Success Story: HERBERT Maschinen- und Anlagenbau GmbH & Company, KG Market Served: Discrete Manufacturing Tires take shape with Eaton components Location: Hünfeld, Germany Segment: Discrete — Tire Curing Press Challenge: Establish Eaton as a trusted supplier that could fully support HERBERT’s hydraulically driven tire curing presses. Solution: Eaton presented its product and system design expertise, as well as the global manufacturing and availability of Eaton® products that ensure on-time delivery. Results: Eaton power units and manifold blocks are equipped on the majority of HERBERT presses, resulting in five tire manufacturers specifying only Eaton components on their presses. Contact Information: Armin Heyer Eaton Germany GmbH +49 6081 103 340 arminheyer@eaton.com Eaton’s design expertise and customer responsiveness led to HERBERT’s selection of Eaton hydraulic components on its tire curing presses. Background Challenge Whether you are driving a new or used car, the tires will eventually need to be replaced. This “constant” in vehicle ownership plays a dominant role in fueling the automotive industry. In fact, over 1 billion tires are produced annually in over 400 worldwide factories that are supported by numerous sub sectors such as producers of tire manufacturing machinery. In the early 2000s, Eaton operations in Wehrheim, Germany, began calling on HERBERT to discuss how Eaton could support its hydraulic component requirements better than other suppliers that were vying for HERBERT’s business. Eaton hydraulic components have an important function on tire-making equipment made by HERBERT Maschinen- und Anlagenbau GmbH & Company, KG of Hünfeld, Germany. HERBERT tire curing presses, which consist of molds that shape and vulcanize rubber tires, are equipped with an Eaton hydraulic power unit and six manifold blocks. The power unit supplies oil flow that raises and lowers the press, and the manifold blocks control cylinder speed and pressure. “We needed to make HERBERT aware that Eaton could support both frameand column-type presses, as well as varying hydraulic component configurations that are specified by enduser tire manufacturers,” said Eaton’s Armin Heyer, application & project engineering manager — Central Europe. “Overall, our mission was to prove that Eaton is a trusted supplier that could fully support HERBERT’s hydraulically driven presses, whether they were producing tires for cars, motorcycles, trucks or even aircraft.” Eaton Corporation is a diversified power management company with more than 100 years of experience providing energy-efficient solutions that help our customers effectively manage electrical, hydraulic and mechanical power. With 2011 sales of $16.0 billion, Eaton is a global technology leader in electrical components, systems and services for power quality, distribution and control; hydraulics components, systems and services for industrial and mobile equipment; aerospace fuel, hydraulics and pneumatic systems for commercial and military use; and truck and automotive drivetrain and powertrain systems for performance, fuel economy and safety. Eaton has approximately 73,000 employees and sells products to customers in more than 150 countries. For more information, visit www.eaton.com. Being selected as HERBERT’s hydraulic component supplier would generate more business for Eaton down the road, Heyer added. “Tire manufacturers often specify the brand of components they want on their tire presses. Once these end users became acquainted with the quality and reliability of Eaton components, we were confident that they would eventually specify Eaton components.” Solution Eaton initiated the business pursuit by introducing its Application & Commercial Engineering (ACE) organization and how ACE engineers would study HERBERT schematics and make component recommendations. “We explained that in some instances we may recommend a vane pump over a piston pump, since it could offer faster cycle time, making it less expensive to operate than a piston pump,” Heyer said. “We also emphasized how Eaton’s Vickers® VHO vane pumps offer lower noise and lower energy consumption than any competitive pumps, thereby offering important benefits to tire manufacturing plants.” Next, Eaton personnel explained the global manufacturing and availability of Eaton products that would ensure on-time deliveries to HERBERT’s global manufacturing sources. “Overall, we stressed that Eaton’s strengths are all based on the responsiveness of Eaton people,” Heyer said, “whether they’re on the design, manufacturing, application or the delivery side.” of its tire curing presses — a decision that has boded well for Eaton. Based on their experience with Eaton products, five tire manufacturers are specifying only Eaton power units and manifold blocks on their Herbert tire presses. One tire manufacturer, in fact, specified Eaton hydraulic components on more than 200 Herbert tire presses at its production facility in Russia. “The robust design of Eaton products has increased machine uptime,” Heyer said. “And Eaton’s global footprint enables us to service tire press end users around the world with reliable spare parts supply.” Eaton hydraulic power units and manifold blocks help to increase uptime on HERBERT tire curing presses. With all of Eaton's strengths identified, ACE personnel went about the task of designing a power unit and manifold blocks for a column-type press. The design included Eaton pumps, motors, industrial control valves, filtration products and hose assemblies. Results Eaton’s design expertise and customer responsiveness led to HERBERT’s selection of Eaton hydraulic components for the majority Eaton Hydraulics Group USA 14615 Lone Oak Road Eden Prairie, MN 55344 USA Tel: 952-937-9800 Fax: 952-294-7722 www.eaton.com/hydraulics © 2012 Eaton Corporation All Rights Reserved Printed in USA Document No. E-HYOV-MS075-E August 2012 Eaton Hydraulics Group Europe Route de la Longeraie 7 1110 Morges Switzerland Tel: +41 (0) 21 811 4600 Fax: +41 (0) 21 811 4601 Eaton Hydraulics Group Asia Pacific Eaton Building No.7 Lane 280 Linhong Road Changning District, Shanghai 200335 China Tel: (+86 21) 5200 0099 Fax: (+86 21) 2230 7240