling It can be seen that, the stabilised peak value of the primary current is equal to the saturated magnetising current peak value, which indicates that the primary current peak values are decided by the magnetising current after saturation. This result is different from that of the case of the YNd three single-phase transformers bank, since no current flows in the secondary side. The peak value of the magnetising current increases with the growth of the supplied DC level, as a larger supplied DC may bring the core into deeper saturation. For the load influence, Table 5-9 shows the simulation results by varying the load percentage. Due to the fact that there is no step-response in the YNy connection, then there are only three parameters recorded, i.e. saturation time, saturated magnetising current peak value and saturated primary current peak value. Table 5-9 Load effects for the YNy single phase transformers bank Load (%) 100 70 50 30 10 No load Saturation time (s) 16 15 14 14 14 15 Saturated magnetising current peak value (A) 84.65 84.64 85.28 85.87 84.87 86.23 Saturated primary current peak value(A) 467.19 344.78 255.58 185.72 118.61 86.26 Both the saturation time and the magnetising current peak value can be considered to be independent of the load. 5.3 Case 2: Sensitivity of transformer core structure In the last section, the influence of the winding connection, core characteristic and network parameters were discussed by using three single-phase lumped-parameter transformer models. Supply the DC only and DC mixed with AC are both used for the simulation studies. In this section, the influences of core structures or transformer GIC performance will be discussed which include three-limb and five-limb transformers with the three singlephase transformers bank acting as the reference. 165 Chapter 5 GIC magnetic and electrical circuit modelling 5.3.1 Comparison between YNd connected three single-phase transformers bank and three-phase three-limb transformer As far as the transformer structure is concerned, the main difference between the three single-phase transformers bank and the three-phase three-limb transformer is that there is flux coupling among phases by yoke in a three-limb transformer. In addition, there’s no DC flux passing path in a three-limb transformer. The simulation was carried out by using the same condition as before which is the supply DC voltage as 10 V. The comparison of the primary side current waveforms between a three-limb transformer and three single-phase transformers bank are shown in Current(A) Figure 5-27. Transformers bank 3-leg transformer Current(A) Current(A) Time(s) Time(s) Figure 5-27 Comparison between YNd connected 3 single phase transformers bank and three-phase three-limb transformer The top figure shows the whole waveforms of primary side current of the two different core structure transformers; and the bottom two figures show the step-response stage and the final stage. It can be seen that at the step-response stage and the final stage these two different core structure transformers have slightly different responses. 166 Chapter 5 GIC magnetic and electrical circuit modelling Table 5-10 shows the key parameters of the comparison between the transformers bank and the three-phase three-limb transformer. Table 5-10 Comparison between YNd connected transformers bank and three-phase three-limb transformer Parameters Time Constant (s) Stable value of the step response (A) A B C B C Saturated primary current peak value(A) A B C 32 32 259 259 259 75 75 220 220 220 Saturation Time (s) Phases A B C A Transformers 0.24 0.24 0.24 16.6 16.6 16.6 32 bank Three-limb 0.15 0.15 0.15 20.2 20.2 20.2 75 transformer It can be seen from Figure 5-27 and Table 5-10, the time constant of the step-response part is different; the three-phase transformer has a shorter time constant, a higher stable value of current of the step-response; also the saturation time is longer; and the final current value is higher than the three single-phase transformers bank. The zero sequence core impedances of the two transformers are different, and the zero sequence core impedance is connected in parallel with the positive sequence core impedance and the impedance of secondary delta connected windings. The system equivalent resistance and inductance at the step response stage and pseudo flat stage is decreased; as a result, in the case of three-limb transformer, the step response stable value is increased and the time constant of the step response is decreased. As far as the magnetic field is concerned, in the three single-phase transformers bank, each phase has its own core which has high permeability and provides low reluctance path for the flux passing through, including positive, negative and zero sequence flux. Thus there is no flux coupling among phases, the magnetic flux of each single phase transformer is considered to be inside the core only. However, for the three-phase threelimb transformer, there is no low reluctance path for DC flux to pass, the only way for the DC flux to pass through is to leak out of the core and go through the winding, oil, tank and so on. However, those materials have low permeability and thus high reluctance. When the same level of DC voltage is supplied into the transformer via neutral, the high reluctance loop is harder for the DC flux to be accumulated in the transformer core; then it is harder for the three-limb transformer to be saturated therefore the three single-phase transformers bank. 167 Chapter 5 GIC magnetic and electrical circuit modelling As far as the electrical circuit is concerned, the zero sequence impedance is the main parameter which influences the DC bias or GIC events. The zero sequence impedance is varied so that its influence on the no-load primary current can be investigated. The DC only voltage is supplied into the transformer model. Figure 5-28 shows the comparative results for different levels of zero-sequence impedances. 114 s Current(A) 88.2 s 16.6 A 20.2 A 33.2 A 33.2 A (b) (a) Time(s) Figure 5-28 Zero sequence effects on the no load primary current of the YNd three-limb transformer (a) infinity zero sequence impedance (b) default zero sequence impedance It can be seen that, when the zero sequence is set as infinity, the zero sequence branch parallel with core branch turns to be open circuit. Then the time constant, the stable value of the step response stage, the saturation time and the stable value of saturated current are determined by the supply DC level and the transformer winding impedance. The default setting of zero sequence impedance gives and . As the zero sequence impedance is paralleled with the core branch, its value would influence the voltage drop on the core and therefore the saturation time is changed by the zero sequence impedance. After the core is saturated, zero sequence core impedance is short circuited as a result; its existence makes no difference to the final value of the current. As no DC flux leaks out of the core in the single phase transformer banks, zero sequence core impedance is the same as the core impedance for the single phase transformers bank before the core is saturated, which is exactly the same as setting the zero sequence impedance as infinity in the three-phase three-limb transformer. Zero sequence impedance is set as the default value in the three-limb transformer. The comparison between the simulation results for the transformers bank and the three-limb transformer with the same AC and DC supply agrees with the prediction. 168 Chapter 5 GIC magnetic and electrical circuit modelling 5.3.2 Comparison between YNy connected three single-phase transformers bank and three-phase three-limb transformer The same simulation investigation is carried out on the YNy connected transformer model. Figure 5-29 shows the comparison results between the transformer banks and the three-limb transformer. The Y-axis on the left side is for the transformer banks; and the Current(A) Y-axis on the right side is for the three-limb transformer. Transformers bank 3-leg transformer Current(A) Current(A) Time(s) Time(s) Figure 5-29 Comparison between YNy connected 3 single phase transformers bank and three-phase three-limb transformer It can be seen that a ‘one-step function’ waveform occurs for the primary current of the transformer banks, while the current of three-limb transformer has a ‘two-step function’ waveform due to the zero sequence core impedance in parallel with the transformer core. The current rises much sooner for the transformers bank because more DC voltage would be dropped on the core which means the accumulating speed of the flux is higher than that in the three-limb transformer. The stable step response current value for the three-limb transformer is 11.7 A. Table 5-11 shows almost all of the key parameter values. 169 Chapter 5 GIC magnetic and electrical circuit modelling Table 5-11 Comparison between YNd connected transformers bank and three-phase three-limb transformer A B C Saturated primary current peak value(A) A B C 16 16 16 286 286 286 0.15 0.15 0.15 11.7 11.7 11.7 55 55 55 176 176 176 Parameters Phases Transformer bank Three-limb transformer Stable value of the step response (A) A B C Time Constant (s) A B C / / / / / / Saturation Time (s) It can be seen that both of the two transformers under YNy connection are saturated earlier as compared with the YNd connection. To understand the influence of the zero sequence core impedance in the YNy three-limb transformer, the DC only voltage is supplied and the zero sequence core impedances of the transformer are varied. The simulation results are shown in Figure 5-30. 60 s 45 s 33.2 A Current(A) 33.2 A (a) (b) Time(s) 70 s Current(A) 33.2 A (c) Time(s) Figure 5-30 Zero sequence effects on the no load primary current of the YNy three-phase threelimb transformer (a) infinity zero sequence impedance (b) zero sequence impedance between infinity and default value (c) default zero sequence impedance It can be seen that the step response stage cannot be observed as the time constant turns to be infinity when zero sequence core impedance is set as infinity, due to the fact that the transformer core impedance is in series with the primary winding impedance in the circuit. The pseudo-flat stage and the saturation stage still exist and the saturation time and the final current value can be calculated. 170 Chapter 5 GIC magnetic and electrical circuit modelling With the zero sequence core impedance is decreased from the infinity to a definite value, the time constant of the step response stage gradually drops, thus the beginning part of the waveform of the primary current rises gradually as shown in Figure 5-30 (b). And the waveform is similar to one of the experimental results published by P.Price [70]. Decreasing the zero sequence core impedance down to the default value, the simulation results are shown in Figure 5-30 (c). The ‘two-step function’ waveform is shown again. As the zero sequence core impedance is decreased, the saturation time is increased. 5.3.3 Five-limb transformer The five-limb transformer core is different from the three-limb transformer core and the single phase transformer core as well. First, there is a loop on the core for DC flux passing through which is similar to the single phase transformer core; second, there is coupling among phases via the yoke of core which is similar to the three-limb transformer core. So the five-limb transformer has some combined features of the other two transformer core structures. The response of the five-limb transformer to GIC is investigated in the following by using one of several existing transformers working in the National Grid network. The transformer is a 400/275/13 kV, 1000 MVA, YNad winding connection. Table 5-12 shows the basic information of the transformer model applied in this simulation. Table 5-12 Basic information and test data of the three-phase five-limb transformer Short Circuit Test Data Voltage Level Power Base Primary: 400 kV Secondary: 275kV Tertiary: 13kV HV/LV @1000MVA HV/T @60MVA LV/T @60MVA Open Circuit Test Data No Load Average No Load Voltage Current Losses (%) (A) (kW) Impedance (%) Losses (kW) 16.78 1383 90 6.177 96.3 7.29 71.9 100 13.15 127.9 5.97 77.3 110 55.433 175.3 In accordance with the test data and the basic information, a five-limb hybrid transformer model is built for the simulation studies. In the circuit, there is a three-phase 400 kV AC source connected with the transformer and 100 V DC voltage supplied from the neutral point of the primary side star connected windings into the transformer. No 171 Chapter 5 GIC magnetic and electrical circuit modelling loads are connected at the secondary side. The simulation results of the primary side Current(A) current are shown in Figure 5-31. Current(A) Time(s) Time(s) Figure 5-31 Primary side current with AC and DC supply It can be seen that the waveform is neither ‘one-step function’ nor a ‘two-step function’ waveform. It is shown as a ‘three-step function’ waveform. Then the simulations of DC supply only are carried out to try so that we can understand the response of the five- Current(A) limb transformer. The simulation results are shown in Figure 5-32. Time(s) Figure 5-32 Primary side current with pure DC supply only 172 Chapter 5 GIC magnetic and electrical circuit modelling It can be seen that the primary side current is a ‘three-step function’ waveform. For the first two steps, their flat parts are not truly flat, since the current still actually increases but in a very slow slope. For the last step, the current is finally stabilised and is maintained at the same level. Compared with the ‘two-step function’ waveform of the primary side current of the YNd connected three-limb transformer, the ‘three-step function’ waveform of the YNad five-limb transformer has an extra step, and this is because the extra component forms the core structure, the side yoke. For the first step, it is as the same as the step-response controlled by delta winding, as was previously explained. However, in this step, the DC flux accumulates inside the core through the side yoke, which then has a different reluctance from the positive sequence core reluctance. For the second step, the whole DC flux continues to accumulate and flow through the side yoke, until the side yoke is saturated. The saturation of the side yoke causes the second rise of the primary current. After the side yoke is saturated, the DC flux cannot be absorbed any more into the side yoke so the only way for them is to leak out of the core and go into the oil and tank. In other words, the five-limb transformer tends to become a three-limb transformer after the side yoke is saturated. For the last step, DC flux further increases in the transformer core; the entire core goes into saturation. Then the total non-linear core inductance starts to decrease and the primary side current rises swiftly, which can be observed as the rise in the third step. After the entire core is fully saturated, the core inductance drops to a very small value which indicates that the short circuit and primary side current are finally stabilised. All the key parameters can be calculated by using the same method as previously done in this chapter. The calculation results are shown in Table 5-13. Table 5-13 Key parameters of the primary side current with pure DC voltage supply 31.3 A 54.3 A 200.78 A 0.195s 15.6s : The time constant of the step response : The time instant when the second rise starts : The time instant when the third rise starts : The time instant when the entire core is fully saturated : The stable value of the step response : The stable value after the side yoke is saturated : The stable value after the entire core is fully saturated 173 44s 90s Chapter 5 GIC magnetic and electrical circuit modelling Compared with the simulation results, the calculated , and match the simulation results very well; this verifies the explanation of the ‘three-step function’ waveform of the primary side current with pure DC voltage only for the three-winding YNad fivelimb transformer. The explanation is also suitable for the case of AC supply and Supplied DC as well. The waveform still follows the ‘three-step function’ as shown in Figure 5-31. The key parameters of the primary side current waveform are shown in Table 5-14. Table 5-14 Key parameters of the primary side current with AC&DC voltage supplied (A) 31.3 31.3 31.3 Phase A Phase B Phase C , , , , , (A) 54.3 54.3 54.3 , (A) 571.79 571.79 571.79 (s) 0.195 0.195 0.195 (s) 15.6 15.6 15.6 (s) 25.6 25.6 25.6 (s) 78 78 78 symbols follow the definition as in Table 5-13. Ipeak is the stable peak value after the entire core is fully saturated. and value in this table. Compared with the case of DC supply only, values are the RMS , , and have the same values as the DC level remains the same. It reflects that those parameters are really determined by the DC supply level in the five-limb transformer core. , and are determined by both of the levels of AC and DC supply. 5.3.3.1 Winding connection As we know, winding connections have several common types used for power transformers. There are two windings and three windings connection transformers. The original transformer used in the simulation is the YNad connection transformer. The investigation is carried out by varying the winding connection types which include YNyd (three-winding connection), YNy (two-winding) and YNd (two-winding). All other configurations remain the same, e. g. voltage level, power rating, short circuit test data, open circuit data and core structure. Pure DC voltage source is supplied in this simulation. Figure 5-33 shows the primary side current waveform for three types of connection. It can be seen that the ‘three-step function’ waveform is shown for the Yyd and YNd connection, except the YNy connection. The waveform of the YNy connection is only a ‘two-step function’; since there is no secondary side delta connected winding in the circuit in YNy connection. Therefore, the transformer core impedance needs to be taken 174 Chapter 5 GIC magnetic and electrical circuit modelling into account from the beginning; it increases the time constant of the step-response then causes the current value to keep a low value. It also shortens the time allowed for saturation. In addition, the final saturated stable value of the current is the lowest in the Current(A) Yyd connection due to the extra winding impedance. Yyd connection Current(A) Time(s) YNd connection YNy connection Time(s) Figure 5-33 Primary side current of Yyd, YNd and YNy connection transformer Comparing all the four types of winding connection, the final saturated current value of the YNad connected transformer is the lowest one, and the saturation time is the longest one. Table 5-15 shows the key parameters of the primary currents for all the four types of transformer winding connection. Table 5-15 Simulation results for the primary side current in all four type of connection YNad Yyd Yd Yy (A) 31.3 29.3 45.2 / (A) 54.3 212.4 530.8 270 (A) 200.8 433.6 903.8 903.8 (s) 0.195 0.18 0.39 / (s) 15.6 4.5 8.1 4.2 (s) 44 17 23.8 13.3 (s) 90 36 70 44 ‘Three-step function’ waveform still appears on the YNd connected transformer; while the primary side current of the YNy connected five-limb transformer has a ‘two-step function’ waveform. The first step response is missing in the YNy connection, also in the YNd connection, the stable value of the step response is half the final stable value. 175 Chapter 5 GIC magnetic and electrical circuit modelling In these YNd and YNy connected cases, the winding impedance is identical, the only difference is that the secondary winding impedance cannot be seen from the primary side when it is open circuited in the YNy connection; on the other hand it can be seen in the YNd connection due to the zero sequence component loop provided by the delta winding. The final values of the current are the same in both YNd and YNy connections as it is decided by the DC voltage level and the primary winding resistance. 5.3.3.2 Five-limb area ratio influence It can be seen that the ratio of the side yoke and main yoke would influence the flux distribution of the five-limb transformer core at the steady state which is mentioned in Chapter 4. In this section, the transient influence of the area-ratio on GIC performance will be discussed. The simulation was carried out by varying the ratio of the main yoke area and the side yoke area from 0.7/0.3 to 0.5/0.5, each 0.05 as a step and using the original connection of YNad as the transformer winding connection. The DC supply voltage is fixed as 100 V to investigate the different reactions for different area ratio. The simulation results are shown in Table 5-16. Table 5-16 Simulation results for main-side yoke area ratio modified Area Ratio Main /Side yoke 0.7/0.3 0.65/0.35 0.6/0.4 0.55/0.45 0.5/0.5 (A) 31.3 31.3 31.3 31.3 31.3 (A) 40.3 40.3 39.7 38.7 37 (A) 200.78 200.78 200.78 200.78 200.78 (s) (s) 0.195 7.1 0.195 8.9 0.195 9.9 0.195 10.7 0.195 12.5 (s) 40 40 40 40 40 A 130 130 130 140 165 (s) B 130 130 130 140 165 C 130 130 130 140 165 It can be seen that by reducing the main yoke area and side yoke area ratio to the area of the core limb, the side yoke becomes easier to saturate; thus the second rise of the primary side current comes earlier. In addition, the final saturation time is also reduced. Since the modification to the side yoke area may also affect the λ-I curve of each part of the core, the third step of the ‘three-step function’ waveform may be changed. The simulation results of the primary current waveforms are shown in Figure 5-34. 176 Current(A) Chapter 5 GIC magnetic and electrical circuit modelling Time(s) Figure 5-34 Primary side current waveform with main-side yoke area ratio modified It can be seen that the ‘three-step function’ waveform remains. Modifying the areas of the main yoke and side yoke has no impact on the primary side current of step-response and the final stabilised current value. They are decided by the DC voltage level and the transformer winding impedance. However, as mentioned before, reducing the side yoke area, would make it easier for the side yoke to be saturated, the second rise of the primary side current waveform would come earlier which is shown in Figure 5-34. Meanwhile, the zero sequence core impedance, which is parallel with the delta connected tertiary winding impedance, is increased; therefore the stable current value after the saturation of the side yoke is decreased since the overall resistance is increased. Figure 5-35 shows the side yoke and main limb λ-I curves with different main yoke/side yoke area ratio. Outer leg λ-I curve Flux(Wb) Inner leg λ-I curve Current(A) Figure 5-35 Side yoke and main limb λ-I curves with different main-side yoke area ratio 177 Chapter 5 GIC magnetic and electrical circuit modelling It can be seen that the change of the ratio of the main yoke and side yoke area would influence both of the side yoke and main limb λ-I curves. The left side figure represents the side yoke characteristics and the right side figure represents the main limb characteristic. As a result, the saturation characteristics would be changed as well. It would bring the difference to the second and third step waveforms. In addition, significant change on the main limb λ-I curve is observed when the main yoke/side yoke area ratio changes from 0.55/0.45 to 0.5/0.5. From the right side of the figure, it can be seen that, when it is further reduced, the maximum flux of the main limb increases and the knee area gets smoother and smoother. This is why the saturation time increases and the third rise of the waveform does not appear that steep. 5.3.3.3 Effects of the system impedance R & L Since the ‘three-step function’ waveform of the five-limb transformer is different from the other two types of transformer core structures, the system R and L are added at the primary side of the transformer so that the influence on the primary current or magnetising current of the transformer can be investigated. The simulation was carried out by only supplying 100 V DC voltage; no load is connected to the transformer, the primary side current is observed to investigate the effects of additional system R and L. The simulation was carried out by discussing the influence of the resistance and inductance separately. The first step is to vary the resistance value from 0.5 Ohm, 1 Ohm to 2 Ohm, and then the second step is to fix the resistance value as 0.5 Ohm and to vary the inductance value from 100 mH, 200 mH to 400 mH. The key parameter values of the simulation results are shown in Table 5-17 and Table 5-18. Table 5-17 Simulation results for the key parameters by varying system R R (Ω) 0.5 1 2 (A) 27 23.9 19.3 (A) 42.8 35.3 26 (A) 100.2 66.75 40 (s) 0.17 0.15 0.12 (s) 18 20.5 25.1 (s) 54 64.3 83.8 (s) 93 98 103 It can be seen that when the total primary side resistance is increased, the time constant of the step-response, the stable value after the step response and the final stable value of the ‘three-step function’ primary side current waveform are decreased. In addition, because of the growth of the equivalent primary side resistance, the DC voltage dropping on the core would be decreased, and then the DC flux would accumulate more slowly and would take more time for the side yoke and the entire core to saturate. As a 178 Chapter 5 GIC magnetic and electrical circuit modelling result, the time taken for the second and third rise to occur is lengthened and the total saturation time for the entire core is longer. Table 5-18 Simulation results for the key parameters by varying system L L(mH) 100 200 400 (A) 27 27 27 (A) 42.8 42.8 42.8 (A) 100.2 100.2 100.2 (s) 0.197 0.22 0.27 (s) 18 18 18 (s) 54 54 54 (s) 93 93 93 It can be seen that by varying the system L it would only influence the time constant of the step response. The time constant of the step-response is increased with the increase of the system L value, and the slower rising speed of the current after the DC supply is seen. 5.4 Summary In this chapter, the transformer core structure influence on the primary current or magnetising current under the DC bias or GIC events has been successfully identified by using simulation case studies. Based on the results analysis of the simulation cases, the effects of the winding connection, the core structure, and the network parameters on the magnetising currents of the transformers can be summarised as follows: 1. For the waveform of the primary side of the current, its step times are influenced by the winding connection, the core structure and the zero sequence core impedance. In short, the ‘one-step function’ waveform only appears for a single phase transformer with the YNy winding connection; the ‘two-step function’ waveform appears for a single phase transformer and a three-limb transformer and a five-limb transformer with a YNd winding connection; the ‘three-step function’ waveform appears for a five-limb transformer with three windings YNad or two windings YNd connection. 2. The three stages are defined in a ‘two-step function’ waveform, which are the step-response stage, the pseudo-flat stage and the saturation stage. The stepresponse stage only appears when there is low value impedance connected in parallel with the core impedance in the equivalent circuit. The durations of the pseudo-flat stage and the final saturation are controlled by the accumulating speed of the zero sequence DC flux which the DC voltage dropped on the core. 179 Chapter 5 GIC magnetic and electrical circuit modelling 3. Transformer winding impedance controls the behaviour of the primary side current. Winding impedance combined with DC supply level decides the time constant and the stable value of the step response. The system impedance gives the same effect as the winding impedance. Core saturation characteristics mainly control the saturation stage, including the speed of the rise and the time for the saturation. 4. The zero sequence impedance of the three-phase three-limb transformer is more complex than that of the three single-phase transformers bank. In a three-limb transformer, DC flux cannot find a return path inside of the core and has to leak out of the core and circulate through the oil and tank. The zero sequence impedance in the three-limb transformer affects the step response time constant and the stable value and also it impacts the saturation time by influencing the DC voltage drop on the transformer core. The experiments done by Tokyo Electrical Power show the same pattern as the simulation results in this chapter hence it confirms the above conclusion. [71] 5. Three-step waveform appears on the primary side current of the five-limb transformer. The cause of the first step function is the same as explained before the step response, the second step function is due to the saturation of side yoke, and the third step function is caused by the saturation of the entire core. 6. Reducing the side yoke area ratio makes the side yoke easier to saturate in a five-limb transformer. As a result, the second rise in the three-step function waveform becomes earlier and the stable value of the current is decreased. Modifying the side yoke area ratio also has some impact on the third rise of the waveform. 7. R, L loads connected at the secondary winding side have no influence on the severity of the GIC response of the transformers. 180 Chapter 6 Low frequency switching transient magnetic and electrical modelling Chapter 6 transient Low frequency switching magnetic and electrical modelling 6.1 Introduction In Chapter 5, the DC bias or GIC event has been simulated by using ATP/EMTP software; and the results have been discussed. All the parameters in the circuit have been examined including the network parameters, the winding connection and the core structure of transformer. In the UK distribution networks, a grid transformer tends to be operated by the circuit breaker in the upstream substation and a fair length of cable or overhead line is connected in between the upstream and the downstream substations. De-energising a transformer with a long cable connected to it can induce the occurrence of ferroresonant transients due to the interaction between the cable and the transformer. In this chapter, one of the low frequency transients will be discussed and the effects of parameters in circuit will be studied via ATP/EMTP simulation. Normally, the low frequency phenomena include inrush and ferroresonance as mentioned in the literature review; only the ferroresonant transient phenomenon associated with de-energisation operation in a UK distribution network will be investigated. 6.2 Distribution network layout In the UK, when the network was initially built in the 1960s, the cost of the circuit breaker was exceedingly high; and to save the capital cost of the power system network, a typical network is configured in such a way that a grid transformer in the downstream substation is to be operated by the circuit breaker in the upstream substation via a fair length of cable or overhead line. The typical network is shown in Figure 6-1. 181 Chapter 6 Low frequency switching transient magnetic and electrical modelling Upstream Circuit Breaker Disconnector Long Distance Cable/Overhead Upstream Line Substation Busbar Grid Transformer Grounding Transformer Downstream Circuit Breaker Short Distance Cable VT Downstream Busbar Figure 6-1 Typical UK distribution network diagram However, this kind of circuit configuration would usually be susceptible to ferroresonance occurrence, during the switching operations in distribution networks. When maintenance, system re-configuration or fault clearance on the network is needed, switching operations are carried out; switching a transformer with a long cable connected to it can be problematic due to the interaction between the cable capacitance and the transformer non-linear core; upon de-energising operations switching ferroresonant transients would occur. This type of transient was not specified in standard factory tests and therefore transformers cannot be tested before acceptance and commissioning. Depending on individual transformer design, some transformers may be able to withstand the ferroresonant transient and the associated energy dumped into them without causing localised overheating, whereas the others might not. [45] It is therefore of interests for a utility to understand the causes, the impacts and the mitigation measures of switching ferroresonant transients when de-energising a transformer, in order to maintain failure-free network operations or at least with a minimum rate of failure. The utility of Electricity North West first noticed the ferroresonant transients when deenergising one of the transformers in Preston East Substation during a system reinforcement project. During commissioning Preston East substation, a so called 'switching transient ferroresonance' problem was experienced when de-energising two 132/33 kV, 45/90 MVA grid transformers. The transformers are configured to be energised /de-energised by circuit breakers at Penwortham East substation via 11.5 km long 132 kV polymeric cables and an audible "clunk" noise can be heard from one of the transformers when it was de-energised. The same phenomenon happened on the Bloom Street Substation as well. This confirmed that ferroresonant transients are commonly associated with transformers in such a network configuration. Field experimental investigations were carried out, as 182 Chapter 6 Low frequency switching transient magnetic and electrical modelling well as recording voltage and current waveforms, acoustic sensors designed for partial discharge detection and location were used to pick up the audible noise in an attempt to pin-point the source location. During this investigative field test oil samples were taken before and after the tests for DGA analysis [12]. 6.3 Case 1: Bloom street substation circuit 6.3.1 Introduction of the circuit There are two transformers--GT1 and GT2 at Bloom Street Substation (BSS) which the layout of which is shown in Figure 6-2. Both are 132/33 kV, 45/90 MVA, 3 phases 50 Hz, ONAN/OFAF, YNd1 connection, transformers made by GEC Alstom Stafford in 1997 and installed in 1999. The upstream substation is South Manchester Substation (SMS); the 132 kV circuit breakers (CB) are installed in SMS and between SMS and BSS there are 9.5 km single-core XLPE cables connecting the transformers and circuit breakers. The red circles mark the circuit under study in Figure 6-2, which includes the CB and 132kV XLPE cable going out from SMS to BSS. Ground 9.5 km single-core XLPE cables South Manchester Substation (SMS) Bloom Street Substation (BSS) Figure 6-2 South Manchester Substation (SMS) and Bloom Street Substation (BSS) layout The relevant part of distribution network for de-energising a 132/33kV grid transformer includes: in the upstream substation busbar, circuit breaker, isolator and the cable and in 183 Chapter 6 Low frequency switching transient magnetic and electrical modelling the downstream substation isolator, grid transformer, auxiliary transformer, a short length cable, voltage transformer and circuit breaker. The circuit arrangement is given in Figure 6-3. SMS Grid Transformer T2 BSS AUX T2 Figure 6-3 Single line diagram of the circuit 6.3.2 Recorded transformer de-energisation voltage and current data The voltages and currents of the transformer were recorded via the protection VTs and CTs using a transient recorder, when the tests were carried out in Bloom Street Substation. The three-phase 132 kV line currents and 33 kV line voltages were recorded. The transient recorder has a sampling frequency fs = 12.8 kS/s which means that each cycle of the power frequency contains 256 sampling points. After de-energisation, the transformer voltage and current waveforms recorded were seen as oscillatory and transient in nature. The whole transient process lasts for less than 0.62 s. The voltage has a square like waveform, and the current oscillates between positive and negative spiky high magnitudes. 6.3.2.1 Type 1---Results of GT1 first switch-off operation The 33 kV CB was first opened to shed the load and after one to two minutes the 132 kV CB was opened to de-energise the no-load grid transformer, GT1. To aid comparisons among all the voltage and current waveforms, the same number of 50 Hz cycles prior to the voltage change is taken for plotting in all figures. Figure 6-4 shows the three line voltages at the 33 kV side of the transformer which are in phase with 132 kV side phase voltages (A phase, B phase and C phase). The whole process of switching ferroresonant transients lasts for less than 1 s. 184 Chapter 6 Low frequency switching transient magnetic and electrical modelling 4 5x10 4 A-B Voltage B-C Voltage C-A Voltage 4x10 4 3x10 4 Voltage (V) 2x10 4 1x10 0 4 -1x10 4 -2x10 4 -3x10 4 -4x10 4 -5x10 0.5 0.6 0.7 0.8 0.9 1.0 1.1 1.2 1.3 1.4 1.5 Time (s) Figure 6-4 Line voltages at transformer 33 kV terminals It can be seen that Figure 6-4 shows voltage waveforms change from a sin wave to a square wave after the CB is opened; the voltage waveform levels off as dc-like for 2-3 ms and due to flux linkage which is the integral of voltage by time, the flux linkage increases to the level of saturation, owing to the non-linear inductance characteristics of the core inductance would become small at the saturation region and the dc-like voltage will drop quickly to zero and then go to negative, the core reverses to the linear region and the voltage waveform levels off dc-like for some more milliseconds. It also shows that all three-phase voltages decay within a short time period around 0.62 s. Given the equivalent capacitance of the 9.5 km cable is 1.096 uF (see appendix) and the time constant for paralleled resistance and capacitance is given as RC , the estimated resistance value of the parallel resistor is around 100 kOhms. Figure 6-5 shows the 3-phase line currents at transformer 132 kV side. It shows that after CB opening the currents of three phases oscillate between positive and negative polarities and high magnitude spiky currents occur simultaneously with the rapid change of voltage polarities. When the core of the grid transformer works at the saturation region the currents suddenly increase in magnitude. Overall the currents also gradually decay due to the effect of resistive loss. 185 Chapter 6 Low frequency switching transient magnetic and electrical modelling 150 Phase A Phase B Phase C 100 Current (A) 50 0 -50 -100 -150 0.5 0.6 0.7 0.8 0.9 1.0 1.1 1.2 1.3 1.4 1.5 Time (s) Figure 6-5 Line currents at transformer 132 kV terminals Figure 6-6 and Figure 6-7 focus further on the short initiation period of ferroresonant transients and plot three-phase voltages and three-phase currents. On the current and voltage waveforms around t = 0.60 s, the changes of currents and voltages seem to happening simultaneously. Some high frequency components on the voltage waveforms near to t = 0.60 s can be vaguely seen and since the voltage waveforms were measured at the 33 kV side, and high frequencies are not easily transferred between HV and LV windings, this indicates that high frequency oscillations with stronger magnitudes may exist at 132 kV side phase voltages. 186 Chapter 6 Low frequency switching transient magnetic and electrical modelling 4 5x10 4 4x10 A-B Voltage B-C Voltage C-A Voltage 4 3x10 4 Voltage (V) 2x10 4 1x10 0 4 -1x10 4 -2x10 4 -3x10 4 -4x10 4 -5x10 0.584 0.588 0.592 0.596 0.600 0.604 0.608 0.612 0.616 0.620 0.624 Time (s) Figure 6-6 Line voltages at transformer 33 kV terminals – zoomed waveforms for 40 ms In Figure 6-6 when three-phase voltages are distorted from sin waves, they stay flat for around 3 ms before changing simultaneously. The yellow (green line) phase is near to the positive peak when ferroresonance occurs and the other two phases, red and blue are at/near to the half magnitude of the negative peak. When the voltages are in the rapid changing region, there are five gradients of slopes which can be seen in Figure 6-6 by circles. Since the voltage rapid changing region is the time when the core goes into saturation, the gradients mean that the core works at different parts of the B-H curve of the core. Figure 6-7 shows that before CB opening the current measured at the 132 kV side are magnetising currents with magnitude near to zero, not measurable by the protection CTs. After CB opening the currents of three-phase increase at the same time and with the same magnitude: the peak values are around 10 A and the frequencies are around 400 Hz, at or near to the time t =0.60 s. They behaved like zero sequence currents since secondary windings are delta connected. The large magnitude ferroresonant currents then follow and they start to move to different polarities for three phases. The currents take complicated patterns. It is assumed that this is due to mixing the components of zero sequence current and high magnitude spiky ferroresonant current. On each phase the maximum value of current can reach 90 A. 187 Chapter 6 Low frequency switching transient magnetic and electrical modelling 150 Phase A Phase B Phase C 100 Current (A) 50 0 -50 -100 -150 0.584 0.588 0.592 0.596 0.600 0.604 0.608 0.612 0.616 0.620 0.624 Time (s) Figure 6-7 Currents at transformer 132kV terminals – zoomed waveforms for 40 ms Figure 6-8 shows the voltages/currents of the transformer plotted in the same graph. The corresponding relationship between the current and voltage waveforms is shown: a higher magnitude current corresponds to the rapidly changing voltage; and the flat dclike voltage corresponds with the zero sequence current. 4 5x10 4 4x10 4 150 A-B Voltage B-C Voltage C-A Voltage 100 3x10 4 50 4 1x10 0 0 4 -1x10 -50 4 -2x10 Current (A) Voltage (V) 2x10 4 -3x10 -100 Phase A Phase B Phase C -150 4 -4x10 4 -5x10 0.584 0.588 0.592 0.596 0.600 0.604 0.608 0.612 0.616 0.620 0.624 Time (s) Figure 6-8 Voltages/currents of the transformer near to the initiation of ferroresonance 188 Chapter 6 Low frequency switching transient magnetic and electrical modelling 4 5x10 4 4x10 4 3x10 6 4.0x10 A-B Voltage B-C Voltage C-A Voltage 6 2.0x10 4 4 1x10 0 Flux (Wb) Voltage (V) 2x10 0.0 4 -1x10 4 -2x10 6 -2.0x10 4 -3x10 A-B Flux B-C Flux C-A Flux 4 -4x10 4 -5x10 0.58 0.59 0.60 0.61 0.62 0.63 6 -4.0x10 0.64 Time (s) Figure 6-9 Voltages/integrated fluxes of the transformer Figure 6-9 shows the relationship between the flux leakage in the core limb by integrating the 33 kV line voltage with the time and voltage of the 33 kV winding. When the transformer works at a steady state the flux is a pure sin wave. However after the CB is opened, the flux waveform is distorted and becomes larger than the maximum value of the steady state flux. This means that, after the switching operation, the core limb goes into saturation. The plotted flux linkage indicates that each limb will take its turn to go into saturation. 6.3.2.2 Type 2---Results of GT2 second switch-off operation The second type of ferroresonant voltage and current waveforms was obtained during the second switching operation of GT2. The ferroresonance voltages and currents last for less than 1 s, in the same way as type one before they are completely decayed to zero; the ferroresonant voltage is in the shape of a square wave and the ferroresonant current oscillates between positive and negative polarities with high spiky during the core saturation. Three ferroresonant currents are all in similar shapes and their magnitudes follow 1:-0.5:-0.5 proportionate to one another. The maximum magnitude of the three-phase currents can be achieved around 130 A. Figure 6-10 shows the three-phase voltages near to the initiation of ferroresonance. In this case, the blue phase voltage is near to the negative peak value when ferroresonance 189 Chapter 6 Low frequency switching transient magnetic and electrical modelling occurs, while the red phase and yellow phase are at positive magnitude but their magnitudes are quite different from each other. When the voltages are in the rapid changing area, there are three gradients of slopes, rather than five gradients for the first type. 4 5x10 4 4x10 4 3x10 150 A-B Voltage B-C Voltage C-A Voltage 100 4 50 4 1x10 0 0 4 -1x10 -50 4 -2x10 Current(A) Voltage (V) 2x10 4 -3x10 4 -4x10 4 -5x10 0.59 0.60 0.61 0.62 0.63 -100 Phase A Phase B Phase C -150 0.64 0.65 Time (s) Figure 6-10 Voltages/currents of the transformer plotted in the same graph It can also be seen that the three phases line currents near to the initiation of ferroresonance, at t = 0.61 s where the voltage waveforms show the starting of ferroresonance, have no significant increase around this time. The currents follow 1:0.5:-0.5 magnitude ratio and the waveforms are quite similar. When the core is in the linear region the currents of three phases are zero sequence currents and the peak value is around 10 A and the frequency is around 400 Hz. Higher magnitude currents correspond with rapid changing voltages, which occurs when the core goes into saturation. Figure 6-11 shows the corresponding relationship of the voltage and the flux for each individual phase. 190 Chapter 6 Low frequency switching transient magnetic and electrical modelling 4 5x10 4 4x10 4 6 4.0x10 A-B Voltage B-C Voltage C-A Voltage 3x10 6 2.0x10 4 4 1x10 0 Flux(Wb) Voltage (V) 2x10 0.0 4 -1x10 4 -2x10 6 -2.0x10 4 -3x10 A-B Flux B-C Flux C-A Flux 4 -4x10 4 -5x10 0.59 0.60 0.61 0.62 0.63 0.64 6 -4.0x10 0.65 Time (s) Figure 6-11 Voltages/integrated fluxes of the transformer plotted in the same graph Figure 6-11 shows the relationship between the flux lineage in the core limb by integrating the 33 kV line voltage with the time and voltage of the 33 kV winding. It is the same as type one; when the transformer works at a steady state the flux is a pure sin wave and after the CB is opened, the flux waveform is distorted and becomes larger than the maximum value of the steady state flux. Among the four records of the test results, three of them belong to Type 2. The switching tests made on a distribution network were described and the test results were given with some preliminary analysis. However, these analyses are basic and we need to carry out more modelling and simulation analysis. The ATP transient analysis software package was used to build the model and to carry out sensitivity studies in order to understand how each parameter influences the results. 6.3.3 Simulation model The simulation model has been developed in ATPDraw as shown in Figure 6-12. At the 132 kV side, there is the 132 kV bus bar, 132 kV SF6 circuit breaker, 9.5 km XLPE single core cable and current transformers included in the simulation model. The current transformers are three 1:1200 current measuring devices. The burden rating of the current transformer is normally lower than 60 VA. This value of burden impedance converting to 132 kV side can be ignored, so if the current transformer is working in 191 Chapter 6 Low frequency switching transient magnetic and electrical modelling normal conditions, it can be ignored in the simulation model and be replaced a line current probe. At the 33 kV side, there is the ground transformer, the short XLPE cable, the voltage transformer and the 33 kV CB included in the circuit. The sizes of the ground transformer and the voltage transformer are much smaller than the grid transformer, so the impedances of them are much higher than that of the grid transformer. Because they are connected in parallel with the grid transformer, these two transformers can also be ignored in the model. Equally, the short cable has very limited capacitive impedance and also before the ferroresonance event the 33 kV CB has been opened already, so the 33 kV circuit breaker and the short distance cable can both be ignored in the simulation model. Therefore, the simulation model network can simply include the 132 kV voltage source, the 132 kV CB, the 132 kV cable and the 132/33 kV distribution transformer which is shown in Figure 6-12. Figure 6-12 132/33 kV network simulation model in ATPDraw When building the simulation model, the 132 kV substation is modelled by a 3-phase voltage source with R = 0.79 % and X = 4.5 % based on the fault level provided ENW. The circuit breaker is represented by a 3-phase time-controlled switch with external connected grading capacitors. The 9.5 km length cable is modelled as PI representation based on cable geometry dimensions and dielectric property. The 132/33 kV transformer is represented by a HYBRID model, [61][2] which is based on open-/shortcircuited test report and core dimensions which are available from GEC Alstom. The 3phase current probe is connected at the primary side of the transformer and the line voltages are measured at the secondary side. 192 Chapter 6 Low frequency switching transient magnetic and electrical modelling 6.3.4 Simulation results and analysis 6.3.4.1 Simulation results The three-phase voltages and currents for the de-energisation event can be reproduced by controlling the circuit breaker’s switching time, the magnitude of the current chopping, the parallel resistance value and the λ-I curve of transformer core. The detailed simulation results of the secondary side line voltages and the primary side line current for type one ferroresonant transient are shown in Figure 6-13 and Figure 6-14. They are compared with the corresponding field test waveforms which are shown in Voltage(kV) Figure 6-4 and Figure 6-5. Time(s) Figure 6-13 Simulation results of secondary side line voltages 193 Current(A) Chapter 6 Low frequency switching transient magnetic and electrical modelling Time(s) Figure 6-14 Simulation results of primary side line currents The details of the waveforms are shown in Figure 6-15 for the 40 ms zoomed-in detail which is the same time scale in Figure 6-8. It can be seen that the simulation and test results are well matched with each other. Voltage(kV) Current(A) Time(ms) Figure 6-15 Simulation results of voltages/currents near to the initiation of ferroresonance 194 Chapter 6 Low frequency switching transient magnetic and electrical modelling For type two, waveforms are also well matched with test results by changing the circuit breaker’s opening time. The detail of the match between the results would be discussed in the following section. 6.3.4.2 Modelling analysis A) Selecting and building up the model The voltage source at 132 kV busbar in SMS substation can be modelled as an ideal source with internal impedance. The ground capacitor of the bus bar should also be included. The information of 132kV three phase fault level for SMS substation from the ENW yearly report, are shown in Table 6-1. Table 6-1 132kV three-phase fault level information in South Manchester Substation Base on this, the calculation of the impedance is as follows: Zbase U base 2 (132kV ) 2 174.24() Sbase 100MVA R Zbase Rper unit 174.24*0.79% 1.376496() L Zbase Lper unit 2 f 174.24* 4.5% 24.968041(mH ) 2*3.1415926*50 Generally, the ground capacitance of a 132kV busbar is about 0.1 pF/m. The busbar length is normally within the range of hundreds of metres. To model the circuit breaker, the ground capacitor and grading capacitor connected with the circuit breaker need to be considered. Typical grading capacitance applied across each break is 30 to 800 pF for an air blast breaker, 800 to 1350 pF for a minimum oil breaker and 1500 to 1600 pF for a SF6 breaker [7]. The ground capacitance value can be estimated to be in the range of a few hundred pF when considering the bushing of the circuit breaker. The ATP model of the source bus bar and the time controlled circuit breaker, and the parameters for these components are shown in Figure 6-16. 195 Chapter 6 Low frequency switching transient magnetic and electrical modelling Grading Capacitance = 1600pF Busbar Source R=1.38 ohm Grounding Capacitance = 100pF Vpeak=107.78 kV L= 24.97mH Figure 6-16 Model of source and circuit breaker For the cable modelling, there are several different types of cable models which are PI model, Bergeron model, JMarti model and NODA model, and it is necessary to know the cable length, and the highest frequency desired to be simulated because an accurate cable model must take frequency-dependent parameters into consideration. However, the effects of frequency dependent parameters may not be significant when it comes to the modelling of a ferroresonance phenomenon due to its low frequency transient characteristic. Therefore, the PI model is selected which is a nominal PI-equivalent circuit for short lines. For the transient analysis both inductance and capacitance distributed parameters need to be considered in modelling. The resistivity and relative permittivity values of typical materials used by cables are shown in Table 6-2 and Table 6-3 [85]. Table 6-2 Resistivity of conductive materials used in cables Material ρ[Ω.m] Copper 1.72E-8 Aluminium 2.83E-8 Lead 22E-8 Steel 18E-8 Table 6-3 Relative permittivity of insulating materials used in cables Material Relative Permittivity XLPE 2.3 Mass-impregnated 4.2 Fluid-filled 3.5 For the copper conductor and XLPE insulating materials, their relative permeability is nearly the same as they are diamagnetic. The information about the diameter of the conductor and the thickness of the semi-conductor, the main insulation and the outer sheath are illustrated in Table 6-4. 196 Chapter 6 Low frequency switching transient magnetic and electrical modelling Table 6-4 Dimension of single core cable Parameter Diameter of conductor Thickness of Conductor screen Thickness of insulation Thickness of core screen Thickness of Semicon WST Thickness of lead sheath Thickness of Bitumen Thickness of MDPE sheath Value (mm) 21.5 0.8 19.0 1.0 1.0 3.5 0.5 3.65 Calculation of cable diameter (mm) 21.5+0=21.5 21.5+0.8*2=23.1 23.1+19*2=61.1 61.1+1.0*2=63.1 63.1+1.0*2=65.1 65.1+3.5*2=72.1 72.1+0.5*2=73.1 73.1+3.65*2=80.4 Based all the information above, the data of the 132 kV cable in ATP is shown in Table 6-5. Table 6-5 Input data of the 132kV cable Paramete rs Rin Rout Rho Value Conductor Sheath 0 0.03255 0.01075 0.03605 1.72E-8 22E-8 Mu 1 1 mu(ins) 1 1 eps(ins) 2.3 2.3 Explanation Inner radius of conductor (m) Outer radius of conductor (m) Resistivity of the conductor material Relative permeability of the conductor material Relative permeability of the insulator material outside the conductor Relative permittivity of the insulator material outside the conductor The total radius of the cable (outer insulator) [m] and the position of cable relative to ground surface for single core cables are also specified. It can be assumed that the bury depth is 1 m, in the flat arrangement, with 0.1 m space between each single cable central [86]. The model view is shown in Figure 6-17. Figure 6-17 Cable model views For the transformer model, the hybrid model is selected which is a duality-based model, taking into account the frequency dependent resistive effect, capacitive effect and saturation effects with topologically correct core modelling. The data needed in the 197 Chapter 6 Low frequency switching transient magnetic and electrical modelling ATPDraw are the open circuit, the short circuit test data, the structure of the core and windings. In the model, the 3-limb core is spilt into five parts which are three limbs and two yokes. Figure 6-18 shows the equivalent circuit of the core which uses a resistance and nonlinear inductance to represent each part. Figure 6-18 Equivalent circuit of three-limb core B) Validation and analysis of the model Based on the literature reviews in Chapter 2, the influencing parameters of the ferroresonance in the circuit are the circuit breaker characteristics, transformer characteristics and cable characteristics. For the circuit breaker, there are two main parameters which would influence the ferroresonance phenomena; the opening time and chopping current; for the transformer characteristic they are the core nonlinearity and the losses of the transformer; for the cable characteristics they are the capacitance value and the losses as well. Those parameters will be discussed below. Since the circuit breaker is modelled as a time controlled switch, when no current chopping is considered, the switch opening time is always at the moment of current zero no matter when the opening signals are sent to the CB. As can be seen in Figure 6-19, six zones are defined between the 50 Hz zero crossing within one cycle. These six zones can be defined here as pre-zero crossing ranges, which takes 3.33 ms. If switching is ordered at zone 1, the contact of phase C breaker will open first and will then be followed by phase B and phase A respectively. Actually, each phase has two chances to reach current zero earlier than the other two phases within one cycle. 198 Chapter 6 Low frequency switching transient magnetic and electrical modelling 50.0 [A] 37.5 25.0 12.5 0.0 -12.5 -25.0 -37.5 -50.0 2.020 2.024 2.028 (file Baseline.pl4; x-var t) c:X0014A-X0012A 2.032 c:X0014B-X0012B 2.036 [s] 2.040 c:X0014C-X0012C Figure 6-19 Six zones within one cycle These six zones can be further separated into negative zones (including zone 1, zone 3 and zone 5) and positive zones (including zone 2, zone 4 and zone 6). Given the CB is modelled as an ideal switch to clear the current at zero of a 50 Hz current, zone 1 switching response would be the same as zero 3 and zero 5, the first phase being the only difference. The same principle is valid for zone 2, zone 4 and zone 6. Simulations studies are conducted in these two typical positive and negative zones. The results shown in Figure 6-20 and Figure 6-21 are almost identical except opposite polarities. It is further suspected that using the ideal switching CB model, the simulation responses are probably going to be identical, only with phase and polarity differences, if a system Current(A) is full transposed and de-coupled. (a) Current(A) Voltage(kV) Time(ms) (b) Time(s) (c) Time(s) Figure 6-20 Switching at positive zones (a) three phase current waveforms of circuit breaker (b) three-phase transformer secondary line voltage global and zoomed waveforms (c) three-phase transformer primary line current globe and zoomed waveforms 199 Current(A) Chapter 6 Low frequency switching transient magnetic and electrical modelling (a) Current(A) Voltage(kV) Time(ms) (b) Time(s) (c) Time(s) Figure 6-21 Switching at negative zones (a) three phase current waveforms of circuit breaker (b) three-phase transformer secondary line voltage global and zoomed waveforms (c) three-phase transformer primary line current globe and zoomed waveforms In Figure 6-20 and Figure 6-21, the first phase’s current is cleared at the 50 Hz zero crossing, and the second phase current is slightly affected and its zero crossing comes before the supposed 3.33 ms later; once the second phase is also cleared the third phase experiences a large overcurrent and is cleared when the zero crossing is reached, which is before the supposed time delay of 6.67 ms. There are overvoltages after switching operations. Compared with the recorded test data, there are two major differences: first the resonance decay time is longer, the resonant frequency is higher and the current magnitude is higher in the simulation results than the test ones, indicating that less damping effect has been represented by the model; second, overvoltages appear in the simulation results after the switching operation whereas no overvoltage is observed in the recorded test data. The resonance period is maintained for quite a long time which means the loss used in the simulation circuit is not enough to damp the energy. Therefore, the following simulations are carried out to add the parallel resistor. The following results show for one zone only when the switching off time = 0.02 s, with the resistance value added step by step in order to match the time constant (τ), the resistance value is modified from 90 kOhms to 140 kOhms. 200 Chapter 6 Low frequency switching transient magnetic and electrical modelling Table 6-6 illustrates the relationship between the resistance value and the damping time for the ferroresonant transient. Table 6-6 Relationship between resistance value and time constant R(kOhms) Damping time(s) 90 0.38 100 0.45 110 0.51 120 0.55 130 0.59 140 0.62 The best suitable value of resistance equals to 140 kOhms. Although the simulation result matches the test result reasonably well, using a linear resistor to represent core losses is rather over-simplified. This is due to the fact that core-losses are non-linear as described in chapter 2. However the ATP software does not have a non-linear resistor representation, therefore a linear resistor was used instead. Indeed, the results with the added resistance value of 140 kOhms still have some differences from the recorded test data. Firstly the number of the oscillations is more than the recorded test data, secondly after the switching operation three-phase currents are cleared at different points of time and overvoltages are also created for three phases. To further match the simulation results with the recorded test results, the inclusion of clearing times and the level of current chopping as the model parameters are effective. In the test results from Figure 6-6 and Figure 6-10, the voltages of the three phases and currents are shown to change together, almost simultaneously. This can be only realised in simulation by controlling current chopping or adding in a very short time difference between the openings of different phases of CB. The basic operational principle for CB under the AC voltage and current is to clear the fault current and extinguish the arc in the arc chamber at the zero crossing. However, the SF6 and vacuum circuit breakers could clear the arc current at a low non-zero current value, and this phenomenon is normally called ‘current chopping’. Current chopping happens with individual circuit breakers at various non-zero values, which are controlled by multiple parameters and they are hard to determine unless measurements are done on each circuit breaker and for each occasion. In general, the typical value of the current chopping for a SF6 circuit breaker is around 10 A [87]. Comparing the chopping current level, the SF6 circuit breaker is the lowest among all types including the air blast, the oil and the vacuum circuit breakers. As we know, the hazard of generating a large overvoltage is mainly due to the chopping current level. 201 Chapter 6 Low frequency switching transient magnetic and electrical modelling The following investigations were carried out by varying the values of the chopping current from 10 A to 40 A. Table 6-7 illustrates the relationship between the resistance value and the time constant for ferroresonant transient to damp. Table 6-7 Relationship between chopping current value and first peak voltage Chopping current value(A) First peak voltage value(kV) Damping time(s) 10 59.78 0.52 20 56.58 0.45 30 50.27 0.42 40 44.57 0.41 It can be seen from the simulation results that, by increasing the current chopping value step by step, the overvoltage becomes smaller, the number of oscillations becomes less and the magnitude of the current becomes lower. When the current chopping value equals the optimal value of 30 A, the voltage waveforms in the initial part are quite similar to the recorded test data and also the maximum magnitudes of the three-phase currents are also similar. From the recorded test data, three phase currents seem to be cleared simultaneously at the switching operation time and the change in voltages seems to be constant with time (dc like). Therefore, the three-phase circuit breaker was set to open simultaneously; only the opening time was varied. However, the results cannot be well matched. In a 132 kV circuit breaker, the three phases were unable able to open simultaneously. By varying the opening sequences and the opening time difference between each phase, the results show a good match. Figure 6-22 (a) shows the initial λ-I curve which is built based on open circuit test results, and (b) shows the modified λ-I curve by varying the 110% rated voltage of the open circuit test data. 202 Chapter 6 Low frequency switching transient magnetic and electrical modelling 171.1 Fluxlinkage [Wb] 163.1 146.1 143.7 121.1 124.3 96.1 105.0 71.1 0.1 4.4 8.7 (a) Ipeak [A] 13.1 17.4 Fluxlinkage [Wb] (b) 85.6 0.1 5.3 10.5 15.8 Ipeak [A] 21.0 Figure 6-22 λ-I curve before and after modification (a) Before modification (b) After modification Combining all the parameters including the circuit breaker opening time, the circuit breaker current chopping value and the modified λ-I curve, there are two results which are quite similar to the recorded test data. Figure 6-23 (a) shows the recorded data voltage/current results; (b) shows the simulation results using the test report data to build the transformer core characteristics; (c) shows the one that used the modification best matches with the test results. 203 Chapter 6 Low frequency switching transient magnetic and electrical modelling 4 150 5x10 4 A-B Voltage B-C Voltage C-A Voltage 4x10 4 3x10 Phase A Phase B Phase C 100 4 50 Current (A) Voltage (V) 2x10 4 1x10 0 4 -1x10 0 -50 4 -2x10 4 -3x10 -100 4 -4x10 (a) 4 -5x10 0.58 0.62 0.66 0.70 0.74 0.78 -150 0.58 Time (s) 0.60 0.62 0.64 0.66 0.68 0.70 0.72 0.74 0.76 0.78 Current(A) Voltage(kV) Time (s) (b) Time(s) Current(A) Voltage(kV) Time(s) (c) Time(s) Time(s) Figure 6-23 Results comparison: (a) recorded test data for the voltage and current waveform (a) for the voltage and current waveform before modified, (b) for the voltage and current waveform after modified It can be seen that at the beginning, the peak of each phase voltage has a spike because the core goes into saturation and forces the voltage to increase further. Before modifying the λ-I curve, the spike waveforms only display in the red and the yellow phase; after modifying the λ-I curve; the results are almost the same as the record test data. The reason is that the modification lowers the saturation part of the λ-I curve and the core is easier to go into saturation. However the current waveforms still have some issues; at the beginning the current magnitude is higher than the record data and between two high magnitude saturation currents the magnitude of the current in the linear region is lower than the recorded data. 204 Chapter 6 Low frequency switching transient magnetic and electrical modelling During the exercise of matching the simulation results with the recorded results of the field tests, we found that there are several parameters which control waveforms. The circuit breaker opening time controls the initial parts of the current and voltage waveforms; the chopping current controls the magnitudes of the overcurrents and overvoltages; if there is no chopping current, the overvoltage would occur. The parallel resistance value would influence the decay time of the ferroresonance, if there is no parallel resistance, the oscillation would remain for a longer time; the slope of the excitation curve of the transformer core would not only influence the magnitude of the current waveform, but also the oscillation period. Overall, the ferroresonance in this particular circuit is a combined effect of the multi-parameter controlled phenomenon. 6.3.5 Sensitivity study and mitigation As we know, the produced ferroresonance phenomena are caused by the stored energy in grounding capacitances in the cables that are discharged through the core impedance. When the circuit breaker is opened and the voltage source is disconnected, the circuit of the cable and the transformer core become a free-source RLC resonance circuit; therefore non-linear resonance occurs. 6.3.5.1 Worst scenario The worst scenario is when the damping resistance is not included and the circuit breaker is opened at the point of current zero crossing. The simulation results are shown in Figure 6-24. 205 Voltage(kV) Chapter 6 Low frequency switching transient magnetic and electrical modelling (a) Current(A) Time(s) (b) Time(s) Figure 6-24 Simulation results: (a) secondary side voltage; (b) primary side current It can be seen that the transient overvoltages occur and the magnitudes are about 137% of the rated voltage, the currents are increased by about 40% more than the field test results and the lasting time of the ferroresonance is also maintained for longer, which is around 2 s. 6.3.5.2 Cable length study It is known that the ground capacitance of the cable is mainly due to the length of the cable. The sensitivity study was carried out by reducing the cable length from 7 km to 1 km by 2 km in one step. The simulation results are shown in Figure 6-25. 206 Chapter 6 Low frequency switching transient magnetic and electrical modelling 3-phaseline secondary sideside linevoltage voltage 3-phase secondary 3-phase primary side line current 3-phase primary side current 7km Current(A) Voltage(kV) 5km 3km 1km Time(s) Figure 6-25 Simulation results by varying the cable length It can be seen that the shorter the cable length, the less severe the switching ferroresonance is, for the ground capacitance value and the stored energy are decreased. 6.3.5.3 Mitigation 6.3.5.3.1 Adding a second circuit breaker in system A second circuit breaker could be installed in the front of the grid transformer in the BSS substation to disassociate the cable and the grid transformer, if necessary to solve the problem of switching ferroresonant transients. The cable would not be able to discharge its energy to the transformer. Instead it will take the shunt resistance to discharge itself and in the present configuration the shunt resistance is huge and therefore the discharge time can be significant. The distribution network model and the simulation results are given in Figure 6-26 and Figure 6-27. Figure 6-26 Adding a second circuit breaker for distribution network 207 Chapter 6 Low frequency switching transient magnetic and electrical modelling Figure 6-26 shows the circuit diagram with the added circuit breaker at the front of the grid transformer. If the transformer goes through the routine maintenance, the first step of the operation should be to open the 33 kV circuit breaker; the second step should be to open the 132kV CB in front of the grid transformer. Figure 6-27 shows the simulation results including the cable voltages, the secondary side voltages of the transformer, the second circuit breaker currents and the primary side currents of the transformer. The transformer has not oscillated and there is no Voltage(kV) Voltage(kV) overvoltage and overcurrent occurring in the system. Time(s) (c) Time(ms) (b) Time(s) (d) Time(ms) Current(A) Current(A) (a) Figure 6-27 Simulation results: (a) three-phase cable voltages; (b) three-phase secondary side line voltages; (c) three-phase circuit breaker currents; (d) three-phase primary side currents 6.3.5.3.2 Adding a parallel resistor bank at secondary side of system The previous solution using the second circuit breaker is not economic, due to the cost of the circuit breaker. Another solution is to add a parallel resistance load at the secondary side of the transformer [16]. The resistance bank can be only switched in whenever the grid transformer needs to be disconnected. Prior to switching operation, the resistance bank is switched into the circuit to prepare for the operation, the circuit of the modified model after shedding the load is shown in Figure 6-28. 208 Chapter 6 Low frequency switching transient magnetic and electrical modelling Figure 6-28 Adding parallel resistor for distribution network It can be seen from Figure 6-29 that the voltages and the currents damped quickly and there are slight overvoltages lasting for less than a cycle here. The magnitude of the current reaches 50 A, but it is still lower than the ferroresonance current and also lowers than the full load current. The voltage damped within one cycle, the current is sin wave which means that the transformer works at the linear and is not caused by Current(A) Voltage(kV) ferroresonance. (a) (b) Time(s) Time(ms) Figure 6-29 Simulation results: (a) three-phase line voltages at secondary side; (b) primary side currents The suitable resistance bank has a resistance value of 200 Ohm. 6.4 Case 2: Red bank substation circuit 6.4.1 Introduction Base on the modelling experience for the Bloom Street Substation, the Red Bank Substation model has been built in order to predict the ferroresonant transient phenomenon in this circuit system. The Red Bank circuit has the same configuration as the Bloom Street Substation case; however there is a long cable connected between the transformer and the circuit breaker. The cable used is the oil-fed cable. 209 Chapter 6 Low frequency switching transient magnetic and electrical modelling Ground (33 kV) Red Bank substation Underground cable Whitegate(132 kV) Figure 6-30 Whitegate Substation and Red Bank Substation layout System Configuration: - same Preston East Figure 6-31 shows the comparison between the Bloom Street circuit and the Red Bank Voltage level: - same circuit. Bloom Street Red Bank Figure 6-31 Comparison of single line diagram of the Bloom Street and Red Bank circuit It can be seen that both of them are built with a 132 kV busbar, 132 kV SF6 circuit breaker, a long distance 132 kV cable a 132/33 kV YNd connected transformer, an earthing transformer and a voltage transformer. The likelihood of inducing the same phenomenon as in Bloom Street Substation and Preston East Substation is quite high, so simulation studies were conducted and the comparison is made. 210 Chapter 6 Low frequency switching transient magnetic and electrical modelling 6.4.2 Simulation and comparison This circuit can be simplified by ignoring closed isolators and opened earth switches so that it consists of the main components such as a 132 kV voltage source, CB, cable and grid transformer. The connected auxiliary transformer, 33kV cable and 33kV VT are further neglected since they bear negligible consequences. The model is shown in Figure 6-32. Figure 6-32 ATP simulation model of Red Bank circuit Table 6-8 shows the source impedance at the busbar in the 132 kV substations. It can be seen that both of the resistances are the same in those two circuits, and the inductances are slightly different. Table 6-8 132 kV three-phase fault level comparison between Bloom Street case and Red Bank case Figure 6-33 shows the comparison between the two transformers operating in the two different circuits, i.e. the transformer test reports for the open circuit test and short circuit test. It can be seen that although the two transformers are manufactured by two different manufacturers, the open circuit and short circuit test results are similar to each other. 211 Chapter 6 Low frequency switching transient magnetic and electrical modelling Figure 6-33 Comparison of two transformers’ data Figure 6-34 shows the comparison between the XLPE cable used to connect with Bloom Street Substation and the oil-fed cable used to connect with Red Bank Substation. Substation Type Length Capacitance Bloom Street XLPE 9.55 km 173 pF/m Configuration 3 single core cable Red Bank Oil-Feed 11.5 km 335 pF/m 3-core cable in a pipe Figure 6-34 Comparison of the data of two cables It can be seen that the capacitance value of the oil-feed cable is almost twice as high as the XLEP one. The cable length in the Red Bank circuit is slightly longer than the Bloom Street circuit. It can be expected that the magnitude of ferroresonant transients would be higher in the Red Bank one and the resonance period would be longer than the Bloom Street Substation. Since both of the circuits use 132 kV circuit breakers from the same manufacturer, the simulation is carried out by using the same opening time (phase A=0.0292, phase B=0.0301, phase C=0.0301) and chopping current (30 Amp)as those used in the Bloom Street case. The simulation results are shown in Figure 6-35. Figure 6-35 (a) is the secondary side line voltages and (b) is the primary side currents. 212 Voltage(kV) Chapter 6 Low frequency switching transient magnetic and electrical modelling Current(A) Time(s) Time(s) Figure 6-35 Simulation results of Red Bank (a) secondary side line voltages (b) primary side currents It can be seen that the comparison suggests that between the two types of cable singecore XLPE cable and the three-core oil-fed cable, the oil-fed cable has more energy (higher capacitance) and takes longer for the transient ferroresonance to damp than the XLPE cable. The currents approximately follow a 1:-0.5:-0.5 magnitude ratio and the waveforms are quite similar. When the core is in the linear region, the currents of three phases are zero sequence currents and the peak value is around 6 A and the frequency is around 400 Hz. The current takes around 0.8 s to be damped. Figure 6-36 shows that varying the cable length the ferroresonance of the secondary side voltage waveforms and the primary side current waveforms. Compared with the Bloom Street case, the transient ferroresonance takes longer to damp than the XLPE cable for the same length cable. 1 km of oil-fed cable can create a three cycle ferroresonance. 213 Chapter 6 Low frequency switching transient magnetic and electrical modelling 3-phase line secondary side voltages 3-phase primary side currents 5km Current(A) Voltage(kV) 3km 2km 1km Time(s) Figure 6-36 Simulation results by varying the cable length 6.5 Summary In this chapter, each main component of the distribution network has been modelled using test report data and design data. In order to have a valid model which produces matching results to the field recorded data, parameters have been trailed with slight modifications such as the current chopping of circuit breaker, transformer λ-I curves and resistive losses. Although ATP simulation eventually presented reasonable results which matched with the recorded test data, ferroresonant transient phenomena are complex multi-parameter controlled and we cannot be certain that the simulation conditions which produced matching results are realistic situations when the tests were performed. However, general knowledge can be obtained on the switching ferroresonant transient phenomena. During normal de-energisation events, interaction between the circuit breaker, the cable and the transformer in this distribution network configuration results in a ferroresonant transient phenomenon. In nature, the transient ferroresonance is due to the fact that the energy stored in the cable capacitance discharges itself via the transformer core inductance and causes core saturation. Since the energy source (cable capacitance) is a limited one, the ferroresonance will not be sustained. Depending on the 214 Chapter 6 Low frequency switching transient magnetic and electrical modelling coordination of the three-phase switching time of the circuit breaker, fine differences can exist between ferroresonant voltage and current waveforms. From the previous field recorded results and simulation analysis, it is clear that the unusual noise heard when de-energising the off-load transformer is due to core saturation and ferroresonance. However, detailed analysis indicates that there is no overvoltage on the transformer terminals and the highest saturation magnetising current is about 130 A in peak, which is much higher than the normal magnetising current (Im = 0.98 A) but less than the full load current (IL = 396 A). The potential damage of this ferroresonant transient phenomenon is therefore not caused by overvoltage or overcurrent; instead it can be due to the fact that the flux was forced to go through other paths as well as the core. Overfluxing and its side effects of producing induced eddy currents and local heat concentration can be a long-term ageing factor. However the total energy dumped into the transformer during the short lasting time of transient (t = 0.62 s) is only 50 kJ, which is higher than the no-load loss but much lower than the load-loss. From this comparison it seems reasonable to conclude that the heating effect may not be significant due to the transient nature of ferroresonance upon de-energisation. In terms of the overfluxing and the flux leak, they are likely to occur near to the core joints. During the investigative field tests acoustic sensors from Physical Acoustics Ltd were used in an attempt to locate the source of the audible noise. However the acoustic emission from the de-energisation event is relatively low and the acoustic emission did not hit enough sensors to allow a 3D location. The DGA analysis on the oil samples was normal, and there was no trace increase of any overheating gases in the oil samples taken before and after the tests. Transient interaction among transformers and other system components during energisation and de-energisation are becoming increasingly important, due to the increased generation connection and the reinforcing network activities. Although computer simulation can be successfully employed to investigate the root cause of the switching transient ferroresonance, it is recommended that the following is necessary in order to develop a simulation model more accurately: (1) Measuring the current and voltage at the primary side: high frequencies cannot pass through windings 215 Chapter 6 Low frequency switching transient magnetic and electrical modelling without distortion, (2) Making synchronised time control: record exactly the circuit opening time, the “cluck” noise appearing time, (3) Measuring current passing through the circuit breaker since CB behavior to break small capacitive and inductive currents are unknown and worth studying. 216 Chapter 7 Conclusion and further work Chapter 7 Conclusion and further work 7.1 Conclusion 7.1.1 General This thesis described extensive simulation studies carried out on GIC and low frequency switching transient phenomena where the effects of the transformer design and the network parameters were identified. The main objective of this thesis is to investigate the sensitivity of transformer structure design when it meets the GIC events and the switching transient’s phenomena. The key technical challenge is associated with the transformer core saturation. The overall thesis work consists of the following parts: 1. To build a mathematical magnetic circuit model based on the principle of duality; in particular to develop and validate a three-limb transformer core model having zero-sequence flux return path, so it can be used to simulate the flux distribution inside the transformer under the unbalanced situation; 2. To build a model in ATPDraw which is able to describe the system network including transformers and other system components under GIC events; 3. To perform sensitivity studies on different network circuit parameters with different transformer structures in order to investigate their influences on the transformer saturation level, the saturation currents, the saturation time and the sustained current waveforms; 4. To build a network model in ATPDraw based on the general distribution network configuration, and validate the model with the field test results; and to conduct the sensitivity study. 7.1.2 Summary of results and main findings The influence of transformer core structure on the magnetising current under DC bias or GIC events have been successfully identified. Starting with a statistical analysis of the 217 Chapter 7 Conclusion and further work National Grid database of the transformer open circuit test results, it was found that core material improvement has reduced the magnitude of the magnetising current over the last few decades. There are two common types of transformer core structures: threelimb and five-limb cores influence the balance of three-phase magnetising currents. In addition, the winding connection; Y or D would influence the magnetising currents. The simulation cases show that for the five-limb transformer, three-phase magnetising currents are much better balanced than those of the three-limb transformer; and the magnitude of the magnetic flux density of the main yoke is higher than in the main limb and side yoke in the five-limb transformer core. The magnitude of the fundamental frequency magnetic flux density in the side yoke is changing faster than that in the main yoke with the change of the supplied voltage; the ratio of the cross-section between the main yoke and the side yoke would influence the magnitude of fundamental frequency and third harmonic flux distribution in the five-limb transformer core. The higher the ratio between the main yoke and the side yoke, the more difficult it would take the transformer to become saturated. However, the main yoke length is almost twice that of the side yoke; so if the area of the main yoke is increased, it would cost more to buy core materials and become harder for the transformer to transport. Although the transformer manufacturers provide the RMS values of the magnetising currents, without the detailed waveform, the information is not sufficient to understand the flux distribution in the core. The recommendation is then made in this research that the manufacturers should provide the detail of the magnetising current waveforms for 90%, 100% and 110% voltage levels during the open circuit tests. By using the EMTP-ATPDraw transient calculation software, a network system was built to analyse GIC events and it can be seen that the step time of the primary side current is influenced by the winding connection, the core structure and the transformer zero sequence impedance. It can be summarised that the ‘one-step function’ waveform only appears for a single phase transformer with the YNy winding connection; the ‘twostep function’ waveform appears for a single phase transformer and a three-phase threelimb transformer with the YNd winding connection and a five-limb transformer with the YNy winding connection; the ‘three-step function’ waveform appears for a five-limb transformer with a three winding YNad or a two winding YNd connection. Transformer winding impedance controls the behaviour of the primary side current. Winding impedance combined with DC supply level decides the time constant and the 218 Chapter 7 Conclusion and further work stable value of the step response. The system impedance gives the same effect as the winding impedance. The core saturation characteristics mainly control the saturation stage, including the speed of the rise and the time for the saturation. The zero sequence impedance also plays an important role in this phenomenon. Different structures of transformers have different characteristics from the zero sequence impedance. The three-phase three-limb transformer is more complex than that of the three single-phase transformers bank, i.e. the DC flux cannot find a return path inside of the core and has to leak out of the core and circulate through the oil and tank. The zero sequence impedance in the three-limb transformer affects the step response time constant and the stable value and it also impacts the saturation time by influencing the DC voltage drop on the transformer core. For a three-phase five-limb transformer, the ‘three-step function’ waveform appears with a YNd winding connection. For the first step, the DC flux is accumulated inside the core through the side yoke, which then has a different reluctance from the positive sequence core reluctance. For the second step, all DC flux continues the accumulation and flows through the side yoke until the side yoke is saturated. The saturation of the side yoke causes the second rise of the primary current. After the side yoke is saturated, the five-limb transformer tends to behave like a three-limb transformer. For the last step, DC flux increases further in the transformer core; the entire core goes into saturation. As a result, the total non-linear core inductance starts to decrease and the primary side current grows swiftly. As for another core saturation problem named ferroresonance, it was found that ferroresonant transients are complex multi-parameter controlled phenomena which include the circuit breaker chopping current, its opening time and the grading capacitance, the cable length and the transformer core characteristics. During normal de-energisation events, interaction between the circuit breaker, the cable and the transformer in the typical distribution network configuration results in a ferroresonant transient phenomenon. In nature, the transient ferroresonance is due to the fact that the energy stored in the cable capacitance discharges itself via the transformer core inductance and causes core saturation. Since the energy source (cable capacitance) is a limited one, the ferroresonance will not be sustained. Depending on the coordination of the three-phase switching times of the circuit breaker, fine differences can exist on ferroresonant voltage and current waveforms. 219 Chapter 7 Conclusion and further work Based on the field recorded results and simulation analysis, it is clear that the unusual noise heard when de-energising the off-load transformer is due to core saturation and ferroresonance. However detailed analysis indicates that there is no overvoltage on the transformer terminals and the highest saturation magnetising current is about 130 A in peak, which is much higher than the normal magnetising current (Im = 0.98 A) but less than the full load current (IL = 396 A). The potential damage of this ferroresonant transient phenomenon is therefore not caused by overvoltage or overcurrent; instead it can be due to the fact that the flux was forced to go through other paths as well as the core. Overfluxing and its side effects of producing induced eddy currents and local heat concentration can be a long-term ageing factor. However the total energy dumped into the transformer during the short lasting time of transient (t = 0.62 s) is only 50 kJ, which is higher than no-load loss but much lower than the load-loss. From this comparison it seems reasonable to conclude that the heating effect may not be significant due to the transient nature of ferroresonance upon de-energisation. More importantly, in terms of overfluxing and flux leak, they are likely to occur near to the core joints. During the investigative field tests acoustic sensors from Physical Acoustics Ltd were used in an attempt to locate the source of the audible noise. However the acoustic emission from the de-energisation event is relatively low and the acoustic emission did not hit enough sensors to allow a 3D location. The DGA analysis of the oil samples was normal, and there was no trace increase of any overheating gases in the oil samples taken before and after the tests. 7.2 Further work The work presented in this thesis indicates that the overall approach of modelling transformer core has helped the interpretation of core saturation problems; however further work could be carried out on the following points: As mentioned in Chapter 3, the transformer core model used in this thesis neglected the losses of the transformer core material and also the building/structuring effect of core, i.e. at the core joint areas. This model is a pure magnetic circuit model for the moment, so the electrical part should be added into the model in the future. Once the model is 220 Chapter 7 Conclusion and further work combined with both of the electrical and magnetic circuits, it can be used to calculate both the balanced and the unbalanced studies. When the manufacturer does the open circuit test for a transformer, only the RMS values of the supplied voltages and the RMS values of the magnetising currents are recorded. If the transformer core is working in the knee area or the saturation region, only recording the RMS values is not accurate enough for the data to be used or extrapolated to represent the transformer core characteristic which is a necessity for the simulation model especially when studying the behaviours of transformer under saturation. Unless the manufacturers can provide those data, the transformer model and the simulation results could not be further improved. The benefit of the mathematical model introduced in Chapter 3 can show the flux distribution in the transformer and the ATPDraw could not do this at the moment. If the mathematical model can be applied into ATPDraw as an external coded model, it would massively improve the ATPDraw software. 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"Comparison Between Vacuum and SF6 Circuit Breaker," http://www.csanyigroup.com/comparison-between-vacuum-and-sf6-circuitbreaker, 2009. 226 Appendix Appendix 1 Matlab Code clc clear all %Inputing transformer basic parameters % 400/275/13kV, 1000MVA Transformer, working on Bm = 1.694T % Base on E=4.44*f*Bm*A1*N % Ibase=1000MVA/(400kV*1.732) % 400kv=4.44*50*1.694*0.70138*N*¡Ì3 % Calculation of Turn NO. for total winding together=965(real=960) % 965/(400/¡Ì3/13)=54 % Calculation of Turn NO. for tertariy winding = 54 % Core Material 27M4 % Original data of transfomrer % Main limb cross-section area/m2 0.6438 % Main yoke cross-section area /m2 0.3884 % Side limb cross-section area /m2 0.3884 % leg length (l1) = 2.79 m % Main yoke length (l2) = 2.57 m % Side yoke length (l3) = 1.6475 m % % % % % % Ratio 0.5:0.5 0.45:0.55 0.4:0.6 0.35:0.65 0.3:0.7 Area of side limb(A3) 0.3219 0.28971 0.25752 0.22533 0.19314 Area of main yoke(A2) 0.3219 0.35409 0.38628 0.41847 0.45066 l1 = 2.79; l2 = 2.57; l3 = 1.6475; A1 = 0.6438; A2 = 0.3219; A3 = 0.3219; %initializing the intial condition a=1; x=1; z=1; m=1; k=1; Bm = 1.3; f = Bm*A1; flux(z,1)=f; e = 1e-10; t = 0; w=2*pi*50; np=965; nt=54; %Inserting the B-H curve parameter 27M4 material A = 20; B = 6.46919e-5; 227 Appendix while t<=0.04 %Checking the intial condition fa(a,1) = f*cos (w*t)+0.2; fb(a,1) = f*cos (w*t - 2.0944)+0.2; fc(a,1) = f*cos (w*t + 2.0944)+0.2; f1(x,1) B1(x,1) B2(x,1) B3(x,1) B4(x,1) = = = = = f-20; f1(x,1)/A3; ( f1(x,1) - fa(a,1))/A2; ( -f1(x,1) + fa(a,1) + fb(a,1))/A2; ( -f1(x,1) + fa(a,1) + fb(a,1) + fc(a,1))/A3; H1(x,1) H2(x,1) H3(x,1) H4(x,1) = = = = A*(B1(x,1)) A*(B2(x,1)) A*(B3(x,1)) A*(B4(x,1)) + + + + B*((B1(x,1))^27); B*((B2(x,1))^27); B*((B3(x,1))^27); B*((B4(x,1))^27); Ba(a,1) = fa(a,1)/A1; Bb(a,1) = fb(a,1)/A1; Bc(a,1) = fc(a,1)/A1; Ha(a,1) = A*(Ba(a,1)) + B*((Ba(a,1))^27); Hb(a,1) = A*(Bb(a,1)) + B*((Bb(a,1))^27); Hc(a,1) = A*(Bc(a,1)) + B*((Bc(a,1))^27); y(x,1)= H1(x,1)*(l1+2*l3) + H2(x,1)*2*l2 - H3(x,1)*2*l2 H4(x,1)*(2*l3+l1); % Calculate few points for Newton-Raphson method initial value for x=1:4 f1(x+1,1)= f1(x,1) - 20; B1(x+1,1) = f1(x+1,1)/A3; B2(x+1,1) = ( f1(x+1,1) - fa(a,1))/A2; B3(x+1,1) = ( -f1(x+1,1) + fa(a,1) + fb(a,1))/A2; B4(x+1,1) = ( -f1(x+1,1) + fa(a,1) + fb(a,1) + fc(a,1))/A3; H1(x+1,1)= H2(x+1,1)= H3(x+1,1)= H4(x+1,1)= A*(B1(x+1,1)) A*(B2(x+1,1)) A*(B3(x+1,1)) A*(B4(x+1,1)) + + + + B*((B1(x+1,1))^27); B*((B2(x+1,1))^27); B*((B3(x+1,1))^27); B*((B4(x+1,1))^27); y(x+1,1)= H1(x+1,1)*(l1+2*l3) + H2(x+1,1)*2*l2 H3(x+1,1)*2*l2 - H4(x+1,1)*(2*l3+l1); x=x+1; end while abs(y(x,1)) >= e % Newton-Raphson method to do the iteration f1(x+1,1)= f1(x,1) - (y(x,1)*(f1(x,1)-f1(x-1,1))/(y(x,1)-y(x1,1))); B1(x+1,1) = f1(x+1,1)/A3; 228 Appendix B2(x+1,1) = ( f1(x+1,1) - fa(a,1))/A2; B3(x+1,1) = ( -f1(x+1,1) + fa(a,1) + fb(a,1))/A2; B4(x+1,1) = ( -f1(x+1,1) + fa(a,1) + fb(a,1) + fc(a,1))/A3; H1(x+1,1)= H2(x+1,1)= H3(x+1,1)= H4(x+1,1)= A*(B1(x+1,1)) A*(B2(x+1,1)) A*(B3(x+1,1)) A*(B4(x+1,1)) + + + + B*((B1(x+1,1))^27); B*((B2(x+1,1))^27); B*((B3(x+1,1))^27); B*((B4(x+1,1))^27); y(x+1,1)= H1(x+1,1)*(l1+2*l3) + H2(x+1,1)*2*l2 H3(x+1,1)*2*l2 - H4(x+1,1)*(2*l3+l1); x=x+1 end %Pick up the suitable value from the circle and pun into new array Bfit1(m,1)=B1(x-1,1); Hfit1(m,1)=H1(x-1,1); Bfit2(m,1)=B2(x-1,1); Hfit2(m,1)=H2(x-1,1); Bfit3(m,1)=B3(x-1,1); Hfit3(m,1)=H3(x-1,1); Bfit4(m,1)=B4(x-1,1); Hfit4(m,1)=H4(x-1,1); Hfita(m,1)= Ha(a,1)*l1 + Hfit1(m,1)*(2*l3+l1); Hfitc(m,1)= Hc(a,1)*l1 + Hfit4(m,1)*(2*l3+l1); Hfitb(m,1)= Hb(a,1)*l1 + 2*Hfit2(m,1)*l2 + Hfit1(m,1)*(2*l3+l1); Ia(m,1)=Hfita(m,1)/np; Ib(m,1)=Hfitb(m,1)/np; Ic(m,1)=Hfitc(m,1)/np; Hmin(m,1)= (Hfit2(m,1)+ Hfit3(m,1))* l2; Haa(m,1)= Ha(a,1)*l1; tt(a,1)=t; a=a+1; t=t+0.0001; m=m+1; end % plot the flux density for each part of transformer Current= [Ia Ib Ic]; figure(1) plot(tt, Hfit1,'--r',tt, Hfit2,'y',tt, Hfit3,'b',tt,Hfit4,'-g','LineWidth',3.5) grid % Labels are erased, so generate them manually title('Mangetic field intensity(No-Delta)','FontSize',13) xlabel('Time(s)','FontSize',13) ylabel('H(A/m)','FontSize',13) % Add a legend in the upper left legend('H1','H2','H3','H4','Location','northeast') figure(2) plot(Hfita,Ba,'r',Hfitb,Bb,'y',Hfitc,Bc,'b','LineWidth',3.5) grid % Labels are erased, so generate them manually 229 Appendix title('B-H Characteristic in each phase(No-Delta)','FontSize',13) xlabel('H(A/m)','FontSize',13) ylabel('B(T)','FontSize',13) % Add a legend in the upper left legend('PhaseA','PhaseB','PhaseC','Location','northwest') figure(3) plot(tt,Hfita,'r',tt,Hfitb,'y',tt,Hfitc,'b',tt,200*Ba,'-r',tt,200*Bb,'--y',tt,200*Bc,'--b','LineWidth',3.5); grid % Labels are erased, so generate them manually title('Mangetic field intensity and Mangetic flux density(NoDelta)','FontSize',13) xlabel('Time(s)','FontSize',13) ylabel('Ni(A) or B(200*T)','FontSize',13) % Add a legend in the upper left legend('Nia','Nib','Nic','Ba','Bb','Bc','Location','northeast') % calculate FFT FFTA=fft(Ia); M1=abs(FFTA)*2/400; % obtain the magnitude value of each frequency Phase1=angle(FFTA)*180/pi; % obtain the angle value of each frequency % Pick the fundanmental frequency and harmorinic for i=1:21 MP1(i) = FFTA(1+2*(i-1)); Mhar1(i) = M1(1+2*(i-1)); % 1/(total time) is the fundamental harmonic frequency, collecting the 50 Hz and Odd harmonics Phar1(i) = Phase1(1+2*(i-1)); end % plot magnitude value of fundanmental frequency and harmorinic f1=0:50:1000; figure(4) stem(f1,Mhar1,'r','LineWidth',3.5); grid; % Labels are erased, so generate them manually title('Mangetizing Current Frequency Contain in Phase A(NoDelta)','FontSize',13) xlabel('Frequency(Hz)','FontSize',13) ylabel('Magnitude of Current(A)','FontSize',13) %figure(5) %stem(f1,Phar1); %grid; FFTB=fft(Ib); M2=abs(FFTB)*2/400; % obtain the magnitude value of each frequency Phase2=angle(FFTB)*180/pi; % obtain the angle value of each frequency % Pick the fundanmental frequency and harmorinic for i=1:21 MP2(i) = FFTB(1+2*(i-1)); Mhar2(i) = M2(1+2*(i-1)); Phar2(i) = Phase2(1+2*(i-1)); end figure(5) stem(f1,Mhar2,'y','LineWidth',3.5); grid; 230 Appendix % Labels are erased, so generate them manually title('Mangetizing Current Frequency Contain in Phase B(NoDelta)','FontSize',13) xlabel('Frequency(Hz)','FontSize',13) ylabel('Magnitude','FontSize',13) FFTC=fft(Ic); M3=abs(FFTC)*2/400; % obtain the magnitude value of each frequency Phase3=angle(FFTC)*180/pi; % obtain the angle value of each frequency % Pick the fundanmental frequency and harmorinic for i=1:21 MP3(i) = FFTC(1+2*(i-1)); Mhar3(i) = M3(1+2*(i-1)); Phar3(i) = Phase3(1+2*(i-1)); end PhaseABC= [Phar1' Phar2' Phar3']; figure(6) stem(f1,Mhar3,'b','LineWidth',3.5); grid; title('Mangetizing Current Frequency Contain in Phase C(NoDelta)','FontSize',13) xlabel('Frequency(Hz)','FontSize',13) ylabel('Magnitude','FontSize',13) %Calculate the Zero, Positive and Nagative sequence for i=1:21 III=[MP1(1,i);MP2(1,i);MP3(1,i)]; AA=[1,1,1;1,complex(-0.5,0.866),complex(-0.5,-0.866);1,complex(0.5,-0.866),complex(-0.5,0.866)]; Izpn = AA*III/3; Izero (1,i)= Izpn(1,1); Iposi (1,i)= Izpn(2,1); Inaga (1,i)= Izpn(3,1); MIzero(1,i)=abs(Izero(1,i))*2/400; MIposi(1,i)=abs(Iposi(1,i))*2/400; MInaga(1,i)=abs(Inaga(1,i))*2/400; end hba= [Hfita Ba]; hbb= [Hfitb Bb]; hbc= [Hfitc Bc]; hb= [Hfita Ba Hfitb Bb Hfitc Bc]; HarmonicA= Mhar1'; HarmonicB= Mhar2'; HarmonicC= Mhar3'; Harmonic= [HarmonicA HarmonicB HarmonicC]; figure(7) plot(tt, Bfit1,'r',tt,Bfit2,'y',tt,Bfit3, 'b',tt,Bfit4, 'g', 'LineWidth',3.5) grid title('Flux Density in Transformer Core(No-Delta)','FontSize',13) xlabel('Time(s)','FontSize',13) ylabel('Flux Density(T)','FontSize',13) 231 Appendix legend('Left Outer Yoke','Left Main Yoke','Right Main Yoke','Right Outer Yoke','Location','northeast') figure(8) plot(tt, Ia,'r',tt,Ib,'y',tt,Ic, 'b', 'LineWidth',3.5) grid title('Mangetizing current in Each Winding(No-Delta)','FontSize',13) xlabel('Time(s)','FontSize',13) ylabel('Current in primary side','FontSize',13) legend('PhaseA','PhaseB','PhaseC','Location','northeast') figure(9) plot(Hfit1,Bfit1,'r',Hfit2,Bfit2,'y',Hfit3,Bfit3,'b',Hfit4,Bfit4,'g',' LineWidth',3.5) grid title('Transformer Core Characteristic in each part(NoDelta)','FontSize',13) xlabel('Magetic Field Intensity(A/m)','FontSize',13) ylabel('Flux Density(T)','FontSize',13) legend('Left Outer Yoke','Left Main Yoke','Right Main Yoke','Right Outer Yoke','Location','northeast') figure(10) stem(f1,MIzero,'LineWidth',3.5); grid; title('Zero sequence mangetizing current (No-Delta)','FontSize',13) xlabel('Frequency(Hz)','FontSize',13) ylabel('Magnitude(A)','FontSize',13) figure(11) stem(f1,MIposi,'LineWidth',3.5); grid; title('Positive sequence mangetizing current (No-Delta)','FontSize',13) xlabel('Frequency(Hz)','FontSize',13) ylabel('Magnitude(A)','FontSize',13) figure(12) stem(f1,MInaga,'LineWidth',3.5); grid; title('Nagative sequence mangetizing current (No-Delta)','FontSize',13) xlabel('Frequency(Hz)','FontSize',13) ylabel('Magnitude(A)','FontSize',13) HarmonicZ= HarmonicP= HarmonicN= HarmonicS= MIzero'; MIposi'; MInaga'; [HarmonicZ HarmonicP HarmonicN]; % calculate FFT of the Magnetic density FFTB1=fft(Bfit1); MB1=abs(FFTB1)*2/400; % obtain the magnitude value of each frequency PhaseB1=angle(FFTB1)*180/pi; % obtain the angle value of each frequency % Pick the fundanmental frequency and harmorinic 232 Appendix for i=1:21 MPB1(i)=FFTB1(1+2*(i-1)); MharB1(i)=MB1(1+2*(i-1)); % 1/(total time) is the fundamental harmonic frequency, collecting the 50 Hz and Odd harmonics PharB1(i)=PhaseB1(1+2*(i-1)); end % plot magnitude value of fundanmental frequency and harmorinic f1=0:50:1000; figure(13) stem(f1,MharB1,'LineWidth',3.5); grid; % Labels are erased, so generate them manually title('Mangetic density Frequency Contain in Side yoke(NoDelta)','FontSize',13) xlabel('Frequency(Hz)','FontSize',13) ylabel('Magnitude(T)','FontSize',13) %figure(5) %stem(f1,Phar1); %grid; FFTB2=fft(Bfit2); MB2=abs(FFTB2)*2/400; % obtain the magnitude value of each frequency PhaseB2=angle(FFTB2)*180/pi; % obtain the angle value of each frequency % Pick the fundanmental frequency and harmorinic for i=1:21 MPB2(i)=FFTB2(1+2*(i-1)); MharB2(i)=MB2(1+2*(i-1)); % 1/(total time) is the fundamental harmonic frequency, collecting the 50 Hz and Odd harmonics PharB2(i)=PhaseB2(1+2*(i-1)); end % plot magnitude value of fundanmental frequency and harmorinic f1=0:50:1000; figure(14) stem(f1,MharB2,'LineWidth',3.5); grid; % Labels are erased, so generate them manually title('Mangetic density Frequency Contain in Main yoke(NoDelta)','FontSize',13) xlabel('Frequency(Hz)','FontSize',13) ylabel('Magnitude(T)','FontSize',13) %figure(5) %stem(f1,Phar1); %grid; HarmonicB1= MharB1'; HarmonicB2= MharB2'; HarmonicBB= [HarmonicB1 HarmonicB2]; 233 Appendix 2 Impact of Area under GIC situation 2.1 Sensitivity study on linear region with GIC situation From the investigation, it can be seen that the ratio of the main yoke and side yoke would influence the magnetising current and flux density distribution. The ratio varying is still following Table 4-13 and the results and discussion will be represented in the following. Three groups are carried out by changing the supplied voltage, which are 70% of the rated voltage at liner region, rated voltage at knee point and 115% of the rated voltage at saturation region. In each group, the supplied AC voltage and DC supply as 0.1 Wb are fixed by varying the cross-section area ratio of side yoke and main yoke. Figure 1 and Figure 2 show that magnetic flux density in the side yoke and main yoke at the different area ratios at the supplying 70% rated voltage. The waveforms are not following sinusoidal waveform and the peak value is increased with the ratio of the cross-section area between side yoke and main yoke, but the amplitudes are decreased. The amplitudes of the magnetic flux density are decreased in the main yoke area with the ratio of the cross-section area between side yoke and main yoke which is opposite with side yoke. The maximum magnitudes of Bm in the side yoke is increasing, but the main yoke is decreasing. The maximum magnitude of the flux density keeping longer time as flat waveform in the side yoke is due to the reducing the ratio of cross-section between side yoke and main yoke; but the main yoke is in an opposite way. 2 1.5 Flux Density (T) 1 0.5 0 -0.5 -1 -1.5 -2 0 0.005 0.01 0.015 0.02 0.025 0.03 0.035 0.04 Time(s) 0.5:0.5 0.45:0.55 0.4:0.6 0.35:0.65 0.3:0.7 Figure 1 Side yoke magnetic flux density at 70% supplied AC voltage and 0.1Wb DC 234 Appendix 2 1.5 Flux Density (T) 1 0.5 0 -0.5 -1 -1.5 -2 0 0.005 0.01 0.015 0.02 0.025 0.03 0.035 0.04 Time(s) 0.5:0.5 0.45:0.55 0.4:0.6 0.35:0.65 0.3:0.7 Figure 2 Main yoke magnetic flux density at 70% supplied AC voltage and 0.1Wb DC From Figure 3 and Figure 4, both of them are shown that the magnitude of fundamental frequency, second harmonic and third harmonic in both side yoke and main yoke is decreased with the percentage ratio of the cross-section area between side yoke and main yoke. However, the magnitude of DC component frequency is increased with the percentage decreasing of the ratio of the cross-section area between side yoke and main yoke in the side yoke. Due to the side yoke function is for the unbalanced flux passing through, and then the magnitude of DC flux density is increased in the side yoke when decreasing of the ratio of the cross-section area between side yoke and main yoke. In addition, the magnitude of DC flux is increased from 0.9T to 1.54T in the side yoke, and is decreased from 0.3T to 0.21T in the main yoke. Magnitude of Magnetic density(T) 2.5 2 1.5 1 0.5 0 0 50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 900 950 1000 Time(s) 0.5:0.5 0.45:0.55 0.4:0.6 0.35:0.65 0.3:0.7 Figure 3 Maximum value of each harmonic in the side yoke 235 Appendix Magnitude of Magnetic density(T) 2.5 2 1.5 1 0.5 0 0 50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 900 950 1000 Time(s) 0.5:0.5 0.45:0.55 0.4:0.6 0.35:0.65 0.3:0.7 Figure 4 Maximum value of each harmonic in the main yoke Table 1 shows the maximum magnitude of fundamental flux density at side yoke and main yoke in different cross-section area ratio. From this table, we can also see that the amplitudes of the magnetic flux density are decreased with the ratio of the cross-section area between side yoke and main yoke. Table 1 Maximum magnitude in 50Hz of flux density Ratio 0.5:0.5 0.45:0.55 0.4:0.6 0.35:0.65 0.3:0.7 Side yoke(T) 1.0071 0.9727 0.9379 0.8950 0.8313 Main yoke(T) 1.5818 1.5198 1.4691 1.4279 1.3971 Table 1 shows the maximum magnitude of DC flux density at side yoke and main yoke in different cross-section area ratio. It can be seen that the amplitudes of the DC magnetic flux density are decreased in the main yoke with the ratio of the cross-section area between side yoke and main yoke; but is increased in the side yoke. IN addition, the speed of the increasing in the side yoke is much more serious than the decreasing in the main yoke. Table 2 Maximum magnitude in DC flux density Ratio 0.5:0.5 0.45:0.55 0.4:0.6 0.35:0.65 0.3:0.7 Side yoke(T) 0.9318 1.0353 1.1636 1.3298 1.5516 236 Main yoke(T) 0.3105 0.2823 0.2580 0.2381 0.2217 Appendix 2.2 Sensitivity study on knee area with GIC situation When increasing the supplied voltage to rated AC voltage which means the transformer core working at knee area, the magnetic flux density waveform of side yoke and main yoke are shown in Figure 5 and Figure 6. The waveforms are all distorted. It can be seen from Figure 5, which the peak value of the magnetic flux density does not change at side yoke area with the ratio of the cross-section area between side yoke and main yoke, but it is shift up by the ratio, which means the amplitude is decreased. 2.5 2 Flux Density (T) 1.5 1 0.5 0 -0.5 -1 -1.5 -2 -2.5 0 0.005 0.01 0.015 0.02 0.025 0.03 0.035 0.04 Time(s) 0.5:0.5 0.45:0.55 0.4:0.6 0.35:0.65 0.3:0.7 Figure 5 Side yoke magnetic flux density at rated supplied AC voltage and 0.1Wb DC From Figure 6, it can be seen that the amplitude and the peak value of the flux density is not changed, only the waveform become less distorted with ratio of the cross-section area between side yoke and main yoke deceased. 2.5 2 Flux Density (T) 1.5 1 0.5 0 -0.5 -1 -1.5 -2 -2.5 0 0.005 0.01 0.015 0.02 0.025 0.03 0.035 0.04 Time(s) 0.5:0.5 0.45:0.55 0.4:0.6 0.35:0.65 0.3:0.7 Figure 6 Main yoke magnetic flux density at rated supplied AC voltage and 0.1Wb DC From Figure 7 and Figure 8, both of them are shown that the magnitude of fundamental frequency, second harmonic and third harmonic in both side yoke and main yoke is decreased with the percentage ratio of the cross-section area between side yoke and 237 Appendix main yoke. However, the magnitude of DC component frequency is increased at the side yoke with the percentage decreasing of the ratio of the cross-section area between side yoke and main yoke. There is the same trend as the linear region which is that the magnitude of DC flux density is increased in the side yoke when decreasing of the ratio of the cross-section area between side yoke and main yoke. Magnitude of Magnetic density(T) 2.5 2 1.5 1 0.5 0 0 50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 900 950 1000 Time(s) 0.5:0.5 0.45:0.55 0.4:0.6 0.35:0.65 0.3:0.7 Figure 7 Maximum value of each harmonic in the side yoke Magnitude of Magnetic density(T) 2.5 2 1.5 1 0.5 0 0 50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 900 950 1000 Time(s) 0.5:0.5 0.45:0.55 0.4:0.6 0.35:0.65 0.3:0.7 Figure 8 Maximum value of each harmonic in the main yoke Table 3 shows the maximum magnitude of fundamental flux density at side yoke and main yoke in different cross-section area ratio. It can be seen that the magnitude of the magnetic flux density in 50Hz are decreased with the ratio of the cross-section area between side yoke and main yoke. Table 3 Maximum magnitude in 50Hz of flux density Ratio 0.5:0.5 0.45:0.55 0.4:0.6 0.35:0.65 0.3:0.7 Side yoke(T) 1.677 1.614 1.532 1.427 1.291 238 Main yoke(T) 2.110 2.046 2.005 1.978 1.960 Appendix Table 4 shows the maximum magnitude of DC flux density at side yoke and main yoke in different cross-section area ratio. It can be seen that the amplitudes of the DC magnetic flux density are decreased in the main yoke with the ratio of the cross-section area between side yoke and main yoke; but is increased in the side yoke. In addition, the speed of the increasing in the side yoke is much more serious than the decreasing in the main yoke. Table 4 Maximum magnitude in DC flux density Ratio 0.5:0.5 0.45:0.55 0.4:0.6 0.35:0.65 0.3:0.7 Side yoke(T) 0.932 1.036 1.165 1.331 1.553 Main yoke(T) 0.311 0.282 0.259 0.239 0.222 2.3 Sensitivity study on non-linear region with GIC situation Continuing to increase the supplied voltage to 110% rated AC voltage which is the transformer working at the on no-linear region, the magnetic flux density waveform of side yoke and main yoke are shown in Figure 9 and Figure 10. The waveforms of the magnetic flux density are all distorted. The waveforms shapes do not change much compare with the supplied rated voltage; the only difference is the magnitude is increased. This is due to the supplied rated voltage and 0.1 Wb DC flux to the transformer, the transformer is already saturated. 2.5 2 Flux Density (T) 1.5 1 0.5 0 -0.5 -1 -1.5 -2 -2.5 0 0.005 0.01 0.015 0.02 0.025 0.03 0.035 0.04 Time(s) 0.5:0.5 0.45:0.55 0.4:0.6 0.35:0.65 0.3:0.7 Figure 9 Side yoke magnetic flux density at 110% supplied AC voltage and 0.1Wb DC 239 Appendix 2.5 2 Flux Density (T) 1.5 1 0.5 0 -0.5 -1 -1.5 -2 -2.5 0 0.005 0.01 0.015 0.02 0.025 0.03 0.035 0.04 Time(s) 0.5:0.5 0.45:0.55 0.4:0.6 0.35:0.65 0.3:0.7 Figure 10 Side yoke magnetic flux density at 110% supplied AC voltage and 0.1Wb DC From Figure 11 and Figure 12, both of them are shown that the magnitude of fundamental frequency, second harmonic and third harmonic in both side yoke and main yoke is decreased with the percentage ratio of the cross-section area between side yoke and main yoke. There is the same trend as the linear region and the knee area which is that the magnitude of DC flux density is increased in the side yoke when decreasing of the ratio of the cross-section area between side yoke and main yoke. 2.5 Magnitude of Magnetic density(T) 2 1.5 1 0.5 0 0 50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 900 950 1000 Time(s) 0.5:0.5 0.45:0.55 0.4:0.6 0.35:0.65 0.3:0.7 Figure 11 Maximum value of each harmonic in the side yoke 2.5 Magnitude of Magnetic density(T) 2 1.5 1 0.5 0 0 50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 900 950 1000 Time(s) 0.5:0.5 0.45:0.55 0.4:0.6 0.35:0.65 0.3:0.7 Figure 12 Maximum value of each harmonic in the main yoke 240 Appendix Table 5 shows the maximum magnitude of fundamental flux density at side yoke and main yoke in different cross-section area ratio. It can be seen that the magnitude of the magnetic flux density in 50Hz are decreased with the ratio of the cross-section area between side yoke and main yoke. And the magnitude of the fundamental flux density at main yoke is always higher than the side yoke area in all three cases. Table 5 Maximum magnitude in 50Hz of flux density Ratio 0.5:0.5 0.45:0.55 0.4:0.6 0.35:0.65 0.3:0.7 Side yoke(T) 1.880 1.821 1.741 1.636 1.496 Main yoke(T) 2.299 2.226 2.179 2.149 2.131 Table 6 shows the maximum magnitude of DC flux density at side yoke and main yoke in different cross-section area ratio. It can be seen that the amplitudes of the DC magnetic flux density are decreased in the main yoke with the ratio of the cross-section area between side yoke and main yoke; but is increased in the side yoke. In addition, the speed of the increasing in the side yoke is much more serious than the decreasing in the main yoke. The magnitude of the DC flux density at main yoke is always lower than the side yoke area in all three cases. Table 6 Maximum magnitude in DC flux density Ratio 0.5:0.5 0.45:0.55 0.4:0.6 0.35:0.65 0.3:0.7 Side yoke(T) 0.932 1.036 1.165 1.331 1.553 Main yoke(T) 0.311 0.282 0.259 0.239 0.222 Through the investigation above, it can be seen that higher main yoke area would obtain lower flux density in the main yoke and in the side yoke; however it will cost more material to build up the transformer. So the balance between the reliability of the transformer and the costly of the material to build up the transformer become quite important for the manufacturers. 241 Appendix 3 Cable information Table 7 Dimension of single core cable Parameter Diameter of conductor Thickness of Conductor screen Thickness of insulation Thickness of core screen Thickness of Semicon WST Thickness of lead sheath Thickness of Bitumen Thickness of MDPE sheath Value (mm) 21.5 0.8 19.0 1.0 1.0 3.5 0.5 3.65 Calculation of cable diameter (mm) 21.5+0=21.5 21.5+0.8*2=23.1 23.1+19*2=61.1 61.1+1.0*2=63.1 63.1+1.0*2=65.1 65.1+3.5*2=72.1 72.1+0.5*2=73.1 73.1+3.65*2=80.4 4 Publication 1. Rui Zhang; T. Byrne; D. Jones; Zhongdong Wang; "A Technical Experience During Network Asset Replacement: Investigating Cable and Transformer Switching Interactions," CIRED 2010 Workshop Lyon, France, 7-8 June 2010 2. Rui Zhang; Swee Peng Ang; Haiyu Li; Zhongdong Wang; "Complexity of ferroresonance phenomena: sensitivity studies from a single-phase system to threephase reality," High Voltage Engineering and Application (ICHVE), 2010 International Conference on vol., no., pp.172-175, 11-14 Oct. 2010 3. Rui Zhang; Haiyu Li; Zhongdong Wang; "Switching Ferroresonant Transient Study using Finite Element Transformer Model, " 4th Universities High Voltage Network Conference, 18-19 Jan. 2011 4. Rui Zhang; Jinsheng Peng; Swee.Peng Ang; Haiyu. Li; Zhongdong Wang; Paul Jarman, “Statistical Analysis of Ferroresonance in a 400 kV Double-Circuit Transmission System”, IPST 2011, Delft, Netherlands, June 14-17, 2011. 5. C.A. Charalambous; Rui Zhang; Zhongdong. Wang, “Simulating Thermal Conditions around Core Bolts when Transformer Experiencing Ferroresonance”, IPST 2011, Delft, Netherlands, June 14-17, 2011. 242